OPC-100TH OPC-50TH

DIGITAL PARTS FEEDER CONTROLLER

User Manual

ORAND Co., LTD.

3 Run/stop control by the external input (EXS: PLC) 3. Copyright . Precautions 1 .Installation 2.4 Temporary run/stop control by the sensor input (SENS: OVER-FLOW) 4.Parameter set-up 5.Specifications of product function 6.1 Selection of input power 2.4 Connection of voltage remote controller (external VR/0-5V remote control) 2.Operation 3.2 Constant amplitude control operation 3.The function of protection and alarm * Appendix (wiring diagram schematic for the operation connected between Bowl Feeder and Hopper) .[Table of Contents] 1.5 Connection of an external sensor 2.6 Connection of the synchronous output for running 3.2 Connection of output power 2.P ro duc t app ea ran ce an d f un cti on s 1 .2 Th e s id e a nd th e i ns ide o f p rod uc t 2.3 Connection of a feedback sensor 2.1 Th e f ro nt of pr odu ct 1 .1 Standard operation 3.

When it is pressed long. Lock is released when any key is pressed 10. is available to ensure the stable output voltage and frequency in the weak circumstance comparing to the analog PWM generation system and possible to have memory.STOP Key . as a controller for adjusting frequency/voltage which applies full digital control PWM inverter controlling the width of pulse in the high speed RISC CPU. Whenever it is pressed. the present value is saved as a set-up value. Product appearance and functions The OPC-100TH.1 Product Front 6.VR Lock Dot LED . . When the power is turned on with it pressed. Change the values of the present frequency. Stop when it is pressed shortly at the state of run . voltage. Flicking during pause by an external sensor .SET/VF/FBK Key . The appearance and main functions are as follows. It has no concern with 50Hz/60Hz input frequency and enables a user to set up each parameter with the functions of external sensor input control. When it is lighted. It is used for precise adjustment with an up/down key when frequency or voltage is set up .Feed-Back State Dot LED . . synchronous signal output for running. The voltage and frequency are variable within 50V and 20Hz respectively. voltage/frequency/ parameter return to the initial values of shipment 3. Lights-out when it stops completely 7. Lighting during running . the present frequency/voltage/parameter are memorized (write) .fine adjust VR for voltage/frequency . parameter. soft start/stop. Flickering when the FB pauses . overheating and error 2. Thus. . 1. 1.1.Power switch RUN FBK OPC-000TH VRLCK RUN STOP M1 M2 △ ▽ PARA SET/VF FBK PARTS FEEDER CONTROLLER ON V/F FINE OFF 2 . Lights-out when the FB is not set up ("Fb-oF") 8. fast sending is achieved. the memorized frequency/voltage/parameter are converted to the present operation conditions (read) 4. one touch memory. Lighting When the FB operates . Voltage/ frequency indicating mode -Whenever it is pressed shortly. 11. 50TH Parts Feeder Controller. Whenever it is pressed long. the VR is not controlled . It is also available for a feeder having heavy worker load or high frequency precision to get constant amplitude control operation through feedback by using an electronic vibrating sensor (option). the pause and run of FB function repeat (to set up the "Fb-on") 12. Frequency. Parameter set-up mode: When it is pressed. it is easy to apply to various feeders and possible to get any operation liked with external instrument. Then.Parameter set-up key .RUN State Dot LED . it becomes parameter set-up mode. on/off timer and others. voltage/frequency indicating modes repeat converting. error code and others are indicated in number or letter 9.7-segment indicator . When it is pressed while the operation stops.UP/Down Key . voltage or parameter. Continue to be pressed when the frequency or voltage is displayed. Lighting when any key or VR does not operate for a certain time.Memory Key1/Memory Key2 .RUN Key . . Not operate during over-current. It returns to frequency indicating mode if there is no any operation for a certain time. Run when it is pressed . 5. When it is pressed shortly. the items of parameter are changed.

1.Output power port . 110/220V selection (220V when shipping) ※ Solenoid Valve Control Board (on separate sale) 1.Solenoid valve 1 connecting port G SN2 +12 SO2B SO2A SO1B SO1A ※ Applicable to only OPC-50TH (Note) EXVR 3 2 1 10kΩ(recommended) [0~5V Control] [External VR] GND 0~5V 3 2 1 EXVR GND 1 2 3 VR: 10K-B 3 .Feedback sensor connecting port .Input port for external sensor (over-flow) 4.FUSE Heat Sink 10.Input port for sensor 1 .Input port for external sensor (over-flow) 5.Set up the sensor 2 type .Input port for external sensor 2 .Input port for external start .Selection of NPN/PNP 3.Set-up of sensor 1 type .Synchronous signal output port for running .Input power port 9.Switch for selecting input power . Controlled PWM AC power output 8.Set up the number of available sensors . Normal close (NC) based on COM Normal open (NO) output 7. Run/stop external input port 4. connector : 5051-03 3.External VR connecting port for adjusting voltage (Note) . NPN/PNP selection 6. The sensor is on separate sale (option) 2.Solenoid valve 2 connecting port 5. Connection of vibrating sensor for constant amplitude operation .2 The side and the inside of product FB G EXS +12 G SN1 +12 EXVR Transformer 220 3 2 1 SWITCH FUSE NO COM NC OUTB OUTA FG INB INA FG 1.1Sensor/2Sensor 2.

it is automatically prohibited to use the voltage control function of the VR in the body and the up/down key (activated by only frequency control function).2.2 SYNC (FB SENSOR) SOLENOID (OVER-FLOW SENSOR) External device ON/OFF External VR connecting port [Wiring diagram schematic] 4 . When it is connected. it is necessary to connect the earth (FG) port of output power to the feeder earth.3 The connection of feedback sensor It is required to connect the joining connector of feedback sensor to the "FB" port located inside the product.2 The connection of output power It is required to connect the output power port to the connector in reference with the diagram of [product appearance and functions] supplied with the product.Installation 2. OPC-100TH. turn off the power and convert the input power selecting switch inside the product to 110V.4 The connection of voltage remote controller (external VR/0-5V remove control) This product has a connecting port for external VR or 0-5V remote control as the industry standard voltage control system. 2. 2. The 0-5V voltage control is designed to vary output voltage in comparison with control voltage. Refer to the diagram of [the product appearance and functions]. If a user wants to use 110V. The feedback sensor is on separate sale (option). It is recommended to use 10㏀ B-type for the external VR [Refer to the product appearance and functions]. OPC-50TH PARTS FEEDER CONTROLLER PARTS FEEDER SENSOR ON V/F FINE OFF OUT-AC AC Input 110V/220V ON/OFF CONTROL EXS FB-SEN SOL 1. and also it is required to set up the parameter after connecting the sensor in order to use the feedback (refer to [the set-up of parameter]). 2. and tighten the sensor by matching the vibrating direction and the indicating direction "↔" of the sensor.1 The selection of input power The selection of input power has been set up 220V when shipping.2 SENS 1. For accurate operation.

(Refer to [the set-up of parameter]). neighboring sensor. It is available to use wet contacts (photo coupler. NC Stop COM NC used Run NO NO used Internal input part External instrument [The connection of external sensor] 5 . switch. +12V +12V ④ External Voltage Input(12~24V) + V - SN1/SN2 GND ① SENSOR Input Internal input part ② Open Collector Input External controller ③ Contact Input [The connection of external sensor] 2. In case that several products are used.5 The connection of external sensor (SN1/SN2) It enables to control the ON/OFF of the product by connecting the external sensor. etc) or dry contacts (relay contact. etc) and also set up the change of logically positive and negative polarities of input.6 The connection of the synchronous output signal for running (SYNC) It is available to operate an external instrument by synchronizing the signal of run/ stop. it allows them to run and stop at the same time by controlling one.2.

Adjust the frequency by using the up/down (△ / ▽) key. . . the VR is locked and the "VRLCK" dot LED is turned on. ⑧ Press the stop key when the operation is complete.3.x" at the frequency indication/set-up mode. or the parameter set-up mode is released. The 7-segments are indicated as "Fxxx. . . If any key or VR is not handled for a certain time. ② Find out the resonance frequency which has the biggest vibration by adjusting frequency If there is no feedback during operation. but the V/F FINE VR is recommended for precise adjustment around the resonance frequency. the frequency/voltage/parameter which have been memorized in the key are converted to the present running values. but the V/F FINE VR is recommended for precise adjustment around the resonance frequency. . The VR lock is automatically released if any key is handled. ⑤ It is convenient to use the V/F FINE VR when the fine adjustment of frequency or voltage is required. ⑦ Change the parameter if necessary (refer to the set-up of parameter). ① Press the run key after adjusting frequency to the maximum and voltage to the middle while the power is switched on. □ The method of running with the memorized values of key (frequency/voltage/parameter) . ③ Adjust the amplitude of vibration by adjusting voltage ④ Find out the optimum point by repeating the above (2) and (3). □ The method of frequency adjustment . The voltage indication/set-up mode is activated when the V/V (SET) key is pressed at the frequency indication/set-up mode. The VR lock is automatically released if any key is handled. the present frequency. . then. □ The method of voltage adjustment .Operation 3.x" at the voltage indication/set-up mode. Adjust the frequency by using the up/down (△ / ▽) key. If any key or VR is not handled for a certain time. voltage and parameter are memorized. Press and release the memory key ([M1]/[M2]) that a user wants to read. Press the memory key ([M1]/[M2]) that a user wants to memorize until it beeps with the 7-segments flickered. M2) if necessary. □ The method of key memory(frequency/voltage/parameter) . The frequency indication/set-up mode is activated when the V/F (SET) key is pressed at the voltage indication/set-up mode. . the VR is locked and the "VRLCK" dot LED is turned on.1 Standard operation It is recommended to follow the following sequence when it operates without using a feedback sensor. Then. 6 . The 7-segments are indicated as "Fxxx. deviate that from the resonance point slightly because the change of vibration is sensitive due to the external influence at the resonance point. ⑥ It is convenient to memorize by using the memory keys (M1. .

(refer to [the set-up of parameter]). ② Press the [para] key at several times to indicate "Fb-xx". ⑥ Adjust the resonance point and the optimized running vibration by setting frequency and voltage. For general information of other operations. Then. ① Tighten a vibrating sensor to the parts feeder. press the [para] key again to indicate "Fbxxx".3 Run/stop control by the external input (EXS:PLC) It is possible to control run/stop by using an external signal such as PLC except [run]/[stop] key of the OP panel. ⑤ Press the [run] key after setting up frequency and voltage properly. voltage & frequency adjusting key and VR are not activated during feedback. 7 .The memory key. and switch the power on after connecting the connector of vibrating sensor to the [FB] port within the product. (Note) It is available to use the function of [run]/[stop] key of OP panel when the control is activated by an external input. It is also possible to input the dry contact such as switch. 3. 2. 3. the function of feedback pauses. ④ Press the [stop] key to return to the frequency indicating mode. open collector such as sensor output. press the [set] key. and press up the [set] key after setting up the period of feedback. and reactivate the feedback by pressing the [FBK] key at the state of running. (Cautions) 1. (refer to "the connection of external sensor" of "installation") ② Press the [para] key at several times to indicate "ES-xx". write to the memory key(M1/M2). Then. and press [△] or [▽] key to adjust the logical polarity of the connected input instrument. When the [FBK] key is long pressed until it beeps.3. The run/stop control by an external input follows the following sequence. ⑦ Press the [FBK] key for a long time at the state of running until it beeps to activate the function of feedback which has paused for a moment (The "FBK" lamp changes form flickering to lighting. ① Connect the external input controller to the [EXS] ports in the side and the inside of the product. refer to the standard operation.2 Constant amplitude control operation The control operation using a vibrating sensor follows the following sequence. relay contact and others and wet contact. and press [△] or [▽] key to indicate "Fb-on". ⑧ If necessary. ③ Activate the control by using an external input. When the "FBK" lamp flickers. press the [set] key. it is necessary to adjust voltage and frequency after pausing the function of feedback ("FBK" lamp flickers). the constant amplitude running (FBK lamp lights) and its pause (FBK lamp flickers) repeat. ③ If necessary. When the amplitude of vibration is set up again.

Therefore.3. It is all possible to input the dry contacts such as switch and relay contact and wet contact. it enables a user to set up the delay time during running and stop directly with "on delay timer" and "off delay timer. □ Example of the multiple run/stop control for external input MASTER SLAVE ON V/F FINE ON V/F FINE ON V/F FINE ON V/F FINE ON V/F FINE OFF OFF OFF OFF OFF EXS External ON/OFF Signal SYNC EXS EXS EXS EXS ON V/F FINE ON V/F FINE ON V/F FINE ON V/F FINE ON V/F FINE OFF OFF OFF OFF OFF EXS External ON/OFF Signal EXS EXS EXS EXS 8 . that is. The temporary run/stop control by an external input follows the following sequence. ① Connect the external input controller to the [EXS] ports in the side and the inside of the product. (refer to [the set-up of parameter]). ③ Activate the control by using an external input at the state of "run" The run dot LED flickers during pause by a sensor (Cautions) The function of "run"/"stop" by the OP panel or external input run/stop controls takes precedence of this function. (refer to "the connection of external sensor" of "installation") ② Set up parameters of logical polarity of sensor input. open collector such as sensor output. this function means the operation at the state of "run". it is easy to perform a fine control for over-flow and others. Besides. on delay timer and off delay timer values.4 Temporary run/stop control by the Sensor input (SENS: over-flow) It is available to stop the operation temporary by an external sensor signal such as over-flow at the state of "run".

1 3 no 4 no 5 6 7 8 9 10 0. it takes long period □ Set up the control range of voltage adjust VR * ( )means 110V input □ Indicate the selection of input power . it beeps long and the present indicated information is set up. Indica tion order 1 Indication (mode) Description □ Sensor input on timer(sensor control on timer) .When the [set] key is pressed.1Sec step) on : yes oF : no 0~1000 mSec (1 mSec step) 10(5)~90(45)V (10V step) 220 110 - Shipping value 0.x Fb-xx Fbxxx vr-xx Lnxxx 100TH 50tH vErxx 2 0. .1~3.0 Sec (0. then. it is invalid and the previous information is maintained).x Sn-xx ES-xx SLux.Selected Line Voltage Display . ① Move to the mode that a user wants to set up by pressing the [para] key.no : Normal Open . start) .1~10. (Note) If the power is switched on while the [stop] key is pressed. The sequence of set-up are as follows.1~3.1Sec step) 0. all parameters return to the initial values when shipping.0 Sec (0.Set up the time to the start of operation after the input is on □ Sensor input Off Time(Sensor Control Off Timer) .1Sec step) no nc no nc 0. ③ Press the [stop] key or leave it as it is.1 oF 100 50 (25) 220 11 12 - 9 . Set up the time to the stop of operation after the input is off □ Set up the logical polarity of sensor input .x SLdx.0 Sec (0.4.1 onxx. press the [△] / [▽] key for a long time. . ② Change of the indicated parameter . Whenever the key is pressed.1~10.The set-up of parameter This product indicates parameters in both letter and number and has a parameter set-up key separately so that a user can recognize each parameter easily.Location of input power selection switch □ Indicate the product model number (for management) □ Indicate the firmware version (for management) Scope 0.nc : Normal Close -edge trig system □ Set up the slow-up (soft start) time □ Set up the slow-down (soft stop) □ Set up the yes or no of feedback control □ Set up the period of feedback.x oFxx.1Sec step) 0.1 0.Whenever [△] / [▽] key.nc : Normal Close -edge trig system □ Set up the logical polarity of external start input (Ext. .For the input of parameter in number.no : Normal Open . the state of indication (mode) changes and the present setting parameter is indicated. the frequency indication mode is reactivated after a while. (If the [set] key is not pressed. the indication flickers and parameter changes.If the bowl is big. it is sent fast.0 Sec (0.

Sensor power: DC12V 100mA RUN.NC. and ring the alarm . frequency.1sec step .0 sec(0.1-3. up/down key) Feedback control by an vibrating sensor(option) .5 Kg 61(W)×151(D)×150(H) 1.Set up the off delay timer: 0 .Set up the change of input polarity :positive/negative . external VR.10.Set up the change of input: Positive/negative polarity.Ring the alarm Natural air-cooling 0 ~ 40℃ The function of protection Alarm method Cooling system Ambient temp Usage conditions Sourc es Ambient moisture 10 ~ 90% Weight 1.0 sec(0. VR lock Stop the running when over-current.Set-up with an internal selecting switch Method of set-up Up/down key & internal VR.1s step.AC110V/220V 50-60Hz .Specifications Items Rated input OPC-50TH OPC-100TH Remarks .10.1V Method of set-up Up/Down Key or internal VR Frequency Scope of set-up Resolution of set-up Maximum allowable current Operating system Control system External input PWM system Full digital control by RISC CPU . over-temperature.Pause/run at the state of run (overflow) .Dry/wet contact (12V. 24V) . 24V) . up/down key) Set up 0. parameter. Osec.NO) Set up 0.Indicate the error code (flickering) . Osec.1sec step .1-3.1s step.STOP Key 3 port output (COM.Selection of 1 or 2 sensors NONE 40~400Hz 0.2-Channel(M1/M2 Key) .75Kg 72(W)×151(D)×150(H) Appearance 10 .220V x 2 port output (option) .Set up the on delay timer: 0 . parameter) EEPROM Indicate voltage. PNP/NPN .5. O.One-Touch Read/Write (voltage frequency. error code Indicate Run. 0-5V Voltage O U T P U T Scope of set-up Resolution of set-up 0~100V/0~200V 0.on/off control by external input (PLC) . feedback. O.Dry/wet contact (12V.1Hz 5A 10A C O N T R O L Run Stop Control Sensor input (2 ports) Panel handling Running synchronous signal Soft Start Soft Stop Constant amplitude control Solenoid valve Memory function Data memory method Indic ation 7-Segment Dot LED .

Troubles based on the error code and solutions are as follows Error code Troubles □ EEPROM Write Error .Turn off the power and remove the cause of overheat.6.Writing error of EEPROM □ Overheat error .Required to repair .The function of protection and alarm This product activates the function of protection if there is any trouble caused by the carelessness of a user or environment. wait for a certain time so as to get natural cooling. It also indicates error code on the 7-segments and rings the alarm.Internal heat-sink is over-heated □ Over-current error .Turn off the power and remove the cause of over-current Err01 Err02 Err03 Err04 Err05 □ Feedback sensor not connected error .Adjust the sensor parameter to "Fb-oF" but the FB sensor is not connected □ Excessive level error of feedback senor . Then.Excessive vibration of FB sensor .Parameter has been set up to "Fb-on" . .Check the connection and state of FB sensor .Adjust the output level of sensor by changing the location/direction of FB sensor 11 .Over-current flow Solutions .

[Appendix] ■ Wiring diagram schematic for the operation connected between BOWL Feeder and Hopper . The hopper is activated only when the Bowl feeder runs BOWL FEEDER Level Sensor BOWL FEEDER G EXS +12 G SN1 +12 NO COM NC Sensor OUTB OUTA FG INB INA FG AC Input 110V/220V OUT-AC HOPPER HOPPER G EXS +12 G SN1 +12 NO COM NC OUTB OUTA FG INB INA FG AC Input 110V/220V OUT-AC 12 .

it is recommended to select the input power selecting switch inside the product to 110V if a user wants to use 110V. 13 . It is prohibited to use or copy without permission. Precautions ● It is recommended to use the product within the rated voltage and rated current of input/output power.Copyright The intellectual property of this product and the copyright of the statement have been reserved to the Orand Corporation. repair or convert at random It is possible to damage or malfunction the product ● It is recommended to connect the input/output voltage without power It is dangerous to damage the product or receive an electric shock ● It is necessary to connect the earth port of input/output power to grounding It prevents an electric shock if electricity leaks and reduces the noise of power The rated voltage has been set up to 220V when shipping. Therefore. It is allowed to change the contents of this statement to improve the functions of the product. It is dangerous to damage the product or fire ● It is prohibited to disassemble.

Korea T E L F A X 82-2-836-4744~5 82-2-836-4746 * It is allowed to change the contents of this manual to improve the functions of the product. O R A N D. edit . 2005. K R 740-6 Daelim 3-Dong Yeongdeungpo-Gu Seoul. W W W ..5. C O .ORAND Co. LTD.