You are on page 1of 7

This document is the property of Larsen & Toubro Limited, ECC Division - EDRC and must not be passed

on to any third person or firm not authorised by us, nor be copied/made use of in full or part by such person or firm without our prior
permission writing

DATE

REV. NO.

DESCRIPTION

Designed

Checked

Approved

CODE

REV.

REVISIONS

LARSEN & TOUBRO LIMITED


ECC Division - EDRC
CLIENT :

CONSULTANT :

STANDARDISATION OF DESIGN CALCULATIONS

PROJECT :

SUPPLIER / CONTRACTOR:
JOB No.

S0000-E-IE

TOTAL NO. OF PAGES


NAME

TITLE :
SIGN

DATE

DSGN

SMP

2/1/08

CHKD

SKW

2/1/08

APPD

DM

2/1/08

DOC. No.

RELEASED FOR

PRELIMINARY

LV CAPACITOR (APFC PANEL) SIZING CALCULATION

TENDER

INFORMATION

APPROVAL

CONSTRUCTION

LARSEN & TOUBRO LIMITED


ECC Division - EDRC
PROJECT
TITLE

STANDARDIZING OF DESIGN CALCULATION


LV CAPACITOR (APFC PANEL) SIZING

DOCUMENT NO

DATE

S0000-E-IE-GE-DC-0016
PREPARED
CHECKED
SMP

SKW

DESIGN CALCULATION
LV CAPACITOR (APFC PANEL) SIZING

1/24/2008
SHEET
2 of 7

LARSEN & TOUBRO LIMITED


ECC Division - EDRC
PROJECT
TITLE

STANDARDIZING OF DESIGN CALCULATION


LV CAPACITOR (APFC PANEL) SIZING

DOCUMENT NO

DATE

S0000-E-IE-GE-DC-0016
PREPARED
CHECKED
SMP

SKW

INDEX
0.0.0

PURPOSE AND SCOPE

1.0.0

SYMBOLS & UNITS

2.0.0

REFERENCE STANDARDS

3.0.0

ASSUMPTIONS

4.0.0

DESIGN INPUTS

5.0.0

ENVIRONMENTAL DETAILS

6.0.0

CAPACITOR RATING CALCULATION

7.0.0

RESULT

1/24/2008
SHEET
3 of 7

LARSEN & TOUBRO LIMITED


ECC Division - EDRC
PROJECT
TITLE

0.0.0

STANDARDIZING OF DESIGN CALCULATION


LV CAPACITOR (APFC PANEL) SIZING

DOCUMENT NO

SMP

PURPOSE AND SCOPE


The purpose of this document is to select optimum sizing of LV Capacitor for APFC panel .

1.0.0

2.0.0

SYMBOLS & UNITS


CosQ

Load power factor before compensation

CosQa

Load power factor after compensation

Supply Frequency

Hz

MD

Maximum Demand

kW

System Voltage

REFERENCE STANDARDS
NA

3.0.0

ASSUMPTIONS
NA

DATE

S0000-E-IE-GE-DC-0016
PREPARED
CHECKED
SKW

1/24/2008
SHEET
4 of 7

LARSEN & TOUBRO LIMITED


ECC Division - EDRC
PROJECT
TITLE

DOCUMENT NO

STANDARDIZING OF DESIGN CALCULATION

DATE

S0000-E-IE-GE-DC-0016
PREPARED
CHECKED

LV CAPACITOR (APFC PANEL) SIZING

SMP

SKW

4.0.0

DESIGN INPUTS

4.1.0

System Voltage

4.1.1

Frequency

50 Hz

4.1.2

Maximum demand

MD

713.753 kW

4.1.3

Power factor of load before correction

CosQ

0.8

4.1.4

Power factor of load after correction

CosQa

0.95

5.0.0

ENVIRONMENTAL DETAILS

COMPENSATION RATING CALCULATION

6.1.2

Required rating of capacitor for P.F. compensation

MD * [tan(cos-1(Q) )- tan(cos-1(Q'))]

713.753 * [ tan ( 36.87 ) - tan (18.2 ) ]

301

kVAR

350

kVAR

SIZE OF CAPACITOR

350

kVAR

RECOMMENDED NO. OF STEPS

SELECTED NO OF STEPS

RECOMMENDED STEP RATINGS

2x25 + 2x50 +2x100

SELECTED STEP RATINGS

4x25 + 3x50 + 1x100

Selected size

7.0.0

RESULT

5 of 7

(Mention reference)
(Mention reference)

6.1.4

SHEET

415 V

NA
6.0.0

1/24/2008

FEEDER LIST
Legend
K1= Motor one direction
K1H= Motor one direction (Heavy duty starter)
K2= Motor two directions
KM/K2M= Actuator 2 positions
KS= Soft starter (installed in MCC feeder)
Q= Circuit breaker supplying packages
K1I= Motor one direction with Current Transducer
K1HI= Motor one direction (Heavy duty starter) with Current Transducer
K2HI= Motor two directions(Heavy duty starter)with Current Transducer
K1J= Motor one direction with Power Transducer
K1SI= Motor one direction- Soft starter with Current Transducer
K2SJ= Motor two direction- Soft starter with Power Transducer

Load list for Trafo-1


Sr.

Eqpt No

Driven Machine

Application

Qty
Type
Working

Transformer - E-2
PMCC - Raw Mill-2 [415V, 3ph, 3W]
Outgoing to Raw Mill MCC
Longitudinal Stacker
Gypsum Storage
Side Scrapper
Gypsum Storage
Longitudinal Stacker
Iron Ore Storage
Side Scrapper
Iron Ore Storage
MCC - Raw Mill Feeding & Raw Mill [415V, 3ph, 3W]
Incomer (From Raw Mill PMCC)
B11.020 Weigh Feeder
Limestone Feeding to Mill
B11.040 Weigh Feeder
HG Limestone Feeding to Mill
B11.050 Rotary Air Lock
Jet Pulse Filter
B11.050 Filter Fan
Weigh Feeders & Belt Conveyor
Iron Ore Feeding to Mill
B11.080 Weigh Feeder
Bauxite Feeding to Mill
B11.100 Weigh Feeder
B11.110 Rotary Air Lock
Jet Pulse Filter
B11.110 Filter Fan
Weigh Feeders & Belt Conveyor
B11.130 Belt Conveyor - Reversible
Raw Mill Feeding
B21.015 Magnetic Separator
Raw Mill
B21.020 Metal Detector
Raw Mill
B21.035 Belt Conveyor
Raw Mill Feeding
B21.090 Rotary Feeder
Raw Mill
B21.100 Raw Mill Barring
Raw Mill
B21.100 Liquid Rotor Starter - Raw Mill Raw Mill
B21.100 Raw mill motor slipring fan
Raw Mill
B21.100 RM Gear box - Lub system -LP Pump
Raw Mill
B21.100 RM Gear box - Lub system - HP Pump
Raw Mill
B21.100 RM Gear box - Lub system - Preheating
Raw MillPump
B21.100 RM Grinding Pressure Pump
Raw Mill
B21.100 RM Grinding Filter Pump
Raw Mill
B21.100 RM Grinding Heating Element Raw Mill
B21.100 RM Roller - Lub system - Pressure
Raw
Pump
Mill
B21.100 RM Roller - Lub system - SuctionRaw
Pump
Mill
B21.100 RM Roller - Lub system - Circulation
RawPump
Mill
B21.100 RM Roller - Lub system - HeatingRaw
Element
Mill
B21.150 Grease Lubrication System - RM Raw
Separator
Mill Separator
B21.150 Gearbox lubrication - RM Separator
Raw Mill Separator
B21.160 Seal Air Fan
Raw Mill
B21.170 Water Pump
Water Injection System
B21.170 Control Valve
Water Injection System
B21.200 Vibration Conveyor
Raw Mill
B21.210 Belt Conveyor
Raw Mill Recirculation
B21.220 Rotary Air Lock
Jet Pulse Filter
B21.220 Filter Fan
Belt Conveyor, BE & Bin
B21.230 Bucket Elevator Barring
Raw Mill Recirculation
B21.250 Rotary Air Lock
Jet Pulse Filter
B21.250 Filter Fan
Belt Conveyor & BE
B21.270 Air Sluice
Below Cyclones
B21.300 Inlet Damper
Mill Fan
B21.310 Isolating Damper
Bag House Inlet
B21.320 Louvre Damper
Air Flow regulation -Recirculation
B21.330 Throttle Valve
Fresh Air to Mill
B21.340 Isolating Damper
Airflow shutoff
B21.350 Louvre Damper
Air Flow regulation -Recirculation
B21.360 HAG
Raw Mill & KM
B21.370 Shutoff Damper
HAG Outlet
B21.380 Air Slide Fan
Raw Meal Transport
B21.390 Air Slide Fan
Raw Meal Transport
B21.400 Air Slide Fan
Raw Meal Transport
B21.410 Rotary Air Lock
Jet Pulse Filter
B21.410 Filter Fan
Dedusting of Airslides
B21.425 Air Slide Fan
Raw Meal Transport
B21.430 Automatic Sampler
Sampler
B21.440 Rotary Air Lock
Jet Pulse Filter
B21.440 Filter Fan
Dedusting of Airslides & BE
B21.450 Bucket Elevator Barring
Raw Meal Silo Feeding
B21.470 Air Slide Fan
Raw Meal Transport
B21.480 Rotary Air Lock
Jet Pulse Filter
B21.480 Filter Fan
Dedusting of Airslides & BE
Total

Rating
1.0000E-09
0.18
0.37
0.55
0.75
1.1
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
220
250
300
335
375
450

PF
0.5
0.5
0.5
0.54
0.65
0.7
0.69
0.72
0.79
0.82
0.82
0.8
0.84
0.86
0.89
0.88
0.88
0.86
0.83
0.83
0.87
0.87
0.87
0.89
0.88
0.88
0.89
0.9
0.87
0.87
0.88

Efficiency
0.72
0.72
0.72
0.72
0.83
0.84
0.84
0.87
0.88
0.89
0.9
0.91
0.91
0.92
0.92
0.93
0.93
0.94
0.94
0.94
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95

Standby

Rating
kW

Efficienc
y

P.F.

800A
75
90
75
75

0.94
0.95
0.94
0.94

0.83
0.87
0.83
0.83

800A
11
3.7
0.37
22
3.7
3.7
0.37
18.5
15
11
5.5
18.5
15
11
1.5
2.2
37
22
7.5
55
2.2
2.2
1.1
1.1
2.2
1.5
5.5
1.1
15
15
0.18
7.5
11
0.37
22
3.7
0.37
30
0.37
3.7
2.2
0.37
0.37
3.7
0.37
55
2.2
7.5
7.5
7.5
0.37
18.5
7.5
0.37
0.37
18.5
5.5
7.5
0.37
15

0.91
0.88
0.72
0.92
0.88
0.88
0.72
0.92
0.91
0.91
0.89
0.92
0.91
0.91
0.84
0.87
0.93
0.92
0.9
0.94
0.87
0.87
0.84
0.84
0.87
0.84
0.89
0.84
0.91
0.91
0.72
0.9
0.91
0.72
0.92
0.88
0.72
0.93
0.72
0.88
0.87
0.72
0.72
0.88
0.72
0.94
0.87
0.9
0.9
0.9
0.72
0.92
0.9
0.72
0.72
0.92
0.89
0.9
0.72
0.91

0.8
0.79
0.5
0.89
0.79
0.79
0.5
0.86
0.84
0.8
0.82
0.86
0.84
0.8
0.69
0.72
0.88
0.89
0.82
0.83
0.72
0.72
0.7
0.7
0.72
0.69
0.82
0.7
0.84
0.84
0.5
0.82
0.8
0.5
0.89
0.79
0.5
0.88
0.5
0.79
0.72
0.5
0.5
0.79
0.5
0.83
0.72
0.82
0.82
0.82
0.5
0.86
0.82
0.5
0.5
0.86
0.82
0.82
0.5
0.84
0.743

Actual
kW

Load
Factor

800
75
90
75
75

0.75
0.75
0.75
0.75

800
11
3.7
0.37
22
3.7
3.7
0.37
18.5
15
11
5.5
18.5
15
11
1.5
2.2
37
22
7.5
55
2.2
2.2
1.1
1.1
2.2
1.5
5.5
1.1
15
15
0.02
7.5
11
0.37
22
3.7
0.37
30
0.37
3.7
2.2
0.4
0.2
3.7
0.3
50
2.2
7.5
7.5
7.5
0.37
18.5
7.5
0.37
0.37
18.5
5
7.5
0.37
15

0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75

Actual
kW for
Feeders

Actual
kW for
Other
Loads

Feeder

Type1

MCCB
MCCB
MCCB
MCCB
MCCB

Q
Q
Q
Q

MCCB
MCCB
MCCB
DOL
HDOL
MCCB
MCCB
DOL
HDOL
MCCB
MCCB
MCCB
DOL
DOL
DOL
MCCB
HDOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
DOL
MCCB
DOL
HDOL
DOL
RDOL
DOL
DOL
DOL
HDOL
DOL
DOL
HDOL
DOL
RDOL
RDOL
RDOL
RDOL
RDOL
RDOL
MCCB
RDOL
HDOL
HDOL
HDOL
DOL
HDOL
HDOL
DOL
DOL
HDOL
DOL
HDOL
DOL
HDOL

Q
Q
K1
K1H
Q
Q
K1
K1H
Q
Q
Q
K1
K1
K1
Q
K1H
K1I
K1I
K1
K1I
K1
K1
K1
K1
K1
K1
Q
K1
K1H
K1
K2
K1
K1
K1
K1H
K1
K1
K1H
K1
KM
KM
KM
KM
KM
KM
Q
K2
K1H
K1H
K1H
K1
K1H
K1H
K1
K1
K1H
K1
K1H
K1
K1H

Total kW

Total

1
1
1
1

1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
3
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
3
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1

SCS
SCS
SCS
SCS

SCS
SCS
GM
EM
SCS
SCS
GM
EM
VFD
SCS
SCS
EM
GM
EM
SCS
EM

SCS
EM
EM
EM
SM
EM
EM
GM
EM
GM
GM
EM
GM
GM
SM
SM
SM
GM
SM
SCS
GM
EM
EM
EM
GM
EM
EM
GM
GM
EM
GM
EM
GM
EM

59.841
71.053
59.841
59.841
0

0
59.841
71.053
59.841
59.841
0

575.024
9.066
3.154
0.386
17.935
3.154
3.154
0.386
15.082
12.363
9.066
4.635
15.082
12.363
9.066
1.34
1.897
29.839
17.935
6.25
43.883
1.897
3.794
2.947
2.947
1.897
2.679
4.635
1.965
12.363
12.363
0.021
6.25
9.066
0.386
17.935
3.154
0.386
24.194
1.542
3.154
1.897
0.417
0.209
3.154
0.313
39.894
1.897
6.25
6.25
6.25
0.386
15.082
12.5
0.386
0.386
15.082
4.214
6.25
0.386
12.363

9.066
3.154
0.386
17.935
3.154
3.154
0.386
15.082
12.363
9.066
4.635
15.082
12.363
9.066
1.34
1.897
29.839
17.935
6.25
43.883
1.897
3.794
2.947
2.947
1.897
2.679
4.635
1.965
12.363
12.363
0.021
6.25
9.066
0.386
17.935
3.154
0.386
24.194
1.542
3.154
1.897
0.417
0.209
3.154
0.313
39.894
1.897
6.25
6.25
6.25
0.386
15.082
12.5
0.386
0.386
15.082
4.214
6.25
0.386
12.363
713.753

530
600
670
750
950
1120
1300
1500
1670
1860
2240
2610
3000
3350
3730
4100
4500
4800
5220
6000
6700
7500

0.88
0.86
0.87
0.86
0.87
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.7
0.8
0.9
0.9
0.9
0.9

0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.95