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Contents

Heating, Air-Conditioning, Cooling

General Notes and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Product Overview and Fields of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


Glandless Pumps

Glandless Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service/Accessories

Service/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Glanded Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Switchgears/Control devices

Switchgears/Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

As at: 02/2005 - Subject to change without prior notice

Contents Heating, Air-Conditioning, Cooling

Glanded Pumps

General Notes and Abbreviations

Abbreviations used and what they mean


Abbreviation 1~ 3~ Autopilot rbc DM p-c p-cv p-T p-v T EM ECM technology Ext. Off Ext. Min RCD BA GRD GTW d H IF Int. MS Meaning 1-phase alternating current 3-phase alternating current Automatic adjustment of pump output during setback phases, e.g. boiler setback operation overnight Blocking-current-proof, no motor protection necessary 3-phase motor Control mode for constant differential pressure Combined control mode of constant and variable differential pressures Control mode for differential-pressure control as a function of medium temperature Control mode for variable differential pressure Control mode for differential temperature 1-phase AC motor Electronically commutated motor with new damp-room enclosure, newly developed drive concept for highefficiency pumps Control input "Overriding Off Control input "Overriding Min, e.g. for setback operation without autopilot Residual-current device Building automation Mechanical seal Special cast iron: white malleable cast iron Degree of German water hardness, unit for assessing water hardness Delivery head Interface Internal motor protection Pumps with internal protection against unacceptably high winding temperatures Integrated full motor protection, including triggering electronics Infrared interface Capacitor PTC thermistor detector Cathodic Cataphoresis Dip Painting; Painting with high adhesive strength for long-lasting corrosion protection Authorisation for products with plastics, for use in drinking-water applications Local operating network (open, non-manufacturer-dependent, standardised databus system in LONWORKS networks) Motor module (drive motor + impeller + terminal box/ electronics module) for exchange in the TOP-... series Pump master computer, Wilo-specific data bus Platinum temperature sensor with a resistance value of 1000 Ohm at 0 C Delivery rate
General Notes and Abbreviations

Abbreviation SBM SSM Control input "0...10 V TOP-Control TrinkwV 2001 VDI 2035 Thermal winding contacts (WSK)

Meaning Run signal or collective run signal Fault signal or collective fault signal Analog input for external activation of functions Building-automation management with pumps and accessories German drinking-water ordinance from 2001 (valid from 01.01.2003) VDI guideline for preventing damage in hot water heating installations Thermal winding contacts (in motor for monitoring winding temperature, full motor protection by additional tripping unit)

Integr. IR Cap TRS KTL-coating / Cataphoresis coating KTW

LON

MOT PLR Pt 1000 Q (= V )

As at: 02/2005 - Subject to change without prior notice

General Notes and Abbreviations

Wear
Pumps or parts of pumps are subject to wear in accordance with state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear may vary depending on operating parameters (temperature, pressure, water condition) and the installation/usage situation and may result in the malfunction or failure at different times of the abovementioned products/components including their electrical/electronic circuitry. Wear parts are all components subject to rotatory or dynamic strain including electronic components under tension, in particular: seals / gaskets (incl. mechanical seals), seal washers bearings and shafts stuffing boxes capacitors relays / contactors / switches electronic circuits, semiconductor components, etc. impellers wearing rings / wearing plates We do not accept liability for faults or defects arising from natural wear and tear.

WILO General terms of telivery and service


The latest version of our General Terms of Delivery and Service can be found on the Internet at www.wilo.de

As at: 02/2005 - Subject to change without prior notice

Heating, Air-conditioning, Cooling


Product Overview and Fields of Application
Glandless pumps
Pump type Main field of application Page

Heating, Air-conditi Cooling Product Overview an Fields of Application Glandless pumps

High-efficiency Pumps Single-head pumps Wilo-Stratos Wilo-Stratos-Z Twin-head pumps Energy-saving Pumps Single-head pumps Wilo-Star-E (EasyStar) Wilo-Star-EP/Star-EL (ProfiStar) Wilo-TOP-E Wilo-Star-ZE 25/1-5 (CircoStar) Twin-head pumps Standard Pumps Single-head pumps Wilo-Star-RS (ClassicStar) Wilo-TOP-S Wilo-TOP-D (1400 rpm) Wilo-RP (max. 1400 rpm) Wilo-P (max. 1400 rpm Wilo-Star-Z 15 (CircoStar) Wilo-Star-Z 20/25 (CircoStar) Wilo-TOP-Z Wilo-Star ST (SolarStar) Twin-head pumps Wilo-Star-RSD (ClassicStar) Wilo-TOP-SD Wilo-DOP (max. 1400 rpm) TOP-Modular Concept Motor module Wilo-Mot-E Wilo-Mot-S Wilo-Mot-Z System components System separation for floor heating Lifting unit for condensates Service/Accessories Wilo Pump Cold water insulation Wilo-Protect-Modul
1)

M/C M/C C M/C

C C C

M/C M/C C

10
1)

Wilo-Stratos-D

10

S/M M/C M/C S/M C S/M

1) 1) 1) 1) 1)

Wilo-TOP-ED

S/M M/C M/C S/M M/C S M M/C M M/C

S/M C C

34
1) 1) 1) 1) 1) 1) 1)

S/M S/M C C S/M C

1) 1) 1) 1)

M/C M/C M/C M/C C

1) 1) 1)

Wilo-Safe Wilo-DrainLift Con

S S/M/C

1) 1)

Wilo-ClimaForm Wilo-Protect-Modul C

For Wilo-Stratos and Wilo TOP-S For Wilo-TOP-S, Wilo-TOP-SD and Wilo TOP-Z

42 44

please refer to General catalogue Building Service 2004/2005

New in the programme or range extension!

Legend: S: Single/two-family house M: Multifamily house C: Commercial

Areas of application: Heating Drinking-water circulation Floor heating Air conditioning/Cooling Solar Condensate, condensing-boiler/Airconditioning equipment

As at: 02/2005 - Subject to change without prior notice

Heating, Air-conditioning, Cooling


Product Overview and Fields of Application
Glandless pumps
Pump type Main field of application Page

High-efficiency Pumps Single-head pumps Twin-head pumps Energy-saving Pumps Single-head pumps Inline Wilo-VeroLine-IP-E Wilo-CronoLine-IL-E Wilo-CronoLine-IL-E...BF Twin-head pumps Inline Wilo-VeroTwin-DP-E Wilo-CronoTwin-DL-E Standard Pumps Single-head pumps Inline Wilo-VeroLine-IPL Wilo-CronoLine-IL Twin-head pumps Inline Wilo-VeroTwin-DPL Wilo-CronoTwin-DL Special Pumps Single-head pumps Inline Wilo-VeroLine-IPS Wilo-VeroLine-IPH-W Wilo-VeroLine-IPH-O Wilo-VeroLine-IP-Z Monobloc pumps Single-head pumps Wilo-CronoBloc-BL Wilo BAC Standard Pumps Single-head pumps Wilo-VeroNorm-NP

50
1) 1)

50
1)

74
1)

74
1)

1)

92 92
1)

1) 1)

1)

Switchgears and control devices (for glandless and glanded pumps) Plug-In Modules Motor Protection Switchgears Wilo-S1R-h Wilo-SK 602, SK 622, C-SK Wilo-SK 601 Wilo-S2R 2.5/-S2R 3D Wilo-S4R 2.5/-S4R 2.5 D Wilo-TF, DTS/SK 610, DDM Control devices Wilo-AS system Wilo-VR-System Time switching for Wilo-Star-Z 20/25. For Wilo-Star-RS/RSD, TOP-D/-S/-SD/-Z/RP/P/DOP Time switch for Wilo pumps 2-stage switchgear for Wilo pumps 4-stage switchgear for Wilo pumps Signal transmitter for Wilo switchgears For glandless pumps of all makes. Vario-control system for infinitely-variable output control of pumps of TOP-E/ED, Stratos-D/-Z, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E/IL-E...BF, CronoTwin-DL-E series Comfort-control system for infinitely-variable output control of pumps of TOP-E/ED, Stratos-D/-Z, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E/IL-E...BF, CronoTwin-DL-E series For standard glandless and glanded pumps with fixed speed. Signal transmitter for Wilo control devices
1) 1) 1) 1) 1) 1) 1)

99

Wilo-CRn-System Wilo CR-System Wilo-DDG, TSG, KTY/PT 100...

99
1) 1)

As at: 02/2005 - Subject to change without prior notice

Glandless Pumps

Contents
Glandless Pumps
Glandless pumps

Contents Glandless Pumps

As at: 02/2005 - Subject to change without prior notice

Contents
Glandless Pumps
Glandless pumps

High-Efficiency Pumps
Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Single-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Wilo-Stratos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Terminal Diagrams, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Twin-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Wilo-Stratos-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Terminal Diagrams, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Standard Pumps
Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Single-Head Pumps (Heating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Wilo-Star-RS (ClassicStar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Terminal Diagrams, Motor Data, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Service/Accessories
Cold water insulation for pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wilo-ClimaForm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wilo-Protect-Modul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Function Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Wilo-Protect-Modul C for single-head pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Wilo-Protect-Modul C for twin-head pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Product Advantages

Wilo-Stratos High-Efficiency Pumps: Automatically controlled pumps with EC-motor


100%

High-Efficiency Pumps Product Advantages

80%

Up to 50% savings potential Up to 80% savings potential

60% 50% 40%

Service-friendly Optionally with Wilo IR monitor, remote control and remote scanning of pump functions.

20%

0% Standard pumps (uncontrolled) Energy-saving pumps (controlled) High-efficiency pumps (controlled)

Wilo high-efficiency pumps are the only controlled circulating pumps for air-conditioning and cooling applications and offer numerous advantages.

Flexibility in use For universal use in heating and air-conditioning/cooling systems. Suitable for pumping media with temperatures from 10 C to +110 C. No condensation water no restrictions on use. Wilo-specific interface for dual pump management without external switchgears.

Easy installation Terminal area accessible from the front. Maximum convenience during installation due to optimised flange accessibility. Universal application with combination flange PN 6/PN 10 (up to DN 65).

Easy operation Face to Face. The Wilo-Stratos have flexible installation positions. Increased operating reliability thanks to pump display with rotating indicator and red button technology.

Can be optionally retrofitted with plug-in IF modules for building-automation systems and can be connected to LON networks.

Efficient. Functional. Flexible.

High-Efficiency Pumps
Product Overview
Single-head pumps Wilo-Stratos Series
Range ion! extens
Product Overview

Duty chart

Wilo-Stratos
-9 /1 65 2 -9 -1 /1 /1 50 50 12 2 /11-1 40 32/
80

12 10 65/1-9 8 5 /1-8 0/1-8


40

(1

6 4 2 0 0

65

00

/1

)1

-1

-1

10

20

30

40

50

60 Q [m3/h]

Electronically controlled circulating pumps with screwed or flanged connection Application: Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems Special features: Standard thermal insulation for heating applications

Twin-head pumps Wilo-Stratos-D Series


Range ion! extens

Duty chart
Twin-head pumps:

Wilo-Stratos-D

12 10 8
40 (50
32/1 -8

65

80

/1

/1-

6 4 2 0 0

-1

12

10

20

30

40

50

60

70

80

90 Q [m3/h]

Electronically controlled circulating pumps with flanged connection Application: Hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems Special features: Integrable dual pump management by means of retrofittable IF modules Main/standby operation with faultsensitive switchover Efficiency-optimised peak-load operation

H [m]

As at: 02/2005 - Subject to change without prior notice

11

Glandless Pumps

Single-head pumps:
H [m]

-12 30/1 8 0/125/3

4 /140

40/

-9 2 /1 -1 50 /1 50 2 1-1 2 1-1 -8

32/

) /1

High-Efficiency Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function

Wilo-Stratos

Operating Modes
Speed-stage switching Remote speed control (n = constant) p-cv for combined differential pressure p-c for constant differential pressure p-v for variable differential pressure p-T for temperature-prompted differential pressure

Manual functions
Adjustment of operating mode Adjustment of differential-pressure setpoint Adjustment of "autopilot (automatic setback mode) Adjustment of pump ON/OFF Adjustment of speed (manual speed setting) Adjustment of speed stages

Automatic Functions
Stepless performance adaptation as a function of operating mode "Autopilot automatic setback mode Deblocking function Soft start Safety control Full motor protection with integrated trip electronics Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)

External control functions


Control input "Overriding Off Control input "Overriding Min" Control input Analog In 0 ... 10 V (remote speed setting) Control input Analog In 0 ... 10 V (remote setpoint setting)

Message and display functions


Individual/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) Individual run signal (potential-free NO contact) Thermal winding contact (WSK, potential-free NC contact) Fault light Direction-of-rotation telltale lamp LC Display for the indication of pump data and fault codes Possible with IF modules Stratos (Accessories)

Data exchange
Infrared interface for wireless data exchange with IR monitor (see IR monitor function table) PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)

12

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function

Wilo-Stratos

(dual pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue) Main/standby pump operation (automatic fault-actuated duty changeover/time-sensitive pump replacement) Addition operation (efficiency-optimized peak-load cut-in and out) Different combinations possible using Stratos IF modules (Accessories) Different combinations possible using Stratos IF modules (Accessories)

Equipment/Scope of delivery
Wrench attachment point on pump body Double changeover valve in pump housing Cable entry possible on both sides Wilo quick connection with snap-on clips Integrated air separator for automatic rapid ventilation Rp 8 Plug-in slot for optional expansion with Wilo IF modules Blocking-current-proof motor Incl. seals for threaded connection (loose) Incl. installation and operating instructions Incl. thermal insulation Incl. washers for flange bolts (for DN 32DN 100 nominal connection diameters) Incl. 1.8 m connection cable with grounding plug Integrated non-return valve Integrated ball shut-off valve Incl. time switch = available, = not available

As at: 02/2005 - Subject to change without prior notice

13

Glandless Pumps

Dual pump management: twin-head pump or 2 single-head pumps

High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data

New! 25/1-8

New! 30/1-8

30/1-12

32/1-12

New! 40/1-4

40/1-8

40/1-12

Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol-mixtures (max. 1:1; mixtures with more than 20% glycol require checking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001

Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 7 8 1400 3700 7 8 1400 3700 11 10 1600 4800 9 13 1600 4800 5 11 1600 3700 8 13 1800 4800 12 21 1400 4600

Permissible range of application


Temperature range for use in heating, ventilation and A/C systems at max. ambient temperature +25C [C] at max. ambient temperature +40C [C] Temperature range for use in drinking water circulation systems at max. ambient temperature +40C [C] Max. permitted total hardness in drinking-water circulation systems [d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] 10 16 10 16 10 16 -10 to +110

6/10 16 6/10 16 6/10 16 6/10 16

Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 1 1

32

40

40

40

Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50

Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F

14

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data

New! 25/1-8

New! 30/1-8

30/1-12

32/1-12

New! 40/1-4

40/1-8

40/1-12

Materials
Pump housing Impeller Shaft Bearing Cast iron (EN-GJL 200) Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon

Minimum suction head at suction port [m]


for avoiding cavitation at water delivery temperature 50C 95C 110C = available, = not available 3 10 16 3 10 16 3 10 16 3 10 16 3 10 16 3 10 16 5 12 18

As at: 02/2005 - Subject to change without prior notice

15

Glandless Pumps

High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data

50/1-8

50/1-9

50/1-12

65/1-9

New! 65/1-12

New! 80/1-12

New! 100/1-12

Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001

Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 8 13 1800 4800 9 24 1400 4100 11 29 1400 4600 10 29 1400 4600 11 41 9503300 13 61 9003300 13 61 9003300

Permissible range of application


Temperature range for use in heating, ventilation and A/C systems at max. ambient temperature +25 C [C] at max. ambient temperature +40 C [C] Temperature range for use in drinking-water circulation systems at max. ambient temperature +40 C [C] Max. permitted total hardness in drinking-water circulation systems [d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] 6/10 16 6/10 16 6/10 16 -10 to +110

6/10 16 6/10 16 6 10, 16 6 10, 16

Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 50 50 50 65

80

100

65

Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50

Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F

16

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Single-head pumps (Heating)
Technical Data
Wilo-Stratos
Technical Data

50/1-8

50/1-9

50/1-12

65/1-9

New! 65/1-12

New! 80/1-12

New! 100/1-12

Materials
Pump housing Impeller Shaft Bearing Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon

Minimum suction head at suction port [m]


for avoiding cavitation at water delivery temperature 50 C 95C 110 C = available, = not available 3 10 16 5 12 18 5 12 18 5 12 18 7 15 23 7 15 23 7 15 23

As at: 02/2005 - Subject to change without prior notice

17

Glandless Pumps

High-Efficiency Pumps
Wilo-Stratos
Pump Curves
Wilo-Stratos 25/1-8
p-c (constant)
v
0 8 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 8
Wilo-Stratos

p-v (variable)
v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s]

Wilo-Stratos 25/1-8
7

Wilo-Stratos 25/1-8
7

p6

1 ~ 230 V - Rp 1
c

p6

1 ~ 230 V - Rp 1
v

H [m]

H [m]

m
3

ax

m
3

ax

min.
1 1

min
0 0 0 1 2 0,5 10 3 1 4

.
5 1,5 20 6 7 2 8 [m 3 /h]

0 0 0

2 0,5 10

3 1

5 1,5 20

7 2

8 [m 3 /h]

[l/s]
30 [lgpm] 140

[l/s]
30 [lgpm]

140 120 100

max.

max.
120

ma

x.

P1 [W]

80 60 40 20 0 0 1

P1 [W]

7m m 6 5m

7
80 60 40 20 5 6 7 8 [m 3 /h] 0 0 1 2

m
6m
5m

100

4m

3m
2m
1m min.

4m 3m 2m
min.

8 [m 3 /h]

Pump Curves

Wilo-Stratos 30/1-8
p-c (constant)
v
0 8 0,5 1 1,5 2 2,5

p-v (variable)
[m/s]
8

v
0 0,5 1 1,5 2 2,5

[m/s]

Wilo-Stratos 30/1-8
7

Wilo-Stratos 30/1-8
7

p6

1 ~ 230 V - Rp 1 1/4
c

p6

1 ~ 230 V - Rp 1 1/4
v

H [m]

H [m]

m
3

ax

m
3

ax

min.
1 1

min
0 0 0 1 2 0,5 10 3 1 4

.
5 1,5 20 6 7 2 8 [m 3 /h]

0 0 0

2 0,5 10

3 1

5 1,5 20

7 2

8 [m 3 /h]

[l/s]
30 [lgpm] 140

[l/s]
30 [lgpm]

140 120 100

max.

max.
120

P1 [W]

80 60 40 20 0 0 1

P1 [W]

x. ma 7m m 6 5m

7
80 60 40 20 5 6 7 8 [m 3 /h] 0 0 1 2

m
6m
5m

100

4m

3m
2m
1m min.

4m 3m 2m
min.

8 [m 3 /h]

18

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Wilo-Stratos
Pump Curves
Wilo-Stratos 40/1-4
p-c (constant)
v
0 6 0,5 1 1,5 2

p-v (variable)
[m/s]
6 0 0,5 1 1,5 2

[m/s]

Wilo-Stratos 40/1-4
5

Wilo-Stratos 40/1-4
5

1 ~ 230 V - DN 40

1 ~ 230 V - DN 40
pv

p-

H [m]

H [m]

ax

ma

x.

min
0

.
6 10 2,5 30

min
[m 3 /h]
3 [l/s] 40 [lgpm] 140 0

.
6 10 2,5 30

0 0 0

2 0,5 10

4 1 1,5 20

8 2

0 0 0

2 0,5 10

4 1 1,5 20

8 2

[m 3 /h]
3 [l/s] 40 [lgpm]

140 120 100

max.

max.
120 100

max

P1 [W]

P1 [W]

80 60 40 20 0 0 2

4m
3m
2m
1m min.
4 6 8 10

5
80 60 40 20

m
4m
3m
2m
min.

[m 3 /h]

10

[m 3 /h]

Wilo-Stratos 65/1-12
p-c (constant)
v
0 12 0,5 1 1,5 2 2,5 3 [m/s] 12

p-v (variable)
v
0 0,5 1 1,5 2 2,5 3 [m/s]

Wilo-Stratos 65/1-12
10

Wilo-Stratos 65/1-12
10

1 ~ 230 V - DN 65

p-

1 ~ 230 V - DN 65
v

p-

H [m]

ax

H [m]

ax

min
0

.
40 [m 3 /h] [l/s] 11 0

min

.
40 [m 3 /h] 11

0 0 0 1

5 2 25

10 3

15 4 50 5

20 6 75

25 7 100

30 8 9

35 10 125

0 0 0 1

5 2 25

10 3

15 4 50 5

20 6 75

25 7 100

30 8 9

35 10 125

[l/s] [lgpm]

900 800 700 600

[lgpm]
900 800 700 600

max.

max.

500 400 300 200 100 0

. max 10 m 9m 8m 7m 6m 5m 4m 3m 2m min. 1m
0 5 10 15 20 25 30 35 40 [m 3 /h]

10

m
9m m 8 m 7 m 6 m 5 m 4
min.

P1 [W]

P1 [W]

500 400 300 200 100 0

10

15

20

25

30

35

40 [m 3 /h]

As at: 02/2005 - Subject to change without prior notice

19

Glandless Pumps

High-Efficiency Pumps
Wilo-Stratos
Pump Curves
Wilo-Stratos 80/1-12
p-c (constant)
v
0 14 0,5 1 1,5 2 2,5 3

p-v (variable)
[m/s]
14

v
0 0,5 1 1,5 2 2,5 3

[m/s]

Wilo-Stratos 80/1-12
12

Wilo-Stratos 80/1-12
12

1 ~ 230 V - DN 80

p-

1 ~ 230 V - DN 80

10

10

p8

c
8

H [m]

H [m]

. ax m

m ax .

min

min

0 0 0

10 3 50

20 6

30 9 100

40 12

50 15 200

60

[m 3 /h]
18 [l/s]

0 0 0

10 3 50

20 6

30 9 100

40 12

50 15 200

60

[m 3 /h]
18 [l/s]

1800 1600 1400 1200

150

[lgpm]
1800 1600 1400 1200

150

[lgpm]

max.

max.
m 12 1 m 1 0m 1 m 9 m 8 7m 6m 5 mm 4

x. ma

1000 800 600 400 200 0

m 12 1 m 1 0m 1 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2
1m

P1 [W]

P1 [W]

1000 800 600 400 200 0

min.
30 40 50 60

min.
0 10 20 30 40 50 60

10

20

[m 3 /h]

[m 3 /h]

Wilo-Stratos 100/1-12
p-c (constant)
v
0 14 0,5 1 1,5 2 [m/s] 14

p-v (variable)
v
0 0,5 1 1,5 2 [m/s]

Wilo-Stratos 100/1-12
12

Wilo-Stratos 100/1-12
12

1 ~ 230 V - DN 100

p-

1 ~ 230 V - DN 100

10

10

p8

c
8

H [m]

H [m]

m . ax

ax m .

min

min

0 0 0

10 3 50

20 6

30 9 100

40 12

50 15 200

60

[m 3 /h]
18 [l/s]

0 0 0

10 3 50

20 6

30 9 100

40 12

50 15 200

60

[m 3 /h]
18 [l/s]

1800 1600 1400 1200

150

[lgpm]
1800 1600 1400 1200

150

[lgpm]

max.

max.
12 1 m 1 0m 1 m 9 m 8 7m 6m 5 mm 4 m

ma

x.

1000 800 600 400 200 0

m 12 1 m 1 0m 1 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2
1m

P1 [W]

P1 [W]

1000 800 600 400 200 0

min.
30 40 50 60

min.
0 10 20 30 40 50 60

10

20

[m 3 /h]

[m 3 /h]

20

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Wilo-Stratos
Terminal Diagrams, Motor Data
Terminal diagram
Key: PLR: Serial digital BA interface LON: Serial digital LONWORKS interface
L N PE SSM L1 L3 L2 L3 L1 L2
3~ 230 V, 50 Hz Option: IF-Module Stratos *) LON-Modul

PE

SSM

1~ 230 V, 50 Hz

SSM: Collective fault signal (NC contact as per VDI 3814, rating 1 A, 250 V ~) Function see Chapter Wilo-TOP-Control Pump Management, Planning guide

PLR-Modul

DP PLR

DP LON

*) For further Stratos IF modules, see Chapter "Wilo-TOP-Control Pump Management


Terminal Diagrams, Motor Data

Motor Data
Nominal power P2 [W] Stratos 25/1-8 Stratos 30/1-8 Stratos 40/1-4 Stratos 65/1-12 Stratos 80/1-12 Stratos 100/1-12 90 90 90 650 1300 1300 Speed Power Current at consumption 1~230 V, 50 Hz 3~230 V, 50 Hz 3~400 V, 50 Hz P1 [W] 9 120 9 120 13120 38800 401550 401550 0.10 0.93 0.10 0.93 0.12 0.93 0.283.50 0.30 6.80 0.30 6.80 I [A] 0.10 0.93 0.10 0.93 0.12 0.93 0.283.50 0.30 6.80 0.30 6.80 Motor protection built-in built-in built-in built-in built-in built-in Pg screwed connection 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5

n [rpm] 14003700 14003700 16003700 9503300 9003300 9003300

As at: 02/2005 - Subject to change without prior notice

21

Glandless Pumps

DP:

Dual pump management (2 pumps)

High-Efficiency Pumps
Wilo-Stratos
Dimension Drawings, Dimensions, Weights
Dimension drawing A
Rp G

Dimension drawing B

Pg 9 Pg 13,5

Pg 9 Pg 13,5

l0

b4 b1

b4 b2

a1 a2

l1

l0

b4 b1

b4 b2

a1 a2

l1

Permitted installation positions see Planning guide in the General Catalogue Note: In the case of vertical module arrangement, dimension b2 projects over the pump connection!

Permitted installation positions see Planning guide in the General Catalogue Note: In the case of vertical module arrangement, dimension b2 projects over the pump connection!
Dimension Drawings, Dimensions, Weights

Dimension drawing C
D k L2 k L1 d DN

Dimension drawing D
D k d DN

n x d L1 n x d L2

nxd L

22

As at: 02/2005 - Subject to change without prior notice

b3

Pg 7
b3

Pg 7

High-Efficiency Pumps
Wilo-Stratos
Dimension Drawings, Dimensions, Weights
Dimensions, Weights
Pipe connection/ nominal dia. Stratos 25/1-8 Stratos 30/1-8 Stratos 40/1-4 Stratos 65/1-12 Stratos 80/1-12 Stratos 100/1-12 Rp 1 Rp 1 DN 40 DN 65 DN 80 DN 100 Thread Pump dimensions Weight approx. b2 b3 b4 PN 6/10 [kg] 90 90 90 155 155 155 125 125 125 170 170 170 48 48 48 78 78 78 75 75 75 120 125 125 4.5 5.0 9.5 28.5 33.0/33.0 33.5/33.5 Dimension drawing A A B B B B

G G G2

I0

a1

a2

l1 [mm]

b1

180 180 220 340 360 360

43 43 58 87 90 80

58 58 72 112 120 120

181 181 176 325 328 338

Flange Data
Flange Nominal dia. Pump flange dimensions k kL1/kL2 n x dL n x dL1/dL2 [pieces x mm] 100/110 130/145 150 160 170 180 4 x 14/19 4 x 14/19 4 x 19 8 x 19 4 x 19 8 x 19 Dimension drawing C C D D D D

Stratos 40/1-4 Stratos 65/1-12 Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Flange PN 6 (dimensioned to PN 16, as per EN 1092-2) Flange PN 16 (as per EN 1092-2) Flange PN 6 (dimensioned to PN 16, as per EN 1092-2) Flange PN 16 (as per EN 1092-2) n = No. of bolt holes

DN 40 65 80 80 100 100

D [mm]

140 185 200 200 220 220

84 118 132 132 156 156

Stratos 80/1-12

Stratos 100/1-12

As at: 02/2005 - Subject to change without prior notice

23

Glandless Pumps

High-Efficiency Pumps
Twin-Head Pumps (Heating)
Equipment/Function
Twin-Head Pumps (Heating) Equipment/Function

Wilo-Stratos-D

Operating Modes
Speed-stage switching Remote speed control (n = constant) p-cv for combined differential pressure p-c for constant differential pressure p-v for variable differential pressure p-T for temperature-prompted differential pressure

Manual functions
Adjustment of operating mode Adjustment of differential-pressure setpoint Adjustment of "autopilot (automatic setback mode) Adjustment of pump ON/OFF Adjustment of speed (manual speed setting) Adjustment of speed stages

Automatic Functions
Stepless performance adaptation as a function of operating mode "Autopilot automatic setback mode Deblocking function Soft start Safety control Full motor protection with integrated trip electronics Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)

External control functions


Control input "Overriding Off Control input "Overriding Min" Control input Analog In 0 ... 10 V (remote speed setting) Control input Analog In 0 ... 10 V (remote setpoint setting)

Message and display functions


Individual/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) Individual run signal (potential-free NO contact) Thermal winding contact (WSK, potential-free NC contact) Fault light Direction-of-rotation telltale lamp LC Display for the indication of pump data and fault codes (programmable with IR-Monitor) Possible with IF modules Stratos (Accessories)

Data exchange
Infrared interface for wireless data exchange with IR monitor (see IR monitor function table) PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network Possible with IF modules Stratos (Accessories) Possible with IF modules Stratos (Accessories)

24

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Twin-Head Pumps (Heating)
Equipment/Function
Twin-Head Pumps (Heating) Equipment/Function

Wilo-Stratos-D

(dual pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue) Main/standby pump operation (automatic fault-actuated duty changeover/time-sensitive pump replacement) Addition operation (efficiency-optimized peak-load cut-in and out) Different combinations possible using Stratos IF modules Different combinations possible using Stratos IF modules

Equipment/Scope of delivery
Wrench attachment point on pump body Double changeover valve in pump housing Cable entry possible on both sides Wilo quick connection with snap-on clips Integrated air separator for automatic rapid ventilation Rp 3/8 Plug-in slot for optional expansion with Wilo IF modules Blocking-current-proof motor Incl. seals for threaded connection (loose) Incl. installation and operating instructions Incl. thermal insulation Incl. washers for flange bolts (for DN 32 - DN 80 nominal connections diameters) Incl. 1.8 m connection cable with grounding plug Integrated non-return valve Integrated ball shut-off valve Incl. time switch

As at: 02/2005 - Subject to change without prior notice

25

Glandless Pumps

Dual pump management (twin-head pump or 2 single-head pumps)

High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data

Wilo-Stratos-D 32/1-8 32/1-12 40/1-8 40/1-12 50/1-8

Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001

Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 7 13 14003700 9 19 1600 - 4800 8 21 1800 - 4800 12 32 1400 - 4600 8 21 1800 - 4800

Permissible range of application


Temperature range for use in heating, ventilation and A/C systems at max. ambient temperature +25 C [C] at max. ambient temperature +40 C [C] Temperature range for use in drinking-water circulation systems at max. ambient temperature +40 C [C] Max. permitted total hardness in drinking-water circulation systems [d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] 6/10 16 6/10 16 -10 to +110

6/10 16 6/10 16 6/10 16

Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 32 32 40 40 50

Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50 230 230 50

Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F

Materials
Pump housing Impeller Shaft Bearing 26 Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data

Wilo-Stratos-D 32/1-8 32/1-12 40/1-8 40/1-12 50/1-8

Minimum suction head at suction port [m]


for avoiding cavitation at water delivery temperature 50C 95C 110C = available, = not available 3 10 16 3 10 16 3 10 16 5 12 18 3 10 16

As at: 02/2005 - Subject to change without prior notice

27

Glandless Pumps

High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data

Wilo-Stratos-D 50/1-9 50/1-12 65/1-12 80/1-12

Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Wasser/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001

Performance
Max. delivery head [m] Flow, max. [m3/h] Speed range [rpm] 9 38 1400 - 4100 11 43 1400 - 4600 11 72 9503300 13 107 9003300

Permissible range of application


Temperature range for use in heating, ventilation and A/C systems at max. ambient temperature +25 C [C] at max. ambient temperature +40 C [C] Temperature range for use in drinking-water circulation systems at max. ambient temperature +40 C [C] Max. permitted total hardness in drinking-water circulation systems [d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] 6/10 16 6/10 16 -10 to +110

6/10 16 6 10, 16

Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 50 50 65 80

Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 230 50 230 230 50 230 230 50 230 230 50

Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61800-3 EN 61000-6-3 EN 61000-6-2 Frequency converter IP44 F

Materials
Pump housing Impeller Shaft Bearing 28 Cast iron (EN-GJL 250) Plastic (PPS - 40% GF) Stainless steel (X46 Cr13) Metal-impregnated carbon As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Twin-Head Pumps (Heating)
Technical Data
Technical Data

Wilo-Stratos-D 50/1-9 50/1-12 65/1-12 80/1-12

Minimum suction head at suction port [m]


for avoiding cavitation at water delivery temperature 50C 95C 110C = available, = not available 5 12 18 5 12 18 7 15 23 7 15 23

As at: 02/2005 - Subject to change without prior notice

29

Glandless Pumps

High-Efficiency Pumps
Wilo-Stratos-D
Pump Curves
Wilo-Stratos-D 32/1-8
p-c (constant)
v
0 8 0,5 1 1,5 2 2,5 3 3,5 4
Wilo-Stratos-D

p-v (variable)
[m/s]
8

v
0 0,5 1 1,5 2 2,5 3 3,5 4

[m/s]

Wilo-Stratos-D 32/1-8
1 ~ 230 V - DN 32

Wilo-Stratos-D 32/1-8
pv

1 ~ 230 V - DN 32

p-

H [m]

H [m]

m
3

ax

m
3

ax

mi

n.
4 1 1,5 20 6 2 8 2,5 30 10 3 40 12

mi

n.
4 1 1,5 20 6 2 8 2,5 30 10 3 40 12

0 0 0

2 0,5 10

[m 3 /h]
3,5 [l/s]

0 0 0

2 0,5 10

[m 3 /h]
3,5 [l/s]

300 250 200

[lgpm]
300

[lgpm]

max.
. max 7mm 6

250 200

max.
7m
6m

P1 [W]

P1 [W]

150 100 50 0 0

5m 4m

150 100

5m

3m

4m m 3

2m 1m
8

min.
2 4 6

P1
10

Wilo-Stratos 32/1-8
12

50

min.
0 0 2 4 6 8

P1
10

Wilo-Stratos 32/1-8
12

[m 3 /h]
Pump Curves

[m 3 /h]

Wilo-Stratos-D 65/1-12
p-c (constant)
v
0 12 11 10 9 8 7 1 2 3 4 5

p-v (variable)
[m/s]
12 11 10 9 8

v
0 1 2 3 4 5

[m/s]

Wilo-Stratos-D 65/1-12
1 ~ 230 V - DN 65

Wilo-Stratos-D 65/1-12
1 ~ 230 V - DN 65

p-

p-

H [m]

H [m]

6 5 4 3 2 1 0 0 0 0 1800 1600 1400 1200 10 3 50 20 6 30 9 100 40 12 50 15 200 60 18 250 70 [m 3 /h]

6 5 4 3

ax

ax

mi

n.

2 1 0 0 0 0 1800 1900 1400 1200 10 3

mi

n.

[l/s] [lgpm]

20 6 50

30 9 100

40 12

50 15 200

60 18

70 [m 3 /h]

[l/s]
250

150

150

[lgpm]

max.
. max 10 m 9m 8m 7m 6m 5m 4m 3m 2m 1m
10 20 30 40

max.
10 m

1000 800 600 400 200 0

1000 800 600 400

9m m 8 7m m 6 m 5 m 4
P1
30 40 50

P1 [W]

min.
0

P1
50

Wilo-Stratos 65/1-12
60 70 [m 3 /h]

P1 [W]

200 0

min.
0 10 20

Wilo-Stratos 65/1-12
60 70 [m 3 /h]

30

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Wilo-Stratos-D
Pump Curves
Wilo-Stratos-D 80/1-12
p-c (constant)
v
0 16 1 2 3 4 5

p-v (variable)
[m/s]
16 0 1 2 3 4 5

[m/s]

Wilo-Stratos-D 80/1-12
1 ~ 230 V - DN 80

Wilo-Stratos-D 80/1-12
1 ~ 230 V - DN 80

14

14

12

12

10

p-

10

p-

H [m]

H [m]

m
6

ax

m
6

ax

mi

n.

mi

n.
40 10 60 20 200 80 300 100

0 0 0

20 10 100

40

60 20 200

80 300

100

[m 3 /h]
30 [l/s]

0 0 0

20 100

[m 3 /h]
30 [l/s]

3500 3000 2500

[lgpm]
3500 3000 2500

[lgpm]

max.
ma x.
12 m
m 10 m 9m 8m
7m 6m 5m 4m 3m 2m 1m
20 40 60

max.
1 2m

P1 [W]

2000 1500 1000 500 0 0

P1 [W]

11

2000 1500 1000

m 11 0 m 1 m 9 8m 7m 6 mm 5 m 4
P1 Wilo-Stratos 80/1-12
100

min.

P1
80

Wilo-Stratos 80/1-12
100

500 0 0

min.
20 40 60

[m 3 /h]

80

[m 3 /h]

As at: 02/2005 - Subject to change without prior notice

31

Glandless Pumps

High-Efficiency Pumps
Wilo-Stratos-D
Terminal Diagrams, Motor Data
Terminal diagram
Key: DP: PLR: Dual pump management (2 pumps) Serial digital BA interface

LON: Serial digital LONWORKS interface


L N PE SSM L1 L3 L2 L3 L1 L2
3~ 230 V, 50 Hz Option: IF-Module Stratos *) PLR-Modul LON-Modul

PE

SSM

1~ 230 V, 50 Hz

SSM: Collective fault signal (NC contact as per VDI 3814, rating 1 A, 250 V ~) Function see Chapter Wilo-TOP-Control Pump Management, Planning guide

DP PLR

DP LON

*) For further Stratos IF modules, see Chapter "Wilo-TOP-Control Pump Management

Motor Data
Terminal Diagrams, Motor Data

Nominal power P2 [W]

Speed n [rpm] 14003700 9503300 9003300

Power consumption P1 [W] 9 120 38 800 40-1550

Current at Motor 1~230 V, 50 Hz 3~230 V, 50 Hz 3~400 V, 50 Hz protection I [A] 0.100.93 0.283.50 0.306.80 0.100.93 0.283.50 0.306.80 built-in built-in built-in

Pg screwed connection 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5 1 x 7 / 1 x 9 / 1 x 13.5

Stratos-D 32/1-8 Stratos-D 65/1-12 Stratos-D 80/1-12

90 650 1300

32

As at: 02/2005 - Subject to change without prior notice

High-Efficiency Pumps
Wilo-Stratos-D
Dimension Drawings, Dimensions, Weights
Dimension drawing A
Permitted installation positions see Planning guide in the General Catalogue Note: Module dimension b2 projects over the pump connection!
q1 q2 a l1

l0

b2

Pg 7 Pg 13,5 Pg 9

Dimension drawing B
D k L2 k L1 d DN

k1

Dimension drawing C
D k d DN

n x d L1 n x d L2

nxd L

Dimensions, Weights
Dimension Drawings, Dimensions, Weights

Pipe connection/ nominal dia.

Thread

Pump dimensions

Weight approx. b1 b2 q1 q2 PN 6/10 [kg] 75 155 150 90 170 170 106 188 203 106 145 203 13.0 53.0 53.0/60.5

Dimension drawing A A A

I0

l1

k1 [mm]

k2

Stratos-D 32/1-8 Stratos-D 65/1-12 Stratos-D 80/1-12

DN 32 DN 65 DN 80

220 340 360

110 170 180

181 325 328

43 88 100

106 200 220

114 210 235

Flange Data
Flange Nominal dia. Pump flange dimensions k kL1/kL2 n x dL n x dL1/dL2 [pieces x mm] 90/100 135/145 4 x 14/19 4 x 14/19 4 x 19 8 x 19 Dimension drawing B B

Stratos-D 32/1-8 Stratos-D 65/1-12 Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) Flange PN 6 (dimensioned to PN 16, as per EN 1092-2) Flange PN 16 (as per EN 1092-2) n = No. of bolt holes As at: 02/2005 - Subject to change without prior notice

DN 32 65

D [mm]

140 185

76 118

80 80

200 200

132 132

150 160

C C

Stratos-D 80/1-12

33

Glandless Pumps

b1 m

k2

Standard Pumps
Product Advantages
Standard Product

Wilo-Star and Wilo-TOP Standard Pumps


Simple installation Maximum convenience during installation thanks to simple cable infeed in the terminal box. Simple pipe connection with Wilo-Star-RS thanks to the practical wrench attachment point on the pump body.

Operating reliability Cataphoresis coating for preventing corrosion in the event of condensation buildup on all Wilo-TOP pumps. Reduced risk of calcification thanks to the special design of the Wilo-Star-Z and Wilo-TOP-Z drinking-water circulating pumps.

Design of Wilo-Star-Z

Safe electrical connection Terminal box for simplified electrical installation for WiloStar-RS with removable cable gland which can be used on both sides and Wilo quick connection with snap-on clips.

Output adaptation Manual output adaptation with 3 speed stages.

Flexibility in use The Wilo-TOP-S, Wilo-TOP-D and Wilo-TOP-SD series can be used in heating systems and air-conditioning/cooling systems from -20 C to +130 C.

Answe

uct-re ur prod rs to yo

uest lated q

ions

ILO* UF W 5 6 R 5 0 8 4 pm! : 01 and 18 7839 Infoline en 7 am e betwe

y tim ys at an weekda n o le b days! inute Obtaina ts per m n week 12* cen wilo.de hours o 4 @ 2 o il in w h : E-Mail eed wit guarant Answers

standard product range for all applications.


The

Standard Pumps
Product Overview
Single-head pumps Heating (max. 2850 Wilo-Star-RS (ClassicStar) Series
Range ion! extens
Product Overview

Duty chart
H [m]

Wilo-ClassicStar
Star

6 5 4

-RS

15/6

Star
3 2 1 0 0

, 25

-RS

/6, 3

15/4

0/6

, 25

/4, 3

0/4

S t a r-

RS 25 /2 ,
1

3 0 /2
1,5 2 3 Q [m3/h]

0,5

Circulating pumps with screwed connection Application: Hot-water heating systems of all kinds, industrial circulating systems, cold-water systems and air-conditioning systems Special features: Suitable for any installation position with horizontal shaft; Terminal box in 12-3-6-9-o'clock position

As at: 02/2005 - Subject to change without prior notice

35

Glandless Pumps

Single-head pumps:

Standard Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function

Single-head pumps (max.2850rpm) WILO-Star-RS (ClassicStar)

Operating Modes
Speed-stage switching Remote speed control (n = constant) p-cv for combined differential pressure p-c for constant differential pressure p-v for variable differential pressure p-T for temperature-prompted differential pressure

Manual functions
Adjustment of operating mode Adjustment of differential-pressure setpoint Adjustment of "autopilot (automatic setback mode) Adjustment of pump ON/OFF Adjustment of speed (manual speed setting) Adjustment of speed stages 3

Automatic Functions
Stepless performance adaptation as a function of operating mode "Autopilot automatic setback mode Deblocking function Soft start Safety control Full motor protection with integrated trip electronics

External control functions


Control input "Overriding Off Control input "Overriding Min" Control input Analog In 0 ... 10 V (remote speed setting) Control input Analog In 0 ... 10 V (remote setpoint setting)

Message and display functions


Individual/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) Individual run signal (potential-free NO contact) Thermal winding contact (WSK, potential-free NC contact) Fault light Direction-of-rotation telltale lamp LC Display for the indication of pump data and fault codes

Data exchange
Infrared interface for wireless data exchange with IR monitor (see IR monitor function table) Serial digital interface PLR for connection to GA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network

36

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Single-head pumps (Heating)
Equipment/Function
Single-head pumps (Heating) Equipment/Function

Single-head pumps (max.2850rpm) WILO-Star-RS (ClassicStar)

Dual pump management: twin-head pump or 2 single-head pumps


Main/standby pump operation (automatic fault-actuated duty changeover/time-sensitive pump replacement) Addition operation (efficiency-optimized peak-load cut-in and out)

Equipment/Scope of delivery
Wrench attachment point on pump body Double changeover valve in pump housing Cable entry possible on both sides Wilo quick connection with snap-on clips Integrated air separator for automatic rapid ventilation Rp 3/8 Plug-in slot for optional expansion with Wilo IF modules Blocking-current-proof motor Incl. seals for threaded connection (loose) Incl. installation and operating instructions Incl. thermal insulation Incl. washers for flange bolts (for DN 32 - DN 65 nominal connection diameters) Incl. 1.8 m connection cable with grounding plug Integrated non-return valve Integrated ball shut-off valve Incl. time switch = available, = not available

As at: 02/2005 - Subject to change without prior notice

37

Glandless Pumps

Standard Pumps
Single-head pumps (Heating)
Technical Data
Technical Data

Wilo-Star-RS (ClassicStar) New! 15/4 New! 15/6 25/2 25/4 25/6 30/2 30/4 30/6

Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol require checking of the pumping data) Drinking water and water for food processing in accordance with TrinkwV 2001

Performance
Max. delivery head [m] Flow, max. [m /h]
3

4 3 1000 1900

6 3.5 950 1850

2 2

4 3

6 3.5

2 2

4 3

6 3.5

Speed range [rpm]

1100 2200

Permissible range of application


Temperature range for use in heating, ventilation and A/C systems at max. ambient temperature +25C [C] at max. ambient temperature +40C [C] Temperature range for use in drinking-water circulation systems at max. ambient temperature +40 C [C] Max. permitted total hardness in drinking-water circulation systems [d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] 10 10 10 10 -10 to +110

10 10 10 10

Pipe connection
Screwed connection Rp Nominal connection diameter DN Flange for counterflange PN 6, standard version Flange for counterflange PN 16, special version Combination flange PN 6/10 for mating flanges PN 6 and PN 16, standard version Support-bracket mounting (with horizontal shaft only), standard version Support-bracket mounting (with horizontal shaft only), special version 1 1 1 1 1 1

Electrical connection
Mains connection 1~ [V], standard version Mains connection 3~ [V], standard version Mains connection 3~ [V], with optional adapter plug Mains frequency [Hz] 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50

Motor/electronics
Electromagnetic compatibility Emitted interference Interference immunity Power electronics Protection class Insulation class EN 61000-6-3 EN 61000-6-2 IP 44 F

38

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Single-head pumps (Heating)
Technical Data
Technical Data

Wilo-Star-RS (ClassicStar) 25/2 25/4 25/6 30/2 30/4 30/6

Materials
Pump housing Impeller Shaft Bearing Cast iron (EN-GJL-200) Plastic (PP - 40 % GF) Stainless steel (X40 Cr13) Metal-impregnated carbon

Minimum suction head at suction port [m]


for avoiding cavitation at water delivery temperature 50C 95C 110C 130C = available, = not available 0.5 3 10 0.5 3 10 0.5 3 10 0.5 3 10 0.5 3 10 0.5 3 10 0.5 3 10 0.5 3 10

As at: 02/2005 - Subject to change without prior notice

39

Glandless Pumps

New! 15/4

New! 15/6

Standard Pumps
Wilo-Star-RS (ClassicStar)
Pump Curves
Wilo-Star-RS 15/4-130 to RS 30/4
v 0 0 5 0 0,5 0,5 0,5 1,0 1,5 1,0 2,0 1,5 1,0 2,5 Rp Rp1 [m/s] Rp1 0 0 0 0,5 0,5 0,5 1,0 1,5 1,0

Wilo-Star-RS 15/6-130 to RS 30/6


v 2,0 1,5 1,0 2,5 Rp Rp1 [m/s] Rp1

Wilo-Star-RS 15/4, 25/4, 30/4


4

Wilo-Star-RS 15/6, 25/6, 30/6


5

1~230 V - Rp/Rp1/Rp1

1~230 V - Rp1/Rp1

4 3 H [m]
ma x.

H [m]

ma

x.

2 2
mi n.

mi n.

0 0 0

1,0 0,25 5 0,5

2,0 0,75 Q 10

3,0 1,0

[m3/h] [l/s] [lgpm]

0 0 0 0 120 1,0 0,25 5 Q 0,5 2,0 0,75 10 3,0 1,0

[m3/h] [l/s] [lgpm]

80
max.

100 60 P1[W] P1[W] 80

max.

40
min.

60
min.

20

1,0

2,0

3,0

[m3/h]

40 0 1,0 2,0 3,0

[m3/h]

Wilo-Star-RS (ClassicStar) Pump Curves

40

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-Star-RS (ClassicStar)
Terminal Diagrams, Motor Data, Dimensions, Weights
Terminal diagram Dimension drawing
b2 G

PG 11

l4

L
Terminal Diagrams, Motor Data, Dimensions, Weights

PE
b1 a l1

AC motor (EM) 2-pole - 1~230 V, 50 Hz With integrated capacitor

Motor horizontal Terminal box position for 3, 6, 9 and 12 o'clock possible At delivery terminal box position is at 3 o'clock.

Motor Data
Nominal power P2 [W] Star-RS 15/4-130 22 13 7 37 22 12 max min max min Speed Power consumption Current 1~230V, 50 Hz I [A] 0.28 0.20 0.13 0.41 0.31 0.24 Motor protection Capacitor Pg screwed connection 11

n [rpm] 1900 1400 1000 1850 1300 950

P1 [W] 5668 4048 2732 7799 5675 4150

not necessary (blocking-currentproof) not necessary (blocking-currentproof)

Capacity [F/VDB] 2.0/400

Star-RS 15/6-130 Always refer to name plate data!

2.6/400

11

Dimensions, Weights
Pipe connection / Nominal diameter Rp/DN Star-RS 15/4-130 Star-RS 15/6-130 Rp Rp Thread G
G1 G1

Pump dimensions I0 l1 l3 l4 [mm] 130 130 97 97 65 65 79 79 33 33 119 122 92.5 92.5 a b1 b2

Weight approx. [kg] 2.2 2.4

As at: 02/2005 - Subject to change without prior notice

41

Glandless Pumps

l0

l3

Service/Accessories
Cold water insulation for pumps
Wilo-ClimaForm
Wilo-ClimaForm
Wilo-ClimaForm Diffusion-proof insulation of pump housings in cold water applications (material: Armacell system). Suitable for single-head pumps of the WiloStratos and Wilo-TOP-S series. For preventing condensate buildup and subsequent damage like dripping water and corrosion on pump housings and the whole system. Scope of delivery: Cold water insulation for pumps including Armaflex tape for form-fit sealing between insulation and motor flange, installation instructions and packing. The materials necessary for using the Armacell system (e.g. special cleaners, AF adhesive, UV protective coating) are to be provided on-site. Application advantages and field of application - Industrially pre-fabricated standard solution for quick insulation of pump housings and a safe connection with the diffusion-proof sealed complete system - Permitted temperature range of the fluid: -20 C to +105 C - Simple outlines and surfaces simplify application of possible surface coatings on-site (e.g. colour paint for UV protection, sheet metal application for impact protection) - Smooth transition to the pipe insulation: Pipe screwed connections/mating flanges are included in the insulation - A true-to-dimension fitting to the housing outlines reduce the hollow space between insulation and pump housing and prevents air and humidity ingress - In the event of difficult installation situations the flexible elastomer material can be cut and glued again

Service/Accessories Cold water insulation for pumps Wilo-ClimaForm

Dimension drawing

l0

b1 b

a1 a

42

As at: 02/2005 - Subject to change without prior notice

Service/Accessories
Cold water insulation for pumps
Wilo-ClimaForm
Dimensions
Dimensions depending on pump type Pump type l0 [mm] Stratos 25/1-8 Stratos 30/1-8 Stratos 30/1-12 Stratos 32/1-12 Stratos 40/1-4 Stratos 40/1-8 Stratos 40/1-12 Stratos 50/1-8 Stratos 50/1-9 Stratos 50/1-12 Stratos 65/1-9 Stratos 65/1-12 Stratos 80/1-12 Stratos 100/1-12 TOP-S 30/4 TOP-S 25/5 TOP-S 30/5 TOP-S 25/7 TOP-S 30/7 TOP-S 30/10 TOP-S 40/4 TOP-S 40/7 TOP-S 40/10 TOP-S 50/4 TOP-S 50/7 TOP-S 50/10 TOP-S 65/7 TOP-S 65/10 TOP-S 80/7 TOP-S 80/10 TOP-S 100/10 490 247 420 420 226 226 240 240 240 240 240 240 350 380 380 133 117 117 110 117 121 207 211 213 240 240 240 350 350 350 380 380 420 420 420 490 520 137 137 145 192 199 205 207 219 225 225 239 249 262 68 68 75 97 101 103 107 112 115 115 121 132 133 on request 76 62 62 62 68 68 108 111 109 on request 115 119 on request 131 on request on request on request 290 145 270 270 135 135 170 144 144 176 176 188 240 240 240 85 72 72 88 88 94 120 120 120 150 150 162 225 240 240 240 260 270 270 280 290 320 75 75 81 112.5 120 120 120 130 a a1 b b1

135 140 145 160

As at: 02/2005 - Subject to change without prior notice

43

Service/Accessories

135

Service/Accessories
Wilo-Protect-Modul
Function table
Standard single-head pumps: Wilo-TOP-S/-Z series - 3 speed stages - Blocking-current-proof or with full motor protection - Thermal insulation as standard - Retrofittable Protect-Modul for standard pumps for function extension - For drinking water circulation systems on TOP-Z Standard twin-head pumps: Wilo-TOP-SD Series - 3 speed stages - Blocking-current-proof or with full motor protection - Twin-head-pump changeover valve with delay - Retrofittable Protect display modules for standard pumps for function extension

Function table TOP-S/-Z/-SD


Wilo-TOP-S/-Z single-head pump 1~ Function Pump Pump with ProtectModul C Pump 3~ Pump with ProtectModul C Pump Wilo-TOP-SD twin-head pump 1~ Pump with 2 ProtectModules C Pump 3~ Pump with 2 ProtectModules C

Electrical connection 1~230 V/50 Hz 3~400 V/50 Hz 3~230 V/50 Hz Manual functions 3-stage speed control Reset button Automatic functions Motor Protection Full motor protection with trip relay Blockage detection with trigger External control functions External Off-/On-switching by potential-free NC contact on-site Signalling and display functions Individual/collective fault signal, potential-free Individual/collective run signal, potential-free Operating indicator light Fault light motor protection Fault light blockage Direction of rotation control Dual pump management (2 single-head pumps) Main/standby operation (automatic fault-actuated duty changeover/time-sensitive pump change) 1) 3) 2) 3) 2) 3) 1)
2)

1)
2)

1) Pumps with P2 350 W: 2-stage speed control 2) Only pumps with P2 350 W 3) P2 100 W:Pumps with internal protection against unacceptably high winding temperatures P2 = 180 W:WSK, motor protection only in conjunction with trigger devices
Wilo-Protect-Modul Function table

44

As at: 02/2005 - Subject to change without prior notice

Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for single-head pumps
Wilo-Protect-Modul C (single-head pumps)
Wilo-Protect-Modul C for single-head pumps Plug-in module for single-head pumps of the Wilo-TOP-S/-Z series with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).
Wilo-Protect-Modul C for single-head pumps

Wilo-Protect-Modul

Assignment Wilo-Protect-Modul C/Pump, Dimensions


Wilo-Protect-Modul C Motor TOP-S... TOP-Z... a5 Type 22 EM Type 22 DM Type 32-52 EM 1~230 V 3~400 V 1~230 V 25/5, 25/7 30/4, 30/5, 30/7 40/4 30/10 40/7 50/4 30/10 40/7, 40/10 50/4, 50/7, 50/10, 50/15 65/7, 65/10, 65/13, 65/15 80/7, 80/10 100/10 20/4 25/6 30/7 27 Dimensions [mm] l5 61

40/7

Type 32-52 DM

3~400 V

40/7 50/7 65/10 80/10

28

63

Dimension drawing

Technical Data
Ambient temp.: max. +40 C Fluid temperature: -20 C to +130 C Weight: approx. 0.6 kg Protection class: IP 44 Radio interference suppression level: N Insulation class: F 4 cable infeeds Pg 9 (control cable 6-core maximum). No separate power supply required. Mains terminals Terminal cross-section: Signal terminals Max. switching capacity: Terminal cross-section: Control terminals Ext. Off Min. contact rating: Terminal cross-section: max. 2.5 mm 250 V/1 A max. 2.5 mm 24 VDC, 10 mA min. 0.75 mm max. 2.5 mm

As at: 02/2005 - Subject to change without prior notice

l5

a5

45

Service/Accessories

Additional functions - Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal - Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective run signal - Control input Overriding Off by external potential-free contact (NC contact) - Pump blockage is detected and signalised as fault. - Full motor protection with integrated trigger - Fault confirmation

Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for single-head pumps
Wilo-Protect-Modul C, Type 22 1~230 V
Mains terminals
L N T1 T2
sw bl

Wilo-Protect-Modul C, Type 32-52 1~230 V


Mains terminals
L N T1 T2
sw bl

MP1 MP2
ws ws

Control terminals

Control terminals

SSM

SBM

Ext. Off DP

SSM

SBM

Ext. Off DP

Wilo-Protect-Modul C, Type 22 3~400 V


Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr

Wilo-Protect-Modul C, Type 32-52 3~400 V


Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr

MP1 MP2
ws ws

Control terminals

Control terminals

SSM

SBM

Ext. Off DP

SSM

SBM

Ext. Off DP

46

As at: 02/2005 - Subject to change without prior notice

Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for twin-head pumps
Wilo-Protect-Modul C (twin-head pumps)
Wilo-Protect-Modul C for twin-head pumps Plug-in module for twin-head pumps of the Wilo-TOP-SD and Wilo-TOP-S/-Z series (2 pieces) with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable with controlled voltage supply (e.g. AS-System, CR-System)
Wilo-Protect-Modul C for twin-head pumps

Wilo-Protect-Modul

Additional functions - Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal - Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective run signal - Control input Overriding Off by external potential-free contact (NC contact) - Pump blockage is detected and signalised as fault. - Full motor protection with integrated trigger - Fault confirmation - Integrated dual pump management with the functions - Main/standby operation with time sensitive (24 h) switch from main to standby pump - Fault-sensitive switch to operational standby pump

Alignment Wilo-Protect-Modul C for Wilo-TOP-SD, Dimensions


Wilo-Protect-Modul C Motor TOP-S... a5 Type 22 EM Type 22 DM Type 32-52 EM 1~230 V 3~400 V 1~230 V 30/5 32/7 40/3 40/7 40/7, 40/10 50/7, 50/10, 50/1 5 65/10, 65/13, 65/15 80/10 28 63 27 Dimensions [mm] l5 61

Type 32-52 DM

3~400 V

Dimension drawing

Technical Data
Ambient temp.: max. +40 C Fluid temperature: -20 C to +130 C Weight: approx. 0.6 kg Protection class: IP 44 Radio interference suppression level: N Insulation class: F 4 cable infeeds Pg 9 (control cable 6-core maximum). No separate power supply required. Mains terminals Terminal cross-section: Signal terminals Max. switching capacity: Terminal cross-section: Control terminals Ext. Off Min. contact rating: Terminal cross-section: max. 2.5 mm 250 V/1 A max. 2.5 mm 24 VDC, 10 mA min. 0.75 mm max. 2.5 mm

As at: 02/2005 - Subject to change without prior notice

l5

a5

47

Service/Accessories

Service/Accessories
Wilo-Protect-Modul
Wilo-Protect-Modul C for twin-head pumps
Wilo-Protect-Modul C, Type 22 Twin-head pump 1~230 V (EM)

Mains terminals
L N T1 T2
sw bl

Mains terminals
L N T1 T2
sw bl

Control terminals

Control terminals To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused

SSM

SBM

Ext. Off DP

SSM

SBM

Ext. Off DP

Wilo-Protect-Modul C, Type 32-52 Twin-head pump 1~230 V (EM)


Mains terminals
L N T1 T2
sw bl

Mains terminals
L N T1 T2
sw bl

MP1 MP2
ws ws

MP1 MP2
ws ws

Control terminals

Control terminals

SSM

SBM

Ext. Off DP

SSM

SBM

Ext. Off DP

To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused

Wilo-Protect-Modul C, Type 22 Twin-head pump 3~400 V (DM)


Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr

Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr

Control terminals

Control terminals

SSM

SBM

Ext. Off DP

SSM

SBM

Ext. Off DP

To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused

Wilo-Protect-Modul C, Type 32-52 Twin-head pump 3~400 V (DM)


Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr

Mains terminals
L1 L2 L3 T1 T2 T3
sw br gr

MP1 MP2
ws ws

MP1 MP2
ws ws

Control terminals

Control terminals To be provided on-site: 2-core connection cable, min. 2 x 0.75 mm, connections cannot be confused

SSM

SBM

Ext. Off DP

SSM

SBM

Ext. Off DP

48

As at: 02/2005 - Subject to change without prior notice

Contents
Glanded Pumps

Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Equipment/Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Wilo-VeroLine-IP-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Wilo-VeroTwin-DP-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Product Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Wilo-VeroLine-IPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Wilo-VeroTwin-DPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Special Inline Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Wilo-VeroLine-IPH-O/W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Pump Curves 4-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Pump Curves 2-pole Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Terminal Diagram, Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Dimension Drawings, Dimensions, Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Contents Glanded Pumps

As at: 02/2005 - Subject to change without prior notice

49

Glanded Pumps

Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Advantages

Single-head pumps Inline, Twin-head pumps Inline


Simple Installation Easy to install. The pump housing is provided with feet and a threaded bore. Automatic control function Energy saving due to integrated electronic power regulation.

Energy-Saving Pum Product Advantages Single-Head Pumps Inline, Twin-Head Pumps Inline

Flexibility in use Can be used in air-conditioning and cooling systems with application advantages due to the removal of condensates by means of optimised lantern design on Wilo-CronoLine-ILE and Wilo-CronoTwin-DL-E.

Service-friendly Optimised interfaces using retrofit IF modules on WiloCronoLine-IL-E. Direction of rotation-independent forced flow mechanical seals.

Operating reliability High corrosion protection due to cataphoresis coating. High motor life due to series standard condensate drain holes in the motor housing on Wilo-CronoLine-IL-E and Wilo-CronoTwin-DL-E.

Economical Reduced life cycle costs due to optimised efficiency on WiloCronoLine-IL-E and WiloCronoTwin-DL-E.

wa ing soft p plann m u p e Th elect Wilo-S irect ailable d ation av rm fo in r Furthe ILO AG: * from W WILO 5 RUF 0 8 1 6 0 l. 5 4 Te 7839 .d o il e info@w E-Mail: ilo.de .w t: www Interne
minute nts per * 12 Ce

re

Controlled output through electronic control

Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Overview
Single-head pumps Inline Wilo-VeroLine-IP-E series
the eplaces New! Rries. IP-E se
Product Overview

Duty chart
H[m]

Single-head pumps:

Wilo-VeroLine-IP-E

25 20 15

IP-E 8

0/115

IP

10 5 0 0

-E

50

/1

15

-2,2/2 IPE6 5

IP/11

E6

5/1

IP-E

30

80/1

-3

40-

-0

,7

5-

/2

4/2

5/

1,5

/2

10

20

30

40

50

60

70

80

90 Q[m3/h]

Electronically controlled Inline pumps with flanged connection Application: For pumping cold and hot water (in accordance with VDI 2035) without abrasive substances in heating, cold water and cooling water systems Special features: Simple operation with infrared interface (IR-Monitoring) Optional interfaces via retrofit IF-Modules for bus communication, LON or PLR Integrated dual pump management

IP /2 -3 50 /1 40 -E

IP - E 32/1 6 - 1 ,1 /2
IP -E 40 /1 15 , -0 55 /2

Twin-head pumps, Inline Wilo-VeroTwin-DP-E series


the eplaces New! Reries. DP-E s

Duty chart
H[m]
DP-E 40/150-3/2

Wilo-VeroTwin-DP-E
DP -E 50 /1

Twin-head pumps:

25 20 15 10 5

50

-4

/2

0 0

10

20

30

40

50

60

70

80

90 Q[m3/h]

As at: 02/2005 - Subject to change without prior notice

Pump Curves

51

Glanded Pumps

DP 5-2,2 DP/2 -E E 80 DP 65 DP /140 -E /13 -E -4/2 50 065 3/2 /1 /11 15 5 -1 -0 , 5 ,75 /2 /2

DP-E

80/11

Electronically controlled Inline pumps with flanged connection Application: For pumping cold and hot water (in accordance with VDI 2035) without abrasive substances in heating, cold water and cooling water systems Special features: Integrated dual pump management

DP-E 32/1 60-1 ,1 / 2


DP -E 40 /1 15 -0 ,5 5/ 2

Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Equipment/Function
Equipment/Function Single-Head Pumps Inline, Twin-Head Pumps Inline

Wilo-VeroLineIP-E

Wilo-VeroTwinDP-E

Operating Modes
p-c for constant differential pressure p-v for variable differential pressure Remote speed control (0 - 10 V) for connection to external control unit (DDC) Remote speed control (2 - 10 ) for connection to external control unit (DDC) Remote speed control (0 - 20 mA) for connection to external control unit (DDC) Remote speed control (4 - 20 m) for connection to external control unit (DDC) Manual speed setting (Speed)

Manual settings
Differential pressure - nominal value Pump ON/OFF Speed (manual speed setting) Manual Operation

Automatic Functions
Infinitely-variable output control p-c Infinitely-variable output control p-v Full motor protection with trip relay

External control functions


Control input "Overriding Off Control input Analog In 0 ... 10 V Control input Analog In 0 ... 20 mA

(Only on master pump)


Message and display functions


Collective fault signal Collective run signal Fault light Fault accept button Flow rate trend display Operating indicator light LC Display for the indication of pump data and fault codes

Data exchange
Infrared interface for wireless connection data exchange with IR monitor and indicator light (For functions see Function Table - IR Monitor) Serial digital interface PLR for connection to GA via Wilo interface converter or company-specific coupling modules Serial digital interface LON for connection to a LONWORKS network

Dual pump management (twin-head pump or 2 single-head pumps)


Main/standby operation (Automatic fault changeover/ time-sensitive pump exchange after 24 hours) Addition operation (Efficiency-optimised peak load in/out switching) = available, = not available

52

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Technical Data
Technical Data

Wilo-VeroLineIP-E

Wilo-VeroTwinDP-E

Approved fluids (other fluids on request)


Heating water (in accordance with VDI 2035) Water-glycol mixture (with 20-40 Vol.-% glycol and fluid temperature 40 C) Cooling and cold water Heat transfer oil Special version with surcharge Special version with surcharge

Permissible range of application


Standard version with nominal pressure, Pmax. [bar] Special version with nominal pressure, Pmax. [bar] Temperature range [C] Ambient temperature, max. [C] Installation in closed buildings Outside installation 10 16 -10 to +120 40 (50 on request) 10 16 -10 to +120 40 (50 on request)

Pipe connection
Connection, nominal diameters DN Flanges (to EN 1092-2) 32 - 80 PN16 (Only flange holes to EN 1092-2) 32 - 80 PN16 (only flange holes to EN 1092-2)

Materials
Pump housing and lantern Impeller, standard version Impeller, special version Shaft Mechanical seal Other mechanical seals EN-GJL-250 PP, Glass fibre-reinforced 1.4021 AQ1EGG on request (with surcharge) EN-GJL-250 PP, Glass fibre-reinforced 1.4021 AQ1EGG on request (with surcharge)

Electrical connection (Other versions on request)


Mains connection Speed range [rpm] 3 -400 V, 50 Hz 3 -380 V, 60 Hz 1100 - 2900 3 -400 V, 50 Hz 3 -380 V, 60 Hz 1100 - 2900

Motor/electronics
Integrated full motor protection (with trip electronics) Protection class Insulation class Emitted interference Interference immunity Residual-current device (FI) PTC thermistor detector as standard IP 55 F EN 50081-1 EN 61000-3 EN 50082-2 EN 61800-3 PTC thermistor detector as standard IP 55 F EN 50081-1 EN 61000-3 EN 50082-2 EN 61800-3

Mounting options
Pipe installation (up to 15 kW motor power) Base mounted installation = available, = not available

As at: 02/2005 - Subject to change without prior notice

53

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 32/160-1.1/2
p-c (constant)
v
0 30 1 2 3
Pump Curves Wilo-VeroLine-IP-E

p-v (variable)
v [m/s]
30 0 1 2 3

[m/s]

Wilo-VeroLine-IP-E 32/160-1,1/2
DN 32
p-c

Wilo-VeroLine-IP-E 32/160-1,1/2
DN 32
p-v

25

25

20

20

ma
H [m]
15

H [m]

x.

ma
15

x.

10

10

NPSH [m]

NPSH [m]
0 0 0 2 0,5 10 4 1 1,5 20 6 2 8 2,5 30 10 3 40 12

6 4 2 0

6 4 2 0

0 0 0

2 0,5 10

4 1 1,5 20

6 2

8 2,5 30

10 3 40

12

[m 3 /h]
3,5 [l/s]

[m 3 /h]
3,5 [l/s]

[lgpm]
1600 1400 1200

[lgpm]

1600 1400 1200

max.
22 m 19 m

max.
22 m

800 600 400 200 0 0 2

16 m 12 m 8m 5m

P1 [W]

P1 [W]

1000

1000 800 600 400 200

0m

m 16 m 14 m 12 m 10

10

12

[m 3 /h]

10

12

[m 3 /h]

Wilo-VeroLine-IP-E 40/115-0.55/2
p-c (constant)
v
0 14 1 2 3 4 5 [m/s]
14 0 1 2

p-v (variable)
v
3 4 5 [m/s]

Wilo-VeroLine-IP-E 40/115-0,55/2
p-c

12

DN 40

Wilo-VeroLine-IP-E 40/115-0,55/2
DN 40
pv

12

10

10

H [m]

H [m]

m ax .

ax .

NPSH [m]

0 0 0 10

5 1 20 2 30

10 3 40 50

15 4

20 5 60 70 6

[m 3 /h] [l/s]

4 3 2 1 0

NPSH [m]
0 0 0 10 5 1 20 2 30 10 3 40 50 15 4 20 5 60 70 6

[m 3 /h] [l/s]

4 3 2 1 0

900

80 [lgpm]
900

80 [lgpm]

max.

max.

600

300

m 10 m 9 7m 5m 4m 2m

600

10

m
8m 6m 4m

P1 [W]

P1 [W]
300 0

10

15

20

[m 3 /h]

10

15

20

[m 3 /h]

54

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 40/150-3/2
p-c (constant)
v
0 30 1 2 3 4 5 6 7 8 9 [m/s] 30 0 1 2 3 4

p-v (variable)
v
5 6 7 8 9 [m/s]

p-c
25

Wilo-VeroLine-IP-E 40/150-3/2
DN 40
ma x.

Wilo-VeroLine-IP-E 40/150-3/2
DN 40
pv
m ax

25

20

20

H [m]

15

H [m] NPSH [m]

15

10

10

0 0 0 1 2 25

10 3 4 50 5

20 6 75 7 100 8

30 9 125 10

40 [m 3 /h] 11

8 6 4 2 0

NPSH [m]
0 0 0 1 2 25 10 3 4 50 5 75 20 6 7 100 8 30 9 125 10 40 [m 3 /h] 11

8 6 4 2 0

[l/s] [lgpm]
4000

[l/s] [lgpm]

4000 3500 3000

Q
max.

Q
max.

15
22 m 18 m
8m

m
P1 [W]

3500 3000 2500 2000 1500 1000 500

P1 [W]

2500 2000 1500 1000 500 0 0 10 20

22

m
18 m

14

m 12

10

5m
30 40 [m 3 /h]

Wilo-VeroLine-IP-E 50/115-0.75/2
p-c (constant)
v
0 14 1 2 3 4

p-v (variable)
v [m/s]
14 0 1 2 3 4

[m/s]

Wilo-VeroLine-IP-E 50/115-0,75/2
DN 50

Wilo-VeroLine-IP-E 50/115-0,75/2
DN 50
pv

12

12

10

p8

10

c
m ax .
H [m]
8

H [m]

NPSH [m]

0 0 0

5 1 2 25

10 3

15 4 50

20 5 6 75

25 7 100

30 8

[m 3 /h] [l/s] [lgpm]

4 3 2 1 0

NPSH [m]

0 0 0 1

5 2 25

10 3

15 4 50 5

20 6 75

25 7 100 8

30

[m 3 /h] [l/s] [lgpm]

4 3 2 1 0

1200 1000 800

max.

Q
max.

1200 1000

P1 [W]

600 400 200 0 0 5

7m 5m

P1 [W]

10 m 9m

800

4m 2m

600 400 200

m 10 8m 6m 4m

10

15

20

25

30

[m 3 /h]

10

15

20

25

30

[m 3 /h]

As at: 02/2005 - Subject to change without prior notice

55

Glanded Pumps

10

20

30

40 [m 3 /h]

m . ax

Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 50/150-4/2
p-c (constant)
v
0 30 1 2 3 4 5 6 7 8 9

p-v (variable)
v [m/s]
30 0 1 2 3 4 5 6 7 8 9

[m/s]

Wilo-VeroLine-IP-E 50/150-4/2
p-c
ma x.

Wilo-VeroLine-IP-E 50/150-4/2
p-v
ma x.

25

DN 50

25

DN 50

20

20

H [m]

H [m] NPSH [m]

15

15

10

10

0 0 0

10 3 25

20 6

30 9 100

40 12

50 15 200

60 18

70 [m 3 /h]

8 6 4 2 0

NPSH [m]
0 0 0 10 3 25 20 6 30 9 100 40 12 50 15 200 60 18 250 70 [m 3 /h]

8 6 4 2 0

[l/s]
250

[l/s] [lgpm]

5000 4000

150

[lgpm]
5000 4000

150

max.

max.

P1 [W]

P1 [W]

3000 2000 1000 0

m 22

m 19 m 16 12 m 8m 5m

3000 2000 1000

m 24 m m 18 m 20 14 m 10

12

10

20

30

40

50

60

70 [m 3 /h]

10

20

30

40

50

60

70 [m 3 /h]

Wilo-VeroLine-IP-E 65/115-1.5/2
p-c (constant)
v
0 18 16 14 1 2 3 4

p-v (variable)
v [m/s]
18 16 14 0 1 2 3 4

[m/s]

Wilo-VeroLine-IP-E 65/115-1,5/2
DN 65
p-c

Wilo-VeroLine-IP-E 65/115-1,5/2
DN 65

12 10

12 10 8 6 4

p-

H [m]

m
8 6 4

ax

H [m]

m . ax

NPSH [m]

2 0

4 2 0

NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50

2 0

4 2 0

0 0 0

10 3 50

20 6 100

30 9

40 12 150

50

[m 3 /h]
15

[m 3 /h]
15

[l/s]

[l/s]

2500 2000

[lgpm]
2500

[lgpm]

max.
P1 [W]

2000 1500 1000

max.

P1 [W]

1500 1000 500 0

12 m

9m

7m

m 12

m 10

8m
6m

4m 2m
0 10 20 30 40 50

4m
500

[m 3 /h]

10

20

30

40

50

[m 3 /h]

56

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 65/130-3/2
p-c (constant)
v
0 20 18 1 2 3 4 5 6 [m/s] 20 18 16 14 0 1 2 3

p-v (variable)
v
4 5 6 [m/s]

p-c
16 14

Wilo-VeroLine-IP-E 65/130-3/2
DN 65

Wilo-VeroLine-IP-E 65/130-3/2
p-v

DN 65

ma
12

x.

ma
12

x.

H [m]

10 8 6 4 2 0 4 3 2 1 0

H [m]

10 8 6 4 2 0 4 3 2 1 0

NPSH [m]

0 0 0

10 3 50

20 6

30 9 100

40 12

50 15 200

60 18

70 [m 3 /h]

0 0 0

10 3 50

[l/s]
250

20 6

30 9 100

40 12

50 15 200

60 18

70 [m 3 /h]

4000

150

[lgpm]
4000

150

250

[lgpm]

max.
3000 3000

max.
m 16 m 14

2000

1000

15 m 12 m 10 m 7m 4m
70 [m 3 /h]

2000

m 12 m 10 8m

P1 [W]

P1 [W]

1000

Wilo-VeroLine-IP-E 80/115-2.2/2
p-c (constant)
v
0 18 16 14 1 2 3

p-v (variable)
v [m/s]
18 16 14 0 1 2 3

[m/s]

p-c

Wilo-VeroLine-IP-E 80/115-2,2/2
DN 80
ma x.

Wilo-VeroLine-IP-E 80/115-2,2/2
DN 80

12 10 8 6 4

12

p-

v
ma x.

H [m]

H [m]

10 8 6

NPSH [m]

3 2 1 0 0 0 0 0 3000 10 3 50 20 6 30 9 100 40 12 50 15 200 60 18 250 2

NPSH [m]

3 2 1 0

2 0

0 0 0

10 3 50

20 6

30 9 100

40 12

50 15 200

60 18

70 [m 3 /h]

70 [m 3 /h]

[l/s]
250

[l/s] [lgpm]

3000

150

[lgpm]

150

max.

max.

2000

P1 [W]

1000

12 m 10 m

P1 [W]

14 m

2000

12

m
m 10 8m 6m 4m

1000

7m
4m
0 0 10 20 30 40 50 60 70 [m 3 /h] 0 0 10 20 30

40

50

60

70 [m 3 /h]

As at: 02/2005 - Subject to change without prior notice

57

Glanded Pumps

10

20

30

40

50

60

10

20

30

40

50

60

70 [m 3 /h]

NPSH [m] [l/s]

Energy-Saving Pumps
Wilo-VeroLine-IP-E
Pump Curves
Wilo-VeroLine-IP-E 80/140-4/2
p-c (constant)
v
0 20 18 16 14 12 1 2 3 4 5 6 [m/s] 20 18 16 14 0 1 2 3

p-v (variable)
v
4 5 6 [m/s]

Wilo-VeroLine-IP-E 80/140-4/2
p-c

Wilo-VeroLine-IP-E 80/140-4/2
p-v

DN 80

DN 80

ma

x.

12

ma

x.

H [m]

10 8 6 4 6 4 2 0

H [m]

10 8 6 4 6 4 2 0

NPSH [m]

2 0

2 0

0 0 0

20 10 100

40 200

60 20

80 300

100

30

[m 3 /h] [l/s]

0 0 0

20 10 100

40 200

60 20

80 300

100

30

[m 3 /h] [l/s]

5000 4000

[lgpm]
5000 4000

[lgpm]

max.

max.
m 16

P1 [W]

2000 1000 0

11 m 9m

P1 [W]

3000

16 m 13 m

14

m
m 12 m 10 8m

3000 2000 1000

6m 4m
[m 3 /h]

20

40

60

80

100

20

40

60

80

100

[m 3 /h]

58

As at: 02/2005 - Subject to change without prior notice

NPSH [m]

Energy-Saving Pumps
Wilo-VeroLine-IP-E
Terminal Diagram, Motor Data
Terminal diagram Switch rating of voltfree contacts for collective run and fault signals: min. 12 V DC/10 mA, max. 250 V AC/1 A. L1, L2, L3, PE: Mains connection 3~400 V/50 Hz SSM: Potential-free collective fault signal (NC contact in accordance with VDI 3814) SBM: Potential-free collective run signal (NO contact in accordance with VDI 3814) off Control input Overriding OFF (24 V) PLR Serial digital BA interface DPM Interface for the connection of a slave pump for fully-integrated twin-head pump management 3 +24 V (Output) 2 Earth () 1 0 - 10 V (Input) corresponds to 40 % 100 % fo the nominal speed Changeover key activated/deactivated.

L1

L2

L3

PE

aux

Ext. Off

L MP

IN2 GND IN1 GND +24V 1 2 3 DDS

OFF SBM SSM

ON

Motor Data
Nominal power P2 max [kW] IP-E 32/160-1.1/2 IP-E 40/115-0.55/2 IP-E 40/150-3/2 IP-E 50/115-0.75/2 IP-E 50/150-4/2 IP-E 65/115-1.5/2 IP-E 65/130-3/2 IP-E 80/115-2.2/2 IP-E 80/140-4/2 1.10 0.55 3.00 0.75 4.00 1.50 3.00 2.20 4.00 Speed n [rpm] 12002840 11502800 12002890 11502850 12002900 10802860 12002890 10302880 12002900 Power consumption P1 max [W] 1340 810 3570 1120 4880 1910 3670 2620 4930 Current I max [A] 3.6 1.8 7.5 2.9 10.1 4.8 7.9 6.8 10.2

Three-phase motor (DM), 2-pole 3~400 V, 50 Hz / 3~380 V, 60 Hz

Terminal Diagram, Motor Data

As at: 02/2005 - Subject to change without prior notice

59

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroLine-IP-E
Dimension Drawings, Dimensions, Weights
Dimension drawing
Wilo-VeroLine-IP-E Dimension Drawings, Dimensions, Weights

PG

R1/8"

M10x20 b4 50

18

lo

18

50

DN

n x dL b1 x l1 a b2 b3 c

Note: Housing with feet for installation in foundation and holes M10. Support brackets on request.

Dimensions, Weights
Pipe connection/ Nominal diameter DN IP-E 32/160-1,1/2 IP-E 40/115-0,55/2 IP-E 40/150-3/2 IP-E 50/115-0,75/2 IP-E 50/150-4/2 IP-E 65/115-1,5/2 IP-E 65/130-3/2 IP-E 80/115-2,2/2 IP-E 80/140-4/2 32 40 40 50 50 65 65 80 80 260 250 320 280 340 340 340 360 360 130 125 160 140 170 170 170 180 180 70 75 75 83 86 93 93 100 105 106 90 121 101 131 118 138 135 153 101 80 113 91 116 100 119 110 125 142 114 142 126 143 137 163 137 143 l0 m a b1 b2 Pump dimensions Weight, approx. e f g l1 x PG 90 90 90 90 104 104 135 135 135 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 55 55 55 163 145 203 163 227 180 203 180 227 348 310 327 353 413 389 409 391 413 150 150 150 150 150 150 150 150 150 1xM25 1xM20 1xM16 2xM12 [kg] 27,2 21,8 38,5 25,0 47,5 34,0 44,0 37,0 53,8

b3

b4 [mm] 237 228 267 237 279 255 267 255 279

Flange dimensions
Pipe connection / Nominal diameter DN IP-E 32... IP-E 40... IP-E 50... IP-E 65... IP-E 80... n = No. of bolt holes 32 40 50 65 80 140 150 165 185 200 D Flange dimensions for pump - drilled in accordance with EN 1092-2 PN 16 d [mm] 78 88 102 122 138 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19

60

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 32/160-1.1/2
p-c (constant) individual operation
v
0 30 1 2 3
Wilo-VeroTwin-DP-E Pump Curves

p-v (variable) individual operation


[m/s]
30

v
0 1 2 3

[m/s]

Wilo-VeroTwin-DPE 32/160-1,1/2
pc

Wilo-VeroTwin-DPE 32/160-1,1/2
p-

25

25

20

20

H [m]

15

H [m]

ax

ax

15

10

10

NPSH [m]

0 0 0

2 0,5 10

4 1 1,5 20

6 2

8 2,5 30

10 3 40

12

[m 3 /h]
3,5 [l/s]

5 4 3 2 1 0

NPSH [m]
0 0 0 2 0,5 10 4 1 1,5 20 6 2 8 2,5 30 10 3 40 12

[m 3 /h]
3,5 [l/s]

5 4 3 2 1 0

2000

[lgpm]
2000

[lgpm]

max.
1500 1500

max.
P1 [W]
m

1000

500

23 m 20 m 16 m 12 m 9m 5m
0 2 4 6 8 10 12

P1 [W]

1000

22

500

m 17 14 m 10 m

[m 3 /h]

10

12

[m 3 /h]

Wilo-VeroTwin-DP-E 32/160-1.1/2
p-c (constant) parallel operation
v
0 30 1 2 3

p-v (variable) parallel operation


[m/s]
30

v
0 1 2 3

[m/s]

25

Wilo-VeroTwin-DP-E 32/160-1,1/2 +
pc

25

Wilo-VeroTwin-DP-E 32/160-1,1/2 +
pv

20

20

H [m]

15

H [m]

ax

ax

15

10

10

NPSH [m]

NPSH [m]

4 2 0

4 2 0

0 0 0 10 1

5 2 20 30

10 3 40 50

15 4 5 60 70

20 6

[m 3 /h] [l/s]

0 0 0 10 1

5 2 20 30

10 3 40 50

15 4 5 60 70

20 6

[m 3 /h] [l/s]

4000 3500 3000

80 [lgpm] 4000 3500

80 [lgpm]

max.
20 m 16 m 14 m 10 m 5m
[m 3 /h] P1 [W]

3000 2500 2000 1500 1000 500

max.

P1 [W]

2500 2000 1500 1000 500 0 0 5 10

22

24 m

m 17 14 m 10 m

15

20

10

15

20

[m 3 /h]

As at: 02/2005 - Subject to change without prior notice

Dimension Drawings

61

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 40/115-0.55/2
p-c (constant) individual operation
v
0 14 1 2 3 4 5 [m/s] 14

p-v (variable) individual operation


v
0 1 2 3 4 5 [m/s]

Wilo-VeroTwin-DP-E 40/115-0,55/2
p-c

Wilo-VeroTwin-DP-E 40/115-0,55/2

12

12

10

10

p8 8

v
m ax

H [m]

ax

H [m]

m
6

4 8 6 4 2 0

4 8 6 4 2 0

0 0 0 10 1

5 2 20 30

10 3 40 50

15 4 5 60 70

20 6

[m 3 /h] [l/s]

0 0 0 10 1

5 2 20 30

10 3 40 50

15 4 5 60 70

20 6

[m 3 /h] [l/s]

1000 800

80 [lgpm] 1000 800

80 [lgpm]

max.

max.

P1 [W]

P1 [W]

600 400 200 0

10 m 8m 6m 4m 2m
0 5 10 15 20

600 400 200 0

10

8m 6m 4m

[m 3 /h]

10

15

20

[m 3 /h]

Wilo-VeroTwin-DP-E 40/115-0.55/2
p-c (constant) parallel operation
v
0 14 1 2 3 4 5 [m/s] 14

p-v (variable) parallel operation


v
0 1 2 3 4 5 [m/s]

12

Wilo-VeroTwin-DP-E 40/115-0,55/2 +
p-c

12

Wilo-VeroTwin-DP-E 40/115-0,55/2 +
p-

10

10

H [m]

H [m]

m
6

ax

m
6

ax

4 3

4 3

NPSH [m]

2 1 0

NPSH [m]
0 0 0 1 2 25 10 3 4 50 5 75 20 6 7 100 30 8 9 125 10 40 [m 3 /h] 11

NPSH [m] [l/s] [lgpm] Q

NPSH [m]

2 1 0

0 0 0 1 2 25

10 3 4 50 5

20 6 75 7 100

30 8 9 125 10

40 [m 3 /h] 11

[l/s] [lgpm]
2000

2000

max.
1500 1500

max.

500

10

1000

8m 6m 5m 2m

P1 [W]

P1 [W]

10
1000

500

8m 6m 4m

10

20

30

40 [m 3 /h]

10

20

30

40 [m 3 /h]

62

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 40/150-3/2
p-c (constant) individual operation
v
0 35 1 2 3 4 5 6 7 8 9 [m/s] 35

p-v (variable) individual operation


v
0 1 2 3 4 5 6 7 8 9 [m/s]

Wilo-VeroTwin-DP-E 40/150-3/2
p-c

Wilo-VeroTwin-DPE 40/150-3/2

30

30

25

25

ma
20

x.

p20

v
m ma ax x..

H [m]

15

H [m]
15 10 10

NPSH [m]

8 4 0

NPSH [m]
0 0 0 1 2 25 10 3 4 50 5 75 20 6 7 100 30 8 9 125 10 40 [m 3 /h] 11

8 4 0

0 0 0 1 2 25

10 3 4 50 5

20 6 75 7 100

30 8 9 125 10

40 [m 3 /h] 11

[l/s] [lgpm]
4000 3500 3000

[l/s] [lgpm]

4000 3500 3000

max.

max.

P1 [W]

2000 1500 1000 500 0 0 10

22 m 18 m 15 m 12 m 8m 5m
20 30 40 [m 3 /h]

P1 [W]

2500

2500 2000 1500 1000 500 0 0 10 20

m 22 m 18 m 16 m 13 8m

30

40 [m 3 /h]

Wilo-VeroTwin-DP-E 40/150-3/2
p-c (constant) parallel operation
v
0 35 1 2 3 4 5 6 7 8 9 [m/s] 35

p-v (variable) parallel operation


v
0 1 2 3 4 5 6 7 8 9 [m/s]

30

Wilo-VeroTwin-DP-E 40/150-3/2 +
p-c
max

30

Wilo-VeroTwin-DP-E 40/150-3/2 +

25

25

.
20

p-v
ma x.

20

H [m]

15

H [m]

15

10

10

NPSH [m]

8 4 0

NPSH [m]

8 4 0

0 0 0

10 3 50

20 6 100

30 9

40 12 150

50

15

[m 3 /h] [l/s]

0 0 0

10 3 50

20 6 100

30 9

40 12 150

50

15

[m 3 /h] [l/s]

8000 7000 6000

[lgpm]
8000 7000 6000

[lgpm]

max.
P1 [W]

max.

P1 [W]

5000 4000 3000 2000 1000 0 0 10

5000 4000 3000 2000 1000

22
15 m

17 m
12 m 8m

19 m 16 m 12 m 8m 5m
20 30 40 50

[m 3 /h]

10

20

30

40

50

[m 3 /h]

As at: 02/2005 - Subject to change without prior notice

63

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 50/115-0.75/2
p-c (constant) individual operation
v
0 14 1 2 3 4

p-v (variable) individual operation


v [m/s]
14 0 1 2 3 4

[m/s]

Wilo-VeroTwin-DP-E 50/115-0,75/2
pc
m ax .

Wilo-VeroTwin-DP-E 50/115-0,75/2
p-

12

12

10

10

v
m ax .

H [m]

H [m]
6 4

NPSH [m]

NPSH [m]
0 0 0 1 5 2 25 10 3 15 4 50 5 20 6 75 25 7 100 8 30

4 2 0

4 2 0

0 0 0 1

5 2 25

10 3

15 4 50 5

20 6 75

25 7 100 8

30

[m 3 /h] [l/s] [lgpm]

[m 3 /h] [l/s] [lgpm]

1500

1500

max.
P1 [W]
1000 1000

max.
1
500

P1 [W]

0m
8m 6m 4m

500

10 m 9 m 7m 5m 4m 2m
0 5 10 15 20 25 30

[m 3 /h]

10

15

20

25

30

[m 3 /h]

Wilo-VeroTwin-DP-E 50/115-0.75/2
p-c (constant) parallel operation
v
0 14 1 2 3 4

p-v (variable) parallel operation


[m/s]
14

v
0 1 2 3 4

[m/s]

12

Wilo-VeroTwin-DPE 50/115-0,75/2 +
p-c
ma x.

12

Wilo-VeroTwin-DP-E 50/115-0,75/2 +
p-

10

10

v
m ax

H [m]

H [m]

NPSH [m]

2 1 0

NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50 15

2 1 0

0 0 0

10 3 50

20 6 100

30 9

40 12 150

50

15

[m 3 /h] [l/s]

[m 3 /h] [l/s]

2500 2000

[lgpm]
2500 2000

[lgpm]

max.

max.
m 10

P1 [W]

1000 500 0

10 m 9m 7m 5m 4m 2m
0 10 20 30 40 50

P1 [W]

1500

1500 1000 500

8m 6m 4m

[m 3 /h]

10

20

30

40

50

[m 3 /h]

64

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 50/150-4/2
p-c (constant) individual operation
v
0 35 1 2 3 4 5 6 [m/s] 35

p-v (variable) individual operation


v
0 1 2 3 4 5 6 [m/s]

Wilo-VeroTwin-DP-E 50/150-4/2
p-c

Wilo-VeroTwin-DP-E 50/150-4/2

30

30

25

25

p-v
20

H [m]

H [m]

ma

20

x.

15

15

ax

10 8

10 8 5

NPSH [m]

NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50

6 4 2 0 0

6 4 2 0

0 0 0

10 3 50

20 6 100

30 9

40 12 150

50

[m 3 /h] 15 [l/s] [lgpm]

[m 3 /h] 15 [l/s] [lgpm]

6000 5000 4000

6000

max.

5000 4000

max.

P1 [W]

P1 [W]

3000 2000 1000 0 0 10 20

23 m 20 m 16 m 13 m 9m 5m
30 40 50

3000 2000 1000

23

20

14 m 9m

[m 3 /h]

10

20

30

40

50

[m 3 /h]

Wilo-VeroTwin-DP-E 50/150-4/2
p-c (constant) parallel operation
v
0 35 1 2 3 4 5 6 [m/s] 35

p-v (variable) parallel operation


v
0 1 2 3 4 5 6 [m/s]

30

Wilo-VeroTwin-DP-E 50/150-4/2 +
p-c
ma x.

30

Wilo-VeroTwin-DP-E 50/150-4/2 +

25

25

p-v
20

20

H [m]

H [m]

ma
15

x.

15

10

8 6

10

8 6

NPSH [m]

4 2 0

NPSH [m]

4 2 0

0 0 0

10 3 50

20 6

30 9 100

40 12 150

50 15 200

60 18

70 21 250

80 [m 3 /h]

0 0 0

10 3 50

[l/s] [lgpm]
10000

20 6

30 9 100

40 12 150

50 15 200

60 18

70 21 250

80 [m 3 /h]

[l/s] [lgpm]

10000 8000

max.
8000

max.

P1 [W]

P1 [W]

6000 4000

6000 4000 2000

23 m
2000 0

20 m 16 m 12 m 9m 5m
20 30 40 50 60 70 80 [m 3 /h]

m 20 m 18 13 m 8m

10

24

10

20

30

40

50

60

70

80 [m 3 /h]

As at: 02/2005 - Subject to change without prior notice

65

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 65/115-1.5/2
p-c (constant) individual operation
v
0 16 1 2 3 4

p-v (variable) individual operation


[m/s]
16

v
0 1 2 3 4

[m/s]

14

Wilo-VeroTwin-DP-E 65/115-1,5/2
p-c

14

Wilo-VeroTwin-DP-E 65/115-1,5/2

12

12

p10 10

H [m]

H [m]

ax

ax m .

NPSH [m]

2 1 0

NPSH [m]
0 0 0 10 3 50 20 6 100 30 9 40 12 150 50

3 2 1 0

0 0 0

10 3 50

20 6 100

30 9

40 12 150

50

[m 3 /h]
15

[m 3 /h]
15

[l/s]

[l/s]

2500 2000

[lgpm]
2500

[lgpm]

max.

2000

max.
12 m

P1 [W]

1000 500 0

9m 8m 6m 4m 2m
0 10 20 30 40 50

P1 [W]

1500

1500 1000 500

10

m
8m 6m 4m

[m 3 /h]

10

20

30

40

50

[m 3 /h]

Wilo-VeroTwin-DP-E 65/115-1.5/2
p-c (constant) parallel operation
v
0 16 1 2 3 4

p-v (variable) parallel operation


[m/s]
16

v
0 1 2 3 4

[m/s]

14

p-c
12

Wilo-VeroTwin-DP-E 65/115-1,5/2 +

14

Wilo-VeroTwin-DP-E 65/115-1,5/2 +
p-v

12

10

ma

10

x.

ma

x.

H [m]

H [m] NPSH [m]

0 0 0

10 3 50

20 6

30 9 100

40 12 150

50 15 200

60 18

70 21 250

80 [m 3 /h]

6 4 2 0

NPSH [m]
0 0 0 10 3 50 20 6 30 9 100 40 12 150 50 15 200 60 18 250 70 21 80 [m 3 /h]

6 4 2 0

[l/s] [lgpm]
4000 3500 3000

[l/s] [lgpm]

4000 3500 3000

max.

max.
12 m

P1 [W]

P1 [W]

2500 2000 1500 1000 500 0 0 10

2500 2000 1500 1000 500

m 12 10 m 8m 6m 4m 2m
20 30 40 50 60 70 80 [m 3 /h]

10

8m 6m 4m

10

20

30

40

50

60

70

80 [m 3 /h]

66

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 65/130-3/2
p-c (constant) individual operation
v
0 20 18 16 14 12 1 2 3 4 5 6 [m/s] 20 18 16 14

p-v (variable) individual operation


v
0 1 2 3 4 5 6 [m/s]

p-c

Wilo-VeroTwin-DP-E 65/130-3/2

Wilo-VeroTwin-DP-E 65/130-3/2

p-

v
m ax

ax

12

H [m]

10 8 6 4 2 0 4 3 2 1 0

H [m]

10 8 6 4 2 0 4 3 2 1 0

NPSH [m]

0 0 0

10 3 50

20 6

30 9 100

40 12

50 15 200

60 18

70 [m 3 /h]

0 0 0

10 3 50

[l/s]
250

20 6

30 9 100

40 12

50 15 200

60 18

70 [m 3 /h]

5000 4000

150

[lgpm]
5000

150

250

[lgpm]

max.
4000

max.
1 4m

P1 [W]

2000 1000 0

16 m 14 m m 12 9m 6m 4m
0 10 20 30 40 50 60 70 [m 3 /h]

P1 [W]

3000

3000 2000 1000 0

m 12 m 10 8m

10

20

30

40

50

60

70 [m 3 /h]

NPSH [m] [l/s]

Wilo-VeroTwin-DP-E 65/130-3/2
p-c (constant) parallel operation
v
0 25 1 2 3 4 5 6 [m/s] 25

p-v (variable) parallel operation


v
0 1 2 3 4 5 6 [m/s]

Wilo-VeroTwin-DP-E 65/130-3/2 +
p-c
ma x.

Wilo-VeroTwin-DP-E 65/130-3/2 +

20

20

15

15

p-

H [m]

H [m]

ma
10

x.

10

NPSH [m]

2 1 0 0 0 0 0 10000 8000 100 20 10 200 40 60 20 80 300 100

NPSH [m]

3 2 1 0

0 0 0

20 10 100

40

60 20 200

80 300

100

[m 3 /h]
30 [l/s]

[m 3 /h]
30 [l/s]

10000 8000

[lgpm]

[lgpm]

max.
m 14 m 12 m 10 m 8

max.
16 m 14 m 12 m 9m 6m 4m
0 20 40 60 80 100

P1 [W]

4000 2000 0

P1 [W]

6000

6000 4000 2000

[m 3 /h]

0 0

20

40

60

80

100

[m 3 /h]

As at: 02/2005 - Subject to change without prior notice

67

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 80/115-2.2/2
p-c (constant) individual operation
v
0 16 1 2 3 4

p-v (variable) individual operation


[m/s]
16

v
0 1 2 3 4

[m/s]

14

Wilo-VeroTwin-DP-E 80/115-2,2/2
p-c

14

Wilo-VeroTwin-DP-E 80/115-2,2/2

12

12

p10 10

v
. ax m

H [m]

H [m] NPSH [m]

ax

4 2 0

NPSH [m]
0 0 0 10 3 50 20 6 30 9 100 40 12 150 50 15 200 60 18 250 70 21 80 [m 3 /h]

4 2 0

0 0 0

10 3 50

20 6

30 9 100

40 12 150

50 15 200

60 18

70 21 250

80 [m 3 /h]

[l/s] [lgpm]

[l/s] [lgpm]

3000 2500 2000

max.

3000 2500

max.
12 m

1500 1000 500 0 0 10

13 m 11 m 9m

2000

P1 [W]

P1 [W]

1500 1000 500

10

m
8m 6m 4m

6m 4m 2m
20 30 40 50 60 70 80 [m 3 /h]

10

20

30

40

50

60

70

80 [m 3 /h]

Wilo-VeroTwin-DP-E 80/115-2.2/2
p-c (constant) parallel operation
v
0 18 16 14 12 10 8 6 4 1 2 3 4

p-v (variable) parallel operation


[m/s]
18 16 14 12 10 8 6 4

v
0 1 2 3 4

[m/s]

Wilo-VeroTwin-DP-E 80/115-2,2/2 +
p-c

Wilo-VeroTwin-DP-E 80/115-2,2/2 +
p-v

H [m]

x.

H [m]

ma

ma

x.

NPSH [m]

NPSH [m]
0 0 0 20 6 100 40 12 200 60 18 80 24 100 30 400 120

2 0

0 0 0

20 6 100

40 12 200

60 18

80 24

100 30 400

120

[m 3 /h]
36 [l/s]

3 2 1 0

2 0

[m 3 /h]
36 [l/s]

3 2 1 0

6000 5000 4000

300

[lgpm]
6000 5000

300

[lgpm]

max.
1m
P1 [W]

max.
4000 3000 2000 1000

P1 [W]

13 m

9m

2m

3000 2000 1000 0 0 20 40

6m 4m 2m
60 80 100 120

m 10 8m 6m 4m

[m 3 /h]

20

40

60

80

100

120

[m 3 /h]

68

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Pump Curves
Wilo-VeroTwin-DP-E 80/140-4/2
p-c (constant) individual operation
v
0 20 18 1 2 3 4 5 6 [m/s] 20 18 16

p-v (variable) individual operation


v
0 1 2 3 4 5 6 [m/s]

p-c
16 14 12

Wilo-VeroTwin-DP-E 80/140-4/2

Wilo-VeroTwin-DP-E 80/140-4/2
pv

14 12

H [m]

10 8 6 4

H [m]

ax

ax

10 8 6

NPSH [m]

2 0

3 0

NPSH [m]
0 0 0 100 20 10 200 40 60 20 80 300 100

4 2 0

6 3 0

0 0 0

20 10 100

40

60 20 200

80 300

100

[m 3 /h]
30 [l/s]

[m 3 /h]
30 [l/s]

6000 5000 4000

[lgpm]
6000

[lgpm]

max.

5000 4000

max.
m
m 14 m 12 m 10 m 8

P1 [W]

3000 2000 1000 0 0

16 m 13 m 11 m 9m 6m 4m
20 40 60 80 100

P1 [W]

16

3000 2000 1000

[m 3 /h]

0 0

20

40

60

80

100

[m 3 /h]

Wilo-VeroTwin-DP-E 80/140-4/2
p-c (constant) parallel operation
v
0 20 18 16 14 12 1 2 3 4 5 6 [m/s] 20 18 16

p-v (variable) parallel operation


v
0 1 2 3 4 5 6 [m/s]

p-c

Wilo-VeroTwin-DP-E 80/140-4/2 +
ma

Wilo-VeroTwin-DP-E 80/140-4/2 +
p-v
ma

14

x.
12

x.

H [m]

H [m]

10 8 6 4 2 0 6 3 0

10 8 6 4 2 0 6 3 0

NPSH [m]

0 0 0

20 6 100

40 12

60 18 200

80 24

100 30 400

120 36

140 [m 3 /h]

0 0 0

20 6 100

[l/s]
500

40 12

60 18 200

80 24

100 30 400

120 36

140 [m 3 /h]

10000 8000

300

[lgpm]
10000 8000

300

500

[lgpm]

max.

max.

P1 [W]

4000 2000 0

P1 [W]

6000

16

6000 4000 2000

16

13 m 11 m 9m 6m 4m
0 20 40 60 80 100 120 140 [m 3 /h]

m 14 m 12 10 m 7m

20

40

60

80

100

120

140 [m 3 /h]

As at: 02/2005 - Subject to change without prior notice

NPSH [m]

[l/s]

69

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data

Terminal diagram Switch rating of voltfree contacts for collective run and fault signals: min. 12 V DC/10 mA, max. 250 V AC/1 A. L1, L2, L3, PE: Mains connection 3~400 V/50 Hz SSM: Potential-free collective fault signal (Closed contact in accordance with VDI 3814) SBM: Potential-free collective run signal (Open contact in accordance with VDI 3814) off Control input Overriding OFF (24 V) PLR Serial digital BA interface DPM Interface for the connection of a slave pump for fully-integrated twin-head pump management 3 +24 V (Output) 2 Earth () 1 0 - 10 V (Input) corresponds to 40 % 100 % fo the nominal speed Changeover key activated/deactivated.

L1

L2

L3

PE

aux

Ext. Off

L MP

IN2 GND IN1 GND +24V 1 2 3 DDS

OFF SBM SSM

ON

Motor Data
Nominal power P2 max [kW] DP-E 32/160-1.1/2 DP-E 40/115-0.55/2 DP-E 40/150-3/2 DP-E 50/115-0.75/2 DP-E 50/150-4/2 DP-E 65/115-1.5/2 DP-E 65/130-3/2 DP-E 80/115-2.2/2 DP-E 80/140-4/2 1.1 0.55 3.0 0.75 4.0 1.5 3.0 2.2 4.0 Speed n [rpm] 12002840 11502800 12002890 11502850 12002900 10802860 12002890 10302880 12002900 Power consumption P1 max [W] 1350 860 3960 1200 4930 1840 4050 2800 4950 Current I max [A] 3.7 1.9 8.0 3.0 10.1 4.6 8.3 7.2 10.1

Three-phase motor (DM), 2-pole 3~400 V, 50 Hz / 3~380 V, 60 Hz

70

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights

Dimension drawing A

h x c b 50 m l1 lo e PG 50 r 18 a DN nxd L k1 k2 M10x20

Note: Housing with feet for installation in foundation and M10 holes. Support brackets on request.

Dimension drawing B

h x

c b

l1

lo

50

PG e 50 DN

k1

k2

M10x20

Note: Housing with feet for installation in foundation and M10 holes. Support brackets on request.

Dimension drawing C

h x c 50

18

nxd L

l1

lo

PG

50

DN

nxd L

k1

k2

M10x20

Note: Housing with feet for installation in foundation and M10 holes. Support brackets on request.

As at: 02/2005 - Subject to change without prior notice

18

71

Glanded Pumps

Energy-Saving Pumps
Wilo-VeroTwin-DP-E
Dimension Drawings, Dimensions, Weights
Dimensions, Weights
Pipe connection, nominal diameter
Dimension Drawings, Dimensions, Weights Wilo-VeroTwin-DP-E

Pump dimensions Dimension drawing A B A B C B C B C Weight, approx. I0 a b c e f h [mm] 260 250 320 280 340 340 340 360 360 70 75 75 83 86 93 93 100 103 232 242 263 251 279 272 267 272 279 225 225 240 228 240 225 240 240 240 56 35 45 50 48 25 43 43 30 106 97 135 107 132 137 137 137 150 618 474 652 493 450 531 490 561 520 207 178 231 198 255 223 280 249 307 203 172 225 192 245 209 270 231 294 348 310 327 353 413 389 409 391 413 136 135 167 155 190 185 185 205 192 18 18 18 18 18 18 18 18 18 150 150 150 150 150 150 150 150 150 1xM25 1xM20 1xM16 2xM12 k1 k2 l1 m r x PG [kg] 33.0 30.5 48.5 31.8 57.3 41.5 58.8 53.0 68.0 Flange dimensions for pump - drilled in accordance with EN 1092-2 PN 16 D d [mm] 140 150 165 185 200 78 88 102 122 138 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19 DN 32 40 50 65 80

DN DP-E 32/160-1.1/2 DP-E 40/115-0.55/2 DP-E 40/150-3/2 DP-E 50/115-0.75/2 DP-E 50/150-4/2 DP-E 65/115-1.5/2 DP-E 65/130-3/2 DP-E 80/115-2.2/2 DP-E 80/140-4/2 32 40 40 50 50 65 65 80 80

Flange dimensions
Pipe connection / Nominal diameter

DP-E 32... DP-E 40... DP-E 50... DP-E 65... DP-E 80... n = No. of bolt holes

72

As at: 02/2005 - Subject to change without prior notice

Energy-Saving Pumps

As at: 02/2005 - Subject to change without prior notice

73

Glanded Pumps

Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Advantages

Single-head pumps Inline, Twin-head pumps Inline


Simple Installation Easy to install. The pump housing is provided with feet and a threaded bore.

Standard Pumps Product Advantages Single-Head Pumps Inline, Twin-Head Pumps Inline

Service-friendly Direction of rotation-independet forced flow mechanical seal. High worldwide availability of standard motors (to Wilo specifications) and standard mechanical seals.

Flexibility in use Can be used in air-conditioning and cooling systems with application advantages due to the removal of condensates by means of optimised lantern design on Wilo-CronoLine-IL and Wilo-CronoTwin-DL.

Economical Reduced life cycle costs due to optimised efficiency on WiloCronoLine-IL and WiloCronoTwin-DL.

elect Wilo-S

Operating reliability High corrosion protection due to cataphoresis coating. High motor life due to the production standard condensate outlet holes in the motor housings on Wilo-CronoLine-IL and Wilo-CronoTwin-DL.

ist can ass ervices s r e m to Our cus ct them on: esConta . ic u rv o e * y s r me LOKD al custo 805 WI 1 * 0 Centr 3 g 5 issionin 9456 d comm n a e 0 c 0 n 0279 tena Main on 0231 41 s vailable s repair rk o ontact a .0017.00 W c l a n o e Pers m7 s advic days fro Spare working out break! h it hours w cus by ele contact ly e v ti a Altern lleans your ca tronic m ady to return re - we are d! e Guarante ump pla T he p

nning s

oftware

High

Safety with optimum Efficiency

Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Product Overview
Single-head pumps Inline Wilo-VeroLine-IPL series
exRange ! n io s n te
Product Overview

Duty charts
H[m]

Wilo-VeroLine-IPL
n = 1450 1/min

Single-head pumps:

8 6

IPL 32
4 2

IPL 40 IPL 50
IPL 65

Single-stage, low-pressure centrifugal pump with mechanical seal (Inline design) Application: For pumping heating water in accordance with VDI 2035, water/ glycol-mixtures, cooling/cold water (others on request)

IPL 80

4 5 6

8 10

20

30 40 Q[m3/h]

H[m]

Wilo-VeroLine-IPL
n = 2900 1/min

Special features:

28 24 20

IPL 40
16 12 8 4 0 0 10 20 30 40 50 60 70 80 90 Q[m3/h]

High motor life due to the production standard condensate outlet holes in the motor housings Series versions: Shaft with one-piece shaft

50

IPL 32

IPL 65 IPL 80

Twin-head pumps, Inline Wilo-VeroTwin-DPL series


exRange ! n io s ten

Duty charts (Individual operation)


H[m]

IPL

Wilo-VeroTwin-DPL
n = 1450 1/min

Twin-head pumps:

DPL 32
4 2

DPL 40

DPL 50

0 1

4 5 6

8 10

20

30 40 Q[m 3/h]

H [m]

Wilo-VeroTwin-DPL
n = 2900 1/min

Special features:

50 40 30 20 DPL 32 10 0 DPL 40

DPL 65 DPL 80

DPL
0 40

50
80 120 160

200 Q [m3/h]

Reduction of space required and installation costs through twin-head pump design Main/standby operation (by means of additional external equipment) Peak load operation (by means of additional external equipment) Series version: Shaft with one-piece shaft

As at: 02/2005 - Subject to change without prior notice

75

Glanded Pumps

Single-stage, low-pressure centrifugal pump with mechanical seal (Inline design) Application: For pumping heating water in accordance with VDI 2035, water/glycol mixtures, cooling/cold water (others on request)

DP L6

DP L8 0

Standard Pumps
Single-Head Pumps Inline, Twin-Head Pumps Inline
Technical Data
Single-Head Pumps Inline, Twin-Head Pumps Inline

Wilo-VeroLineIPL

Wilo-VeroTwinDPL

Approved fluids
(other fluids on request) Heating water (in accordance with VDI 2035) Water-glycol mixture (with 20-40 Vol.-% glycol and fluid temperature 40 C) Cooling and cold water Heat transfer oil Drinking water and water for food processing in accordance with TrinkwV 2001 Special version with surcharge Special version with surcharge

Permissible range of application


Standard version with nominal pressure, Pmax [bar] Special version with nominal pressure, Pmax [bar] Temperature range [C] Ambient temperature, max [C] Installation in closed buildings Outside installation 10 16 (on request) -10 to +120 40 Special version with surcharge 10 16 (on request) -10 to +120 40 Special version with surcharge

Pipe connection
Connection, nominal diameters DN Flanges (to EN 1092-2) Flange with pressure measurement connections 32 - 80 PN16 (Only flange holes to EN 1092-2) R 8 EN-GJL-250 Plastic EN-GJL-200 1.4021 1.4404 (Version N) AQ1EGG on request (with surcharge) 32 - 80 PN16 (Only flange holes to EN 1092-2) R 8 EN-GJL-250 Plastic EN-GJL-200 1.4021 1.4404 (Version N) AQ1EGG on request (with surcharge)

Materials
Pump housing and lantern Impeller, standard version Impeller, special version Shaft Mechanical seal Other mechanical seals

Electrical connection
(Other versions on request) Mains connection, standard version Speed [rpm] 3~400 V, 50 Hz 1450/2900 3~400 V, 50 Hz 1450/2900

Motor/electronics
Integrated full motor protection (See Accessories for required control units) Protection class Insulation class Speed control Motor winding up to 3 kW Motor winding from 4 kW Special version with PTC thermistor detector (KLF) with surcharge IP 55 F Wilo Control System 3~230 V /400 V Y, 50 Hz 3~400 V /690 V Y, 50 Hz Special version with PTC thermistor detector (KLF) with surcharge IP 55 F Wilo Control System 3~230 V /400 V Y, 50 Hz 3~400 V / 690 V Y, 50 Hz

Mounting options
Pipe installation (up to 15 kW motor power) Base mounted installation = available, = not available
Technical Data

76

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroLine-IPL
Pump Curves 2-pole Pumps
Wilo-VeroLine-IPL 32/165-3/2 and IPL 32/175-4/2
Speed 2900 rpm
50 45 40 35 30

Wilo-VeroLine-IPL 40/165-4/2 and IPL 40/175-5.5/2


Speed2900 rpm
50 45 40

Qmin

Wilo-VeroLine-IPL 32/175 Wilo-VeroLine-IPL 32/165


IPL
IPL 3

Qmin

Wilo-VeroLine-IPL 40/175 Wilo-VeroLine-IPL 40/165


IPL 4 0/17 5-5,5 /2

32/1

35

75-

4/2

30

H [m]

25 20 15

2/16

H [m]

5-3

/2

25 20 15

IPL 4

0/16

5-4/

NPSH [m]

10

10 5 0

10

NPSH [m]
13 [l/s]

10 5 0

173
5 0 0 0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0 0 60 50 40 30 20 10 0 0 4 8 12 16 20 24 4 8 12 16 20 24 4 1 2 8 3 12 4 16 5 20 6 24 7

168
5 0 0 0 6 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10 40 11

28 [m 3 /h] 8 [l/s]

45 [m 3 /h] 12

Q
173

Q
5

168 150

P2 [kW]

157

P2 [kW]

4 3 2 1

28 [m 3 /h]

0 0 80 70 60 50 40 30 20 10 0

10

15

20

25

30

35

40

45 [m 3 /h]

173
P [%]

168

P [%]

Pump Curves 2-pole Pumps Wilo-VeroLine-IPL

Wilo-VeroLine-IPL 40/195-7.5/2
Speed 2900 rpm
65 60 55 50 45 40

Wilo-VeroLine-IPL 50/155-4/2
Speed 2900 rpm
34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0 0 90 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 50 5 10 15 20 25 30 35 40 45 50 1 5 2

Wilo-VeroLine-IPL 40/195
Qmin
IPL 40/195-7 ,5/2

Wilo-VeroLine-IPL 50/155
Qmin
IPL 50/155-4 /2

H [m]

35 30 25 20

NPSH [m]

NPSH [m]

15 10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 80 60 50 40 30 20 10 0 5 10 15 20 25 30 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10

H [m]

8 4 0

195

138
10 3 15 4 5 20 6 25 7 30 8 9 35 40 45 50 55

40 [m 3 /h] 11

[l/s]

10 11 12 13 14 15 16

[m 3 /h] [l/s]

6 4 2 0

Q
195

Q
138

P2 [kW]

P2 [kW]

35

40 [m 3 /h]

55

[m 3 /h]

P [%]

P [%]

195

138

10

15

20

25

30

35

40 [m 3 /h]

55

[m 3 /h]

As at: 02/2005 - Subject to change without prior notice

77

Glanded Pumps

28 [m 3 /h]

10

15

20

25

30

35

40

45 [m 3 /h]

Standard Pumps
Wilo-VeroLine-IPL
Pump Curves 2-pole Pumps
Wilo-VeroLine-IPL 50/165-5.5/2 to IPL 50/175-7.5/2
Speed 2900 rpm
50 45 40 35 30

Wilo-VeroLine-IPL 50/185-7.2
Speed 2900 rpm
60 55 50 45

Qmin

Wilo-VeroLine-IPL 50/175 Wilo-VeroLine-IPL 50/165


IPL 50/175-5,5/2
IPL 50 /165-

Wilo-VeroLine-IPL 50/185
Qmin
IPL 50/185-7 ,5/2

IPL
5,5/2

50/

175

40

H [m]

H [m]

-7,

5/2

35 30 25 20

25 20 15 10

NPSH [m]

10 5 0

167
5 0 0 0 8 7 6 5 4 3 2 1 0 0 70 60 50 40 30 20 10 0 10 20 30 2 10 4 20 6 30 8 10 40 12 50 14 16 60 18 70

10 5 0 0 0 8 7 6 5 4 3 2 1 0 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 1 5 2 10 3 15 4 5 20 6 25 7 30 8 9 35 10 40 11 12 45 13

NPSH [m]
50 [m 3 /h] 14 [l/s] 50 [m 3 /h] 50 [m 3 /h]

15

10 5 0

184

[m 3 /h] [l/s]

20

Q
167 157

Q
184

P2 [kW]

40

50

60

70 [m 3 /h]

P2 [kW]

10

15

20

25

30

35

40

45

P [%]

10

20

30

40

50

60

70 [m 3 /h]

P [%]

167

184

45

Wilo-VeroLine-IPL 65/145-5.5/2 to IPL 65/155-7.5/2


Speed 2900 rpm
34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0

Wilo-VeroLine-IPL 65/165-5.5/2 to IPL 65/175-7.5/2


Speed 2900 rpm

Qmin

IPL 65/155-5,5/2

Wilo-VeroLine-IPL 65/155 Wilo-VeroLine-IPL 65/145


IPL
IPL 65/ 145

40 35 30

Qmin

IPL 65/175-5,5/2

Wilo-VeroLine-IPL 65/175 Wilo-VeroLine-IPL 65/165


IPL 65/ 175 -7,5 /2

65/

155

-7,

H [m]

H [m]

5/2

25

IPL
20 15

-5,

65/1

5/2

65-

5,5/

140

0 0 2

10 4

20 6

30 8 10

40 12

50

60 18

70 20

14 16

[m 3 /h] 22 24 26 28 30 [l/s]
80 90 100

16 12 8 4 0

NPSH [m]

NPSH [m]
26 [l/s]

10 5 0

10 5 0

152
0 0 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 24

90 [m 3 /h]

Q
8 7 6 5 4 3 2 1 0 0 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 70 80 8

Q
140
6

152

P2 [kW]

126

P2 [kW]

3 2

134

90

100

[m 3 /h]

0 0 90 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80

90 [m 3 /h]

P [%]

100

[m 3 /h]

P [%]

140

152

10

20

30

40

50

60

70

80

90 [m 3 /h]

78

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroLine-IPL
Pump Curves 2-pole Pumps
Wilo-VeroLine-IPL 80/145-5.5/2 and IPL 80/155-7.5/2
Speed 2900 rpm
30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0

Qmin

Wilo-VeroLine-IPL 80/155 Wilo-VeroLine-IPL 80/145


IPL
IPL

80/1
145

55-

7,5/
/2

H [m]

80/

-5,5

134

NPSH [m]

16 12 8 4 0

0 0

10 2 4

20 6

30

40

50

60

70

80

90

100 110 120 130 [m 3 /h]

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 [l/s]

Q
8 7 6 5 4 3 2 1 0 0 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 70 80 90

134 122

P2 [kW]

100 110 120 130 [m 3 /h]

134

P [%]

100 110 120 130 [m 3 /h]

As at: 02/2005 - Subject to change without prior notice

79

Glanded Pumps

Standard Pumps
Wilo-VeroLine-IPL
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data

Terminal diagram
Motor protection switch required onsite. Check direction of rotation!

W2

U2 V2

To change direction of rotation, change over two arbitrary phases. P2 3 kW 3~400 V Y 3~230 V P2 4 kW 3~690 V Y 3~400 V

U1

V1

W1

L2

L1

L3

PE

Y--starting is possible after removal of bridges.

Motor data 2900 rpm


Nominal current lN 3~400 V, 50 Hz [A] 3.0 kW 4.0 kW 5.5 kW 7.5 kW Note motor type label data! 6.1 7.6 10.0 14.3 Power factor cos 0.9 0.9 0.9 0.9 Motor efficiency M 0.82 0.84 0.85 0.86

80

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroLine-IPL
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights

Dimension drawing

R1/8 R1/8 DN

k d

30

nxdL m

l0

c x

l1

a b1 b2

Note: **) Housing with feet and threaded holes for installation in foundation. Threaded holes DN 32 to DN 50: M10 threaded holes DN 65 to DN 80: M12

Dimensions and weights (Motor power up to 7.5 kW, 2900 rpm)


Pipe connection / Nominal diameter DN IPL 32/165-3/2 IPL 32/175-4/2 IPL 40/165-4/2 IPL 40/175-5.5/2 IPL 40/195-7.5/2 IPL 50/155-4/2 IPL 50/165-5.5/2 IPL 50/175-5.5/2 IPL 50/175-7.5/2 IPL 50/185-7.5/2 IPL 65/145-5.5/2 IPL 65/155-5.5/2 IPL 65/155-7.5/2 IPL 65/165-5.5/2 IPL 65/175-5.5/2 IPL 65/175-7.5/2 IPL 80/145-5.5/2 IPL 80/155-7.5/2 32 32 40 40 40 50 50 50 50 50 65 65 65 65 65 65 80 80 320 320 340 340 440 340 340 340 340 440 340 340 340 430 430 430 400 400 100 100 82 82 110 105 103 103 103 120 120 120 120 110 110 110 105 105 124 124 129 129 149 119 138 138 138 150 134 134 134 146 146 146 151 151 112 112 113 113 145 102 120 120 120 145 112 112 112 126 126 126 123 123 120 120 130 130 180 140 164 164 164 170 140 140 140 180 180 180 180 180 lo a b1 b2 Pump dimensions Weight approx.

[mm] 68 68 58 58 78 40 48 48 48 70 60 60 60 60 60 60 57 57 132 132 149 149 172 130 143 143 143 170 140 140 140 195 195 195 173 173 217 220 220 232 279 232 279 279 279 279 279 279 279 279 279 279 279 279 396 412 426 446 520 463 526 526 526 521 531 531 531 532 532 532 548 548 155 155 170 170 190 150 170 170 170 190 160 160 160 215 215 215 200 200 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

[kg] 43.0 50.0 54.0 55.0 84.0 60.0 76.0 76.0 84.0 86.0 78.0 78.0 86.0 80.0 81.0 89.0 85.0 93.0

As at: 02/2005 - Subject to change without prior notice

81

Glanded Pumps

l1

Standard Pumps
Wilo-VeroLine-IPL
Dimension Drawings, Dimensions, Weights
Flange dimensions
Pipe connection / Nominal diameter DN IPL 32/165... to IPL 32/175... IPL 40/165... to IPL 40/195... IPL 50/155... to IPL 50/185... IPL 65/145... to IPL 65/175... IPL 80/145... to IPL 80/155... n = No. of bolt holes 32 40 50 65 80 140 150 165 185 200 D Flange pump - to EN 1092-2 PN 16 d [mm] 78 88 99 118 132 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19

82

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 32/165-3/2 and DPL 32/175-4/2
Speed 2900 rpm - individual operation
55 50 45 40 35
Pump curves 2-pole pumps Wilo-VeroTwin-DPL

Speed 2900 rpm - parallel operation


55 50 45 40

Wilo-VeroTwin-DPL 32/175 Wilo-VeroTwin-DPL 32/165


Qmin
DPL 32/1

Qmin

Wilo-VeroTwin-DPL 32/175 Wilo-VeroTwin-DPL 32/165 +


DPL 32/ 175 -4/

75-

H [m]

30 25 20 15

H [m]

DPL

4/2

35 30 25 20 15

32/1

65-

3/2

DPL

32/1

65-

3/2

NPSH [m]

10 5 0 0 0 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0 0 50 40


P [%]

10 5 0

10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 50
P [%]

NPSH [m]
13 [l/s]

20 10 0

173
4 1 2 8 3 12 4 16 5 20 6 24 7

173

28 [m 3 /h] 8 [l/s]

5 1 2

10 3

15 4 5

20 6

25 7 8

30 9

35 10

40 11

45 [m 3 /h] 12

Q
173 157

Q
173 157

P2 [kW]

12

16

20

24

28 [m 3 /h]

P2 [kW]

10

15

20

25

30

35

40

45 [m 3 /h]

173

40 30 20 10 0 0 5 10 15 20 25 30 35 40

30 20 10 0 0 4 8 12 16 20 24 28 [m 3 /h]

173

Wilo-VeroTwin-DPL 40/165-4/2 and DPL 40/175-5.5/


Speed 2900 rpm - individual operation
55 50 45 40 35

Speed 2900 rpm - parallel operation


55 50 45

Wilo-VeroTwin-DPL 40/175 Wilo-VeroTwin-DPL 40/165


Qmin
DPL 40/1 75-5 ,5/2

Qmin

Wilo-VeroTwin-DPL 40/175 Wilo-VeroTwin-DPL 40/165 +


DPL 40/ 175 -5, 5/2

40 35

H [m]

H [m]

30 25 20 15

DPL

40/1

30 25 20 15

65-4

/2

DPL

40/

165

-4/2

NPSH [m]

10 5 0 0 0 6 5 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10 40 11 12

10 5 0

10 5 0 0 0 12 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20

NPSH [m]

20 10 0

168

168

45 [m 3 /h] 13 [l/s]

80 [m 3 /h] 22

[l/s]

Q
168 150
10

Q
168 150

P2 [kW]

3 2 1 0 0 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 5 10 15 20 25 30 35

P2 [kW]

8 6 4 2

40

45 [m 3 /h]

0 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 10 20 30 40 50 60 70

80 [m 3 /h]

168
P [%]

P [%]

168

40

45 [m 3 /h]

80 [m 3 /h]

As at: 02/2005 - Subject to change without prior notice

83

Glanded Pumps

45 [m 3 /h]

Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 40/195-7.5/2
Speed 2900 rpm - individual operation
65 60 55 50 45 40

Speed 2900 rpm - parallel operation


65 60 55

Wilo-VeroTwin-DPL 40/195
Qmin
DPL 40/1 95-7

Qmin

Wilo-VeroTwin-DPL 40/195 +
DPL 40/1 957,5/

50

,5/2

45 40

H [m]

35 30 25 20

H [m]

35 30 25 20

NPSH [m]

10 5 0 0 0 9 8 7 6 5 4 3 2 1 0 0 60 50 40 30 20 10 0 0 5 10 15 20 25 30 5 10 15 20 25 30 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9

195
35 10

8 4 0

10 5 0 0 0 24 2 10 4 20 6 30 8 10 40 12 50 14 16 60 18

NPSH [m] NPSH [m]

15

15

195

10 5 0

40 [m 3 /h] 11 [l/s]

70 [m 3 /h] 20 [l/s]

Q
195
20

P2 [kW]

P2 [kW]

16 12 8 4

195

35

40 [m 3 /h]

0 0 50 40
P [%]

10

20

30

40

50

60

70 [m 3 /h]

P [%]

195

195

30 20 10 0 0 10 20 30 40 50 60

35

40 [m 3 /h]

70 [m 3 /h]

Wilo-VeroTwin-DPL 50/155-4/2
Speed 2900 rpm - individual operation
34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0 0 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 5 10 15 20 25 30 35 40 45 1

Speed 2900 rpm - parallel operation


34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 8 7 6 5 4 3 2 1 0 0 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 10 20 30 40 50 60 70 80 2

Wilo-VeroTwin-DPL 50/155
Qmin
DPL 50/1 55-4 /2

Qmin

Wilo-VeroTwin-DPL 50/155 +
DPL 50/ 155 -4/

H [m]

H [m]

138

14 12 10 8 6 4 2 0

NPSH [m] [m 3 /h] [l/s]

138
5 2 10 3 15 4 5 20 6 25 7 30 8 9 35 10 40 11 45 12 13 50 14 15

4 2 0

10 4

20 6

30 8 10

40 12

50 14

60 16 18

70 20

80 22

90 24

100 [m 3 /h] 26 28 [l/s]

Q
138

Q
138

P2 [kW]

50

[m 3 /h]

P2 [kW]

90

100 [m 3 /h]

P [%]

P [%]

138

138

50

[m 3 /h]

90

100 [m 3 /h]

84

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 50/165-5.5/2 to DPL 50/175-7.5/2
Speed 2900 rpm - individual operation
55 50 45 40 35

Speed 2900 rpm - parallel operation


55 50 45

Wilo-VeroTwin-DPL 50/175 Wilo-VeroTwin-DPL 50/165


Qmin
50/175-5,5/2

Qmin

Wilo-VeroTwin-DPL 50/175 Wilo-VeroTwin-DPL 50/165 +


DPL 50/175 -5,5/2

40

50/1

75-

H [m]

30 25 20 15

65-

H [m]

50/1

7,5/

35

DPL 5

2
30 25 20 15

0/175

5,5/

DPL

-7,5/2

50/1

65-5

,5/2

NPSH [m]

10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 10 20 30 40 50 2 10 4 20 6 30 8 10 40 12 50 14 16 60 18

20 10 0

10 5 0 0 0 14 12 10 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 24

NPSH [m]
26 [l/s]

20 10 0

167

167

70 [m 3 /h] 20 [l/s]

90 [m 3 /h]

Q
167

Q
167 157

P2 [kW]

157

P2 [kW]
70 [m 3 /h]

8 6 4 2 0 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 10 20 30 40 50 60 70 80

60

90 [m 3 /h]

P [%]

Wilo-VeroTwin-DPL 50/185-7.5/2
Speed 2900 rpm - individual operation
55 50 45 40 35

Speed 2900 rpm - parallel operation


55 50

Wilo-VeroTwin-DPL 50/185
Qmin
DPL 5 0/185 -7,5/2

Qmin
45 40 35

Wilo-VeroTwin-DPL 50/185 +
DPL 50/1 85-7 ,5/2

H [m]

H [m]

30 25 20 15

30 25 20 15

NPSH [m]

10 5 0 0 0 8 7 6 5 4 3 2 1 0 0 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 1 5 2 10 3 15 4 5 20 6 25 7 8 30 9 35 10 40 11 12

10 5 0

10 5 0 0 0 16 14 12 10 8 6 4 2 0 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 24

NPSH [m]

20 10 0

184

184

45 [m 3 /h] 13 [l/s]

90 [m 3 /h] 26 [l/s]

Q
184

Q
184

P2 [kW]

10

15

20

25

30

35

40

45 [m 3 /h]

P2 [kW]

10

20

30

40

50

60

70

80

90 [m 3 /h]

184
P [%]

P [%]

184

45 [m 3 /h]

90 [m 3 /h]

As at: 02/2005 - Subject to change without prior notice

85

Glanded Pumps

70 [m 3 /h]

P [%]

167

167

80

90 [m 3 /h]

Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 65/145-5.5/2 to DPL 65/155-7.5/2
Speed 2900 rpm - individual operation
36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 8 7 6 5 4 3 2 1 0 0 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 10 20 30 40 50 60 70 2

Speed 2900 rpm - parallel operation


36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 16 14 12 10 8 6 4 2 0 0 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 20 40 60 80 100 120 4

Wilo-VeroTwin-DPL 65/155 Wilo-VeroTwin-DPL 65/145


Qmin
DPL 65/155-5,5/2

Qmin

DPL

DPL 65/155-5,5

Wilo-VeroTwin-DPL 65/155 Wilo-VeroTwin-DPL 65/145 +


/2
DP L6 5/1

65/1

55-

7,5/

H [m]

65/1

H [m]

DPL

45-

5,5/

DP

55

L6

-7

5/1

,5/

45-

5,5

/2

NPSH [m]

NPSH [m]
52 [l/s]

140
10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20 80 22 90 24

100 [m 3 /h] 26 28 [l/s]

12 8 4 0

140
20 8 40 12 60 16 20 80 24 100 28 120 32 36 140 40 160 44

180 [m 3 /h] 48

24 16 8 0

Q
140 126

Q
140 126

P2 [kW]

80

90

100 [m 3 /h]

P2 [kW]

140

160

180 [m 3 /h]

140
P [%]

P [%]

140

90

100 [m 3 /h]

160

180 [m 3 /h]

Wilo-VeroTwin-DPL 65/165-5.5-2 to DPL 65/155-7.5/2


Speed 2900 rpm - individual operation
45 40 35 30

Speed 2900 rpm - parallel operation


45 40 35

Wilo-VeroTwin-DPL 65/175 Wilo-VeroTwin-DPL 65/165


Qmin
DPL 65/175-5,5/2

Qmin

Wilo-VeroTwin-DPL 65/175 Wilo-VeroTwin-DPL 65/165 +


DPL 65/175-7,5/2

DPL

65/1

75-7

,5/2

30

DPL

H [m]

H [m]

25 20 15

65/

DPL

25 20 15

175

65/1

-7,5

/2

65-5

,5/2

DPL

65/

165

-5,5

/2

NPSH [m]

5 0

152
0 0 0 8 7 6 5 4 3 2 1 0 0 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 2 10 4 20 6 30 8 10 40 12 50 14 60 16 18 70 20

5 0 0 0 16 14 12 10 8 6 4 2 0 0 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 20 40 60 80 100 120 20 4 8 40 12 60 16 80 20 24 100 28

152

NPSH [m]

10

10

10

20 10 0

80 [m 3 /h] 22

[l/s]

120 140 32 36 40

160 [m 3 /h] 44 [l/s]

Q
152 134

Q
152 134

P2 [kW]

80 [m 3 /h]

P2 [kW]

140

160 [m 3 /h]

P [%]

152
P [%]

152

10

20

30

40

50

60

70

80 [m 3 /h]

140

160 [m 3 /h]

86

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroTwin-DPL
Pump curves 2-pole pumps
Wilo-VeroTwin-DPL 80/145-5.5/2 and DPL 80/155-7.5/2
Speed 2900 rpm - individual operation
32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 8 7 6 5 4 3 2 1 0 0 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80

Speed 2900 rpm - parallel operation


32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 16 14 12 10 8 6 4 2 0 0 80 70 60 50 40 30 20 10 0 20 40 60 80 100 120 140 160 180

Wilo-VeroTwin-DPL 80/155 Wilo-VeroTwin-DPL 80/145


Qmin
DPL

Qmin

Wilo-VeroTwin-DPL 80/155 Wilo-VeroTwin-DPL 80/145 +


Ve roT win -D

80/

H [m]

H [m]

DPL

155

80/

-7,

145

5/2

Ver

PL

-5,

5/2

oTw

80/

in-

DP

155

L8

0/1

45

134

10 4

20

30 8

40 12

50

60 16

70 20

80

90 24

100 110 120 28 32

[m 3 /h]
36 [l/s]

12 8 4 0

134

20 8

40

60 16

80 24

100

120 32

140 40

160

180 48

200 56

220 64

[m 3 /h] [l/s]

48 36 24 12 0

NPSH [m]

134 122

134 122

P2 [kW]

90

100 110 120

[m 3 /h]

P2 [kW]

200

220

[m 3 /h]

P [%]

P [%]

134

134

As at: 02/2005 - Subject to change without prior notice

87

Glanded Pumps

10

20

30

40

50

60

70

80

90

100 110 120

[m 3 /h]

20

40

60

80

100

120

140

160

180

200

220

[m 3 /h]

NPSH [m]

Standard Pumps
Wilo-VeroTwin-DPL
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data

Terminal diagram
Motor protection switch required onsite. Check direction of rotation!

W2

U2 V2

To change direction of rotation, change over two arbitrary phases. Full line =Y = 3~400 V Y 3~230 V P2 4 kW 3~690 V Y 3~400 V Y--starting is possible after removal of bridges.

U1

V1

W1

broken line P2 3 kW

L2

L1

L3

PE

Motor data 2900 rpm


Nominal current lN 3~400 V, 50 Hz [A] 3.0 kW 4.0 kW 5.5 kW 7.5 kW Note motor type label data! 6.1 7.6 10.0 14.3 Power factor cos 0.9 0.9 0.9 0.9 Motor efficiency M 0.82 0.84 0.85 0.86

88

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroTwin-DPL
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights

Dimension drawing

g h

(R 1/8)

l0

e k2 (R 3/8) k1

**)

Note: **) Housing with feet and threaded holes for installation in foundation. Threaded holes DN 32 to DN 50: M10 Threaded holes DN 65 to DN 80: M12

Dimensions, Weights (Motor power up to 7.5 kW, 2900 rpm)

_ [DN] DPL 32/165-3/2 DPL 32/175-4/2 DPL 40/165-4/2 DPL 40/175-5.5/2 DPL 40/195-7.5/2 DPL 50/155-4/2 DPL 50/165-5.5/2 DPL 50/175-5.5/2 DPL 50/175-7.5/2 DPL 50/185-7.5/2 DPL 65/145-5.5/2 DPL 65/155-5.5/2 DPL 65/155-7.5/2 DPL 65/165-5.5/2 DPL 65/175-5.5/2 DPL 65/175-7.5/2 DPL 80/145-5.5/2 DPL 80/155-7.5/2 32 32 40 40 40 50 50 50 50 50 65 65 65 65 65 65 80 80

lo

h [mm]

k1

k2

[kg]

320 320 340 340 440 340 340 340 340 440 340 340 340 430 430 430 400 400

165 165 170 170 220 170 160 160 160 240 170 170 170 215 215 215 200 200

155 155 170 170 220 170 180 180 180 200 170 170 170 215 215 215 200 200

100 100 100 100 110 105 120 120 120 120 120 120 120 152 152 152 155 155

180 180 200 200 250 180 180 180 180 250 200 200 200 220 220 220 200 200

217 220 220 232 279 232 279 279 279 279 279 279 279 279 279 279 279 279

300 300 340 340 400 300 340 340 340 400 340 340 340 400 400 400 350 350

272 272 297 297 347 266 306 318 306 348 300 300 300 344 344 344 321 321

267 267 290 290 345 258 296 296 296 345 291 291 291 334 334 334 309 309

180 180 197 197 230 200 180 180 180 250 200 200 200 240 240 240 240 240

493 509 513 533 625 568 623 623 623 641 641 641 641 673 673 673 683 683

28 28 25 25 28 22 30 30 30 40 20 20 20 30 30 30 22 22

150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

85.0 99.0 104.0 104.0 175.0 101.0 148.0 148.0 164.0 172.0 153.0 154.0 170.0 169.0 169.0 185.0 168.0 184.0

As at: 02/2005 - Subject to change without prior notice

89

Glanded Pumps

Pipe connection/ Nominal dia.

p *)

Pump dimensions

Weight approx.

Standard Pumps
Wilo-VeroTwin-DPL
Dimension Drawings, Dimensions, Weights
Flange dimensions
Pipe connection / Nominal diameter DN DPL 32/165... to DPL 32/175... DPL 40/165... to DPL 40/195... DPL 50/155... to DPL 50/185... DPL 65/145... to DPL 65/175... DPL 80/145... to DPL 80/155... n = No. of bolt holes 32 40 50 65 80 140 150 165 185 200 D Flange pump - to EN 1092-2 PN 16 d [mm] 72 88 99 118 132 100 110 125 145 160 k n x dL [pieces x mm] 4 x 19 4 x 19 4 x 19 4 x 19 8 x 19

90

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroTwin-DPL

As at: 02/2005 - Subject to change without prior notice

91

Glanded Pumps

Standard Pumps
Special Inline Pumps
Product Overview
Special Pumps Wilo-VeroLine-IPH-W series
the eplaces New! R ies. IPh ser
Special Inline Pumps Product Overview

Duty chart
H[m]

Wilo-VeroLine-IPH-O/-W
20/160-0,37/4

Single-head pumps:

8 7 6 5 4 3 2 1 0 0
65
65 /1

n = 1450 1/min
80 /16 0-

1,1

/4

/1

80
65
,1

25

/14

-1

0-

,1

1,1

/4

/4

Non-cooled hot water pump, special Inline-version with flanged connection Application: For pumping hot water without abrasive matter in closed industrial circulation systems, district heatings, closed heating systems, etc.

32/17 0-0,37

40

32/ 125 1 -0, 8/4

-1 /4

/1 60 -1 ,1

10

/4

/4

20

30

40

Q [m 3/h]

H[m]

32/170/-2,2/2 20/160-1,1/2

Wilo-VeroLine-IPH-O/-W n = 2900 1/min


65/ 160 -4/ 2
140

Special features:

30 25 20 15 10 5 0 0
/2 ,75 -0 25 /1 32
65/

-4/

65/

125

-2,2

80/1
/2

40-

4/2

Direction-of-rotation-independent, self-cooled mechanical seal Great versatility due to an extensive media temperature range from -10 C to +210C and wide operating pressure range of up to 23 bar

65 /11 02,2 /2

80/11

0-2,2

/2

10

20

30

40

50

60

Q [m 3/h]

Wilo-VeroLine-IPH-O series
the eplaces New! R ies. IPh ser

Duty chart
H[m]

Wilo-VeroLine-IPH-O/-W
20/160-0,37/4

Single-head pumps:

8 7 6 5 4 3 2 1 0 0
65
65 /1

n = 1450 1/min
80 /16 0-

1,1

/4

/1

80
65
,1

25

/14

-1

0-

,1

1,1

/4

/4

Non-cooled heat transfer oil pump, special Inline-version with flanged connection Application: For pumping heat transfer oil in closed industrial circulation systems

32/17 0-0,37 /4

40

32/ 125 -0, 18/ 4

-1 /4

/1 60 -1 ,1 /4

10

20

30

40

Q [m 3/h]

H[m]

32/170/-2,2/2 20/160-1,1/2

Wilo-VeroLine-IPH-O/-W n = 2900 1/min


65/ 160 -4/ 2
140

Special features:

30 25 20 15 10 5 0 0
/2 ,75 -0 25 /1 32
65/

-4/

65/

125

-2,2

/2

80/1 404/2

Direction-of-rotation-independent, self-cooled mechanical seal Great versatility due to an extensive media temperature range from -10 C to +350C and wide operating pressure range of up to 9 bar

65 /11 02,2 /2

80/11

0-2,2

/2

10

20

30

40

50

60

Q [m 3/h]

92

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Special Inline Pumps
Technical Data
Technical Data

Wilo-VeroLine-IPH-O

Wilo-VeroLine-IPH-W

Approved fluids (other fluids on request)


Heating water (in accordance with VDI 2035) Water-glycol mixture (with 20-40 Vol.-% glycol and fluid temperature 40 C) Cooling and cold water Hot water Heat transfer oil Drinking water and water for food processing in accordance with TrinkwV 2001 (up to +350 C) (up to +210 C)

Permissible range of application


Nominal pressure, max [bar] Temperature range [C] Ambient temperature, max [C] Installation in closed buildings Outside installation 9 (Heat transfer oil) -10 to +350 40 Special version with surcharge 23 (Hot water) -10 to +210 40 Special version with surcharge

Pipe connection
Screwed connection Flanged connection Connection, nominal diameters DN Flange version Flange with pressure measurement connections 20 - 80 PN25 (to DIN 2545) 20 - 80 PN25 (to DIN 2545)

Materials
Pump housing and lantern Impeller Shaft Mechanical seal Other mechanical seals Steel casting GS-60 (Lantern, GGG-37) EN-GJL-250 X5CrNiCuNb174 AQ1VGG on request Steel casting GS-60 (Lantern GGG-37) EN-GJL-250 X5CrNiCuNb174 AQ1EGG on request

Electrical connection (Other versions on request)


Mains connection 3~ [V/Hz] Mains connection 1~ [V/Hz] Speed, max [rpm] 400/50 1450/2900 400/50 1450/2900

Motor/electronics
Integrated full motor protection (See Accessories for required control units) Protection class Insulation class Motor protection required on installation Speed control Motor winding up to 3 kW Motor winding from 4 kW Special version with PTC thermistor detector (KLF) Special version with PTC thermistor detector (KLF) with surcharge with surcharge IP 55 F Wilo Control systems 3~230 V /400 V Y, 50 Hz 3~400 V /690 V Y, 50 Hz (with horizontal shaft only) IP 55) F Wilo Control systems 3~230 V /400 V Y, 50 Hz 3~400 V /690 V Y, 50 Hz (with horizontal shaft only)

Mounting options
Pipe installation (up to 15 kW motor power) Base mounted installation = available, = not available As at: 02/2005 - Subject to change without prior notice 93

Glanded Pumps

Standard Pumps
Wilo-VeroLine-IPH-O/W
Pump Curves 4-pole Pumps
IPH-O/W 20/160-0.37/4
Speed 1450 rpm
v
0 10 9 8 7 6
20/

IPH-O/W 32/125-0.18/4 to IPH-O/W 32/170-0.37/4


Speed 1450 rpm
v
0,75 1,0 1,25

0,25

0,5

[m/s]
10 9

0,5

1,0

1,5

2,0

2,5

3,0

3,5

[m/s]

Wilo-VeroLine IPH-O / IPH-W


20/160-0,37/4
160 0 ,37 /4

32

Wilo-VeroLine IPH-O / IPH-W


/17 0

8 7 6

32/170-32/125
0,3 7/4

H [m]

H [m]

5 4 3 2 1 0 0 0 0 0,5 0,4 0,2 0,4 0,1 1 0,6 0,2 2 0,8 1,0 0,3 3 4 1,2 4 3 2 1 0

5 4 3 2 1 0 0 0 0 0,4 1 0,5 10 2

32/

125

,18/

NPSH

NPSH [m]

NPSH [m] 5 6 2,0 7 2,5 30 8 9 [m 3/h] 3,0 [l/s]

8 4 0

170

1,4 [m 3/h] 0,4 [l/s] 5 [lgpm]

3 1,0

4 1,5 20

[lgpm]

0,3

P 2 [ kW ]

0,3 0,2
160

P 2 [ kW ]

170
125

0,2

0,1 0

0,1

0,2

0,4

0,6

0,8

1,0

1,2

1,4 [m 3/h]

0 0
Wilo-VeroLine-IPH-O/W Pump Curves 4-pole Pumps

9 [m 3/h]

IPH-O/W 65/125-1.1/4 to IPH-O/W 65/160-1.1/4


Speed 1450 rpm
v
0 9 8
65 /1

IPH-O/W 80/140-1.1/4 to IPH-O/W 160/160-1.1/4


Speed 1450 rpm
v [m/s]

0,5

1,0

1,5

2,0

2,5

[m/s]
9 8

0,5

1,0

1,5

2,0

2,5

Wilo-VeroLine IPH-O / IPH-W


60

Wilo-VeroLine IPH-O / IPH-W


80 /16

65/160-65/125
1,1 /4

80/160-80/110
0 1,1 /4

7 6 5

7 6

65

/1

40

80

H [m]

65

4 3 2

/12

H [m]

1,1

/14

/4

5 4 3 4 NPSH [m] 2

1,1

/4

1,1

/4

8 NPSH [m] 30 8 80 120 40 12 160 50 4

1 0 0 0 0 0,6 0,5 0,4 0,3 0,2 0,1 0 0 5 10 15


16 0

160

2 0

1 0 0 0 0 1,2 1,0 40 10 4 20

160

5 2 20

10

15 4 60

20 6

25 8 100

30

35 [m 3/h] 10 [l/s] 120

[m3 /h] 16[l/s]

40

80

[lgpm]

200 [lgpm]

P 2 [ kW ]

140

16

0,8

P 2 [ kW ]

125

0,6 0,4 0,2

140

20

25

30

35 [m 3/h]

0 0 10 20 30 40 50

[m 3/h]

94

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroLine-IPH-O/W
Pump Curves 2-pole Pumps
IPH-O/W 20/160-1.1/2
Speed 2900 rpm
v
0 50 45 40 35 30
20/1 60 1,1/

IPH-O/W 32/125-0.75/2 to IPH-O/W 32/170-2.2/2


Speed 2900 rpm
v
2,0 2,5

0,5

1,0

1,5

[m/s]
40 36 32 28

[m/s]

Wilo-VeroLine IPH-O / IPH-W


20/160-1,1/2

32/

170

Wilo-VeroLine IPH-O / IPH-W


,2/2

32/170 32/125

24

H [m]

H [m]

25 20 15 10 5 0 0 0 0 1,0 0,5 0,1 2 0,2 1,0 0,3 4 1,5 0,4 6 2,0 0,5 0,6 8 2,5 0,7 10 3,0 0,8
NPSH

20 16 12 8 4 0 0 0 0 2,5 2 1 10 4

32/1

25

0,75

/2

170

NPSH [m] 10 12 4 50 60 14 5 [l/s]

10 5 0

[m 3/h] [l/s] [lgpm]

6 2 20 30

8 3

[m 3/h]

40

[lgpm]

160

2,0

170

P 2 [ kW ]

0,5

P 2 [ kW ]

1,5 1,0 0,5

125

Wilo-VeroLine-IPH-O/W Pump Curves 2-pole Pumps

IPH-O/W 65/110-2.2/2 to IPH-O/W 65/160-4/2


Speed 2900 rpm
v
0 32
65 /16 0

IPH-O/W 80/110-2.2/2 to IPH-O/W 80/140-4/2


Speed 2900 rpm
v

[m/s]
22

4[m/s]

28

4/2

Wilo-VeroLine IPH-O / IPH-W


65/160 65/110

20 18 16

80/

140

/2

Wilo-VeroLine IPH-O / IPH-W


80/140-80/110

24

65

/14

4/2

14 12 10 8
80/1 10 2,2/

20

H [m]

16

65

/12

2,2

H [m]

/2

12

65

/11

2,2 /2
NPSH [m]

6 8 NPSH [m] 4 8 4 0

160

2 0 0 0 0 4
14 0

140

0 0 0

10 2 40 4

20 6 80

30 8 120 Q
1 60

40 10 12 160

50 14 200

60 16

[m 3/h] 20[l/s] [lgpm]

10 4 40

20

30 8 120

40 12

50

60 16 200 240

70 [m 3/h] 20 [l/s]

80

160

[lgpm]

P 2 [ kW ]

P 2 [ kW ]

140

125
110

110

0 0 10 20 30 40 50 60

[m 3/h]

10

20

30

40

50

60

70 [m 3/h]

As at: 02/2005 - Subject to change without prior notice

95

Glanded Pumps

0,5

1,0

1,5

2,0

2,5

3,0

[m 3/h]

0 0 2 4 6 8 10 12 14

[m 3/h]

Standard Pumps
Wilo-VeroLine-IPH-O/W
Terminal Diagram, Motor Data
Terminal Diagram, Motor Data

Terminal diagram

W2

U2 V2

full line broken line P2 3 kW

= Y = 3~400 V 3~230 V 3~690 V 3~400 V Y Y

U1

V1

W1

P2 4 kW

L2

L1

L3

PE

Y--starting is possible after removal of bridges.

Motor Data
Nominal power P2 [kW] IPH-O/W 20/160-0.37/4 IPH-O/W 32/125-0.18/4 IPH-O/W 32/170-0.37/4 IPH-O/W 65/125-1.1/4 IPH-O/W 65/140-1.1/4 IPH-O/W 65/160-1.1/4 IPH-O/W 80/140-1.1/4 IPH-O/W 80/160-1.1/4 IPH-O/W 20/160-1.1/2 IPH-O/W 32/125-0.75/2 IPH-O/W 32/170-2.2/2 IPH-O/W 65/110-2.2/2 IPH-O/W 65/125-2.2/2 IPH-O/W 65/140-4/2 IPH-O/W 65/160-4/2 IPH-O/W 80/110-2.2/2 IPH-O/W 80/140-4/2 Note motor type label data! 0.37 0.18 0.37 1.10 1.10 1.10 1.10 1.10 1.10 0.75 2.20 2.20 2.20 4.00 4.00 2.20 4.00 Nominal current lN 3~400 V, 50 Hz [A] 1.06 0.64 1.06 2.50 2.50 2.50 2.50 2.50 2.40 1.64 4.30 4.30 4.30 7.90 7.90 4.30 7.90 Power factor [cos ] 0.70 0.65 0.70 0.84 0.84 0.84 0.84 0.84 0.84 0.87 0.88 0.88 0.88 0.85 0.85 0.88 0.85 Motor efficiency [M] 0.72 0.62 0.72 0.77 0.77 0.77 0.77 0.77 0.78 0.76 0.84 0.84 0.84 0.86 0.86 0.84 0.86

96

As at: 02/2005 - Subject to change without prior notice

Standard Pumps
Wilo-VeroLine-IPH-O/W
Dimension Drawings, Dimensions, Weights
Dimension Drawings, Dimensions, Weights

Dimension drawing

L1

b1

b2

v4 v2

DN

4mm

L0

n x dL

Dimensions, Weights
Pump dimensions DN IPH-O/W 20/160-0.37/4 IPH-O/W 32/125-0.18/4 IPH-O/W 32/170-0.37/4 IPH-O/W 65/125-1.1/4 IPH-O/W 65/140-1.1/4 IPH-O/W 65/160-1.1/4 IPH-O/W 80/140-1.1/4 IPH-O/W 80/160-1.1/4 IPH-O/W 20/160-1.1/2 IPH-O/W 32/125-0.75/2 IPH-O/W 32/170-2.2/2 IPH-O/W 65/110-2.2/2 IPH-O/W 65/125-2.2/2 IPH-O/W 65/140-4/2 IPH-O/W 65/160-4/2 IPH-O/W 80/110-2.2/2 IPH-O/W 80/140-4/2 20 32 32 65 65 65 80 80 20 32 32 65 65 65 65 80 80 290 260 260 370 400 400 430 430 290 260 260 370 370 400 400 400 430 472 417 410 472 472 472 472 472 432 447 447 502 502 516 516 502 516 L0 L1 b1 [mm] 105 90 110 110 121 121 150 150 105 90 110 110 110 121 121 133 150 90 87 115 115 107 107 123 123 105 87 115 110 110 107 107 106 123 145 130 130 170 190 190 205 205 145 130 130 170 170 190 190 190 205 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 b2 m x [kg] 37 25 27 54 Weight

62 70 78 41 25 43 60 66 87 87 62 95

Flange dimensions
Pipe connection / Nominal diameter DN IPH-O/W 20... IPH-O/W 32... IPH-O/W 65... IPH-O/W 80... n = No. of bolt holes 20 32 65 80 105 140 185 200 35 50 94 105 D Flange dimensions for pump - in accordance with DIN 2545 PN 25 v2 [mm] 51 56 110 121 75 100 145 160 v4 k n x dL [pieces x mm] 4 x 14 4 x 18 8 x 18 8 x 18

As at: 02/2005 - Subject to change without prior notice

97

Glanded Pumps

62

Contents
Switchgears and Control devices

Switchgears and Control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Wilo-VR-, CRn-, CR-control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Performance features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Wilo-VR-control device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Terminal Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Wilo-CRn- and CR-control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Terminal Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Signal Transmitters and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Contents Switchgears and Control devices

98

As at: 02/2005 - Subject to change without prior notice

Switchgears and Control devices


Product Overview
Control devices
Control devices Wilo-VR-system series the New in mme! a r g o pr
Switchgears and Control devices Product Overview Control devices

Control device for glandless and glanded pumps (steplessly electronically controlled pumps or pumps with integrated frequency converter) Vario-control system for stepless output control of pumps of the TOP-E/-ED, Stratos-D/-Z, IP-E/DP-E, IL-E/DL-E, IL-E...BF series For control modes p-c and p-v in heating/air conditioning and pressure boosting Pump-performance splitting with up to 4 units Nominal power up to P2 =22 kW Speed range between 100 % and 40 % Including full motor protection

Wilo-CRn-system series the New in mme! a r g pro

Control device for glandless and glanded pumps (steplessly electronically controlled pumps or pumps with integrated frequency converter) Comfort-control device for stepless output control of pumps of the TOP-E/-ED, Stratos-D/-Z, IP-E/DP-E, IL-E/DL-E, IL-E...BF series Suitable for all control modes used in heating, air conditioning and pressure boosting Pump-performance splitting with up to 6 units Nominal power up to P2 = 30 kW (up to P2 = 200 kW on request) Speed range between 100 % and 40 % Including full motor protection

Wilo-CR-system series Control device for glandless and glanded pumps (standard pumps with fixed speed) Comfort-control system for infinitely-variable output control of commercially available circulating pumps with three-phase motor Suitable for all control modes used in heating, air conditioning and pressure boosting Pump-performance splitting with up to 6 units Nominal power up to P2 30 kW (up to P2 200 kW on request) Speed range between 100 % and 40 % Including full motor protection

As at: 02/2005 - Subject to change without prior notice

99

Switchgears/Control devices

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Performance features
Wilo-control device... VR-HVAC CRn CR
Wilo-VR-, CRn, CR-control devices Performance features

Applications
Pump versions Pump types Number of pumps Glandless/Glanded pumps Electronically controlled pumps 14 0.3722.0 kW Steplessly analog 3 ~ 400 V, 50 Hz/1 ~ 230V, 50 Hz IP 54 0C to +40C Steplessly analog, 210 V, 310 V, 410 V pre-selectable, min. pump speed according to name plate up to 100 % Glandless/Glanded pumps Standard/ Electronically controlled pumps 16 Glandless/Glanded pumps Standard Pumps 16 1.1200 kW direct/St.-Delta 3 ~ 400 V, 50 Hz IP 00 + IP 42 standard/IP 54 optional 0C to +40C between 40% and 100% of the nominal motor speed

Technical Data
Complete device Modular construction Nominal power range P2 Activation types: Electrical connection standard version: Protection class Perm. temperature range Speed range Power supply for pumps required onsite 1.1200 kW Steplessly analog/St.-Delta opt. 1 ~ 230V, 50 Hz/Power connection of the pumps on-site IP 00 + IP 42 standard/IP 54 optional 0C to +40C between 40% and 100% of the nominal motor speed

Control modes
(Description on the following pages) p-c p-c (TA) p-q (m/h) p-v TA (outdoor temperature), controller T-abs (process temp.), controller TVL (feed temperature), controller TRL (return temperature), controller T-c T-v Remote speed control (DDC) Q-c 0(2)10 V / 0(4)20 mA 0/210 V, 0/420 mA 0(2)10 V / 0(4)20 mA 0/210 V, 0 / 4-20 mA

Control & signal functions


Remote speed adjustment (control input) Remote setpoint adjustment Run and fault signal lights Control input Setpoint changeover Control input "Overriding Off" SBM SSM Fault changeover from frequency converter to mains operation Fault changeover from main to standby pump Status display for pumps and frequency converters Pump kick

integrated in pump Menu guide/symbol display Manual / 0 / Auto

WSK/SSM, integrated in pump Menu guide/text display Manual / 0 / Auto

ETA/PTC/WSK Menu guide/text display Manual / 0 / Auto

Equipment features
Motor Protection Grafic display User-orientated menu guide with multi-lingual text display Manual Operation 100

As at: 02/2005 - Subject to change without prior notice

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Performance features
Wilo-control device... VR-HVAC Fault memory Fault changeover Pump kick Run-time optimisation / Pump cycling IR-Monitoring / Infrared interface Proprietary BUS RS 485 LON Pump duty splitting PID controller Integrated real-time clock with summer /wintertime changeover Integrated individual / common operating hours counter Run-time optimisation on multipump systems Wire monitoring of the actual value control circuit Mains - Emergency - Operation switch for maintenances purposes Night setback to min. speed or second controlled level by internal time switch Remote confirmation of collective fault signal Pilot pump function Time switch Changeover to a second setpoint level Individual run and fault signals for pumps and converters Manual / Automatic-changeover with external switch Connection possibility for a repair switch (potential-free contact) more 9 messages only time-sensitive pump cycling prepared CRn 35 messages up to 6 pumps CR 35 messages for parameterisation of the frequency converter up to 6 pumps

(with Options board)

(with DDC board) (with DDC board) (with signal board) (with control board) (with control board) for DPM not required on the following series: Stratos-D/-Z, TOP-E/-ED VeroLine IP-E, VeroTwin DP-E, CronoLine IL-E and CronoTwin DL-E

(with DDC board) (with DDC board) (with signal board) (with control board) (with control board)

prepared (RS 232) (Options board)

Accessories
DDG differential-pressure sensor KTY / PT100 temperature boards TSG temperature sensors KTY outdoor temperature sensors PT 100 outdoor temperature sensors PTC trip relay Control board Signal board DDC board Volume flow transmitter (on-site)

Special features
DPM (dual pump management) for DPM not required on the following series: Stratos-D/-Z, TOP-E/-ED VeroLine IP-E, VeroTwin DP-E, CronoLine IL-E and CronoTwin DL-E

As at: 02/2005 - Subject to change without prior notice

101

Switchgears/Control devices

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Control Modes
Differential pressure constant (p-c)
Control Modes

Linearity/histeresis approx. w 2 % p - level = constant

The differential-pressure setpoint set at the CR/CRn-unit will be maintained constant over the entire volume flow range. I.e., any reduction of flow rate (Q) due to throttling of the hydraulic regulating devices will in turn decrease the pump performance to match actual system demand by reducing the speed of the pump. In addition to speed alteration, the power consumption is reduced to below 50% of the nominal power. The application of differentialpressure control requires a variable volume flow in the system. Peak-load operation, e. g. in conjunction with a double pump, will be effected automatically and load-sensitively by the control system. If the capacity of the controlled base-load pump becomes insufficient to cover the load demand the second pump will automatically be started to operate as peak-load pump. The variable speed pump will then be run down until reaching the preset differential-pressure setpoint value. Required accessory: DDG differential-pressure sensor

Delivery head [%]

Control range Flow rate Q [%]

Power requirements [%]

Control range /savings potential Flow rate Q [%]

Pump curve behaviour for stepless constant differential-pressure control (p-c)

Index-circuit evaluation It is generally recommended to pick off the differential-pressure directly at the pump and to maintain it there at a constant level. An alternative would be to install the signal transmitter in the heating system as a remote signal transmitter in the so-called index circuit of the system (control-range extension). Operation with a remote signal transmitter will partly allow much larger speed reductions and thus capacity reductions of the pump. It is essential in this respect that the selected measuring point be valid for the consumption performance of all the system sections. Where this calculated measuring point in the index circuit may be subject to shifting to other parts of the pipe system it is preferable to optimise sensoric qualities by means of the Wilo DDG impulse selector. 2 to 4 measuring points can be continuously compared. Only the lowest measured value forms the basis for the setpoint/actual-value comparison by the CR controller. Required accessory: DDG differential-pressure sensor Power supply unit DDG (for each DDG) Impulse selector DDG (2...4 DDG)

Power cable min. 5 x ...mm2 cross section according to local regulations

DDG

Power cable min. 3 x 1,5 mm2

Cable shielded 2 x 1,5 mm2

Control unit DDG DDG

Motor cable, shielded 7 x 1,5 mm2

DDG

DDG

***Power cable min. 3 x 1,5 mm2 * ** Sensor cable, shielded 3 x 1,5 mm 2 *** Control unit cable, shielded 2 x 1,5 mm2
All cable (by others)Fixing sundries and cable, by others

Transformer DDG

Block diagram for impulse-selector operation

102

As at: 02/2005 - Subject to change without prior notice

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Control Modes
Differential pressure variable (p-v)
100

n=

100

p = constant

When refurbishing or upgrading existing systems it is not always possible to evaluate the point in the circuit which shows the lowest differential pressure. Original installations have been completed years ago and now, after installing thermostatic valves, noise problems have developed. The index circuit of the system is not known or it is not possible to integrate new sensor connections for remote signal transmitter operation. A control-range extension is nevertheless possible using the p-v control mode (recommended for single-pump systems). A processor unit of the control system adapts the differential-pressure setpoint value to a predetermined variable differential-pressure curve by means of setpoint/actual-value comparison. In parallel operation, the differential-pressure is kept constant at the dimension level after the first peak-load pump has been cut in. Required accessory: DDG differential-pressure sensor

Delivery head H [m]

36
n= 60 %

16

n=

40%

Q [%]

Control range

100
Power requirement P [%]

n=1

00%

n=6

0% 0%

25 12

n=4

Control range / savings potential Q [%]

Pump curve behaviour for stepless variable differential-pressure control (p-v)

Differential pressure delivery-superimposed (p-q) In order to avoid the time and expenditure associated with index-circuit evaluation (extensive and expensive cable routing, amplifiers, etc.), it is possible to superimpose the differential-pressure setpoint value directly with a signal proportional to delivery. Using this method, it is possible, especially with multipump systems, to achieve a control range extension in spite of central measured-value acquisition (differential-pressure sensor at the pump). This method requires, in addition to the differential-pressure sensor which is to be fitted directly on the pump system, the heatingcircuit output or the input of the consumer rail, the on-site provision by the customer of a volume-flow transmitter (0/4 20 mA) which is to be installed in the system's main feed pipe.
Power requiremetns P [%]

Delivery head H [%]

p=constant p=delivery-superimposed

Legend: PuH = Main pump PuS = Peak-load pump QV = Max. capacity QT = Part-load capacity P1V = Peak-load power consumption P1T = Partial-load power consumption

The use of p-q-control is recommended for such systems whose index circuit or system performance are not known or in such cases where long signal distances cannot be bridged, particularly for such systems where volume flow transmitters are already in use. Required accessory: DDG differential-pressure sensor Volume flow transmitter (provided by customer)

Q [%]

Curve performance of a multi-pump system with stepless deliverysuperimposed differential-pressure control (p-q) As at: 02/2005 - Subject to change without prior notice 103

Switchgears/Control devices

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Control Modes
Differential pressure temperature superimposed (p-T) The operational performance of the hydraulic system can be further optimised by adapting the differential-pressure setpoint value for pump performance control as a function of a superimposed reference variable (e.g. outdoor temperature). The differential-pressure setpoint value and thus the pump performance is reduced with rising outside temperatures, it will increase with falling outside temperatures. Required accessory: DDG differential-pressure sensor KTY 10 temperature board or PT 100 temperature board Process temperature sensor or outdoor temperature sensor PT 100 or KTY

max.

Differential pressure setpoint p[m]

min.

+ 50 Temperature T[C]

- 20

Differential-pressure setpoint variation as a function of temperature

Differential temperature control (T) Heating/cooling loads of buildings may vary mainly with changes in outside temperature. A number of installations are based on constant volume circulation without fittings to regulate the flow rate (one-pipe systems, primary circuits, etc.). Moreover, pure throttling or bypass controls are highly uneconomical. Added to this comes the unnecessarily high power consumption to drive the pump during low load periods. Differential-temperature control T is one option of maintaining a constant difference between feed and return temperatures as a result of weather- and usage-related temperature spread. The heat flow becomes variable due to the changes in flow rates and the transferred heating/cooling capacity can be controlled independently of feed or return temperatures. Differential-temperature control should for reasons of comprehensibility only be used with individual consumers or with systems with a known control-time constant. Required accessory: KTY 10 temperature board or PT 100 temperature board Temperature sensors TSG or PT 100 (on-site)
Example of flow rate variation as a function of temperature spread

90 T 70

Temperature T[C]

dt Fee

emp

era

ture

rn Retu
25 20

tem

pera

ture

100 Q [%]

104

As at: 02/2005 - Subject to change without prior notice

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Control Modes
Temperature control (T)
Heating curve base temperature Control range adjustable from 5C to 50C e.g. 30C

Return temperature [C]

Feed temperature +T [C]

In the case of pump control as a function of temperature, the control signal (T) brings about a variation of pump performance, but there is no adaptation by way of a feedback and a setpoint/actual-value comparison of the variation or its result. Certain feed/return temperatures have been allotted definite motor speeds by an empirically predetermined curve. A decreasing feed temperature (+T) or a rising return temperature (-T) will result in a speed reduction and thus in decreasing pump power input. Temperature control T can only be applied to single pump operation. Feed or return temperature-sensitive peak-load control is technically not feasible. Required accessory: KTY 10 temperature board or PT 100 temperature board Temperature sensors TSG or PT 100 (on-site)

Max. limit

Min. limit

Outside temperature T[C]


a

Delivery head H [%]

.a m x. n =

Pump capacity diagram Q/H


100%

Con

trol

rang

min. n = 60%

Q [%] Pump capacity diagram Q/P


.n= max 100%

Power consumption P1[%]

gy Ener gs savin

.n= min

60%

Q [%]

System diagram of stepless temperature control

As at: 02/2005 - Subject to change without prior notice

105

Switchgears/Control devices

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Control Modes
Variable differential temperature (T-v) The T-v control mode is especially suitable for pump performance control in one-pipe systems, district heatings, systems with condensing boiler technology as well as cooling systems. The T-v control mode ensures that the differential temperature is spreaded variably as a function of a another, e.g. the outdoor temperature. This allows that only the flow rate required for the heat transfer is circulated. This leads to significant energy savings on the drive side. Furthermore, the return temperature can be dramatically reduced. The broad temperature spread improves the efficiency of boilers or heat exchangers, and return temperature limits, as they are required e.g. in most district heating networks, can be achieved. Required accessory: KTY 10 temperature board or PT 100 temperature board Temperature sensors TSG or PT 100 (on-site) Process temperature sensors and outdoor temperature sensors PT 100 or KTY

Differential temperature T [K]

T
e tur
p tem era e tur

ed Fe

tem

ra pe

u Ret

rn

Outdoor/Process temperature [C]

Differential temperature as a function of the process- or outdoor temperature

Differential temperature - setpoint

[C]

Impact on controller positive negative

Tmin

Tmax

Outdoor/Process temperature [C]

Impact on the differential temperature

106

As at: 02/2005 - Subject to change without prior notice

Switchgears and Control devices


Wilo-VR-, CRn-, CR-control devices
Control Modes
Constant flow rate control Q-c The Q-c control function is sensibly applied in such cases where a constant, determinable flow rate is to be delivered. Such cases are for example cooling systems, cooling towers, test stands or systems for water supply, wastewater treatment and sewage disposal. Flow rates of 22.000 m/h can be controlled. Examples for the application of flow rate control: - Mixing of chemically different well waters in an elevated tank for achieving a constant water quality - Delivery of cold and cooling water as a function of the connected cooling towers or consumers - Mixing diverse sewage (municipal and industrial) for achieving a defined untreated sewage composition, adapted to the sewage treatment in a sewage treatment plant - Proportioning of chemicals in chemical and environmental engineering - Irrigation of agricultures Required accessory: Flow rate meter on-site (signal 0/2 10 V or 0/4 - 20 mA , connection to input Geber 1 of the CR/CRn) Monitoring of limiting values is to be realised on-site (system protection)

Delivery head H [m]

Qsetpoint

Qmin

Flow rate Q [m]

Qmax

The flow rate which is set at the CR-unit is maintained constant. If the flow rate Q decreases, the speed of the pump system is increased until the set flow rate is covered again. If the flow rate increases, the speed is reduced so that only the required rate is delivered. Principle of the constant flow rate control

Pressure constant (p-c) The constant pressure (p-c) control mode is suitable for use in conjunction with open pipe systems, e.g. water supply and pressure boosting applications. Pump performance is adapted according to water demand (pressure-sensitive) along a setpoint level. Multi pump operation features demand-sensitive On/Off control of base- and peak-load pumps. Problems of pressure surging originating from hunting between stop and start are fully eliminated. In a pressure boosting system, the base-load pump is deactivated by the CR-controller at Q = 0.

Switch-off pressure level peak-load pump p Off

Pipe network parabola Set point level Switch-on pressure level peak-load pump p On

Pump 1

Pump 2

Pump 3

Flow rate Q

Constant pressure control (p-c) depicted using a 3-pump system as an example

Wilo-VR-HVAC-systems
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Switchgears/Control devices

Delivery head

H [m ]

Switchgears and Control devices


Wilo-VR-control device
Description
Digitally controlled, stepless Vario-control system for electronically controlled glandless and glanded pumps of the Stratos, TOP-E, VeroLine-IP-E and CronoLine-IL-E series, for setting up single- and multipump systems. Equipment features PID controller - Lockable main switch - Grafic LC display for displaying all values and operating states - Red button technology (1-button operation) - LEDs for displaying operational readiness, operating pump(s), faulty pump(s) - Circuit-breakers and output terminals for power supply of pump(s) - Integrated signal board (Option) - Automatic pump cycling - Emergency operation as an option - Selection of a standby pump Control and signalling functions The Wilo-VR-HVAC-system has at its disposal an extensive range of control inputs/ outputs as standard for incorporation in external monitoring units to be provided by the customer: - Analog output pout (0...10 VDC) for displaying the actual value of the differentialpressure sensor Remote On/Off control by external potential-free contact - Collective fault signal SSM as potentialfree changeover contact - Collective run signal SBM as potential-free changeover contact - Individual fault signal ESM for each pump as potential-free changeover contact (Option) - Individual run signal EBM as potential-free changeover contact (Option)

Typical fields of application of the WiloVR-HVAC-system is water circulation in heating, ventilation, cooling and air-conditioning systems of larger buildings like hospitals, hotels, schools, department stores, industry systems, residential, commercial and public buildings. Most advanced pump technology and digital control electronics realise all demands of the Wilo-VR-HVAC-system for new installations and refits: - For all glandless and glanded pumps with integrated power electronics up to P2 = 22 kW rated power. - For pump splitting with up to 4 units (to utilise the lower-power individual units in low-load operation). - Avoiding flow or cavitation noise. - Reduction of operating costs thanks to energy savings. Principle of operation The control device controls circulating pumps with electronic control or integrated pump performance electronics. The differential-pressure of a system is controlled as a function of the load with signal transmitters. The controller affects the frequency converter which has an impact on the pump speed. A modification of the speed changes the delivery head and thus the power output of the single pumps. Depending on load-demand, pumps are activated or deactivated. The control device can control up to 4 pumps.

Infinitely variable speed control An electronic differential-pressure sensor Wilo-DDG delivers the actual differentialpressure value as 4-20 mA-current signal. Then the controller maintains the differential-pressure on a constant level by means of a setpoint/actual value comparison. If there is no External Off-signal and no fault, at least pump is running. The pump speed here depends on the load. If the required output cannot be covered by this pump (base-load pump), another pump is activated,the speed of which is then, corresponding to the load consumption, controlled to the pressure setpoint. Pumps, which have been running already, keep operating at maximum speed (peak-load pumps). If demand decreases to such an extent that the controlling pump runs in its lowest performance range and is not needed to cover demand, this pump will be deactivated and the control function is assigned to another pump which has previously been working at maximum speed. The control modes p-c and p-v can be pre-selected in the menu, in p-v mode only the first pump is controlled and if more pumps are activated, these will be controlled to the p-c-curve. Control modes The following control modes can be pre-selected on the Wilo-VR-HVAC-system for electronic output control: - For variable-delivery systems (e.g. heating sytems with thermostatic valves): - Constant differential-pressure control (p-c) - Variable differential-pressure control (pv)

Wilo-VR-control device Description

108

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Switchgears and Control devices


Wilo-VR-control device
Description
Switchbox Dimensions (W x H x D) [mm] VR-HVAC 1x0.37 WA VR-HVAC 2x0.37 WA VR-HVAC 3x0.37 WA VR-HVAC 4x0.37 WA VR-HVAC 1x0.55 WA VR-HVAC 2x0.55 WA VR-HVAC 3x0.55 WA VR-HVAC 4x0.55 WA VR-HVAC 1x0.75 WA VR-HVAC 2x0.75 WA VR-HVAC 3x0.75 WA VR-HVAC 4x0.75 WA VR-HVAC 1x1.1 WA VR-HVAC 2x1.1 WA VR-HVAC 3x1.1 WA VR-HVAC 4x1.1 WA VR-HVAC 1x1.5 WA VR-HVAC 2x1.5 WA VR-HVAC 3x1.5 WA VR-HVAC 4x1.5 WA VR-HVAC 1x2.2 WA VR-HVAC 2x2.2 WA VR-HVAC 3x2.2 WA VR-HVAC 4x2.2 WA VR-HVAC 1x3.0 WA VR-HVAC 2x3.0 WA VR-HVAC 3x3.0 WA VR-HVAC 4x3.0 WA VR-HVAC 1x4.0 WA VR-HVAC 2x4.0 WA VR-HVAC 3x4.0 WA VR-HVAC 4x4.0 WA VR-HVAC 1x5.5 WA VR-HVAC 2x5.5 WA VR-HVAC 3x5.5 WA VR-HVAC 4x5.5 WA VR-HVAC 1x7.5 WA VR-HVAC 2x7.5 WA VR-HVAC 3x7.5 WA VR-HVAC 4x7.5 WA VR-HVAC 1x11. WA VR-HVAC 2x11. WA VR-HVAC 3x11. WA VR-HVAC 4x11. WA VR-HVAC 1x15 WA VR-HVAC 2x15 WA VR-HVAC 3x15 WA VR-HVAC 4x15 WA 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 300 x120 400 x 400 x120 400 x 400 x120 400 x 400 x120 400 x 400 x120 600 x 600 x250 600 x 600 x250 400 x 400 x120 400 x 400 x120 600 x 600 x250 600 x 600 x250 Weight (Without packing) [kg] 8.5 9.0 9.5 10.0 8.5 9.0 9.5 10.0 8.5 9.0 9.5 10.0 8.5 9.0 9.5 10.0 8.5 9.0 9.5 10.0 8.5 9.0 9.5 10.0 8.5 9.0 9.5 10.0 8.5

9.5 10.0 8.5 9.0 9.5 10 8.5 9.0 11.5 12.0 10.5 11.0 34.5 35.0 10.5 11.0 35.0 35.5

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Switchgears/Control devices

9.0

Switchgears and Control devices


Wilo-VR-control device
Technical Data
Switchbox Dimensions (W x H x D) [mm] VR-HVAC 1x18.5 WA VR-HVAC 2x18.5 WA VR-HVAC 3x18.5 WA VR-HVAC 4x18.5 WA VR-HVAC 1x22 WA VR-HVAC 2x22 WA VR-HVAC 3x22 WA VR-HVAC 4x22 WA 400 x 400 x120 400 x 400 x120 600 x 600 x250 600 x 600 x250 400 x 400 x120 400 x 400 x120 600 x 600 x250 600 x 600 x250 Weight (Without packing) [kg] 10.5 11.0 35.0 35.5 10.5 11.0 35.5 36.0

Terminal diagram VR-HVAC 3~400 V

Terminal diagram VR-HVAC 1~230 V

L1 L2 L3 PE U

W PE

L1 N PE L1 N PE

2...

2...

IN

SSM

IN

0...10 V

Ext. OFF

Sensor

SSM

SBM

Ext. OFF 1 2... 4

Sensor

SSM

SBM

0...10 V

+24 V

+24 V

SSM 1

2...

Technical Data

110

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Switchgears and Control devices


Wilo-CRn- and CR-control devices
Description
Wilo-CR-systems Digitally controlled, stepless Comfort-control system for glandless and glanded pumps of all makes, single- and multi-pump systems. CR version for conventional pumps with fixed speed. CRn version for stepless electronically controlled pumps or pumps with integrated frequency converter. Principle of operation
Outdoor temperature sensor

The Wilo-CR-systems offer infinitely variable electronic control of pump output to adjust to the continuously varying hydraulic conditions in a pipe installation depending on the control variables of pressure (p), volume flow rate (Q), temperature (T). The control system with microprocessorguided digital control and CAN-bus technology ensures top performance and safe operation of the entire pump system. Equipment features PID controller Integrated real-time clock with summertime/wintertime changeover Integrated individual/common hour-run meter Run-time optimisation and control of multi-pump systems Full motor protection due to connection of WSK and PTC (on CR version) Full motor protection due to connection of WSK and SSM (on CRn version) Alphanumeric LCD display (4-line) with back-lighting Status display for drives (e.g. pumps and frequency converters) User-orientated menu guide with multilingual text display Data logging and detailed operating data display Defined display of fault reports and memory storage Monitoring of wire failures on the actual value- and transmitter control circuit High reliability due to advanced CAN-bus technology.
Wilo-CRn- and CR-control devices Description

Feed Feed temperature sensor 6 Ext. off SSM 0-10 Volt Mains connection Mains connection

Sensor connection

Return

Return temperature sensor

DDG - or TSG Mains connection Motor connection

System design, example of a one-pipe heating system with differential temperature control

Wilo-CR-system for heating/air conditioning

Mains connection

Wilo-CR-system for pressure boosting

Typical fields of application of the WiloCR-systems are water circulation, water supply (e.g. pressure boosting) and disposal in residential, commerce and public buildings, hotels, hospitals, department stores and industry buildings. Most advanced digital control electronics realise all demands of the Wilo-CR-systems for new installations and refits: CR version for all glandless and glanded pumps with three-phase motors with rated power of up to P2 = 30kW (higher output ratings and other voltages on request) CRn version performance-dependent via analog control signals 0(2)10V or 0(4)20mA for pump splitting with up to 6 units (to utilise the lower-power individual units in low-load operation) Avoiding flow or cavitation noise Low operating costs due to energy savings Speed control range between 100% and 40% of nominal speed.

As at: 02/2005 - Subject to change without prior notice

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Switchgears and Control devices


Wilo-CRn- and CR-control devices
Description
Infinitely variable speed control Infinitely variably speed control must be regarded as the ideal solution to the problem of achieving 100% harmonious matching of pump performance to the actual operating states of the system. Unfortunately, its particular inherent capability of reducing the speed right down to a very low level approx. 1020% residual speed cannot be realised in practice in heating applications. Speed reductions in the range below 60% residual speed and the resulting drop in delivery head (delivery head as a quadratic function of speed) may result in malfunctions and sometimes to a breakdown in water distribution. In this case, the p measuring point must be installed in the so-called index circuit of the system, i.e. at the point with the highest pressure losses. Extremely low speeds below 40% residual speed can also lead to thermal and mechanical overloading of the electric motors. Control modes The following control modes can be optionally applied when using the Comfort-controller of the Wilo-CR-systems. 1. for variable-delivery systems (e. g. heating systems with thermostatic valves): constant differential-pressure control (p-c) variable differential-pressure control (pv) variable-delivery differential-pressure control (p-q) temperature-superimposed differentialpressure control (p-T) constant pressure control (p-c) for pressure boosting systems constant flow rate control (Q-c) 2. for constant-delivery systems (e.g. cooling systems with heat exchangers): differential-temperature control (T) process-temperature control (T) variable temperature control (T-v) Control and signalling functions The Wilo-CR-system has at its disposal an extensive range of control inputs/outputs as standard for incorporation in external monitoring units to be provided by the customer: Pre-selectable (010 V/020 mA) remote setpoint adjustment Remote On/Off control by external potential-free contact Freeze-up protection by external potential-free contact (applicable only in conjunction with heating/air conditioning) via digital input Low-water cutout by external potentialfree contact (only for pressure boosting) via digital input Collective fault/run signal as potentialfree changeover contacts Mains Emergency Operation service selector switch for maintenance personnel Changeover to a second setpoint level The following optional control inputs and outputs are available (only in conjunction with accessory boards): remote confirmation of collective fault signal (in connection with board) changeover in remote speed control (in connection with DDC board) individual run and fault signals for pumps and converters (in connection with signal board) manual/automatic-changeover (in conjunction with control board) connection for repair switch with potential-free contact (in conjunction with control board)

112

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Switchgears and Control devices


Wilo-CRn- and CR-control devices
Technical Data
Wilo-CR/CRn-systems with communication capability and frequency converter and microprocessor technology for individual digital performance control of single and multi-pump systems for new installations and retrofits.
Type code CR Comfort Regeltechnik (= Control Technology) 1.1 Maximum rated motor output P2 of pump to be controlled in kW 2 Number of pumps to be controlled (16 pumps) Device version WA = wall-mounted
IP 54 on request

WA IP 42 IP 42

SG = upright device
IP 54 on request

SE = control-panel installation IP 00 CRn Comfort Regeltechnik (= Control Technology) new 1-2 Number of connectable pumps: 12 34 56 TP Device version Control mode: T = Temperature P = Sensor PT100 K = Sensor KTY WA = wall-mounted
IP 54 on request

WA IP 42

SE = control-panel installation IP 00

Electrical data Wilo-CR-system


Device features Max. rated motor output P2 [kW] 3~400 V/50 Hz/60 Hz Device version
Technical Data

Device classification 4 kW 5.5 kW 1.1 Connection data 2.2 3.0 4.0 5.5 7.5 11.0 15.0 22.0 30.0

Wall-mounted (WA) Upright devices (SG) Control-panel installation (SE)

Main functions Automatic, load-sensitive, infinitely variable speed control of glanded and glandless pumps with three-phase motors. For heating/air conditioning as a function of differential-pressure (p), feed/return temperature (T) or differential temperature (T) including free adjustment of the duty point by means of precorrection of full-load pump performance. For pressure boosting as a function of pressure (p). Maximum output current I [A] Power factor cos Efficiency: at Pmax in permitted partial-load range Electrical connection Output voltage [V] Output frequency [Hz] Control range (% nominal motor speed) Permitted ambient temperature

2.8 > 0.9 > 0.93 > 0.85

5.6

7.6

9.7

13.0 16.0 24.0 32.0 44.0 61.0

3~400 V/N/50 Hz/60 Hz 3 x 130 V 400 V (10 Hz) 12 Hz 50 Hz/60 Hz 40% 100% 0C to + 40C

Electrical data Wilo-CRn-system


Device features Independent of power Main functions Automatic, load-sensitive, infinitely variable speed control of glanded and Electrical connection glandless pumps with integrated or external frequency converter. For heating/air conditioning as a function Output signals of differential-pressure (p), feed/ return temperature (T) or differential Permitted ambient temperature temperature (T) including free adjustment of the duty point by means of precorrection of full-load pump performance. Device version Wall-mounted (WA) Control-panel installation (SE) Connection data 1~230 V (grouding plug)/N/50 Hz/60 Hz power connection of the pumps on-site 0(2)10 V / 0(4)20 mA Device classification

0C to + 40C

As at: 02/2005 - Subject to change without prior notice

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Switchgears/Control devices

Switchgears and Control devices


Wilo-CRn- and CR-control devices
Technical Data
Switch and control functions available on Wilo-CR/CRn-systems
Switch and control functions Local or internal Mains 0 Auto manual changeover Fault changeover from frequency converter to mains Fault changeover from main to standby pump Peak-load cut-in at differential-pressure p, pressure p or differential temp. T Collective run/fault signals For connection details, see Terminal diagram, CR/CRn-system base board Pump duty changeover every 24 hours Time-sensitive changeover to min. speed or second controlled level Remotely controllable Remote setpoint adjustment 0/2 10 V; 0/4 20 mA
For connection details, see Terminal diagram, CR/CRn-system base board

Overriding ON/OFF control by switch provided by customer


For connection details, see Terminal diagram, CR/CRn-system base board

Standby control operation with test run every 24 hours Night setback to Min. speed or second controlled level Start of peak-duty pump(s) and duty cycling Changeover to remote speed control Remote speed adjustment Remote reset of collective fault signal Mains/Automatic operating mode changeover Isolating individual pumps for repairs Control board required
For connection details, see Terminal diagram, control board

DDC board required


For connection details, see Terminal diagram, DDC board

Control functions available on Wilo-CR/CRn-systems. Application: Heating/air conditioning


Control functions For single and multi-pump systems Flow rate constant Q-c Differential pressure constant p-c Differential pressure, delivery-superimposed p-q Differential pressure, temperature-superimposed p-T For single pumps Differential pressure variable p-v Heating/air conditioning Differential temperature variable T-v Differential temperature T T outdoor-temperature-superimposed T-Ta Remote speed control DDC Process temperature T

Control functions available on Wilo-CR/CRn-systems. Application: Pressure boosting


Control functions For single and multi-pump systems Constant pressure p-c Flow rate constant Q-c Pressure boosting

Accessories available for Wilo-CR/CRn-systems


Accessories Sensor/transmitter Differential pressure sensor DDG (4 20 mA) (observe measuring range)
For connection details, see Terminal diagram, CR/CRn-system base board

Outdoor temperature sensor KTY or PT 100 TSG temperature signal transmitter (included with temperature board)
For connection details, see Terminal diagram, KTY 10 temperature board

Temperature board

Automatic, infinitely variable speed control as a function of feed or return temperature or as a function of the difference between feed and return temperatures KTY 10 temperature board: Heating systems with big differentials (T max: + 140 C, T min 10 K, T max: 100 K), Including 2 TSG temperature sensors For connection details, see Terminal diagram, KTY 10 temperature board PT 100 temperature board: Chilled/condenser water with small differentials (T max: + 140 C, T min 5 K, T max: 100 K)
For connection details, see Terminal diagram, PT 100 temperature board

Control board

Deactivation of each pump (up to 2 pumps) by repair switch on-site and remote adjustment of operating mode (Mains/Automatic) for each pump (up to 2 pumps) For connection details, see Terminal diagram, control board 3 control boards are required for 6 pumps Load adaptation of pump system (setpoint/actual-value comparison) by external controller Pump activation and deactivation, pump cycling, setpoint changeover, changeover to remote speed control and confirmation of the collective fault signal by external potential-free contact
For connection details, see Terminal diagram, DDC board

DDC board

Signal board 1 2

Potential-free individual run/individual fault signal for pumps 1 2 and frequency converter, signalling of states to the digital inputs DIG2 or DIG3 (e. g. low-water, anti-freeze) actual speed value or actual sensor value (preselectable) For connection details, see Terminal diagram, signal board 1-2 Potential-free individual run/individual fault signal for pumps 3 6
For connection details, see Terminal diagram, signal board 3-6

Signal board 3 6

114

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Switchgears and Control devices


Wilo-CRn- and CR-control devices
Technical Data
Dimensions and Weights Wilo-CR-system
CR-system Nominal power P2 [kW] 1.1 2.2 3.0 4.0 14-fold 56-fold 12-fold 34-fold 56-fold 12-fold 34-fold 56-fold 56-fold1) 12-fold 34-fold1) 30 56-fold1) Cutout dimension CR controller and operating unit
1)

Number of pumps W H [mm] 620 780 600 800 1000 800 1200 1200 1200 600 1200 1200 600 1200 1200 770 770 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900

WA/SG D Weight [kg] 265 315 415 415 415 515 515 515 515 515 515 515 515 515 515 50 70 195 205 215 270 350 365 520 390 560 640 550 704 499 699 899 699 1099 1099 1099 499 1099 1099 499 1099 1099 186 W H [mm] 730 730 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 1696 138

SE Rec. inst. depth Weight [kg] 190 200 210 210 210 310 310 310 310 310 310 310 310 310 310 82 30 45 95 105 115 140 160 175 230 200 270 320

5.5 7.5

11.0 15.0 22.0 11.0 15.0 22

Control system consists of 2 control cabinets.

Dimensions and Weights Wilo-CRn-system


CRn-system Number of pumps Temperatur e sensor W [pieces] 12 34 12 34 PT 100 PT 100 KTY KTY 400 400 400 400 H [mm] 400 400 400 400 200 200 200 200 WA D Weight [kg] 12.5 12.5 13.0 13.0 360 360 360 360 W H [mm] 380 380 380 380 120 120 120 120 SE D Weight [kg] 5.0 5.0 5.5 5.5

As at: 02/2005 - Subject to change without prior notice

115

Switchgears/Control devices

Switchgears and Control devices


Wilo-CRn- and CR-control devices
Terminal Diagrams
Terminal diagram, CR-system base board
Terminal Diagrams

Sensor X1 9 10 11

Analog IN 1 12 13 14

Ext. off 15 16

WM 1718

SSM 19 20 21

SBM 22 23 24

MPI

MPI P

Actual value Earth Sensor Shield

Signal Earth Sensor Shield

Ext. off

Bridge or Water levelreglulator or Frostguard or Electrode relais Earth Off On

SSM

SBM

Pot.-free messages

1 2 3 DDG

External setpoint or actual value 2

116

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Switchgears and Control devices


Wilo-CRn- and CR-control devices
Terminal Diagrams
Terminal diagram, drive CR-system P2 4 kW Terminal diagram, drives P2 4 kW Terminal diagram, drive CR-system P2 5.5 kW Terminal diagram, drives P2 5.5 kW

X4 10 11 12 13 14 U V W Bridge or thermistor or WSK Pump 1/3/5

X5 15 16 17 18 19
X1 PE PE 1 2 3 PE 102 U1 V1 W1 3 ~ W2 U2 V2 PE 4 5 6 PE

U V W

Bridge or thermistor or WSK

X2 1 2 Bridge or Thermistor or WSK

Pump 2/4/6

Pump 1...6 P = ...kW I = ...A

As at: 02/2005 - Subject to change without prior notice

117

Switchgears/Control devices

Switchgears and Control devices


Wilo-VR-, CRn- and CR-control devices
Signal Transmitters and Accessories
Wilo-DDG signal transmitter
Signal Transmitters and Accessories Wilo-VR-, CRn- and CR-control devices

Wall-mounted signal transmitter for differential-pressure-sensitive infinitely variable speed control. With built-in pressure-surge restrictors, 2 DIN 3862, 6 mm dia. cutting-ring unions, 5 m connection cable to the switchgear1) (3 x 0.75 mm2), 2 angle cutting-ring unions R 1/8 x 6 mm.
Top view

Technical data
Power consumption: Protection class: Max. pressure rating: Medium temperature: Ambient temp.: 1.5 W IP 54 25 bar 0 C to + 70 C 0 C to + 40 C

Connection data
Max. supply voltage: Current output: Max. load resistance: 15 30 V DC 4 20 mA 500
1)

DDG 10 to 100 (DDG 2 not pictured)

(Dimensions in mm), Fixing sundries provided by customer

Pressure measuring ranges:2) 3)DDG 2: 0 to 0.2 bar DDG 10: 0 to 1.0 bar DDG 20: 0 to 2.0 bar DDG 40: 0 to 4.0 bar DDG 60: 0 to 6.0 bar DDG 100: 0 to 10.0 bar

2) 3)

Greater distances to be extended by customer up to 25 m: 3 x 0.75 mm2, screened up to 250 m: 3 x 1.5 mm2, screened Other pressure measuring ranges on request Selection of pressure measuring range to suit pump duty point

DDG impulse amplifier

Terminal diagram
max. 250 m (2 x 1,5 mm2) 1 2 3 Wilosignal transmitter DDG + 4-20 mA - 7 9 + 4-20 mA 1 10 max. 750 m (2 x 1,5 mm2) + 1 + 2

4> 2

CR

+ 24V= ~ Transformer DDG

230V 50Hz Measuring transformer DDG

230V 50Hz

Wall-mounted impulse amplifier (measuring transducer) for amplifiying signals from the Wilo-DDG signal transmitter for cable lengths in excess of 250 m. Delivery incl. DDG transformer. Connection data
Operating voltage: Current input/output: Max. fuse size: Max. input resistance: Max. load resistance: 230 V/50 Hz 0 20 mA 10 A 50 600

Technical Data
Max. power consumption: Protection class: Ambient temp.: 5 VA IP 54 0C to + 40C

Signal cables:
Input: Output: 2 x 1.5 mm2, 250 m max. length, screened 2 x 1.5 mm2, 750 m max. length, screened

(Dimensions in mm), Fixing sundries provided by customer

DDG impulse selector Impulse selector (evaluator) for control-panel installation (rail mounting) for signal selection for two to four DDG measuring points. Connection data
Operating voltage: Current input (2 to 4 x): Current output: Max. fuse size: Max. input resistance: Max. load resistance: 230 V/50 Hz 0 20 mA 0 20 mA 10 A 50 1000

Technical Data
Max. power consumption: Protection class: Ambient temp.: 8 VA IP 00 0C to + 40C

Signal cables:
Per input: Per output: 2 x 1.5 mm2, 250 m max. length, screened 2 x 1.5 mm2, 750 m max. length, screened

DDG transformer Wall-mounted transformer (power pack) for supplying power to the DDG signal transmitter in conjunction with the DDG impulse selector. Connection data
Operating voltage: Output voltage: Output current: Fixing sundries provided by customer 118 As at: 02/2005 - Subject to change without prior notice 230 V/50 Hz 24 V DC 0 20 mA

Technical Data
Protection class: Ambient temp.: IP 54 0C to + 40C

Switchgears and Control devices


Wilo-VR-, CRn- and CR-control devices
Signal Transmitters and Accessories
TSG signal transmitter Pipe-attached contact temperature sensor. Included with KTY 10 temperature board. With 2 spring fasteners for attachment to pipes up to DN 100, 1 tube thermolube, 5 m connection cable to the switchgear1) (2 x 0.75 mm2, screened). Connection data KTY 10 PTC thermistor at + 25C: at + 90C: Max. current: Technical Data Protection class: Temp. range: IP 43 0C to + 150C

70 15

2K 3.09 k 2 mA

1)

Greater distances to be extended by customer up to 25 m: 3 x 0.75 mm2, screened up to 100 m: 3 x 1.50 mm2, screened up to 250 m: 3 x 2.50 mm2, screened

KTY/PT 100 outdoor temperature


38 35

Transmitter for wall mounting for outdoor temperature indication. Required accessory: Connection line (on-site) up to 25 m: 3 x 0.75 mm2, screened up to 100 m: 3 x 1.50 mm2, screened up to 250 m: 3 x 2.50 mm2, screened

Technical Data Protection class: Temp. range:

IP 65 25 C to +80C

65

4,2

M16 50

KTY 10 temperature board Additional board for upgrading Wilo-CR-system switchgears for use of the control modes: Differential-temperature control (T) Feed/return temperature control (T) Differential pressure temperature superimposed (p-T) Design 3 analog inputs for TSG temperature sensors: Feed temperature (+T) Return temperature (-T) Temperature lead value (T) Technical Data Measuring range: Resolution: Accuracy: T: - 20 ... +150 C T: 10 K 10 bits 0.2% of upper limit + transmitter tolerance 0 C to +40 C 100 mm x 120 mm approx. 0.5 kg

T (feed)

T (return) T (external)

53

65

X3

+ 1

+ 3

+ 5

Feed temperature

Return temperature

Fixing sundries, CAN-bus cable and 2 TSG temperature signal transmitters are included in the Terminal diagram, KTY 10 temperature board scope of delivery.

As at: 02/2005 - Subject to change without prior notice

External temperature

Ambient temperature: Dimensions: Weight:

119

Switchgears/Control devices

Switchgears and Control devices


Wilo-VR-, CRn- and CR-control devices
Signal Transmitters and Accessories
PT 100 temperature board Additional board for upgrading Wilo-CR-system switchgears for use of the control modes: differential-temperature control (T) Feed/return temperature control (T) Differential pressure temperature superimposed (p-T) Design 3 analog inputs for Pt 100 temperature sensors in 2-/3- and 4-conductor technology to be provided by the customer: Feed temperature (+T) Return temperature (-T) Temperature lead value (T) Fixing sundries and CAN-bus cable are included in the scope of delivery.
Terminal diagram, PT 100 temperature board

T (feed) + X3 1 2 3

T (return) + 4 5 6

T (process) + 7 8 9

Technical Data Measuring range: T: T: Accuracy:

Two-wire circuit

Ambient temperature: Dimensions: Weight:

- 20 ... +150 C 5K 2 K (referred to standard values as per DIN IEC 751) + transmitter tolerance 0 C to +40 C 100 mm x 120 mm approx. 0.5 kg

Feed temperature

Return temperature

External temperature

Three-wire circuit

DDC board Additional board for upgrading Wilo-CR-system switchgears for remote control by external monitoring units (e.g. BA or DDC substation).
16 17 18 19 Res.2

Technical Data Analog input: Measuring range:

Design 1 analog input for external manipulated variable (speed adjustment during DDC operation) 8 digital inputs for connecting external potential-free push-buttons for Peak-load activation Peak-load deactivation Pump cycling Setpoint changeover After-fault reset Remote speed control changeover Control input 0/2-10 V; 0/4-20 mA Signal input DIG 3 Fixing sundries and CAN-bus cable are included in the scope of delivery. Input resistance: Resolution: Accuracy:

S1
I U 0/4 0 20 mA 10 V SLZU SLAB PT SW 1/2 Extern Param. Quit 2

Analog IN 2 In +

X3 1 2

3 4

5 6

7 8

9 10

11 12 13 14 15

manipulated variable 0 - 10 V, 0/4 - 20 mA ( min.- max. speed) 10 k or 50 10 bits 0.2 % of upper limit + transmitter tolerance

DIG.3

Terminal diagram, DDC board

Digital inputs: Input level: 24 VDC/1 mA Dielectric strength: 250 VAC Max. cable length: 100 m Terminal cross-sections:1.5 mm2 Ambient temp.: 0 C to +40 C Dimensions: 100 mm x 120 mm Weight: approx. 0.5 kg

Fault acknowledgement external

Automatic pump duty cycling

Parameters set changeover

Peak load pump cut-out

Peak load pump cut-in

Setpoint changeover

120

Analogue external

As at: 02/2005 - Subject to change without prior notice

Switchgears and Control devices


Wilo-VR-, CRn- and CR-control devices
Signal Transmitters and Accessories
Control board Additional board for upgrading Wilo-CR-system switchgears for Manual 0 Automatic operating mode selection for max. 2 pumps (e.g.: 5-pump system will require 3 control boards). Changeover for each pump individually by potential-free control switches provided by customer. Function Manual 0 Automatic changeover by a potential-free two-way make contact with central "Off" position for each pump, provided by the customer. Operating mode: Manual: pump in mains operation 0: pump OFF Automatic: pump ready for controlled operation Connection for customer-provided repair switches with auxiliary contact: Closed: pump enabled Open: pump disabled
Terminal diagram, control board
Manual operation Manual operation

Technical Data Selector switch: Control inputs:

Pump 1/3/5 Control function Release Manual Manual

Pump 2/4/6 Control function Relesae

X3 1 2

3 4

5 6

7 8

9 10

11 12

Pump 1/3/5

Pump 2/4/6

P1/P2, P3/P4, P5/P6 2 repair switches (On/Off for each pump) 4 control switches (Manual 0 Autom. for each pump) Input level: 24 VDC/1 mA Dielectric strength: 250 VAC Max. cable length: 100 m Terminal cross-section: 1.5 mm2 Ambient temp.: 0C to +40C Dimensions: 100 mm x 120 mm Weight: approx. 0.5 kg

Control function

Control function

Release

Release

Fixing sundries and CAN-bus cable are included in the scope of delivery.

Signal board 1 2 Additional board for upgrading Wilo-CR-system switchgears for individual run/single fault signals for single and dual-pump systems.
Pump 1 Pump 2 Transformer WM Analog OUT + X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Technical Data Analog output: Measuring range:

Pump 1

Pump 4

FU

Fixing sundries and CAN-bus cable are included in the scope of delivery.
Terminal diagram, signal board 1 - 2

Signalling contacts: Max. switch rating:

max. 250 VAC/2 A min. 12 VDC/10 mA Max. cable length: 100 m Terminal cross-sections: 1.5 mm2 Ambient temp.: 0C to +40C Dimensions: 120 mm x 120 mm Weight: approx. 0.5 kg

As at: 02/2005 - Subject to change without prior notice

121

Switchgears/Control devices

Function Potential-free signal contacts for operation (NO contact) and fault (NC contact) of: pump 1, pump 2, frequency converter Signalling the digital inputs DIG2 or DIG3, e.g. frost (heating) or low water (pressure boosting) Analog output for actual speed value or actual-value transmitter (preselectable)

Input resistance: Resolution: Accuracy:

disburbance

disturbance

disturbance

Low water

Operating

Operating

Operating

DDG or speed

Actual data 0 10 V, 0/4 20 mA (speed or transmitter) 10 k or 50 10 bits 0.2% of upper limit + transmitter tolerance

Switchgears and Control devices


Wilo-VR-, CRn- and CR-control devices
Signal Transmitters and Accessories
Signal board 3 6 Additional board for upgrading Wilo-CR-system switchgears for individual run/fault signals for three- to six-pump systems (signal boards 1 2 also required).
Pump 3 Pump 4 Pump 5 Pump 6

Technical Data Signalling contacts: Max. switch rating:

X1 1 2 3 4

5 6 7 8

9 10 11 12 13 14 15 16

Function Potential-free signal contacts for operation (NO contact) and fault (NC contact) of: pump 3, pump 4, pump 5, pump 6 Fixing sundries and CAN-bus cable are included in the scope of delivery.

max. 250 VAC/2 A min. 12 VDC/10 mA Terminal cross-sections:1.5 mm2 Ambient temp.: 0C to +40C Dimensions: 120 mm x 120 mm Weight: approx. 0.5 kg

disturbance

disturbance

disturbance

Pump 3

Pump 4

Pump 5

Pump 6

Terminal diagram, signal board 3 - 6

122

disturbance

Operating

Operating

Operating

Operating

As at: 02/2005 - Subject to change without prior notice