WORKSHOP REPORT

CODE &COURSE:

JJ103 MECHANICAL WORKSHOP PRATICAL 1

NAME/MATRIC: NUMBER

NAME MOHAMAD FADHIL BIN ZULKIFLI

MATRIC NUMBER 15DKM12F1011

CLASS:

DKM 1A

GROUP:

GROUP 1

EXAMINER:

ENCIK ZAHIRAN BIN HAMZAH

SUBMISSION: DATE

8 / 10 / 2012

MARKS:

RECEIVED:

or deformation. The picture as show in figure 1. INTRODUCTION Topic: Lathe Machine Figure1: Lathe Machine Lathe machine is a machine which rotates the work piece on its axis to perform various operation such as cutting. The tools are applied to the work piece to create an object which has symmetry about an axis of rotation. knurling. . drilling.TITLE: MACHINING A TAPERED SHAFT.

   . it is common practice to press and slide sandpaper against the still-spinning object after shaping to smooth the surface made with the metal shaping tools. sanding . knurling. An adjustable horizontal metal rail the tool rest between the material and the operator accommodates the positioning of shaping tools. drilling or deformation with tools that are applied to the work piece to create an object which has symmetry about an axis or rotation. which is then moved against the workpiece using handwheels and/or computer controlled motors. which is usually fixed to a solid moveable mounting called the "toolpost". Apron is the front part of the carriage assembly on which carriage hand wheel is mounted.The explain about lathe machine how to use with workpiece and keep safety:-  Machine tool which spins a block of material to perform various operations such as cutting. which are usually hand-held. Metal is removed from the workpiece using a hardened cutting tool. With wood.   Carriage is assembly that moves the tool post and cutting tool along the ways Carriage Hand wheel is a wheel with a handle used to move the carriage by hand by means of a rack and ponion drive.

OBJECTIVE At the end of the session the student will be able. Tapered turning. Centre drilling. iii) To operate the lathe maching for various machining processes:      iv) Facing. ii) To exposes the students to tool bits grinding (off hand grinding). Chamfering. i) To exposes the student to aperate the lathe maching for various machining processes and practice measuring skills. . Straight turning. Knurling. Students need to keep safety in the workshop.

. 3. Knurling Tool. Table Grinder. Cutting Tool Holder. 2. 4. Vernier Calliper.TOOLS EQUIPMENT 1.

7.5. Driling Tool. Chuck Tightened. Tool Holder Tightened. 8. .

10. 11. Tool Holder. Round Bar. Toolbit Set 1/4 inch Square HSS. 12.9. . 13mm Wrench.

7. Switch off mainsuis before leaving the workshop. or making adjustment. Wear a safety glasses for eye protection. 8. Before starts any work in the works. 3. Make sure wear a safety shoes to protect from a small chip or sharp chips. 5. 2. . Understanding its mechanism and knowing how to stop a machine quickly by using emergency stop button. 4. Always stop machine before measuring. cleaning. 6. Use the machine very properly and keeps hands away from moving part. Wear a suitable clothes to avoid from injured. Do not wear a ring or watches.SAFETY PRECAUTIONS 1. permission must b e obtained from the Lecturer. 9. Never have more than one person operate a machine at the same time. 10.

. that is where we can share our incomes and skill that we can do. For example. This is the case. With this we can facilitate practical work. lathe right round bars with a diameter not be shared. in addition. We can use the remnants of the lathe tool. we discuss the group. We have to divide their work to each person. To solve this problem we need to follow the following steps. we hope to solve the problem. apart from the above discussion. the problem lathe tool is broken. We need to set the cross slide handwheel meter diameter shared the corresponding amount. If there are problems we can discuss the problem.DISCUSSIONS Here we discuss about lathe round bar and bar lathe ways round. This discussion. Then we sharpened again. we can share to solve the problem.

we must be vigilant to the work of the workshop. . Our own gain skills for heavy work. Then we can master the skills to us and we can quickly understand.CONCLUSIONS Conclusion. This is the training that we have to improve the skills individual. We get the facilities in heavy work.

http://www.americanmachinetools.htm .lathes.slideshare.html.10.com/equip1/mlathe1. (6. (6. http://www.technologystudent.2012) 3. http://www.org/wiki/Metal_lathe.com/lathe_diagram.net/AZIZCO/lathe-machining-presentation.wikipedia.10.10.co.2012) 4.2012) 5. (6.10. http://www. (6.10.htm . (6.REFERENCES 1.2012) 2.uk/latheparts/index. http://en.2012) .

5. Start the facing process for the second sides (left side) of the cylinder until the work piece are exactly 100mm. Set the speed up to approximately 900rpm. 2.PROCEDURE PROCEDURES Setting up the machine : 1. The work piece is attached to the chuck. Start the facing process for the first side (right side) of the cylinder. 3. Set up the machine and make sure in a good condition. Make sure the headstock assembly in the good order. 6. Attached the cutting tool on the tool holder. Open the chuck and take out the work piece out. Set the speed up approximately 900rpm. Fit in the work piece in to the chuck for the second side (left side) and repeat the straight turning (no 1 to 5) for it. Take out the work piece and measure exactly 100mm length from the end of facing area. 7. Switch on the main power supply. 6. Straight turning for 22mm diameter : 1. 4. Set up the machine. 2. 4. Facing for cylinder ends : 1. Make sure the coolant flow is good. The work piece is attached to the chuck. DIAGRAMS . Start the straight turning process for the first (right side) of the cylinder until the diameter reach 22mm. 3. 5. Switch on the coolant of the machine. 2. 4. 5. 3. Check the angle of tool post and carriage in zero degree angles. The cutting tool is attached to the tool holder. Make sure to pull up the movement knob so the chuck is moving in perfect order.

3. Attach the cutting tool to the tool holder. Set up the machine. Straight turning for 10mm diameter : 1. Set the speed up to approximately 60rpm. Set the speed up to approximately 900rpm. Knurling process is started until reach length 25mm from the knurling starting point. Set the speed up to approximately 900rpm. 4. The work piece is attached to the chuck and make sure that the right side (the one with 10mm and 15mm diameter)is free around 65mm. 2. 3. 4. 4. 5. 5. The drill tool is attached to the barrel of the tail stock. Center drilling process : 1. Set up the machine. 3. Set the speed up to approximately 60rpm. 5. Set up the machine. Make sure the work piece is attached to the chuck and make sure the right side and the 15mm diameter are been gripped by the chuck. 4. The center drill process is started until the whole length of the small drill is inside the work piece. The work piece is attached to the chuck. 3. Start the straight turning process until the diameter reach 15mm and length 20mm from the end of the facing face. 5.Straight turning for 15mm diameter : 1. 2. Set up the machine. 2. Start the straight turning process until Knurling for 22mm diameter : 1. Attach the cutting tool to the tool holder. The knurling tool is attached to the tool holder. The work piece is attached to the chuck. . 2.

The work piece is attached to the chuck and make sure that the right side and the 15mm diameter are been gripped by the chuck. The cutting toll is attached to the tool holder. 4. . 6. 3. 5.Chamfering for 6 degree angle : 1. Set up the machine. 2. Adjust the cutting angle to 6 degree. The chamfering process is started until the diameter reach 12mm. Set the speed up to approximately 900rpm.

CROSS SLIDE Is attached to the top of the carriage and allows the tool to move towards or away from the workpiece. changing the depth of cut. HEADSTOCK A ASSEMBLY The front section of the machine that is attached to the bed. CARRIAGE Is a platform that slides alongside the workpiece. COMPOUND Is attached on the top of the cross slide and slide supports the cutting tool. . This assembly contains the motor and drive system which powers the spindle. To support the other end of the workpiece and allow it to rotate that driven by the spindle.PART BED DESCRIPTION Base of the machine that sits on the ground or a table and supports the other components of machine. allowing the cutting tool to cut away material as it moves. TAILSTOCK A ASSEMBLY The rear section of the machine that is attached to the bed.