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Gage R&R Study - Data Entry

More on GR&R:

Part #/Name:
Feature Name:
Feature Tolerance:

Sample Part
Special Dimension
72.000

p-Value for Interaction:

0.25

www.dmaictools.com/measure/grr

Prototype Gage A
John Smith
7/5/2012

Gage #/Name:
Completed by:
Study Date:

(default is 0.25)

Notes:
(1) all calculations in this workbook have been validated using AIAG standards with ten parts, three appraisers, and three trials.
(2) all measurement data (ten parts, three appraisers, three measurements each) must be entered to obtain valid results.

Part
Appraiser

Trial #

Appraiser A

1
2
3

Appraiser B

Appraiser C

2012 DMAIC Tools

Average

10

56
56
54

44
45
49

-11
-9
-9

0
0
0

0
0
0

30
36
36

18
15
16

25
26
24

22
22
24

18
15
16

20.2
20.6
21

Average

55.333

46.000

-9.667

0.000

0.000

34.000

16.333

25.000

22.667

16.333

20.600

Range

2.000

5.000

2.000

0.000

0.000

6.000

3.000

2.000

2.000

3.000

2.5

51
53
58

47
48
46

-10
-19
-12

-4
-3
-4

0
-3
0

36
38
30

10
15
14

28
17
20

36
24
25

20
13
15

21.4
18.3
19.2

Average

54.000

47.000

-13.667

-3.667

-1.000

34.667

13.000

21.667

28.333

16.000

19.633

Range

7.000

2.000

9.000

1.000

3.000

8.000

5.000

11.000

12.000

7.000

6.5

50
49
50

43
43
45

-10
-8
-12

-2
-4
-4

0
0
0

32
32
35

16
12
10

21
15
17

20
19
21

15
14
16

18.5
17.2
17.8

Average

49.667

43.667

-10.000

-3.333

0.000

33.000

12.667

17.667

20.000

15.000

17.833

Range

1.000

2.000

4.000

2.000

0.000

3.000

6.000

6.000

2.000

2.000

2.8

Part Average

53.000

45.556

-11.111

-2.333

-0.333

33.889

14.000

21.444

23.667

15.778

19.356

1
2
3

1
2
3

Gage R&R Results - ANOVA Method


Part #/ Name:
Feature Name:
Feature Tolerance:

www.dmaictools.com/measure/grr

Sample Part
Special Dimension
72

Gage Name:
Completed by:
Study Date:

Summary Results
Total Gage R&R
Repeatability
Reproducibility
Part-to-Part

% Study
Variation
15%
13%
9%
99%

Prototype Gage A
John Smith
5-Jul-12

100%
% Tolerance
27%
22%
15%
173%

80%
60%
40%

% Study Variation

20%

% Tolerance

0%
Total Gage
R&R

Repeatability

Part-to-Part
Reproducibility

Two-Way ANOVA Table With Interaction


DF

SS

MS

P Value

Part

34922.8444

3880.31605

304.353

0.000

Appraiser

118.2889

59.14444

4.639

0.024

Appraiser-Part Interaction

18

229.4889

12.74938

1.796

0.047

Equipment

60

426.0000

7.10000

Total

89

35696.6222

Interaction will be included if p value is less than 0.25


(reference "p-Value for Interaction" input on Data Entry page)

Two-Way ANOVA Table Without Interaction


DF

SS

MS

P Value

Part

34922.8444

3880.31605

461.739

0.000

Appraiser

118.2889

59.14444

7.038

Equipment

78

655.4889

8.40370

Total

89

35696.622

Gage R&R
Source
Total Gage R&R
Repeatability
Reproducibility
Appraiser
Appraiser-Part
Part-to-Part
Total Varation
Number of Distinct Categories

Source
Total Gage R&R
Repeatability
Reproducibility
Appraiser
Appraiser-Part
Part-to-Part
Total Varation
2012 DMAIC Tools

Variance
Component

%
Contribution

10.52963
7.10000
3.42963
1.54650
1.88313
429.72963
440.25926

2%
2%
1%
0%
0%
98%
100%

Pie Chart - Variance Components


2%
1%

Repeatability
Reproducibility
98%

Standard
Deviation

Study
Variation (6s)

% Study
Variation

% Tolerance

3.24494
2.66458
1.85193
1.24358
1.37227
20.7299
20.9824

19.46963
15.98750
11.11156
7.46151
8.23363
124.37953
125.89414

15%
13%
9%
6%
7%
99%
100%

27%
22%
15%
10%
11%
173%
175%

Part-to-Part

Gage R&R Results - ANOVA Method

www.dmaictools.com/measure/grr

Calculations per AIAG MSA Manual, Third and Fourth Editions

Study Information
Part #/ Name:
Feature Name:
Feature Tolerance:

Sample Part
Special Dimension
0.02

Gage Name:
Completed by:
Study Date:

Prototype Gage A
John Smith
5-Jul-12

Range Control Chart

Measurements by Appraiser

12.00

60.000

10.00

50.000

8.00

40.000

Values

Sample Range

14.00

6.00
4.00
2.00

30.000
20.000
10.000
0.000

0.00
1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

Appraiser A

-10.000

1 2 3 4 5 6 7 8 9 10

Appraiser B

Appraiser C

-20.000

Appraiser A

Appraiser B

Appraiser

Appraiser C

Interaction Plot
60.000

70
60
50
40
30
20
10
0
-10
-20
-30

50.000
40.000

Average

Values

Measurements by Part

30.000
20.000
10.000
0.000
-10.000

-20.000
1

Part
2012 DMAIC Tools

Part

10
Appraiser A

Appraiser B

Appraiser C

10