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NA TI0NAL P0 WER TRAINING INSTITUTE
NAGPUR 210 MW POWER PLANT SIMULATOR

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OPERATING INSTRUCTIONS MANUAL

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NATIONAL POWER TRAINING INSTITUTE SOUTH AMBAZARI ROAD GOPAL NAGAR NAGPUR 22

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COLD START UP OF U N I T

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PLANNED SHUT DOWN OF UNIT SHUT DOWN TO HOT STAND-BY OF UNIT HOT RESTART OF UNIT AUTOMATIC TURBINE RUN-UP SYSTEM AND SGC OIL LOGICS INTERLOCKS AND PROTECTIONS OF UNIT CRITERIA CURVES FOR ROLLING THE TURBINE AND SYNCHRONISING THE GENERATOR THERMAL SCHEMATIC DIAGRAMS

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/.n o o o y C-l E-l PROCEDURE FOR STARTUP OF THE UNIT FROM COLD CONDITION CHARGING OF 6_^ KV ELECTRICAL SUPPLY SYSTEM Ref... Unit Board ICA voltmeter will show 6..BTPS-2.^ . " E-8 E-9 E-10 TIE BREAKER BETWEEN STN BUS OCD & OCB.Board OCB Voltmeter will show 6. E -11 tJ Close TIE BREAKER BETWEEN UNIT BD ICB & STN BDS OCB. BTPS-4) are out.S KV.6 K V o u t g o i n g f e e d e r s . (RFED-08) o E-4 Through local operation close station transformer-1 220 KV breaker. Close TIE BREAKER BETWEEN UNIT BD ICA & STN BD OCA. MCL2 E'-7 Close STN BOARD OCB INCOMER BREAKER Stn.6 KV. : : Through local operation close isolator from grid to station transformer-1.-Station Transformer 220 KV Breaker key is in "ON1 position at MCL-2. ' . All BTSP (BTPS-1..6 KV.6 KV side isolator. local ( RFED-12) operation close station boards OCC f ":•>•'•••••-••' E-5 Through O C D ' s a l l 6.. ~ . Unit Board ICB voltmeter wil] show S. Transformer-2 is in charged condition..J. E-2 . (RFED) CHARGING OF 6 _ ^ 6 KV SWITCH BOARD o o G E-6 Close STN BD OCA INCOMER BREAKER Stn.Tag MCL2 Ensure that .6 KV.' " .BTPS-3. (Bus-1 or Bus-2 side) (RFED05) %^ E-3 Through local operation close station transformer-1 6. •.220 KV Grid is charged. ' -r ^. . " MCL1 TIE BREAKER BETWEEN STN BUS OCC & OCA. board QCA volt meter will show 6... Station .

IA03. C-2 STARTING OF G S WATER PUMPS \0 ' r • • • J Before starting G S Water pump check following: 1. C-3 STARTING OF SERVICE AIR AND INSTRUMENT AIR COMPRESSORS !?-••> Before starting service air and instrument air compressors check following: l. Through local operation (Case_ rf_ ups_ close) charge UPS-l.I/L. 4.IA04. $f Open GSW recirculation valve CW-44 (RFCW001) by 20% locally.IA06) .UPS-2.15 E-16 Close all 6. 3. G S over head tank incoming valves GSW-115 and GSW-114 are open. O/L valves of all air receivers are open. 2.IA8.IA02. Close incomer-1 and incomer-2 Breaker to Bus ODA.IA09.IA12. Sump level is normal. 5. 2.f cw-3=0 GSW OVER HEAD TANK LEVEL will increase slowly and wait till GSW OVER HEAD TANK LEVEL HIGH alarm appears.IA11. Open Discharge Valve DV-39 .IA10. MCL1 " MCL2 MCL2 Close incomer-1 and incomer-2 Bkr. Breakers are racked Start G S water pump-A.6 KV outgoing feeders at ICA & ICB. to Board IDA.IA01. Close all 6 . 6 KV outgoing feeders at OCA & OCB. Over head tank outlet valves GSW-132 & GSW-133 are open. (IA07. Electrical supply is available to GSW Pumps.IA05 3. in and DC control supply is"ON 1 . check motor current of 30 A. 220 V charger-1 & charger-2.IA-15 valve is initially closed.E-12 E-13 E-14 E-.GS water supply is available to the compressors.

Ensure that the inter-connecting valve between IAC and SAC -is closed and can be opened if required during emergency. .2 kg/cm2. O Q P Q Q Q Q Q . g\ r>) f~) f*./"I o o Start SAC-A & SAC-B and establish service air header pressure « ^ . Ammeter reading of CW PUMP-1 will show 140 amps. Electrical supply to CW pumps is available. Open COND CW I/L Valve CW-48 & Valve CW-49. Indication of instrument^ air header pressure will reset. Cooling water 0/L valves from condenser to cooling towers are in open position. Start instrument air compressors A & B and establish 7 to 8 Kg/cm2 instrument air header pressure. > ' " ' I7 ' 2. Discharge valve will open (20%) initially and then lateron opens fully. Check Condenser water box vents are open initially and close locally after charging. 2. CW sump level is normal. C-4 CHARGING OF CW SYSTEM AND STARTING CW PUMPS Before charging CW System check following: 1.f^ fh #| at 7 to 8 kg/cm2. 3. CW PR COND A I/L pressure will show 2 to Start CW pump-2 from CWA-15 desk. indication resets Check that service air compressor and air pressure trouble low indication resets. 4. O Q> ID <rs f>\ fr. Open COND CW 0/L Valve CW-55 & Valve CW-56. Start CW PUMP-1 from CWA-15 desk.

pressure will show 2 to 2. DM transfer pump-1 will start and shows 40 A. Select DM transfer pump-1 on CWA-15 desk. S-25. Ensure that DM overhead tank inlet outlet valves are open. S-33.2 kg/cm2 CW PR COND B I/L and j6-S DP 0. Press VON' push button of DM PUMP SEQUENCE to start. Close DM-01 ' valve when DM storage tank reaches normal ( (7600 mm) . S-19./ Ensure DM water storage tank outlet valves DM-2. S-17.' f 15. ( ° ' 3V OPENING BOILER SIDE VENTS AND DRAINS Before filling Boiler drum open locally Boiler drum vent valve B-5. DM-7 and DM-8 are open. U' all the water side drain valves are closed. S-30. startup vent valves S-32. Open RH vent valves R-l and R-4. * .DISCHARGE VALVE CW-16 will open by 20% initially after time delay will open completely. Open SH drains S-15. ' « t ' 1 ^J x ^ Open B-95 ring header drain Ensure that valve. and CW PUMP-2 will show 14 0 amps.DM make-up pump suction valves DM-3 and DM-4. Put DM PUMP SEQUENCE on auto. SH vent i " f jV.DM make-up discharge valvt.3 5 kg/cm 2. il C-6 . Open economiser recirculation valve E-12V. valves S-40. A Open valve DM I/L Valve DM-01 to STG TANK on CWA-15 desk. CHARGING OF DM MAKE UP SYSTEM. S-21.

/ FILLING OF FEED STORAGE TANK v > G Q Q — y Open y^ h . DM overhead tank level low indication resets at >1050 mm. . . Q C-8 Initially boiler drum is to be filled from bottom ring header.M — initial filling valve DM-50 (RFFW08). Condensate surge tank can be filled directly bypassing when DM O/H tank if required. Ensure that isolating valves of over flow valve DR-33 are open. Deaerator level gradually increases and "DEAERATOR LEVEL LOW" annunciation window resets at 2385 mm. Stop Boiler fill pump and close DM-50 locally. DM-12 level.• 0 •"? r^ O . Annunciation window OH COND SURGE TANK LVL LOW resets at reaches at 2500 mm DM-12 will close. raising.m Observe tripping of DM transfer pump on interlock level reaches 3350 mm. r% p. • B-95 and ini- © Q Q. Start start Boiler fill pump. Open locally water wall header drain valve tial filling valve E-10.)r Wait till DEAERATOR level reaches normal (2785 mm) . Q .0°' . header drains are closed and ECO recirculation is open. Water level in boiler drum will Fill the drum upto 3 ports (-25 mmwc) and then close filling valve E-10 locally. will respond based on CST level to maintain CST /2050 mm and when level ^ r?s <p r*i FILLING OF BOILER DRUM Ensure that all the water wall drains.

ANY ESP I/L. START PERMISSIVES following on OF AIR HEATER DAS CRT A/B observe missing Check and criterias for start-up sequence of APH-A. 2. Air heater-A guide bearing inlet valves GSW-165 and GSW-166. valve DM-32 on CWA-15 desk for filling hot well. Hotwell level will increase gradually. • " Hotwell very low" indication resets at 350 mm level and hotwell level low indication resets at 650 mm level.oil pump. The discharge valve of support bearing lub oil pump. Air heater-A support bearing cooler-2 inlet valve GSW-172. §<~> "> Before starting APH-A ensure \<y' *j!_ j . . 4. : ' ' ' ' ' " following valves are open: 1. • C-10 STARTING OF AIR PRE-HEATER-A AND B r . The discharge valve of guide bearing lub.^ CjJ) FILLING OF HOT WELL Open following local valves for filling hot well. 3. Open DM-34 and DM-36 (RFDM-04). Close DM-32 valve when level reaches 850 mm. Air heater-A support bearing Cooler-I inlet valve GSW-171. Open Open DM-31 and DM-33 (RFDM-03). . 5. O/L DAMPER AH-A SUPPORT BEARING TEMPERATURE AH-A GUIDE BEARING TEMPERATURE AH-A MAIN DRIVE AH-A S/S POSITION OPENED NHIGH NHIGH OFF REMOTE.

r> .oil sequence is on auto and select any one pump and ensure that APH-A o ^ DC motor is running. • ^ ^ p> ^ <r^ rA Press "ON' bush button.motor trips.DAMPER ^ -STARTING OF AIR PRE-HEATER-A APH-A can be started manually or in group sequence.C. Press "ON' push button of group sequence to start APH-A. FG I/L DAMPER zero to eight one 0 u ~. Keep Air heater-A Group sequence on manual mode. of AIR HEATER-A MAIN MOTOR.motor trips Open SA I/L DAMPER SAD-3A.o AH-A FG I/L DAMPER CLOSED CLOSED CLOSED CLOSED 0 AH-A FG O/L DAMPER . respectively. • c* AIR HEATER-A main motor(AC) will start and Aux. SA 0/L DAMPER SAD-4A. FG 0/L DAMPER GD-2A will open. ^ ^ *-> GD-1A. FG 0/L DAMPER GD-2A . G STEP INDICATOR wil indicate step number after the other.C and support bearing temperature >35 deg. FG I/L. AH-A SA I/L DAMPER AH-A SA 0/ts. Ensure that guide and support bearings lub. SA I/L DAMPER SAD-3A.HEATER-A GROUP SEQUENCE on auto mode . Selected lub. DAMPER GD-1A. o © Procedure for starting APH-A in group sequence.oil pump will pick up when guide bearing • temperature >40 deg. Observe that APH-A MAIN MOTOR starts and Aux. PROCEDURE FOR STARTING HEATER-A MANUAL Observe group sequence AIR steps on DAS ON CRT. . SA 0/L DAMPER SAD-4A. Keep AIR.

AIR HEATER-A motor will trip . IDF-A S/S POSITION . : * • • - • AUTO PICK UP TRIAL OF AIR HEATER-A AUXILIARY MOTOR Press "OFF' push button of AIR HEATER-A MAIN motor. / OFF OPEN CLOSED CLOSED MINIMUM . motor will pick up and shows 3 amps. t-11 STARTING OF ID FAN-A PERMISSIVES TO START ID FAN-A . Observe support and guide bearing temperatures of both Air heaters (on CRT). AIR Heater-A AUXILIARY MOTOR will trip.ID Fan-A can be started in group sequence or in manual mode. Press "ON'push button of AIR HEATER-A MAIN MOTOR. Similarly Air Pre-heater-B can be taken into service on manual or in group sequence mode.A/B IDF-A MOTOR & FAN BEARING TEMPERATURE IDF-A CB POSITION IDF-A CB SPRING IDF-A AH-A/B FG I/L & 0/L DAMPER ID FAN-A INLET GATE ID FAN-A OUTLET GATE ID FAN-A REGULATING GUIDE VANES(IG-V) REMOTE ' ON • bearing oil coolers are charged from water NOT HI v IN SER v CHARGED . . AH. Ensure that side .ApfJ •W J L C- • - . AIR Heater-A AUX. - • - ( - < i " .

Observe following operations on desk. ID FAN-A will start. o PROCEDURE FOR STARTING ID FAN-A ON MANUAL Ensure that1 all start permissives of ID fAN-A are satisfied.. Seal air blower will be "ON1. STEP INDICATOR will indicate step numberv zero to seven _ . GD. o Q' o Ensure that bearing coolers of ID fan are charced from water side. GROUP SEQUENCE to start ID FAN-A in ^ one after the other. ^ OUTLET DAMPER GD-7B & inlet damper GD-5B will close on interlock (if the dampers are not closed). group sequence programme(missing criteria) Make "ON1 ID FAN-A group sequence. Start DAMPERS ID FAN-AGD-5B motor. Observe on DAS.6B position will come to minimum. . O O © © ^ PROCEDURE FOR STARTING ID FAN-A IN GROUP SEQUENCE• Put ID FAN-A GROUP SEQUENCE on auto mode. GD-6B position will come to minimum (if position is not © o o minimum). Keep ID FAN-A GROUP SEQUENCE on manual mode and start seal air blower. GD-7A and GD-5A will open after time delay of 45 seconds. • • Open and GD-7B closes on interlock. Open GD-5A and GD-7A manually from the desk CWA-11 and load the fan by GD-6A IGV. No load current of ID FAN-A will show 40 amps. o o .

Both indications of lub oil pressure low and control oil pressure low will reset onJTWA-11 desk. Discharge valve FDL-OAO5 of LOP-B (FD Fan-A) open. LOP-A (FD fan-A) filter-1 is in service. Put sub group sequence of LOPS of FD FAN-A on auto and make it "ON'. FD Fan-A can be started manually Ensure that following valves are open for starting LOPS of FD Fan-A. Suction valve FDL . 3. Cooling water valves of LOP-S are open. 6. LOP-A (FD Fan-A) cooler water valves are open. Suction valve FDL-OAO4 of LOP-B (FD fan-A) open. 2.0A01 of LOP-A (FD fan-A) open. Discharge valve FDL-0A02 of LOP-A (FD Fan-A) open. 5. Stop LOP-B. Stop LOP-A. Start LOP-A and adjust recirculation valve FDL-0A07 (RFAGO2) for 8 kg per sq. Selected pump-A will pick up. 4. Observe lub. z AUTO PICK UP TRIAL OF LOPS OF FD FAN-A Select PUMP-A for FD FAN-A. LOP-B will pick-up on interlock.oil pressure.cm2 control oil pressure and valve FDL-O12 for proper bearing lub. 7.oil pressure and temperature of bearings of FD Fan-A on DAS CRT.. 10 . LOP-A will pick-up on interlock. FD Fan-A lub oil pressure low and'control oil pressure low indications reset.C-12 STARTING OF FD FAN-A ' •> '• or in group sequence. 1.

SAD-IB POSITION will come to zero position. • Selected LO pump-A will pick up.Start permissives of FD Fan-A can be observed on DAS CRT FDF-A FAN/ MOTOR TEMP. current of 20 amps. ^ <3 <J w o SAD-1A will get enable to open command. STEP INDICATOR indicates step number zero to seven one after the other. FAN-A GROUP SEQUENCE on auto mode. Scanner Air Fan atmospheric suction damper SCAD-1 will close on interlock . Ensure LOP sub group sequence on auto & PUMP-A is selected Press"ON'push button of FD FAN-A GROUP SEQUENCE to start FD FAN-A in group sequence. DISCHARGE DAMPER SAD-2B will close on interlock. Q O O © 0 O 0 0 G Q 0 O O 0 0 O ^ G O {">. • xl .ON >8 kg per sq. NOTHI INSERVICE' CHARGED OFF REMOTE AVAILABLE CLOSED MIN POSITION .^ -START PERMISSIVES FOR FD FAN -A . STARTING PROCEDURE OF FD FAN-A IN GROUP SEQUENCE Put FD. cm o ^ \y f% Q. FD fan-A motor will start FD FAN-A ammeter will show no load DISCHARGE DAMPER SAD-2A will open.BEARING TEMPERATURE FDF-A Circuit Breaker FDF-A BREAKER SPRING FDF-A FDF-A S/S POSITION IDF-A or B ON & FDF-A SELECTED FDF-A DISCHARGE DAMPER • FDF-A VANES LUB OIL PUMP-A or B CTRL OIL PRESSURE . z.

FD FAN-A ammeter will show no load current of 2 0 amps. Observe the furnace pressure on recorder (furnace Pressure narrow range and wide range on back pannel). Open DISCHARGE DAMPER SAD-2A.PROCEDURE TO START FD FAN-A ON MANUAL MODE Ensure that all the permissives are satisfied and FDF-A group sequence is on manual. FURNACE PRESSURE SET will indicate -10 mm we. Discharge damper SAD-2A is closed and LOP sub group sequence is on auto and "ON1. DISCHARGE DAMPER SAD-2B will close if it is open. Press middle push button of DAMPER GD-6A to keep it on auto. Ensure that SAD-iA is closed and minimum. 12 . C-13 TO PUT FURNACE PRESSURE CONTROL ON AUTO Adopt following procedure to put furnace pressure control on auto.if the deviation between set and actual valve is zero. Selected pump-A will pick-up. Bring furnace pressure set point to -10mm we. Start FD Fan-A motor manually. Open DAMPER GD-6A until actual FURNACE PRESSURE comes to -10 mm we. Load the fan by opening regulating damper SAD-IA (Blade pitch control).

.0% A I R FLOW Open DAML'Kk MAD-IA till actual total air flow comes to 2130 . Q . /atmospheric suction damper is open. ft) ^ TOTAL AIR FLOW ACT indicator will show 250 T/hr.<:£?> f'-" Open slowly the interconnecting valve locally between other PRDS and charge the PRDS header.cm and temperature 200 deg.26 of o ^. Observe that PRDS pressure comes to 12 kg sq.>. G O -":-16 . . Open steam valve AS-323 from CWA-15 pannel.CHARGING OF SCAPH (STEAM COIL AIR PRE-HEATER) Ensure that the drain valve of SCAPH are open. raising. T/hr on TOTAL AIR FLOW ACT meter (30% to 40% air flow) .C on CWA-13 pannel close PRDS header drain valves. ID FAN guide vanes GD-6A furnace draft. ^AIR FLOW LOW TRIP'alarm will reset.O O © ^ • /<->Y> : KSTAP. ffj) will open accordingly to adjust /C-15 - o o ^ o G y CHARGING OF PRDS FROM OTHER UNIT Ensure that PRDS header drains are open. AS-325. AS-3.LTSHTMC. STARTING AC SCANNER FAN Ensure that DC Scanner Fan-B is running. if FD fan is off and it v/ill close when FD fan is started. V o Secondary Air temperature will start Observe air temperature in DAS CRT. Open auxiliary steam valve AS-320 .Q% TO 1.? SCAPH locally.

Valve LOV-8 discharge of Pump-I. Take auto pick-up trial by stopping Fan-A . Observe parameters on DAS.Valve LOV-12 discharge of pump-3. LO pressure gradually increases and maintain it to 6 kg/cm2 by LO-11 valves. put LO-11 on auto. Open locally AT-20 atomising Air valve (RFFS12). LO PRESSURE ACT will be maintained at 6 kg/cm2 on auto. Valve LOV-9 suction of pump -2. Valve LOV-7 suction of Pump-1. 14 . Valve LOV-3 before filter-2. Open slightly LDO pressure control valve LO-11 (20%)-. Valve LOV-4 after filter-2. Start LDO Pump-1 from oil handling plant( RFFS 07)locally. Valve LOV-11 suction of pump-3. Valve LOV-2 after filter-1."{ <' r n f L£ Start AC scanner Fan-A. x Set LO pressure to 06 kg/cm2 in LO pressure set indicator. DC Fan-B will pick-up and vice-versa.STARTING LDO PUMPS AND CHARGING LDQ SYSTEM f-^'7 'f Ensure that the following valves are in open condition before starting LDO pumps. Valve LCV-S after filter-3. Stop DC Scanner Fan-B. Select LO from HO/LO SELECTION. Valve LOV-l before filter-1. These valves are to be operated locally in oil handling plant. Valve LOV-5 before filter-3. Valve LOV-10 discharge of pump-2. Bar indicator shows atomising air pressure of 7 to 8 kg/cm2. If the deviation between set pressure and actual pressure is zero. observe discharge pressure and furnace to scanner DP on CWA-11 pannel. _-18 .

Q O r% Q Q /T>. ALL ALL FEEDERS OFF. ALL HO NVS CLOSED. HO TRIP VALVE CLOSED.s are glowing. 1 L . . Wait till 5 minutes. Set the FURN/WB DP SET at (40) mmwc. I he bulbs oJ.BC. Press the push button of PURGE CYCLE to start the PURGE. ALL LO NVS CLOSED. Furnace to W/B DP will show 40 mm on recorder on CWA-11 panne1. o G is . SCANNERS SHOW NO FLAME. !CJ PURGING OF MO! \ . Boiler MFR will reset and secondary air dampers will close on auto. LO TRIP VALVE CLOSED. "PURGE OVER1 bulb of PURGE CYCLE will come. Put master DP control station on auto to maintain DP as per set point. Ensure that "READY1 and "START' lamp of PURGE CYCLE is glowing. "Purging' lamp will glow.EF and FF to 40% by pressing lower push button and put all dampers on auto. NO BOILER ALL HOT AIR GATES CLOSED. Turn PROG SELECTION switch to position-1 or 2. C-20 .CD. Q O O O 0 O Q Q Q O y r.\-\li insure L I 1 . Llie iol lowing puryc permissivo. Ensure that Burner tilt is kept horizontal (50% position). TRIP.DE.XJ o ** ^ ^ Q *% Q f% Q ff.TO PUT FURNACE/WIND BOX DP CONTROL DAMPERS ON AUTO Following operation may be made to put furnace / wind box DP control on auto. ALL PA FANS OFF. Bring auxiliary air dampers on elevations AB.

. flue gas temperature at furnace outlet.LO-19. DISC SCANNER red lamp will show presence of flame. START bulb of AB elevation pair 1-3 or 2-4 becomes steady.Insert furnace temperature probe Press "START' push button of AB elevation pair 1-3 or 2-4. . HEA IGNITORS will be get retracted. After every 1/2 hour change over of oil gun pairs may be made for uniform heating of furnace. "START 1 bulb will blink slowly. If the flue gas temperature at furnace outlet is greater probe will come out to control the than 540 deg.. drum pressure will start ing after 100 deg. keep both pairs of A3 elevation oil guns in service.'v' Nozzle Valves are Open LO TRIP VALVE. HEA IGNITORS correspondwill advance. /.C. Then adjust rate v>sJ'_f. Boiler is lighted with AB elevation pair 1-3 or 2-4 oil guns with LDO.C. drum metal temperature.C. When drum metal temperature is greater than 100 deg. Change over of oil guns is made till drum metal temperaincreas- ture reaches 100 deg. Flue gas temperature v/ill start raising gradually and drum metal temperature increases.C.J4' C' temperature firing automatically. furnace .C-21 z LIGHTUP OF BOILER WITH AB ELEVATION PAIR 1-3 OR 2^_± WITH LDO Ensure that LO is selected and all oil closed. ing to pair 1-3 or 2-4 of elevation AB LIGHT OIL NOZZLE VALVES of 1-3 or 2-4 pair will open.

Start HFO Pump-A.stop heating Close vent valve SM-18. HOV-23.w HO-'35 is open. HFO Filters isolating valves HOV-22. ^ O ^ " • ^ °' O 0 v> ^ w Suction filter valves HOV-1. Open HO Trip valve HO-29. set point to 3. Adjust deaerator pressure Put CR-306 set value. Ensure that recirculation valve ' ' • ' . Steam HOV-26. Open FST heat i nq valve? AS-370. Open Auxiliary steam valve HOV-50 for HFO heating. / --0:• •'/ ').C. Deaerator pressure will start raising gradually.li. 17 . HOV-3.. When feed water temperature reaches 100 deg. HOV-27. C'i >y\ linn ' A ' .C •' ' . ^e^jZ**^?*1^*' "^ (Q) 0 0 ty 0 © 0> O © <Q G Temperature of feed water will start raising .m o ^ y C:22 . HFO Pump suction valves HOV-2.'OR IIKATING AN1J PUGGING ' ' :. / < • .HOV-6.DEAIjiUA'l. MANUAL BFP START-UP Check that following points are fulfilled. • ' ' L . HFO pumps discharge valves HOV-5. HOV-24. per on auto to maintain deaerator pressure as o O / C-23 STARTING HFO PUMP AND HFO HEATING f 'r C • 'l'' Ensure that following valves are open locally. HOV-28. HOV-21. • " .5 kg/cm2. Open CR-306 to supply deaerator pegging steam.HOV-4.ary steam supply valve AS-365. ' '' - O f± 0 Open doaorator vent valve SM-18 from CWA--15 desk. Open auxi. coil heaters isolating valves HOV-25. Close valve AS-370.

C. after 1 hour.Temperature of HFO will start raising 120 deq. and reaches about 13 .

S e l e c t C o o l e r N o . AUTO PICKUP TRIAL OF TURBINE EOP(Emergency OIL PUMP) "OFF1. by l o c a l l y o p e n i n g I1.1.'oo. . . Lub.oil header pressure will show 3. \ Oil pressure before oil cooler will show 5. O h 0 Oil pressure after oil cooler will show 4. 0 o O ^ ~ — — O . Start oil vapour extractor Fan-1 from CWA-16 desk. Ammeter of AOP-1 will show 110 amps.5 kg/cm2 (DAS) . Emergency oil pump will pick up when discharge pressure drops below 1. • \ y •• AOP discharge pressure will show 7. < • : • GSW-17.. Ensure SLC AOP-1 and AOP-2 are .AUTO START TRIAL OF TURBINE AOP-2 Make SLC AUX OIL PUMP-2"ON'. z Q r^. Start Auxiliary oil pump-1.i GSW 0 o o O from w a t e r s i d e .iivc. AOP discharge pressure will drop below 4.4 kg/cm2 (DAS) .5 kg/cm2 . 1 .OII. .oil ' o o o r ~> ' discharge AOP-2 pressure of 4.8 kg/cm2 on back pannel.: r No.6 kg/cm2.3 kg/cm2. Ensure SLC AOP-1 is "OFF1..7 kg/cm2. OK TUK'BINR TilJR. SYS'l'KM E n s u r e t h a t MOT l e v e l is n o r m a l . .^ * " * ' C-21 • fri'AiriTNC. -^ r^ o 19 ..: i. Cruirqi. 1 E n s u r e t h a t take SLC auto A u x i lstart i a r y o trial i l pump-1 is "ON SLC Similarly of AOP-1 by and making auxiliary oil Pump-2 is "OFF1 . Trip AUX OIL PUMP-1 . Trip AUX OIL PUMP-1. AOP-2 will pick up at lub. v.l <. ^ c -> Make SLC EMERGENCY OIL PUMP "ON1.

oil temperature to 44 deg. ES-2 (RFEG06).1 : : . ion. •i . close inlet valve to turbine oil tank.EOP ammeter will show 40 amps on CWA-16 desk. . i ] cooler-A is in service -CHARGING GEN. Through Local operation. : 3. 2. .:. SOT and SOST are normal. Tank levels IOT. Make SLC lub.SEAL OIL SYSTEM ES-1 Through Local operation. AOP-1 is running.13) and its inlet outlet cooling water valves are open. close oil cooler bypass valve V-63 . Start seal o . select seal oil cooler-A (RFEG.. Check following before charging generator seal oil . Seal oil tank is under vacuum of 200 mm.ion.'• outlet valve GSW-35 (RFEG03.I7 desk. ' I (RFHG09).oil temperature control "ON' to maintain lub. . close DPRV -E (RFEG0 8) . Generator seal o . .system 1. : n k vacuum pump from CWA-. seJect seal oil filter No. bypass valve V-I7 of: ES-4 Through local opera. ES-5 Through local oporai: .C on auto from C-25 TAKING GENERATOR SEAL OI_L SYSTEM IN SERVICE CWA-16 desk. valve V-18 (RFEG07). LS-G Through local operation. Make SLC of AOP-1 and AOP-2 "ON" Start AOP-1 and then trip EOP manually. close generator seal oil cooler '. ES-3 Through Local operation.

w i l l p i c k up on a u t o .O. 21 .P.Press "OFF1 push button of S.•-•:. ES-13 . SOP to keep Pump-A on manual".s Select position-1 of A/M selector/.1 2 " S e l e c t p o s i t i o n .• : :W: will pick up on auto. & t : r i p 0 . : .S. """ G -.P.. : • .:.C. selector switch position ES-18 Select position-1 of A/M selector switch of Manual " A. • .B (running S.TAKING TffTAT.O. Select..O." • ES-15 Select position-2 of A/M selector switch of A.?. S.C. :auto.C. Press"ON'push button of GENERATOR SEAL OIL PUMP-A .C. "V • . . Press "OFF1 push button of S. ' £ • .:••:: " • ' : ^ ^ ^ : \ - to keep pump-B on manual & pump^A!#:pn.?.O:-P. pump-B on auto.- O ^ f^ Q Q Q 0 : ' " > ES-16 Press "OFF1 push button of S. P •.O. Select D. C . .C."%::•> o o o .C.O.. S./.:.C.OiLP-rB^ Check that SOP-A " y • •'?.P " to keep both pumps on "manual1. 7).P A/M selector ^switch position on auto. Check that D. S.A..O.-'.3 of A / M .A^ Check that SOP-B O • ' i '••^' n j • . " E S .s e l e c t b i p ^ W i t c h of A .O.P).:•.P.. ' ES-14 Select D..P".ESTABLISHING GENERATOR SEAL OIIi : SYSTEM Keep g e n e r a t o r s e a l o i l pumps A a n d B on manual mode.O.O 0 ff © ® ^ ^ ES-10 ES-8 ES-9 • ES-7 . o • • ..:switch of I I [ I REF TAG CWA-17 A.P.P. . pick up on auto.. B. S.•.S OF AUTO PICK-UP OF S. . " ES-17 ES-15 Repeat step ES-9 to start S.&.' ES-11 . S .O.. O ._ . SOP on manual.

Similarly JOP-1 auto pick-up trial can be taken. JOP pressure low indication resets. Start JOP-1. JOP-2 v/ill pick up when JOP header pressure is less than 100 kg/cm2'. JOP header pressure will show 120 kg/cm2. Press "ON1 push button of GATE VALVE GEARING to open it. Jacking oil pressure low indication Take auto-pick-up trial of JOP-2. . Make' SLC JOP-1 and JOP-2 on "ON1 .C-26 CHARGING GENERATOR WITH HYDROGEN Ensure that carbon dioxide is filled in generator Casing. C-27 TO PUT TURBINE ON TURNING GEAR Ensure to keep SLC JACK OIL PUMP^-1 in "OFF1 mode. EH-1 Through Local Operation open Hydrogen feeding inlet valve H-34 and vent valve. JOP header pressure drops from 120 kgs/cm2 . 22 . JOP pressure low indication comes at < 100 kg/cm2. JOP header pressure will show 120 kgs/cm2. through local operation close hydrogen feeding inlet valve H-34. EH-2 When Hydrogen pressure reaches 3. Make SLC JACK OIL PUMP-2 "ON1 and Trip JOP-1. resets. Close Hydrogen vent valve. Che"ck purity of hydrogen > 98% on the back pannel CWF--04.5 kg/cm2. Ammeter of JOP-2 willtshow 50 amps. Ammeter of JOP-1 will show 50 amps.

-CD-7 and CD-8.= i w CST level normal.-?.1"" DM tank level normal. . oil system can be taken in service by putting O ^ d> |J 0 f*i |j) Q rj 0 »3& Q 0 O f3 O O 'O Q O O Q O C-28 Complete SGC oil on auto. CD-18.Put SLC COND pumps ^ON' and open valve CD-19 to 2 0%. . . GSW-30. Close main ejector by pass valve CD-9. STARTING OF CEP-A OR B AND CHARGING CONDENSATE CYCLE Before starting any CEP check following Condensate pump-A discharge Condensate pump-B discharge valve closed..''' : Following local operations are to be performedOpen main ejector-A & B inlet and outlet valves CD-5. . CS-2.. . .. "'>7f~ GSW-28. valve closed. .valves a r e op"en. Ensure that the following valves 1. . ~ <. CD-24 and C D .^ ^ g% Turbine 120 rpm. 23 . are in open condition: ./u CS-1. CD-20.• > \ \ . Close GSC bypass valve CD-12. ' . . Make speed will increase slowly and will come to SLC TURNING GEAR "ON'.CD-6.. DM-32 and DM-35 make-up valves are on manual and t h e i r i s o l a t i n g . Open CD-'lO and CD-11. . Open VALVE DM-32 to fill hotwell till level reaches 8 50 mm. CD-22. GSW-29 & GSW-31 are open (Bearing cooler valves) . Open isolating valves CD-13 & CD-15 of CD-14 hot well level control valve. . .3 5 i W .

24 . Close CD-30 locally and open CD-28 & CD-29.2. C-29 CHARGING OF LP HEATERS FROM WATER SIDE Open heater 1. keep COND PUMP A/B PRE-SELECTION in position-2 to keep CEP-B in standby mode and its discharge valve will open. Close CD-33 locally and open CD-31 & CD-32. Vent valves VA-1 and VA-2 will open on auto and closes after venting (60 seconds). Open valve CD-19 gradually. Open CD-14 manually to 10% and observe that hotwell level is maintained. Keep valve CD-23 on manual mode and closed. Close CD-27 locally and open CD-25 & CD-26. Condensate discharge pressure will raise to 24 kg/cm2.. CEP-A ammeter shows 3 0 amps. Ensure to .Select condensate Pump-A Press ^ON1 push button of CONDENSATE PUMP-A to start condensate pump-A. . C. if required. Check thrust bearing temperatures < 6 0 deg. Hot well level is to be maintained normal by DM-32/DM-35. Close DM-32 when hotwell level is 850 mm.3 vent valves before charging and close vent valves after charging. Discharge Valve-A opens on auto. .

Radiator cooler f. GSW-40 GSW-41. C-32 y STARTING OF BOILER FEED PUMP-A (FIRST BFP) Before s t a r t i n g BFP-A check following1. Press middle push button of VALVE-DM 32 to keep it on auto.Lub. .oM 25 ! .Working oil cooler . Press middle push button of CD-19 to keep it on auto.Mechanical Seal Cooler of BPF-A is charged from water side.2 . O GSW-44. GSW-45 GSW-46. GSW-47 . . 3y pressing raise push buttons of DEA HWL SET bring the set point to zero mm we on DEA HWL SET(High water level 2600). . GSW-42 bearing oil cooler).•J m O <Q) fj fl li> ^ O O> & "-^ -^ ^ ** *^ * * ^ -p O C-30 PUT DEAERATOR LEVEL CONTROL ON AUTO By pressing raise push buttons of DEA NWL SET bring the set point to zero mm we on DEA NWL SET. Press middle push button of VALVE CD-14 to keep it on auto.Mechanical Seal Cooler. Press middle push button of VALVE CD-23 to keep it on auto. The follcv-.'ir.g valves are • to be opened locally 3 a ^ ^ (Booster pump GSW-39. . Press middle push button of VALVE DM-35 to keep it on auto.Oii Cooler . C-31 PUT HOTWELL LEVEL CONTROL ON AUTO By pressing raise push buttons of HOT 'WELL LEVEL SET bring the hot well level set point to zero mm we.

oil pump Off In service Charged v Normal v* opened ^j 1 ON p •* C Z '1 : V Lub. PERMISSIVES OF BFP-A. is open initially. Put BFP-A group sequence on auto mode.m 3. ' : Put BFP group control on auto.C AOPs are running and recirculation valves of BFPs are open. D e a e r a t o r level is n o r m a l . 4.C.Hydraulic c o u p l i n g oil level is n o r m a l .5 kg/cm2 H C-33 STARTING BFP-A Starting of .C Sub-group sequence on auto. Open locally suction valve FS-301. Ensure that BFP B. FS-302. r ^ J Open locally BFP-A bearing & stuffing box cooler valve X GSW-4 0. Select one pump operation.3 0 2 5 .at HYD. FS-303 of BFP-A. BFP "A1 AOP is running on interlock. BFP-A Circuit breaker Breaker spring Deaerator level BFP-A Suction Valve Aux. Put discharge valves of BFP-A.B. Open locally BFP-A working oil cooler valve GSW-45.B.Minimum r e c i r c u l a t i o n v a l v e F C .coupl >2. ^- 26 .BFP-A in group sequence.oil pr. .

' 1. Motor cooling water valve closed C ^ ' ' • ' ' O 5. PROCEDURE FOR START-UP O O O O G G O f 1.open discharge valve 4. Start BFP by pressing "ON' push button 2. BFP & Hyd. f/•<••* n/••••/ " > " " ' . Discharge vlave closed 4. ' 6 .. ( . Suction valve open 2 . • • . come to stand by mode: and stays at step-03 Observe various BFP parameters on desk. 7. points are iuliillod. ' w . Raise the scoop position as required 5.' v >' © €J © Make BFP Group Control 'ON1 . • Select BFP-A from CWA-13 desk. Lub oil & mechanical seal cooler cooling water valves open. Recirculation valve open .0 9 / BFP B &.. Scofe on manual & in minimum position Q 0 <0 Q . -V f ^'' c v [x • r-r. i ! 1. jT/ • ' . Check that motor.. A O P running . After the motor current become normal.c'r * W~' (JW v a l v e w i l l o p e n on i n t e r l o c k . ** 3. Open motor cooling valves 3. coupling bearing tempera ture are normal 27 . ^ BFP-A will start and stay at s t e p .'"-'' DISCHARGE Valve FD-304 MANUAL BFP START-UP Check that Lollowing will open. /•..

SUPERHEATER VENTS AND DRAINS AND REHEATER VENTS When drum pressure reaches 3 kg/cm2 close drum vent B-5 superheater vent valves S-21. Put ECO I/L ISO VALVE-E2 sub group sequence on auto and make it on. Press "OP1 push button of LC FCV O/L ISO VALVE FD-325.S-15.S-25.S-30. Press "OP1 push button of LC FCV I/L ISO VALVE FD-324.S-40. ECO I/L bypass valve will open and then main valve-E2 before feed regulating will open.C-34 FEED CONTROL STATION IN OPERATION (LOW LOAD LINE) 30% LOAD CONTROL VALVE IN SERVICE Ensure that all spray valves station are closed. Ensure that drain valves of feed lines are open & closed after charging. C-35 Then bypass valve closes.Reheater vent valves R-l and R-4 can be closed before pulling the condensate vacuum.S-17. CLOSING DRUM VENTS. Superheater drains S-19. < 28 . drum level set point comes to zero mm we.' Set the drum level at zero mm we and observe that.

p . Open IBD ISO Valve B-98 from desk CWA-13 and reduce drum level to -100 mm then close IBD Valve B-97 and B-98. 0 All © •• purge permissive lamps will glow and "PURGE" ready will glow. ICJO1'. Set air furnace dampers to windbox DP to 4 0% and bring all auxiliary to about 40%. "Boiler MFR TRIP" annunciation will come MFT-1 & MFT-2 green AB lamp will glow and MFR "RESET1 lamp will vanish. oil guns will withdraw and LOTV and HOTV elevation will close. Increase the drum level to normal level by opening o G low load line valve FD-20 and BFP scoop. •Secondary air dampers at W o o 6 fuel elevations will close. o Secondary air and fumace/windbox DP dampers will open O full on interlock.from desk CWA-13. ( \ . 29 . After 5 minutes purge over signal will come and MFR will reset. Put all dampers on auto and G o Q n • then put master DP control station on auto. y emergency push buttons to hand trip the boiler. C-37 RELIGHT UP THE BOILER WITH HFO Before light up the boiler start purging of boiler. After drum level is restored to normal put FD-20 on auto. bulb ^ Ensure FD-20 is in closed position „ • < open IBD ISO Valve B-97 .V> ' m hi ® C ^* ^ C ~36 GIVING BOILER BLOW DOWN Press AT 10kg/cm2 DRUM PRESSURE V.

HR STRAINER DRAIN HR-208.SEAT 30 . Set HFO pressure of 6 kg/cm2 and atomising steam of When 8kg/cm2 by actual HO-11 and OS-27 valves. SH temperature pressure. Open Open Open Open Open Open Open Open Open Open HR STRAINER DRAIN HR-206. LINE DRAIN HR-232. LPBP LINE DR HR-233. HR-216. LPBP WARM UP LINE ISO HR-312.Close locally atomising air valve AT-20 and open locally for AB interconnecting valves for HFO and atomising steam elevation. flue gas temperatures and will start increasing.valves from CWA-16 desk. DRAIN BFR IV SEAT DRAIN BFR IV. HR-214. LPBP LPBP LINE DRAIN HR-230. C-38 WARMING OF MAIN STEAM LINES * _ r^~ Before warming up of main steam lines open following drain . pressure pressure and set pressure is same put HO-11 and OS-27 on auto. LPBP WARM UP LINE ISO HR-311. LPBP WARM UP LINE DRAIN HR-234. Start light Drum pair up the 1-3 and 2-4 oil guns of AB elevation to boiler. Now select HO at AB elevatiton from CWA-11 desk.

r ^ ^ s s v .ves MS-301A and MS-302A • 1 ' " [ ' ' ' . .I >• m o o Open (M§ IDIUVIM ^. MS-224 . close integral : bypass.Ai:\[£R DRN •N BFR TCV :RK AFT HPBP :RN AFT HPBP CR-206._. ^]c\Yi<A &]r<L^A c o o l e r e x t r a c t i c r . • ':•'.' •••" _ r:rom d e s k C W A . .C.1 3 . - l f " IP . %j • . • • ^ t ..9en main steam line. yal. O ' • . MS. • Then 0. - ^ \ / . ' c . i ! R -TRAINER DRN HR-206.'• ' ' '•'•• PULLING AND GLAND SEALING o o G r e h e a t e r vents are closed before coniensaSje . and AS-376 locally.. kee-o MS stoo valves Grouo sequence en manual . . . from CWA-15 desk.1 -•.valves MS-301 and MS-302. .-202. - . : .s-212. ..- - ^ .•'•••':-' . v throttle start-up vent S-33 main steam lines and m a w steam stop valves'temperature will increase when temperature of ESV body reaches 100 deg. O f ( \^ ' 1 —^- t^y t^f *—- «^v V *--"—*• • ^ -~jf V r f Y » v _^\ 1 %-v. M.. I f i t w ocen : ' . ^r^ MS5? o 3FR TCV : MS-226. f < ^ f » . ' Then • . CR-206-.. MS-228. S L VALVE IB MS-301A & 302A. .

Open starting ejector steam valve AS-2 and air valve SM-16 Wait till vacuum reaches 0.7 kg/cm2 take main ejector-A in service by opening its steam valve AS-3 from desk and air valve SM-14 locally. Put seal steam control on auto from CWA-16 desk. When condenser vacuum reaches 0. Gland seal steam drain valve MAL-81 closes when gland steam header temperature reaches 150 deg. C-40 CHARGING OF HP/LP BYPASS SYSTEM Open locally HPBP valve MS-311 .75 kg/cm2 vacuum will increase and reaches 0. 32 . put AS-378 valve on auto to maintain ejector steam pressure to 6 kg/cm2. Open locally AS-368 valve to supply gland seal steam.& MS-312 (warm up valves) .Open AS-373 valve and adjust ejector steam pressure set to 6 kg/cm2. When condenser vacuum reaches beyond 0. If the deviation between set value and actual value is zero.C.C.75 kg/cm2 withdraw starting ejector by closing its steam valve and air valve. Condenser vacuum can be pulled through SGC condensate and evacuation by putting it on auto and make SGC "ON1. Before opening HPBP main valves observe that the upstream and down stream temperature differential is not more than 25 deg. Condenser pressure high alarm resets at -0.95 kg/cm2.2 kg/cm2.

CHARGING OF PRDS OF OWN UNIT Ensure that the following valves are in open condition: AS-306. AS-310. take CD and EF oil elevations in service.C.C and open valves and BPE-2 by opening it by 5% to 10%. Open FD-342 PRDS spray control isolating valve and open FD-343 from desk. AS-309.Do:r. 'w' ^> o . In order to raise the steam parameters of 35 kg/cm2. MS-311 and MS-312 locally. FD-34 0 and FD-339 (PRDS.!:e. When MS oressure reaches point to 35 kg/cm2 and 3 5 kg/cm2 set HPBP pressure set put the valves on auto. Ensure that PRDS-1 and PRDS-2 both pressure and temperature control are on manual. increase main steam Close HPBP warm up valves Open HPP-P valves gradually :o Clow. o G Close start up vent valves S-33 and S-32. Open isolating valve FD-332 locally. Ensure to open first the spray control valve and then pressure control valve . Set HPBP down steam temp.:.o o o 0 Put 1 LPBP control on ciuLc. : make LPBP automatic control interface ""ON1 . a r / .U. oressure and ten. valves) . • ' • o o ^ O Press raise U push button of TEMPERATURE SET till indicator of PRDS-1 TEMPERATURE SET shows 2 00 Deg. BPE-1 to 230 deg.C and 9 5 T/hr steam required for rolling the © o ^ C-41 turbine. 3 50 deg.

SW-2 Through local operation close stator water cooler-B outlet valve GSW-13. SW-3 Through local operation close water cooler bypass valve Y-B.2 and Y-21 Expansion Tank level is normal. that expansion tank ejector is in service. C. CHARGING OF STATOR WATER SYSTEM Ensure.Press middle push it on auto. Stator water cooler inlet valves GSW-10 and GSW-11 are open locally. z OPERATIONS IN STATOR WATER CIRCUIT SW-1 Through local operation open stator water cooler-A outlet valve GSW-12. Y-2. Y-18. SW-4 Through local operation select stator water cooler-A. Open PRDS-1 isolating valve AS-307. Press middle push on auto. Check the following valves are open: Y-l. PRDS PRESSURE ACT will show 12 kg/cm2 on CWA-13 desk. Y-7. Y-6. Adjust PRDS pressure set point at 12 kg/cm2. Y-3. Y-6. 34 . button of PRDS-1 (AS-308) to keep it Gradually close auxiliary steam interconnecting valve AS-500 C-42 from local. Close expansion tank drain valve Y-19 locally. button of PRDSE-1 (FD-343) to keep PRDS-1 TEMPERATURE ACT v/ill show 2 00 deg.

::en\peratur• e around 3 5 0 Deg . Through local operation close the stator water bypass operation valve Y-17. C ./cm2.. Press "ON'push button of GENERATOR STATOR CW PUMP-A'.f) fji © 9 ® SW-5 Through local operation open the inlet valve Y-23 to polishing unit. o o ^_ w SW-14 Turn the selector switch of GENERATOR CW PUMP-A/M S/S to position number-1 to make generator CW pump-B on auto. switch of GENERATOR CW PUMP A/M S/S to : .' Main steam .PA 35 o o ^ o . SW-7 ': • Turn the selector.\ Press -OFF1 push button of GENERATOR STATOR CW PUMP-B.. ^ . Before rolling the turbine ensure that all the parameters listed below are built up to.lcw about 96. . ' Main steam f. T / h r .position number-2 to make generator CW pumps A & B manual. SW-12 Turn the selector switch of GENERATOR CW PUMP-A/M S/S to G position number-3 to make generator CW pump-A on auto. the values as indicated below. o Check that GEN. C-43 ROLLING OF TURBINE . Through local operation adjust valve Y-17 till stator water recorder shows 27 cubic meters per hour flow . ^ SW-8 SW-9 i o i i position number-1 to keep CW pump-B in on auto. STATOR CW PUMP-A will pick up on auto. SW-1'0 i Turn the selector switch of GENERATOR CW PUMP-A/M S/S to ^ ^ SW-11 Press -OFF' push button of GENERATOR STATOR CW PUMP-A. . Check that GEN STATOR CW PUMP-B will pick up on auto.SW-13-. .- SW-6 . Main steam pressure 35 kg.

HP STOP VALVE-1 CLOSED. Press "ON'push button of LOAD Gradient. Raise LOAD REF till indicator on LOAD REF shows 20 MW. HP STOP VALVE-2 CLOSED. 36 . Ensure co keep following SLCs are in "ON' postion: SLC AUXILIARY OIL PUMP-1 SLC AUXILIARY OIL PUMP-2 SLC EMERGENCY OIL PUMP SLC JACKING OIL PUMP-1 SLC'JACKING OIL PUMP-2 SLC TURNING GEAR SLC CONDENSATE PUMPS SLC LP WATER INJECTION v " " SLC DRAINS . of KP/IP TRIM DEVICE. L / of SGC OIL SUPPLY Press middle push button to keep it on auto. CR/H NRV RHS CLOSED. Press "GM: push button Ensure that tracking device i ' s "OFF1 . INTERCEPTOR INTERCEPTOR VALVE-1 CLOSED. VALVE-2 CLOSED. Observe that the bulbs of following indications are glowing: CR/H NRV LHS CLOSED.Press "0Nr push button of LOAD CONTROL from CWA-16 desk.

Observe that TSE upper margin shows 3 0 Deg. Set LOAD LIMIT at 50 MW. c^ The temperature of these valves should raise gradually. X-3.fulfilment proceeding to next step ensure o of temperature criterias for opening the ESV and ISV as per CURVE Number X-l. ^ Bring STARTING DEVICE position to zero. Raise SPEEDER GEAR till indicator of SPEEDER GEAR O o' © shows 100%. A Put M. Q Q w 37 .m O ® <" /'• Observe that red light is glowing on TTS SUPPLY-1 and TTS SUPPLY-2. pressure Before controller on limit pressure mode. on STARTING DEVICE POSITION to open HP stop valves (ESVS).S. ^ Before starting device is raised to 56%. the. Set LOAD GRADIENT at 20 o o o o o Ensure that STOP REF LIMITER light is ^OFF1. © •- • - . ^ — Ensure that GATE Valves V-l and V-2 are open. ^ Ensure that TURBINE TRIPPED indication is persisting. wait till the temperatures of the following valves increases gradually and stabilize. X-2. Make SYNCHRONISER "OFF1. Raise STARTING DEVICE till its indication comes to 42%. C. Observe that EHC position shows zero. Select TSE on admission mode PB (ADM). Ensure that SPD/PWR SET Point Blocked light is "ON1. X-4 and X-5 on CRT.

Observe the bearing vibrations C-44 and shaft vibrations. Observe bearing vibrations are < 35 microns. Observe GATE VALVE gearing indicates barring gear disengaged at 240 rpm. JOP-1 trips at turbine speed of 54 0 rpm. HP stop valves and IP stop valves will close. TURBINE TRIP SOLENOID TESTING / 1 '• n -A#-'W To check healthiness of Turbine trip solenoid press push button of TURBINE TRIP to trip turbine manually. H -^ j incomes to 56% on STARTING DEVICE POSITION to open IV-1 IV-2. . IV 1 & IV-2 will open.Warmup can be concluded when VALVE NUMBER the temperatures stablises POIONT NUMBER IN WALL STRESS RECORDER f) \c ? 3 4 5 6 3 ViMSVMS VMSVMS ViMCVMC VMCVMC ViMSVMS Raise STARTING DEVICE till its indicator T. "TURBINE TRIP" annunciation will come. AND Make "ON 1 TRACKING DEVICE.(Gate valve gearing c l o s e s ) . Raise SPEED REF till reference RPM shows 600 to increase the turbine speed to 600 rpm.

Inlet HP casing temperature HPT exhaust temperature • 39 IPT top/bottom temperature Observe that the criteria X-6 is satisfied.C < 60 Deg. Drain ahead of swing check NRV MAL-65. Turbine shaft vibrations at HPT. Drain before IPCV MAL-26.C o o O .LPT <120 microns. REROLL THE TURBINE TO 6£C> RPM AND SOAKING OF TURBINE Follow the same procedure given in step-43 to reroll o the turbine to 60 0 rpm. MAL-32. drain MAL-15. following MAL valves will close. Turbine bearing vibrations < 12 microns.C Deg.IPT. O Drain ahead of swing check NRV MAL-66. Soak the turbine for about one hour to satisfy X-6 '°' criteria (HP shaft mid metal temperature) . Drain before IV Drain before IV MAL-27. Drain before IPCV w w MAL-31. O o o • Observe the turbovisory parameters.C 270 2 00 90 Deg. .C Bearing drain oil temperature HPT top/bottorn temperature 160/150 Deg. Observe that O Down stream of HPCV O ^ c • Down stream of HPCV drain MAL-16.C Deg.0 0 0> ® ^ C-45 JOP-1 will pickup on auto when turbine speed is at 510 rpm Bring STARTING DEVICE to zero position to reset turbine trip indication . Bearing metal temperature < 90 Deg.

C-46 INCREASING TURBINE SPEED TO 3000 RPM Press raise button shows 3 000 rpm. OF TURBINE AT 3000 RPM TO SATISFY X-7 CRITERIA At 3000 rpm turbine is to be soaked for about half an hour till X-7 criteria is satisfied (IP shaft mid metal temperature). hydraulically operated extraction swing check valves \ . When'-turbine speed reaches opening reduces. 9.• When I ' r secondary oil pressure reaches 3. ! '. " ' ' • " ' " (except A-4) open.0mm < 2 6mm 3000 rpm observe HP/LP bypass/ 40 .0 to +5.5mm -3.2mm -7. N ^J"'""\ v AOP-1 will trip at about 2800 rpm. Observe Following Parameters: HPT differential expansion IPT differential expansion LPT differential expansion HPT overall expansion -4. . will go high and will normalize after passing through critical speeds. ' c A (.2 to +7. cooler will show i^ '^MOP discharge pressure will be Turbine lub oil pressure after 5. . C-47 SOAKING.0 to 30. I ' " >' ' " ' • o • -^ . turbine bearing vibrations Observe at critical speeds. Turbine rpm at speed the will gradually increases to 3000 of SPEED REFERENCE till indicator rate of 60 0 rpm/min.0 Kg /Cm2.5 kg/cm2.5 kg/cm2.

and generator voltage rises to 15. Ensure that"Field breaker circuit healthy1 CWA17 0 O indication is available.. ••. Turbine can also be rolled through ATRS provided all release conditions are satisfied. vibrations 12 microns 44 Deg C Turbine lub oil Temperature Turbine shaft vibrations at HPT.0 tomm +1. O. C-48 .J IPT overall expansion Axial shift Turbine bearing < 13mm -1.0mm — ^ ^ <Q <Q f>\ r*\ . operation close isolator (Grid side) 29-AE or 29-BE (REFD-01).IPT.LPT < 120 microns.. LINE UP FOR SYNCHRONISATION OF GENERATOR WITH GRID SY-1 Select the bus to which Generator is to connected and through local ' be o Q Q 0 Q Q ly. ATRS programme will run and follow various steps in sequence (refer ATRS logic) . Put SGC turbine on auto and make it "ON1 . 41 . SY-2 Through local operation close isolator 29-AE (GT side) (REFD-04).75 KV approximateley..'••• SY-3 Select"REMj selection for Exciation Control o u SY-4 Select "Auto' Channel for Excitation SY-5 Press"ON' push button of FIELD BREAKER CONTROL to close the generator field breaker Check that field voltage & field current rises to 90 V & 900 amps.

SY-14 Turn key in "Syn SS-1 of Main Bkr'to position"2'(OFF) ^ AUTO SYNCHRONISATION OF GENERATOR AFTER STEP SY-5 " SY-6A Insert key in "Syn SS-1 for main breaker1 and turn " it to position "3' to select "Auto1. SY-7A SY-8A Press "ON' push button of synchroniser. spring charged1 indication is available. relay operated "LED lits up 1 . SY-7 Select "check'position of "Syn SS-1 for main breaker1 key switch.voltage are equal. /} ^ V A * ^ 3 . ckt. *«*•" r K 3 ' " ' ' '"" • r f ' On Syn. clockwise rotation. Bkr. Check main breaker gets closed. CWA16 42 .—.. CWA16 CWA17 CWA17 Turn the "Synchroscope SS' to position "I 1 to make it "OFF' . Close main CB control switch 52-E.z MANUAL SYNCHRONISATION OF GENERATOR CWA17 r[ -n^- SY-6 Ensure that "Gen. • i\ * SY-10 Adjust "Speed Reference1 so that synchroscope CWA16 needle takes a slow. SY-12 SY-13 Adjust speed reference to pick 10-15 MW Load.& 10-15 MW load is picked up.. SY-9 Insert key in "synchroscope SS' & turn it to position-2 to make it "ON1. CWA17 :©ftfr* £(•&> SY-8 a^° " CWA17 Adjust raise/low push button of auto balance so that running voltage & incoming . SY-11 When synchroscope needle posititon is 12 O'clock and check syn. Check that "Bright " . 'LED lits up.

OBSERVE IMPORTANT PARAMETERS OF TURBO GENERATOR AFTER SYNCHRONISATION ^ o O (Range of various parameters) GTR HV temperature GTR LV temperature GTR Oil temperature < 90 Deg.• i ' : IPT differential expansion -2. difference IPT rear top/bottom temp.C < 90 Deg. \^ AIV •. HPT differential expansion -2.00 to +5 mm ^M v ^ • .C < 30 Deg. '' \i c fU r\ (.° t closing of all synchronization.temp.C 0. o o. CWA17 "^ SY-10A Turn key in "Syn SS-1 for main breaker' to position S 2 ' (OFF).0 to 25.9 Kg/Cm2 32 0 . n * . difference IPT front top/bottom temp.C < 30 Deg.0 to + 5.5mm LPT.is normal / & GTR cooling pump has started.C < 90 Deg. > X J ' \ ^ 'V . CRH temperature ' p> Ensure y . \ * .3 50 320 .\ \0 . differential expansion -7.SY-9A :Turn the "Synchroscope SS' to position "1 ' ^ " • • • " to m a k e it "OFF1 . difference Condenser vacuum ESV body temperature ISV body temperature HP casing mid metal temp.0 mm HP overall expansion IP overall expansion 26 13 mm mm 43 .350 280 -300 230 .C < 30 Deg. C-49 <5 • After Synchronisation check that GTR Wdg.250 MAL drains on auto after o 4> ^ O ' A \) -A G V i HPT middle top/bottom temp.

c Note that all differential expansions should move towards positive side. HR-312. IPCV position Generator slot temp. MS-212. CR-206.C Deg .IPT. HR-230. MS-204. MS-224.C % IPT top/bottom temp. C-50 CLOSING OF VARIOUS TURBINE SIDE DRAINS Following after turbine side drain valves are to be closed synchronization/ Close valves from CWA-16 deskHR-206. MS-228. 44 .C Deg . Bearing metal temperature Bearing drain oil temp.Axial shift . MS-202. HR-214.C Deg . CR-208.C Deg .0 mm microns microns Turbine bearing vibrations < 12 Turbine shaft vibrations at HPT. HPCV position(approx). HPT top/bottom temp Inlet HP casing temp . Generator core temp.C Deg . MS-214. -1.C Deg . HR-233. < < 90 90 < 65 160/150 270 200 90 20 minimum < 75 < 75 45 Deg .C Deg . MS-226. MS-222. HR-234. HR-208. HR-232. HR-311.0 to +1. LPT exhaust temp. HR-216. HPT exhaust temp.LPT TSE margins (Load margins) >3 0 Turbine lub oil temperature 44 < 120 K Deg.C Deg .

o 45 . C . 2. CHARGING OF HYDROGEN COOLING SYSTEM Hydrogen coolers outlet valves GSW-24. Ensure that station transfomer within limit. o o 0 ^ "^ "^ ^ • H-1 H-2 H-3 Open hydrogen cooler-B inlet valve GSW-2(RFCW09)locally. close by closing the auxiliary steam supply to SCAPH CWA-15. It is assumed that ESP is in service. and GSW-2 7 are open. oil pump-A on desk CWA-12. valve AS-323 from desk TAKING PULVERISER-A IN SERVICE (1st PULVERISER) ' In order to increase the load on turbogenerator coal O o o O firing is to be initiated with lower most pulveriser. Open locally GSW-500 generator transformer cooler(RFCW006) Ensure that generator HT and LT winding temperature are within limits. Hydrogen cooler-A outlet valve GSW-20 is open. GSW-25 GSW-26. Start lub.C-51 1.oil cooler is in service. winding temperature is GT-1 ^ C-52 • WITHDRAWAL OF STEAM TO SCAPH When flue gas outlet temperature is greater than ^ O ^ C-53 ' " * ' 110-115 d e g . Ensure that lub. Open hydrogen cooler-C inlet valve GSW-22(RFCW-10)locally. Select pulveriser-A manual mode from CWA-12 desk. Open hydrogen cooler-D inlet valve GSW-23(RFCW-11)locally.

and fan ready indication will come. Inlet damper in minimum position. Auto command will be given to close PAD-4A cold air damper to close <5% and seal air valve for mill-A to open. Then open pulveriser discharge valve.. Cold air damper PAD-4A is full open. Put all the primary air dampers on manual mode. Check permissives of PA fan-A are satisfied air j bowl DP. Give command to start PA Fan-A.STARTING PA FAN-A Start seal air blower of PA FAN-A. CAD is less than 5% open. . Start seal air Fan-A from CWA-11 desk. Open PAD-3A cold air gate by 5% locally . Before starting PA fan-A.K. Seal air DP will build up and seal air bowl DP O. Then PA fan-A will start. Check Fan Current.Open PA fan-A bearing cooler inlet valve GSW-210 and outlet valve GSW-202 locally. except seal The permissives are SA bowl DP OK NO MFR Trip Pulveriser ignition permit Hot air gate closed.

Seal air header/bowl DP OK 14. No auto pulveriser start command 12. Check below: all pulveriser permissives are satisfied 1. . C.LOP-2 will pick up and trip fj «.2. GSW-217 and outlet valve GSW-219 open locally. Check mill bearing temperatures are normal. • -STARTING PULVERISER-A Ensure that mill-A is on manual. o o o w Ensure O ' 10. lP . .Trip lub oil pump-1. Lub Buriner open 4. Primary air permit as given O ^ • \ It 3 . Tempering . O f± £% f^ ^v • ' LOP. Pulveriser outlet temperature < 94 Deg. Pulveriser ready that bunker gates CD-1A.air valve open o O o ^ o o 7. . No pulveriser trip 15. Pulveriser ignition permit 11. CD-3A are open • o o locally. CD-2A. oil gates OK ' open J 5. Pulveriser start permit 2. Cold air gate open 9. Bunker gate open 8. Pulveriser discharge valve 6. LOP-1 will pick up.0 O 0 ^ o . Pulveriser OFF' 13.Check auto pick up of lub oil pumps. Ensure Mill-A oil cooler inlet valve open locally.

After one minute.2 kg/cm2. PAD-4A and PAD-5A. . Start feeder-A. ~ :r> to 77 deg. Increase the load on turbine according to M S pressure. and put PAD-5A on auto to maintain flow Check the mill current is normal (20A) .^ r^ /-•^ .the mill. Set mill coal air temperature(mill outlet temperature) actual mill outlet temperature . C and actual PA flow is 55 T/hr. Put pulveriser-A fuel air dampers on auto. MS temp. Set PA flow of 55 T/hr on PA flow set to flow..' C 48 . C to maintain on auto. Check current. feeder speed can be increased. Open the dampers to an such extent that actual mill outlet temperature is 77 deg. Steam flow. MS of the through.oil pump recirculation valve is open locally lub. r f_ f_ C will pressure will increase slowly. of 55 T/hr on auto.oil pump-1 A & 2A suction and discharge ^ ^ ^ valves are open locally.oil pressure more than 1. maintain actual . '-• ^ <~ Put PAD-2A and PAD-4A on auto to maintain mill outlet temp. Ensure that 02 is about 7-8 % at APH inlet. Open hot air gate PAD1-A from desk. Increase boiler the feeder speed slowly steaming rate increase. and adjust Start pulveriser-A and observe mill current of 20A.Ensure lub. Ensure lub. Open PAD-2A .

r & if> Open PA fan discharge valve and give "ON'command to pulveriser. Then put SAD-1A . will increase gradually. Feeder-A speed comes to 600 rpm.FD fan-A control vane on auto. Then press middle push button of 02 TRIM it on auto. 0 Q Q Q • Main steam pressure and temp.Coal mill-A and coal feeder-A will start on auto Hot air gate also opens on auto. Increase 02 Trim to increase air flow set on Auto to get SAD-1A of FD fan-A. Load raising done keeping in view the TSE margins..«%. •f* f^ .TO PUT AIR FLOW CONTROL ON AUTO Raise 02 TRIM SET to raise 02 TRIM SET point to 7%. Ensure to keep 02 TRIM SET on manual mode. LOAD REF on CWA-16 upto 50 Press "RAISE1 push button of MW be for increasing the load to 50 MW. By adjusting "02 Trim 1 bring 02 deviation zero. Q) O ^ 0 <p. C-54 . to keep r\ *v £jl p> o> c--s (--%. MILL-A FLOW ACT will increase. Air flow will vary to adjust 02 % to 7%.o o o ~ -START UP OF PULVERISER ON AUTO : Coal Mill-A can be started on "Auto mode1 by putting elevation on auto. O f^ • f% . should o 49 . draft. Control vane deviation zero.. ID fan control vanes will vary to control furnace C-55 LOAD RAISING UPTO 5 _ 0 . MW Increase the feeder-A speed to 60% to 70%. PA Fan-A.

4 Turn the 'TRANSFER SELECTOR4 to 'AUTO* mode on BTPS-01.5 Turn the discrepancy switch of ICA I/C BKR to 'ON' and discrepancy switch of TIE BKR to ICA to 'OFF'. Ensure that 'Bus transfer system ready for Fast Transfer & Bus Transfer System IN' indications are available or BTSP-2.C-56 CARRY OUT AUXILIARY SUPPLY CHAANGE OVER FROM STATION TOUNTTBUS-1CA Ensure that breakers 1-CA and l-CB are in service and DC control supply is W . BET. 1CA & OCA' discrepancy switches will flicker on MCL-1. Ensure that Bus transfer system ready for Fast Transfer & Bus transfer system is <W indications are available at BTPS-1. TIE BKR CB-2 open 'test mode1 window on FACIA WINDOW FW-1 will glow.6 BTSP-2 is 'IN' and selection is on 'MAN FAST'. . *VC BKR CB-1 CLOSE window.3 Pre ss 'READY FOR TRFR% push button. CHANGE OVER TO AUXILIARY SUPPLY BUS 1 • CA 1 AS-2 Press the'TEST4 push button on the back panel (BTPS 01). AS -1 BTSP-I is 'IN' and selection is on "MAN FAST'. Pressthe "IESTRESET BUTTON: All the above indications will disappear "READY FOR TRFR" green lamp will glow. TC BKR CB1 CLOSE test mode' window. & "TIE BKR CB-2 OPEN' window on FACIA WINDOW FW-1 will glow "READY FOR TRFR" lamp will disappear and will glow again. AS . C-57 CARRYING OUR AUXILIARY SUPPLY CHANGE OVER FROM STATION TO UNIT BUS ICB AS . AS . AS . •UNIT BD1CA INCOMER BKR' & "TIE BKR.

ICB & OCB' discrepancy switches will flicker on MCL-1.e. Turn the discrepancy switch of ICB I/C Bkr. valves DR-20 and DR-22. All the above indications will disappear.to "AUTO1 mode on BTPS-02. AS-8 Press the "TEST RESET1 button.<QN f^ f% o» ( ^S "READY FOR TRFR1 lamp will disappear and will again. Level will start raising in LPH1 after some time EXTRAto charge LPH-1 from steam A2-UP STREAM and DOWN STREAM will gradually increase as flow increases (CWA-16). r\ iQ r^. AS-11 AS-12 Turn the "TRANSFER SELECTOR1.f| Q AS-7 Press the "TEST' push button on the back panels (BTPS-02) "I/C BKR CB1 CLOSE test mode' window. Open locally extraction-1 pipeline drain valve EX-113. BET. & "TIE BKR CB-2 OPEN test mode'window on FACIA WINDOW FW1 will glow on BTPS-02. AS-9 Sc . ' Press "READY FOR TRFR1 push button "I/C BKR CB-1 CLOSE1 "TIE glow BKR CB2 OPEN1 window on FACIA WINDOW FW1 will glow rt window . After charging close shell vents. to "ON1 Sc discrepancy switch of TIE BKR to ICB to"OFF'. "READY FOR TRFR" lamp will glow. DR-17 and DR-18 locally.a ^ . Open LP heaters shell vents from local before charging from steam side. Open locally isolating valves of DR-21 i. 51 . Open LPH-1 EXT STM ISO EX-9 side. "UNIT BD ICB INCOMER BKR'& 'TIE BKR. O ( " ) <f| Q \J P Q <Q Q Q O C-58 CHARGING OF LP HEATERS FROM STEAM SIDE AT ABOUT 5 _ 0 MW LOAD Open drain valves DR-15. open DR-23 and DR-32 locally.

First set NWL and HWL LPH-2 EXT DRN EX-101. Observe LPH-3 level in the indicator LPH-3 drip level LCD meter shows 200 mm. If the deviation in valves is zero put DR-21 and DR-24 on auto. Close locally extraction-1 pipe line drain valve EX-113. LPH-3 drip level will rise gradually. Level will start raising in LPH-2 after some time. Close LPH-3 EXT DRN EX-103 Observe increase in Condensate temperature after LP heaters.observe that DR-16 opens more to maintain LPH-3 drip level. on auto. Put level Control at LPH-3 on auto. 54 will close. Put DR-16 and DR-19 valves on auto. A3 opening is greater than 15% & SLC drains is "ON1 MAL valves-55. Bring LPH-3 HWL SET point to zero mm we. Bring LPH-3 NWL SET point to zero mm we.EXT STM ISO EX-10 to charge LPH-2 with steam. Put LPH-2 level control to zero on level set indicator.Press^OP' push button of LPH-2. Open LPH-3 EXT STM ISO EX-11 to charge LPH-3 from steam side. also Whenever EXTN NRV (A3) opens more. Then open DR-21 and DR-24 manually and maintain LPH-2 level. 52 . Close Note: When load exceeds 2 0 MW and EX-A2.

Check mill permissives are available to start mill-B. glowing then If all permissive lamps are start PA fan-B. 53 . Then open PAD-5B. FD-320 and FD-321 of full load ~ f% 0 |3 <Q' 0 Q) •^ -Q 0. Start seal air b l o w e r of P A N . Select m a n u a l m o d e of p u l v e r i s e r .B .FOR FURTHER INCREASING THE LOAD INCREASE THE PRESSURE SET POINT OF HP B Y P A S S TO KKD k g / c m 2 . Select ^3 ELEMENT CONTROL'of CONTROL SELECTOR to keep drum level control on three element control. C and PA flow to 55 T/hr. Gradually open FD-21 and close FD-20 completely.C. Keep BFP-A SCOOP on auto. C-60. Set Mill O u t l e t t e m p e r a t u r e to 77 D e g . FD-22 control valve which is bypass to FD-21 can be taken in service by closing FD-21 and maintain drum level to normal DP across Feed Regulating Station is to be maintained at around 6 kg/cm2 by manually operating the valve FD-21. |j fv 0 0 O O Q '•J> v) * * 0 O D Q C-61 Open isolating valves control valve FD-21. TAKING PULVERISER-"B1IN SERVICE Ensure that L O P ._ t'S C-5 9 ' • • • • TAKING FEED CONTROL STATION FULL LOAD LINE INTO OPERATION ~ '""• " "" """ ~ " ^ O This is to be done at a load oJ: about 50 MW. Put FD-20 valve on manual. PAD-2B and PAD-4B and get 55 T/hr of PA flow and mill outlet temperature to 77 Deg. Check permissives of PAN-B.2 is s t a n d b y . Open hot air gate.1 is running and L O P . Open pulveriser discharge valve. Start pulveriser-B manually.

Increase the load to 100 MW by increasing load . If the feed water flow is more than 240 T/hr. 4 . reference to 100 ME.' Feeder speed of. Reduce oil firing by withdrawing oil support of EF elevation. If BFP group control is "on "auto1 then BFP-B will pick-up beyond feed water flow of 325 T/hr. After one minute feeder speed can be increased. Start coal feeder-B manually. A & B mill will come to about C-63 TAKING SECOND BFP IN SERVICE ^ For further increasing the load on turbogenerator start BFP-B. on standby mode so that if any pump trips BFP-B can be started on sub group sequence or Put BFP-C standby pump will. Otherwise on manual. 60-70%. C-62 INCREASING -LOAD TO KKD MW Increase the load Co 90 MW by load reference. Flue gas temperature. change 1 pump operation to 2 pumps operation of BFP's.Put all the above dampers on auto. HRH temperature will increase. 5 . Increase feeder speed. pick up. MS. Maintain 02 % at APH inlet to about 6% by increasing secondary air. Before starting BFP-B check its permissives and line up BFP-B. Increase the feeder speed gradually.

by manipulating TLT MASTER CONTROLLER.C. Then take PRDS-1 on manual and PRDS-2 on auto.R-20. BTPC-3. R 15.S-69 and S-71. TRAKING SUPERHEATER SPRAY CONTROL VALVES IN SERVICE Open isolating valves in super heater spray control S-57.S-68. C. maintain actual temp. BTPC-4 on auto. BTPC-2. Maintain RH STM TEM ACT at around 50 0 Deg C. Open first isolating valves AS-304 Gradually open PRDS-2 spray control valve and close PRDS-1 spray control valve. Ensure to keep of RH STEAM TEMPERATURE SET on manual. Put BTPC-1. Ensure to keep TILT MASTER A/M STN on manual. S-59. and FD-335. With the help of spray control valves S-61 and S-67 deg. Then gradually open pressure control valve of PRDS-2 and close PRDS-1 pressure control valve. S-62. 00 LINING UP REHEATER SPRAY CONTROL VALVES & BURNER TILT Open locally valves R-18. Keep SH spray control on manual: Open block valve S-52 then open 1/2 isolating valves lines S-60 and S-66. PRDS-2 pressure control valve will maintain PRDS pressure to 12 kg/cm2. 55 . R-23 and R-24. at SH outlet at around 5 . PRDS temperature will be maintained at 205 deg.o m C-64 CHANGE: 0V1JR OF \JM)lj O ^ Q !| 0 O 0 0 0 O Q 0 0 0 0 O O 0 <U> '<j Q O G G O G ^ O C-66 C-65 Make change over oJ: PRDS-1 (High capacity PRDS) to PRDS-2 (Low capacity PRDS).

Open FW O/L VALVE IB FD-8A. Close their integral bypass valves FD-7A. and FD-11. ^OP' bulb of GR BYPASS VALVE FD-17 will glow. Ensure to keep FW I/L ISOL VLV GROUP on manual. "OPr bulb of GR BYPASS VALVE FD-16 will glow. FD-10A. Ensure to keep FW 0/L ISOL VALVE GROUP on manual. Open FW O/L VALVE IB FD-11A.C-67 CHARGING OF HP HEATERS 5 & 6_ FROM FEED WATER SIDE Open HP heaters 5 & 6 water box vents locally before charging and close it after charging from water side. Close HEATER BP Valve FD-9 & FD-12. Open FW I/L VALVE IB FD-10A. Open FW I/L VLV IB FD-7A. FD-8A. Ensure to keep FW O/L ISOL VALVE GROUP on manual. and FD-11A. Open locally heater charging valve FD-18. FD-8. Ensure to keep HTR BP VALVE GROUP on manual. Open HP HEATERS inlet/outlet valves FD-7. Then close valve FD-1S. Now HP heaters are charged from feed water side. FD-10. 56 . Ensure HEATER BP valves FD-9 & FD-12 are open. Ensure to keep FW I/L ISOL VALVE GROUP on manual.

It maintains D/A pressure of 3. If BFPB is not started on manual it will pick up on auto at flow of > 325 T/hr. Equalize the loading of ID Fan-A & ID Fan-B and FD Fan-A -.Q r^ ^ 0 Q Q Q Q Q 0 0 O ~ — ESTABLISHING : PULVERISER . Open valve EX-301.C Start pulveriser-C and further increase the load by load reference . Observe various parameters at 126 MW. C-69 o «r>. Observe closing of valve CR-306. - Start IDB & FDB. 02 trim set will generate 02 set point according to load. C-71 AIR FLOW CONTROL ON AUTO Bring 02 trim set to 50% to maintain 02 in APH flue gas at outlet at 5% . Maintaian SH steam temperature and RH steam temperature release will now be for deaerator available for taking EXT-4 in service C-70 pegging. Ensure that deaerator pegging steam changeover takes place at 12 kg/cm2 of CRH pressure from PRDS to CRH line.Put 02 trim set on auto.5 kg/cm2 . C-68 ESTABLISHING SECOND AIR CYCLE Before tciking pulveriser-C in service start another air cycle . €5 _ CJ) ^ -^ tp. Increase HP/LP bypass pressure set point to 125 kg/cm2. Q 57 . • . Increase the load to 126 MW by raising load INCREASING LOAD TO 126 MW reference.o o © . g^ f^ ^ . and FD Fan-B.

Open EX-13 to admit extraction steam to HPH-5. HPH-5 LEVEL L O W annunciation will reset. HPH-6 HWL SET indicator to Put'VALVE DR-2 on auto.A5 (MAL-47) closes. Set HPH-5 NWL SET will show to zero mm we.C-72 CHARGING OF HP HEATER _5 FROM STEAM SIDE Open DR-13 and DR. Put DK-11 on auto. "HPH-6 LEVEL LOW1 annunciation window Feed water temperature will rise slowly. Close HPH-6 EXT DRN EX-110. Open HPH-5 EXT DRN EX-112. Open HPH-6 EXT DRN EX-110. Set HPH-5 HWL SET Put DR-14 on auto. HPH-6 level will increase to 250 mm we. 58 . will reset.8 locally. Drain extraction valve. Close HPH-5 EXT DRN EX-112. zero mm we. Open EX-12 to admit extraction steam to HPH-6. 1 to zero mm we. Put VALVE DR-34 to keep Put DR-6 on auto. on auto. Feedwater temperature AFTER HPH-5 will rise slowly. C-73 CHARGING OF HPH-6 FROM STEAM SIDE Open DR-1 and DR-3 locally. Set HPH-6 NWL SET indicator to zero mm we. HPH-5 level will increase slowly to 250 mm we.

ensure that TAKING PULVERISER-D TN SERVICE Take pulveriser-D in service and increase the fuel firing LOAD RAISING TO _ 1 7 j 5 MW Raise LOAD REF to increase the load upto 175 MW. Put HEATER-5BP VALVE GROUP on auto. While raising steam parameters and load. o o 59 . TO PUT HP HEATERS LEVEL GROUP PROTECTION ON AUTO.5 After coal feeder C speed goes beyond 60% withdraw oil HP bypass pressure set point is maintained 5 kg/cm2 support at pressure. Put FW I/L ISOL VALVE GROUP on auto. Put FW I/L ISOL VALEV GROUP on auto.S. Economiser inlet temperature will increase. Observe all the parameters. above M.^ Load initially will reduce marginally. LOAD RAISING UPTQ 150 MW Raise load reference to increase the load 150 MW.S. o o © o o © ^ C-74 Put HTR-6 BP VALVE GROUP on auto. Observe feed water temperature & outlet of HPH-5 & HPH-6. f% v> Spray will reduce. Put FW 0/L ISOL VALVE GROUP on auto. Put HEATER GROUP BP on auto. MW meter will show 175 MW (actual). Put FW O/L ISOL VLV GROUP on auto.C.temperature and HRH steam temperature to be maintained around 52 0 deg. o o "^ o O Q Q Q Q r^ C-76 C-7. CD elevation. M.

Raise UDC pressure GRAD set point to 50%.C & D speed deviation is zero and put them on "Auto'.when this deviation is zero. START UP MODE will come into service indicated by START UP FUEL SET POINT RUN lamp glowing. to starts increasing raise load 190 MW to increase the load. Put SH steam temperature Set point & HRH steam temperature set point C-78 also on auto. Raise UDC pressure set point to match actual MS pressure. Raise START UP FUEL GRAD to 50%. LOAD RAISING TO 210 MW Maintain MS pressure at around 150 kg/cm2 and increase the load to 210 MW .B. the deviation meter provided on 60 . Observe deviation between UDC pressure set point and actual MS pressure at control desk CWA-12. Put BLR FUEL MASTER on "Auto'. ref.C-77 TO WITHDRAW OIL SUPPORT FROM AB ELEVATION Increase feeder speed of D mill When MS pressure to raise the load. Put SH steam temperature spray control valves and RH steam temperature spray control valves and Burner TILT MASTER on auto. C-79 TO PUT UPC' ON AUTO Ensure RC feeders A.

Start-up fuel lamp will be off on CVJA-12. MS pressure will be maintained as per set point. point on auto.C Kg/Cm2 T/hr Kg/Cm2 T/hr ~> -x Q Drum pressure Condensate flow Condensate header pressure Feed water flow Q Q ."ON1 bulb will glow.). ^ S '•> Q -^ C-80 Unit load will be maintained as per set point. . Put UDC pressure set point on auto. — ~ O Put boiler set POINT • on auto. IMPORTANT PARAMETERS AT 2 _ 1 0 _ MW Maintain important parameters as given below: Main steam pressure before ESV Main steam temperature at boiler outlet Main steam flow Flue gas temperature at air heater O/L 150 540 627 14 9 162 501 20 650 61 kg/Cm2 Deg. _ Raise UDC PR SP till indicator on UDC PR SP INDICATION Put HPBP pressure set can be varied from © ^ comes to 150 kg/cm2.To take CMC mode in service adjust unit target load GRAD 0 SET POINT to 50% and ensuring zero deviation between UDC PRESSURE SET POINT & actual MS pressure to make CMC "ON' from turbine desk button. r~-_. Press "ON1 push button CO-ORD MODE. ^ c^ . Now load ^ unit target load set point. C T/hr Deg. Wait till pressure ^ (Time deviation comes to nil 15 minutes approx.

5 100 34 . -1. IPT. mm -2 . 24-1 Deg. '. economi ser . • • mm • mm 13. Hotwell level HPT differential expansion • 1 PT d i. 5 2700 160 850 "'•" mm ..7 .T. c mm mm 62 .. l I ' . • i 5 mm 25 mm:.F'eed w.margins'(Lbad margins): \ Turbine lub . 6-7 0. LPT P. l c .oil temperature ' HPH-6 level : HPH-5 l.oo to .: .Wind box to furnace DP •Reheater steam pressure at outlet CST . 0 mm Turbine bearing vibrations < 12 microns % ^Turbine sha^t:-^ibra:t^G^is^at.«r temperature at. header pressure Condenser'' vacuum Deaerator pressure EJ'/A level '• ' • • ' : 792 .91 6.LHT -differential expansion HP overall expansions IP^overa LI expansion. 5 0 K Deg.7 3 .: I.. <12. .to 26 .C : "(* • D/A temperature .. deg.0 to +1 . C Total combustion air . 00' to + 5 mm :>.-vol >3 0 ' 44 230 '?. •micrpris ..ii:.lev.V'TSEi. : I'enl: ial cxpanuJon .. 02 in flue gas at economiser outlet . i . 8 2900 T/hr % mmwc Kg/Cm2 mm mmho/cm •I..0'. • . Stator water conductivity instrument air header pressure Service air.-': <56-7 Kg/Cm2 Kg/Cm2 Kg/Cm2 ^ Kg/Cm2 • ! • • • • • • ? • • . HPT.. . 0 0 . r .:. n .

o
LPH-3 level LPH-2 level Ejector steam pressure PRDS pressure PRDS temperature CRH pressure after attemperator CRH temperature attemperator
410 350 7 12 200 37 370 . 540 564 .5 26 0 + 13 3160 15.75 9000 130 2(D©0

mm mm
Kg/cm2 kg/Cm2 Deg.C Kg/Cm2 Deg.C Deg.C

o o o
G C

HRH Reheater steam temp.at outlet HRH Reheater steam flow at outlet S H Spray RH Spray Burner tilt GSW tank level Generator volts Generator current(R/Y/B) Generator MVAR lagging Field current Field voltage

T/hr
T/hr

T/hr
deg

mm
K.Volts amps MVAR amps volts

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G

o
Q

H2 pressure in Gen.casing Hydrogen purity HP control valve V-2 position(approx) IP control valve position (approx) EHC position(approx) Seal steam pressure C-81

3 .5 99 60 100 70 0 . 12

Kg/cm2 % , % . % ' % Kg/Cm2

TAKING STANDBY PULVERISERS E AND F I _ N SERVICE Standby pulverisers can be taken in service one by one and withdraw pulverisers A & B one after another.

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63

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PLANNED SHUTDOWN PROCEDURE FOR UNIT (SHUTDOWN TO COLD STANDBY) SC-1 When the planned shutdown/shutdown to cold s/b is to be started the following procedure is to be followed.

Reduce the load on the T/G machine alongwith reduction in temperature SC-2 and pressure of main steam. planned shutdown

The unit is running on full load and

is to be started . Observe the important parameters on full load (210 MW) before reducing the load. SC-3 LOAD REDUCTION TO l _ 8 _ 0 MW
/J - > • / ,1

Unit is running on CMC. . Press TURB FLG MODS push button mode. Reduce target load gradient

Jo-t>di*

Y * ' - ^ follow

to select turbine

to 20% from CWA-16 desk.

Bring target Load Set point (UDC) indicator to 180 MW. Slowly MW will reduce. Observe various parameters. SC-4 OBSERVATION OF IMPORTANT RESPONSES WHILE REDUCING LOAD TO 180 MW Speed & Amps of FEEDER-A reduces. Speed & Amps of FEEDER-B reduces. Speed & Amps of FEEDER-C reduces. Speed & Amps of FEEDER-D reduces. TOTAL FUEL FLOW will decrease. '

Mill-A amperage will reduce. Mill-B amperage will reduce. Mill-C amperage will reduce.

64

Mill-D amperage will reduce. Total air flow reduces.

TSE will show 180 MW.

Main steam flow reduces, feed water flow flow reduces.

and condensate

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SC-5 LOAD REDUCTION TO 165 MW Brina unit load target set ooint to 165 MW to reduce the load to 165 MW. SC-6 PULVERISER ^D SHUTDOWN Put Feeder-D from auto to manual from CWA-12 desk.

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0
_

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. . .. ^ Reduce FEEDER-D speed gradually to minimum. . RC FEEDER-D amperes will slowly reduce. When current of mill-D is minimum then stop FEEDER-D

G
by making it off manually.

%J>
"No coal flow" annunciation corresponding to Mill-D

O
^ will glow. Bowl DP will reduce slowly. Close Hot air gate. ^ ^ r-N o r-\. , • " , o, r\ (5 ry, • Press ^OFF1 push button of PULVERISER-D pulveriser-D. Put all the PA dampers of pulveriser-D on manual. Ensure that mill outlet temperature is <4 5 Close all the primary air dampers . Close pulveriser discharge valves. Then stop PA Fan-D. No coal flow annunciation will come after stopping RC Feeder-D. Pulveriser also shutdown on auto mode. * -Xo e«..ef D dj (?• can be 65 Deg.C. to stop

n V,

2_

PROCEDURE TO SHUTDOWN PULVERISER-D ON AUTO MODE Put pulveriser-D en auto mode. Press "OFF' push button of pulveriser-D to make it "OFF1 in auto mode. First command goes to CD elevation oil support(oil guns)

Feeder speed will slowly come to minimum. Hot air gate closes and hot air damper closes. Cold air damper opens to reducee pulveriser outlet temperature. Then pulveriser will be "OFF1.

At last PA Fan will be "OFF'. Cose pulveriser discharge valves on manual. Then if

required, oil support at CD elevation can be withdrawn. SC-7 ISOLATING HP-6 FROM STEAM SIDE Close valve EX-12 to cut off steam to HPH-6 (Extraction steam of HPH-6). Open DR-2 valve will close slowly.

EX-110 drain valve before EX-12 valve. will reduce.

Feed water temperature

Put DR-2,DR-34,DR-6 on manual after they close on auto. SC-8 ISOLATING HP-5 FROM STEAM SIDE Close EX-13 DR-11 Open valve to cut off steam to HPH-5. close slowly.

valve will

EX-112 drain valve (Extraction line drain valve). closes oh auto. will on open on auto. manual.

EXTRACTI0N-A5 Valve MAL-4 7

Put DR-11 valve Put VALVE DR-14

on manual.

Feed water temperature will reduce .

66

140 MW Reduce target LOAD SET POINT (UDC) till INDICATOR on o ^ p.FD-8. -CL1 bulb GR BYPASS VALVE FD-16 will glow. TSE will show 140 MW. ^ __ %J „ ^ CL' bulb of GR BYPASS VALVE FD-17 will glow . . ^ Indicator of TOTAL FUEL FLOW will decrease. „ SET POINT meter comes to 140 MW. to bypass. HP heaters o 0- Close FD-7. Speed & Amps of FEEDER-C reduces.SC-9 CUT OFF HP HEATERS FROM WATER SIDE Open HPH 5. V o ~. Mill-C amperes will reduce. Mill-B amperes will reduce. Mill-A amperes will reduce. Heaters can be isolated from steam side and water side on auto with the help of heater group o ~ _ SC-10 bypass from CWA-13 LOAD REDUCTION TO desk. Steam flow will reduce. . Q Q Speed & Amps of FEEDER-B reduces. In order to take main heater bypass line in service open © FD-130 and of FD-131.6 bypass valves FD-9 and FD-12. Close FD-130 and FD-131. Open dump valve FD-125 from desk. o O o ^ o o O 67 o o . After some time FD-125 can be closed. Load will gradually reduce to 140 MW. ~ OBSERVATION OF IMPORTANT RESPONSES WHILE REDUCING LOAD TO 140 MW Speed & Amps of FEEDER-A reduces. FD-10 and FD-11 from water side.

operation..SC-11 TAKING HO GUNS INTO SERVICE AT (AB) ELEVATION (PAIR 1-3 & 2-4) Ensure that HO trip valve is open (HO-29) and observe HO and atomising steam pressure of 6 kg/cm2 and respectively. Press -START1 push button of AB elevation pair 1-3. 8 kg/cm2 "START1 bulb will blink slowly. SC-12 CHANGEOVER OF CMC FROM AUTO TO MANUAL MODE. Start up mode will come'in service. HEA IGNITORS "G1 bulb will glow to indicate IGNITORS RETRACTED. HEA IGNITORS corresponding to pair 1-3 of elevation AB red light will lit to indicate advancement of HEA IGNITORS. After 40 seconds command will go to pair 2-4 to start and pair 2-4 will prove after 90 seconds time. At 140 MW load make CMC ~OFF' from CWA-16 desk. HO short recirculation valve HO-11 will close. 68 . Put Boiler fuel master on manual. START bulb of AB elevation PAIR 1-3 becomes steady. Boiler fuel master will be on auto. Unit will come to "base mode' Take UDC pressure set point to manual. Bring MS pressure set point to manual. DISC SCANER light will come corresponding to pair 1-3.

o o O 69 . o SC-16 SHUT DOWN OF SEAL AIR FAN-B When A & B pulveriser are in service then stop seal air Fan-B. o ''s ^ pressure and set point. CR-306 valve will open to maintain deaerator pressure. Close EX-301 and open EX-108 valves. SC-14 Release OBSERVATION lamp OF of RESPONSE extraction-4 AFTER (A4) 110 will MW LOAD be'OFF' and MAL-51 will open. MS temperature >4 8 0 deg. will gradually reduce. may not be more so that unit will not go to "pressure control1 mode. 0 o 0 Reduce speed of RC Feeder-C to maintain steam flow and MS pressure.® ^ SC-13 LOAD REDUCTION TO ll_0 MW Bring Load load reference to 110 MW from CWA-16 desk. Seal air Fan-A Q will be running. UDC pressure set point may be reduced equal to MS pressure so that the difference between actual than 10 kg/cm2. O o o ^ SC-15 o ^ PULVERISER -C SHUTDOWN Remove Pulveriser-C as per procedure mentioned in step SC-6. HPT and IPT control valves opening will reduce. f% Put RC feeder speed on manual to reduce further fuel firing rate.C by RC feeders of A & B.

70 . Take SCOOP-B on manual. Press OFF push button of BFP-B to make it OFF from CWA-13 desk. MIN RCV FC-306 will open at SCOCP-A of BFPA will increase to adjust feed water flow.SC-17 SHUT DOWN OF 3FP z B Put standby 3?P on manual. Amperes of BFP-B will reduce and BFP-A will increase. . LOP sub group sequence can be put on manual and then stop running LOP A/B. selected and if flow. Stop ID Fan motor. will close on auto.is less If one pump operation is than 290 T/hr BFP-B SHUT DOWN OF will trip on auto. Close discharge damper.' ID fan can be shutdown in qrouo seui. 60 T/hr flow. Close inlet outlet dampers. FD FAN-B AND ID FAN-B AT l_00 MW Reduce load on FD Fan by taking SAD-1 on manual and close it fully. Reduce load or. Stop ID fan seal air blower. Cooling water valve of BFP-B. FD Fan can be shutdown in group sequence. Then stop FD fan motor from CWA-11 desk. Reduce SC00P-3 comes to till indicator on SCOOP-B position minimum. AOP of BFP-B will pick up on auto.'once. ID Fan-3 by taking QD-SB on manual and close IGV manually.

SC-22 CARRYING OUT AUXILIARY SUPPLY CHANGE OVER FROM UNIT TO STATION BUS OCA Ensure that breakers OCA and OCB are in service and DC control supply is "ON". . 5 _ 0 MW LOAD o ^ SC-21 CHANGE OVER TO LOW LOAD LINE AT FROM FULL LOAD LINE(Feed Regulating station) Open VALVE FD-20 slowly and close valve FD-21 so that drum level is maintained to normal. AS-1 BTSP-1 is "IN1 and selection is on "MAN FAST 1 . SC-20 PULVERISER-B SHUT DOWN Follow the same procedures given in Step SC-6. Gland steam supply valve will o open and leak off valve will close. vj/ Q O O O w U AS-2 Ensure that "Bus transfer system ready for Fast Transfer1 & "Bus transfer System IN' indications are available at BTSP-1. o TSE will show 50 MW load. Adjust feeder speeds of running pulverisers A & B so that MS pressure will not increase. Put valve FD-2 0 on auto and scoop of BFP-"A' on manual.r\ ^ c ^ ^ Q 0 O Q Close VALVE FD-21 till indicator of FD-21 position comes to zero.m © O O ® ^ SC-19 REDUCTION OF LOAD TO 50 MW Reduce load inference to 50 MW to reduce load to 50MW. Load will reduce to 50 MW.. 71 . Press the "TEST' push button on the back panel(BTPS 01) back and proceed further when"READY FOR TRFR' bulb on the panel glows.

Press "READY FOR TRFR1 push button."I/C BKR CB-1 0?3Nr Test mode window on FACIA WINDOW FW-1 will glow. Ensure that Bus transfer system ready for Fast Transfer & Bus Transfer System IN indications are available on AS-7 BTSP-2. "READY FOR TRFR" green AS-3 lamp will glow."UNIT BD 1CA INCOMER BKR1 & "TIE BKR between ICA & OCA'discrepancy switch will flicker on MCL-01. on FACIA WINDOW Press the TEST RESET button. Turn the discrepancy switch of TIE BKR to ICA to 'ON'. "TIE BKR CB-2 CLOSE test mode1 window WINDOW FW-1 will glow."I/C BKR CB1 OPEN' window on FACIA WINDOW FW-1 will glow. CARRYING OUr AUXILIARY SUPPLY CHANGE OVER FROM UNIT TO STATION BUS OCB AS-6 BTSP-2 is"IN'and selection is on "MAN FAST'. on FACIA on FACIA 72 . "TIE BKR CB-2 CLOSE' Test mode window FW-1 v/ill glow. "I/C BKR CB-1 1 "OPEN test mode1 window WINDOW FW-1 will glow. All the above indications will -disappear."TIE BKR CB-2 CLOSE'window on FACIA WINDOW FW-1 will glow."READY FOR TRFR" lamp will disappear and will glow again. AS-4 AS-5 Turn the discrepancy switch of ICA I/C BKR to "OFF1. Press the "TEST1 push button on the back panels (BTPS-02) and proceed further when"READY FOR TRFR'bulb on the back panel glows.

*> iO) CHANGE OVER OF PROS-2 TO PRDS-1(PRESSURE & TEMP. AS-10 Turn the discrepancy switch of ICB I/C Bkr to "OFF1. Open locally EX-113 drain of extraction line.. Close EXT ST:>\ ISO VALVE EX-10 to cut off steam to LPH-2. 1 .2. Turn the discrepancy switch of TIE BKR to ICB SC-23 ^. Close isolating valves of PRDS-II after change over. Put PRDS-2 on manual and PRDS-1 on auto.CONTROL) Ensure to ke^. Slowly open FD-347 of PRDSE-1 (FD-347 ) on auto. to "ON'. ^ r% f* ^ f* ""UNIT BD 1CB INCOMER BKR'&'TIE BKR between ICB & OCB' discrepancy sv/itch will flicker on MCL-02. ^ r*. 1 glow. PRDS-1 • (AS-308) on manual.^-3 08 of PRDS-1 and A3-305 closes ON AUTO. L) 73 . When AS-305 closes completely put: PRDS-2 (AS305) on manual Put PRDS-2 :AS-308) on auto. pressure of 12 kg/cm2 ."READY FOR TRFR" green lamp w . . r AS-9 Press "READY FOR TRFR 1 push button"I/C BKR CB1 OPEN 1 window on FACIA WINDOW. All the above indications will disappear.1) CLOSE EXT STKi ISO VALVE EX-9 to cut off steam to LPH-1. i . "TIE BKR CB2 CLOSE 1 window on FACIA WINDOW FW1 will glow.C. FD-346 will close gradually on auto so that PRDS temperature will be maintained at 2 00 Deg. "READY FOR TRFR'lamp will disappear and will glow again. Slowly open A.AS-8 Press the "TMST RESET1 button.'ill open to maintain Open HCPRV I/L ISO FD-342.f> f^ f% Q Q Q Q ^-> Q O Q O Q SC-24 Valve AS-308 v. ISOLATING LP HEATERS FROM STEAM SIDE(LPH-3.

74 . EXTRACTION.DR-16. EXTRACTION-A3 release MAL-54 will open on auto. All the Drip valves DR-21. Press the TURBINE TRIP push button to trip the turbine Drip valves may be put on manual.DR-19 will close on auto. Observe on DAS various parameters. Stop seal air Fan-A from CWA-11 desk. Steam flow will decrease. TSE will show 3 0 MW gradually. Close EXT STM ISO VALVE EX-11 to cut off steam to LPH-3. SC-25 LOAD REDUCTION Reduce 3 0 MW. to NRV will be "OFF1. MAIN CB CONTROL SWITCH-52 will open. "OFF1 bulb of FIELD BKR will glow.DR-24.A2 MAL55 release to NRV will be "OFF'.DR-21. SC-26 PULVERISER-A SHUTDOWN Follow the same procedure to shut down pulveriser-A as given in Step SC-6. SC-27 SHUT DOWN THE TURBINE Note the presen: value of steam pressure and set HPBP more than actual pressure so that HP3P will not open.DR-16. will open on auto. Open EX-103 extraction line drain. Open EX-102 extraction line drain. TO 30 MW to 3 0 MW to reduce actual LOAD TO load reference "MANUAL TURBINE TRIP" alarm will come.Open EX-101 extraction line drain valve locally.

HPT CVS. CRH NRV RH CLOSED bulb will lit. When turbine speed is at 2800 rpm AOP-I will pickup on auto. AUTO POT MIN bulb will lit. MW meter will show zero. CRH NRV LH CLOSED bulb will glow. INTCPT V-l CLOSED bulb will glow. O 1^ p #% (J 0 <Q C3 0 Q> 0 0 0 €J £/ O O 0 O vJ ^ %j • EXCITATION TRIP bulb will glow. INTCPT V-2 CLOSED bulb will glow. TURBINE TRIPPED bulb will lit. ^ . GEN BKR OPEN bulb will lit. HP STOP V-2 CLOSED bulb will glow. HP STOP V-l CLOSED bulb will glow. When turbine speed is at 510 rpm JOP-I will pickup on auto When turbine speed is at 240 rpm "ON 1 bulb of GATE VALVE GEARING will lit and barring gear will engage to put turbine on barring. Turbine speed would be 150 rpm on turning gear."OFF1 bulb of EXCITATION OFF will glow. Boiler will trip on Turbine trip to boiler trip protection (R H Protection) 75 . Field volts will become zero.»K Field current will become zero. Turbine speed reduces gradually. .IPT CVS will close.

After 5 minutes purge over signal will come. ensure SGC turbine is on auto. shutdown sequence by making SGC turbine "OFF1. Stop GEN STATOR CW PUMP-A(running pump) stator water comes to zero and flow CWA-17. All oil guns will be OFF.Turbine can also be shutdown through ATRS (SGC Turbine) at' 210 MW load. 76 . Purge the boiler. SC-29 SHUTDOWN OF BOILER When boiler trips after tripping turbine observe following "BOILER MFR TRIP" annunciation will'come. Adjust Fuel Fire rate as per the reduction in load. lamps will glow and MFR "RESET'lamp will flow low indication flashes on the desk Scavenging of guns at AB and CD elevations will start and after 5 minutes automatically scanenge valves close. Make CMC "OFF' and Adjust Start load gradient to 3 to 5 MW per minute. Auxiliary' air dampers will open full. HO trip valve will close on auto Short circulation valve of HO-35 will open on auto. SC-28 SHUTDOWN OF GENERATOR STATOR CW PUMP Turn the GEN CW PUMP A/M S/S switch to position number-2 to make generator stator CW pumps on manual. Fuel air and Bypass turbine trip to boiler trip protection. MFT-1 and MFT-2 be OFF. All purge permissives will be satisfied.

stop % u * SC-32 GSC evacuation Pump 1/2 SHUT DOWN OF PRDS from CWA-16 desk.& © ^* ® SC-30 KILL CONDENSER VACUUM Close main ejector A/B steam valve. SC-33 BOILER FILLING ABOVE NORMAL DRUM LEVEL Put FD-20 on manual and open the valve. SC-34 CLOSING OF BOILER OUTLET VALVES Close boiler outlet valves MS-301 & 302 from CWA-13 desk. Restore drum level with BFP and feed control valve from ^ Ky CWA-13 desk. * * Close seal steam isolating valve AS-368 locally . * • " " ~ " W Then close isolating valves for pressure and temperature control . C. Vacuum will fall slowly. Open vacuum breaker to kill condenser vacuum. Fill boiler drum above normal level so that level will be when drum ^ ^ visible when drum pressure drops and level drops O level pressure drops. When temperature of header drops below 12 0 deg. Observe on CWA-16 desk and DAS. Gland seal steam header drain valve MAL-81 will open on ^ interlock. SC-31 SHUT DOWN OF TURBINE GLAND SEAL SYSTEM Put seal steam control on manual. ' ^ Put PRDS pressure and temperature control on manual and close control valves. O 77 .

C. BFP-A suction flow BFP-A suction will become minimum. AOP will pickup on auto. Support and guide bearing LOP's will be off if bearing temperature < 35 deg. 78 . APH-A DC motor will pick up on auto. Dampers GD-1A.C and 4 0 deg. LOP group sequence can be put on manual. Close Discharge valve from CWA-13 desk. SAD-4A. pressure reduces. APH-A can be shut down manually.SC-35 SHUTDOWN OF BFP-A Press "OFF'push button of BFP-A motor.GD-2A and SAD-3A will close on interlock. second air cycle can be stopped.C.C. BFP-A can be shut down in group sequence also. APH. wait untill FG temperature at APH inlet reaches < 10 0 Deg. SC-37 SHUTDOWN OF AIR HEATER-A Before stopping the Air Heaters.A will be off and ammeter of AIR HEATER-A will show zero amps. Press "OFF' push button of group sequence to make APH-A main drive off. Press middle push button of AIR HEATER-A GROUP SEQUENCE to keep group sequence on Auto. SC-36 SHUTDOWN OF SECOND AIR CYCLE(ID FAN A & FD FAN A) When flue gas temperature at APH inlet is less than 200 deg. BFP-A cooling water valve will close on auto.

SC-42 SHUTDOWN OF CW PUMPS Stop CW PUMP-1 and CW Pump-2. Close GEN SER PUMP-A Discharge Valve DV-39. S-16. o Ir> o Q G Q 80 . S-17. Open locally super heater vent valves S-40. Ammeter reading of CW • PUMP-2 will show zero amps. AC seal oil pump can be stopped. Open RH vent valves R-l and R-4. xxxxxxxxxxxxxxx . O i 0 G O O ^ SC-44 GS 0/H tank level will fall. G © O O i Close COND CW I/L valve CW-48 & CW-49. S-30 and drain valves S-15. SC-43 SHUT DOWN OF GSW PUMPS Stop GENERAL SER PUMP-A. COND CW O/L valve CW-55 Sc CW-56. S-25. SHUT DOWN OF AC SEAL OIL PUMP When Hydrogen is purged out and C02 is filled and purged out with compressed air. S-21. Ammeter of GENERAL SER PUMP-A will show zero amps.5 *k f% Q 9 Q> O © © i SC-41 OPENING OF BOILER SIDE VENTS When drum pressure reaches 3 kg/cm2 open drum Vent valve B-5 locally.

DC motor will pick-up on interlock. APH-B will be off and Ammeter of AIR HEATER-B will show zero amps.C. AOP-2. When turbine casing temperature reaches<100 Deg.C. JOP-2. 79 . zero amps. EOP OFF.SC-37. Response will be same as step No. Turbine speed will gradually will come Stop to standstill. Make SLCs of JOP-1.then stop GATE VALVE GEARING from CWA-16 desk. SC-3 9 SHUTDOWN OF Shutdown CEP A/B (RUNNING) the CEP when LP exhaust temperature ' reaches less than 45 Deg. Make SLC COND Pumps OFF. PUMP-1 . Stop AUX OIL Make SLC lub.oil temperature control OFF.B "OFF1 . All the dampers in flue gas path and air path will open on interlock. SC-40 SHUTDOWN OF TURBINE LUB OIL SYSTEM Take SGC oil supply on manual. AOP-1. reduce and turbine JACKING OIL PUMP-1. Press "OFF1 push button of AIR HEATER-B group sequence to • keep APH.C-38 SHUTDOWN THE AIR HEATER-B Press middle push button of AIR HEATER-B GROUP SEQUENCE. Press "OFF1 push button of Ammeter of CEP-A will show CEP-A to make it off. Take DM-32 & DM-35 on manual and close them. CEP-A discharge valve closes on interlock.

will open y . TRIPPING THE TURBINE MANUALLY Press TURBINE TRIP push button to trip the turbine .PROCEDURE FOR SHUT DOWN OF UNIT FOR HOT STANDBY o Q Q) O O 0 HS-2 When unit trips' from full load (210 MW) on any protection or load through off or is to be tripped manually for any abnormal condition. HP stop and control valves V-l & V-2. Field current will become Field volts will become zero.follow the procedure as mentioned below. HP BYPASS will OPEN • to adjust main steam pressure. / "MANUAL TURBINE TRIP" alarm © 0 O 0 0 0 © O O O O Q ^ o 'yJ ^ ^ O O O will come. EXCITATION TRIP bulb will glowt . AUTO POT MIN bulb will lit ..IP stop and control valves.1 zero. and boiler startup mode lamp will glow. 81 . Observe various indications of valves on control • desk CWA-16. manually from CWA-16 desk. . MAIN CB CONTROL SWITCH 52-E FIELD BKR will be "OFF1/ . TURBINE TRIPPED bulb will glow. \ GEN BKR OPEN bulb will lit.CRH NRVS will close fully. EXCITATION will be "OFF. . TSE will shift to admission side to indicate turbine speed. CO-ORD mode lamp will go "OFF1. LPBP opens to adjust HRH pressure.

RC FEEDER-B . MAL-54 and Drain extraction valves MAL-55 will open After closure of Extractiton valves. When turbine speed reaches at 510 rpm JACKING OIL PUMP-1 will pick up When turbine speed is at 24 0 rpm. the following drain valves will open Ex-101.A-4 and A-5 will close MAL-47. When turbine speed reaches will pick up.'A-3.Turbine speed EXTRACTION NRVS reduces gradually.RC FEEDER-C. RC FEEDER-D speed will reduce ID FAN-A/B amperes will reduce FD FAN-A/B amperes will reduce Feed water flow will reduce (V) Gland steam Leak off valve will close and supply valve will open EX-301 extraction valve will close and CR-306 will open to maintain D/A pressure.Ex-110. GATE VALVE j at 2 80 0 rpm AUX OIL PUMP-1 GEARING will engage (Barring gear)_ RC FEEDER-A.Ex-103. will reduce. BFP-A scoop position & amps BFP-B scoop position & amps will reduce. A-2. Condensate flow to D/A will reduce.Ex-108. GT oil pump will become OFF on interlock. MAL-51.Ex-112 .Ex-102. 82 .

Close EX-12 HPH-6 extraction steam drain Open extraction line drain valves.I I S 2 s* Q Q Q Q 0 Q 0 Q Q Q © Q 0 O Q Q O O G r O ^'L^IM 2Z hR HEATERS EXTRACTION STEAM VALVES Close LPH-1 EXT STM ISO EX-9^ . HS-4 BOILER MASTER ON MANUAL Put BOILER MASTER on manual Then Boiler base mode lamp will glow HS-5 Take oil support at AB elevation HFO pressure 6 kg/cm2 and atomising steam pressure of 8 kg/cm2. when it comes to minimum valve. Stop FEEDER-D "No coal flow " annunciation corresponding to MILL-D will come MILL-D ampers will slowly reduce and will show 22 amps PAD-2D position will reduce PAD-4D will close PAD-5D position will reduce Close hot air gate O O Q o O 33 . Close LPH-2 EXT STM ISO EX-10 v Close LPH-3 EXT STM ISO EX-11^ Open Extraction line drain valves . HS-6 PULVERISER-D SHUTDOWN Reduce FEEDER-D speed. HS-3 CLOSING HP HEATERS EXTRACTION STEAM VALVES 'Close EX-13 HPH-5 extraction steam valve.

Ampers of BFP-B will reduce Ampers of BFP-A will increase Press "OFF1 push button of BFP-B to stop it manuallay AOP corresponding to BFP-B will pick up on auto Wait for some time after switching off the BFP-B Cooling water valve of BFP-B will close Discharge valve will close BFP-B SUCTION flow will be zero Put BFP-B on auto standby. Observe various turbine and boiler paramerters. 34 . BFP-B can be shut down in group sequence also. HS-7 . and change BFP-"2 pump'operation to "1 pump1 operation.if required.C. SCOOP-B POSITION will come to minimum SCOOP-A POSITION will increase . Put SCOOP-B Reduce on manual SCOOP-B till indicator on SCOOP-B POSITION comes to minimum ^OP1 bulb of MIN RCV FC-306 will lit at flow of 60 T/hr approximately. 7 SHUTDOWN OF BFP-B(MANUAL) Put BFP group sequence control on manual Put BFP C o n manual. and 130 kg/cm2 respectively.Stop PA Fan-D Stop PULVERISER-D After withdrawing Mill D. maintain MS temperature & pressure at 530 deg.

SET the HPBP PRESSURE SET at 130 kg/cm2 (operating pressure 135.BFP-A in service .Mill-C in service with about 4 0 % load .O O © ^ w HS-8 ADJUST THE HP BYPASS SET VALUE TO 130 kq/cm2 By pressing"+' and"-'push buttons of HPBP PRESSURE .Mill-A in service with about 40 % load & on manual . pa 85 .HO guns in service at AB elevation .bias pressure 5) . • ^ * • HP PR SET will show 130 kg/cm2 o BP-1 VALVE will open further BP-2 VALVE will open further BD valve will open BPE-1 VALVE will open o o o G BPE-2 VALVE will open LP BY PASS Control valve will remain open VI and V3 of LP by pass spray will remain open V2 and V4 of LP is by more pass than spray will open if the opening of LPBP valves 50% HS-9 STATUS OF THE PLANT Status of plant will be as follows • (running o o o o \^' auxiliaries) .FD Fan-A in service .Mill-B in service with about 40 % load .FD Fan-B in service O .ID Fan-A in service .ID Fan-B in service & on manual & on manual G .

HP/LP bypass in service .C 13 8 Kg/Cm2 2 00 T/hr 2 3 Kg/Cm2 220 T/hr 350 to 400 T/hr 3.91 Kg/Cm2 6.5 Kg/Cm2 86 .5 % 2 7 Kg/Cm2 2 90 0 mm 0.Turbine on barring gear . . C 500 Deg..CEP-A in service .Main Ejector-A in service .5 Kg/Cm2 99. at outlet ' 130 Kg/Cm2 530 Deg.Seal oil Pump-A is running.CW pump-1 .S/H & RH spray on auto HS-10 IMPORTANT PARAMETERS AFTER TRIPPING THE TURBINE FOR HOT STANDBY Main steam pressure at superheater outlet Main steam temperature at boiler outlet HP casing temperature Main steam flow Flue gas temperature after air heater Drum pressure Condensate flow Condensate header pressure Feed water flow Total combustion air Hydrogen pressure Hydrogen purity Reheater steam pressure CST level Condensor vacuum Deaerator pressure .C 200 T/hr 141 Deg.Stator water pump-A in service .CW pump-2 in service in service .

mm < 2 6 mm < 13 mm < 12 microns Turbine shaft vibrations at HPT.C 53 0 Deg.C +13 deg 3160 mm • 0. .C 2 9 Kg/Cm2 3 70 Deg.15 Kg/Cm2(gauge) Ejector steam pressure PRDS pressure PRDS temperature CRH pressure after attemperator CRH temperature attemperator HRH Reheater steam temperature Stator water flow LP exhaust temperature Burner tilt GSW tank level Seal steam pressure xxxxxxxxx o G G o 87 .C 7 Kg/cm2 12 Kg/Cm2 2 00 Deg.D/A level 2700 mm O ^ ^ 0 Q 0) 0 iQ 0 Q Q Q Q 0 Q (3 Q Q O G ..IPT.LPT < 120 microns Turbine lub oil temperature 44 Deg. D/A temperature Hotwell level HP overall expansion IP overall expansion Turbine bearing vibrations * 160 850 Deg..C 27 M3/hr 4 7 Deg.

C ent is"ON'. Main steam pressure 2.C 200 T/hr 500 deg. Ensure that of all oil pumps are "ON1."ON1.HOT RESTART OF THE UNIT AFTER SHORT SHUTDOWN HRS-lEnsure that the boiler is on load with mill A. Main steam temperature 3. top/bottom HRS-2 ROLLING OF TURBINE Press "ON1 push button of load control increase load reference to 20 MW(House load). Main steam flow 4. shows Turbine trip indication will position. Observe zero. that EHC zero Bring Observe that TTS-1 and TTS-2 supply is ON. reset.Ensure that CMC is "OFF1. Bring starting device that to position position.Observe' TSE margins are greater than 3 0 K.B & C and FD fans running. HPT outer casing temp. SLC LP water injection Drains "ON1. SLC condensate TRIM SLCs pumps is "ON1. and CRH NRVs are closed. Note the following important parameters: 1. Speed control active lamp is glowing.SLC "ON1. Make Tracking device "OFF1. turning gear . Make "ON1 HP/IP DEVICE. Put SGC oil supply on SLC auto. speeder gear to 100% .Ensure that load gradi130 kg/cm2 53 0 deg. Observe that HP & IP stop valves are closed. Hp/LP bypass is open and turbine is on barring generator seal oil pump and stator water pumps is running.

Keep that load gradient is on and show 20 MM. Now referand of turbine rolling will start rate turbine speed will gradually increase at the Observe the various criteria 600 rpm/ minute. raise starting device further to 56% and IV-1 80%. Ensure that "stop reference is OFF 1 . Q 0 0 Q Q 0 Q O O O O O O O O O light is OFF. Ensure MW. X-7) 89 . Observe that turbine lub oil show pressure feeder after oil cooler will be 5. limit pressure reached valves SPD f% g% Q /•>. valve and curves gate X-3. ence observe device and IV-2 are open.X-4. Adjust RC speed to maintain Steam flow.At speed will gradually increase to 3000 rpm.X-5.m Ensure that MW load limit indicator is at 210 UDC pressure set point on manual.5 kg/cm2.Observe gearing trips at 240 rpm. Observe that . OFF /PWR set point light is ON and synchronization and Then that to blocked light is QN. Increase speed to 3000 rpm. Observe pedestal vibrations are within that that bearing Observe & limit.B and C sure and temperature. X-2. Turbine rpm).prescriterias are rolling satisfied (X-6.gate Ensure that V-l and V-2 tripped light is ON. A.X-6 are satisfied.At 2850 rpm observe that 9-6 AOP-1 trips and MOP discharge pressure will kg/cm2 . vibrations 2136 at critical speeds of turbine shaft(1545 540 rpm JOP-1 will stop. Then raise starting Make tracking device "ON r . Raise starting device to 42 % observe that HP stop Valves V-l and V-2 are open.

differential expansions. Now. . gradually 15. :.'•» .• ' :: . overall expansions : att4.. '••:•• : . : • • • .. • : : <30 deg.' : ON . Excitation "ON1. posi• need!'. healthy.•. and observe that follow • Field breaker circuit. - : • ^ ^ . i : M \ : : o v . — : observe flash field becomes auto to 700 atnps.*Xial: Shift-.- <••<••'•- - voltage raises gradually to 5 KV and suffencly reaches to full scale and comes baak to 14. r Put •excitation on "auto1 . make synchrozscope Put main circuit breaker on auto synchronisation tion(SYN SS-1) i.. If in anticlockwise synchroscope needle is slow. '- . . Raise pot position. Spring charged. . Obserye filjs$. field •-•.'. . • • •••• • . : .f = ? i ! :'-^-"' HRS-4 SYNOHRONISATION OF" GENERATOR WITH GRID : • • • . ' " •.'.HiMXe top/Bottom ti*mp:.r . j . . : > 3 0 K . 0 . Observe ON. • .--••?••..••• ".' ' ' .. moving when in direction and speed is synchrosaope needle .HRS-3 OBSERVATION OF TURBOVISORY PARAMETERS Before proceeding further observe turbovisory parainetmere i.e. Observe that..•• .. KV. o .:(> -iv:r: ^ ^ • • " • • 3 f :::••-. c .•'•.and kAuto pot any Position*1. bulb. Synchroscope will start rotating. • 1 r . C.• Close generator field breaker ing lamps (LED) are glowing. 'Generator1 voltage.• ' • : filed current of 900 amps. position No. 3 . breaker open . Increases. . comes to 11'0 clock position LED clockwise direction.C...:o '• ' !" • HPT. of .. J .'•'•'"[s: t'il-:" .auto synchronizing 90 . GeneraLor Generator.v '^' i .difference :' < 30 deg .i'^ •'••P^ " " > : 9 .C.. IPT' 'front• ••fcbpvfbot'&otn teftpld'iffererice' " : <3 0 deg. KV. '• IPT/'re'ar top/bottom temp\"difference T S B M a r g i n s ' •••-•••• . : : -i . .of .^.• •'•x. .olts.glows.e..75. yoltS:. ' " . J . . . ' • • .

Y. Put RS feeder A & B speed control on auto. set point on 150 kg/cm2 and Keep HP bypass pressure observe that MS pressure (CWA-15).B) all oil pump will minipick up on auto. MVAR and - ^ O " ^ w power factor. make synchroscope OFF HRS-5 BRINGING Now HOUSE LOAD OF 20 MW speed reference increase Panel) till actual MW meter shows 20 MW active (House load). HRS-6 TO PUT "BOILER FUEL MASTER'ON AUTO. As LP bypass control is auto. bulb will be off and load control will glow. it will close LP bypass control valves and spray valves. Then put "Boiler Fuel Master 'on auto. Grid voltage frequency frequency will be zero on CWA-17 (position-1). BD valve will close after full closer of BPE-1 and BPE-2. generator current and voltage. BPE-2 closes on auto. -tion ' OFF bulb of synchronizer on CWA-16 indicaand generator Now will glow. 91 .Ensure the margins(Upper and lower) load margin is available to increase Observe various generator parameters like field current and voltage. Observe mum phase currents on (R. Slowly HPBP-1.Q) Q) 0 O O ^ 0 © © 01 G O O CJ O t y and main CB control switch 52 AE closes. ON UNIT (CWA-16 voltage panel. Speed control active bulb to start that load. TSE will .Observe that at 5 to 10 MW TSE will come turbine showing upper mode load from admission mode. ^ w is maintained at 150 kg/cm2 ^ ^ ^ ^ HPBP-2 and BPE-1.

Observe turbine temperatures.2. Close locally drain valve Open EX-11. Put extraction LPH-1. . HRS-8 that all the turbovisory CHARGING OF LP HEATERS FROM STEAM SIDE Open LP-1 . MALvalve LPH-3 extraction line steam of and LPH-1. Extraction on auto. Close EX-103 for LPH-3. isolating and drain line level Extraction NRV A3 will open 54 closes on auto.3 controls on auto. increase to 100 MW. Load gradually fuel flow.Observe ters are normal. Increase Load reference set point to 100 MW.With the help increase fuel to adjust MS upper TSE various load of will boiler and is metal parame- master pressure margin Observe available. one after another (CWA-15). 92 . Extraction line drain EX-9 to charge open NRVA-2 valve will MAL-55 closes. HRS-9 CARRYOUT AT l_00 MW AUXILIARY SUPPLY CHANGE OVER transtrips trans- From station bus to unit auxiliary bus and turn fer bus selector on auto mode so that when unit auto changeover takes place from UAT to station former. Now open LPH-2 extraction steam isolating valve EX-10 and close extraction line drain valve EX-101 EX-102 EX-113. extractiton steam isolating valve LPH-1 from steam side.HRS-7 INCREASING LOAD UPTO 100 MW. valve valve drain (CWA-15).

Check feed water flow and maintain drum level to normal. load temperature will increase. . Start BFP manually or in group sequence and make equal loading of both the BFPs. Increase pressure. o O •Hi ' load reference to 150 MW . Then extraction line drain valves EX-112 and EX-110. HPH-5 extraction drain valve EX-112 and HPH-6 drain Valve EX110 . ^ Q 93 . HRS-11 LOAD RAISING TO L50 MW Line-up Plveriser. Observe all the important parame- t e r s at 150 MW. o HRS-12 o ts CHARGING OF HP HEATERS FROM. r^ control Put close HP on valves to maintain NWL of 250 mmwc in the heaters. Put heaters group protection on auto and level controls auto. o ^ • tion 'line • extraction EX-13 for HPH-5 and EX-12 for HPH-6. Ensure that TSE margins are available for increasing load. Check turbo- o G visory parameters. Load will gradually increase to 150 MW as per the load gradient. Open Open extracvalve o. drip control on auto for both the heaters.C MS and load feeder 60-70%. Open drip •—* .STEAM SIDE Ensure that heaters are charged from water side.C for increasing RC further to load o O ' ' start pulveriser.& O O © ^ ^ HRS-10 STARTING BOILER FEED PUMPVB' ON GROUP SEQUENCE OR MANUAL.

Withdraw oil firing from AB elevation by giving stop commands to pair 1-3. Any deviation in the load is to be made by varying unit load target set point (ULDSP).HRS-13 WITHDRAW HO GUNS FROM AB ELEVATION. Wait deviation on boiler desk (CWA-12) comes mode Put auto. make Press "ON1 push button of co-ordinated it "ON1.Put MS pressure set point on factor pressure will be maintained . HRS-15 INCREASING LOAD TO 21J3 MW Increase increases load to reference to 210 MW . HRS-16 TO PUT UDC ON AUTO Bring UDC pressure set point to 150 kg/cm2. HRS-14 TAKING PULVERI5ER-D IN SERVICE For further increase in load. Increase RC feeder-D speed to 60%. xxxxxxx from control desk 94 . till to to fuel MS pressure zero. take pulveriser D in service. Load the gradually gradient 210 MW at the rate as per set. HRS-17 ' Note various important parameters at 210 MW load and back panels. Put boiler set point on auto. Observe various important parameters. on auto.2-4.

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MODE.OF OPERATION Each functional group is divided into logical steps arranged in a proper sequence. ATRS.It is apparent that each functional automatically from all the times group continues to function Criteria1 "Enabling demanding case "Enabling the red other functional groups.Prior to the commencement of any step. These groups in conjunction with TSE electro-hydraulic governing system accomplish the ' varfunctions. Sub-group envisages a sub-loop control which control a at exe- essentially cutes commands based on the availability of "Enabling Criteria1 . 96 . the system would . In is not available Criteria' from neighbouring automatically the main "Functitonal Group Control•. generally of encountered in laying down priority and correct sequence the various steps in single logical chain of events.STRUCTURE AND GENERAL FEATURES in Automatic Turbine Run-up system is essentially organised two subgroup controls namely Turbine Run-up(SGC Turbine) and Oil and ious set times System (SGC Oil). A sub-group control essentially executes of steps in a proper sequence. for All these pre-conditions step and demanded from are the meticulously system as each "Enabling Criteria1 for next step.act in such a manner as to ensure the safety of This method avoids a major difficulty turbine. of the it is necessary that certain conditions regarding status plant get fulfilled and the relevant parameters acquire desired planned value.

97 .oil pump b) SLC for lub. built in the SGC. the enabling criteria at the equipment considera- the "interface level1 envisaged is based on ^ ^ protection point of view rather than the process tion. lub. Sub-group control for the oil directly actuates: a) SLC for the DC lub.etc. It is possible to intervene manually at any level namely interface sub-loop control or sub-group control. b) Electro-hydraulic governing system c) Auto Synchroniser . can be operated independently of SLC However the actual execution of command of a ^ ^ ^ takes place only if the enabling criteria for the ful- filment of a particular command are completely satisfied.m f% ^ 0 © 0 C5 O ^ © ^ t> ^> O ^ O w Sub-group control for the turbine run-up acts directly on: a) Sub-loop controls (SLC) for the drains .oil hydraulic turning.oil system c) SLC for turning gear operation and d) Interface devices for selected few pumps. SGC & SLC ensure various requirements of control oil. According to pre-determined sequence. o O The enabling criteria at the various levels of heirarchy are of different nature. For w instance. under run-up shut-down and trip conditions. The sub-loop controllers get switched ON and OFF according to the pre-defined sequence logic The sub-loop controls SGC.

It is also possible to manually start the plant upto any the level/status then ask the sub-group control to perform remaining functions. Generator breaker "OFF1 5.8 kg/Sq. the sequential logic has been developed in such a manner . Starting device 0% 2. Drain BEF HP control valve-I not closed '>>^'iJ " . 3. f$^£s Oil pressure>4. Drain BEF HP control valve-2 not closed >^'"~' 7. To facilitate such modes of operations. Limit pressure operation "ON' 8. Generator field breakerVOFF' 4. SLC drains "ON1 All ESVs closed HP control valve-1 closed 98 . < . . < 6. The SGC Turbine logics (ATRS) incorporating various steps and criteria required to execute each steps are given below: ATRS START-UP PROGRAMME Operation Release 1. 2. Criteria for Step-2 1. Synchronizer "OFF' 10. Position set point of turbine control <0% 3. Load Control "ON' 9. Step-1 Switch on S L C drains-MON time 2 seconds.Cm. that sub-group control shall quickly skip to the proceeding step done manually and accomplish the steps automatically in the desired logical manner.

11.BOT < plus 40 K TOP . 9. 9. 12. HP control valve -2 closed INTCPT Valve-1 closed INTCPT Valve-2 closed NRV CRH LH closed NRV CRH RH closed EXTR Valve A5 <5% EXTR valve A4 <5% EXTR valve A3 <5% EXTR valve A2 <5% Step-2 No command issued . 10. O O O O O Q Q O TOP .MONS time 100 seconds Criteria for Step 3^ 1. . 2.BPT > minus 40 K . 8. 7. 10. Close drain BEF HP CONTROL Valve-2 Switch SLC warm-up CONTROL "OFF1 99 . 3 4 Trip fluid pressure > 5kg/Cq.BOT < plus 40 K 40 K 5 .BOT < plus DT IP CAS FR DT IP CAS FR DP IP CAS RE DP IP CAS RE Step:3 Close drain BEP HP CONTROL Valve-1 TOP .BOT > minus 40 K DT HP CAS SEN TOP .Cm.6 7.BOT > minus 40 K TOP . 8. Turbine speed >15 rpm One Condensate Pump "ON1 o o o w SLC drains not faulted DT HP CAS SEN TOP . 5.o _ 0 0 0 <Q 0 0 |3 £j 0 (Q Q Q Q 4. 6.

Steam BEF LP BYP 1>3OK superheat 5.C •100 . Oil temperature after cooler >35 deg.1 10. Waiting time 60 seconds. Steam BEF HP BYP 1>3OK superheat 3.2 11. DT (HP BYP-2-CONTROL valve mid) GTX-1-2 8. Boiler fire v0N' 2.MON time blocked Criteria for Step-5 1. SLC warm-up CONTROL ^OFF' 4. DRN BEF HP ESV-2 Not closed 14. DRN BEF INTCPT ESV-2 not closed 16. DT (HP BYP-1-CONTROL valve mid) GT X-l-1 7. Steam BEF HP BYP 2>3 0K superheat 4. DT (HP BYP-1 CONTROL valve) LT X-3 OR BLR steam temperature BEF HP BYP-1 < 4 00 deg. DRN BEF INTCPT ESV-1 not closed 15.Criteria for Step-4 1.C 12. DT (wet steam 1-CONTROL valve) LT X-2. Drain BEF HP CONTROL valve-1 closed 2. Step:4 No command issued . Steam BEF LP BYP 2>3 0K superheat 6. DT (wet steam 2-CONTROL valve) LT X-2. Drain BEF HP CONTROL valve-2 closed 3. DRN BEF HP ESV-1 Not closed 13. Total boiler steam flow GT 15% 9.

"^ ^ Step-8: SLC warmup CONTROL ON-MON time 2 seconds pa 101 .MON time blocked Criteria for Step-8 1. Steam BEF HP BYP-l>30 K superheat 3. Starting device >34 % '^ © 2.1 > XI. DT(HP BYP-2 CONTROL valve) > XI. Criteria for Step-6 1. . Steam BEF LP BYP-2>30 K superheat 6. Step-5: Starting device raise-MON time 60 seconds. HP ESV-1 open ^ KjJ 2. Boiler fire "ON' 7. Condensate pressure < 0.cm.5 kg/sq. Total steam flow >15% ^ '^ W 2.2 ^ ^ 9. HP ESV-2 not closed Step-6: ^ No command issued-MON time 60 seconds. HP ESV-2 open Step-7: No command issued .G C? 5 3 * " . Steam BEF LP BYP-l>30 K superheat 5. Steam BEF HP BYP-l>3 0 K superheat 4. Criteria for Step-7 1. HP ESV-1 not closed ^ 3. DT (HP BYP-1 CONTROL valve) 8.

GENERATOR Stator 14.' HYD purity 97% 7.9 kg/sq.Criteria for Step-9 1.cm. • Criteria for Step-11 1.Generator seal oil gas DP >0.4 kg/sq. 8 . Generator seal oil turbine side pressure>3. Gland steam pressure CONTROL "ON1 4.cm.8 kg/sq. Starting device >70% 2.MON time 500 seconds. Generator seal oil EXC side pressure >3.Criteria for Step-10 1. mtr. . .cm. SLC oil temperature CONTROL "ON1 ' 5. Level in pre-chamber-l&2 <Max.4 kg . Any oil vapour./hr. 10.extraction "ON1 6. GENERATOR CW FLOW >21 cub.cm. Drains no fault 2.8 kg/sq. SLC warm-up CONTROL ~0N' Step-9:Starting device r'aise-MON time 40 seconds. INTCPT ESV-1 open 3. 11. Generator gas pressure>3. INTCPT ESV-2 open Step-10: Speeder gear raise . 12. temperature <44 deg. 13. 9. Speeder gear 100% 3. 102 .C. Stator CW inlet CW pressure >2..

V / 0 o 0 Q —> i^ <f% ~ 15. No command issued-MON time blocked. 19.1 Steam BEF HP ESV-1 SUPER HEATER Steam BEF HP ESV-2 Super Heater >X-4. CONDENSATE pressure <0. 11. '-^ O O Q Q O Q O 14. 10 O 0 Q 0 O < f > r s j 0 "0 All criteria for STEP-11 > X-4. 8. 3.cm R E L EXP CAS-1 front <plus 8 mm REL EXP DAS-2 rear REL EXP CAS-2 rear REL EXP CAS-2 rear REL EXP CAS-3 rear REL EXP CAS-3 rear <minus2 mm <plus 8 mm <minus2 mm <plus 8 mm <minus 2mm 103 . 5. Generator SW CONDUCTIVITY <5 MHO Step-ll .2 kg/sq. 7. 17.pa in GEN not present 17. Liquid pressure >2. Criteria for step-12 l. 18. 6. 13. r\ 12 .C Steam temperature BEF LP BYP-2 > 480 deg.cm. 16.5 kg/sq.C Drain BEF HP CONTROL valve-1 not closed Drain BEF HP CONTROL valve-2 not closed Power set point >10% 9. 2. 20..1 DT (HP ESV-2 HP shaft)> x 5. HYD cooler CW 16. 4.2 Turbine speed >15 rpm DT (LP BYP-l-IP CAS) >30 K DT (LP BYP-2-IP CAS) >30K Steam temperature BEF LP BYP-1 > 480 deg.2 DT (HP ESV-1 HP case) > x 5. 15.

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SLC warm-up control "OFF 1 Step-16: Turbine speed set point raised-MON time 200 seconds DRN BEF HP CONTROL valve-1 closed DRN BEF HP CONTROL valve-2 closed 2 CAS rear temp.AX bear 1 CAS R/R RH temp.REL EXP 33. 26.RAD bear 1 CAS front LH top temp. <MAX 23.RAD bear 3 2.Gen bear front temp.GEN Bear front temp. Step-15 SLC warm-up CTRL OFF MON TIME 10 Seconds.RAD bear 1 CAS rear LH top temp. <MAX 24.RAD bear 1 CAS rear 21.AX bear 1 CAS R/F LH temp. <MAX <MAX <MAX <MAX <MAX <MAX <MAX <MAX <MAX <90 deg. <MAX 17. 2 CAS R/R RHB temp. 25.AX bear 1 CAS R/R LH temp. <MAX Q 0 0 0 0 O O © O O O O C5 O 22.RAD bear 29.RAD bear 1 CAS front RH BOT temp. * > . <MAX RH top temp. 2 CAS R/RHB temp.AX bear 1 CAS R/F RH temp. <MAX 18. 2 CAS R/F RHB temp.RAD bear 1 CAS front LH BOT temp.C " J ? O ^ xi * " ' v " - ^ w ^ ^ w o 105 .RAD bear 1 CAS front LH BOT temp. 28. <MAX 19. a .RAD bear 31. <MAX 2 0.RAD bear 1 CAS front RH BOT temp. 34.C <90 deg.RAD bear 3 0. RAD bear 1 CAS front RH BOT temp. 27.?* ' . tf| 16. Criteria for Step-16 1.

Bear VIB CAS GEN < MAX 3. MON time 4 0 seconds Criteria for Step-20 1.MON time blocked Criteria for Step-18 1. conditions fulfilled 4. DT (LP BYP-l-IP shaft)< X 7 3. Speed setpoint 3000 rpm. Wait time 15 seconds.MON t: i me 6 0 seconds. . Generator field BRKR ON 3. AVR PROT supply "ON1 Ster-20 "-en. Step-17 No command issued . Turbine speed >2950 rpm 2. Both AOP "O?'Fr 2. Gen.Criteria for Step-17 1. Field flash supply "ON' 5. < MAX Step-18 DRN BEF HP CONTROL V-l closed. Shaft VIB < MAX 4. 1. AVR control supply "ON1 6. Generator Voltage 15 KV Step-21 Synchroniser ON. filed BRKR ON C • : : . 2. Bearing temp.'ria for stiep •• 7 i.

GENERATOR Step-22 Starting device raised-MON time . Speed CONTROL in action 2.«:3' ® ^ • Criteria for step-22 1.DOWN PROGRAMME Step-51 1. Step-24 <r " * Starting device raised. . Power set point 0% or Gen. Criteria for Step-52 1. • c e "" ^ Criteria for Step-25 100% 1. * • Criteria for step-23 1. Starting device Step-25 No command issued.MON time blocked ATRS SHUT. SLC drains ON Step-52 Power set point lower-MON time blocked Criteria for step-53 1.MON time 2 seconds. 100 seconds. load >10% Step-23 No command issued-MON time 2 seconds. BREAKER ON " " " o if * • • Criteria for Step-24 1. Gen.MON time 60 seconds. BRKR OFF 107 . SLC drain ON. Wait time 2 seconds.

.iONTROL V-l open 2. Drain before HP CONTROL V-l open-MON time 120 seconds 2. 108 .MON time 2 seconds. Drain Before K? "DNTROL V-2 open 3. Drain be.. Elec. Criteria for step-54 1. Synchro.^o pressure < 5 kg/sq. SYNCHRONISER OFF 2. re HP CONTROL V-2 open /3 . Drain before HF . Elec. SLC warm up CONTROL OFF Step-56 ' No command issued-MON time blocked. turbine trip CH-1 trip 2. Smarting devi< 4. GENERATOR field breaker OFF. 3. ALL ESVs . Trip fli. •1 .'speed set point lower after a delay of 100 seconds."-" ser OFF Criteria for Step-55 1. Drains no fault • ? :* '• • ' .cm : ? • . trip.osed Step-5S: Starting device lower 1.. turbine trip CH-2.V Step-53 • Mon time 60 seconds i Turbine. • 5. SLC warm-up control OFF Criteria for step-56 1.

Gate valve gearing closed Step: S2_: No command issued Mon time blocked Criteria for Step-53 1. CONTROL OFF. SLC JOP-2 OFF 3. Waiting time 1000 seconds. JOP-1 OFF 5. Gate valve JOP-1 OFF O 109 /••'•> . 2. Temp. SLC oil temperature CONTROL OFF 4. HP casing Step-51 SLC turbing gear OFF . SLC JOP-2 OFF SLC oil temp. JOP-2 OFF bottom 50% <100 deg.C. Criteria for Step-52 1. HP casing top 50% <100 deg. Turbine speed <10 rpm Step-53 No command issued .MON time blocked Criteria for Step-54 1. Criteria for Step-55 1.C.o o f% f| Q Q 0 O 0 0 O O 0 G 0 © O O O O Q ^ ^ O O O G <Kj ATRS SGC OIL LOGICS-Shut down programme: ' 1.MON time 4 seconds. SLC JOP-1 OFF 2.MON time 60 seconds. gearing closed. SLC turning gear OFF 2.Temp. Step-54 SLC JOP-1 OFF.

r ::.MON time Fire Protection-l ]£ fire protection-l is pushed or main oil tank level I : . SLC AOP-2 OFF 3. SLC AOP-1 OFF . CONTROL valve closed EOP. 5. to open vacuum breaker if trip oil pressure does not I : " a 1 1 bo i •• . After generator breaker opens command is given for 3 second:. 110 . blocked low. to trip th«. SLC EOP OFF AOP-1 OFF AOP-2 OFF Oil temp.OFF Step-56 No command issued.w 5 kg/sq. : 'A . Criteria for step-56 1. . 6. command is given to trip turbine and gate valves.SLC AOP-X OFF SLC AOP-2 OFF SLC BOP OFF AOP-1 OFF AOP-2 OFF Oil temperature CONTROL valve closed. .cm and emergency stop valve does not close wii hiii 10 seconds annunciation" FIRE PROTECTION NOT COMPLETE' a y>\ ••••". 4. 7.

• . ur-c.-. Sub-Group C o n t r o l Oil Logics Operation R e l e a s e s : 1 . • O 111 . •• F u r t h e r It g i v e s thi. !'•' -I w h e n p].jivey us.1 i R o o m .1 PROT/OFF J O P .•*^:* ^ 0 .o F u e f r o I eel:.2 P R O T O F F ' '(. • < •• ^ SLC JOP-1 QFf' 0 ^> Q Q Q Q SLC J6?y2.J#> SUPPLY OF:-1 SLC AOP-1 '0^? SLC A0P-2vv'-:-. .i ^FIRE PRF0TECTIGN.OFF .'.tank level adequate Step:1 No command issued-MON time-blocked Step:2 Switch on auxiliary oil pump (1) monitoring time 2 seconds. . o i l v a p o u r e x t r a c t o r (1) o r (2) ' 2 .-u'Vr. * ' • " • • • • * •'-•• 0 Q O O 0 O> O O O. SGCOI. Oil.c>. i o n •• 2.iic pn'M'i-. . a no . on f. . . . . SLC -EOP^ON v k. O ' A check i^ m^de whether a l l above comrtiands are^ fulf i-lled alongwith cb^lapsEeyof t r i p o i l p r e s s u r e . ON • • . .• ' . „ .-2 FAULT'. .!:e<] r cciii IK . a p p e a l s . SLC turning gear OFF •' AOP-1 PRO'T 'OFF • A0P T 2 PROT O F F •• J O P . If -hpt. . a n n u n c i a t io.

CriJteria for step- 3.1 . . Auxiliary oil pump (1) ON 2. Pressure-oil pressure > 4.8 kg/Sq.cm.

Step-3 Switch on SLC oil temperature controller seconds. Criteria for step-4 1. SLC oil temperature controller ON 2. Gen.seal oil gas D P ^ O . 8. kg. sq.cm 3. Gen. seal oil turbine side pressure >3.8 kg/cq.cm '1 . Gen. seal oil excitor pressure >3.8 kg/sq.cm 5. Hydrogen purity >97% 6. Generator gas pressure >3.4 Kg/sq.cm 7. Liquid in generator not present monitoring time 2

Switch SLC turning gear ON Criteria for Step-5 1. Gate Valve- gearing Open
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Monitoring time 60 seconds. /

S.LC t u r n i n g g e a r O N
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Switch SLC auxiliary oil pump-1 ON .-•Switch SLC auxiliary oil pump-2 ON Switch SLC emergency oil pump ON » Monitoring time 200 seconds.

Switch SLC jacking oil pump-1 ON Switch SLC jacking oil pump-2 ON

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Criteria for Step-6 Fulfilment of all the above commands Turbine speed > 15 rpm

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Turbine speed >54 0 rpm

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2. Pressure-oil pressure >7kg/sq.cm. 3. Switch auxiliary oil pump-1 OFF 4. Switch auxiliary oil pump-2 OFF Monitoring time 0.5 seconds. Crirteria for step-10

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Sub-loop Control-Jack Oil Pump-2 When SLC JOP-2 is ON If JOP-1 trips OR if jack oil pressure is <120 kg/sq.cm.

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When turbine speed is <510 rpm with a delay of 5 seconds Command is given 1. To switch ON JOP-2 To switch OFF JOP-1 To switch OFF SLC JOP-1

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When SLC turning gear is ON If turbine speed is less than 200 RPM Command is given to open the gate valve gearing If turbine speed is greater than 250 RPM Command is given to close gate valve gearing xxxxx

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115

• Inlet damper of Fan-A closed •> 4. and impulse from furnace draft control to regulating. 5. Opening the inlet damper and outlet damper of Fan-A Connecting the regulating damper of Fan-A to the auto control (enable to operate) 116 . Regulating damper of Fan-A (GD-6A) in close position Outlet damper of Fan-A closed v '3. 2.2 Starting ID Fan "A' (ID Fan 'B' 'off') (a) ID fan-A shall be prohibited from starting till the (start permissive following conditions are satisfied conditions) 1.210MW A^ 1. 1 .1 UNIT AUXILIARIES INTERLOCKS & PROTECTIONS BOILER & IJTS AUXILIARIES INTERLOCKS & PROTECTIONS ID FAN INTERLOCKS Conditions existing when the unit is shut down and prior to starting of ID fans ID Fan-A and ID Fan-B off Regulating dampers of Fans A & B fully open inlet gates of Fans A &"B open Outlet gates of Fans A & B open The regulating dampers will be on manual control during shutdown. dampers of ID fans disconnected.0 1. (b) Fan/Fan motor bearing temperatures not high <85/60 deg. 2. C One of the Air preheaters is running. When ID fan-A is started (ID fan-B is off) impulse shall be given for- 1.

wide open G 3.4 Tripping of LD Fan-A (ID fan-B is off) (a) ID fan-A shall trip automatically under the following good © © . ID fan A annunciated motor bearing temperature ID Fan-A motor bearing temperature too high >70 high shall be annunciated in UCB) "Post purge FAN Trip1 from FSSS provided initiated to trip all the ID (one contact will be o o o 4. ID fan-A motor protection acted. ID fan-A bearing temperature too high >90 deg. & FD fans). conditions. 2. Q 117 .B is off) impulse shall be (b) When 1.C (prior in to UCB) this. given for: Opening the outlet damper of ID fan-B Opening the inlet damper of ID fan-B Opening the regulating damper of ID Fan-B to position. position Permission to start either FD fan-A or FD fan-B o 1.C (prior to this.2 shall hold for this condition. ID Fan-A bearing temperature high shall be o G o 2. ID Fan-B bringing the regulating damper to close o ^ 4.3 Starting ID fan-B (ID fan-A is off) © Interlocks similar to those at clause 1. ID fan-A trips(ID fan. deg.li o ^ 3. 1. 1. 3. Command is is very high or very when furnace pressure low +352/-250 mmwc.

To keep the inlet gate and outlet gate of ID fan-A open. Outlet damper of Fan-B is closed 2.5 Tripping of ID fan-B (ID fan-A is off) Iterlocks similar to those at clause 1. 1.4.6 Starting of ID fan-B (ID fan-A _is ON) (a) ID fan-A shall be prohibited from starting till the (start permissive following conditions are satisfied conditions).C. Disconnecting the regulators impulse from acting on regulating damper of ID fan-A 5. Permission to start the other FD fan 118 . One of the Air preheaters is running. Inlet damper of Fan B-is closed 3. (b) When ID fan-B is started impulse shall be given 1. Tripping the running FD fans Boiler tripping-through FSSS (Initiated MFT) 8. Regulating damper of Fan-B is in minimum position 4. 2.4 shall hold good for this condition. Opening the inlet damper and outlet Connecting the regulating damper for damper of Fan-B of Fan-B to the auto control (enable to operate) 3. 5. 7. Fan/Fan motor bearing temperatures not high <60/85 deg. 1. 1. Opening the regulating damper of ID fan-A to wide open position 6.

6 shall hold T n t ' .B (ID F a n .} fa:r-i.8 T r J P P i n i l P J . ID fan-A motor protection acted. o ^ ^ bearing temperture high shall bo: annunciated in 7 0 deg. similar o good i'di Uris condition. Energisation of partial load relay (50% Run back) the regulating damper of Fan-B to close Tripping of ID fan-A (ID fan-B is open) Interlocks similar to those clause 1. ^Post purge FAN Trip1 from FSSS • 4. r i f l o t •)•. 1.•.L D F a n .A i s ON) . 119 Q G . motor bearing temperature high shall be annunciated © /r> in UCB >90 deg. o o o 0 " 1.) II. 6. „ ~ ^ (b) When ID fan-B trips (ID fan-A is ON) impulse shall be O ^ f% fi Q Q) Q Q O Q Q Q Q 1.at rl anno 1. 4.9 3. Fan fan bearing temperature too high " " ~ " " follow- (prior to this.B ^ s ON) to those. 2.. 3. ' • :. 1 trip a u t o m a t i c a l l y under the inq conditions. Fan fan UCB) .. Closing che inlet damper of fan-B Closing the outlet damper of fan-B Tripping the FD fan-B provided FD fan-A is on. ! i i o . given for: Disconnecting the regulator from acting on the regulating damper of FAN-B Bringing posi t: ior. o r bearing temperature too high (prior to this. 1.8 sahll hold for this condition.o ^ 1_J_ Starting of LD fan-A (ID f a n . .<. 5. . sh<\ 1 . .C.C.

ID Fan-A or ID Fan-B is on FD Fan . Connecting the impeller of Fan-A control drive to auto control. : 120 . 4. Outlet damper of FD Fan-A to open 2. open) 2.2 Starting FD fan-A (FD fan-B _is off) (a) FD fan-A shall be prohibited from starting until the following conditions are satisfied: (Start Permissive conditions) 1.2. The outlet damper of FD Fan-B to close & impeller blades of Fan-B to be driven to minimum position.cm) (control oil pressure adequate lamp indication provided on the control desk) 3.0 2. 2.C FD Fan-A is started (FD Fan-B off) impulse shall (b) When be given for: 1.Control Oil pressure adequate (8 kg sq. 5. FD fan-A impeller in minimum position Outlet damper of Fan-A in closed position FD fan/motor bearing temperature not high <95/85 deg. 3.1 FD FAN INTERLOCKS Conditions prior to starting FD fans FD Fan-A and FD fan-B off FD Fan-A & B impellers are full open Outlet dampers are fully open FD Fan-A & B impeller regulators disconnected (Forced.

FD Fan-A bearing temperature too high (prior to FD fan-A © d €1 o 3. Opening of outlet damper of FD fan-B To open the emergency scanner air damper Boiler tripping The outlet damper of FD fan-A shall remain open. . When FD fan-A trips(FD fan-B is off) impulse shall be G 4. 2^3_ Starting of FD fan-B (FD fan-A is off) Iterlocks similar to those at 2. regu- 2. Disconnecting the impeller control drive from the lator of FD FAN-A Bringing the impeller of FD Fan-A to the wide open position. Q o o o o 4.2 shall hold good for this condition.C. bearing temperture high shall be annunciated in UCB >105 dec to this. 3. given for: 1.o 0 O ^ ^ ' • . Bringing the impeller of FD Fan-B to the maximum position. 5. 2 . 6. 7. Both ID fans trip "Post purge FAN Trip1 from FSSS FD fan-A motor protection acted. 5. FD fan-A motor bearing temperature high shall be FD Fan-A Fan motor bearjjig_tejTiperature too high (pjrior annunciated in UCB >90 deg. G o o o o b) .4 Tripping of FD fan-A (FD fan-B jLs off) (a) FD fan-A shall trip under the following conditions1.

6 shall hold good for this condition.4 shall hold for this condition.6 Starting (a) FD fan-B (FD Fan-A is ON) shall be prohibited from starting until 1. FD Fan-B iFD fan-A i _ s on) .5 Tripping of FD fan-B X?J2 fan-A is off) Interlocks similar to those of 2. 2.2.cm) (control oil pressure adequate lamp indication provided on the control desk) 3. . 2•8 Tripping of FD fan-B (FD fan-A i _ s ON) (a) FD fan-B shall trip (when FD fan-A is ON) under the following conditions 122 . the following conditions are satisfied: Both ID fans are ON FD fan-B Control Oil. 5. 2 .C. Connecting the impeller control drive of FD Fan-B to auto control (enable to operate) . 4. 7 Starting of FD fan-A (FD fan-B i _ s ON) Iterlocka similar to those at 2. FD fan-B impeller in minimum position Outlet damper of FD Fan B in the closed position FD fan-B / Fan motor bearing temperature not high 95/85 deg. (b) When FD Fan-B is started (FD Fan-A is ON) impulse shall be given for: 1 .open 2.pressure adequate (8kg sq. Outlet damper of FD Fan-B to . 2.

-4. 5. secondary air path. FD fan-B oil pressure low shall be UCB <0. 2.1 2 2. °' o 12 3 .0 3 .C. C (prior to this. FD fan-B motor bearing temperature high shall be annunciated in UCB) O . G Q 0 0 O O O «•> ^ b) 3 . FD Fan-B bearing temperature too high >105 deg.r>. FD fan-B bearing temperature high shall be annunciated in UCB . if the temperature •^ ^ G g " ~ of the bearings is less than 60 deg. C (prior to this. Q 3^ ^Starting AH _ ^ A J _ _(AH "B1 o ^ s OFF) ' • ' ' a) AH "A' electric motor is started. impulse shall be given for starting AH "A1 DC motor provided the temperature of support/guide bearing of AH is less than 60 deg.f% r% U 0 (H) Q .C.o o ^ 0 _ 1. b) Whenever AH "A1 electric motor trips. 3. are in full open conditions. annunciated at •9 Tripping of FD Fan-A (FD Fan-B is ON) Interlocks similar to those at 2. "Post purge FAN Trip 1 from FSSS FD fan-A motor protection acted.4 kg/ctn2 .8 shall hold good for this condition. FD Fan-B trips (provided FD Fan-A is in service) FD Fan-13 motor bearing temperature too high >90 deg. AIR r_THEATERS INTERLOCKS Conditions before start-up of APH a) Both AHS are OFF (Both AC AH motors are OFF and DC AH motors are ON) The inlet dampers and the outlet dampers in the gas path and.

124 .6 OFF) is applicable .3 . The gas outlet damper the secondary air outlet damper of the tripped AH V A' need not be closed.they can be closed. 3. the secondary air inlet damper of the tripped AH "A1 shall automatically closed. (AH^A1 _is OFF) a) The interlocks said above for AH "A1 starting(AHB OFF) is applicable .5 Tripping o _ f AH S B' (AH"A' JLS OFF) a) The interlocks said above for tripping of AH V A' (AH"B' is 3.4 Starting of AH ^BJ.3 Tripping of AIT A1 (AH "B1 is OFF) (a) DC motor shall trip automatically when AH "A' electric motor starts. .However if the operator wants to manually close these outlet dampers. The gas inlet damper.c) Impulse shall be given for closing of the inlet and outlet dampers of AH "B' which is OFF. Both AHs are working when AH^A' trips & AH^B' continue _to run. 3 .

Ifany one of the AH is not started within 5 minutes. the boiler shall be tripped manually. the operator shall manually trip ^ Kj/ © the boiler. Following locks shall be provided for the lub oil pump. impulse shall be start the selected oil pump. the operator shall try for restarting the AH. 0 o ^ 3. given to 2) ^ r^ The standby oil pump shall start when the main oil pump fails to start or trips.C). 3 .. If the restarting is not within 5 Minutes. Any of the two lub oil pumps can be preselected as main pump and the other as standby. the operator may try for restarting the AHs. 3•9 Both AHs are working a) If both AHs A & B trip.6 is applicable . inter- ^ ^ o 1) . 3) The main oil pump/standby oil pump shall trip when the temperature of the support bearing falls below a preset value(30 deg.f> f% @ 0 © ^> €B ^ ^ 3 -7 Both AHs are working when AH"B' trips and AH 'A1 continue t _ o run a) The interlocking conditions said above under 3.10 Interlocks for lub oil pumps of support bearing 2 x 100% lub oil pumps has been provided for the support bearing. Whenever the temperpature of support bearing of air heater is high (35 deg.C) r-\ o Q 125 .8 One AH i j s working and the other AH i ^ s OFF a) If the working AH trips.

Pump-A will start automatically if pump-B trips sequence the water the pump at 40 pump at 3 5 deg. Pump-B will start automatically if pump-A trips/ has not started.0 FD FAN-B LUB OIL/CONTROL OIL SYSTEM (FD LUB OIL PUMPS) (a) 1.The interlocks for these pumps shall be similar to that of support bearing as envisaged in clause 3. 2. When drum water level rises to +125 mm above normal water level. provided A/M switch is in auto position and is "ON 1 . Pump-A is selected. 126 . provided A/M switch is in auto position.C.3.C second and tripping the 4. (b) 1.0 BLOW DOWN VALVES 1. 5.10 except starting deg.11 Interlocks for lube oil pumps of guide bearing 2 x 100% lub oil pump has been provided for the guide bearing. Any of the two lub oil pumps can be preselected as main pump and the other as standby. an annunciation "drum level high'shall be given in UCB and the blow down valves shall open simultaneously. Pump-A will start automatically with a time delay of 60 seconds if oil pressure falls below a set value is working provided A/M switch is in and the pump-B auto position and sequence is "ON 1 . Blow down valves to be closed manually when level falls down to NWL. 2.

FURNACE TEMPERATURE PROBE 1. Pump-B will start automatically with a time delay of 60 seconds if oil pressure falls below a set value and the pump-A • auto position.C it will be retracted back automatically. is working provided A/M switch is in (c) Pump-A or Pump-B can be started/tripped by pressing the respective push button only when A/M switch is manual position. Furnace temperature probe can be advanced/retracted using the push buttons provided in UCB as well as at local.o. U .pa 127 . Furnace temperature probe shall be prohibited from being advanced further into the furnace if furnace temperature sensed by it is more than 540 deg.H) O Q 7. b) r> The blower motors shall be tripped manually after both ID fans are tripped. 2.0 3.0 oil pressure is adequate( 8 kg sq. O r*t r^y C\ .C.© 0 ~ ^v ff_ n <S**K 2. Air blower for ID Fan outlet gate/ dampers a) Whenever any ID fan is started the air blower motor will be started and shall run continuously irrespective of whether the ID fan outlet gate/damper is in closed or in open position. on (d) FD fan-A shall be prohibited from starting until the control 6.cm) f% g% ^ . If furnace temperature probe is inside the furnace and the temperature exceeds 54-5 deg.

7. INTERLOCKS FOR MOTOR OPERATED VALVES WITH INTEGRATED BYPASS VALVES 1. if not already closed. the isolating v a l v e has to be opened be fully first and then the regulating v a l v e has to opened. This is to prevent erosion of the seat of isolating valve which has to characteristics. After main valve is fully opened. start/stop facility may be provided remote and local. 1. Local may be provided with deinterlock facility. While closing. While opening.1. First open the bypass valves fully A f t e r bypass valve is fully opened. the regulating v a l v e . PA FAN INTERLOCKS a) 1. 2. 7. main Main valve can be closed wherever required. The bypass valve. >. bypass valve may may 4. be closed.c) With lockable remote/local selector switch. can also be closed along with main valve. PA Fan start permissives No MFR trip maintain its tight shut off 12 8 . has to be closed be fully first and then the isolating valve has to closed.2 INTERLOCK FOR MOTOR OPERATED ISOLATION V A L V E S IN SERIES WITH MOTOR OPERATED REGULATING V A L V E . o p e n the valve 3.

If fan-C gets a start command but does not start. PA fan tripping l.PA fan off push button pressed 2. Manual trip is possible only if the pressure is not low and i) 2 or 3 service ii) 1 seal air fan on & no mill in service seal air fans on & less tan 4 mills in ' * * x ' ^J ^•j ^ f^ w ^ ^ 12 9 . 4. b) Pulveriser ignition permit available Hot air'gate is closed Seal air pulveriser bowl DP O.n-C gets start command. 3.11 ^ ^ 0 0 <y? Q 0 0 Q G 0 O 0 0 O O O O ^!' . Inlet damper in mini position (closed) CAD < 5% open. If fan-B gets a start command but does not start. after 5 seconds Fa.MFR trip 3. ' ^ - 2. after 5 seconds Fan-A gets start command. 6. If fan-A gets a start command but does not start. after 5 seconds Fan-B gets start command. b) If any one of the two seal air fans trips or seal air header pressure is low the third fan will start. And if 3rd fan does not start the mills will get trip command from top downwards .K.PA fan auto stop command 9^ SEAL AIR FAN INTERLOCKS a) 3 seal air fans are provided s/b fan picks up when seal air pressure is low for more than 10 seconds. 5.

b) Lub oil pumps for mills Both the pumps will be tripped if any one of the following conditions is preset: 1. After 10 seconds d) Whenever a seal air fan is stopped the associated outlet damper gets a close command. the outlet damper it gets an open comma Whenever any seal air fan is started. Hot air damper closed 6. Pulveriser Off 5. PA fan off.c) Each seal air fan has an associated outlet damper. CAD less than 5% open 4. 1. PULVERISER . gets a close command. e) Seal air valve will get close command when all the following conditions are present. This is accomplished by either minimum of 3 of the 4 heavy oil guns in service on the adjacent elevation or boiler loading is greater than 3 0 % and pulveriser greater than 5 0 % on the adjacent load should be elevation. 11. Hot air gate closed 2. When push botton is manual mode and off. PA fan inlet damper closed 3. a) Ignition permissive Prior to startup of any pulveriser the ignition permissive must be adequate to support coal firing. pressed when pulveriser is in 130 .

K. Pulveriser OFF 13. Seal air header bowl dp greater than 200 mmwc 14.pa MFT operated PA fan trips 131 . Bunker gate open 8.e. c) Oil level in main oil tank Pulveriser permissives is very low. Primary air permit Q 3. Tramp iron hopper G 7. When there is an auto stop order when pulveriser is in auto mode o 3.C. d) e) . Lub oil pressure OK 5. d) Pulveriser tripping conditions a) Pulveriser discharge valve not open or any bunker gate not open b) c) Loss of unit critical power(+24V) Pulveriser ignition permissive i. Pulveriser discharge valve open. Pulveriser ignition permissive O. Burner gates open 4. support ignition energy is removed within 3 minutes from starting of associated coal feeder. 1. Pulveriser outlet temp. Cold air gate open 9. No pulveriser trip command.<94 deg. 11. 10.2. valve open 6. Pulveriser/feeder start permit 2.

All the PA fans trip 5.4 kg sg. Both the trip valves closes(HO & LO) 3. starting from the pulveriser serving top most elevation. All pulverisers cold air dampers are open to 100% position after time delay of 5 minutes. MASTER FUEL TRIP MFT command will initiate following 1. h) When one FD fan trips & four or more pulverisers are in service.until the pulverisers remaining in service reduced to three. trip command will be given.c. 12. All-pulverisers. All oil guns will trip 4. All auxiliary air and fuel air dampers are opened to 100 % after time delay of 2 seconds.f) Seal air DP low < 115 mmwc g) Loss of elevation DC (+24V) h) Lub oil prpessure low < 0. e) Feeder speed comes to minimum when 1. feeders trip 2. 6.C will close hot air gate and will open cold air damper. 132 . Pulveriser bowl dififerential pressure high >3 00 mmwc Pulveriser motor current reaches (40A) above max set point f) Loss of coal flow and low pulvleriser motor current (22A) will trip the feeder and closes hot air gate g) High pulvleriser outlet temperature >95 deg. 2.

Both FD fans off 3. .250 mmce 5. Rehater protectiton trip 7. Emergency trip button operated(initiated by operator) 4. S/b scanner fan will pick up when scanner duct to below 112 mm we furance differential pressure is After 10 seconds an alarm is annunciated ^ ^A ^ . The scanner fan emergency damper will open when both the FD fans are off An operator can. 2. .^ & Following conditions will initiate MFT Boiler will trip on any of the following conditions: 1.1 BFP start permissives conditionsBoiler feed pump will start when following conditions are satisfied133 . Loss of unit 220 V DC power for more than 2 seconds 10.air flow < 30 % (<240 T/hr) c 0 11. & O ^-J ^ 3. Furnace pressure very low .0 BOILER Feed Pump 2. . Drum level very high +225 mmwc o 8. Furnace pressure very high + 325 mmwc 6. trip the fan provided scanner to furnace DP is not low 150 mmwc. Low. Both ID fans off Q> 2.225 mmwc 9. Drum lelvele very low . TURNINE AND ITS AUXILIARIES INTERLOCKS & PROTECTIONS 2. Unit flame failure _^ Scanner Fans 1.

Discharge valve closed. 6. Lub.C 2. Working oil temperature not high < 13 0 deg. In case of running BFP trips standby BFP picks up and when 2 pump operation is selected and flow greater than 325 T/hr 2. 2.1. > 95 M D than 100 T/hr or if differential temperature is greater than 12 deg. Differential temperpature across feed pump suction & discharge not high < ' 12 deg.5 kg sq.0 kg sq. 3.2 Automatic starting of standby BFP 1.1. Differential temperature across feed-pump suction and discharge is high 12 deg.C 2.1.recirculation valve is open 5. Aux. Deaerator level less than 700 mmwc 2.4 BFP recirculation valve will close when feed water discharge flow is greater than 220 T/hr 134 . Deaerator level normal 2.1 Tripping conditions Boiler feed pump will trip automatically on any of the following conditions + . BFP suction valve open 3.c. Working oil temperpature high 13 0 deg.Oil pump "ON'and lub.1.cm 4.C.oil pressure > 2.1.cm 4.C and over load) 5.c. i^ L 1.3 BFP recirculation valve will open when corresponding boiler feed pump is "ON' and feed water flow is less winding temp. Motor protections acted~ (motor deg.oil pressure less than 1.

If fire protection-1 w AOP-2 When SLC AOP-2 is ON and if lub oil pressure is less than 4. rpm.0 0 0 © 2.4.AOP-2 will pick-up.2. CEP discharge pressure is less than 14 kg cq.3 Turning gear (gate valve gearing) When turbine rolling is started gated valve gearing (turning gear trips) will be OFF at turbine speed at 240 rpm.2 2.cm.cm. speed comes to 2850 rpm AOP-1 will pick acts AOP-1 SLC will be OFF.8 kg sq. O ^ ^ 135 .1 2 . Hot well Standby CEP will pick up on auto when SLC running pump trips on protection or discharge pressure is less than 14 kg sq.4 2 .cm. Motor protection acted level is very low <300 mmwc is "ON1 and 3. When turbine trips and speed drops from 3000 210 rpm.2.. 2 .cm. turning gear will engage at Interlocks for Turbine Oil Pumps AOP-1 o ^ w When SLC AOP-1 is ON and AOP-2 trips or oil pressuure is less than 4.5 kg sq.2 1. When turbine trips and turbine up.1 Condensate Extraction Pumps Start permissive conditionsHot well level not low >3 00 mmwc 2.2 Tripping conditions. AOP-1 will pickup.Running CEP will trip automatically When any of the following conditions exist: © o © 0 0 O © O O 2 . 2.2.

and if turbrine speed is less than 510 rpm.4 JACKING OIL PUMP-2 When SLC is ON if JOP-11 trips or if jacking oil pressure is less than 12 0 kg sq.3 JACKING OIL PUMP-1 When SLC JOP-1 is ON.5 DM OVERHEAD TANK LEVEL CONTROL Selected DM transfer pump will be ON if overhead DM tank level is l £ V s £ < . < 12 00 a g g g f c mmwc and selected pump trips if overhead DM tank level reaches 3 3 50 mmwc If DM storage tank level low <4000 mm DM transfer pump will trip. 2. To switch ON JOP-2 2.1 kg sq.4. command is given to switch on JOP-1. 2. 2. If the turbine speed is greater than 540 rpm command is given to switch OFF JOP-1.6 CONDENSATE SURGEE TANK LEVEL CONTROL(CST LELVEL) Make up valve DM-12 will open if CST lelvel falls below 2500 mm and valve closes when level reaches 3200 mm.4.4.2. 136 . To switch OFF JOP-1 3.cm and when turbine speed is less than 510 rpm command is given to 1. Whenever surge tank level is low command is given to close valves DM-32 and DM-35. To switch OFF SLC JOP-1 2.cm EOP will pick-up.2 DC EMERGENCY OIL PUMP When SLC EOP is ON and if lub oil pressure is less than 1.

o i . I: i\ :• 0 .heater-3 level goes high greater than Vdlve CD-14 will' maintain hot well level to 850mm. •• >••>(: i . G o o L P HEATER LEVEL CONTROL LPH-2 Valve DR-211 will maintain normal level of LPH-2. l ' i r e Protection I &. WELJJ LEVEL will open if CONT_ROL LP. . Drum level very high +225 mm 10. 2 kg s q . L e c t r ic I : .3 kg s q.0 mm. From ATRS -. cm 2.1. . ^ LPH-3 Valve DR-16 will maintain normal level. '• nun o I ? .1 . l . Main Oil tank level low 700 mm 9oLL © © -• • • ' 4. ol.O • Tripping conditions of: turbine. 1 . Boiler MFT o © o © • .through shut down logic 7.C 5.3. 1 . 6 00 mm. ' .•(:?( I 1 1 % i. 1 operated • 3. O o 137 . s i n .i oi I. rip vacuum low : 0. c m . Generator Protection acted 8.• o U 9. •• . 1. r a t e d 3 p e e d G . Turbine trip push button pressed 6. L o w forward t r i p relay operated Ax. Valve DR-24 will open if LP heater-2^ level goes high greater than 60. ! : • : ' * . M S temperature < 480 deg. i .1 h e a d e r p r e s s u r e l o w < 1 . l i u b . Valve DR-19 HCn. Turbine will trip on any of the following conditions• O I . .

e. Valve DR-34 will open if HPH-6 level goes high greater than 360 mm taking the HPH-6 drip to hot well.DEAERATOR LEVEL CONTROL Valves DM-32 & DM-35 will maintain normal level of Deaerator. on interlock when CST level goes low i. DR-2 will close if HPH-5 level is high i. less than 2000 mm. greater than 2760mm HPH-5 LEVEL CONTROL Valve DR-11 will maintain normal level of HPH-5 Valves DR-14 will open if HPH-5 level goes high i.e. greater than 360 mm Valve DR-6 will maintain normal level of HPH-6 by cascading HPH-6 drip to deaerator. Deaerator overflow valve DR-3'3 will open if deaerator level goes very high i.e. greater than 3 60 mm. HPH-6 LEVEL CONTROL Valves DR-2 will open to maintain normal lelvel of HPH-6 by cascading HPH-6 drip to HPH-5. can be adjusted by bias provided on FR-6 opening control panel. Valve CD-23 will open if deaerator level goes high and dump the excess condensate to DM-32 & DM-35 valves closes condensate surge tank.e. 138 .

It will isolate o o steam side and affected heater from water side . Valvess FD-130 & FD-131 will open to close valves FD-16 & FD-17. Drip valve FD-125 will also open.o o o HP HEATER GROUP BYPASS PROTECTION It will operate if any one of the HPH's level goes both the heaters from very high . O G O O o o o o o o 139 .

overcurrent. if possible.C.may be run after balancing 1st E/F. GEN.B. Sudden loss of load. Action: 2.(Interturn)s/c Mech.speed falls Monitor & increase Generation. Prime mover fails to trip. Gen.14A/ Action: 7. Asynchronous opn. Sudden loss of load at full load & rated P. Abnormal Mech. Upon on electrical tripping.overspeeds. ROTOR E/F 64 R Action: 3. 0/V PROTN 59 G Action: 5.C. P. 3 7G (Low Forward power Action: 6. 3. STATOR E/F 64G Short circuit in slot between core & wdg.___.open Overspeed Overspeeding Monitor & reduce Generation accordingly. Trip the Turbine manually.will trip. Malfunctioning of AVR Load throws-off with excn. OVERFLUXING 59F Action: 9.B. Unintentional opening of F.-_. 2.overheating.|F. Monitor Frequency.or Thermal damage to corona preventive paint.An o/c or s/c in field wdg. & AVR fails or C/0 to manual & gen.F.40G " -do- Gen. L. or thermal stresses due to vibrations. Oveheating of rot &statorendzone. ____„.will trip.0 FAULT SETTING CAUSE _.in load Over fluxing Aux. GENERATOR PROTECTIONS 1. U/F 14B/81L (less speed) Action: 8. -do-do- Monitor & control through Excitation control. Inc. 0. on manual. Interturn S/C Gen.Fault in AVR Overheating of stator iron and transformer iron Induction gen.U/F operation.LOSS of EXCN.- & INTERLOCKS EFFECT Insulation damage 1.FREQ. 140 . 1. INTERTURN FAULT 95 G Action: 4.

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Failure of stator winding "" coolant flow or temperature ^ Action: Maintain the parameters within rated values.P .D.10.LV side of GTR. Phase to phase s/c in stator wdg. will trip.LBB 50Z PROTN (Local Brkr. INTERLOCKS FOR GENERATOR AUXILIARIES While closing.will trip.GEN.~ 14.SEQ.circuit LBB gives command for protection'. on gen. Busbar prot. . isolators are to be closed before Circuit Breakers. Inform L. While opening circuit breakers are to be opened before isolators. ^ - Reduce Generation. bus in UAT.0/L PROTN 51G Overloading in terms of Temperature rise(Over load) current or MVA.MIN.NEGATIVE pH.RPP 32 G ReFailure of Prime Mover Motoring (is ska verse power as reverse power" Protection) also damage to rmeant for turb.GEN.Bus bar isolated. .0 1. turbine blades.4 6G Action: 11. backup) GCB fails breaker) "Bus-bars will get to trip. 2.21G (IMPEDENCE MHO BACKUP) Action: 12. .Centre.will operate. Internal fault " Gen. External sourcesfeeding the Action: 2. . _ 13.DIFF. ^ 15." protection) Action: Gen.(Gen. 87G Action: Unbalance loading Excessive heating rotoi C C C ^ -= . Generator will trip.

o o o o o • 9. to "Null' & changeover is to be carried out manually If one stator 'water pump trips or made off. will pic automatically . made If both A. 10. set is on Auto 1 . Q O 11. ODJ (Unit emergency Bd. If seal oil pump pump trips.o O 0 ® 3. & mode of selection for D. "A/M Balance' Voltmeter brought should o G 7. supply from unit supply to station supply is automatic. & station emergency Bd respective fails 6.C. stator water generator will other trip. o 143 . seal oil pump trip up whether on Auco OFF. 8. oil pump will pick manual. To change excitation system from"m channel' to "Auto channel1. . D C seal. trips or made off. After synchronisation .G.W.. ^ 4. in the event of generator tripping provided BTSPs are in service & mode of selection is on "Auto1 & UAT d VJ . o o O Changeover of excitation system from "Auto Channel' to "man channel' is Automatic. . Changeover of Aux.C. pump w pick up automatically. if an Auto. changeover of Aux. • • • Field breaker cannot be tripped manually if GCB is on. supply from statio DG set will start automatically if incomers to Bus IDD & Bu supply to unit supply is to be done manually. is in service. 0 0 5. If one bothA. if on Auto. Operation of Generator on laod with Air as a medium is not permitted. other S.

5.high: Check cooler. Gen. 9. Seal oil / H2 DP low: Check H2 pr. 8.high: Check if not started on auto.3. Aux. xxxxx wdg. 4.temp. can be taken u full 3. Stator water temp. Check DPR. Hydrogen purity low: Purge hydrogen. Start standby pump.temp. 1. over to Manual.(N-l): No problem. 7.Thyristor fail. EMERGENCIES ON CWA-17 Excitation Auto . Hydrogen pressure low: Fill up hydrogen. Check filter. Check seal oil filter. Generation.wdg. Channel Fail: Change Control Excitation manually. Stator water flow low: Check pump ammeter. 2. GTR. 6. 10. Liquid in generator casing : Drain the oil. 744 . do high: do .

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\ \ \ V7 y> 7 / y ^ / RE( ffiNL )ED V 100 / o / 0 100 200 300 400 MID WALL TEMP HP CONTROL VALVE r 500 (OC) ) i ) ( .CRITERIA X 2 OPENING OF HP STOP VALVES TEMP SATURATED > MID WALL TEMP HP CONTROL VALVE + X2 y i' (OC) 500 V \ 3 \ \ \ MMEmm \ 400 ON \\ V \ \ \ V N\ \ \\ 300 TEMP SATURATED STEAM 200 v vy xN / Y\ \\ \ \ y \ A \ / Y/ \ \ \ .

o o © C:> X 3 .o o-o.o -a o -o-p.OPEHXHG HP STOP VALVES MS TEMP BEF HP BYPASS < MIDWALL TEMP HP CONTROL VALVE + X3 (OC) 500 400 V\ \ V \\ \ \\ \ y1 300 MS TEMP BEF HP BYPASS 200 y \ \ V y y \y y x y v y \\ y y y y y \ y \ -X3 / REi fflNL1ED / 100 / / 100 200 300 400 MID MALL TEMP HP CONTROL VALVE 500 (0C) 0 .o -o-o.O p P c -Q.

CRXTEEUA K 4-TURBINE ROLLING ON STEAM BEF RAISING SPEED TO 600 RPM MS TEMP BEF HP STOP VALVES > MS TEMP SATURATED + X4 (OC) / 500 / 400 00 x A \ \x \ \ \ \ i \ RE'COMMEN DED MS TEMP 3 0 0 BEF HP STOP VALVES 200 100 n A x\ \ X X\ \ 0 100 / r\ \\ \ XI \ XX AX\ \ \ \ \ \ XX \ \ \ \ NO:V RE:COM 'MEN DED \ \ \ \ \ \ \ 200 300 400 MAIN STEAM TEMP SATURATED C) ( ) ( ) C) 500 (OC) ( > ('') (fe .

TURBINE ROLLING ON STEAM BEF RAISING SPEED TO 600RPM TEMP BEF HP STOP VALVE 1 > MIDWALL TEMP (EVALUATED) HP SHAFT + X5 TEMP BEF HP STOP VALE 2 >MIDWALL TEMP HP CASING + X5 (OC) o oo mo 500 400 RECOMMENDED MS TEMP 300 BEF HP STOP VALVES 200 \X5 \ 1 \ l \ K I \ NOT RECOMMENDED 100 100 200 300 400 500 MID WALL TEMP (EVALUATED) HP SHAFT MID WALL TEMP HP CASING (0C) .o cc o oo o o a © o o n CRITERIA X 5.

-xe y / 0 A n Y / J V l y y \ \ \ \ \ / y / A . TEMP (evaluated) HP SHAFT +x6 (OC) \ ^ 500 \ ? 1 \s \ \ \ \ \ iECt md WJE \ 400 in o VA\ A\ V 300 MS TEMP BEF HP BYPASS 200 v \] y y.CRITERIA X 6 TURBINE RAISE TO RATED SPEED MS TEMP BEF HP BYPASS < MIDWALL.* -v A ZENL RE( 70Mb j 100 K ft"" o 100 200 300 400 500 MID WALL TEMP (EVALUATED)HP SHAFT v V) o o (OC) () () f) o n .

G X 7 CONDITION BEF SYNCHRONISATION w v . w r v.( ••-' p p p. y _©_©_ a O W O O STEAM TEMP BEF LP BYPASS < MIDWALL TEMP (evaluated) IP SHAFT +X7 (OC) 500 400 V\ V 300 HRH-: TEMP BEF LP BYPASS 200 \ \ W \ \1\\\ \\ >> \ \ \ \ \ \ X / / v v> A / / \ y / -x REC ZOMb1ENL>ED 7 / / 100 / / / i' • 100 200 300 400 500 MID WALL TEMP (EVALUATED) IP SHAFT (OC) .

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SLD8A A C SLD8B B SAF-A SLD8C * FLT-A e n C C fsO3> TO SEAL AIR VALVES OF MILLS SLD7B SLD8D SLD7C SAF-B FLT-B FROM Atinos E C fsO5"> SLD8F 210 Mw SIMULATOR NPTI HAGPUR AG05 Seal Air Fans Ref:0-97-291-00602 r^t r—(•>-a > l' '\ f "\ f ) .

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TO DEAERATOR CD-3 5 X CD-32 -H— CD-33 S.*fi A msO4 LP HEATER-3 EXT STEAM FROM LPT 3rd STAGE CD-31 /> 1 P —M H CD-29 EXT STEAM FROM LPT 5th STAGE LP HEATER-2 Op0 CD-30J H -H CD-2 6 CD-28 < mS °4 EXT STEAM FROM ) LPT 7 t h STAGE n? CD-27 T -H CD-25 DRAIN COOLER CD-: LP HEATER-1 GD-16 CONDENSATE FROM GSC -M CD-60 EXCESS FLOW TO CST -4-<cs01< CD_14 CD15 CD-13 dmOl y CD -M~ 24 210MW SIMULATOR HPTI NAGPUR CS02 LP H e a t e r s CD-23 REF:PE-0-090-100-004 ^ C) a ^ o '{'y (' .

stator vater and turbine lub o i l coolers 210MW SIMULATOR HPTI HAGPUR CW01 C i r W a t e r s y s t e m . v «. TOWERS: CW SUMP cwQ6 CW-55 / € ) I 1 • ! ! • • • • • « /-€) CW-56 O •*• .. •. CH cwO5 < (Hot vater) ". CW-3 CW-l^B GSW-A GSW-B • COHD-A&B CW-12 CW-16 CW-40(? CW-14 CW-3 9 CW-42 CW-48 (M> ®/ CW-49 CW-44 To GS 0/H tank cwO2 CW to GT.c c ooo O 9 < O ^j Q Q t Cj cwO2< OUTLET COOLERS (Hot vater) cw O7J> c w O9>Cff 1 cwO3 < OUTLET FROM COOLERS TO CH SUMP SUMP -.

210MW SIMULATOR HPTI NAGPUR CW02 Cir Water System .cooling water from cw system —< cw01< cooling water from GS svstera GSW501 GSW500 ][ T GSW10 I GSW15 ][ GSW16 GSW12 Jk GENERATOR TRANSFORMER COOLERS STATOR WATER COOLERS jLGSW13 GSW17 TURBINE OIL COOLERS GSW18 TO CW SUMP ..

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VI V GS WATER FROM c OH GS TANK 0 CN43 GSW 3 7 GSW 3 9 GSW 41 GSW 44 GSW 46 MECH SEAL DM WATER MECH SEAL DM WATER BFP-A BOOSTER PUMP (Hot water) BFP-A SEAL COOLER GSW 38 GSN 40 BFP-A BEARING AND STUFFING BOX COOLER GSW 42 i BFP-A LUB OIL COOLER .* GSW 45 BFP-A WORKING OIL COOLER GSW 47 BFP-A MOTOR COOLER T 0 w s u M P 210MW SIMULATOR HPTI NAGPUR CW04 G S Water System < ) C) ( ) () f .

c C c c C O O O O O O O O O O O © 0 Q Q Q CW05 Q o Q CW .General Service Water System From GS cooling vater HDR CW57 GSW 49 GSPI 51 GSW 53 GSW 55 GSW 58 MECH SEfiL DM WATER MECH SEAL DM WATER BFP-B MOTOR COOLER BFP-B LUB OIL COOLER BFP-B WORKING OIL COOLER GSW 59 BFP-B BOOSTER PUMP GSH 50 BFP-B SEAL COOLER GSW 52 BFP-B BEARIHG AND STUFFIHG BOX COOLER GSW 54 GSW 56 To CW SUMP (Hot Water) 210 MW SIMULATOR HPTI HAGPUR CW05 G S Water System .

) .VI c w 0 From GS cooling water header CW69 GSW 6 1 GSW 63 GSW 65 GSW 68 GSW 70 00 MECH SEAL DM WATER MECH SEAL DM WATER BFP-C WORKING OIL COOLER GSW 69 GSW 7 1 BFP-C MOTOR COOLERS BFP-C LUB OIL COOLER BFP-C SEAL COOLER GSW 62 GSW 64 BFP-C BEARING AND STUFFING BOX COOLER GSW 66 To CW SUMP CXJ01 BFP-C BOOSTER PUMP (HOT WATER) 210MW SIMULATOR HPTI NAGPUR CW06 G S W a t e r S y s t e m o r n () m .

o oo o oo © © o © © O O Q O Q O O d > O FROM GS COOLING WATER HEADER CSV 201 ]' GSW 203 ][ GSW 205X GSW 207 Y GSW 209^^ GSW 21l][cSW 24O] [ GSW 242T GSW 213 A GSW 222T GSW 2l£T GSW 218T B D GSW 202 A GSW 204T GSW 206 A GSW 208 A GSW 210 A L GSW 212>kGSW 241A GSW 243 IA GSW GSW 214 214 A A GSW 224 A G S W ^^ »• GSW 220A L B la pa BEBJRING COOLERS PA FaN BEaRING COOLERS BEARING COOLERS ID FaN FD FaN BEARING COOLERS FD FaN BEaRING COOLERS T o CW SUMP 210MW SIMULATOR HPTI NAGPUR CW07 G S Water System .

CY/03 <S From GS cooling —-—^ water Header GSW 217 X GSW 221 A 225 GSW 229 Y GSW 233 ][ GSW 23 6 JL B GSW 219 I GSW 223 J GSW 227 GSW 231 ][ GSW 23 5 j GSW 238 cwO3 MILL OIL COOLERS MILL OIL COOLERS TO CW SUMP (HOT WATER) 210MW SIMULATOR HPTI HAGPUR CW08 G S Water System ( ' ) () (> .

GSW 164. GSW 167 „ GSW 168 v GSW 163..c cc c c c o c c o o o o o o o o CW .. IB 2A GSW 172 GSW 171 GSW 17 6 GSN 17 5 GSW 165 GSW 166 GSW 179 GSW 180 AIR HEATER SUPPORT BEARINGS AIR HEATER SUPPORT BEARINGS AIR HEATER GUIDE BEARINGS AIR HEATER GUIDE BEARINGS 210MW SIMULATOR TO CW SUMP (HOT WATER) HPTI NAGPUR CW09 G S Water System . .General Service Water System cwO3 <C From GS cooling water header o© CW09 Q <& O GSW 174 V GSW 173. GSW 178 .p GSW 177 ..

DM-11 -M— T DM 1R ° S T A T °R WATER DM-18 SYSTEM . DM-2 DM-3 DM-7 INITIAL FILLING TO BLR INITIAL FILLING DR-3 6 X drn DM-4 DM-6 "^ DM PUMP2 DM-8 210 Mtf SIMULATOR NPTI NAGPUR DM01 DM makeup System Ref:PE-0-090-100-021 o o n n n T f c .M — i K eg Oil CONDENSATE EXCESS FLOW RETURN FROM CD-23(dea l e v e l ) DM OVERHEAD TANK lDM-15 DM-12 DM-14 Bypass valve -M— DM-32 DM-3 3 DM-31 C S T DR-37 J { cs01> DM MAKEUP TO CONDENSER -MDM-36 -«• -M— DM-34 DR-38 J DM-35 f BLR FILL PUMP From DM DM-1(UM MAKEUP) DM WATER STORAGE TANK DM PUMP1 ..

C C C C C o o o c o o o o o o o o o Q Q Q DRAINS/DRIP TO HOTWELL O O © d > O I DR-304 DR-11 1 DR-312 LPH # 3 LPH #2 LPH # 1 -M6 TO DEA DR-6 DFB-3 DR-3 2 HPH # 6 DR-16 DR-20 DR-22 DR-15 DR-18 i t DR-21 DR-17 DC DR-24 -MDR-23 DR-3 5 © DR-19 < MAIN EJECTORS B DFB-1 DR-14 HPH # 5 & • -wDR-3 4^ DR-13 TO HOTWELL DFB-2 -M— -MDR-08 REF:0-090-100-003 210MW SIMULATOR HPTI HAGPUR DR01 Htr Drains .

2 transfer bus 29AE 29BE 52E 29CE 29DE s t n .main b u s .1 main b u s .2 CB 29AG TR b u s Breaker 29CG 52B gcb GT Stn Xmer—1 Stn Xmer-2 GENERATOR < to bus occ edO4> t o bus ocd uat to <edO2 < to bus lea ^ edO2> to bus leb bus oca to bus ocb 210MW SIMULATOR NPTI NAGPUR ED01 220KV BUS SYSTEM • ( ) C') ('•) ( a .1 CB |\?l 52C 29DC 29CC 29DG 29BG 2 9 AC 29BC s t n .

SCI o o a » o o o H1 o a o o Cd O Hl oo o o —s—GDh1 o i-1 O r+ o cr 0 cr o CO n 0 0 P) NJ O <S> Vi WOHWOP 0 O o to <$> o to a Vi o h oa o oHoa 0 .

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6 K V .c c c o c o c c O O O O O O O O O O O O O O O Q O ooo o from oca from stn-2 from ocb from stn-2 e d 0 SEMI 8 SEMI 6 SEMI 9 SEM17 bus ocd bus occ SEM23 SEM22 Nil SEM20 SEM21K2I SEM24 SEM2 6 SEM27 I/T ODDT02 SPARE ODCT02 ODGT02 WTR iSPARE T/F ODDT02 load SPARE t/f load bus ocf ODCT02 load ODGT02 load I T WTR t/f load SPARE t / f load bus oce edO3 from oca edO3> > from ocb 210MW SIMULATOR HPTI NAGPUR ED04 6 .4 1 5 V SUPPLY SYSTEM .

from bus Ida2 V from bus odal e d 0 from bus oda2 CS30 CS33 CS3 5 bus ldd 30AA 30flB 30AC bus odj 31AA 30AD 30AE 31AB \ \ 31AC CS34 CS3 6 CS32 ^ co To UPS1 To UPS2 T to 220v t o -24v Chgrl chgr i (main) to +24v chgri 2 4 V C H R G R 2 4 V C H R G R 2 2 0 V D C t o bus odk ups (sby) DG SET to /^N T to t o -24v chgr2 chgr2 t o 220v chgr(sby) 210MW SIMULATOR HPTI NAGPUR ED05 DG s e t System ( • • • ) O C) .

/ • " ^ .•''"'-'• c c o c c c o o o o o o o o o o o o o o o o o o o o o ^ o o o STATOR COOLING WATER SYSTEM GENERATOR EXPN TANK Q MAGNETIC FILTER M Y62 STATOR HINDGINGS Y17 DRAIN Y23 Y15 J Y16 mech i fltrs! Y13 I Y14 I M POLISHING UNIT STATOR WATER PUMPS Y8 DM MAKEUP YS COOLERS M Y7 -MY9 Yll c EJECTOR w DRAIN c w w Y10 Y12 210MW SIMULATOR HPTI NAGPUR EG01 STATOR WATER SYSTEM .

GEN SEAL OIL SYSTEM TO ATMOS TURB END EXE END V_l OIL VAPOUR FANS OIL DRAIN FROM GEN BRGS LsSfc?8 D PC-2 VS5 -MOVERFLOW TO LUB OIL SYSTEM 0° o seal oil storage tank TO ATKOS J1 Vll SEAL OIL TANK OIL FROM Gtoverning system I SOP-l SOP-2 0 DC SOP V63 SEAL OIL COOLERS I V6 TV9 6 1 V7 -MV18 v62 210MW SIMULATOR HPTI NAGPUR EG02 SEAL OIL SYSTEM n n o n n n> n .

c c c c c c c o o o O O O O O O O O O O Q O O O O O ^ O O Q O Q VENT H35 TUR END H2 HEADER GEN END w c w H2 c o o l e r Ii2 FULING LINE 1 B to CW sump from GS cooling water header H34 LLD C02 FILLING LINE H2 DRIERS DRAIN ? AAA H2 Cylinders VENT TO ATKOS TO CO2 Cylinders TVENT ATMOS 210 Mw SIMULATOR NPTI NAGPUR EG03 H2 Cooling system .

I { I .GEN-T/F EXCITATION TRANSFORMER 0° -ooCT PT AVR AUTO THYRISTOR CONVERTOR MANUAL FIELD BREAKER CONTROL FIELD FLASHING NPTI NAGPUR 210Mw SIMULATOR EG04 Excitation System <) O \ I.

t& RC FEEDER A V CD4 i u! GDI PULVARISER DISCHARGE VALVES 0° MILL .ccccc o o o oooooooooo COAL BUNKER o © o Q Q Q 3 TO COAL BURNERS CD-1A r 0 (E| r 0 1 b 4J w CD2 r 0 r 0 } CD-2A DUPLEX OIL COOLER <4f \ CD-3A Bunker Ga.A SUMP -MRETURN OIL FLTR 1& FROM P A FAN FROM SEAL AIR FAN FLTR 2A 210MW SIMULATOR HPTI NAGPUR FS01 Mill-A System REF:1-97-291-00602 MILLING SYSTEM FOR MILLS A/B/C/D/E/F .

LGV12 LO p r CV -a— .D LOTV i^*r (interconnecting valves for LO/HO) LDO HDR HGV7 ~v-" M AT20 J CV ! ^ OIL From ' f s 0 8 < H O System HDIHD ffl-I f b HGV8 H h ELV-Ai OIL GUNS 2101OT SIMULATOR NPTI NAGPUR FS07 LDO SYSTEM ATOMISING AIR r 0 4 .LFO SUCTION LOT RETH LGV1 LGV3 J LGV5 Filter 1 ]Filter 2 Filter 3 LGV2 J LGV4 •LGV6 LGV7 LGV9 PUMP1 l i p 1 00 n'- IPUMP2 PUMP 3 NKVl NKV3 ^ 1GV8 LGV10 Jk.' L019 J .

© o o FSOo .o o c FS Fuel o p Oil(HFO) o c o o o o o o o p. o o o o )P RETURN TO HFO TANK o o.o HFO SUCTION HGVl ] L HGV23 HGI^l FOJITR on SRAXNER1 Heater-2 HGV2 HGV28 PUMP 1 00 <ur HGVSO Y:?A •*"Temp cv f o r FO AUX STEAK FROM PRDS s 0 ]LHGV24 on STRAINER2 ^ HCT-22 TO AB ELEVATION HO29 HOTV s 0 7 HO3 5 " (Long rec vlv)"1 FO HDR f 1 OS27/I cv m| mi ::HD mi L Q G3 1 t >^> r HD *-i '&) mi ^ mi i-Bb r 0 r 0 4 •»— w HD B± LX r 0 4 TO AB ELEVATION ATOM STEAM f r o m PRDS r 0 4 r b r 0 V4y ELEV-CD ( o i l guns) b b r 0 V4> 0 ELEV-EF ( o i l guns) 210 Mw SIMULATOR NPTI NAGPUR FSogHFO SYSTEM .

-c J CR308 Aux stam from PRDS & CRH l i n e M •< CR305 CR306 i. FD304A C\ FD305 IBDT -MTO HP HEATERS BFP-B FD305A 0 FD306 FS302 it FD3 FD306A REF:0-90-100-005 BFP-C " BFP BOOSTER PUMP FS303 210MW SIMULATOR HPTI NAGPUR FW01 D e a e r a t o r & BFP n o • : • n () O C) Ife ..FEED WATER SYSTEM VENT Cond from LP H t r s CR309 .x DM50 j[ ..- SM18 fift INITIAL FILLING LINE Iron B o i l e r f i l l pump MCR307 FC312 —M FC308 FC304 msO4 *)"7Peg sbm *Y from Ext4 DEflERaTORJ. I 1 Aux steam from PRDS for FST AS 3 70 ^ h e a t i n g FEED STORAGE TANK FD19 Fc3io (Rec Valve) I CO TFC302 FC30|fi y \ 1 DR315i[ -( drOl) Drip from HP Heaters DR313 (Dis Valve) IFD304 chemical dosing FD1 J DR314 -MFS301 .

c c c c < n o o o oo o oo o o o o o o o { b r O l " ) p^r T0 Q O G 3 O ECONOMISER I/L FD32 5 FW to KH control stn brO2 } control stn Extraction steam from CRH line 0 -4 Extraction steam from IPT FW TO PRDS spray FW TO HP Bypass spray Feed water from BFP <fw01< 210 Mff SIMULATOR NPTI HAGPUR FW02 HP HEATERS & FRS REF:0-90-100-005 .

Service Air Comprssors AIR RECEIVERS ATOMISING AIR TO LO GUNS Co (70 IAC-C Inst Air Compressors BLR side inst air TURB side inst air 210MW SIMULATOR HPT I NAGPim IA01 Inst S Service Air System o a o v) o a o I B .

r. c o c c o C O O O O O Q O O O 0 © O O 0 O O C D C G v - LEflKOFF STERM T0 G S C lVo MAW80AASD1 ^ 2 t 2 I HPT IPT LPT V ^ ' Vf ^ "^ QsOl} DRAIN TO COND AIK STEAM TO GLAND ST WJR "SmsOb LEAKDFF STEAM to c a n d GLAND SEAL STEAM HDR csOl ) 210MW SIMULATOR HPTI HAGPUR MS01 S e a l Steam System MAW10AA501 MAWIOAAOOI(CV) REF:01310015121 .-s ^ ^ W v. ^.

HP BYPASS SYSTEM REF:0-090-100-002 KS311 (HPBP Warmup valve) HPBP-1 TO REHEATER br03 CRH L i n e CRH NRV 65 FROM SH brO2 MS l i n e DEA PEG STEAM o Ext steam to HPH6 A Aux Steam f To PKDS brO2 CR 208 MS l i n e ©T DRAINS TO COND FROM SH CRH MRV _brO3> TO REHEATER CRH l i n e 66 I*) WS224 CKH LINE DRN TO COND i BDvalve r > FD331 TV SPRAY J-IQ J-ffJ BPE2 210MW SIMULATOR HPTI NAGPUR MS02 HP Bypass system ') f (' ) (' •• • ( .

/ o —Vv — XL G IHR233 Kjy a SVl 0Atmos Drn to cand Q O L P BYPASS SYSTEM HR311Y-V ' fl]LPBP-1 HBH LINE FROM BLR LPBP DJJ WATER VALVES SV3 LERP SPRAY FROM CEP D i s c h a r g e LPBP INJ WATER VALVES HR232 REF:0-090-100-002 Dm to cond Atmos 210MW SIMULATOR HPTI KAGPUR MS03 LP B y p a s s S y s t e m .rV.

( • ) f l .I"€)EX301 LBS40 AP001 LBS40 J AAOO1 ^ IP TURBINE LP TURBINE 0-090-100-002 210MW SIMULATOR HPTI HAGPUR MS04 Extractions from Turbines ) C) O i ' ' .

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LUB O H COOLERS AOPl AOP2 w v 0 V cooling water cooling water REF:11310015101 210MW SIMULATOR HPTI NAGPUR TB01 Turbine Lub oil System ) [ft .Lub Oil System JACKING OIL HEADER V? Oil vapour Ext FAN M J0P1 JOP2 2 2 i EOP GOVERNING OIL FOR SEALING (egO2) I TEMP CONTROL VALVE TO SOST J*3 .TB .

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©i MSV STEAM ADMISSION ©m MSV <2>i MCV AREA 0m MCV •».Upper Load Margin TSE INDICATOR 210 MW SIMULATOR NPTI NAGPUR TB04 TSE { i : ) ( ' • • » i ! «.Lower Temp Margin MSV MCV HPS IPS Main Stop Valve Main Control Valve High Pressure Shaft Intermediate Press Shaft High Pressure Casing Lower Load Margin MCV TURBINE AREA Qi HPS © m HPS <Si IPS © m IPS Qi FUNCTON GENERATIONS TURBINE GOVERJIOR LIVE STM RH MODULING CNTRL UNIT COORDINATOR ^ nact pact A p « . •»•»- TURBINE AREA ©i HPS 0m MPS 0i IPS @m IPS 0i HPC 0m HPC nact pact A 01 MSV A©« MCV A6i MCV HPS FUNGTON GENERATIONS 9- io* Apu HPS IPS IPS HPC HPC A pi nact/pact RJECOBDER EH72C020 RECORDER EH72CO23 STEAM ADMISSION AREA ©i ©m 0i 0m MSV MSV MCV HARMING UP CONTROLLER TSE AUTO CONTRL SYSTEM pi ni 0i O LEGEND Instantaneous Load Instantaneous Speed Surface Temp Mean Temp Upper Temp Margin A © 1 . > . MSV TSE •».

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