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200T Equipment Information Package

200T Auto Jetwet Package

Equipment Information Package

CONTENTS
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200T Equipment Information Package

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1.1 1.2 1.3 1.4 1.5 1.6 1.7

INTRODUCTION ...5
DESCRIPTION..5 DUTY .5 OPERATION PRINCIPLE...5 HOPPER SIZE ............5 SERVICE REQUIREMENTS ................5 SPECIFICATIONS..............5 MANUFACTURING PERIOD.....................................................................6

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2.1 2.2 2.3 2.4

PLC CONTROL SYSTEM...............7


HARDWARE.....7 SYSTEM OPERATING STATES...7 OPERATOR INTERFACE......7 SIEMENS OPERATOR INTERFACE...7

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3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8

EQUIPMENT DETAILS AND SPECIFICATIONS..15


200T AUTO JETWET PACKAGE BATCH CYCLE TIME CHART .15 WATER SUPPLY CONTROL VALVE....16 VOLUMETRIC SCREW FEEDER ......17 ANIONIC FLOCCULANT BLOWER .....18 BLOWER CURVE ........19 AGITATOR .19 TRANSFER VALVE ..19 DOSING PUMP .....20

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4.1

PAINT SPECIFICATIONS .21


MIXING TANK INTERIOR....21 4.1.1 SURFACE PREPARATION: ABRASIVE BLAST CLEAN TO AS1627.4 CLASS 2 1/2..21 4.1.2 FIRST COAT..21 4.1.3 SECOND COAT...........21 4.1.4 THIRD COAT.21 4.1.5 TOTAL FILM THICKNESS..21 4.2 APPROVED COATINGS .21 4.2.1 EPOXY MASTIC COATINGS.21 4.2.2 INORGANIC ETHYL ZINC SILICATE COATING21 4.2.3 BARRIER COATING21 4.2.4 HIGH GLOSS COATING.21

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SPARES ...22
5.1 5.2 FULL SPARE PARTS LISTING..22 RECOMMENDED SPARES 22

200T Equipment Information Package


INTRODUCTION
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200T Equipment Information Package

1.1

DESCRIPTION

The Auto Jetwet 200T Package is a fully self contained unit which provides both mixing and storage tanks on the one skid mounted frame. The unit requires only connection of power and water services and is designed to ensure complete dispersion and dissolution of solid grade anionic flocculants in water without the formation of lumps. The whole process can be controlled either manually or automatically by PLC.

1.2

DUTY

The Auto Jetwet200T Package is capable of preparing 3,000 litres per hour of solution at up to 0.5% w/v concentration (depending on the molecular weight of the polymer). Storage tank Capacity 6,000 litres.

1.3

OPERATION PRINCIPLE

Solid grade anionic flocculant is fed from a storage hopper via an adjustable rate, volumetric screw feeder into an air stream from a blower. Air conveys the anionic flocculant via the "Jetwet" dispersion head into the agitated tank. After complete dissolution the anionic flocculant solution is transferred by gravity into the storage tank. Sequence control is by level probes and timers.

1.4

HOPPER SIZE

Standard: 0.15m3 Optional: 0.2 m3, 0.3 m3, 0.4 m3 or 0.5 m3 etc. 3 3 3 3 Bulk System: 1.5m for 600 - 800 kg bulk bags or 3m , 7m , 12m for bulk road tanker with pneumatic transfer. It can be designed according to customs request.

1.5

SERVICE REQUIREMENTS

Electricity - 380VAC, 3 phase, 50HZ Control Voltage: 220VAC Request for Water Model 200T Flowrate 2m/s3m/s Flow Capacity 180250L/min Pressure 0.30.6Mpa Quality Potable

1.6

SPECIFICATIONS
Surfaces to contact with polymer are Stainless Steel 220VAC Blower 380v 1.6 kW Screw Feeder 380v 0.55 kW Agitator 380v 1.5 kW Transfer Valve 380v 0.06 kW Dosing Pump 380v 1.5kWx3=4.5kW

Material of construction Control Circuit Voltage Electric Motors

1.7

MANUFACTURING PERIOD

200T Equipment Information Package Allocated manufacturing period for a standard 200T Package from receipt of approved drawings is approximately twelve weeks, this is a guide and should be confirmed with a Technical Sales Representative at time of ordering.

OPERATION OF EQUIPMENT

200T Equipment Information Package

2.1

HARDWARE
PLC PLC Type Power Supply : : SIEMENS 226 Internal to PLC.

Communication: RS232 Direct communication with TD200 Operator Interface. It expands RS232 communication interface and makes it convenient to have long-distance communication with the central control room.

Operator Interface
TD200 Operator Interface (R S232 Panel Mount) Communication Interface (R S232 Central Control Room)

2.2

SYSTEM OPERATING STATES

System operation in AUTO is defined by seven (7) operational states. Advancement between states is unidirectional and dependent upon specific criteria being met. e.g. If in State 3 (Filling and Mixing) the system must have advanced only from State 3 and must then advance only to State 4 (Mixing Only) after the Mixing Tank level reaches probe E3. The States are latching and memory retentive even after a complete power supply interruption. Upon power up, the system will automatically resume from its previous State. The Feeder and Agitator timers in the PLC are retentive, hence resume only for any time remaining after a power supply or operator interruption. This prevents the mixing of a double strength solution after the powder addition cycle has commenced.

Operating States
State 1: Blower Running Dispersion Solenoid Opened Rapid Fill Solenoid Opened (If Fitted) Action: Mixing Tank Level reaches E2 Probe (1/3 of mixing tank level). Blower Running Feeder Running Agitator Running Vibrator Running Heater Running Dispersion Solenoid Opened Rapid Fill Solenoid Opened (If Fitted) Action: Feeder timer complete or mixing tank level reaches E3 Probe (high level). Powder Addition & Mixing Start of Cycle Filling

State 2:

200T Equipment Information Package

State 3:

Blower Running Feeder Stopped Heater Running Agitator Running Vibrator Stopped Dispersion Solenoid Opened Rapid Fill Solenoid Opened (If Fitted) Action: Mixing Tank Level reaches E3 Probe. Mixing Only Blower Stopped Agitator Running Heater Stopped Vibrator Stopped Dispersion Solenoid Closed Rapid Fill Solenoid Closed (If Fitted)

Filling & Mixing

State 4:

Action: Agitator Time Complete State 5: Batch Complete All Drives Stopped and Solenoids Closed Awaiting transfer Action: Storage Tank Level below E4 Probe.

State 6: Transferring Transfer Valve Open Action: Mixing Tank Level below E1 Probe. State 7: Cycle Complete Transfer Valve Closed

Action: Check Mixing Tank Empty and AUTO Mode Selected


GOTO State 1

2.3

OPERATOR INTERFACE

Panel Components The following sections explain the operation of each component accessible by the Operator. Main Switch Isolates the incoming 380 Vac supply for the entire system, including all electrical components located on the Bulk Powder Hopper (if included) and Storage Tank

The switch is padlockable in the OFF position and equipped with a door interlock to prevent opening of the inner door with the switch in the ON position.

Duty Selector Switch

200T Equipment Information Package Manual: Allows manual operation of the system using the Manual Operation Screens on the TD200. Note that in Manual all interlocks are bypassed and the Operator has full control. The function of each motor and solenoid should be fully understood before manual operations are attempted. Off: Used for normal sequence interruptions and for resetting faults. To reset a fault condition (Fault Lamp lit) the fault must first be rectified (e.g. reset Thermal Overload) and then the Duty Selector Switch must be turned to the OFF position. This will reset the fault and allow operation to continue. Auto: Allows automatic sequence operation of the system, and is the most common operating mode. Note that motors can start automatically when this mode is selected. If the system has been previously used in MANUAL ensure that the Mixing Tank is empty and ready for AUTO batching from State 1 otherwise incorrect sequencing may result. Emergency Stop Pushbutton Latching Pushbutton (Twist to release) provided for emergency shutdown of all motors and solenoids. Operation of the pushbutton disconnects the control power from all contactors, solenoids and relays. A separate contact allows the pushbutton status to be monitored by the PLC.

Fault Indication Lamp The amber lamp alerts the operator that a fault condition is present.

The Duty Selector Switch must be turned to the OFF position to reset the fault lamp. Refer to Duty Selector Switch operation for details.

2.4

IEMENS TD200 OPERATOR INTERFACE

The SIEMENS TD200 Operator Interface provides an interface to the PLC and facilities to allow the Operator to: -Enter Setup and Operational Data

-Prepare Batches Manually

Function Key Operation Screen Jog

Allows the Operator to jog between screens in each menu. Time can be set up from Screen 4.

200T Equipment Information Package MENU Main Menu

Allows the Operator to return to the Main Menu Screen (Screen 1). OSCILLATION PTY LTD will be displayed on the Main Menu and the next menu can be entered by pressing or Key. TD200 SCREENS The Screens are divided into four main sections

Section 1 - Home Page Screen: Display OSCILLATION PTY LTD. Press screens.

key will enter next Parameter setup

Section 2 - Parameter setup screens

200T Equipment Information Package

Switch Auto/Manual selector to Manual before any operation from this Screen, or there will be no function. This screen is mainly used for manual operation or testing. The above screen shows setup of mixing time and feeding time. The cursor on the selected parameter will flash, to confirm. After press or can alter the selected parameter and then press confirmation the cursor will move to the next parameter. After the selected parameter is altered, to confirm otherwise the alternation will not be valid. Two parameters will show press on each page and press to enter the next page. After completing all the setup, retreat to sub-menu by pressing and return to home page by pressing again.

Setup of feeding interval time

Setup of blower running time Section 3 Manual Operation Screens

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200T Equipment Information Package

Mixer

Feeder

Blower

All water inlet and transfer valves are motorized ball valves. Press inlet valve while press again to close the water inlet valve; press

to open the water

to

open the transfer valve while press

again to close the transfer valve.

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200T Equipment Information Package

Section 4: Status display

Level of mixing tank

Mixing and feeding time

Level of storage tank

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200T Equipment Information Package Setup 1: Feeder Time (in second) Determines the length of time the Feeder operates and hence determines the solution strength. (Usually 5 - 10 minutes)

Setup 2: Agitator Timer (in second) Determines the total length of time the Agitator operates. (Usually 30 minutes)

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200T Equipment Information Package

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3.1

EQUIPMENT DETAILS AND SPECIFICATIONS


200T AUTO JETWET PACKAGE BATCH CYCLE TIME CHART

200T AUTO JETWET PACKAGE NO RAPID FILL


0.1%=3kg/hour DISPERSION WATER REV0 DATEFebruary 29. 2008 50NB SOLID FLIGHT @ 35RPM

TESTED ON WATER AT 20oC

BATCH CYCLE TIME CHART


WATER SUPPLY 200L/min @ 265kPa POWDER 1kg/min

1/3 WATER FILL--5 MINUTES 0.1%-3kg/Hour 1000L 5kg POWDER & WATER--3 MINUTES 600L TO FULL--7 MINUTES 1400L

MIXING TIMETRANSFER VALVE 30 MINUTES 65NB 15 MINUTES

40

20

25

45

50

55

10

15

30

MINUTES
Note: The mixing time will be usually 30 minutes but the client can make some adjustments.

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60

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200T Equipment Information Package

3.2

JETWET HEAD WATER CONTROL VALVE

Equipment DescriptionJETWET HEAD WATER CONTROL VALVE ManufacturerOSCILLATION DutyFLOW CONTROL Pressure Drop 40kPa @200L/minute Material of Construction304 Operating Voltage220vAC Max Ambient Temperature+55C ModelHN50 TypeSwitch-type Motorized Ball Valve Pressure Drop 50kPa@250L/minute Weight3.05kg IP RatingIP 65

3.3

VOLUMETRIC SCREW FEEDER

Equipment DescriptionVolumetric Screw Feeder ManufacturerOSCILLATION Pty Ltd TypeSOLID FLIGHT SPIRAL Model50BVF1/16 SizeDN50

ApplicationMETERING OF ANIONIC FLOCCULANT POWDER Design Capacity1.0kg/MINUTE Material of Construction202 STAINLESS STEEL Screw Material202 STAINLESS STEEL Shaft Material202 STAINLESS STEEL Direction of RotationCLOCKWISE Method of LubricationGREASED BEARING Operating Speed35 rpm Weight40kg Type of ScrewSOLID FLIGHT Shaft Diameter25mm Coupling TypeMINIFLEX LubricateG.P GREASE Drive MethodELECTRIC MOTOR

Motor Equipment DescriptionVOLUMETRIC SCREW FEEDER REDUCTOR MOTOR ManufacturerFLENDER Output Power Rating(kW)0.55kW Frame Size(AS1360.10) DT80K4 Motor Speed1400 Gearbox Ratio401 Enclosure TypeTOTALLY ENCLOSED Terminal Box Location Viewed from DE90 ModelC38-M80S4 Type SQUIRREL INDUCTION Voltage 380VAC@50Hz No. of PolesFour Output Speed35 rpm MountingM4A Direction of Rotation Viewed From DECLOCKWISE CAGE

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200T Equipment Information Package No. of PhasesTHREE Rated Full Load Current0.75A Method of CoolingFAN COOLED Method of LubricationGREASED BEARINGS Gear Box Lubrication0.3kg GREASE Efficiency at Full Load0.63% Ambient Temperature0C TO 40C Insulation TypeF IP RatingIP 55 Frame MaterialCAST IRON Lubricant ENERGREASE HT-EP-OO Power Factor at Full Load0.73 Thermistor TypeNOT APPLICABLE

3.4

ANIONIC FLOCCULANT BLOWER

Equipment DescriptionANIONIC FLOCCULANT BLOWER ManufacturerSIEMENS TypeREGENERATIVE Gearbox RatioNOT APPLICABLE ApplicationPNEUMATIC TRANSFER Design Capacity58.3 Litres/second Inlet PressureATMOSPHERIC Blower Displacement210m /hour Material of ConstructionCAST IRON Impeller materialALUMINIUM Shaft materialSTAINLESS STEEL Direction of Rotation COUNTER CLOCKWISE-VIEWED FROM MOTOR FAN END Method of LubricationLONG LIFE GREASE Operating Speed2855 rpm Ambient Temperature+40C MAX Motor Equipment DescriptionANIONIC FLOCCULANT BLOWER MOTOR ManufacturerSIEMENS Output Power Rating1.6kW Voltage 380/440VAC@50Hz Motor Speed2855rmp Enclosure TypeTOTALLY ENCLOSED Terminal Box Location from DE12 OCLOCK No. of PhasesTHREE Rated Full Load Current2.6A No. of PolesTWO Mounting INTEGRAL PART OF BLOWER Direction of Rotation Viewed From DECW Insulation TypeF IP Rating (AS1939)IP 55 Model 90L2A TypeSQUIRREL CAGE INDUCTION Coupling TypeDIRECT COUPLED LubricantUNIREX N3 GREASE(ESSO) Drive MethodELECTRIC MOTOR
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Model2BH1500

MountingFOOT MOUNTING

Design Pressure18KPa Discharge Pressure (Max)28KPa Noise Level70dB(A) Weight21kg Type of ImpellerBLADED-FORWARD

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200T Equipment Information Package Method of coolingFAN COOLED Method of LubricationGREASE PACKED Efficiency at Full Load81.5% Ambient Temperature+40C MAX No Thermostat Fitted Thermostat TypeNOT APPLICABLE Power Factor at Full Load0.88 Frame MaterialALUMINIUM

3.5

BLOWER CURVE

3.6

AGITATOR

Equipment DescriptionAGITATOR ManufacturerOSCILLATION Pty Ltd TypeIMPELLER Gearbox Ratio141 ModelLQ-75 MountingFOOT RISER MOUNTING

ApplicationAGITATION OF ANIONIC FLOCCULANT SOLUTION Method of Agitationdouble propeller tri-impeller typediameter 535mm Material of ConstructionWET PARTS 304S/S Weight38kg

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200T Equipment Information Package Impeller AttachmentHUB Direction of RotationCLOCKWISE Operating104rpm Impeller RemoveableYES Coupling TypeBOLTED FLANGE Drive MethodGEAR MOTOR

Motor Equipment DescriptionAGITATOR MOTOR ManufacturerFLENDER Output Power Rating1.5kW Voltage 380VAC@50Hz Motor Speed1450 rpm Enclosure TypeTOTALLY ENCLOSED Terminal Box Location Viewed from DE0 No. of PhasesTHREE Rated Full Load Current1.9A Method of CoolingFAN TEFC Method of Lubrication SEALED BEARINGS Efficiency at Full Load75% Ambient Temperature-20C~ +40C Insulation TypeCLASS F CLASSBRISE IP Rating(AS1939)IP 55 Frame Materialcast iron Shaft Diameter40 mm Power Factor at Full Load0.72 No. of PolesFour MountingFLANGE MOUNTING D080 ModelZF48-M90L4 TypeSQUIRREL CAGE INDUCTION

3.7

TRANSFER VALVE
ModelNKTQK911F-16P SizeDN65 BSP Pressure Drop 50kPa@250L/minute Weight4.05kg IP RatingIP 65 Height 3380mm

Equipment DescriptionSOLUTION TRANSFER VALVE ManufacturerNakata DutyFLOW CONTROL TypeSwitch-type Motorized Ball Valve Pressure Drop 40kPa @200L/minute Material of Construction304 Operating Voltage220vAC Dimensions:Length 256mm Width 256mm Max Ambient Temperature+55C

3.8

DOSING PUMP

Equipment Deacription Dosing Pump ManufacturerNETZSCH Stator MaterialNBR SBBPE/SBE Coupling Type B Pin/Germany rubber jacket 1.4401/NBR Shell MaterialCarbon Steel 0.6025 ModelNM031BY01L06B Rotor Material Ni-Cr stainless steel 1.4301(304) Shaft sealing: Packing sealKP-340F Connect FlangeDN65/PN16

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200T Equipment Information Package Suction PressureSelf-suction Direction of Rotation Viewed From Motor End Anti-clockwise Equipment Deacription :screw pump motor ManufacturerGermany Nord Redctor Output Power Rating 1.5kW IP Rating IP 55 Motor Speed1450 rpm Enclosure TypeTOTALLY ENCLOSED Terminal Box Location Viewed from Driver End : Right side Method of Cooling: FAN TEFC ModelSQUIRREL CAGE INDUCTION Voltage 380VAC@50Hz No. of Poles : Four No. of Phases THREE Direction of Rotation Viewed From Driver End Anti-clockwise Insulation TypeCLASSF CLASS B RISE Output Pressure4bar Rotational Speed 392r/min

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200T Equipment Information Package

4.0
4.1

PAINT SPECIFICATIONS
Mixing Tank Interior:

4.1.1 SURFACE PREPARATION: ABRASIVE BLAST CLEAN TO AS1627.4 CLASS 2 1/2 4.1.2 FIRST COAT:
Apply one coat of Inorganic Ethyl Zinc Silicate coating to a dry film thickness of 100m. Allow the coating to fully cure according to the manufacturer's technical data.

4.1.3 SECOND COAT:


Apply one barrier coating Luxepoxy 4 Primer to a dry film thickness of 25m. Allow to dry.

4.1.4 THIRD COAT:


Apply by conventional spray one coat of a Two Pack Urethane Gloss coating, white, to a dry film thickness of 50m.

4.1.5 TOTAL FILM THICKNESS:


Minimum 175m.

4.2
4.2.1

APPROVED COATINGS
EPOXY MASTIC COATINGS:

Dulux Amerlock 400 Polyamide Epoxy Mastic

4.2.2

INORGANIC ETHYL ZINC SILICATE COATING:

British Paints 304

4.2.3

BARRIER COATING:

Dulux Luxepoxy 4 Primer

4.2.4

HIGH GLOSS COATING

Dulux Luxathane

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200T Equipment Information Package

5.0
5.1
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

SPARES PARTS
FULL SPARES PARTS LISTING
NAME AGITATOR COUPLING WATER CONTROL VALVE DISPERSER HAED DISPERSION SPIGOT DISPERSION CYLINDER TRANSFER VALVE ANTI-STATIC HOSE LEVEL METER BlOWER FEEDER MOTOR FEEDER HEATED RECEIVER HOPPER DOSING PUMP QTY 1 1 1 1 1 1 1 1 5 1 1 1 1 3 MANUFACTURER OSCILLATION Pty Ltd OSCILLATION Pty Ltd OSCILLATION Pty Ltd OSCILLATION Pty Ltd OSCILLATION Pty Ltd OSCILLATION Pty Ltd OSCILLATION Pty Ltd OSCILLATION Pty Ltd OSCILLATION Pty Ltd Nash-elmo FLENDER OSCILLATION Pty Ltd OSCILLATION Pty Ltd NETZSCH DESCRIPTION LQ-75 MIXER c/w 1.5 Kw MOTOR FEEDER COUPLING DN40 220VAC MOTORRISED BALL VALVE DISPERSER HEAD NB40 INLET DISPERSION SPIGOT STAINLESS DISPERSION CYLINDER NB150mm ACRYLIC NB65 304SS MOTORISED BALL VALVE 220VAC ANTI-STATIC HOSE NB50/PER METRE FLOATLESS LEVEL SWITCH 61F-GP-N BLOWER 2BH1500 1.6kW 380V 3PH FEEDER MOTOR 35PM 380V 3PH 0.55kW NB50 SOLID SPIRAL HEATED RECEIVER HOPPER 220V 60W NM031BY01L06B DOSING PUMP

5.2

RECOMMENDED SPARE PARTS


ITEM 1 2 3 4 5 NAME CYLINDER LEVER GAUGE HOSE FLOW SWITCH SPIRAL QTY 1 1 3m 1 1 DESCRIPTION Clear Acrylic NB150 Dispersion Cylinder OMRON Floatless level Switch-61F-GP-N Anti-static Hose/m Ultra Flow Switch-F26-S Solid 50mm Spiral

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