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InspectionandTestPlanforReciprocatingCompressor
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing 2 3 4 5 6 7 8 DWG,Design, CalculationDocument WPS&PQR WelderQualification Certificates NDTprocedure NDEPersonnel Certificates PWHTProcedure (ifneeded) CompressorMechanical RunningTestProcedure CompressorStripDown TestProcedure PressurecontaingPart HydroStaticTest Procedure PaintingProcedure API618 ASME ASME ASME ASME API618 API618 API618 ASMEIX ASMEIX ASMEV,VIII,IX ASMEV API618 API618 DWG, Calculationbook WeldingBook Certificates Procedures Certificates Procedure Procedure H H H H H H H R R R R R R R A A A A A VerifyingDocument Manuf. MOM H TPI H Client H Remark

API618

API618

Procedure

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API618/ASMEVIII ASME

ASMEVIII Spec. Materials

Procedure Procedure

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12 13 14 MaterialCertificates MaterialIdentification Visual,Dimensionand MarkingControl ASME/ASTM ASME ASME/ASTM ASMEII/ASTM ASME ASME/ASTM DuringFabrication 15 ComponenetsVisual InspectionforDamage ComponenetsDimensional checkto drawingrequirement InspectionofParts, ParticularlyCastin PassagesandPipingfor Cleanliness VisualExaminationof WeldedonConnections Confirmationof SatisfactoryNDE ComponenetsMounting Control PistonEndClearance Control CrankshaftDeflection Control RunoutCheck ProperMatchMarking ProtectionofMachined Surfaces API618 API618 Report H W OriginalMaterial Certificates Report Report H H H R W W

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DWG/API618

DWG/API618

Report

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DWG/API618

DWG/API618

Report

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ASME/API618 ASME/API618 DWG/API618 DWG/API618 DWG/API618 DWG/API618 DWG/API618 API618

ASME/API618 ASME/API618 DWG/API618 DWG/API618 DWG/API618 DWG/API618 DWG/API618 API618

Report ASME/API618 Report Report Report Report Report Report

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26 HydrostaticTestingof Cylender,CoolingJackets, Pressurevessels,Filters andCooler MechanicalRuningTesting StripDownInspection ASME/API618 ASME/API618 Report H H

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API618 API618

API618 API618 FinalInspection

Report Report

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H H

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FinalVisual& DimensionalCheck SurfacePreparationand Painting CheckofNamePlate CheckofFinalBook

DWG/Spec. Procedure DWG

DWG SSSP/Spec. DWG Spec. Documentation

Report Report DWG/P.O

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InspectionReports NCR ReviewFinalDataReport

Spec./DWG Spec./DWG Spec./DWG

Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection

Report Report Report

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PreservationandPacking Marking LoadingInspection

Spec. Spec. Spec.

Spec. Spec. Spec.

Report Report Report

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39 ShippingDocument Control Procedure Spec. PackingList H H auxilaryequipmentsuchasluboilsystem,filter,silencesr,strainer,piping,steelstructuerandetcarenotincludedtothisITP Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder

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