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Mill Circuit University Weir Minerals

Mineral Processing: Equipment

Luis Magne

Miineral Processing Processing: : Equipments

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Primary Crushing: Jaw Crusher

Jaw Crusher Characteristics

Luis Magne

Mineral Processing: Processing: Equipments

Jaw Crusher Characteristics

Luis Magne

Mineral Processing: Processing: Equipments

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Jaw Crusher: Single Toggle

Luis Magne

Mineral Processing: Processing: Equipments

Jaw Crusher: Double Toggle

Luis Magne

Mineral Processing: Processing: Equipments

Jaw Crusher

Single Toggle
Luis Magne

Double Toggle
Mineral Processing: Processing: Equipments

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Primary Crushing: Gyratory Crusher Gyratory Crusher: Characteristics Spider bushing and seal Concaves Mantle MAinshaft Pinion and gear The mainshaft position system Luis Magne Mineral Processing: Processing: Equipments Gyratory Crusher: Characteristics Luis Magne Mineral Processing: Processing: Equipments 3 .

Gyratory Crusher: Characteristics Luis Magne Mineral Processing: Processing: Equipments Gyratory Crusher: Eccentric Movement Luis Magne Mineral Processing: Processing: Equipments Gyratory Crusher: Vertical Adjustment Luis Magne Mineral Processing: Processing: Equipments 4 .

Cone Crusher Cone Crusher Feed bowl hopper Bowl Main frame Mantle Eccentric Countershift Gear and pinion Luis Magne Mineral Processing: Processing: Equipments Cone Crusher Characteristic SHORT HEAD STANDARD Luis Magne Mineral Processing: Processing: Equipments 5 .

Cone Crusher Action Luis Magne Mineral Processing: Processing: Equipments Cone Crusher Characteristic Luis Magne Mineral Processing: Processing: Equipments Cone Crusher Characteristic Luis Magne Mineral Processing: Processing: Equipments 6 .

Crusher e Capacity Jaw Crusher Luis Magne Mineral Processing: Processing: Equipments Gyratory Crusher Luis Magne Mineral Processing: Processing: Equipments 7 .

Cone Crusher Luis Magne Mineral Processing: Processing: Equipments Screening Screen Luis Magne Mineral Processing: Processing: Equipments 8 .

Separation Probability Luis Magne Mineral Processing: Processing: Equipments Screen Efficiency • Efficiency of undersize removal: Efficiency  100  100 t / h of undersize in oversize product t/h of oversize obtained • Efficiency of undersize recovery: Efficiency  100 t / h of undersize obtained t/h of undersize in feed Luis Magne Mineral Processing: Processing: Equipments Screen Main Types INCLINED SCREEN BANANA SCREEN HORIZONTAL SCREEN Luis Magne Mineral Processing: Processing: Equipments 9 .

Screen: Mechanism in the Body (Circular movement) Sizes: Until 10 x 24 foots Usual angle: 20° Luis Magne Mineral Processing: Processing: Equipments Screen: Mechanism in the Body (Circular movement) Luis Magne Mineral Processing: Processing: Equipments Screen: Mechanism in the Body (Eccentric movement) Sizes: Until 10 x 24 foots Usual angle: 20° Luis Magne Mineral Processing: Processing: Equipments 10 .

Dewatering: -5°) Luis Magne Mineral Processing: Processing: Equipments Banana Screen Sizes: Until 14 x 28 foots Usual angles: 25° to 0° Luis Magne Mineral Processing: Processing: Equipments 11 .Screen: Mechanism in the Body (Eccentric movement) Luis Magne Mineral Processing: Processing: Equipments Screen: Mechanism over Body (Lineal movement) Sizes: Until 14 x 28 foots Angle: 0° (SAG mill: 10°.

Industrial l Circuit Crushing Chuquicamata’s Primary Crusher Luis Magne Mineral Processing: Processing: Equipments Chuquicamata’s Fine Crusher Luis Magne Mineral Processing: Processing: Equipments 12 .

Trommel el Trommel Luis Magne Mineral Processing: Processing: Equipments Trommel Luis Magne Mineral Processing: Processing: Equipments 13 .

Trommel Luis Magne Mineral Processing: Processing: Equipments Rotational l Mills ll Rotational Mills • Type of rotational mills: – Bar mills – Ball mills – Pebbles mills – Autogenous A t mills ill – Semiautogenous mills • Type of discharge: – Overflow – Grate Luis Magne Mineral Processing: Processing: Equipments 14 .

Bar Mill Luis Magne Mineral Processing: Processing: Equipments Ball Mill: Grate discharge Luis Magne Mineral Processing: Processing: Equipments Ball Mill: Overflow discharge Luis Magne Mineral Processing: Processing: Equipments 15 .

500 kW Luis Magne Mineral Processing: Processing: Equipments Autogenous and Semiautogenous Mill: Limits Minera Esperanza: Gearless drive 23.500 kW Pinion .Gear: Until 7.Slurry Filling Luis Magne Mineral Processing: Processing: Equipments Autogenous and Semiautogenous Mill: Limits Gearless: Until 23.500 kW Luis Magne Mineral Processing: Processing: Equipments 16 .

Autogenous and Semiautogenous Mill Feed trunnion Discharge grate Pulp lifters Discharge trunnion Mill chamber Cilinder liners Trommel Internal load ~ 700 t Luis Magne Mineral Processing: Processing: Equipments Semiautogenous Mill Luis Magne Mineral Processing: Processing: Equipments Semiautogenous Mill Luis Magne Mineral Processing: Processing: Equipments 17 .

Semiautogenous Mill End discharge components: Grate Pulp lifters Discharge cone Luis Magne Mineral Processing: Processing: Equipments Semiautogenous e e Mill ll Circuit SAG Circuit Final product Hydrocyclon Pebbles Water Feed Screen or trommel SAG mill Water Luis Magne Mineral Processing: Processing: Equipments 18 .

SAC Circuit Final product Hydrocyclon Pebbles crusher Water Feed Pebbles Screen or trommel SAG mill Water Luis Magne Mineral Processing: Processing: Equipments DSAG Circuit Final product Producto Agua Water Feed Alimentación Fresca Pebbles Hydrocyclons SAG mill Screen or trommel Ball mill Water Agua Luis Magne Mineral Processing: Processing: Equipments SABC – A Circuit Triturador Pebbles de Pebbles crusher Agua Final product Producto Feed Alimentación Fresca Water Hydrocyclons Pebbles Water Agua Ball mill Luis Magne Mineral Processing: Processing: Equipments 19 .

SABC – B Circuit Water Agua Final product Producto Feed Alimentación Fresca Pebbles crusher Chancador de Pebbles Hydrocyclons Pebbles Water Agua Ball mills Luis Magne Mineral Processing: Processing: Equipments State of Art in Semiautogenous Mill Ciruit Pre Crushing Circuit Alimentación Feed Fresca Pre Crushing Pre Screen Pebbles Crushing Final product Producto Hydrocyclons SAG mill Screen Agua Ball mill Luis Magne Mineral Processing: Processing: Equipments 20 .

Integrated Operation Prymary crushing: • Minor CSS as possible Blast: • Blast mesh • Charge factor • Detonator blast Alimentación Fresca Producto Agua Luis Magne Mineral Processing: Processing: Equipments Hydrocyclones Hydrocyclon Luis Magne Mineral Processing: Processing: Equipments 21 .

Hydrocyclon Rebalse Tubería de rebalse Cámara de alimentación Buscador de vórtice Revestimiento de goma Alimentación Sección cónica superior Revestimiento de goma Sección cónica inferior Revestimiento de goma Revestimiento de goma Apex Anillo de ajuste Luis Magne Descarga Mineral Processing: Processing: Equipments Hydrocyclon Luis Magne Mineral Processing: Processing: Equipments Hydrocyclons Cluster Luis Magne Mineral Processing: Processing: Equipments 22 .

Hydrocyclon Operation 100 Acumulado p pasante. Luis Magne Mineral Processing: Processing: Equipments 23 . µm Luis Magne Mineral Processing: Processing: Equipments Flotation Machines Bank Cells • The volume of flotation cells should be the necessary one to complete the time of flotation. % 10 Granulometrías: Size distribution Feed Alimentación Undersize Descarga Oversize Rebalse 1 10 100 1000 10000 100000 Tamaño de partícula.

Impeller Systems Luis Magne Mineral Processing: Processing: Equipments Denver Cells Luis Magne Mineral Processing: Processing: Equipments 24 .Types of Flotation Cells Luis Magne Mineral Processing: Processing: Equipments Diffuser .

Wemco Cells Luis Magne Mineral Processing: Processing: Equipments Flotation Machines: Thank Cells Forced Air Cells or Self-Aspirated Cells Luis Magne Mineral Processing: Processing: Equipments 25 .

Denver RCS Cells Luis Magne Mineral Processing: Processing: Equipments Wemco Smart Cells Luis Magne Mineral Processing: Processing: Equipments Dorr Oliver Cells Luis Magne Mineral Processing: Processing: Equipments 26 .

XCells Luis Magne Mineral Processing: Processing: Equipments Outotec Cells Luis Magne Mineral Processing: Processing: Equipments Tank Cells Mechanisms: Outotec Luis Magne Mineral Processing: Processing: Equipments 27 .

Tank Cells Mechanisms: Wemco Luis Magne Mineral Processing: Processing: Equipments Bank Cells Luis Magne Mineral Processing: Processing: Equipments Bank Cells Feed 1 2 3 4 5 Discharge Feed 1 2 3 4 5 Discharge Luis Magne Mineral Processing: Processing: Equipments 28 .

Flotation Machines: Column Cells Column Cells Wash water Froth Concentrate Feed Baffles Air Tails Luis Magne Mineral Processing: Processing: Equipments Flotation Circuits 29 .

NaHS CONCENTRADO MOLIBDENO Mo : 50 % Cu : 4. LIMP.5 % POZO TRABAJO ESPESADOR Nº2 NaHS :10 Acondicionador 220 M3 NaHS Rougher CONCENTRADO DE COBRE A FILTRACION Rougher NaHS: Colas Rougher 1a Limpieza HIGHT CAP Delkor 15 pies NaHS 2da. 3ra.0 % Mo : 0.0 % LIMP. Espesador Nº2 Tk 3 Tk 2 Tk 1 EIMCO 11 pies Luis Magne Mineral Processing: Processing: Equipments 30 .Chuquicamata’s Circuit Flotation FLOTACIÓN PRIMARIA A-0 REMOLIENDA FLOTACIÓN PRIMARIA A-1 FLOTACIÓN PRIMARIA A-2 PRIMERA LIMPIEZA BARRIDO PRIMERA LIMPIEZA ESPESADORES DE RELAVES SEGUNDA LIMPIEZA TALABRE BARRIDO SEGUNDA LIMPIEZA Luis Magne PLANTA DE MOLY Mineral Processing: Processing: Equipments Andina’s Cu-Mo Circuit Flotation DE MOLIENDA SEMIAUTOGENA DE MOLIENDA CONVENCIONAL DE MOLIENDA UNITARIA ESPESADOR DE RELAVE (02) FLOTACION ROUGHER ( 4 LINEAS DE 08 CELDAS) A TRANQUE DE RELAVE FLOTACION COLUMNAR (04) REMOLIENDA (02) ESPESADOR DE CONCENTRADO (01) CONCENTRADO COLECTIVO Cu-Mo A FLOTACION SELECTIVA FLOTACION SCAVENGER ( 2 LINEAS DE 16 CELDAS) Luis Magne Mineral Processing: Processing: Equipments Andina’s Mo Circuit Flotation CONCENTRADO MIXTO Cu : 30.

Mill Circuit University Weir Minerals Mineral Processing Equipment Luis Magne Mi 31 .