Professional Documents
Culture Documents
Operating Manual
Honeywell Enraf UK, Ltd. 6 Pennant Park, Standard Way Fareham, Hampshire, England PO16 8XU Phone (01329) 825823 Fax (01329) 825824
Honeywell Enraf Copyright 05/05/2008
Honeywell Enraf USA, Inc. 2000 Northfield Court Roswell, GA USA 30076-4908 Phone (770) 475-1900 Fax (770) 475-1717
Page 1 of 64
Table of Contents
Introduction to Master Meter Proving ( a description of the technique ) The Volumetric Prover System The Pipe Prover System Small Volume Provers Master Meter Provers Effects of Temperature Effects of Pressure on Volumetric Provers Crude Oil/Asphalt/Heavy Fuel Oil Proving MMC-9 Control Panel Layout Control Descriptions Programming & Setup Configuring The MMC-9 Parameter Table Parameter Descriptions Changing Parameter Values Self Testing the MMC-9 Self Test 1 Self Test 2 Data Logging Turning on / off logging Viewing Logged Data Summary Data Table Contents Proving Run Data Table Contents Mater Meter Correction Factor Data Table Contents Calibrating the Master Meter with a Volumetric Can Creating A Master Meter Correction Factor Table Mechanical Setup Electrical Setup Making the initial wet down run Making Correction Factor Runs Product Meter Proving Totalizer Mode Description Gated Mode Description Correction Factors Consecutive Runs Totalizer Mode Proving Gated Mode Proving How To Use The Meter Proving Data 4 4 4 5 5 6 7 8 9 10 - 14
Honeywell Enraf
Copyright 05/05/2008
Page 2 of 64
52 - 54 55 56 57 58 59 60
61 61 62 62 63
Honeywell Enraf
Copyright 05/05/2008
Page 3 of 64
Pipe Prover System The Pipe Prover was developed to prove large, high capacity meters at high volume transfer installations and pipelines. Prior to the development of the Pipe Prover system design for high flow applications was based on using a bank of smaller meters in parallel which could be proven individually with a volumetric prover can. This required a considerable amount of time and equipment. The time required for the proving process was decreased by proving one meter in a volumetric prover can (which became a Master Meter), and then each meter was set up to flow through the Master Meter and compared to it. With the development of the Pipe Prover a single high capacity meter could now be proven accurately, replacing the bank of smaller meters in parallel. Advantages Allowed the use of large, high volume meters Did not require pump-back system as flow was diverted through the Pipe Prover and then back into the line. Could be automated and operated remotely. Reduced time required to prove. Provided a higher degree of proving accuracy than previously obtained with volumetric prover cans.
Honeywell Enraf Copyright 05/05/2008 Page 4 of 64
Pipe Prover System (continued) Disadvantages Expensive Rather high pressure drops due to resistance of the displacer. While the pressure drop has little or no effect on a pipeline system, it can cause a drop in flow rate at a transport loading terminal that normally uses low-head, high volume centrifugal pumps. Conventional Pipe Provers use mechanically actuated switches to determine displacer position - these mechanical switches have appreciable uncertainties. The design usually requires a high quality double-block and bleed valve which should be monitored for seal integrity. Requires a considerable amount of calculation to correct for temperature and pressure. Not designed for start-run-stop flow conditions such as transport loading - primarily used for long continuous delivery conditions. When used at a transport loading terminal, a return line to storage may be required as the average compartment size of a transport does not allow sufficient time to cycle the prover manifold valves and obtain repeat prover runs. By design, the meter should be at a given rate of speed before the prover run is started. This requirement does not allow the transport loading meter to be proved through the start-run-stop procedure that is typical of loading a transport compartment and does not take into account the variations in the accuracy curve of the meter over the varying flow rates while loading a compartment.
Small Volume Provers A Small Volume Provers is sometimes referred to as a compact flow or a ballistic prover. This is the latest entry of meter proving equipment available to the petroleum industry. The Small Volume Prover combines a piston and valve arrangement with a very precise cylinder, The system utilizes optical position switches and a data acquisition technique called Dual Chronometry. The system requires a microprocessor system (personal computer) to handle and process the data collected. Advantages As the name applies, much smaller than conventional pipe provers. Good mobility - can be moved easily. Can handle a wide range of flow rates. Very good accuracy. Can be re-proven with small volumetric prover cans. Disadvantages Temperature & pressure extremely critical. Requires a power source to return the piston to the start position. All adjustments are very critical Requires a well trained technician to operate & diagnose the problems. Due to physical size will not fit under a transport loading rack with the transport at many loading racks. Master Meter Provers While not new or unique as a method for proving petroleum delivery meters, the system has primarily been used to prove LACT units and other remote meter installations. The system was originally devised to prove a bank of small pipeline meters as previously indicated. The introduction of high resolution optical transmitters and electronic counters for use with pipe provers gave the system a real boost. Electronic counters with very accurate gating circuits eliminated the method of comparing mechanical counter readings on the master meter with the meter being proved. This feature was especially important as it provided 100 pulses or more a gallon which allowed runs as small as 100 gallons to be used to obtain 10,000 counts.
Honeywell Enraf
Copyright 05/05/2008
Page 5 of 64
Master Meter Provers (continued) Gate City became involved with several applications that led us to be believe that the Master Meter proving system could become a viable alternative to the volumetric prover can for proving transport loading meters. To meet this need, Gate City became further involved with several leading oil companies working together to develop and improve the equipment techniques required to implement the Master Meter proving system. Honeywell Enraf purchased Gate City and immediately saw the advantages to the Master Meter Proving System. LPS developed a rechargeable, battery powered electronic counter with the batteries isolated and fused in such a manner as to provide a system designed to intrinsically safe specifications. Constant improvements in pulse output technology from various meter manufacturers allow reliable accurate pulse trains for counting. Further improvements in the Master Meter cart (3 or 4 wheel) and accessories are continually being made as we receive additional suggestions from our customers. In order to have acceptance, the electronics must be designed in such a manner that a person can readily prove the integrity of the components beyond a shadow of a doubt. This has been accomplished by selfcheck verification logic and by easily outputting proving data for external verification. Our whole approach is based on providing reliable equipment so that only one man is required to position the Master Meter cart and accessories, connect the loading arm to the Master Meter, connect it to the transport and calibrate the delivery meter while loading a transport. Points of Interest - Effects of Temperature The most significant variable when calibrating a Master Meter is the effects of temperature. Not enough can be said about the importance of taking an accurate temperature reading. A brief review of the American Petroleum Institute, Manual of Petroleum Measurement Standards, Chapter 11.1 - Volume Correction Factors - Table 6B quickly illustrates the difference 1/2 F will make in 1000 gallons. Example: Gasoline - 58 API Gravity 1/2 F = 0.34 gallons per 1000 gallons Diesel Fuel - 35 API Gravity 1/2 F = 0.28 gallons per 1000 gallons Not only is this critical when calibrating a Master Meter, it is equally critical when proving a loading rack meter into a volumetric prover can. Since the temperature can vary between the meter and the prover can, care must be taken to accurately record the temperature at the meter and at the prover can just prior to reading the scale in order to determine the change in volume due to a temperature change. Generally, the prover can is affected by the weather conditions at the time - rain, wind, sun, ambient temperature, etc. - will cause a temperature change between the product flowing through the meter when the volume is read in the prover. Since the variation is so significant, it is very important that the thermometers be very accurate and easily read to 0.2 of a degree or less. All thermometers should be removable in order to test them periodically. The petroleum industry and the regulatory agencies are demanding a higher degree of measurement accuracy. In order to achieve this accuracy we must be aware of the variable factors involved and correct them to the best of our ability. After the Master Meter has been proven, and the factors derived, the thermometer becomes less significant. This is due to the fact that the temperature effect is the same for the rack meter and the Master Meter thereby canceling itself out. The two meters in series quickly reach the same temperature and respond alike to weather conditions. In most cases a thermometer reading is not required since several hundred gallons of flow will equalize the effects of temperature.
Honeywell Enraf
Copyright 05/05/2008
Page 6 of 64
Master Meter Provers (continued) Since the standard generally used by the various weights and measures departments for this type of service is a volumetric prover can, this is the standard that we will be judged by. As indicated previously, the increase in flow rates has required larger size prover cans, in fact the volume is very close to the average compartment in a transport. This is a plus since we are very closely approximating the actual delivery condition with the volumetric prover. When testing any device it is always best to duplicate the actual conditions with which the device will be used. When a Master Meter is calibrated using a volumetric prover can, we are duplicating the start-run-stop condition of loading a transport compartment. This is very important as the factor for the Master Meter will reflect the changes in accuracy at the various flow rates. Based on this, we should be able to prove a meter with a Master Meter and then with a volumetric prover can with near equal results - in fact we must be able to do this since the prover can is the standard. Points of Interest - Volumetric Meter Proving Measurement errors associated with meter proving of flow meters at truck loading racks can be difficult to identify and correct. One such problem recently occurred at a major oil companys loading rack. The flowmeters had large factor shifts and poor repeatability. The method used to prove the meters was the volumetric prover can. The meters were inspected and found to be in good condition. For further verification a new meter was installed, however the problem remained. After verifying relatively constant flow rates, temperature, and pressure along with adequate back pressure both engineers and service technicians could not determine the problem. Finally the vapor recovery system was inspected and found to be incapable of recovering all of the vapors when several trucks were loading at the same time. This caused a pressure buildup in the vapor lines and resulted in the volumetric prover can being pressurized. Although the pressurization was only a few inches of water column (1 H20 = 0.03 PSI) it caused the prover can to expand thus changing its actual volume. After consulting with state weights and measures, approval was given to remove the vapor recovery line from the prover after each proving run in order to relieve any pressure from the prover prior to reading the certified volume. This eliminated the problem and all meters were proven satisfactory. Since only a few inches of water column caused the prover to expand the meter factors had been incorrect resulting in product losses for the major Oil Company.
Honeywell Enraf
Copyright 05/05/2008
Page 7 of 64
Points of Interest - Crude Oil/Asphalt/Heavy Fuel Oil Proving Since Gate City began working with Master Meter systems for use with high viscosity and heated products, we have developed procedures and techniques to insure safety and prevent any spillage. At temperatures above 100oF F it is very important that the operator be able to safely maneuver the Master Meter and make-up connections to the prover manifold, without the risk of burns due the extreme product temperatures. It is equally important that any spillage be kept to an absolute minimum. To accomplish this we have developed a fitting package designed around wing unions and high performance butterfly valves with drain down fittings that will allow an operator to connect and disconnect (especially disconnect) with a minimum of product loss. When a 6 or larger positive displacement Master Meter is required, the meter is mounted on a platform that is fastened to a set of rails. A double-wound worm gear winch is positioned in such a manner that the Master Meter, connecting hoses and fittings will move easily into position to makeup to the prover manifold. In the case of heated products or 8 or larger diameter hoses a small manually operated winch with a telescoping arm may be utilized to position the wing union fittings for connection. The entire assembly is mounted on a specially fitted trailer. This design has proven to be very practical, safe, easy to use and reduces spillage to an absolute minimum, based on previous experience the contamination contents of an 8 connection is approximately 3.6 US gallons. The wing unions are available in various sizes and temperature and pressure ratings which will accommodate most requirements. Wherever possible we favor using flexible stainless steel hose with the number of braids required to meet conditions. Since there are many variations to designing a system, we would on request provide drawings with equipment specifications for customers examination. If the drawings and specifications meet with approval, a quotation would then be prepared for further examination.
Honeywell Enraf
Copyright 05/05/2008
Page 8 of 64
Honeywell Enraf
Copyright 05/05/2008
Page 9 of 64
CONTROL DESCRIPTION
AC Fuse The AC fuse protects the battery charging circuitry in the MMC-9 against damage from overload. This is a type MDL 1/2 Amp rated fuse. When this fuse is good, and the MMC-9 is turned off but plugged into line power, the Battery light will illuminate orange. If this fuse is faulty, the Battery light will not illuminate orange when the power switch is off and the unit is plugged into line voltage. CAUTION: Failure to replace this fuse with the exact type of fuse specified may result in damage or equipment failure. DC Fuse The DC fuse protects the internal electronics circuitry of the MMC-9 against damage from overload. This is a type MDL 1/2 Amp rated fuse. When this fuse is good, the Battery light will illuminate green when the Power Switch is turned on. When this fuse is bad, the Battery light will be off when the Power Switch is turned on. NOTE: A completely dead battery will also act like a blown DC fuse. CAUTION: Failure to replace this fuse with the exact type of fuse specified may result in damage or equipment failure. Battery Charge Power Plug This industry standard power connector and cable are used to charge the battery in the MMC-9. The supply voltage range allowable on the Battery Charge Power Plug is from 90 Vac to 265 Vac, 48 to 63 hz. NOTE: To prevent inadvertent violation of the intrinsic safe nature of the unit, the MMC-9 cannot be operated from AC line voltage. It will only operate from the battery. Therefore, the battery must be charged prior to use. Turning on the Power Switch disconnects the battery charger and therefore discourages use of the line cord in hazardous areas. Power Switch The MMC-9 Power Switch allows the operator to apply power to the electronics. When in the OFF position, the Power Switch connects the battery charger to the battery. When in the ON position, the Power Switch connects the battery to the electronics. RS-232 COMM This connector is used to transfer data from the MMC-9 to a computer. The connector is a standard DB-9S connector and is wired according to the standard used in computer DCE configurations. A cable connecting this port to a computer should be a null cable, in that the transmit and receive lines are crossed. See the section on wiring for a diagram of this cable. Ground The MMC-9 should be grounded when in use in hazardous areas. This connector allows a static drain or grounding cable to be attached to a low resistance earth ground. The connector is a RCA Phono-jack. Temperature Probe When proving the Master Meter it is important to correct the volume of the fuel to a standard temperature. This is done by installing a temperature probe into the flow stream at the Master Meter and connecting it back to the MMC-9 through the Temperature Probe jack. This stereo phone jack is used to connect a 3 wire, cable and probe assembly. The probe used MUST be current proportional to absolute temperature with one micro-amp per degree Kelvin output. CAUTION: Do NOT connect an RTD type temperature probe to this jack as it will not work and may cause damage to the electronics.
Honeywell Enraf Copyright 05/05/2008 Page 10 of 64
1. Pulse Count or Volume depends upon the setting of program parameter 060. 2. Units per minute or per hour depends upon the setting of program parameter 161.
[DISPLAY] Key The Display key or button cycles the large numeral display functions through each of the four selections described above. METER INFORMATION Display This height, 8 digit wide, liquid crystal display provides an easy to read numeric output for the four types of information described above. CONTRAST Control This potentiometer adjustment is accessible through a hole in the MMC-9 faceplate. A small (1/8 or smaller) straight bladed screwdriver must be used to adjust this control. Rotating this control changes the intensity of the 4-line by 20 character display. TEMPERATURE PROBE ADJUST Control This potentiometer adjustment is accessible through a hole in the MMC-9 faceplate. A small (1/8 or smaller) straight bladed screwdriver must be used to adjust this control. Rotating this control adjusts the calibration of the temperature probe and circuitry. PROGRAMMING / OPERATION Display This backlit liquid crystal display is a 5 x 7 dot matrix character display consisting of 4 lines of 20 characters. The MMC-9 uses this display as its primary display to the user. Various screens are available to the user by stepping through menus of options. A map of the screens and how to reach them is available in the Appendix section of this manual.
Honeywell Enraf
Copyright 05/05/2008
Page 11 of 64
Honeywell Enraf
Copyright 05/05/2008
Page 13 of 64
Honeywell Enraf
Copyright 05/05/2008
Page 14 of 64
Honeywell Enraf
Copyright 05/05/2008
Page 15 of 64
Honeywell Enraf
Copyright 05/05/2008
Page 16 of 64
The Master Meter K-Factor parameter is the calibration K-Factor for the loading rack meter measuring the master meter volume. The units are in pulses per unit volume of product. Examples: When calibrated meter K-Factor equals 0100 enter: 0100 When calibrated meter K-Factor equals 0050 enter: 0050 Meter Under Test K-Factor Value Range: 00000.001-99999.999 Parameter #002 Default Value: 00010.000
The Meter Under Test K-Factor parameter is the calibration K-Factor for the meter measuring the volume. The units are in pulses per unit volume of product. Examples: When calibrated meter K-Factor equals 0100 enter: 0100 When calibrated meter K-Factor equals 0050 enter: 0050 Coefficient of Expansion Master Meter Parameter #020 Value Range: 0.0000000-1.0000000 Default Value: 0.0000186 This parameter is the Coefficient of Expansion Master Meter which is in parts per ten million per degree F/C. This value is the Cts value in the product netting equation. Coefficient of Expansion Prover Can Value Range: 0.0000000-1.0000000 Parameter #021 Default Value: 0.0000186
This parameter is the Coefficient of Expansion Prover Can which is in parts per ten million per degree F/C. This value is the Cts value in the product netting equation. Location Value Range: 000-999 Parameter #032 Default Value: 000
The Location parameter is a site identification number. Meter Number Value Range: 000-999 Parameter #034 Default Value: 000
The API Gravity of Product parameter is used in a lookup table to find the correct temperature compensation factors when performing temperature compensation. Changing this value changes parameter 037 & 039 automatically. Examples: To have the MMC-9 assign a value of 30.5 enter 30.5. To have the MMC-9 assign a value of 40.0 enter 40.0 Specific Gravity of Product Value Range: 00.0000-99.9999 Parameter #037 Default Value: 1.0000
This parameter is the Specific Gravity of Product. Changing this value changes parameter 036 & 039 automatically.
Honeywell Enraf
Copyright 05/05/2008
Page 17 of 64
This parameter is the Coefficient of Expansion Product which is in parts per million per degree F/C. Changing this value changes parameter 036 & 037 automatically. Degree Select Value Range: 0-1 Parameter #040 Default Value: 0
The Degree Select parameter chooses between Fahrenheit and Celsius Degree when performing temperature compensation. See parameter # 083. Examples: Enter 0: For Fahrenheit Enter 1: For Celsius Temperature Low Range Value Range: 000.0-999.9 Parameter #043 Default Value: 000.0
The Temperature Low Range parameter sets the lowest temperature value the Master Meter Computer can operate at and still be considered an acceptable run. Temperatures below this value will generate a Bad Temperature Tolerance tag for this Run. Temperature High Range Value Range: 000.0-999.9 Parameter #044 Default Value: 075.0
The Temperature High Range parameter sets the highest temperature value the Master Meter Computer can operate at and still be considered an acceptable run. Temperatures above this value will generate a Bad Temperature Tolerance tag for this Run. Flow Rate Low Range Value Range: 00000-65535 Parameter #045 Default Value: 00000
The Flow Rate Low Range parameter sets the lowest flow rate value the Master Meter Computer can operate at and still be considered an acceptable run. Flow Rates below this value will generate a Bad Flow Rate Tolerance tag for this Run. Flow Rate High Range Value Range: 00000-65535 Parameter #046 Default Value: 1000
The Flow Rate High Range parameter sets the highest flow rate value the Master Meter Computer can operate at and still be considered an acceptable run. Flow Rates above this value will generate a Bad Flow Rate Tolerance tag for this Run. Count Variance Deviation Allowed Value Range: 0.00 - 10.0% Parameter #047 Default Value: 00.10%
The Count Variance Deviation Allowed parameter sets the amount the Master Meter Computer can deviate from the desired count and still be considered an acceptable run. A value of 10 sets the allowable deviation at 10%, therefore a count between 90% & 110% of the required count would be acceptable in considering a good run.
Honeywell Enraf
Copyright 05/05/2008
Page 18 of 64
The Meter Rotation Direction parameter identifies a direction of rotation for the master meter. Examples: Enter 0: For a Clockwise Direction Enter 1: For a Counter Clockwise direction Only applies if two phase Master Meter , see parameter # 070. Preset Counter Selector Value Range: 0-1 Parameter #060 Default Value: 1
The Preset Counter Selector parameter determines whether the Master Meter Computer is to count raw pulses or to count in volume. Examples: To select Pulses / Volume counting: Enter 0: For Pulse Counting (uses 061 Pulse Counter Preset) Enter 1: For Volume Counting (uses 062 Volume Counter Preset) Pulse Counter Preset Value Range: 000001-999999 Parameter #061 Default Value: 000001
The Pulse Counter Preset parameter sets the number of un-factored (raw pulses) at which the Master Meter Computer is to stop counting incoming pulses. Volume Counter Preset Value Range: 00000.001-99999.999 Parameter #062 Default Value: 00000.001
The Volume Counter Preset parameter sets the volume (quantity) at which the Master Meter Computer is to stop counting incoming pulses. Correction Factor Application Action Value Range: 0-1 Parameter #063 Default Value: 0
The Correction Factor Application Action parameter sets whether the Master Meter Correction Factors stored in parameters 600-625 are used as a multiplying or dividing factor. When set to a 0 the raw pulse count from the Master Meter is multiplied by the correction factor. When set to a 1 the raw pulse count from the Master Meter is divided by the correction factor. Automatic Reset on Proving Runs Value Range: 0-1 Parameter #064 Default Value: 0
The Automatic Reset on Proving Runs parameter sets whether the MMC-9 automatically rests and runs three consecutive proving runs without operator intervention if no alarms or errors exist. This provides the capability of logging three consecutive good runs in the shortest possible time, in order to get an acceptable proving sequence in one compartment. This parameter applies to GATED proving runs. If parameter 64 = 1 the feature is enabled. If parameter 64 = 0 the feature is disabled. The MMC-9 will stop and display the count generated after each run, and must be reset and re-started by the operator. NOTE: This feature only operates properly if the MMC-9 is in the Logged mode. Incorrect operation results if parameter 64 = 1 and the MMC-9 is operating in the Not Logged mode.
Honeywell Enraf
Copyright 05/05/2008
Page 19 of 64
The Pulse Train Phase parameter selects whether a single phase pulse or a dual phase pulse is to be used for master meter operations. Examples: Enter 0: For Single Phase Pulse Operation Enter 1: For Dual Phase Pulse Operation See parameter # 070. Reference Temperature Value Range: 0-200 Parameter #071 Default Value: 60
The Reference Temperature parameter sets the temperature the MMC-9 uses for calculating net volume. This value is referenced only during the calibration of the Master Meter. Prover Mode Value Range: 0-4 Parameter #080 Default Value: 0
The Prover Mode Parameter selects between one of five calibration routines. The menu selection on the MMC-9 also automatically sets this parameter. Examples: Enter 0: For Selftest1 Enter 1: For Selftest1 Enter 2: For Totalizer Meter Calibration Enter 3: For Gated Meter Calibration Enter 4: For Master Meter Calibration Data Logger Mode Value Range: 0-1 Parameter #081 Default Value: 0
The Data Logger Mode parameter sets the logging mode of operation. In the data logging mode prover records and summary averaging records are created when performing Totalizer and Gated Meter Calibration. Examples: Enter 0: To Disable Data Logging Enter 1: To Enable Data Logging Back Light Timeout Value Range: 1-9 Parameter #082 Default Value: 1
The Back Light Timeout parameter sets the timeout period in minutes, where the backlight is turned off if no meter pulses are received or the keypad is not pressed within the timeout period. The backlight is turned on the instant pulses are received or when any key is pressed. Temperature Compensation Select Value Range: 0-1 Parameter #083 Default Value: 0
The Temperature Compensation Select parameter selects between enabling and disabling temperature compensation. Examples: Enter 0: To Disable Temperature Compensation Enter 1: To Enable Temperature Compensation
Honeywell Enraf
Copyright 05/05/2008
Page 20 of 64
This parameter stores the count of consecutive runs completed toward creation of a summary record. It is provided for reference only. The user can only write this value to zero (0), thereby clearing the count and forcing the MMC-9 to perform three new runs to get consecutive records. This value automatically clears to zero upon creation of the Summary Record. Flow Rate Ramp Up Value Range: 0-120 Parameter #086 Default Value: 005
The Flow Rate Ramp Up parameter sets the time, in seconds, the MMC-9 ignores the flow rate. This allows for the changing flow rates during ramp up to steady state flow. Warning Screen Use Value Range: 0-1 Parameter #087 Default Value: 1
Setting this parameter to a zero value turns off the Conditional Warning Screen. This screen warns the user that the proving run just completed has either a temperature, flow, or count deviation tolerance error. Setting this parameter to a one, enables the screen to be displayed by the program if needed. Current Date Value Range: 01/01/00 12/31/99 Parameter #110 Default Value: Current Date
The Current Date parameter sets the current Date of the Master Meter Computer. Use the cursor Right and Left keys on the keypad to move the cursor to the number you wish to change to match the current date, then use either the numeric keys or the UP or the DOWN keys to increase or decrease the value. When the time is correct, Press ENTER. Current Time Value Range: 00:00:00 23:59:59 Parameter #111 Default Value: Current Time
The Current Time parameter sets the current of the Master Meter Computer. Use the cursor Right and Left keys on the keypad to move the cursor to the number you wish to change to match the current time, then use either the numeric keys or the UP or the DOWN keys to increase or decrease the value. When the time is correct, Press ENTER. Keypad No Activity Timeout Value Range: 010-999 Parameter #141 Default Value: 60
The Keypad No Activity Timeout parameter sets the time the Master Meter Computer will remain in the programming mode without any keypad activity. When this time is reached the Master Meter Computer will return to the idle mode. Flow Rate Time Base Value Range: 0-1 Parameter #161 Default Value: 0
The Flow Rate Time Base parameter determines if the rate function is calculated in units per minute or units per hour. Examples: Enter 0: For Units per Minute Enter 1: For Units per Hour
Honeywell Enraf
Copyright 05/05/2008
Page 21 of 64
The Printer Baud Rate Selector parameter is used to select the baud rate for the printer communication port. Examples: To select the various baud rates: Enter 0: For 1200 Baud Enter 1: For 2400 Baud Enter 2: For 4800 Baud Enter 3: For 9600 Baud Temperature Tolerance Limit Action Value Range: 0-1 Parameter #300 Default Value: 1
The Temperature Tolerance Limit Action parameter is used to enable or disable temperature tolerance checking when performing calibration operations. Examples: Enter 0: To disable temperature tolerance checking Enter 1: To enable temperature tolerance checking Flow Rate Tolerance Limit Action Value Range: 0-1 Parameter #310 Default Value: 1
The Flow Rate Tolerance Limit Action parameter is used to enable or disable flow rate tolerance checking when performing calibration operations. Examples: Enter 0: To disable flow rate tolerance checking Enter 1: To enable flow rate tolerance checking Count Variance Tolerance Limit Action Parameter #320 Value Range: 0-1 Default Value: 1 The Count Variance Tolerance Limit Action parameter is used to enable or disable count variance tolerance checking when performing calibration operations. Examples: Enter 0: To disable count variance tolerance checking Enter 1: To enable count variance tolerance checking Master Meter Correction Factor Value Range: 0.0000-1.9999 Parameter #601 - 625 Default Value: 1.0000
These twenty-five locations store the Master Meter Correction Factor values for use when proving. The values in these locations are automatically updated when the master meter is proven. Access is intended for viewing only. MM Correction Factor Name Value Range: 20 Char. Text Parameter #701 - 725 Default Value: various
These twenty-five locations store the text name associated with each factor. Used for ease of identification when selecting the factors, the names should reflect the location and condition of the product meter for which the factor is to be used.
Honeywell Enraf
Copyright 05/05/2008
Page 22 of 64
The ONLY alarm available in the MMC-9 is the EEProm Failure Alarm. The Alarm Status parameter gets set if the eeprom gets corrupted. Total Volume Master Meter Value Range: 00000.000-99999.999 Parameter #860 Default Value: 00000.000
The Total Volume Master Meter A parameter records a temporary product volume that the master meter has recorded. The total gets reset when power is cycled. Total Volume Meter Under Test Value Range: 00000.000-99999.999 Parameter #862 Default Value: 00000.000
The Total Volume Meter Under Test parameter records a temporary product volume that the Meter Under Test meter has recorded. The total gets reset when power is cycled. Software Release Version Value Range: V1_00 Parameter #890 Default Value: None
The Software Release Version Parameter records the version of the software used to create the firmware in the Master Meter Computer. This Parameter is read-only and cannot be changed. Software Release Date Value Range: 01/01/00-12/31/99 Parameter #891 Default Value: None
The Software Release Date Parameter records the date the software used in the Master Meter Computer was created. This Parameter is read-only and cannot be changed. Product ID Value Range: TEXT Parameter #892 Default Value: None
The Product ID Parameter records the type of device. This Parameter is read-only and cannot be changed. Unit Serial Number Value Range: example (12345678) Parameter #893 Default Value: None
The Unit Serial Number records a unique number for each Master Meter Computer, this helps device tracking. This Parameter is read-only and cannot be changed. Unit Oscillator Speed Value Range: TEXT Parameter #894 Default Value: None
The Unit Oscillator Speed parameter records the controller processing speed for the Master Meter Computer. This Parameter is read-only and cannot be changed. Number of Records in Prover Log Value Range: 000-499 Parameter #900 Default Value: 000
The Records in Prover Log parameter contains the number of records in the prover log.
Honeywell Enraf
Copyright 05/05/2008
Page 23 of 64
The Prover Log Status parameter records the current status of the prover run. This parameter is read only and cannot be written to. Examples: 0: No Errors 1: Some Records Overwritten 2: Data Corrupted Current Prover Record Value Range: 000-499 Parameter #920 Default Value: 000
The Current Prover Record parameter contains the current prover record number. Current Summary Record Value Range: 000-149 Parameter #921 Default Value: 000
The Current C Record parameter contains the current summary record number. Number of Records in Summary Log Value Range: 000-149 Parameter #950 Default Value: 000
The Number of Records in Summary Log parameter contains the number of records in the Summary log. Summary Log Status Value Range: 0-2 Parameter #953 Default Value: 0
The Summary Log Status parameter records the current status of the Summary run. This parameter is read only and cannot be written to. Examples: 0: No Errors 1: Some Records Overwritten 2: Data Corrupted
Honeywell Enraf
Copyright 05/05/2008
Page 24 of 64
000
NOTE: This screen has a timeout feature. If no entry is made for some period of seconds, the MMC-9 will revert to the Main Menu screen. Enter the parameter number that you wish to access by entering three numeric digits and pressing the [ENTER] key. The user may use the left-right [<CURSOR>] button to move the cursor to the second or third digit to speed access. The user may use the up-down [v NEXT ^] button to scroll through the parameters until the desired number is reached. When the desired parameter code is entered, the display changes to: Parameter xxx nn.nnnn
Where xxx is the parameter code desired and nnn.nnnn is the current value stored in that parameter. NOTE: The cursor is positioned over the first digit in the current value. At this point, the user may elect to keep the current value. If so, pressing the [ESCAPE] key returns the user to the parameter selection screen. If the user decides to change the value, proceed to the next step. Alternately, the user may use the up-down [v NEXT ^] button to scroll through the parameters until the desired number is reached. Enter the new value for the parameter. The format of the value must meet the limitations of the parameter as specified in the table. Complete the entry by pressing the [ENTER] key. The user may use the left-right [<CURSOR>] button to move the cursor to the second or third digit to speed access. The user may use the up-down [v NEXT ^] button to scroll through the parameters until the desired number is reached. Upon pressing the [ENTER] key, the screen changes to: Save? Yes nn.nnnn No
Pressing the [YES] key will enter the new value into non-volatile memory. Pressing the [NO] key will keep the old value in the parameter. In either case, the user is returned to the Parameter Number To Access screen. When parameter viewing and changing is completed, the [ESCAPE] key may be pressed several times until the MAIN MENU screen is displayed.
Honeywell Enraf
Copyright 05/05/2008
Page 25 of 64
Self Test 1
To perform Self Test One, the following steps should be utilized: Make certain that the Self Test Plug is installed in the GC-1000 connector. Verify that the MASTER METER Pulse Light illuminates, indicating that pulses are being received. From the main menu screen, press the [2] key, selecting the SELF TEST MODE. The display will change to the following screen: [SELF-TEST] 1 = SELF_TEST1 2 = SELF_TEST2
Select [1] for SELF-TEST # 1. The display will change to the following screen: SELF-TEST TEST1 MODE CYCLE = NNNNNN PRESS RESET KEY
As instructed, press the [RESET] key. This will clear any residual counts in the accumulator and prep the MMC-9 for a test cycle. The display will change to the following screen: SELF-TEST TEST1 MODE CYCLE = 000000 PRESS RUN STOP KEY
Honeywell Enraf
Copyright 05/05/2008
Page 26 of 64
Self Test 2
To perform Self Test Two, the following steps should be utilized: Make certain that the Self Test Plugs are installed in both the GC-1000 and GCT-1 connectors. Verify that the MASTER METER Pulse Light illuminates, indicating that pulses are being received. Verify that the METER IN TEST Pulse Light illuminates, indicating that pulses are being received. From the main menu screen, press the [2] key, selecting the SELF TEST MODE. The display will change to the following screen: [SELF-TEST] 1 = SELF_TEST1 2 = SELF_TEST2
Select [2] for SELF-TEST # 2. The display will change to the following screen: SELF-TEST TEST2 MODE CYCLE = NNNNNN MUT = NNNNN.NNN PRESS RESET KEY
As instructed, press the [RESET] key. This will clear any residual counts in the accumulator and prep the MMC-9 for a test cycle. The display will change to the following screen: SELF-TEST TEST2 MODE CYCLE = 000000 MUT = 00000.000 PRESS RUN STOP KEY
Honeywell Enraf
Copyright 05/05/2008
Page 27 of 64
CYCLE COUNT FORMULAS When the Preset Counter Selector (Parameter 060) = Pulse Count Preset (0) CYCLE Count = MMKF X PCP
When the Preset Counter Selector (Parameter 060) = Volume Count Preset (1) CYCLE Count Where: MMKF MUTKF PCP VCP = MMKF X MUTKF X VCP
= = = =
Master Meter K-factor Meter Under Test K-Factor Pulse Count Preset Volume Count Preset
A Note Regarding Self-Test Pulse Generation The MMC-9 generates 100 master meter pulses for each 1 meter under test pulse. For this reason, caution should be exercised when attempting to demonstrate or practice Gated Mode proving using the two test plugs. If the ratio of Master Meter K-factor (Program Parameter 001) to Meter Under Test K-factor (Program Parameter 002) is not set to 100:1, the Correction Factor generated will not be a number near 1.0000. Instead, it will be offset from 1 by the difference of the k-factor ratios. For instance if the ratio of the two kfactors is 100:10, the Correction Factor produced will be approximately 0.1000. It is recommended that for training and demonstration purposes, the default values for Parameters 001 & 002 be used. Remember to reset the values to the correct number prior to returning to live proving.
Honeywell Enraf
Copyright 05/05/2008
Page 28 of 64
DATA LOGGING
Data Logging in the Master Meter Counter allows for archival storage of proving information. The information is stored in non-volatile memory. Three types of records are stored. PROVING records contain the dynamic data that make up a single proving run. SUMMARY records are the results of averaging three consecutive proving records to obtain an average weighted factor. MASTER METER CORRECTION FACTOR records store the factor values used by the MMC-9 to correct the master meter pulse stream to a standard volume. Tables of the data contained in each type of record are listed below. Records are stored with an identifying number that increments with each record added. In the case of the PROVING records, the last 450 proving runs logged are stored. As a run is completed, the data for the record replaces the oldest record stored. This is known as a circular file. In the case of SUMMARY records, the last 150 records are stored. When a run average is acknowledged by the user, the data for the three run average replaces the oldest record stored. Thus, the data stored is for the most recent 150 SUMMARY records. There are 25 MASTER METER CORRECTION FACTOR records maximum. Unlike the other two types of data stored, these records are not automatically overwritten. The user must direct the MMC-9 to store the data calculated from a Master Meter Proving run into a specific record. More on the creation and storing of the Master Meter Proving data can be found in the section on Master Meter Proving. Turning ON / OFF Logging There are two methods for turning on and turning off the logging mode. The first method is to change a flag value in the Program Parameter table. The Program Parameter Code that controls LOGGING is parameter code number 081. Setting this parameter to a zero (0) turns off logging. Setting this parameter to a one (1) turns on logging. Refer to the section on Changing Parameter Values for exact details. The second method of turning on or off the LOGGING of data is to press the [ F1 ] key. Pressing this key once will change the mode to the opposite of its current state. To indicate the status of LOGGING, the proving screens have a text message indicating the status. The screens below indicate the differences between the two messages in the Totalizer Mode. Similar screen messages are displayed in the Gated Mode and Master Meter Proving Mode. When data is LOGGED the following message is displayed : TOTAL MODE LOGGED NNNNN.NNN NNNNNN MM PRESS RESET KEY When data is NOT LOGGED the following message is displayed : TOTAL [NOT] LOGGED NNNNN.NNN NNNNNN MM PRESS RESET KEY
Honeywell Enraf
Copyright 05/05/2008
Page 29 of 64
The record displayed is the newest record saved. The display contains the first 4 lines of the data stored in the record. At this point the user may access the other items in the record by scrolling up and down using the [ v CURSOR ^ ] keys. Refer to the table below for a complete listing of items stored in the record. Use the [ v NEXT ^ ] keys to step to the next record backward or forward in sequence.
Summary Data Table Contents 1. Summ: 2. PUL.: 3. VOL.: 4. Corr: 5. Temp: 6. Flow: 7. Run1: 8. Run2: 9. Run3: Record Number (0 149) nnnnn nnnnnnnnn nnnnnnn.nnn n.nnnn nnn.n nnn nnnnn nnnnn nnnnn
Average Master Meter Pulses Average Master Meter Volume Average Correction Factor Temperature(Average) Flow Rate(Average) Proving Run Record A Proving Run Record B Proving Run Record C
Honeywell Enraf
Copyright 05/05/2008
Page 30 of 64
Mater Meter Correction Factor Data Table Contents 1. Loc#: 2. Fact: 3. Correction Factor Number (1-25) Correction Factor Descriptive Name nn n.nnnn ( 20 characters)
Honeywell Enraf
Copyright 05/05/2008
Page 31 of 64
Honeywell Enraf
UL GASOLINE 120GPM
The cursor or blinking rectangle, is initially positioned over the left most character in the NAME. Use the [ v NUMBER ^ ] key to step through the alphabet and change a character. Use the [< CURSOR >] key to move the cursor left and right in the name. When the name has been updated, press the [ ENTER ] key and save the changes. Step to the next Master Meter Correction Factor NAME by using the [ v NEXT ^ ] key.
This completes setting up the Master Meter Correction Factor Table. You are ready to create the factors that are stored by proving the master meter. Mechanical Setup Refer to the drawing in the Appendix titled Proving The Master Meter for a typical setup. The setup for proving the master meter is similar to that used when normally proving the rack meters with a volumetric can. The can should be positioned near the loading arms but slightly forward or behind its normal position to allow for having the master meter cart hooked in-line also. Connect the master meter between the prover can and the loading arm. Make certain that the drain and air vents on the master meter are closed. Electrical Setup IMPORTANT: Connect the MMC-9 to an earth ground point using the supplied ground cable first. Connect the MMC-9 to the master meter using the GC-1000 cable. Connect the temperature probe to the MMC-9 and install it into the thermo-well on the master meter cart. NOTE: The GCT-1 cable is not needed for proving the master meter. Making The Initial Wet Down Run CAUTION: Be certain to follow all recommended practices, policies, and procedures when moving fuel in the loading rack. Failure to do so may result in equipment damage or injury! NOTE: If the facility does not have a written procedure for proving with a volumetric can, it is highly recommended that a copy of the American Petroleum Institute (API) procedure be studied and followed during this process. Because of the limited scope of this document, the steps involved in proving with a volumetric can cannot be completely included here. Specific setup and steps are generalized for the purpose of this procedure. The initial wetting of the master meter and connecting hose should be carefully controlled to prevent shocking or slugging the meter with fuel. A manual valve in the loading arm line should be throttled to limit flow to a very slow flow rate until the master meter, hose, and prover fill piping is liquid full. Do NOT attempt to use the butterfly valve on the master meter cart for this function as it will not protect the master meter. Once the master meter, hose, and prover fill line are liquid full, the manual valve controlling flow can be opened gradually, flushing any residual air from the lines into the prover can. It is desirable to attain full flow rate for a brief time to ensure any entrained air is moved out. Observe the MASTER METER Pulse Light during the product flow to ensure that pulses are being sent to the MMC-9 from the master meter.
Honeywell Enraf Copyright 05/05/2008 Page 33 of 64
Select [1] for TOTALIZER MODE. The display will change to the following screen: TOTAL [NOT] LOGGED 00000.000 000000 MM PRESS RUN STOP KEY
If the display indicates TOTAL MODE LOGGED then press the [F1] key once to turn off logging. If the display indicates PRESS RESET KEY then press the [RESET] key to clear the accumulator. Press the [ RUN/STOP ] key. This action gates ON the accumulator and permits the MMC-9 to collect pulses from the master meter. The display changes to: TOTAL [NOT] LOGGED 00000.000 000000 MM ENTER KEY TO ACCEPT STOP KEY TO ABORT
The MMC-9 may be left in this mode indefinitely. As line flushing, filling, and wet-down runs are performed, the registers will accumulate the pulses and display them. The [ RUN/STOP ] and the [RESET] keys can be used to clear the total if desired.
Continue to flow product into the prover can until it reaches the normal sight-glass registration indicator. As this is a wet-down run, the exact volume dispensed is irrelevant. Set one of the following Programming Parameters to match the density of product in the master meter. The density may be entered by putting in the API Gravity (Parameter 036), or the specific gravity (037), or the coefficient of expansion (039). Regardless of which one is changed, the other two parameters will convert to their respective units and change also. Code 036 037 039 Description API Gravity Of Product Specific Gravity of Product Coefficient of Expansion Product
Make certain to change this value each time the product changes in the Master Meter. NOTE: Before continuing the calibration, ensure that Parameter 083 Temperature Compensation is turned ON.
Honeywell Enraf
Copyright 05/05/2008
Page 34 of 64
Note the readings if desired and press the [YES] key for the next screen. These runs are not stored in the MMC-9 and it is recommended to record this and the following data gathered during the calibration run. Enter Average Temperature IN Proving Can =
nnn.n
The average prover can temperature is entered into the screen above, followed by the [ENTER] key. The [< CURSOR >] key will speed data entry, allowing the user to skip preceeding numbers that do not change.
Honeywell Enraf
Copyright 05/05/2008
Page 35 of 64
Press [YES], the screen changes to: MM MODE LOGGED nnnnn.nnn nnnnnn PRESS RESET
MM Run n
Make two more filling runs (runs 2 and 3) starting on the previous page.
Note: The new Master Meter Correction Factor should be a number very near one (1.0000). If it is not, the user should first examine the Master Meter K-factor (Program Parameter 001) for accuracy. Then the MMC-9 temperature circuitry, and finally, verify the prover can volume and temperature are accurate. Verify both of the Self-Test functions read properly. Upon completing the third run and accepting the correction factor by pressing the [YES] key, the following screen will appear: New Master Meter Correction Factor = n.nnnn Save? Yes No Pressing the [NO] key on the previous screen aborts the run. Pressing the [YES] key accepts the new factor calculated and changes the screen to: Select New Master Meter Correction Factor Location Enter (1-25) = nn At this point the user selects one of the 25 correction factor locations to store the new factor in. The location entered should be the name defined earlier that matches the meter under test.
Honeywell Enraf
Copyright 05/05/2008
Page 36 of 64
Responding [NO] to this question will discard the calibration run information and not change the Correction Factor. Pressing the [YES] key in response to this question will store the Correction Factor. In either case, the screen returns to the Master Meter Proving display.
Continue to calibrate the master meter for each product and flow rate, placing the Master Meter Correction Factor generated after each run into a unique location (1-25). Remember, accuracy when proving the rack meters starts with the accuracy of the MM Correction Factors.
Honeywell Enraf
Copyright 05/05/2008
Page 37 of 64
Disadvantages: It requires three full compartment loads to produce an average factor. In some operations, this means multiple trucks with the same fuel requirement. When attempting to produce multiple factors for different flow rates, accuracy is reduced due to the averaging in of the ramp-up and ramp-down shifts. Gated Mode The second method of proving is the Gated Mode. It is in this mode that the MMC-9 exceeds all other methods when comparing speed vs. accuracy. In the Gated Mode the MMC-9 compares pulses from the meter under test and the master meter during a window of flow. Upon command from the user, the MMC-9 begins to monitor the meter under test pulse stream. Upon detection of a pulse from the meter under test, the accumulator for the master meter pulse is Gated on, and begins accumulation. When a preset volume or pulse count is achieved in the meter under test accumulator, the master meter accumulator is gated off. The software then compares the two accumulators and creates a CORRECTION FACTOR for the current meter under test, meter factor. Advantages: Three runs can be made in a single compartment volume. There is no need for three compartments of a single product to be loaded. Multiple small trucks hauling the same fuel are not needed. If multiple factors are to be used in factoring the meter under test, this method automatically produces the single flow rate factor at the required flow rate only. This is due to not averaging the factor over the ramp-up and ramp-down flows. Disadvantage: Proving occurs at a single flow rate, whatever flow rate is running at the time of the flow window. Correction Factors The net result of both processes described above is a CORRECTION FACTOR. Depending upon the type of loading rack meter preset in use, one of several methods are utilized to use the new calibration. Each method will be discussed at the end of the step by step procedure.
Honeywell Enraf
Copyright 05/05/2008
Page 38 of 64
Values used in the above tolerances are generally determined by company policies. If a specific tolerance is not required in your application, the test for that tolerance may be turned off by setting Program Parameter 300, 310, or 320 respectively. If a run completes that is out of tolerance, a Warning Screen is displayed. The cause of the bad run is displayed. The screen is acknowledged and proving may proceed. If bad runs are detected, the user should check the temperature, flow rate, or count values logged in the Data Proving Record just completed to determine the cause and take corrective action prior to initiating other proving runs. The Consecutive Run Counter (085) value is displayed on the lower right hand corner of the proving count accumulator screen while proving the meter under test. Following the user acceptance of the third consecutive run, the counter resets back to zero. If a run is aborted mid-run by the user, the run is discarded, no record is stored in the Data Log, and the Consecutive Run Counter remains at the current count. If proving must be abandon for some reason prior to completing three runs, the Consecutive Run Counter may be manually reset back to zero by entering the Program Mode and setting parameter 085 to zero. NOTE: Zero is the only value accepted by the program for this parameter.
Honeywell Enraf
Copyright 05/05/2008
Page 39 of 64
Select [1] for TOTALIZER MODE. The display will change to the following screen: CORRECTION FACTOR: LOC: = NN N.NNNN {20 Char. Factor Name} ENTER To Accept
If this screen does not appear, use the [F2] key to force the screen up. If this not the desired factor, use the [vNEXT^] key to scroll to the factor needed. Press the [ENTER] key to accept. The display will change to the following screen: TOTAL MODE LOGGED 00000.000 000000 MM PRESS RUN/STOP RUN n
If the display indicates TOTALIZER MODE [NOT] LOGGED then press the [F1] key once to turn on logging. If the display indicates PRESS RESET KEY then press the [RESET] key to clear the accumulator. The green READY light illuminates. If the RUN count is not initially at zero, enter the Program Mode and set 085 = 0. 2nd & 3rd run procedures begin here Press the [ RUN/STOP ] key. This action gates ON the accumulator and permits the MMC-9 to collect pulses from the master meter. The GATE light begins flashing. The display changes to: TOTALIZER MODE LOGGED 00000.000 000000 MM ENTER KEY TO ACCEPT STOP KEY TO ABORT Do not press any keys at this time. The MMC-9 is ready for the truck compartment to be filled. Follow normal truck loading procedures to fill the compartment. When flow has completely stopped, press the [ ENTER ] key. The display changes to: Observed Vol. nnnnn.nnn Metered Volume nnnnn.nnn
Honeywell Enraf
Copyright 05/05/2008
Page 40 of 64
The MMC-9 is ready to make the second of three runs needed to produce the average CORRECTION FACTOR. Repeat the procedure above for the second and third compartment loads. Completing the third compartment run changes the screen to: 03 Consecutive Good Runs Completed Perform Run Average ? Yes No
Press the [YES] key to accept the prior three runs. A SUMMARY RECORD is created and stores the average correction factor calculated for the three runs. The screen changes to: Corr Factor: n.nnnn
The Correction Factor has been recorded however, the user may review the average Correction Factor generated in this screen. Press [NO] at the previous screen to make an additional run. The consecutives runs averaged are always the last three non-aborted runs. The screen changes back to: TOTAL MODE LOGGED 00000.000 000000 MM PRESS RUN/STOP RUN n
Honeywell Enraf
Copyright 05/05/2008
Page 41 of 64
Select [2] for GATED MODE. The display will change to the following screen: CORRECTION FACTOR: LOC: = NN N.NNNN {20 Char. Factor Name} ENTER To Accept
If this screen does not appear, use the [F2] key to force the screen up. If this not the desired factor, use the [vNEXT^] key to scroll to the factor needed. Press the [ENTER] key to accept. The display will change to the following screen: GATED MODE LOGGED 00000.000 000000 MM 00000.000 000000 UT PRESS RUN/STOP RUN n
If the display indicates GATED MODE [NOT] LOGGED then press the [F1] key once to turn on logging. If the display indicates PRESS RESET KEY then press the [RESET] key to clear the accumulator. The green READY light illuminates. If the RUN count is not initially at zero, enter the Program Mode and set 085 = 0. Initiate flow into the truck compartment. When the desired flow rate has been achieved, proceed to the next step. 2nd & 3rd run procedures begin here Press the [ RUN/STOP ] key. This action gates ON the accumulator and permits the MMC-9 to collect pulses from the master meter. The GATE light flashes while the accumulator counts. The following numbers are examples only. Actual numbers will vary: GATED MODE LOGGED 00065.370 006537 MM 00065.300 000065 UT PRESS RUN/STOP RUN n When the flow volume defined by the preset value in the MMC-9 ( Program Parameter 061 or 062) has been accumulated, the accumulator will gate OFF. Accumulation of pulses stops even though fuel flow has not stopped. A PROVING record log of the run is automatically created and stored in the DATA records. When the run ends the display looks similar to the following example: GATED MODE LOGGED 00100.940 010094 MM 00100.300 000100 UT PRESS RESET RUN n
Copyright 05/05/2008 Page 42 of 64
Honeywell Enraf
The Correction Factor has been recorded however, the user may review the average Correction Factor generated in this screen. If desired, this number could be noted so it can be applied to the Preset without having to download the data from the device. Press [NO] at the previous screen to make an additional run. The consecutives runs averaged are always the last three non-aborted runs. The screen changes back to: GATED MODE LOGGED 00000.000 000000 MM 00100.300 000100 UT PRESS RUN/STOP RUN n
Honeywell Enraf
Copyright 05/05/2008
Page 43 of 64
When the adjustment above has been completed, the meter can be re-proven for verification if desired. The resulting correction factor should be within + 0.00025 of 1.0.
Honeywell Enraf
Copyright 05/05/2008
Page 44 of 64
Follow the preset manufacturers instructions for manipulation of values in the preset to install the new MFactor value. When the adjustment above has been completed, the meter can be re-proven for verification if desired. The resulting correction factor should be within + 0.00025 of 1.0.
NOTE In rare circumstances, a single factor is utilized for conversion of raw pulses from the meter into gross volume. The factor used may be called the K-Factor, M-Factor, or just the Factor. Depending upon the software in the electronic preset, this factor may be the numerator or denominator in the factoring equation. For this reason, the MMC-9 CORRECTION FACTOR may have to be multiplied times the current value in this register or divided into it to determine the new factor. The method used to determine the correct procedure should be to first multiply the existing factor in the preset by the CORRECTION FACTOR as in the example above. Install the new factor in the preset. Save the old CORRECTION FACTOR for possible use again. Re-prove the meter. If the new CORRECTION FACTOR is near 1.0000, then the correct method has been found. If the resulting CORRECTION FACTOR is approximately double the previous value, the wrong method has been used. Divide the original factor by the old CORRECTION FACTOR and install it in the preset. Re-prove the meter. The CORRECTION FACTOR will now be near 1.0000.
Honeywell Enraf
Copyright 05/05/2008
Page 45 of 64
Honeywell Enraf
Copyright 05/05/2008
Page 46 of 64
EXPORTING DATA
Hardware / Software Requirements (continued) A software package for capturing the text file from the MMC-9 is needed. This software is commonly referred to as a Terminal program, and must be installed on the external computer. Most Microsoft Windows operating systems are furnished with a software program called HyperTerminal. HyperTerminal allows the user to send and receive text from the local computer. HyperTerminal is commonly found by following the menu path Start/All Programs/Accessories/Communications/HyperTerminal. Other communications programs exist and may also be used. The following procedure is for example only. SETTING UP HYPERTERMINAL FOR USE WITH THE MMC-9 o o o o o o o Launch the HyperTerminal Program. A New Connection screen opens. Type in a name for the connection. Use MMC-9. Select an icon if desired. Click OK. At the Connect To screen, go to the Connect Using field and pull down the arrow tab. Select COM1 ( or the name of the serial port on your computer that you are using ). Click OK at the bottom of the Connect To screen. In the COM1 Properties screen, set up the port as follows: 9600 bits per second 8 data bits None parity 1 stop bit None for flow control Click OK at the bottom of the COM1 Properties screen.
An empty window is now visible, with the cursor in the upper left corner. With the cable between the MMC-9 and the external computer connected, perform the following test: On the MMC-9, press the [PRINT] key: The display changes to: 1 = Print Proving 2 = Print Summary 3 = Print M. Meter ? Enter a [3] for Master Meter Correction Factor records. ( This produces a short transmission for testing purposes. ) 1 = Print Proving 2 = Print Summary 3 = Print M. Meter ? A series of numbers and text should print out in the HyperTerminal window if everything is working correctly. If the printout fails or if gibberish prints, check the cable connections and the settings of the terminal program to ensure they match the listed settings above. The printout should resemble the table below:
Honeywell Enraf
Copyright 05/05/2008
Page 47 of 64
EXPORTING DATA
Hardware / Software Requirements (continued) Typical data transmission of the Master Meter Correction Factor records: 01,n.nnnn,UL Gasoline 600gpm 02,n.nnnn,UL Gasoline 120gpm 03,n.nnnn,PM Gasoline 600gpm ^ ----v 23,n.nnnn,Diesel 600gpm 24,n.nnnn,Diesel 120gpm 25,n.nnnn,Diesel 120gpm You have confirmed operation of the hardware and software needed to capture data from the MMC-9 into an external computer. SETTING UP HYPERTERMINAL FOR CAPTURING THE DATA o o o In the HyperTerminal program window, under the Transfer menu, select Capture Text. Create a file name and location for the Data. For our example, name the file Proving 11-30-04.txt. Click Start. The program is now recording. Note the word Capture appears in the information bar at the bottom of the window.
Selecting What To Print On the MMC-9, press the [PRINT] key: The display changes to: 1 = Print Proving 2 = Print Summary 3 = Print M. Meter ? Select which type of records are desired. The display changes to: 1 = Range 2 = All ? The user must select what to send to the external computer. NOTE: Pressing the [2] key in the next step will immediately start transmitting. Set up the HyperTerminal program to capture the file before proceeding. See above. Select Range by pressing the [1] key. The screen changes to: Enter Low Range 000
Honeywell Enraf
Copyright 05/05/2008
Page 48 of 64
EXPORTING DATA
Selecting What To Print (continued) Enter the record number of the starting record desired. Press the [ENTER] key when done. The screen changes to: Enter High Range 000
NOTE: Pressing [ENTER] key in the next step will immediately start transmitting. Set up the HyperTerminal program to capture the file before pressing the key. See above. Enter the record number of the ending record desired. Press the [ENTER] key when done. The screen changes to: Wait While Printing Records
The contents of the requested file will be sent from the MMC-9 to the computer. When data transfer is compete the screen changes back to: 1 = Print Proving 2 = Print Summary 3 = Print M. Meter ?
ENDING HYPERTERMINAL DATA CAPTURE o o o o In the HyperTerminal program window, under the Transfer menu, select Capture Text. Choose Stop. Note the word Capture disappears from the information bar at the bottom of the window. The text data file has now been created and saved on the computer. See the next section on how to turn the text data into a spreadsheet and print it.
Honeywell Enraf
Copyright 05/05/2008
Page 49 of 64
___
Honeywell Enraf
Copyright 05/05/2008
Page 50 of 64
MMC-9 TASKS
The [TASK] key on the MMC-9 allows the user to execute various housekeeping functions. These include but are not limited to the clearing of log data, resetting the unit to defaults, etc.
CAUTION: Execution of certain tasks can cause the loss of all data stored in the MMC-9. The user should make certain that all logs are transferred to an external computer prior to execution of destructive tasks.
Task Table Code 940 980 981 999 Description Reset Master Meter Counter Clear All Proving Records Clear All Summary Records Re-Initialize unit to defaults
Task Descriptions Task Code 940 - Reset Master Meter Counter Task 940 re-boots the microprocessor in the MMC-9 and performs the same steps as if the unit were just being powered up. Task Code 980 - Clear All Proving Records This code initializes the Proving Data files and fills all fields with zero values. It moves the record pointer to the head of the file. Task Code 981 - Clear All Summary Records This code initializes the Summary Data files and fills all fields with zero values. It moves the record pointer to the head of the file. Task Code 999 - Re-Initialize unit to defaults Executing a Task 999 will write ALL values in non-volatile memory back to factory defaults. This includes all Programming Parameters, record pointers, and clears the log files. This function cannot be reversed. WARNING: This task will cause the loss of all setup parameter values ! Proceed with caution.
Honeywell Enraf
Copyright 05/05/2008
Page 51 of 64
APPENDIX
Screen Maps
ON ENTRY or [F2] CORRECTION FACTOR: LOC: = NN 1.0000 Kerosine 400 GPM ENTER: To Accept
[HOME] 1 = CALIBRATION 2 = SELF_TEST 3 = PROGRAM (SETUP) [CALIBRATION] 1 = TOTALIZER MODE 2 = GATED MODE 3 = MASTER METER
[NO] TOTAL MODE LOGGED nnnnn.nnn nnnnnn MM PRESS RESET RUN n TOTAL MODE LOGGED 00000.000 000000 MM PRESS RUN/STOP RUN n TOTAL MODE LOGGED nnnnn.nnn nnnnnn MM ENTER KEY TO ACCEPT STOP KEY TO ABORT Observed Vol. nnnnn.nnn Metered Volume nnnnn.nnn 03 Consecutive Good Runs Completed Perform Run Average ? Yes No Corr Factor: n.nnnnn Yes Key To Proceed [YES]
[NO] GATED MODE LOGGED 0NNNN.NNN 000NNN MM 0NNNN.NNN 000NNN UT PRESS RESET RUN n GATED MODE LOGGED 00000.000 000000 MM 00000.000 000000 UT PRESS RUN/STOP RUN n 03 Consecutive Good Runs Completed Perform Run Average ? Yes No Corr Factor: n.nnnnn
TEMP
MM MODE LOGGED 0NNNN.NNN 000NNN MM ENTER KEY TO ACCEPT STOP KEY TO ABORT
Ave. Temp. = nn.n nnnnn.nnn nnnnnn GR nnnnn.nnn nnnnnn NT Yes Key To Proceed
SELFTEST TEST1 MODE Cycle = 000000 PRESS RUN STOP KEY Enter: Vol In Can nnnnn.nnn Metered Volume nnnnn.nnn
New Master Meter Correction Factor = n.nnnn Save? Yes No SELFTEST TEST2 MODE Cycle = 010000 MUT = 000100 PRESS RESET KEY SELFTEST TEST2 MODE Cycle = 000000 MUT = 000000 PRESS RUN STOP KEY
SAVE? Yes
00000.000 No
Honeywell Enraf
Copyright 05/05/2008
Page 52 of 64
APPENDIX
Screen Maps (continued)
[DATA] KEY
1=View Summary Data 2=View Prover Data 3=View MMeter Corr. Factor Loc's Summ: PUL.: VOL.: Corr: nnn nnnnnnnnn nnnnnnn.nnn n.nnnn
[vNEXT^] KEY
[vNEXT^] KEY
[vNEXT^] KEY
Honeywell Enraf
Copyright 05/05/2008
Page 53 of 64
APPENDIX
Screen Maps (continued)
[PRINT] KEY
[1]
[2] KEY
[1]
[2] KEY
Honeywell Enraf
Copyright 05/05/2008
Page 54 of 64
APPENDIX
Formulas Used
141.5 1) API = 131.5 SG 141.5 ex) SG = 0.8761 SG= 131.5 = (161.5 131.5) = 30.0 0.8761 141.5 ex) SG = 0.7201 SG= 131.5 = (196.5 131.5) = 65.0 0.7201
141.5 2) SG = API + 131.5 141.5 ex) API = 30.0 SG= = 30.0 + 131.5 141.5 ex) API = 65.0 SG= = 65.0 + 131.5
1) Net Volume Master Meter = Gross Volume Master Meter (1 (F Ctsmeter) (T1 60)) 2) Net Volume Can = Gross Volume Can(1 (F CTScan) (T2 60)) NetVolume Pr overCan 3) Master Meter Factor = NetVolumeMasterMeter
Notes: F: Product Factor Specific API Gravity T1: Average Temperature at the Master Meter T2: Average Temperature of the Can CTS: Temperature Coefficient of Steel Gross Volume Can: Gross Volume in the Can Gross Volume Master Meter: Gross Volume counted by the Master Meter
Honeywell Enraf
Copyright 05/05/2008
Page 55 of 64
APPENDIX
Data Table Structure Summary Records 1. Summ: 2. PUL.: 3. VOL.: 4. Corr: 5. Temp: 6. Flow: 7. Run1: 8. Run2: 9. Run3: Proving Records 1. Prov: 2. Date: 3. Time: 4. Loct: 5. MNum: 6. MMKF: 7. TMKF: 8. APIg: 9. Flow: 10. Temp: 11. RunI: 12. PUL.: 13. VOL.: 14. Ovol: 15. Corr: 16. NetV: 17. Coef: Run Number (0 449) Date Time Location Meter Number Master Meter K-Factor Meter Under Test K-Factor API Gravity of Product Flow Rate (Average) Temperature (Average) Run Indicator (Good vs. Bad) Master Meter Raw Pulses Master Meter Volume Observed Vol. or MUT Vol. Correction Factor MUT Net Volume Coefficient of Expansion (Meter) nnnnn nn/nn/nn nn:nn:nn nnnn nnn nnnnn.nnn nnnnn.nnn nn.n nnn nnn.n aaaa nnnnnnnnn nnnnnnn.nnn nnnnn.nnn n.nnnn nnnnnnn.nnn n.nnnnnn
Record Number
(0 149)
Average Master Meter Pulses Average Master Meter Volume Average Correction Factor Temperature(Average) Flow Rate(Average) Proving Run Record A Proving Run Record B Proving Run Record C
Mater Meter Correction Factor Records 1. Loc#: 2. Fact: 3. Correction Factor Number (1-25) Correction Factor Descriptive Name nn n.nnnn ( 20 characters)
Honeywell Enraf
Copyright 05/05/2008
Page 56 of 64
APPENDIX
Temperature Probe Calibration The temperature circuitry and probe used with the Master Meter Counter are very stable. The probe used is a solid state resistive transmitter probe, generating 1 microamp per degree Kelvin. This probe permits the MMC to monitor the product flow line permitting the master meter to be corrected volumetrically for variations in temperature. The temperature is converted into either degrees Fahrenheit or Celsius for display purposes. There are two types of calibration of the MMC-9 temperature circuit: Factory Calibration and User Calibration. Due to the stability of the circuits, it is not normally necessary to factory calibrate the span of the temperature system unless there has been a repair or replacement of the electronic circuitry. The full calibration procedure requires extensive test equipment and should only be done by the factory. If the temperature probe is replaced, or an extended time interval since factory calibration has taken place, it may be necessary to trim the temperature scale to correct for aging componentry. In this case, the span of the circuit is not changed, simply adjusted to match a known certified temperature at a single point. User calibration consists of immersion of the temperature probe into a stable temperature bath along with a certified reference thermometer. The TEMP. PROBE ADJUST potentiometer is then adjusted to bring the reading on the display to the reading on the certified thermometer. NOTE: It is not necessary to open the MMC-9 housing to make the User Calibration. The control adjustment is accessible through the front panel, by use of a 1/16 wide, straight blade screwdriver or adjustment tool. User Calibration of the Temperature Probe 1. Charge the MMC-9 overnight prior to calibration. 2. Turn on the power to the MMC-9 and install the temperature probe in the jack provided. 3. Set the MMC-9 large numeric display to TEMP. 4. Immerse both the temperature probe and a certified thermometer into a water bath at room temperature or slightly cooler. A bath of 60 F is best, but any mid-scale temperature is satisfactory. Position the certified thermometer so that it can be read without moving it. Use sufficient volume of water to present a large thermal mass ( > 2 gallons ). An insulated container is best, such as a picnic cooler. Do not allow either the probe or the certified thermometer to touch the sides of the vessel. Keep air currents from air conditioning equipment away from the water bath during the calibration. 5. Allow both probe and thermometer to remain stationary for at least 30 minutes prior to adjustment. 6. Insert a straight blade, 1/16th inch wide, screwdriver through the hole in the faceplate and engage the brass adjustment screw below. 7. Using very small steps, rotate the adjustment clockwise or counter-clockwise as necessary to bring the display on the MMC-9 to the reading on the certified thermometer. Allow a few seconds for the circuitry to stabilize following each adjustment. 8. When the user is satisfied that the two temperature systems are in agreement, the calibration is complete. Record the as found variation and the final deviation if any from the certified thermometer. Record the serial number of the certified thermometer used, its certification date, the persons name doing the calibration, etc. as required by your company policies. File this information in a safe place for future reference. This completes the User Calibration of the Temperature Probe.
Honeywell Enraf
Copyright 05/05/2008
Page 57 of 64
APPENDIX
Drawings Equipment Setup For Proving The Master Meter
5 1 4 6 2
Typical Hookup - Master Meter to Prover Can 1) Positive Displacement Meter Assembly 6) Master Meter 7) GCT-1000 Connection Point 8) Temperature Probe Connection Point 9) Prover Can
MMC-9
MASTER METER COMPUTER
Honeywell Enraf
Copyright 05/05/2008
Page 58 of 64
APPENDIX
Drawings Equipment Setup For Proving The Rack Meter
6 1 5 7 3
10
9 8
Typical Hookup - Master Meter to Rack PD Meter 1) Positive Displacement Meter Assembly 2) Pulse Transmitter 3) Control Valve 4) Loading Arm Assembly 5) Pulse Transmitter 6) Temperature Probe 7) Master Meter 8) GCT-1 Connection Point 9) GCT-1000 Connection Point 10) Temperature Probe Connection Point
MMC-9
MASTER METER COMPUTER
Honeywell Enraf
Copyright 05/05/2008
Page 59 of 64
APPENDIX
Definition of Terms Coefficient of Expansion (Meter)(Prover)(Product) A numeric constant value used to mathematically correct the volume measured to a standard temperature. There are three CoE mentioned in this text. The CoE Meter is a factor that adjusts for changes in the metered volume based upon temperature effects on the meter case itself. Similarly, the CoE Prover adjusts for changes in the volume based upon temperature effects on a volumetric prover vessel. The CoE Product is a method of getting product density variations due to temperature corrected in the measurement process. CoE Product can be entered three different ways in the MMC-9: Entering an API gravity, entering a Specific Gravity, or entering a CoE Product into the program parameter table. An entry in any one will update the other two values automatically. Gate or Gated The act of turning on the pulse accumulator in the MMC-9, allowing it to count. In this text, generally referred to as Gating ON or Gating OFF. Meaning to start or stop the accumulation of pulses. Gross Volume The fluid volume as metered but prior to application of any temperature correction factors. K-Factor A numeric constant value used to mathematically convert the raw pulses from a volumetric meter into volume engineering units. The K-Factor is typically the denominator in the equation, meaning that it is divided into the raw pulses to get a nominal volume. M-Factor or Correction Factor A numeric constant value used to mathematically convert the nominal volume into true gross volume engineering units. The M-Factor is typically the numerator in the equation, meaning that it is multiplied by the nominal volume to get the gross volume. Master Meter A volumetric meter for the measurement of fluids. Refers to the fluid meter only. Not the electronics. Master Meter Counter (MMC-9) This title refers to the electronics enclosure box containing the circuitry used to accumulate and compare pulses. Meter Under Test The volumetric fluid meter that is being calibrated. A permanent loading rack meter. Small Volume Ballistic Prover A certified volume cylinder with a displacement piston inside that reciprocates during fluid flow, thereby outputting a known number of pulses for the volume passing through it. Volumetric Can Prover A certified vessel for the accurate measurement of a volume of liquid. Prover cans typically are sized to receive 90 seconds of flow at the highest rate of flow for the meter under test.
Honeywell Enraf
Copyright 05/05/2008
Page 60 of 64
CONNECTION DIAGRAMS
GC-1000 Port Wiring and Test Connector Wiring Pin Designation Signal Jumpers
B C D E F G
GCT-1 Port Wiring and Test Connector Wiring Pin Designation Signal Jumper
B C D
Honeywell Enraf
Copyright 05/05/2008
Page 61 of 64
CONNECTION DIAGRAMS
Serial Data Port (RS-232 COMM )
RS-232 COMM
RS-232 Cable Wiring Diagram Description: Nine pin D-shell male by nine pin D-shell female, null wiring.
Honeywell Enraf
Copyright 05/05/2008
Page 62 of 64
SPECIFICATIONS
Electrical Inputs AC Battery Charging Input: The MMC-9 requires 12 Volts AC (Alternating Current) input to charge the internal NiCad battery pack. The unit is shipped with a 120 VAC to 12 VAC wall mount transformer capable of supplying 1 Amp at 12 VAC. This transformer is equipped with standard US blade plugs for the primary power. If the local power is other than 120 VAC or has primary connections other than US standard blade connections, the customer or distributor must identify and purchase a transformer with local primary connection configuration, capable of converting the local voltage to 12 VAC at 1.0 Amp. The 12 VAC secondary connection should be equipped with a female 2.5mm x 5.5mm plug for low voltage output to the MMC-9 AC Power Input: Fuse protected 1.5 Amp slow blow fuse, Buss MDL-1.5 or equiv. DC Pulse Input : Driving circuit must sink 10 mA to within 0.8 volts of DC common, signal must rise to at least 4.5 vdc. 30 vdc open circuit maximum. Maximum pulse input frequency 1khz. Battery Charge Time: 8 hours from 0 volts to full charge, less for partial charging. Battery Operation Time: 8 hours minimum with new batteries, less as batteries age. Other Temperature Probe Solid state resistive transmitter probe, generating 1 micro-amp per degree Kelvin. Range of the temperature probe is from 0F to 120F ( -17.7C to 48.8C ) 4-Line Display: Module format: 4 Line by 20 character per line Type: Liquid crystal, backlit Character format: 5 by 7 dot matrix Large Format Display: Module format: 1 Line by 8 character per line Type: Liquid crystal, non-backlie Character format: 7 segment bar Environmental: Ambient Operating Range: -40F to 150F Display my appear slow at temperatures below 0F. Humidity 5 to 95% without condensation. Enclosure Ratings: Material: fiberglass and aluminum Rating: NEMA 2, IP31
Honeywell Enraf
Copyright 05/05/2008
Page 63 of 64
Honeywell Enraf 2000 Northfield Court Roswell, GA 30076 Tel: 770-475-1900 Fax: 770-475-1717 www.honeywellenraf.com
Honeywell Enraf Copyright 05/05/2008 Page 64 of 64