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CASE STUDY: STEAM PRODUCT SOLUTIONS

Manjung Unit 4 - Malaysia

Ultra-supercritical Coal-fired power plant

South East Asias first 1,000 MW ultra-supercritical coal-fired power plant

TNB Janamanjung Sdn Bhd, a subsidiary of Malaysias state-controlled power generation, transmission and distribution company Tenaga Nasional Bhd (TNB) has awarded the turnkey engineering, procurement and construction (EPC) contract for the Manjung 4 1,000 MW ultra-supercritical coal-fired steam power plant to Alstom and its consortium partner, China National Machinery Import and Export Corporation. The contract follows TNBs 1999 contract with Alstom to build the 3 x 700 MW Manjung coal-fired power plant that went into operation in 2004. These units also utilise Alstoms clean coal combustion technology and market leading environmental control systems. Customer: TNB Janamanjung Sdn Bhd Scope of supply:  Full turnkey EPC contract for a 1 x 1,000 MW ultra-supercritical power plant including: - Overall plant engineering - Global procurement and logistics - Civil, electrical and mechanical construction - Comprehensive commissioning of the power plant Electrical output: 1,000 MW Fuel: Imported coal Cooling System: Direct cooling with sea water Application: Power generation

CUSTOMER BENEFITS
TPWR/CASE/MU4MUCPP/EN/12.2013/FRA/1831

High performance Increased operational

flexibility Maximised fuel flexibility Low NOx and SOx emissions over a wide load range
ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. Alstom contributes to the protection of the environment. This leaflet is printed on environmentally-friendly paper.

CASE STUDY: STEAM PRODUCT SOLUTIONS MANJUNG UNIT 4 - MALAYSIA, ULTRA SUPERCRITICAL COAL-FIRED POWER PLANT

The new power plant is being constructed next to the existing power plant, at Perak, 10 km south of the nearest town Lumut, approximately 288 km north of Kuala Lumpur and close to the tourist island of Pangkor. It will be the first coal-fired power plant in Malaysia using supercritical technology and the single largest unit in South East Asia. Alstoms market-leading ultra-supercritical technology at Manjung will provide additional capacity to meet the increasing demand in one of the worlds fastestgrowing economies, while producing significantly lower emissions than existing plants. It will produce enough electricity to power nearly 2 million Malaysian households.
REDUCING COST OF ELECTRICITY

PROJECT FEATURES

The Manjung 4 Project benefits from the superior integration resulting from Alstoms project management skills, EPC capabilities and state-of-the-art key components:

+ 5 points efficiency*

1 two-pass, ultra-supercritical, once-through PC boiler (tangential firing low NOx combustion system) 1 STF100 steam turbine with one high-pressure, one intermediate-pressure and Two double-flow low pressure turbines for high efficiency and reliability 1 two-pole GIGATOP turbogenerator with the most advanced water / hydrogen

The Manjung 4 ultra-supercritical, higher steam parameters will result in a reduction in operational costs.

14% more power


LOWERING ENVIRONMENTAL FOOTPRINT

generated per tonne of coal burned, compared to the existing Manjung power plant.

cooling technology for generators, providing high efficiency, outstanding reliability and simple maintenance Alstoms latest ALSPA Series 6 Distributed Control System Environmental control systems (seawater flue gas desulfurization and pulse jet fabric filter) to reduce flue gas emissions.

>90% SO2 removal**

Manjung 4 benefits from the Seawater Flue Gas Desulphurisation system, designed to treat the complete flue gas.

INCREASING FLEXIBILITY & RELIABILITY

Wide range of coal quality

Manjung 4 unique TSF 2000 firing system enables to burn a wide range of coal, either Bituminous and sub-bituminous.

TPWR/CASE/MU4MUCPP/EN/12.2013/FRA/1831

For more information please contact Alstom Power: Alstom Power Brown Boveri Strasse 7 5401 Baden Switzerland Visit us online: www.alstom.com
*compared to the three subcritical units at Manjung. **>90% SO2 removal: achieving emissions significantly below the limits set by the World Bank(200 vs 500 Mg/Nm3)

ALSTOM 2013. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. Alstom contributes to the protection of the environment. This leaflet is printed on environmentally-friendly paper.