Project Overview

SrNo Device 1 Display 2 Controller 3 Keypad 4 Sensor 5 Photo Diode 6 ADC 7 EEPROM 8 RTC 9 Serial Communication Description GLCD 128x64 Microchip Contorller Matrix 3x2 6 Keys 3 Key without matrix PT100 Type Mono-Color DIP-40 PIN part No PIC18f44k22 Total 9 Keys 0-400 HIGH-LOW Signal ILC7135 at24c64 DS1307 MX232

The purpose of this project is to control the Temperature with desired ramp rate selected by the user. On heating the chamber in that chamber the sample tube will place as temperature rise the sample melt at certain point the system will get the signal through photo-diode or the user will manually press the key MELT1,MELT2 or MELT3 . So on getting the signal the system will hold the particular temperature and store into the EEPROM.

Keypad

MENU

UP

DOWN

START

RESET

ENTER

MELT1

MELT2

MELT3

Main Menu Flow

Start
Welcome Screen

Main Menu

Menu_Key Pressed

Start_key Pressed

Reset_Key Pressed

Melt1_Key Pressed

Melt2_Key Pressed

Melt3_Key Pressed

Menu_Screen()

Process_Start()

Reset Process

Sample1Hold

Sample2Hold

Sample3Hold

FILENAME

DATE

FC-EM-SW-010214-DEC-MT_V0.1.VSD

25-Jul-12

Menu Screen

5
1. Set the current Date/Time 2. Sample Selection Know or Unknown 3. Temperature Calibration ::There will be the 5 point temperature calibration. In 5 Point Calibration the user will manually put the temperature as per the following: Standards System Readings 100 105 200 250 Like wise other 3 stages: 4. Other settings :: Like Saving the sample names. Will provide the information later 5. Temperature Ramp Rate Setting: 5 five setting of ramp rate 1. 0-100 2. 100-150 3. 150-250 4. 250-300 5. 300-400 Ramp Rate is Rate of change of temperature per minute. This will be controlled by PID. 6. Stored and Printing options a. Reading the saved data on LCD . b. Sending the data to PC. Stage 1:0-100 Stage 2:100-150 Stage 3:150-250 Stage 4:250-300 Stage 5:>300 ON Time 0-9 sec OFF Time 0-9 sec Note : The Temperature will control by two types 1. Close Loop: In Close loop the system will Run in through PID. 2. Open Loop: In Open loop the system will have the pre-defined ON-OFF settings done by the system manufacture having 5 Stages:

Menu Screen

Start
Welcome Screen

Main Menu

Menu_Key Pressed

Start_key Pressed

Reset_Key Pressed

Melt1_Key Pressed

Melt2_Key Pressed

Melt3_Key Pressed

Menu_Screen()

Process_Start()

Reset Process

Sample1Hold

Sample2Hold

Sample3Hold

Date Time Screen

Know_Unknow Sample

Note: On Selecting the Know Sample the user will then enter the Temperature of the know sample.