Excel file design

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Excel file design

Attribution Non-Commercial (BY-NC)

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You are on page 1of 83

March 4, 2003

a) Liquid depth b) Free board, if any c) Unit weight of Concrete d) Unit weight of water e) Unit weight of soil f) Angle of Repose g) Safe Bearing Capacity of Soil h) Grade of concrete PROPERTIES OF WALL :-i) ii) iv) v) vi) vii) viii) thickness of wall at base thickness of wall at top total height of wall, (Sd+fb) width of Toe slab width of Heel slab base width of wall footing thickness of raft

Ld fb g1 g2 g3 f

= = = = = = = =

3 10 kN/m 3 18 kN/m

30

tk t 1k h b1 b2 b tr

= = = = = = =

mm mm mm mm mm mm mm

t1 k fb

h Sd

Toe tr b1 tk b b2

Heel

Page 1

DESIGN OF WALL -

236.58 mm

Thickness of wall at base = Thickness of wall at top = Ast.reqd = = Ast.min Vertical : = = BM * 106 s st * j * d

2 650 mm

2 150 N/mm 205 mm

2 257 mm in each direction

Provide 10F@ 100 c/c on inner face upto 1m, above 10F @ 200 c/c Ast.pro =

c 2 714 mm

>

2 650 mm

\ --SAFE--

Provide 10F@ 200 /c on outer face Horizontal : Provide 8F@ 180 c/c on both faces Ast.pro =

DESIGN OF WALL FOOTING 2 279 mm

>

2 257 mm

\ --SAFE--

250 300

3000 1 4 3 2700

Heel

Page 2

SATBILITY ANALYSIS :-Weight Component Marked (kN) Vertical Wall Wall Footing Soil Vertical Wall 1 2 3 4 =(t k *h)* =(t r*b)* g1 g1 18.75 12.81 45.00 g1 0.00 Lever Arm (m) 0.425 1.025 1.300 0.300 Moment @ Toe (kN-m) 7.969 13.133 58.500 0.000

Total Weight(SW1)=

76.56

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment 4.422 > = 2 79.60 18.00

\ --SAFE--

61.60 76.56

Eccentricity,

2 61.44 kN/m

2 200 kN/m

\ --SAFE--

6xe ) b

Page 3

2 13.25 kN/m

2 6.25 kN/m 2 27.00 kN/m 2 33.25 kN/m (

Heel

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil = tr* g1 ld* g2

= = = = PD = 20.00 \ =

33.25

48.51 )

2 -15.26 kN/m (

33.25

13.25 )

2 20.00 kN/m (

Max. B. M. @ point C

P C= 15.26 C

649 851

D = 9.27 kN-m

1500

= = mm thick raft =

Provide

250 Ast.reqd

BM @ C * 106

here s st =

2 150 N/mm

Page 4

s st * j * d = Ast.min = = 352 mm

2

d=

195 mm

2 257 mm in each direction

2 393 mm

>

2 352 mm

\ --SAFE--

Provide 8 F @ 180 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = = = = =

2 6.25 kN/m ( 2 279 mm

>

2 257 mm

\ --SAFE--

6.25

54.39 )

2 -48.14 kN/m (

6.25

61.44 )

2 -55.19 kN/m (

\ Max. B. M. @ point B 55.19 =PA A b1= 300 \ tk of toe slab reqd. = = \ Provide 250 Ast.reqd mm thick raft = = Ast.min = = BM @ B * 106 s st * j * d

2 90 mm

PB = 48.14 B

here s st =

2 150 N/mm

2 257 mm in each direction

Page 5

2 393 mm

>

2 257 mm

\ --SAFE--

Provide 8 F @ 180 c/c as distribution steel at top of wall footing having, Ast.pro =

2 279 mm

>

2 257 mm

\ --SAFE--

DESIGN OF CENTRAL RAFT Provide 250 mm thick central raft Provide 8F @ 150c/c bothways at top and bottom. As the liquid depth for all the Aeration tanks is same, therefore design of walls and footings will remain same as above.

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PROJECT : 30KLPD TOTAL SPIRIT CLIENT : SHREE VITHALRAO SHINDE S S K LTD.

March 4, 2003

a) Liquid depth b) Free board, if any c) Unit weight of Concrete d) Unit weight of water e) Unit weight of soil f) Angle of Repose g) Safe Bearing Capacity of Soil h) Grade of concrete PROPERTIES OF WALL :-i) ii) iv) v) vi) vii) viii) thickness of wall at base thickness of wall at top total height of wall, (Sd+fb) width of Toe slab width of Heel slab base width of wall footing thickness of raft

Ld fb g1 g2 g3 f

= = = = = = = =

3 10 kN/m 3 18 kN/m

30

tk t 1k h b1 b2 b tr

= = = = = = =

mm mm mm mm mm mm mm

t1 k fb

h Sd

Toe tr b1 tk b b2

Heel

Page 10

DESIGN OF WALL -

236.58 mm

Thickness of wall at base = Thickness of wall at top = Ast.reqd = = Ast.min Vertical : = = BM * 106 s st * j * d

2 650 mm

2 150 N/mm 205 mm

2 257 mm in each direction

Provide 10F@ 100 c/c on inner face upto 1m, above 10F @ 200 c/c Ast.pro =

c 2 714 mm

>

2 650 mm

\ --SAFE--

Provide 10F@ 200 /c on outer face Horizontal : Provide 8F@ 180 c/c on both faces Ast.pro =

DESIGN OF WALL FOOTING 2 279 mm

>

2 257 mm

\ --SAFE--

250 300

3000 1 4 3 2700

Heel

Page 11

SATBILITY ANALYSIS :-Weight Component Marked (kN) Vertical Wall Wall Footing Soil Vertical Wall 1 2 3 4 =(t k *h)* =(t r*b)* g1 g1 18.75 9.06 18.00 g1 0.00 Lever Arm (m) 0.725 0.725 1.150 0.600 Moment @ Toe (kN-m) 13.594 6.570 20.700 0.000

Total Weight(SW1)=

45.81

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment 2.270 > = 2 40.86 18.00

\ --SAFE--

22.86 45.81

Eccentricity,

2 61.13 kN/m

2 200 kN/m

\ --SAFE--

6xe )

Page 12

b = 2.06 kN/m

2

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil = tr* g1 ld* g2 = =

2 6.25 kN/m 2 27.00 kN/m 2 33.25 kN/m (

2.06

= = = = PD = 31.19 \

33.25

26.50 )

2 6.75 kN/m (

2.06

2

Max. B. M. @ point C

2

P C= 6.75 C 600 D

= = mm thick raft

Provide

250

Page 13

Ast.reqd

= =

BM @ C * 106 s st * j * d

2 158 mm

here s st = d=

Ast.min

= =

2 257 mm in each direction

2 393 mm

>

2 257 mm

\ --SAFE--

Provide 8 F @ 180 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = = = = =

2 6.25 kN/m ( 2 279 mm

>

2 257 mm

\ --SAFE--

6.25

36.69 )

2 -30.44 kN/m (

6.25

61.13 )

2 -54.88 kN/m (

\ Max. B. M. @ point B 54.88 =PA A b1= 600 \ tk of toe slab reqd. = = \ Provide 250 Ast.reqd mm thick raft = = Ast.min = = BM @ B * 106 s st * j * d

2 320 mm

PB = 30.44 B

here s st =

2 150 N/mm

2 257 mm in each direction

Page 14

2 393 mm

>

2 320 mm

\ --SAFE--

Provide 8 F @ 180 c/c as distribution steel at top of wall footing having, Ast.pro =

2 279 mm

>

2 257 mm

\ --SAFE--

DESIGN OF CENTRAL RAFT Provide 250 mm thick central raft Provide 8F @ 150c/c bothways at top and bottom. As the liquid depth for all the Aeration tanks is same, therefore design of walls and footings will remain same as above.

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THERMAX LTD.

8. DESIGN OF COVER SLABS(CS) : Clear Covers Slabs & beams bottom Slabs & beams top Columns Structural Configuration : lx = ly = 3750 mm 5600 mm

= = =

25 30 40

mm mm mm

ly = 1.49 < 2.0 lx Design slab as twoway Two adjacent edges discontinuous Load Calculations : Assume slab thickness = t = dassumed = 1. Self weight of slab = 25 x t 2. Floor finish/waterproofing Total dead load 3. Live Load on slab Total UDL on slab = w = Bending Moments Support - short span (-ve) Mid - short span (+ve) Support - long span (-ve) Mid - long span (+ve) = = = = = = = = 0.075 x 7.49 KNm 0.056 x 5.59 KNm 0.047 x 4.69 KNm 0.035 x 3.49 KNm 7.10 7.10 7.10 7.10 x x x x 3.75 3.75 3.75 3.75

2

160 mm 130 mm = = = = =

2 4.00 KN/m 2 0.10 KN/m 2 4.10 KN/m 2 3.00 KN/m 2 7.10 KN/m

= = mm

Provide Reinforcement -

160

Ast1

= =

BPCL, MAHUL

13

THERMAX LTD.

Ast2

= = = = =

Ast3

Ast4

c c

5.59 150 329.6 4.69 230 186.1 3.49 150 206.0 0.1131 100 181.03

x 1.00E+06 x 0.87 x 130 mm2 x 1.00E+06 x 0.87 x 126 mm2 x 1.00E+06 x 0.87 x 130 mm2 x 160 x 1000 mm2 Ast = Ast =

2 502.6 mm 2 314.2 mm

Short span - 8 F @ 110 /c extra at supports Long span - 8 F @ 160 /c extra at supports

Short span - 8 F @ 120 /c main throughoutat

c c

Ast = Ast =

2 418.9 mm 2 314.2 mm

9. DESIGN OF COVER BEAMS (CB) : Load Calculations : Assume size of beam = B x D = dassumed = span of beam = 1. Self weight of beam = 2. Load from cover slab = Total dead load 3. Live Load from cover slab Total UDL on beam = w = Bending Moments Mid support moment moment for DL moment for LL Total support moment Mid span moment moment for DL = = 0.0833 x 24.88 kNm 14.74 x 4.50

2

230 x 415 mm 4.50 m 1.67 kN/m 13.08 kN/m 14.74 kN/m 9.57 kN/m 24.31 kN/m

450

= = = = =

14.74 9.57

x x

4.50 4.50

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THERMAX LTD.

moment for LL Total midspan moment Check for depth (uncracked) 1715

= = =

9.57

4.50

450

length of beam = lo = 0.7 x eff. length of beam = bf = lo/6 + bw + 6Df = bt available = A = 2744.00 667.00 I = y= =

m m m m

2 1.46 N/mm

Ast1

= = =

Mid reinf.

Ast2

51.36 x 1.00E+06 230 x 0.87 x 415 2 618.5 mm 44.26 x 1.00E+06 150 x 0.87 x 415 2 817.2 mm 0.20 x 230 x 450 100 2 207.00 mm Ast = Ast =

2 703 mm

Top reinforcement 8F - 2st. + 16F - 3 extra at support Bottom reinforcement 16F - 2 + 12F - 1 st. + 16F - 2 cutail bars Shear Design Maximum Shear Force = SF =

2 917 mm

55 KN

2 Longitudinal reinf. in beam = 703 mm Percentage of longitudinal reinf. = Ast = 100Ast bxd = 0.745 %

2 0.358 N/mm

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SF bxd

2 0.573 N/mm

Assuming strirups of 8F bars (two legged) Spacing of stirrups reqd. = s = ssv x Asv (tv - tc) x b = 353.71 mm Min. spacing = 0.87fy x Asv/ 0.4b = 392.45 mm Therefore provide double legged stirrups - 8F @ 100 c/c at supports and 8 F @ 180 c/c for central portion. 10. LOAD ON INTERNAL COLUMNS (C18, C19, C20, C21) : Load Calculations : Assume size of column = B x D = Height of columns = 1. Self weight of beam = 2. Load from cover beams = Total load = For design calculations refer page no. 11. DESIGN OF PLATFORM SLAB(PS) NEAR BLOWERS : Clear Covers Slabs Structural Configuration : lx = ly = ly = lx 2000 mm 5100 mm 2.55 >2.0 Design slab as oneway

230

20

mm

150 mm 120 mm

= =

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THERMAX LTD.

Total dead load 3. Live Load on slab Total UDL on slab = w = Bending Moments Max. BM = =

= = =

7.25

= = mm

Provide Reinforcement -

150

Ast1

Main reinf. - 8 F @ 200 /c

c c

3.63 x 1.00E+06 230 x 0.87 x 126 2 143.8 mm 0.1143 x 150 x 1000 100 2 171.43 mm Ast = Ast =

2 502.6 mm 2 218 mm

Main reinf. - 8 F @ 120 /c

c c

Ast = Ast =

2 418.9 mm 2 218 mm

12. DESIGN OF PLATFORM BEAMS (PB1, PB3, GB4) : Load Calculations : Assume size of beam = B x D = dassumed = span of beam = 1. Self weight of beam = 2. Load from plt. slab = Total load Point load from blower = = Bending Moments = 0.125 x 7.71 x 2.00

2

230 x 472 mm 2.00 m 2.88 kN/m 4.83 kN/m 7.71 kN/m 6.625 kN

500

BPCL, MAHUL

17

THERMAX LTD.

= Depth D required

6.63

2.00

= = mm

Provide Reinforcement -

500

Ast1

= Astmin = (on each face) = Top reinforcement 16F - 2st. at top Bottom reinforcement 16F - 2st. at bottom Shear Design Maximum Shear Force = SF =

7.17 x 1.00E+06 230 x 0.87 x 472 2 75.9 mm 0.2000 x 230 x 100 2 230.00 mm

500

Ast = Ast =

2 402 mm

2 402 mm

8 KN

2 Longitudinal reinf. in beam = 402 mm Percentage of longitudinal reinf. = Ast = 100Ast bxd = 0.370 % Permissible shear stress in concrete as IS 456 2 tc = 0.273 N/mm

SF bxd

2 0.071 N/mm

Assuming strirups of 8F bars (two legged) Spacing of stirrups reqd. = s = ssv x Asv (tv - tc) x b = -376.68 mm Min. spacing = 0.87fy x Asv/ 0.4b = 392.45 mm Therefore provide double legged stirrups - 8F @ 150 c/c throughout

BPCL, MAHUL

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THERMAX LTD.

Load Calculations : Assume size of beam = B x D = dassumed = span of beam = 1. Self weight of beam = 2. Load from plt. slab = Total load Point load from PB1 =

230 x 472 mm 5.10 m 2.88 kN/m 3.63 kN/m 6.50 kN/m 15.42 kN

500

2

= = mm

Provide Reinforcement -

500

Ast1

40.79 x 1.00E+06 230 x 0.87 x 472 2 431.9 mm 0.2000 x 230 x 100 2 230.00 mm Ast = Ast =

500

Top reinforcement 16F - 2. + 12F - 1 throughout at top Bottom reinforcement 16F - 2. + 12F - 1 throughout at botom Shear Design Maximum Shear Force = SF = Longitudinal reinf. in beam = Percentage of longitudinal reinf. = Ast = = Permissible shear stress in concrete as IS 456 tc =

2 515 mm

2 515 mm

17 KN

2 515 mm 100Ast bxd 0.474 % 2 0.31 N/mm

SF bxd

BPCL, MAHUL

19

THERMAX LTD.

2 0.153 N/mm

Assuming strirups of 8F bars (two legged) Spacing of stirrups reqd. = s = ssv x Asv (tv - tc) x b = -483.65 mm Min. spacing = 0.87fy x Asv/ 0.4b = 392.45 mm Therefore provide double legged stirrups - 8F @ 150 c/c throughout 14. LOAD ON PLATFORM COLUMNS (C13, C14, C15, C16, C17) : Load Calculations : Assume size of column = B x D = Height of columns = 1. Self weight of col. = 2. Load from beams = Total load = For design calculations refer page no. = 15. DESIGN OF STAIR SLAB : Clear Covers Slabs Structural Configuration : lx =

Rise = Tread =

300

300

20

mm

4220 mm

188 230

Load Calculations : Assume slab thickness = t = dassumed = 1. Self weight of slab = 25 x t wt. in hori. Area 2. Dead wt. of steps 3. Floor finish Total dead load 4. Live Load on slab = =

180 mm 150 mm

2 4.50 KN/m 2 7.11 KN/m 2 2.88 KN/m 2 1.00 KN/m 2 10.99 KN/m

2 3.00 KN/m

BPCL, MAHUL

20

THERMAX LTD.

2 13.99 KN/m

4.22

= = mm

Provide Reinforcement -

180

Ast1

Main reinf. - 12 F @ 110 /c

c

31.13 x 1.00E+06 230 x 0.87 x 156 2 997.3 mm 0.1200 x 180 x 1000 100 2 216.00 mm Ast = Ast =

2 1027.3 mm 2 218 mm

c

BPCL, MAHUL

21

THERMAX LTD.

16. DESIGN OF COLUMNS (INTERNAL COL & PLATFORM COL.) SR. NO. DESCRIPTION NOTA-TION UNIT FORMULA Internal

C18 TO C21,

Platform

C13 TO C17

I DESIGN DATA a) Axial load on Column b) Moment @ Major Axis c) Moment @ Minor Axis(due to Min Eccn) d) Width of Column Depth of Column e1) Dia of bar f1) No. of bars e2) Dia of bar f2) No. of bars g) Longi.reinf.in Column h) Unsupported length of Column @ Major Axis @ Minor Axis i) Grade of Concrete j) Grade of Steel k) Clear cover l) Modular ratio 2 a) Slenderness Ratio @Major Axis b) Slenderness Ratio @Minor Axis c) As S.R.is > 12 @ Major Axis, therefore Column is........... d) As S.R.is > 12 @ Minor Axis, therefore Column is........... 3 Reduction factor for stress @ Major axis Reduction factor for stress @ Minor axis Direct stress (Permissible) 4 Bending stress(Permissible) Compressive stress (Permissible) 5 Load carrying capacity of column 6 Properties of column section a) Equivalent Area b) Moment of Inertia @ Major Axis c) Moment of Inertia @ Minor Axis d) Section Modulus @ Major axis e) Section Modulus @ Minor axis P Mx My b D

kN kNm kNm mm mm mm no. mm no. mm2 mm mm N/mm2 N/mm2 mm

F F

Asc lex ley fck fy d' m SRx SRy

222.78 4.46 4.46 300 300 12 4 0 0 452 3000 3000 35 415 50 8.12 10.00 10.00

49.86 1.00 1.00 300 300 12 6 0 0 679 4000 4000 35 415 50 8.12 13.33 13.33

M35 Fe415

lex/D ley/b

Crx Cry

2 2 2

9.51E+04 6.75E+08 6.75E+08 4.50E+06 4.50E+06

9.76E+04 6.75E+08 6.75E+08 4.50E+06 4.50E+06

P

kN

N/mm2 N/mm2

P/Ae Mx / Zxx

2.34 0.99

0.51 0.22

BPCL, MAHUL

22

THERMAX LTD.

SR. NO.

DESCRIPTION

NOTA-TION

UNIT N/mm2

FORMULA

Internal

C18 TO C21,

Platform

C13 TO C17

Bending stress @ Minor Axis scc cal scbcx cal scbcy cal scc perm scbc perm scbc perm Tensile stress = scbcx cal + scbcy cal - scc cal

0.35 ( scc cal + scbcx cal + scbcy cal ) or 0.25 ( scc cal + Max of ( scbcx cal or scbcy cal ))

scbc cal

My / Zyy

0.99 0.43

< 1 SAFE

0.22 0.10

< 1 SAFE -0.07 no tension 0.33 safe 1.80 safe

III COLUMN SECTION TO BE PROVIDED a) Provide Width of Column as Provide Depth of Column as b1) Provide Longi. Reinf. as c1) Provide No. of bars as b2) Provide Longi. Reinf. as c2) Provide No. of bars as

b D dia dia

mm mm mm Nos. mm Nos.

300 300 12 4 0 0

300 300 12 6 0 0

BPCL, MAHUL

23

THERMAX LTD.

SN DESIGN STEP

NOT'N

UNIT

FORMULA

I. DATA 1 i Bearing Capacity ii Design Load iii Design Moment @ X-axis iv Design Moment @ Y-axis v Dimensions of Columns (a)Width (b)Depth vi Material Details:(a)Grade of Concrete (b)Grade of Steel (c)Per.sress in Steel (d)Design Constants (e)Lever Arm Constants pt.min II. SIZE OF FOOTING 2 Assuming self wt of footing 5% there fore Area of footing reqd. 3 Increased area of footing to incorporate effect of Moment. 4 (a) Assuming equal projections in two perpendicular directions, reqd length of footing, (b) Reqd width of footing (c) Provided length of footing (d) Provided width of footing (e) Provided Area of footing 5 Upward reaction due to load 6 Upward reaction due to mnt Mx Max upward pr. @ X-axis Min upward pr. @ X-axis Max upward pr is less than Safe Bearing Capacity of Soil,T'fore 7 Upward reaction due to mnt My Max upward pr. @ Y-axis Min upward pr. @ Y-axis Max upward pr is less than Safe Bearing Capacity of Soil,T'fore 8 Projection of footing for bending @ X-axis parallel to Lf 9 Projection of footing for bending @ Y-axis parallel to Bf

kN/m2 kN kNm kNm mm mm N/mm2 N/mm2 N/mm2 N/mm2 % 35 415 230 1.5 0.9 0.2

Req.Af

m2 m2

(1.05*P)/q

0.209 0.209

LENGTH OF FOOTING PRO. WIDTH OF FOOTING PRO.

x1

mm

(Lf-D)/2

y1

mm

(Bf-b)/2

250

III. DEPTH OF FOOTING FOR TWO WAY BENDING 10 Upward pr at the face of Column @ X-axis

pd,x

kN/m2

pmin,x+(pmax,x-pmin,x) *(x1+D)/Lf

82.29

BPCL, MAHUL

24

THERMAX LTD.

SN

DESIGN STEP

NOT'N

UNIT

FORMULA

(a)Bending Moment at Coln Face @ X-axis 11 Upward pr at the face of Column @ Y-axis (b)Bending Moment at Coln Face @ Y-axis 12 (a)Reqd effective depth for bending @ X-axis (b)Reqd effective depth for bending @ Y-axis 13 (a)Assumed bar diameter (b)Req cover d'x for bottom bars (c)Req cover d'y for top bars (d)Reqd total depth of footing for bending @ X-axis (e)Reqd total depth of footing for bending @ Y-axis 14 (a)Provided total depth (b)Provided eff depth dx (c)Provided eff depth dy IV. CHECK FOR TWO-WAY SHEAR Critical section for two-way shear is a peripheral section at a distance dy/2 from the periphery of column 15 (a)Length @ critical section (b)Width @ critical section (c)Eff depth @ peripharal sect. (d)Area resisting shear 16 Shear strength of concrete for two way bending, Tc2=ks*T'uc (a)t'uc=0.25*(SQRT(fck)) (b)b c = b/D (c)ks.act = (0.5+Bc) but < = 1 terefore ks permissible (d) tuc2 = ks * t'uc 17 Shear resistance of concrete 18 Design shear 19 Vc2 is greater than Vd2,hence V. AREA OF STEEL 20 (a)Req Area of steel @ X-axis (b)Req area of steel @ Y-axis 21 (a)Req Ast minimum @ Y-axis (b)Req Ast minimum @ X-axis 22 (a)Ast req to provide @ Y-axis

Mwx

kN-m

2.18

pd,y Mwy

kN/m2 kN-m

82.29 2.18

Req.dx

mm

43

mm mm mm mm mm mm mm mm mm

SQRT(Mwy/(Q*Lf))

DEPTH OF FOOTING PROV.

Df-d'x Df-d'y

L2 B2 d2 A2

mm mm mm mm2

502900

N/mm2

0.947 1.00 1.50 1.00 1.00 0.947 476.03 31.69 --SAFE-43 45 392 376 392

N/mm2 kN kN

ks*t'uc

Vc2 Vd2

tuc2*A2

pmax,x*(Lf*Bf-L2*B2)

mm2 mm2

mm2 mm2

BPCL, MAHUL

25

THERMAX LTD.

SN

NOT'N Astx.pro Nx

FORMULA Max=Astx.req/Astx.min Astx.pro / ast Spacing (cal) Astx.pro.cal Asty.pro / ast Spacing (cal) Asty.pro.cal

23 (a)Provide no. of bars parallel to the length of footing for bending @ X-axis (b)Provide no. of bars parallel to width of footing for bending @ Y-axis VI. CHECK FOR ONE - WAY SHEAR @ Y - AXIS 24 (a) Width at top of footing at critical section (b) Effective depth 0f footing at critical section (c) Area of footing at critical section 25 Percentage of steel prov. 26 Shear Strength of Concrete in One Way Shear (Tucy1) 27 Shear Resistance of Concrete in One Way Shear 28 Design Shear 29 Vucy1 greater than Vudy1,hence VII. CHECK FOR ONE - WAY SHEAR @ X - AXIS 30 (a) Width at top of footing at critical section (b) Effective depth 0f footing at critical section (c) Area of footing at critical section 31 Percentage of steel prov. 32 Shear Strength of Concrete in One Way Shear (Tucx1) 33 Shear Resistance of Concrete in One Way Shear 34 Design Shear 35 Vucx1 greater than Vudx1,hence

Ny

mm mm mm %

Lf dy Ay1=Ly1*dy1 pty=100*Asty/Ay1

800

235

188000

0.251 0.2300

Vcy1 Vdy1

kN kN

Vcy1=Tucy1*Ay1 Vdy1=pmax,y*Lf*(y1-dy)

mm mm mm %

Bf dx Ax1=Bx1*dx1 ptx=100*Astx/Ax1

800

245

196000

0.240 0.2280

Vcx1 Vdx1

kN kN

Vcx1=Tucx1*Ax1 Vdx1=pmax,x*Bf*(x1-dx)

BPCL, MAHUL

26

PROJECT : 30KLPD TOTAL SPIRIT CLIENT : SHREE VITHALRAO SHINDE S S K LTD.

March 4, 2003

a) Liquid depth b) Free board, if any c) Unit weight of Concrete d) Unit weight of water e) Unit weight of soil f) Angle of Repose g) Safe Bearing Capacity of Soil h) Grade of concrete PROPERTIES OF WALL :-i) ii) iv) v) vi) vii) viii) thickness of wall at base thickness of wall at top total height of wall, (Sd+fb) width of Toe slab width of Heel slab base width of wall footing thickness of raft

Ld fb g1 g2 g3 f

= = = = = = = =

3 10 kN/m 3 18 kN/m

30

tk t 1k h b1 b2 b tr

= = = = = = =

mm mm mm mm mm mm mm

t1 k fb

h Sd

Toe tr b1 tk b b2

Heel

Page 27

DESIGN OF WALL -

374.07 mm

Thickness of wall at base = Thickness of wall at top = Ast.reqd = = Ast.min Vertical : = = BM * 106 s st * j * d

2 939 mm

2 150 N/mm 355 mm

2 343 mm in each direction

Provide 12F@ 115 c/c on inner face upto 2.5m, above 12F @ 230 c/c Ast.pro = Horizontal :

DESIGN OF WALL FOOTING 2 983 mm

>

2 939 mm

\ --SAFE--

150 300

3000 1 4 3 2700

Heel

Page 28

Weight Component Marked (kN) Vertical Wall Wall Footing Soil Vertical Wall 1 2 3 4 =(t k *h)* =(t r*b)* g1 g1 11.25 22.75 54.00 g1 9.38

Total Weight(SW1)=

97.38

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment 2.997 > = 2

89.84 97.38

Eccentricity,

2 70.06 kN/m

2 200 kN/m

\ --SAFE--

6xe ) b

Page 29

2 4.84 kN/m

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil = tr* g1 ld* g2 = =

2 8.75 kN/m 2 27.00 kN/m 2 35.75 kN/m (

4.84

= = = = PD = 30.91 \

35.75

50.00 )

2 -14.25 kN/m (

4.84

2

Max. B. M. @ point C

2

P C= 14.25 C 1800 D

= = mm thick raft =

Provide

350 Ast.reqd

BM @ C * 106

here s st =

2 150 N/mm

Page 30

s st * j * d = Ast.min = = 1031 mm

2

d=

295 mm

2 280 mm in each direction

2 808 mm

>

2 1031 mm

\ --UNSAFE--

Provide 12 F @ 150 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = = = = =

2 8.75 kN/m ( 2 754 mm

>

2 280 mm

\ --SAFE--

8.75

60.03 )

2 -51.28 kN/m (

8.75

70.06 )

2 -61.31 kN/m (

\ Max. B. M. @ point B 61.31 =PA A b1= 400 \ tk of toe slab reqd. = = \ Provide 350 Ast.reqd mm thick raft = = Ast.min = = BM @ B * 106 s st * j * d

2 116 mm

PB = 51.28 B

here s st =

2 150 N/mm

2 280 mm in each direction

Page 31

\ Provide 12F @ 185 c/c + 20F @ 185 c/c at bottom of wall footing, Ast.pro =

2 2309 mm

>

2 280 mm

\ --SAFE--

Provide 12 F @ 150 c/c as distribution steel at top of wall footing having, Ast.pro =

2 754 mm

>

2 280 mm

\ --SAFE--

Page 32

Page 33

Page 34

Page 35

PROJECT : 30KLPD TOTAL SPIRIT CLIENT : SHREE VITHALRAO SHINDE S S K LTD.

March 19, 2003

Ld fb g1 g2 g3 f

= = = = = = = =

3 10 kN/m 3 18 kN/m

30

tk t 1k h b1 b2 b tr

= = = = = = =

mm mm mm mm mm mm mm

t1 k fb

h Sd

Toe tr b1 tk b b2

Heel

Page 36

DESIGN OF WALL -

258.19 mm

Thickness of wall at base = Thickness of wall at top = Ast.reqd = = Ast.min Vertical : = = BM * 106 s st * j * d

2 706 mm

2 150 N/mm 225 mm

2 272 mm in each direction

Provide 10F@ 100 c/c on inner face upto 1m, above 10F @ 200 c/c Ast.pro =

c 2 714 mm

>

2 706 mm

\ --SAFE--

Provide 10F@ 200 /c on outer face Horizontal : Provide 8F@ 170 c/c on both faces Ast.pro =

DESIGN OF WALL FOOTING 2 295 mm

>

2 272 mm

\ --SAFE--

270 150

3180 1 4 3 3030

Heel

Page 37

SATBILITY ANALYSIS :-Weight Component Marked (kN) Vertical Wall Wall Footing Soil Vertical Wall 1 2 3 4 =(t k *h)* =(t r*b)* g1 g1 21.47 13.97 47.70 g1 0.00 Lever Arm (m) 0.435 1.035 1.320 0.300 Moment @ Toe (kN-m) 9.337 14.462 62.964 0.000

Total Weight(SW1)=

83.14

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment 4.047 > = 2 86.76 21.44

\ --SAFE--

65.32 83.14

Eccentricity,

2 69.18 kN/m

2 200 kN/m

\ --SAFE--

6xe ) b

Page 38

2 11.15 kN/m

2 6.75 kN/m 2 30.30 kN/m 2 37.05 kN/m (

Heel

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil = tr* g1 ld* g2

= = = = PD = 25.90 \ =

37.05

53.20 )

2 -16.15 kN/m (

37.05

11.15 )

2 25.90 kN/m (

Max. B. M. @ point C

P C= 16.15 C

576 924

D = 13.37 kN-m

1500

= = mm thick raft =

Provide

270 Ast.reqd

BM @ C * 106

here s st =

2 150 N/mm

Page 39

s st * j * d = Ast.min = = 461 mm

2

d=

215 mm

2 272 mm in each direction

2 490 mm

>

2 461 mm

\ --SAFE--

Provide 8 F @ 170 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = = = = =

2 6.75 kN/m ( 2 295 mm

>

2 272 mm

\ --SAFE--

6.75

60.77 )

2 -54.02 kN/m (

6.75

69.18 )

2 -62.43 kN/m (

\ Max. B. M. @ point B 62.43 =PA A b1= 300 \ tk of toe slab reqd. = = \ Provide 270 Ast.reqd mm thick raft = = Ast.min = = BM @ B * 106 s st * j * d

2 92 mm

PB = 54.02 B

here s st =

2 150 N/mm

2 272 mm in each direction

Page 40

2 393 mm

>

2 272 mm

\ --SAFE--

Provide 8 F @ 180 c/c as distribution steel at top of wall footing having, Ast.pro =

2 279 mm

>

2 272 mm

\ --SAFE--

DESIGN OF CENTRAL RAFT Provide 250 mm thick central raft Provide 8F @ 150c/c bothways at top and bottom. As the liquid depth for all the Aeration tanks is same, therefore design of walls and footings will remain same as above.

Page 41

Page 42

Page 43

Page 44

PROJECT : 30KLPD TOTAL SPIRIT CLIENT : SHREE VITHALRAO SHINDE S S K LTD.

March 19, 2003

Ld fb g1 g2 g3 f

= = = = = = = =

3 10 kN/m 3 18 kN/m

30

tk t 1k h b1 b2 b tr

= = = = = = =

mm mm mm mm mm mm mm

t1 k fb

h Sd

Toe tr b1 tk b b2

Heel

Page 45

DESIGN OF WALL -

258.19 mm

Thickness of wall at base = Thickness of wall at top = Ast.reqd = = Ast.min Vertical : = = BM * 106 s st * j * d

2 706 mm

2 150 N/mm 225 mm

2 272 mm in each direction

Provide 10F@ 100 c/c on inner face upto 1m, above 10F @ 200 c/c Ast.pro =

c 2 714 mm

>

2 706 mm

\ --SAFE--

Provide 10F@ 200 /c on outer face Horizontal : Provide 8F@ 170 c/c on both faces Ast.pro =

DESIGN OF WALL FOOTING 2 295 mm

>

2 272 mm

\ --SAFE--

270 150

3180 1 4 3 3030

Heel

Page 46

SATBILITY ANALYSIS :-Weight Component Marked (kN) Vertical Wall Wall Footing Soil Vertical Wall 1 2 3 4 =(t k *h)* =(t r*b)* g1 g1 21.47 10.60 20.67 g1 0.00 Lever Arm (m) 0.785 0.785 1.245 0.650 Moment @ Toe (kN-m) 16.850 8.319 25.734 0.000

Total Weight(SW1)=

52.73

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment 2.374 > = 2 50.90 21.44

\ --SAFE--

29.46 52.73

Eccentricity,

2 62.63 kN/m

2 200 kN/m

\ --SAFE--

6xe )

Page 47

b = 4.55 kN/m

2

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil = tr* g1 ld* g2 = =

2 6.75 kN/m 2 30.30 kN/m 2 37.05 kN/m (

4.55

= = = = PD = 32.50 \

37.05

28.59 )

2 8.46 kN/m (

4.55

2

Max. B. M. @ point C

2

P C= 8.46 C 650 D

= = mm thick raft

Provide

270

Page 48

Ast.reqd

= =

BM @ C * 106 s st * j * d

2 178 mm

here s st = d=

Ast.min

= =

2 272 mm in each direction

2 393 mm

>

2 272 mm

\ --SAFE--

Provide 8 F @ 170 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = = = = =

2 6.75 kN/m ( 2 295 mm

>

2 272 mm

\ --SAFE--

6.75

38.58 )

2 -31.83 kN/m (

6.75

62.63 )

2 -55.88 kN/m (

\ Max. B. M. @ point B 55.88 =PA A b1= 650 \ tk of toe slab reqd. = = \ Provide 270 Ast.reqd mm thick raft = = Ast.min = = BM @ B * 106 s st * j * d

2 348 mm

PB = 31.83 B

here s st =

2 150 N/mm

2 272 mm in each direction

Page 49

2 393 mm

>

2 348 mm

\ --SAFE--

Provide 8 F @ 170 c/c as distribution steel at top of wall footing having, Ast.pro =

2 295 mm

>

2 272 mm

\ --SAFE--

Page 50

Page 51

Page 52

Page 53

PROJECT : 30KLPD TOTAL SPIRIT CLIENT : SHREE VITHALRAO SHINDE S S K LTD.

March 19, 2003

Ld fb g1 g2 g3 f

= = = = = = = =

3 10 kN/m 3 18 kN/m

30

tk t 1k h b1 b2 b tr

= = = = = = =

mm mm mm mm mm mm mm

t1 k fb

h Sd

Toe tr b1 tk b b2

Heel

Page 54

DESIGN OF WALL -

408.23 mm

Thickness of wall at base = Thickness of wall at top = Ast.reqd = = Ast.min Vertical : = = BM * 106 s st * j * d

2 1059 mm

2 150 N/mm 375 mm

2 350 mm in each direction

Provide 10F@ 170 c/c + 12F @ 170c/con inner face upto 1m, above 10F @ 170 c/c Ast.pro =

c 2 1127 mm

>

2 1059 mm

\ --SAFE--

Provide 10F@ 170 /c on outer face Horizontal : Provide 8F@ 130 c/c upto 1m on both faces Ast.pro =

c 2 387 mm

>

2 350 mm

\ --SAFE--

Provide 8F@ 180 /c from 1m to 2m on both faces Provide 8F@ 230 c/c from 2m to top on both faces

DESIGN OF WALL FOOTING -

150 150

3180 1 4 3 3030

Toe 370 2

Heel

Page 55

400

420 2620

1800

SATBILITY ANALYSIS :-Weight Component Marked (kN) Vertical Wall Wall Footing Soil Vertical Wall 1 2 3 4 =(t k *h)* =(t r*b)* g1 g1 11.93 24.24 57.24 g1 10.73 Lever Arm (m) 0.745 1.310 1.720 0.580 Moment @ Toe (kN-m) 8.884 31.748 98.453 6.225

Total Weight(SW1)=

104.13

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment 2.711 > = 2

91.71 104.13

Eccentricity,

2 78.82 kN/m

2 200 kN/m

\ --SAFE--

Page 56

6xe ) b

2 0.67 kN/m

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil = tr* g1 ld* g2 = =

2 9.25 kN/m 2 30.30 kN/m 2 39.55 kN/m (

0.67

= = = = PD = 38.88 \

39.55

54.36 )

2 -14.81 kN/m (

0.67

2

Max. B. M. @ point C

2

BM @ C * 106

Page 57

1000

BM @ C * 106 s st * j * d

2 799 mm

here s st = d=

2 330 mm in each direction

2 896 mm

>

2 799 mm

\ --SAFE--

Provide 8F @ 130 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = = = = =

2 9.25 kN/m ( 2 387 mm

>

2 330 mm

\ --SAFE--

9.25

66.89 )

2 -57.64 kN/m (

9.25

78.82 )

2 -69.57 kN/m (

\ Max. B. M. @ point B 69.57 =PA A b1= 400 \ tk of toe slab reqd. = = \ Provide 370 Ast.reqd mm thick raft = BM @ B * 106 s st * j * d here s st =

2 150 N/mm

PB = 57.64 B

Page 58

= Ast.min = =

2 123 mm

2 330 mm in each direction

2 462 mm

>

2 330 mm

\ --SAFE--

Provide 8 F @ 130 c/c as distribution steel at top of wall footing having, Ast.pro =

2 387 mm

>

2 330 mm

\ --SAFE--

Page 59

Page 60

Page 61

Page 62

PROJECT : 30KLPD TOTAL SPIRIT CLIENT : SHREE VITHALRAO SHINDE S S K LTD.

March 4, 2003

Ld fb g1 g2 g3 f

= = = = = = = =

3 10 kN/m 3 18 kN/m

30

tk t 1k h b1 b2 b tr

= = = = = = =

mm mm mm mm mm mm mm

t1 k fb

h Sd

Toe tr b1 tk b b2

Heel

Page 63

DESIGN OF WALL -

374.07 mm

Thickness of wall at base = Thickness of wall at top = Ast.reqd = = Ast.min Vertical : = = BM * 106 s st * j * d

2 939 mm

2 150 N/mm 355 mm

2 343 mm in each direction

Provide 12F@ 115 c/c on inner face upto 2.5m, above 12F @ 230 c/c Ast.pro = Horizontal :

DESIGN OF WALL FOOTING 2 983 mm

>

2 939 mm

\ --SAFE--

150 300

3000 1 4 3 2700

Heel

Page 64

Weight Component Marked (kN) Vertical Wall Wall Footing Soil Vertical Wall 1 2 3 4 =(t k *h)* =(t r*b)* g1 g1 11.25 23.19 54.00 g1 9.38

Total Weight(SW1)=

97.81

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment 3.105 > = 2

94.72 97.81

Eccentricity,

2 66.71 kN/m

2 200 kN/m

\ --SAFE--

6xe ) b

Page 65

2 7.11 kN/m

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil = tr* g1 ld* g2 = =

2 8.75 kN/m 2 27.00 kN/m 2 35.75 kN/m (

7.11

= = = = PD = 28.64 \

35.75

47.59 )

2 -11.84 kN/m (

7.11

2

Max. B. M. @ point C

2

P C= 11.84 C 1800 D

= = mm thick raft =

Provide

350 Ast.reqd

BM @ C * 106

here s st =

2 150 N/mm

Page 66

s st * j * d = Ast.min = = 937 mm

2

d=

295 mm

2 280 mm in each direction

2 808 mm

>

2 937 mm

\ --UNSAFE--

Provide 12 F @ 150 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = = = = =

2 8.75 kN/m ( 2 754 mm

>

2 280 mm

\ --SAFE--

8.75

56.59 )

2 -47.84 kN/m (

8.75

66.71 )

2 -57.96 kN/m (

\ Max. B. M. @ point B 57.96 =PA A b1= 450 \ tk of toe slab reqd. = = \ Provide 350 Ast.reqd mm thick raft = = Ast.min = = BM @ B * 106 s st * j * d

2 139 mm

PB = 47.84 B

here s st =

2 150 N/mm

2 280 mm in each direction

Page 67

\ Provide 12F @ 185 c/c + 20F @ 185 c/c at bottom of wall footing, Ast.pro =

2 2309 mm

>

2 280 mm

\ --SAFE--

Provide 12 F @ 150 c/c as distribution steel at top of wall footing having, Ast.pro =

2 754 mm

>

2 280 mm

\ --SAFE--

SATBILITY ANALYSIS :-Weight Component Marked (kN) Vertical Wall Wall Footing Soil 1 2 3 =(t k *h)* =(t r*b)* g1 g1 11.25 23.19 24.30 6.75 35.00 4 = ((t k - t1 k) * h1) * 2 g1 9.38 Lever Arm (m) 1.875 1.325 2.425 2.367 2.300 1.883 Moment @ Toe (kN-m) 21.094 30.723 58.928 15.975 80.500 17.656

=(Sd*b2)* g 2

Total Weight(SW1)=

109.86

Overturning Moment ( = Mnt. @ Bottom of Wall) = Net Stabilising Moment(SM1)= Factor of Safety against Overturning= = Stabalising Moment Overturning Moment #DIV/0! > = 2 224.88 0.00 \

#DIV/0!

224.88 109.86

Eccentricity,

Page 68

6xe ) b

2 #DIV/0! kN/m

2 0 kN/m

#DIV/0!

6xe ) b

2 #DIV/0! kN/m

2 0.00 kN/m 2 0.00 kN/m 2 0.00 kN/m (

Heel

DESIGN OF HEEL SLAB :-Downward pressure on Slab due to -i) self weight of slab = ii) weight of soil =

0.00 #DIV/0! )

2 = #DIV/0! kN/m (

0.00 #DIV/0! )

2 = #DIV/0! kN/m (

PD = #DIV/0!

Max. B. M. @ point C

Page 69

P C= #DIV/0! C 0 D

= = mm thick raft = =

Provide

0 Ast.reqd

BM @ C * 106 s st * j * d

2 #DIV/0! mm

here s st = d=

Ast.min

= =

2 0 mm in each direction

2 1131 mm

>

2 #DIV/0! mm

#DIV/0!

Provide 10 F @ 150 c/c as distribution steel at top of wall footing having, Ast.pro = DESIGN OF TOE SLAB :-Downward pressure on Slab due to -self weight of slab = \ Net pressure at point B,say PB and Net pressure at point A,say PA tr* g1 = =

2 0.00 kN/m ( 2 524 mm

>

2 0 mm

\ --SAFE--

0.00 #DIV/0! )

2 = #DIV/0! kN/m (

0.00 #DIV/0! )

2 = #DIV/0! kN/m (

\ Max. B. M. @ point B #DIV/0! =PA A b1= 0 \ tk of toe slab reqd. = PB = #DIV/0! B = #DIV/0! kN-m BM @ B * 106 = (PB*(b1 2)/2) + (1/2(b1*(PA-PB))*((2/3)b1))

Page 70

2 #DIV/0! mm

1000

#DIV/0! mm

here s st =

2 150 N/mm

2 0 mm in each direction

2 785 mm

>

2 #DIV/0! mm

#DIV/0!

Provide 10 F @ 150 c/c as distribution steel at top of wall footing having, Ast.pro =

2 524 mm

>

2 0 mm

\ --SAFE--

Page 71

Page 72

Page 73

Page 74

Page 75

Page 76

Page 77

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