H1 61 120VAC / 1PH / 60HZ OVERLOAD PROTECTED POWER SUPPLIED FROM HEATEC CONTROL TRANSFORMER

H2 91

H1

H2 121

H1

H2

62

92

122 TC 1-1 TIME CLOCK OFF (OPTIONAL) NO 153

63

93

123

64 TISH 1-2 HIGH MEDIA TEMP. CONTROLLER YOKOGAWA UT150L-RN YOKOGAWA UT150L TYPE J DUPLEX THERMOCOUPLE TE1-1 (SEE NOTE) 6 B

94 TZ 4-1 MODULATION MOTOR HTR HONEYWELL M7284C1000 HONEYWELL M7284C1000 120 VOLTS 50/60HZ, 27 VA BLACK WHITE BROWN T1 BROWN T2

124 HTR LOW MEDIA LEVEL LSL 2-1 H50 14 LML1 13

65

95

125

LO MEDIA LEVEL NO 130,153 NC

66

96

126

67

97 +

127

68

98 TIC/TISH/TISL 1-1 MODULATING CONTROLLER YOKOGAWA UT150-AN/AL/RET/Z TO 165 TO BY 1-1 (12) H12

24 VOLTS

128

INPUT 1 69 8 99 AC/DC 10 VOLTAGE CONTROL 14 OUTPUT ALARM 1 N.O. ALARM 2 N.O. 74 3 RSB (+) 4 RSA (-) 76 5 SG 77 107 H3 14 HMT1 13 HI MEDIA TEMP NO 153 NC

G INPUT 4-20MA + H10 129 LO MEDIA LEVEL LML1 H17 H18 9 5 FROM 151 125 TO HOT OIL PUMPS MEDIA CIRCULATION PUMP CIRCULATING PUMP SS130 MOTOR STARTER CIRCUIT OFF ON MC 1-1 H19 OX 130 BREAKER AUXILIARY CONTACT AUXILIARY PUMP 1 SS132 OFF ON H54 OX AUXILIARY PUMP 2 SS133 OFF ON H55 OX AUXILIARY PUMP 3 SS134 OFF ON H56 OX

RED CAM IS LOW FIRE (RED WIRE COMMON & BLUE NO) BLUE CAM IS HIGH FIRE (BLACK/RED COMMON & BLACK/BLUE NO)

70

100 TYPE J DUPLEX THERMOCOUPLE TE2-1 OR TE1-2 (SEE NOTE )

YOKOGAWA UT150 6 B 14 OUTPUT 4-20MA 15 + FROM 164 TO TZ 4-1 (-) H11 SHLD GND TO 166 TO BY 1-1 (11) H13 FROM 165 SHLD TO TZ 4-1 (F)

MC 1-1 A1 A2

130

MEDIA CIRCULATION PUMP MOTOR STARTER CIRCUIT NO 130,153 NC

71

15

101

131

72

13

12

102

132

MC 7-1 132 MC 7-2 133 MC 7-3 134

MC 7-1 A1 A2

INPUT 1 103 8 -

73

MC 7-2 A1 A2

11 +

133

104

AC/DC 10 VOLTAGE ALARM 1 N.O. ALARM 2 N.O. H4 14 BC1 13 BNR TEMP OFF NO 153 NC

134

MC 7-3 A1 A2

75

AUX.OUT 4-20MA 2

105

13

12

135

OPTIONAL MEDIA CIRCULATION MOTOR CONTROLLER NO 132 NC OPTIONAL MEDIA CIRCULATION MOTOR CONTROLLER NO 133 NC OPTIONAL MEDIA CIRCULATION MOTOR CONTROLLER NO 134 NC

106

11 +

136

78

108

AUX.OUT 4-20MA SP2 4 2 STOP 5 COM

3 TMR STOP

137

HTR LO MEDIA DP DIFF. PRESS. DPSL 1-1 102

TDR-1 FUNCTION: B TIME RANGE: 10 SECONDS SET TIME @ 5 SECONDS H57 TIME DELAY RELAY 3RP1505-1BQ30 B1

138

79

109

139

A1

A2

80

110

140

NOTE: USE PDSL 1-1 WITH TDR-1 ON HCS HEATERS. DO NOT INSTALL TDR-1 ON HC HEATERS.

81

111

82

112

83

113

84

114

85

115

86

116

87

117

88

118

89

NOTE ABOUT THERMOCOUPLES HC HEATERS. Two duplex thermocouples are installed on HC heaters. HC heaters have a manifold with outlets for multiple hot oil circuits. One of the thermocouples is installed in the manifold. The other is installed in the outlet of the helical coil. Although each thermocouple has two independent sensors, only one sensor in each thermocouple is used. Sensor TE1-1 is connected to the high media temperature controller. Sensor TE1-2 is not used. Sensor TE2-1 is connected to the modulating controller. TE2-2 is not used. HCS HEATERS. One duplex thermocouple is installed on HCS heaters. HCS heaters are for single hot oil circuits and do not have a manifold. The thermocouple is installed in the outlet of the helical coil. Both sensors of the thermocouple are used. Sensor TE1-1 is connected to the high media temperature controller. Sensor TE1-2 is connected to the modulating controller.

141

142

143

144

145

146

147

148

119

149

90

Publication No. 6-09-224

2009 Heatec, Inc.

120

150

Typical Wiring Diagram Heatec HC and HCS Heaters Sheet 2 of 3 sheets

Based on Heatec Engineering Drawing 4001098, Revised 3-26-09