GS series and DURAPULSE AC Drives

Section 13

Drives/Motors/Motion
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Soft Starters
Section 14

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General Purpose Motors, Inverter Duty Motors, Worm Gearboxes, DC Motors
Section 15

Steppers and Servos
Section 16

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DRIVES
#1 Value in AC Drives
from

GS1 AC minidrive
(single-phase input)

• ¼ and ½ hp, 115 VAC • 2 hp, 230 VAC
-

GS2 AC microdrive
(single-phase input) (single/three-phase input)

• ¼, ½ and 1 hp, 230 VAC
(single/three-phase input)
Simple Volts/Hertz control 130% starting torque at 5 Hz Electronic overload protection Use of integrated potentiometer or keypad for local speed setting External analog input (0-10V, 0-20 mA or 4-20 mA) Three preset speeds Four programmable digital inputs One programmable relay output RS485 Modbus communications up to 19.2K Optional Ethernet communications DIN-rail mountable Two-year replacement warranty* UL, cUL, CE listed

• ¼ hp to 1 hp, 115 VAC • ½ hp to 3 hp, 230 VAC • 5 hp to 7.5 hp, 230 VAC • 1 to 10 hp, 460 VAC • 1 to 10 hp, 575 VAC
-

DURAPULSE AC sensorless vector drives
• 1 hp to 3 hp, 230VAC • 5 hp to 50 hp, 230VAC • 1 hp to 100 hp, 460 VAC
(single/three-phase input)

-

Note: All AC drives have three-phase inputs and three-phase outputs, unless otherwise specified.

Simple Volts/Hertz control 150% starting torque Dynamic braking circuit Electronic overload protection Use of integrated potentiometer or keypad for local speed setting External analog input (0-10V, 0-20 mA or 4-20 mA) Removable keypad Seven preset speeds Six programmable digital inputs Two programmable relay outputs PID control RS-232/RS-485 Modbus communications up to 38.4K Optional Ethernet communications Two-year replacement warranty* UL, cUL CE Listed (except 575V model)

GSosft Configuration software is now available via download for free (CD is available for $9). www.automationdirect.com/pn/gsoft

The DURAPULSE seres is a line of autotuning and sensorless vector control AC drives. All parameters are programmable via a removable keypad that will store up to four different application programs. - V/Hz or sensorless vector control modes - 150% starting torque - Removable keypad - Three analog inputs (0-10V, -10 to +10 VDC or 4-20 mA/0 - 20 mA) - 16 preset speeds - 11 programmable digital inputs - Four programmable outputs - Optional encoder feedback card - RS-485 Modbus communications up to 38.4K - Optional Ethernet communications - Two-year replacement warranty* *Failures due - UL, CE listed to misuse or
misapplication are not covered.

LR Series Line Reactors

• Universal mounting feet with multiple mounting slots; can replace most reactors using existing mounting holes • 10-year warranty • CULUS listed (E197592) • CE marked • RoHS

Volume 14

for IronHorse and Marathon motors

Worm Gearboxes and Motor Bases
1 - 80 0 - 633 - 0405

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Drives/Motors/Motion

Full-Featured 3-Phase Soft Starters (SR44 Series, 9A - 370A)

®

Basic 3-Phase Soft Starters
(SR33 Series, 22A - 482A)
• Fits in similar footprint to Star/Delta starter • 3-potentiometer setup makes installation easy

• Automatic Application Setup that fully configures the motor soft starter for a specific application with one entry • Built-in "Optimizing" mode reduces energy costs when used on lightly loaded/oversized motors

Compact 3-Phase Soft Starters (SR22 Series, 5A - 40A)

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors

• Use thyristors for controlled reduced voltage motor starting and stopping, then switch to internal bypass contacts for efficient running at rated speed • Start Voltage, Start Time and Stop Time easily set with potentiometers • Two-phase control • 2-year warranty

MOTORS
IronHorse premium efficiency motors

High-quality general purpose Ironhorse® AC motors up to 300 hp

Choose from 56C, T, and TC-frame motors in a variety of sizes and speed ratings, including 1200, 1800 and 3600 RPM. Complete your motor installation with an IronHorse worm gearbox and STABLE motor base. And all these components are in stock and ready to ship.

You asked for general purpose motors, so we sourced this highquality motor line from a manufacturer who has over three decades of solid experience and reliability in the North American motor market.

IronHorse DC motors are designed for use on unfiltered SCR (Thyristor) type rectified AC input. They may also be used with PWM (pulse width modulated) type DC adjustable speed drives.

Ironhorse 56C Frame Permanent Magnet DC motors

The Marathon Electric motor lines have been carefully selected to be performance-matched with the DURApulse and GS series AC drives. The offering includes models ranging from ¼ hp to 100 hp, that feature dual 230/460 VAC voltages and a base speed of 1,200 or 1,800 RPM.

Marathon Electric has over 20 years experience in the design, manufacturing and application of AC variable speed motors, and well over 15,000 hours of laboratory testing in their stateof-the-art facilities. Their expertise in the application of AC drives with induction motors is unsurpassed.

Marathon Electric® AC inverter-duty motors up to 100 HP matched with drives

Choose from TENV or TEFC 56C-Frame DC motors with rolled steel frames, flange mount and removable mounting bases; sizes range from 0.33 to 2 hp.

Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring
®

High-performance microstepping drives and high- torque stepping motors

SureStep® Stepping Systems

®

SureServo® Servo Systems

Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index

The SureStep™ stepping family features nine standard "hightorque" motors that employ the latest technology to achieve the best torque-to-volume ratio. Frame sizes include NEMA 17, 23, and 34, with holding torque ranges from 61 oz-in to 1,291 oz-in. Advanced microstepping drives are software configurable and feature an internal indexer.

The SureServo family of brushless servo systems is fully digital and offers a rich set of features at dynamite prices. Choose from eight standard permanent magenet servo motors that can be used in combination with one of three standard servo drives.

100W to 3 kW systems with flexible features

• Eight standard systems from 100 W to 3 kW • Use with DirectLOGIC PLCs or any other host control • Drives feature on-board indexer and adaptive tuning modes • Free set-up software • 30-day money-back guarantee • 2 year warranty
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3ph 1. ½ and 1 hp.00 ___________________________________________________________________ Volume 14 e13-4 Drives/Motors/Motion 1 .6 A $113.6 A $99. An optional Ethernet communications module is a snap to integrate on a network with our PLCs and operator interfaces.5 A $117. 1ph 230V.75 22F-B8P0N103 2 hp All prices are U. Default values were carefully selected so the drives run “out of the box” for most applications. 1ph/3ph 230V. 3ph 0. 1ph/3ph 230V.00 ___________________________________________________________________ GS1-20P2 230V. 230 VAC (three-phase input) • Simple Volts/Hertz control • Pulse Width Modulation(PWM) • 3 .0 7. A-B prices taken from www.95 22F-V1P6N103 $378. 3ph 0. 3-phase Out $99 GS1 AC minidrives • ¼ and ½ hp. Parameters are intelligently grouped into menu structures that make sense.com/en/e-tools 2/20/12.5 2.rockwellautomation.2 A $134. 3ph 0. 1ph/3ph 230V.GS1 and GS2 Series AC Drives CHECK OUT OUR PRICES GS1 Drives 0.25 hp AutomationDirect GS1 Allen-Bradley Powerflex 4MTM $99.5 2.2K • Optional Ethernet communications • UL/CUL listed.25 1. Prices subject to change without notice. AutomationDirect prices are from April 2012 Price List.00 GS1-10P2 $164.0 4.00 ___________________________________________________________________ GS1-22P0 230V. one programmable relay output • Programmable analog input • RS-485 Modbus communications up to 19. 115 VAC (single-phase input) g at Startin Simple communications Each drive has a built-in Modbus RTU RS-485 communications port (RS-232/485 configurable on the GS2 series). GS1 Mini AC Inverters Input Part Number Voltage Output Voltage hp Output Amps Price (US$) GS1-10P2 115V.10 kHz carrier frequency • IGBT technology • 130% starting torque at 5 Hz • 130% rated current for 1 minute • Electronic overload protection and stall prevention • Adjustable accel and decel ramps • S-curve settings for acceleration and deceleration • Automatic torque and slip compensation • DC braking • Three skip frequencies • Trip history • Integral keypad and speed potentiometer • Programmable jog speed • Three programmable preset speeds • Four programmable digital inputs. 230 VAC • Features (single/three-phase input) 2 hp. High quality The GS series is manufactured exclusively for AutomationDirect with reliable IGBT technology. 3ph 2. published prices.80 0 .00 ___________________________________________________________________ GS1-21P0 230V. We started with a proven design and made it even better and easier to use.633 . • ¼.0 A $164. 3ph 0.0405 . 1ph 230V.00 GS1-22P0 $297.00 ___________________________________________________________________ GS1-10P5 115V. CE Simple programming The GS series can be programmed by the average technician.S.5 A $117.00 ___________________________________________________________________ GS1-20P5 230V.25 1. 3ph 230V.

3ph 575V.48 22A-B8P0N104 $625. a u to m at i o n d i re c t . 3ph 230V. two programmable relay outputs • RS-232/485 Modbus communications up to 38. 3ph 460V.5 10 1 2 3 5 7.0 2.6 2.0 18.5 4. 3ph 230V. 3ph Simple to Install. 3ph 230V.7 3.0 7.00 $357. 3ph 575V. 115 VAC (single-phase input) ½ hp to 3 hp.0 8. 1ph/3ph 115V.00 GS2-4010 $452.0 7. 3ph 575V. 3ph 575V.0 5. 3ph 230V. 3ph 230V. 3ph 575V.9 12. 3ph 575V.00 $491. 3ph 575V. 3ph 230V.2 13.00 $812. c o m / d r i ves Drives/Motors/Motion e13-5 .0 5. 3ph 230V.0 5. 1ph/3ph 230V.00 $251.5 1.5 hp. 3ph 575V.00 $378. 3ph 460V.0 1. Allen-Bradley prices taken from www.19 22A-B017N104 $806.00 $465.0 3.00 $261.5 1.0 4.00 $186.00 $586. 230 VAC (three-phase input) 1 to 10 hp.00 $319. 3ph 460V. 3ph 460V. Volume 14 w w w.99 22A-D8P7N104 Not available 5 hp 10 hp All prices are U. 3ph 460V. Prices subject to change without notice.2 2.0 3.00 $309.00 $158.00 GS2-25P0 $410. 3ph Output Amps Price (US$) 1. plus: • 1-12 kHz carrier frequency • 150% starting torque • Dynamic braking circuit • Seven programmable preset speeds • Integral PID control • Removable keypad with potentiometer • Programmable analog input and output • Six programmable digital inputs. 3ph 575V.00 $363.00 $303.00 $410.2 6. 1ph/3ph 115V. 1ph/3ph 230V.0 4. 460 VAC (three-phase input) 1 to 10 hp. 1ph/3ph 230V. 1ph/3ph 230V.com/en/e-tools 2/20/12. programming keys and a potentiometer for direct setpoint adjustment. 3ph 460V. 1ph/3ph 230V.rockwellautomation.4K • UL/CUL listed • CE Listed (except 575V model) CHECK OUT OUR PRICES GS2 Drives 2 hp AutomationDirect GS2 Allen-Bradley Powerflex 4 5 hp 23 0 V 46 0V $251. 3ph 230V. 3ph 460V. 3ph 460V.00 $725.0 0.0 10. GS2 AC microdrives • • • • • ¼ hp to 1 hp.5 5. 3ph 460V.5 1.00 $166.00 $279. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index Removable keypad (GS2) The removable keypad includes an LED display for parameters and data.25 0.00 GS2-22P0 $363. Features All GS1 features.00 115V.00 GS2-45P0 $725.00 $721. 3ph 575V.6 9.0 7.2 $156. 3ph 460V. 3ph 575V. AutomationDirect prices are from April 2012 Price List. 575 VAC (three-phase input) Two-year warranty The standard two-year warranty for the GS series is the best in the industry.0 3. The keypad can be remotely mounted (with optional keypad cable). 3ph 230V. 3ph 575V. 3ph 460V.0 17. published prices. Simple to Configure Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls $156 Starting at Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.S.0 25.5 10 230V.0 2.00 $177.Part Number GS2-10P2 GS2-10P5 GS2-11P0 GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010 GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2-5010 Input Voltage GS2 Micro AC Inverters Output Voltage hp 0. 230 VAC (single/three-phase input) 5 hp to 7. 3ph 460V.

durapulse.S. This is great for maintenance backup as well as OEM programming ease. DURAPULSE offers sensorless vector control and autotuning. so programming for the same parameters is identical across all series.S. depending on model • IGBT technology • 150% starting torque • 150% rated current for one minute • Internal dynamic braking circuit for models under 20 hp • Automatic torque and slip compensation • Programmable jog speed • Removable smart keypad with parameter upload/download • Easy-to-understand parameter text labels • HIM keypad with memory to store up to four programs of any DURApulse drive • Three analog inputs and one analog output • Eleven digital inputs • Four programmable outputs: Three digital and one relay • One digital frequency pulse output • RS-485 Modbus communications • Ethernet communication optional • UL/CE listed • Optional software package with full programmability.633 .80 0 . as well as optional encoder feedback for enhanced speed control. 230VAC (single/three-phase input) • 5 hp to 50 hp. for tighter speed control • Variable carrier frequency.com Durability guaranteed DURAPULSE drives are backed by the same 2-year warranty as the GS series! Features • Simple Volts/Hertz control • Sensorless vector control with autotune • Sensorless vector control with optional encoder feedback card. voltage levels.DURAPULSE AC Drives The DURAPULSE series builds on the simplicity and flexibility of the GS1 and GS2 series. trending and application setup Little programming required Default values were carefully selected so the drives run “out of the box” for most applications. and the GS2 adds PID functionality and dynamic braking. DURAPULSE configuration settings are a superset of the GS series. operating parameters DURAPULSE drives are specifically designed to operate with U.S. U. industrial market. 460 VAC (three-phase input) Visit: www. with default values set for the U. DURAPULSE builds on the GS series • 1 hp to 3 hp. incorporating feedback from our customers and extensive research and testing in our own drives lab. Encoder feedback Optional encoder feedback module allows additional control routine for speed control Volume 14 e13-6 Drives/Motors/Motion 1 .0405 . 230VAC (three-phase input) • 1 hp to 100 hp. Keypad can store up to 4 configuration programs for any DURAPULSE drive. While the GS1 offers simple Volts per Hertz control.

5 10 15 20 25 30 40 50 60 75 100 Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Part Number GS3-21P0 GS3-22P0 GS3-23P0 GS3-25P0 GS3-27P5 GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 n/a n/a n/a Output Amps 5 7 11 17 25 33 49 65 75 90 120 145 n/a n/a n/a Price (US$) Part Number Output Amps 2. Requires remote cable.00 $1.rockwellautomation. In addition.030.00 $2.00 GS3-2010 $427. AutomationDirect prices are from April 2012 Price List.00 $427.788.00 GS3-4015 $1.00 $2.00 GS3-43P0 $400.436. Volume 14 w w w. a u to m at i o n d i re c t .00 Accessories $242.Sensorless Vector Technology up to 100 hp DURAPULSE AC Inverters Hp 1.565.00 $957.00 $360.177. 460V All prices are U. this keypad has internal memory that allows four complete programs to be stored and transferred to any DURAPULSE drive.570. 460V 10 hp.00 GS3-45P0 $549.00 GS3-41P0 $293.5 13 18 24 32 38 45 60 73 91 110 150 Price (US$) $323. The DURAPULSE Digital Keypad LCD Display LED Indicators Program Key Display Key Jog Key Run Key Up/Down Keys Enter Key Fwd/Rev Key Stop/Reset Key CHECK OUT OUR PRICES Drives 10 hp.00 $2.666.298. Terminal Blocks & Wiring Power The lit LED Indicators will blink when there is a Fault or a Warning.2 5.00 $3.0 3. The digital keypad includes a 2 line x 16 character LCD display.50 22B-D017N104 58% Savings 58% Savings 53% Savings 5 hp. Specifications may vary by dealer and configuration.001. 5 status LED Indicators.0 2. and monitor critical parameters for your application.00 n/a n/a n/a GS3-4050 GS3-4060 GS3-4075 GS3-4100 • AC line reactors • EMI filters • Braking resistors • Fuse kits and replacement fuses • RF filter • GS3-FB feedback card • Ethernet interface • GSoft drive configuration software • Replacement keypads • Remote panel adapter • Keypad cables in 1. Allen-Bradley prices taken from www.5 8.50 22B-B033N104 $1.00 GS3-47P5 $698.383.00 $613.00 $385. c o m / d r i ves Drives/Motors/Motion e13-7 . No need to have a manual to understand parameter configuration.00 GS3-4020 $1.104.00 GS3-4040 $2. The standard smart keypad (aka HIM or Human Interface Module) is designed with defaults for the North American customer and allows you to configure the drive.S.0 7. Remote mounting of keypad Standard keypad mounted on unit’s face can also be remote mounted for easy access to data and parameters.00 $1.00 GS3-42P0 $347.7 4. start and stop the drive. 3 and 5 meter lengths • Four and eight-port communication boards LCD Display LCD display for real language programming. Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. 240V AutomationDirect DURAPULSE Allen-Bradley Powerflex 40 Our Price vs A-B Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index $698.165.00 GS3-4030 $2.com/en/e-tools 2/20/12.00 GS3-45P0 $734.00 $1.486. The diagram to the right shows all of the features of the digital keypad and an overview of their functions.637.130.00 GS3-4025 $1.00 $3.00 GS3-4010 $1. published prices.00 $734. and 9 function keys. Prices subject to change without notice.20 22B-D010N104 $1.00 GS3-4010 $889. set the speed.0 5.498.

See the communication cable matrix in the Technical Section for creating plug and play serial networks with drives and PLCs. RS-485 Modbus Network Volume 14 e13-8 Drives/Motors/Motion 1 . standardization. upload and download archived configurations. and less development time.GSoft Configuration Software GSoft configuration software is a Windows-based package that allows connection from a PC to any GS or DURAPULSE drive for easy configuration and tuning.com/pn/gsoft Networking AC Drives with Built-in Modbus Communications AUTOMATIONDIRECT’s AC drives offer “out-of-the-box” RS-232 (GS2 series only) and RS-485 serial connectivity. GSoft configuration software available for free download (CD available for $9). and any OPC server that has a Modbus driver such as Kepware or Software Toolbox. and tune the drive’s PID loop with intuitive screens. even when the information is not readily available by any other means.automationdirect.80 0 . GSoft is available as a free download from our Web site.633 . You can create new drive configurations. Modbus RTU is the onboard standard protocol used for control and monitoring. www. Imagine getting all the parameter settings and control functionality on one cable.0405 . This flexibility offers cost savings. smaller PLC usage. This can be used to connect several Modbus masters like AUTOMATIONDIRECT’s family of DirectLOGIC PLCs and Think & Do Studio.

Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index Volume 14 w w w.Add Ethernet Connectivity for Advanced Functionality The GS-EDRV100 provides a high-performance Ethernet link between a control system and a DURAPULSE or GS drive. For a complete description of KEPDirect software features. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Modbus® TCP/IP Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. The KEPDirect OPC Server and KEPDirect EBC I/O Server software packages provide a way to connect your favorite Windows client software to AUTOMATIONDIRECT Ethernet I/O through our Ethernet base controllers. The user can control or monitor from any OPC/DDE compliant third party software. Productivity3000. They provide GS series drive support via the GS-EDRV100 Ethernet interface. The DURAPULSE and GS series drives have a provision for shutting down control or power to the inverter in the event of a communications timeout. KEPDirect OPC Server or KEPDirect EBC I/O Server (as shown below). a u to m at i o n d i re c t . or an independent controller with the Modbus TCP/IP driver. Add Ethernet connectivity and open up the path to the most advanced functionality today. This function can be set up through the drive parameter group 9 on all the drive platforms.com. go to the Software section of this catalog. Several application notes specific to the versatility of this software can be found on our web site at www. which allows users to configure and control the drive from any web browser via the IP address of the GS-EDRV100 card. This allows for greater connectivity to many control system architectures. as shown in the diagram below. c o m / d r i ves Drives/Motors/Motion e13-9 .automationdirect. It mounts on DIN rail and connects a drive to an Ethernet hub or PC. The GS-EDRV100 processes signals to and from the drive and formats them to conform with the Ethernet standard required by the H2-ERM or H4-ERM. KEPDirect allows the user a direct line into the drive parameter group just like an Ethernet field I/O drop. An additional feature is the built-in Web server.

2% Closed-Loop Control Complex High 150% 200% +/. B. Overload Starting Torque Speed Regulation Volume 14 Volts/Hertz Low Good 150% 175% +/.6.100** 230/460 VAC 230/460 VAC ** 230V up to 50 hp 460V up to 100 hp Horsepower Input voltage Motor voltage Check the nameplate on the motor for specs needed: Motor horsepower Motor voltage Motor amperage HP 1 Volts B Inverter Duty Motor 460 PHASE 2. either select the control mode that offers the same or higher level of performance as the existing control. For applications not listed. The 460V amperage is 2.3 Steps to Selecting the Right AC Drive STEP 1 .10* 115/230/460/575 VAC 230/460/575 VAC * 230V up to 7.Select The Right Model AC drive models GS2 1/4 . Determine motor voltage. horsepower. K In the example to the left the motor can be connected for 460V only.80 0 .5 hp 460V up to 10 hp 575V up to 10 hp A. Note: Most motors can be connected for multiple voltages and will have multiple amperages listed.6 HZ RPM DESIGN DUTY 1725 AMPS CONT AMB ENCL TEFC 40°C 60 SF 3 TYPE INSUL CLASS CODE 1. or call us and ask for assistance.15 P F Motor voltage. and amperage can be found on the motor’s nameplate. Conveyor Pump Fan Shop tools   Conveyor Pump Fan Material handling HVAC Mixing Compressor Shop tools Control Mode Sensorless Vector Moderate Good 150% 200% +/.2% *15 hp requires external braking units e13-10 Drives/Motors/Motion 1 .1% Complexity Performance 1 min.2 115/230 VAC 230 VAC DURAPULSE 1 .0.0405 . Select your application and/or control mode Volts/Hertz Control Sensorless Vector Control Closed Loop Control Encoder Feedback Integral PID Control Integral Dynamic Braking Unit GS1  AC Drive Models GS2  DURAPULSE   Optional Optional  15 HP* Conveyor Pump Fan Material handling HVAC Mixing Compressor Shop tools Either choose your application from those listed or select the control mode that meets your application’s requirements.633 . horsepower and full-load amperage GS1 1/4 .

Determine location of AC drive’s keypad GS1 Removable Keypad AC Drive Models GS2  DURAPULSE  The keypad of the GS2. These signals are typically used for functions such as Start/Stop. a u to m at i o n d i re c t . E. Determine the I/O requirements of the AC drive Digital Inputs Digital Outputs . The GS1. External Fault. its keypad could be relocated to a more suitable location. DURApulse are removable and can be remotely mounted. solenoids. fault status. D. panel-mount bezel. GS2 and DURApulse AC drives have a standard Modbus RS-485 interface. Determine communications requirements MODBUS Communications Ethernet Communications GS1  Optional AC Drive Models GS2  Optional DURAPULSE  Optional Comm. The master device can control the AC drive with this interface instead of using the digital and analog I/O. and DURApulse drives also have the optional capability to communicate through an Ethernet interface. speed.HERE C. Remote mounting would require the purchase of the appropriate cable. etc.Frequency pulse Analog Input . alarms. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index A serial communication interface can be used to connect the AC drive to other devices that have the capability to function as a master device. PID feedback. The master can also use this interface to monitor the status of various AC drive parameters.0-10VDC/4-20mA Analog Output . Fault Reset.Relay Digital Output . Digital outputs are typically used to connect the AC drive to devices such as pilot lights. This signal can represent either a speed setpoint or if available. Transistor outputs are rated for only DC voltages. etc. and PLC digital input modules. c o m / d r i ves Drives/Motors/Motion e13-11 . Preset Speed selection. Please refer to the technical section of each model to determine the required Ethernet interface adapter and compatible Ethernet devices. GS2.Transistor Digital Outputs . The analog input is used to interface the AC drive with an external 0-10 VDC or 4-20 mA signal. If the AC drive is installed in a location that the operator cannot easily access. current. Relay outputs are rated for both AC and DC voltages.0 . you need to determine the correct rating.10 VDC GS1 4 0 1 1 0 AC Drive Models GS2 6 0 2 1 1 DURAPULSE 11 3 1 1 3 1 Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Digital inputs are used to interface the AC drive with devices such as pushbuttons. auxiliary relays. After you have selected the AC drive series that meets your requirements. Turn the page and proceed to Step two. Forward/Reverse. selector switches and PLC digital output modules. Also available for the DURApulse drives is a remote. either DC or relay. Volume 14 F. The GS1. Select the proper series w w w.

Most AC drives are designed to operate at 100% capacity up to altitudes of 1000 m. the AC drive must be oversized.0405 .80 0 . Altitude=1100m. A. AC drives rely upon the cooling properties of air for cooling.Select the Proper Rating Many applications experience temporary overload conditions due to starting requirements or impact loading. GS Series Example 2: Motor FLA=8. Installation altitude STEP 2 . Overload=200%@45 secs.2 8 10. IfIf Overload is greater than 150% and less than 60 seconds. DURAPULSE GS Series DURAPULSE ENTER Motor FLA T h e n Overload Derate (overload %) IfIf Overload is less than 150% and less than 60 seconds.HERE Motor FLA is located on the nameplate of the motor. Enclosure ventilation and/or cooling may be required to maintain a maximum internal temperature of 104 degrees F (40 degrees C) or less.91 Multiply altitude result x MEIT entry (This result is the required drive FLA) Volume 14 e13-12 Drives/Motors/Motion 1 . Therefore. even when the ambient temperature is less than 104 degrees F (40 degrees C). AC drives generate a significant amount of heat and will cause the internal temperature of an enclosure to exceed the rating of the AC drive. Most AC drives are designed to operate at 150% overload for 60 seconds. the AC drive must be derated. Above 1000 m. IfIf Overload is greater than 60 seconds. D. Overload=135%@75 secs. MEIT=35° C. Determine motor full load amperage (FLA) B. Example 1 6 Example 2 8 Example 1: Motor FLA=6.8 ENTER (overload/150%) ENTER (overload/100%) Multiply FLA x overload entry (This entry is the overload result) T h e n T h e n Altitude Derate (meters) IfIf Altitude is less than 1000m IfIf Altitude is more than 1000m and less than 3000m ENTER 1 T h e n ENTER 1+ ((altitude-1000) x 0. T h e n ENTER 1 1.633 . Ambient temperature measurements/calculations should be made for the maximum expected temperature. NOTE: Applications that require replacement of existing motor starters with AC drives may require up to 600% overload.01 8 10. Calculate required output amperage Use the chart below to calculate the required FLA of the AC drive. Determine overload requirements C.0001) Multiply overload result x altitude entry (This entry is the altitude result) Ambient Temperature IfIf Max enclosure internal temperature (MEIT) is less than 40°C T h e n (°Celsius) ENTER 1 ENTER 1 IfIF 40°C < MEIT< 50°C and GS series AC drive up to 5 hp T h e n If IF 40°C < MEIT< 50°C and GS Series >5 hp or DURAPULSE series AC drive T h e n ENTER 1. Note: FLA of motors that have been rewound may be higher than stated.91 1 1 10. the air becomes less dense. Determine max enclosure internal temp E. Select the rating that equals the motor’s voltage and equals or exceeds the calculated amperage. This decrease in air density decreases the cooling properties of the air. Altitude=800m. the AC drive must be oversized to compensate for the decrease in cooling. MEIT=45° C. As the altitude increases.35 8 1 1.333 1. If the application requires an overload greater than 150% or longer than 60 seconds.

AC drives can typically produce between 15% and 20% braking torque without the addition of any external components. Dynamic braking may be required for applications requiring rapid deceleration or high inertia loads. Input fuses B C B. Input line reactor Input line reactors protect the AC drive from transient overvoltage conditions. a u to m at i o n d i re c t . These drives still require the addition of a braking resistor to increase their braking torque capability. The line reactor can be used for either input or output applications. c o m / d r i ves Drives/Motors/Motion e13-13 . allowing the motor to run cooler. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index STEP 3 .Options. Input EMI filter L1 L2 L3 GND D.HERE Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. typically caused by utility capacitor switching. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. T1 T2 T3 GND D Motor Dynamic braking allows the AC drive to produce additional braking (stopping) torque. Input EMI filters reduce electromagnetic interference or noise on the input side of the inverter. Volume 14 w w w. Inverter-duty rated motors support longer lead length than do non-inverter duty motors. A. Input fuse kits and replacement fuses are available for GS series and DURAPULSE AC drives. Dynamic braking Output line reactors are recommended for operating “noninverter-duty” motors and when the length of wiring between the AC drive and motor is langer thant the recommended max lenght of a given motor model. Ratings larger than 15 hp require separate braking units in addition to the braking resistors to increase their braking torque capability. and more Options From power supply A Disconnect switch Input fuses protect the AC drive from excessive input current due to line surges. They are recommended for all installations and may be required for UL-listed installations. C. Output line reactors also “smooth” the motor current waveform. short circuits. Input line reactors are recommended for all installations. Output line reactor B1 GS2-xxxx AC Drive B2 E Output line reactors protect the motor insulation against drive short circuits and IGBT reflective wave damage. and ground faults. The GS2 and DURAPULSE AC drives have built-in braking circuits on all units below 15 hp. Options. E. The input line reactor also reduces the harmonics associated with AC drives.

four programmable digital inputs and one programmable normally open relay output.GS1 Series Introduction GS1 Series Drives Motor Rating 115V Single-Phase Input / 230V Three-Phase Output 230V Single-Phase Input / 230V Three-Phase Output 230VThree-Phase Input / Output Hp kW . • USB-485M – USB to RS-485 PC adapter (see “Communications Products” chapter for detailed information) Detailed descriptions and specifications for GS accessories are available in the “GS/DURAPULSE Accessories” section. start and stop.2K • Optional Ethernet communications • Two-year warranty • UL/cUL/CE listed Accessories • AC line reactors • RF filter • Ethernet interface • Four and eight-port RS-485 multi-drop termination board • KEPDirect I/O or OPC Server • GSoft drive configuration software • Serial communication cables available for creating plug and play RS-232/RS-485 networks with AutomationDirect PLCs. offering V/Hz control with general purpose application features.0405 .80 0 . Standard GS1 features include one analog input.75 2 1.4 1 0. Typical Applications • Conveyors • Fans • Pumps • Shop tools GS1 series part numbering system GS1 .5       The GS1 series of AC drives is our most affordable and compact inverter.2 .633 . These drives can be configured using the built-in digital keypad (which also allows you to set the drive speed. Overview Features • Simple Volts/Hertz control • Pulse Width Modulation (PWM) • 3 – 10 kHz carrier frequency • IGBT technology • 130% starting torque at 5Hz • 150% rated current for one minute • Electronic overload protection • Stall prevention • Adjustable accel and decel ramps • S-curve settings for acceleration and deceleration • Manual torque boost • Automatic slip compensation • DC braking • Built-in EMI filter • Three skip frequencies • Trip history • Integral keypad and speed potentiometer • Programmable jog speed • Three programmable preset speeds • Four programmable digital inputs • One programmable analog input • One programmable relay output • RS-485 Modbus communications up to 19. and monitor specific parameters) or with the standard RS-485 serial communications port. See the comm cable matrix on page 13–93.5 0.2 0P5 Applicable Motor Capacity 0P2: 1/4hp 1P0: 1hp 0P5: 1/2hp 2P0: 2hp Input Voltage 1: 100-120VAC 2: 200-240VAC Series Name Volume 14 e13–14 Drives/Motors/Motion 1 .25 0.

0 x128.04] Accessories Line Reactor Ethernet Communications module for GS Series Drives (DIN rail mounted) USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable. GS Drive to DL06/D2-260 RS-485 Serial Cable.4 kW 1.9 1. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Rated Output Capacity (200V) kVA Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) Watt Loss @ 100% I (W) Weight: kg (lb) Dimensions (HxWxD) (mm [in]) Single-phase 100-120 VAC ȗ10%.5 kW 2.5 26.4 2.2 2.7 2.20 9 7. c o m / d r i ves Drives/Motors/Motion e13–15 .0 GS1-21P0 <---> 1hp 0.6 GS1-22P0 <---> 2hp 1.1 [5. GS Drive to ZIPLink CDM Module Software OPC Server LR-1xxPx-xxx (refer to “GS/DURAPULSE Drives Accessories – Line Reactors” section for exact part #) GS-EDRV100 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect Volume 14 w w w.20 6.20 6 1.1 4.9/1.6 2.7 kW 1. 50/60 Hz ȗ5% Three-phase corresponds to double the input voltage Single/three-phase: 200-240 VAC±10%.GS1 Series Specifications 115V/230V CLASS GS1 Series Model Price Motor Rating HP kW GS1-10P2 <---> 1/4 hp 0.5 19.2 2.0 GS1-20P2 <---> 1/4 hp 0.7 Three-phase: 200240 VAC±10%. 50/60 Hz ±5% Three-phase corresponds to the input voltage 4.4 kW 1.6 Company Information Systems Overview GS1-10P5 <---> 1/2 hp 0.5/2.20 x 2.20 9. 50/60 Hz ±5% Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.6 GS1-20P5 <---> 1/2 hp 0.2 kW 0. a u to m at i o n d i re c t .6 18.2 44.68 x 5.0 x 68.20 132.0 73 2.2 kW 0.7/5.6 19.8 2.10 9 2.

starting torque 130% @ 5. Variable Torque low and high starting torque. Stop time 0. <UP>. Fault records. overvoltage. DC braking. RS485 communication port Multi-step selection 0 to 3. and user configured 20 to 200% or rated current Multi-Function Input Signal Outputs Multi-Function Output Signal Operating Functions Protective Functions Operator Devices Operator Interface Programming Parameter Monitor Key Functions Enclosure Rating Ambient Operating Temperature Environment Storage Temperature Ambient Humidity Vibration Installation Location Options Altitude 1000m or lower above sea level.10kHz 1. Output Voltage.0-5. Base Block. 5.GS1 General Specifications General Specifications Control Characteristics Control System Rated Output Frequency Output Frequency Resolution Overload Capacity Torque Characteristics DC Braking Acceleration/Deceleration Time Voltage/Frequency Pattern Stall Prevention Level Operation Specification Frequency Setting Inputs Operation Setting Keypad External Signal Keypad External Signal Setting by <UP> or <DOWN> buttons or potentiometer Potentiometer . Frequency limits.633 . electronic thermal motor overload. N. Non zero speed.0 seconds 0. <DOWN> Protected chassis. S-curve. Parameter lock/reset Overcurrent. PROGRAM/ENTER. Local/remote indication. 7-segment LED. <STOP> buttons DI1. undervoltage. 0-30% rated voltage. potentiometer Parameter values for setup and review. Overheating. PLC operation.) selection AC drive operating. Trip Event Monitor.0-25. Counter. External base block (N. Output Direction.C. auto-slip compensation. liquid and dust Programming Software (GSOFT) Volume 14 e13–16 Drives/Motors/Motion 1 . DI4 can be combined to offer various modes of operation. Output Frequency. Frequency attained. carrier frequency 3kHz . Multi-function inputs 1 to 3 (3 steps. RS485 communication setting Setting by <RUN>. 0 to 20 mA / 4 to 20 mA (input impedance 250ȑ).0405 . Trip History Monitor RUN/STOP. DC Bus Voltage. Fault indication.0Hz Operation frequency 60-0Hz. PLC operation indication Automatic voltage regulation. fault codes Master Frequency. 0 to 10 VDC (input impedance 47kȑ). 3 status LEDs. Scaled Output Frequency. IP20 -10° to 40°C (14°F to 104°F) w/o derating -20° to 60 °C (-4°F to 140°F) during short-term transportation period) 0 to 90% RH (non-condensing) 9. Jog. DI2. Accel/decel inhibit. UP/DOWN command). Adjustable carried frequency.1 to 600 seconds (can be set individually) V/F pattern adjustable. Start time 0.low and high starting torque.0 Hz limited to 9999 motor rpm 0. Reverse inhibition.0 seconds. keep from corrosive gas.5kȑ 0. JOG. Momentary power loss restart. Starting frequency setting of DC braking.6G) 20 to 50 Hz 2 2 Sinusoidal Pulse Width Modulation. First/second accel/decel switch.88 m/s (0.0 to 400. Self testing 5-key.8 m/s (1G).5W. DISPLAY/RESET.80 0 .O. 4-digit. Over-current stall prevention.. Over-voltage stall prevention. Settings available for Constant Torque . less than 10Hz. Overload. DI3.1 Hz 150% of rated current for 1 minute Includes manual torque boost.

3: The storage temperature refers to the short-term temperature during transport.6g).4 26.Installation Understanding the installation requirements for your GS1 drive will help to ensure that it will operate within its environmental and electrical limits.2 19. SCRAPE THE PAINT FROM UNDER- Star washers* Panel or single point ground* NEATH THE STAR WASHERS BEFORE TIGHTENING THEM. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14 w w w.6 73 Panel Ground braid copper lugs Input Power To Motor Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. 4: Conforms to the test method specified in JIS CO911 (1984) 6" 150mm min Watt-loss Chart GS1 Drive Model GS1-10P2 GS1-10P5 GS1-20P2 GS1-20P5 GS1-21P0 GS1-22P0 At full load 19. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Environmental Specifications Protective Structure Ambient Operating Temperature 2 Storage Temperature 3 Humidity Vibration Location 4 Fan IP20 -10 to 40°C -20 to 60°C to 90% (no condensation) 5.GS1 Specifications . indoors (no corrosive gases or dust) 2" 50mm min 2" 50mm min 6" 150mm min Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors 1: Protective structure is based upon EN60529 2: The ambient temperature must be in the range of -10° to 40° C. which may damage the AC drive. If the range will be up to 50° C. 10 to 55 Hz Altitude 1.8 44. Auxiliary cooling methods are typically required in order to not exceed maximum ambient temperatures. you will need to set the carrier frequency to 2. See our Web site for derating curves.2 18. c o m / d r i ves Drives/Motors/Motion e13–17 .9 m/s2 (0. * FOR PAINTED SUB-PANELS. Air Flow Warning: AC drives generate a large amount of heat.1 kHz or less and derate the output current to 80% or less. NOTE: Never use only this catalog for installation instructions or operation of equipment. a u to m at i o n d i re c t .000 m or less. refer to the user manual. GS1-M.

It is recommended all signal wiring be run in a separate steel conduit.80 0 . twisted-pair or shielded-lead wires for the control signal wiring. Volume 14 e13–18 Drives/Motors/Motion 1 .Terminals Main Circuit Wiring Terminal L1. or 4 to 20 mA input represents zero to maximum output frequency. Note: Use twisted-shielded. Do not connect shield wire on both ends. L3 T1. L2. The shield wire should only be connected at the drive.0405 . T3 Description Input power AC drive output Ground Control Circuit Terminals Terminal Symbol R1O R1 DI1 DI2 DI3 DI4 AI 1 +10V CM 1 Description Relay output 1 normally open Relay output 1 common Digital input 1 Digital input 2 Digital input 3 Digital input 4 Analog input Internal power supply (10 mA @ 10 VDC) Common 0 to +10 VDC. 0 to 20 mA.633 .GS1 Specifications . T2.

a u to m at i o n d i re c t .) Note: Refer to the following pages for explanations and information regarding line reactors and RF filters: 13–50. 13–80. c o m / d r i ves Drives/Motors/Motion e13–19 . Terminals 2 and 5 should not be used as a power source for your communication connection. or permanent damage may result.0) ȢJog Common Signal CM Communication Port DI1 DI2 RJ-12 (6P4C) DI3 6 1 L1 L2 L3 AC Motor Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls GS1-xxxx T1 T2 T3 IM Multi-function output contacts 120VAC/24VDC @5A 230VAC @2. Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. or select any two of the power terminals for 240V single-phase models Grounding resistance less than 0. Terminal Blocks & Wiring Power Circuit Protection Enclosures DI4 Analog voltage 0-10VDC Potentiometer 3~5k⏲ Analog current 0-20mA.GS1 Specifications . Volume 14 w w w. Company Information Systems Overview Programmable Controllers Field I/O Power Source 3-phase* 100-120V±10% (50/60Hz ±5%) 200-240V±10% (50/60Hz±5%) * Use terminals L1 and L2 for 120V. (Refer to user manual GS1-M for additional specific wiring information.Basic Wiring Diagram Note: Users MUST connect wiring according to the circuit diagram shown below.1⏲ R1O ȢForward/Stop ȢReverse/Stop ȢExternal Fault (N. See the comm cable selection matrix on page 13–93. 4-20mA +10V 10mA (max) AI CM ȢȢ ȢFactory default setting ȢȢFactory default source of frequency command is via the keypad potentiometer Main circuit (power) terminals Control circuit terminal Shielded leads Tools Pneumatics Safety Appendix Product Index Part # Index WARNING: Do not plug a modem or telephone into the GS1 RJ-12 Serial Comm Port.5A ȢFault Indication Proximity Sensors Photo Sensors Limit Switches Encoders R1 RJ-12 Serial Comm Port* Interface (See Warning) RS-485 2: GND 3: SG4: SG+ 5: +5V *Optional ZIPLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs.

20) 0) 0.0 (5.Dimensions 68.0405 .0 .04) 123.20) 128.0 (2.633 .4 (4.1 (5.04) 128.72) 0 100 V I R1 R1O+ 10V AI DI1 DI2 DI3 DI4 CM 132.86) Unit: mm (in) Volume 14 e13–20 Drives/Motors/Motion 1 .GS1 Specifications .1 (5.68) 56.2 ( .0 (4.80 0 .0 (2.5 dia RUN FWD REV STOP DISPL RESET RUN STOP PROG ENTER 120.

We have been serving tens of thousands of satisfied customers ever since.com .AutomationDirect HQ and mega-warehouse. . 1-800-633-0405 www. Saving you money every day since 1994 . . As the first industrial controls company to successfully use a telephone supported direct sales catalog for PLC products. GA USA Keep it simple. Then we passed those savings on to our customers. we changed our name to AutomationDirect. Whether the economy is up or down. Results for every year going back to 2001 indicate we consistently provide top-notch support to our customers in several product categories.com. We were originally founded as PLCDirect in 1994 and have grown from a tiny PLC company to one of the best value choices in the industry.automationdirect. pass along the value. just north of Atlanta. and always #1 rated service for FREE And we’ve been voted tops in service by several other independent industry sources as well. and brought that “pass along the value” philosophy online. and they spoke our name 11 years in a row! The Reader ’s Choice survey hosted by Control Design magazine aims to identify the best products and service in the industry. with better service and value than traditional suppliers. . . we learned that “the way it’s always been done” approach is not necessarily the most efficient way. we are prepared to serve our customers efficiently. . In 1999. So we worked smarter to develop in-house processes that maximized productivity to keep costs low. OEMs spoke.

The standard keypad allows you to configure the drive.75 2 1.0HP 5P0: 5. and 5-meter lengths • Ethernet interface • Four and eight-port serial communication breakout boards • KEPDirect I/O or OPC Server • GSoft drive configuration software • Serial communication cables available for creating plug and play RS-232/RS-485 networks with AutomationDirect PLCs. command forward and reverse direction of motor shaft.GS2 Series . • Optional Ethernet communications • Two-year warranty • UL/cUL/CE* listed * GS2-5xxx 575V drives NOT CE compliant Accessories • AC line reactors • EMI filters • RF filters • Braking resistors • Fuse kits and replacement fuses • DIN rail mounting adapter (see “Accessories” table for applicability) • Replacement keypads • Keypad cables in 1. 3.5 Hz/150% at 5 Hz • 150% rated current for one minute • Electronic overload protection • Stall prevention • Adjustable accel and decel ramps • S-curve settings for acceleration and deceleration • Automatic torque compensation • Automatic slip compensation • Dynamic braking circuit • DC braking • Three skip frequencies • Trip history • Programmable jog speed • Integral PID control • Removable keypad with speed potentiometer • Programmable analog input • Programmable analog output • Six programmable digital inputs • Two programmable relay outputs • RS-232/485 Modbus communications up to 38.5                      The GS2 series of AC drives offers all of the features of our GS1 drive plus dynamic braking. Each GS2 features one analog and six programmable digital inputs.633 .5HP • Simple Volts/Hertz control • Sinusoidal Pulse Width Modulation (PWM) • 1-12 kHz carrier frequency • IGBT technology • Starting torque: 125% at 0. The drive can be configured using the builtin digital keypad or with the standard RS-232/RS-485 serial communications port. Overview Features GS2 series part numbering system GS2.4 1 0.0HP 010: 10HP Input Voltage 1: 100-120VAC 2: 200-240VAC 4: 380-480VAC 5: 500-600VAC Series Name Volume 14 e13–22 Drives/Motors/Motion 1 . See the comm cable matrix on page 13–93 • USB-485M – USB to RS-485 PC adapter (see “Communications Products” chapter for detailed information) Detailed descriptions and specifications for GS accessories are available in the “GS/DURAPULSE Accessories” section.0HP 3P0: 3.2 .5HP 2P0: 2. and one analog and two programmable relay outputs.7 7. set the speed.5 5.25HP 1P0: 1.5 3 2. Typical Applications • Conveyors • Fans • Pumps • Compressors • HVAC • Material handling • Mixing • Shop tools Applicable Motor Capacity 0P5: 0. PID and a removable keypad.4 7P5 0P2: 0. start and stop the drive.Introduction GS2 Series Drives Hp kW Single-Phase Input 115V Class Single/Three-Phase Input 230V Class Three-Phase 230V Class Three-Phase 460V Class Three-Phase 575V Class Motor Rating .5 10 7.0405 .25 0.4 Kbps.5 0.0HP 7P5: 7.80 0 .2 5 3. and monitor specific parameters during operation.

c o m / d r i ves Drives/Motors/Motion e13–23 . two times proportion to input voltage 6 1. GS2 Series Drive Keypad Cable.6 9 2.0 seconds. Refer to dimensional drawings for details.94 x 3.6 GS2-10P5 <---> 1/2hp 0. 3 meter Keypad Cable. GS2 Drive to DL05/06.0 x 100. Volume 14 w w w. 0-100% rated current.0 x 140. GS Drive to DL06/D2-260 RS-485 Serial Cable.0-25.2kW 0. D4-450. P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable.94 x 5.5 [5.53] 46 3.GS2 Series Specifications 115V CLASS GS2 SERIES Model Price Motor Rating HP kW GS2-10P2 <---> 1/4hp 0. **Note: Single phase fuse kits and fuses are used only with GS2-1xxx drives.5 34 3. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions*** (HxWxD) (mm [in]) Frequency 60-0 Hz. GS2 Series. Stop Time 0. GS2 Series.6 Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. which adds 10 to 15 mm. 1 meter Keypad Cable. GS Drive to ZIPLink CDM Module Software OPC Server *Note: GS2-1xxx drives require 115V class input line reactors and 230V class output line reactors.2 GS2-11P0 <---> 1hp 0. start time 0.0-5.6 151.75kW 1.4kW 1. ***Note: Height dimension does not include external ground terminal.5 16 4.7 Accessories Line Reactor Braking Resistor EMI Filter Fuse Kit Single Phase** GS-10P2-FKIT-1P GS-10P2-FUSE-1P Input side of drive (1 Phase)* Output side of drive (3 Phase)* LR-10P2-1PH LR-20P5 GS-20P5-BR LR-10P5-1PH LR-11P0-1PH LR-21P0 GS-20P5-BR 20DRT1W3S GS-10P5-FKIT-1P GS-10P5-FUSE-1P GS2-DR02 GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect GS-21P0-BR GS-11P0-FKIT-1P GS-11P0-FUSE-1P Replacement Fuses Single Phase** DIN Rail Mounting Adapter Spare Keypad. a u to m at i o n d i re c t .0 seconds 24 3. D2-250/260. CLICK.0 Single-phase : 100 to 120 VAC ±10% 50/60 Hz ±5% Three-phase. GS2 Series. 5 meter Ethernet Communications module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable.

3/2.7kW 6. GS2 Series. GS2 Series.5 GS2-27P5 <---> 7. 0-100% rated current. P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable.5 HP kW 1/2hp 0.7 GS2-23P0 <---> 3hp 2.GS2 Series Specifications 230V CLASS GS2 SERIES Model Price Motor Rating Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions* (HxWxD) (mm [in]) Single-Phase Three-Phase 34 3. GS Drive to DL06/D2-260 RS-485 Serial Cable.75kW 1.66 x 4.0 Single/Three-phase : 200/208/220/230/240 VAC ȗ10%. Refer to dimensional drawings for details.5 6. GS2 Drive to DL05/06. Stop Time 0.0 x 140.94 x 3.0 GS2-20P5 <---> GS2-21P0 <---> 1hp 0.5 11.7 111 8.3 5. 50/60 Hz ±5% 19.46] Accessories Line Reactor Braking Resistor EMI Filter (single phase input) Fuse Kit Replacement Fuses DIN Rail Mounting Adapter Spare Keypad.5/6.0 x 100.5 [5.0405 .5 10 Three-phase : 200/208/220/230/240 VAC ±10%.4kW 1.5 [8. start time 0.0/12.92 x 7.633 . CLICK. GS2 Series.5 151. GS Drive to ZIPLink CDM Module Software OPC Server Three-Phase GS-20P5-FKIT-3P LR-20P5-1PH LR-20P5 GS-20P5-BR LR-21P0-1PH LR-21P0 GS-21P0-BR 20DRT1W3S LR-22P0-1PH LR-22P0 GS-22P0-BR LR-23P0-1PH LR-23P0 GS-23P0-BR 32DRT1W3C N/A GS-25P0-FKIT-3P N/A n/a LR-25P0 GS-25P0-BR n/a LR-27P5 GS-27P5-BR 40TDS4W4B N/A GS-27P5-FKIT N/A Single-Phase GS-20P5-FKIT-1P GS-21P0-FKIT-1P GS-22P0-FKIT-1P GS-23P0-FKIT-1P GS-21P0-FKIT-3P GS-22P0-FKIT-3P GS-23P0-FKIT-3P Single-Phase GS-20P5-FUSE-1P GS-21P0-FUSE-1P GS-22P0-FUSE-1P GS-23P0-FUSE-1P Three-Phase GS-20P5-FUSE-3P GS-21P0-FUSE-3P GS-22P0-FUSE-3P GS-23P0-FUSE-3P GS2-DR02 GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect GS-25P0-FUSE n/a GS-27P5-FUSE *Note: Height dimension does not include external ground terminal.8 GS2-25P0 <---> 5hp 3.6 17 28 25 Frequency 60-0 Hz.5kW 9.2kW 3. which adds 10 to 15 mm.0 x 125.5hp 5.5kW 2. 1 meter Keypad Cable. GS2 Series Drive Keypad Cable. D4-450. 3 meter Keypad Cable.9 GS2-22P0 <---> 2hp 1.53] 220.0-5. 5 meter Ethernet Communications module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable.5 185 8.7/8. 50/6 0Hz ȗ5% Three-phase : Corresponds to input voltage 15.0 seconds 57 3.0 27.9 2. D2-250/260.6 77 3.8 7.5 255 8.0 seconds.80 0 .0 x 189. Volume 14 e13–24 Drives/Motors/Motion 1 .0-25.94 x 5.

2 3. GS2 Series Microdrive Keypad Cable. 50/60 Hz ȗ5% Corresponds to input voltage 4. GS2 Drive to DL05/06. GS Drive to ZIPLink CDM Module Software OPC Server GS-41P0-FKIT Company Information Systems Overview GS2-41P0 <---> GS2-42P0 <---> 2hp 1. 3 meter Keypad Cable.5 240 8.66 x 4.53] 220.7 170 8. CLICK.0 seconds.5 [5.6 102 3.0-5.2kW 3. which adds 10 to 15 mm.0 x 140.0 x 189.94 x 5.8kW 2. 1 meter Keypad Cable. Start Time 0.5 8.0 5.0 x 125. GS2 Series.92 x 7. Volume 14 w w w.46] Accessories LR-41P0 GS-41P0-BR LR-42P0 GS-42P0-BR 11TDT1W4S GS-42P0-FKIT GS-42P0-FUSE GS2-DR02 GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect GS-43P0-FKIT GS-43P0-FUSE LR-43P0 GS-43P0-BR LR-45P0 GS-45P0-BR LR-47P5 GS-47P5-BR LR-4010 GS-4010-BR 26TDT1W4B4 GS-4010-FKIT GS-4010-FUSE 17TDT1W44 GS-45P0-FKIT GS-45P0-FUSE GS-47P5-FKIT GS-47P5-FUSE n/a GS-41P0-FUSE *Note: Height dimension does not include external ground terminal.9 GS2-4010 <---> 10hp 7.5 151.7 4.2 14 13 23 18 Frequency 60-0 Hz. Stop Time 0.0 x 100. a u to m at i o n d i re c t .5kW 13. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index HP kW 1hp 0.94 x 3.2 GS2-47P5 <---> 7.5 86 3. 5 meter Ethernet Communications Module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable.5kW 9. D2-250/260. c o m / d r i ves Drives/Motors/Motion e13–25 .GS2 Series Specifications 460V CLASS GS2 SERIES Model Price Motor Rating Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions* (HxWxD) (mm [in]) Line Reactor Braking Resistor EMI Filter Fuse Kit Replacement Fuses DIN Rail Mounting Adapter Spare Keypad. GS2 Series. D4-450.1 GS2-43P0 <---> 3hp 2.5 [8.5 255 8.0 seconds 73 3.8 GS2-45P0 <---> 5hp 4kW 6.5hp 5.0 5.7 Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.5kW 3. 0-100% rated current. P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable. Refer to dimensional drawings for details. GS2 Series.0-25. GS Drive to DL06/D2-260 RS-485 Serial Cable.3 Three-phase: 380/400/415/440/460/480 VAC ȗ10%.0 8.0 6.

66 x 4.9 12.633 .3 2.2kW 4.80 0 .0405 .6 10.0 575V CLASS GS2 SERIES GS2-53P0 <---> 3hp 2.0 seconds 58 3. D2-250/260.5 9.94 x 3.0 6. GS Drive to ZIPLink CDM Module Software OPC Server HCLR6 HCLR10 (10 fuses per pack) (10 fuses per pack) GS2-DR02 30 3.0 191 7.5 [5.0 x 100.9 4. P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable. CLICK.4 132 7. which adds 10 to 15 mm. 5 meter Ethernet Communications Module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable.5hp 5.5kW 9.6 GS2-57P5 <---> 7. GS Drive to DL06/D2-260 RS-485 Serial Cable. D4-450. GS2 Series. Refer to dimensional drawings for details.3 83 4.3 151. Start Time 0. GS2 Series Microdrive Keypad Cable. GS2 Series.92 x 7.7kW 6.0 seconds.2 Frequency 60-0 Hz. GS2 Drive to DL05/06.0 x 189.GS2 Series Specifications Model Price Motor Rating Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions* (HxWxD) (mm [in]) Line Reactor Braking Resistor EMI Filter Fuse Block (Edison 3-pole part #) Replacement Fuses (Edison Fuse part #) DIN Rail Mounting Adapter Spare Keypad.2 3. 0-100% rated current.9 GS2-5010 <---> 10hp 7. 3 meter Keypad Cable.7 4. 50/60 Hz ȗ5% Corresponds to input voltage 5.0 211 7.2 7.5kW 3. 1 meter Keypad Cable.7 Three-phase: 500 to 600 VAC -15/+10%.0 x 140.0 x 125.46] Accessories LR-51P0 LR-52P0 LR-53P0 LR-55P0 GS-42P0-BR x (2) in parallel not available BC6033PQ or CHCC3D or CHCC3DI HCLR15 (10 fuses per pack) HCLR20 HCLR30 (10 fuses per pack) (10 fuses per pack) n/a GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect LR-5010 GS-4010-BR x (2) in series GS-42P0-BR *Note: Height dimension does not include external ground terminal. Stop Time 0.5kW 12. Volume 14 e13–26 Drives/Motors/Motion 1 .0-5.75kW 1.0 GS2-51P0 <---> GS2-52P0 <---> 2hp 1. GS2 Series.2 HP kW 1hp 0.5 [8.9 12.53] 220.94 x 5.2 GS2-55P0 <---> 5hp 3.4 1.0-25.

% Load. Zero Speed. Above Desired Current. Input Disable 1 user-configurable. Variable Torque . 8 bit resolution frequency. Reset Speed to Zero.during short-term transportation period 20 to 90% RH (non-condensing) 9.). 0 to 20mA / 4 to 20 mA (input impedance 250ȑ).). Over Torque Detected. RPM. PROGRAM. Serial Communication RS232 and RS485 (Modbus RTU) 6 user-programmable: FWD/STOP. software protection Electronic Thermal. REV/STOP. Below Desired Frequency. auto-slip compensation. liquid and dust Noise filter.5 hp (5.5 kW) and higher -20° to 60 °C (-4°F to 140°F) .0-5. 125% with optional braking resistor Operation frequency 60-0Hz. less than 10Hz.3k to 5kȑ/2W. At Speed. <UP>. RUN/STOP. process variable PV Automatic voltage regulation. analog gain & bias adjustment.low and high starting torque.C. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Sinusoidal Pulse Width Modulation./N. Inverter Running. programming software (GSOFT). Auto Voltage Regulation. Stop time 0. Reverse Operation Inhibit. DISPLAY. Decrease Speed. IP20 -10° to 50°C (14°F to 122°F) -10° to 40°C (14°F to 104°F) For models 7.C. trip history. <DOWN>. 3-wire control. PID Deviation Alarm 1 user-programmable: 0 to 10VDC (max load 2mA). current. keep from corrosive gas. fault codes Actual Operating Frequency.C. At Maximum Speed. Serial Communication RS232 and RS485 (Modbus RTU) Setting by <RUN>. non-linear acceleration/deceleration.GS2 Series — General Specifications General Specifications Control Characteristics Control System Output Frequency Resolution Overload Capacity Torque Characteristics Braking Torque DC Braking Acceleration/Deceleration Time Voltage/Frequency Pattern Stall Prevention Level Operation Specifications Frequency Setting Operation Setting Keypad External Signal Keypad External Signal Digital Analog Output Terminals Outputs Digital Analog Operating Functions Setting by <UP> or <DOWN> buttons or potentiometer Potentiometer . Momentary Power Loss. STOP/RESET.9 m/s (0. Dynamic braking resistor. ethernet interface (GS-EDRV100).0Hz 20% without dynamic braking resistor. Over-Current Stall Prevention during Operation 8-key. Above Desired Frequency. Second Accel/Decel Time.0 seconds 0.5Hz/150% @ 5. Over-Voltage Trip Prevention.). Increase Speed. Amps.8 m/s (1G).O. Over-Torque Detection Time. FWD/REV. upper and lower frequency limiters.).12kHz 0.). Scaled Frequency. PID Disable (N.O. Over-Torque Detection Mode. input AC reactor. input fuses. fwd/rev). Over-Current Stall Prevention during Acceleration.O.O. Auto Adjustable Accel/Decel. 0 to 10VDC (input impedance 10kȑ). 10 bit resolution Frequency setpoint or PID process variable PV 2 user-programmable. REV/FWD. potentiometer Parameter values for setup and review.0 seconds./N. 0 to 10VDC (input impedance 10k ȑ) or 0 to 20mA / 4 to 20mA (input impedance 250ȑ ). Reverse/Stop (run/stop. output AC reactor. cable for remote operator. carrier frequency 1kHz . ENTER Protected chassis. and user configured 20 to 200% or rated current Inputs Input Terminals Protective Functions Operator Devices Operator Interface Programming Status Display Key Functions Enclosure Rating Ambient Temperature Environment Storage Temperature Ambient Humidity Vibration Installation Location Options Altitude 1000m or lower above sea level. Auto Restart after Fault. Speed Hold.1 to 600 seconds (linear or non-linear acceleration/deceleration). Below Desired Current. c o m / d r i ves Drives/Motors/Motion e13–27 .). Set-point Frequency RUN. EMI filters Volume 14 w w w. Settings available for Constant Torque . Overload Relay.C.6G) 10 to 60 Hz 2 2 Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. 14 status LEDs. skip frequencies.. automatic torque boost. starting torque 125% @ 0.0-0 25. Inverter Fault.low and high starting torque. Over-Torque Detection Level. <STOP> buttons Forward/Stop. electronic thermal relay. Start time 0. 0-100% rated current. 7-stage speed operation. 5. second acceleration/deceleration available V/F pattern adjustable. External Base Block (N. External Fault (N. Process Variable. 4-digit. DC Bus Voltage. Output Voltage. PID control. Multi-speed inputs 1 to 3. a u to m at i o n d i re c t . STOP momentary (N. adjustable carrier frequency (1 to 12 kHz). PID Disable (N.1 Hz 150% of rated current for 1 minute Includes auto-torque boost. Run momentary (N. voltage/frequency characteristics selection. jog. External Reset. 7-segment LED. Multi-Speed Bit (1-3). Jog.

0405 .000 m or less.633 . Warning: AC drives generate a large amount of heat which may damage the AC drive. 4: Conforms to the test method specified in JIS CO911 (1984) 6in [150mm] minimum Watt-loss Chart GS2 Drive Model GS2-10P2 GS2-10P5 GS2-11P0 GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010 GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2-5010 Volume 14 Input Power To Motor At full load 24 34 46 34 57 77 111 185 255 73 86 102 170 240 255 30 58 83 132 191 211 Warning: Maximum ambient temperatures must not exceed 50°C (122°F).Understanding the installation requirements for your GS2 drive will help to ensure that it operates within its environmental and electrical limits.5 hp (5.9 m/s2 (0.5HP and higher -20 to 60°C (-4°F to 140°F) To 90% (no condensation) 5. SCRAPE THE PAINT FROM UNDERNEATH THE STAR WASHERS BEFORE TIGHTENING THEM. If the range will be up to 50° C. GS2 Specifications — Installation Environmental Specifications Protective Structure 1 IP20 Ambient Operating Temperature 2 Storage Temperature 3 Humidity Vibration 4 Location -10 to 50°C (14°F to 122°F) 10 to 40°C (14°F to 104°F) for models 7. indoors (no corrosive gases or dust) 2in [50mm] min Fan 6in [150mm] minimum 2in [50mm] minimum 1: Protective structure is based upon EN60529 2: The ambient temperature must be in the range of -10° to 40° C.5 kW) and higher! Panel Air Flow Ground braid copper lugs Star washers* Panel or single point ground* * FOR PAINTED SUB-PANELS. See our Web site for derating curves. you will need to set the carrier frequency to 2. Auxiliary cooling methods are typically required in order not to exceed maximum ambient temperatures. 3: The storage temperature refers to the short-term temperature during transport. GS2-M. refer to the user manual. 10 to 55 Hz Altitude 1.80 0 . Note: Never use only this catalog for installation instructions or operation of equipment. e13–28 Drives/Motors/Motion 1 .1 kHz or less and derate the output current to 80% or less.6g). or 40°C (104°F) for models 7.

L2. T3 DB resistor input B1.GS2 Specifications — Terminals Main Circuit Wiring Terminal Description Input power L1. B2 Ground Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. twisted-pair or shielded-lead wires for the control signal wiring. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Control Circuit Terminals Terminal Symbol R1O R1C R1 R2O R2C R2 DI1 DI2 DI3 DI4 DI5 DI6 DCM AI +10V AO ACM Description Relay output 1 normally open Relay output 1 normally closed Relay output 1 common Relay output 2 normally open Relay output 2 normally closed Relay output 2 common Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital common Analog input Internal power supply (DC 10V) @ 10 mA Analog output Analog common Note: Use twisted-shielded. Do not connect shield wire on both ends. a u to m at i o n d i re c t . L3 AC drive output T1. It is recommended to run all signal wiring in a separate steel conduit. Volume 14 w w w. T2. The shield wire should only be connected at the drive. c o m / d r i ves Drives/Motors/Motion e13–29 .

13–74.1⏲ L1 L2 L3 AC Motor GS2-xxxx T1 T2 T3 B1 B2 R1 IM Braking resistor (optional) R1C ȢForward/Stop ȢReverse/Stop DI3 ȢExternal Fault (N. or permanent damage may result. L2.GS2 Specifications — Basic Wiring Diagram Note: Users MUST connect wiring according to the circuit diagram shown below. See the comm cable selection matrix on page 13–93. L3 for 230V 1-phase models.) Note: Refer to the following pages for explanations and information regarding line reactors. (Refer to user manual GS2-M for additional specific wiring information. L2 for 115V 1-phase models. Terminals 2 and 5 should not be used as a power source for your communication connection. use any two of L1. 13–80. and fuses: 13–50.5A ȢInverter Fault Potentiometer (3-5 k⏲) (may be required for some meters) + Voltmeter ȢOutput Frequency DI4 ACM Analog voltage 0-10 VDC Potentiometer 3-5 k⏲ Analog current 0-20 mA 4-20 mA ȢFactory default setting +10V (10mA max) AI ȢȢ RJ-12 (6P4C) 6 1 RJ-12 Serial Comm Port* Interface (See Warning) RS-485 2: GND 3: SG4: SG+ 5: +5V RS-232 2: GND 3: RXD 4: TXD 5: +5V ACM *Optional ZIPLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs.80 0 .5A ȢInverter Running R1O R2 R2C R2O Multi-function output contacts 120VAC/24VDC @5A 230VAC @2. braking resistors. Power Source* 100-120V ±10% 200-240V ±10% 380-480V ±10% 500-600V -15%. Grounding resistance less than 0.) ȢMulti-Speed 1 DI5 ȢMulti-Speed 2 DI6 ȢMulti-Speed 3 DCM Analog AO output 0 to +10 VDC 2mA max DI1 DI2 Multi-function output contacts 120VAC/24VDC @5A 230VAC @2. EMI and RF filters.0405 . ȢȢFactory default source of frequency command is via the keypad potentiometer Main circuit (power) terminals Control circuit terminal Shielded leads WARNING: Do not plug a modem or telephone into the GS2 RJ-12 Serial Comm Port. 13–69. 13–81. Volume 14 e13–30 Drives/Motors/Motion 1 .O.60Hz ±5%) * Use terminals L1.633 .+10% (50.

GS2-11P0. GS2-55P0. GS2-20P5. GS2-42P0. GS2-53P0 Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders GS2-23P0. GS2-43P0. GS2-51P0. GS2-45P0. GS2-47P5. GS2-22P0. GS2-27P5. GS2-25P0.GS2 Specifications — Dimensions GS2-10P2. GS2-52P0. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14 w w w. GS2-4010. c o m / d r i ves Drives/Motors/Motion e13–31 . GS2-21P0. GS2-57P5. GS2-41P0. a u to m at i o n d i re c t . GS2-5010 Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. GS2-10P5.

7 5. optional baking units available for models 20 hp and above • DC braking • Five skip frequencies • Trip history • Programmable jog speed • Integral PID control • Removable smart keypad with parameter upload/download • Keypad with memory to store up to four programs of any DURAPULSE drive • Eleven programmable digital inputs • Three programmable analog inputs • Three digital and one SPDT relay programmable outputs • One programmable analog output • One digital frequency output • RS-485 Modbus communications • Ethernet communication optional • Two-year warranty • UL/cUL/CE listed Accessories • AC line reactors • EMI filters • RF filters • Braking resistors • Braking units (for models 20 hp and above) • Fuse kits and replacement fuses • Replacement cooling fans • Remote panel adapter • Replacement keypad • Keypad cables in 1. PID. this keypad has internal memory that allows four complete programs to be stored and transferred to any DURAPULSE drive. 75 and 100HP models available in GS3-4xxx only Series Name Volume 14 e13–32 Drives/Motors/Motion 1 .75 1.DURAPULSE AC Drives – Introduction DURApulse Drives Motor Rating Hp 1 2 3 5 7.5HP 015: 15HP 025: 25HP 040: 40HP 060: 60HP* 100: 100HP* 2P0: 2HP 5P0: 5HP 010: 10HP 020: 20HP 030: 30HP 050: 50HP 075: 75HP* • Simple Volts/Hertz control • Sensorless vector control with autotune • Sensorless vector control with optional encoder feedback card. and 5-meter lengths • Ethernet interface • Four and eight-port RS-485 multi-drop termination boards • KEPDirect I/O or OPC Server • GSoft drive configuration software • GS3-FB – feedback card • GS-485HD15-CBL – ZIPLink RS485 communication cable for connection to the DL06 and D2-260 15-pin ports • USB-485M – USB to RS-485 PC adapter (see “Communications Products” chapter for detailed information) Detailed descriptions and specifications for GS accessories are available in the “GS/DURAPULSE Accessories” section. and monitor critical parameters for your application.0405 . eleven digital inputs. set the speed. removable keypad and RS-485 Modbus communication. The DURAPULSE series offers three analog inputs. for better speed control • Sinusoidal pulse width modulation (PWM) • Variable carrier frequency. The standard s mart keypad (or Human Interface Module) is designed with defaults for the North American customer and allows you to configure the drive.2 020 DURAPULSE part numbering system Applicable Motor Capacity 1P0: 1HP 3P0: 3HP 7P5: 7.5 11 15 18.5 10 15 20 25 30 40 50 60 75 100 kW . depending on model • IGBT technology • Starting torque: 125% @ 0. start and stop the drive. Overview GS3 .80 0 . 3.2 3.5 Hz/150% @ 1Hz • 150% rated current for one minute • Electronic overload protection • Stall prevention • Adjustable accel and decel ramps with linear and S-curve settings • Automatic torque and slip compensation • Internal dynamic braking circuit for models under 20 hp.633 . and one SPDT relay output.5 22 30 37 45 55 75 Single/Three-Phase Input 230V    Three-Phase 230VClass          Three-Phase 460V Class                Features The DURAPULSE series of AC drives offers all of the features of our GS2 series of drives including dynamic braking. In addition. Typical Applications • Conveyors • Fans • Pumps • Compressors • HVAC • Material handling • Mixing • Shop tools • Extruding • Grinding Input Voltage 2: 200-240VAC 4: 380-480VAC * 60. The DURAPULSE AC drive also offers sensorless vector control with the option of encoder feedback for enhanced speed control.5 2.5 7.

380/400/415/440/460/480VAC.7 <---> 2 1.4 [4.9 / 5.5 [12] 1340 77.2 <---> 3 2.5 <---> 5 3.5 [12] 1300 26.5 [12] 788 26.2 13. 460V Class – Three-Phase Model Name: GS3-xxx Price Maximum Motor HP Output kW Rated Output Current Output Rating (A) Maximum Output Voltage Rated Frequency Rated *Input Voltage/Frequency Rating Rated Input Current (A) Voltage/Frequency Tolerance Watt Loss @ 100% I (W) Weight (lb [kg]) 41P0 42P0 43P0 45P0 47P5 4010 4015 <---> 1 .5 38 4030 <---> 30 22 45 4040 <---> 40 30 60 4050 <---> 50 37 73 4060 <---> 60 45 91 4075 <---> 75 55 110 4100 <---> 100 75 150 Three-phase 380 to 480V (proportional to input voltage) 0. 50/60Hz 11.0 .2 [35] 1430 77.2 11 25P0 <---> 5.106] [6.2 [35] * All 3-phase power sources must be symmetrical.5 5.5 13 <---> 10 7.1 9.994] [1.9 4. Do not connect any DURApulse drives to grounded.4 [1.0 2.DURAPULSE AC Drives Specifications 230V Class Model Name: GS3-xxx Price Maximum Motor Output Output Rated Output Current (A) Rating Maximum Output Voltage Rated Frequency * Input Rated Voltage/Frequency Rating Rated Input Current (A) Voltage/Frequency Tolerance Watt Loss @ 100% I (W) Weight (lb [kg]) 60 4.031] 660 14.1 to 400 Hz Three-phase.2 [35] 2910 116.5 75 2030 <---> 30 22 90 2040 <---> 40 30 120 2050 <---> 50 37 145 Programmable Controllers Field I/O Software C-more & other HMI Drives HP kW 1. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Voltage: ± 10% Frequency: ± 5% 301 13.2 4.5 14.525] * All 3-phase power sources must be symmetrical.75 5 Three-phase 200 to 240V (proportional to input voltage) 0.0 1.6 22 / 15.5 [12] 1290 26.5 7 23P0 <---> 3.5 [12] 920 26.24] [6.3 [6.0 3.487] 750 26. 50/60Hz 3.9 11.24] Single/Three-phase Company Information Systems Overview 21P0 <---> 22P0 <---> 2.8 [53] 3840 116.5 18 <---> 15 11 24 4020 <---> 20 15 32 4025 <---> 25 18.1 to 400 Hz Three-phase 200/208/220/230/240 VAC.5 4.3 5. Volume 14 w w w.2 [35] 2020 77.5 <---> 7.031] 380 13.4 4. c o m / d r i ves Drives/Motors/Motion e13–33 .5 [12] 1420 77.759] [1.7 17 27P5 <---> 7.7 15.24] 194 9.5 33 2015 <---> 15 11 49 2020 <---> 20 15 65 2025 <---> 25 18.034] 130 9.4 [4.3 [6. a u to m at i o n d i re c t .6 26 34 50 60 75 90 110 142 Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.7 8.4 13.034] 82 4.2 14 19 25 32 39 49 60 63 90 130 160 Voltage: ± 10% Frequency: ± 5% 70 102 132 176 250 345 445 620 26.5 5.2 [35] 1680 77.5 20.3 [6. Do not connect any DURApulse drives to grounded.2 5.75 2.5 [2.3 / 7.8 [53] 3.002] [6.857] [4.5 [2. center-tapped delta transformers (which are typically used for lighting circuits).5 25 2010 <---> 10 7. center-tapped delta transformers (which are typically used for lighting circuits).

Output Current. 4 to 20 mA (input impedance 250⏲). Reverse Operation Inhibit. REV/STOP. Above Desired Frequency. Motor Speed. analog gain & bias adjustment.633 .0 ./N.1 to 400. Ethernet interface. 00: V/Hz open loop control 01: V/Hz closed loop control 02: Sensorless Vector 03: Sensorless Vector with external feedback 0. PROGRAM. -10 to +10 VDC. At Speed. 125% with optional braking resistor (braking circuit built-in only for units under 20 hp) Operation frequency 60-0 Hz. 5 status LEDs Parameter values for setup and review. Scaled Frequency. At Maximum Speed. External Fault (N. 5 skip frequencies. Over-Current Stall Prevention during Operation Operating Functions Protective Functions Operator Devices Programming Operator Interface Status Display Key Functions Enclosure Rating Ambient Temperature Environment Storage Temperature Ambient Humidity Vibration Installation Location Options Volume 14 9-key. Reset Speed to Zero. upper and lower frequency limiters.). Second Accel/Decel Time. current. starting torque 125% @ 0.O. Below Desired 3 transistors Frequency. PID Deviation Alarm. 2 line x 16 character LCD display. 3-wire control. Carrier frequency adjustable from 1k .C.).80 0 . Zero Speed.0405 . DC Bus Voltage.C. This system determines the control methods of the AC drive. 8 bit resolution frequency.DURAPULSE AC Drives General Specifications General Specifications Control Characteristics Pulse Width Modulation.1 to 600 seconds (linear or non-linear acceleration/deceleration). 10 bit resolution Outputs Digital 4 user-programmable: Inverter Running. Auto Restart after Fault.low & high starting torque. output AC reactor. PID Feedback.0 .5. software protection Electronic Thermal. Output Voltage.low & high starting torque. cable for remote operator. Decrease Speed. voltage/frequency characteristics selection. DISPLAY. PID Disable (N. Over-Torque Detection Level.9 m/s2 (0. trip history. Multi-Speed Bit (1-4). fuse kits and replacement fuses e13–34 Drives/Motors/Motion 1 . <FWD>.). Increase Speed. process variable PV Analog Automatic voltage regulation. PID Disable (N. Frequency Setpoint RUN.100% rated current. jog. Encoder Loss 1 relay Output Terminals Digital Square One digital square wave output representing drive frequency Wave 1 user-programmable. 0 . adjustable carrier frequency (1 to 15 kHz).O. 15-stage speed operation. non-linear acceleration/deceleration. replacement keypads. Over-Torque Detection Mode.3 to 5 k⏲. fwd/rev). FWD/REV.).25. Serial Communication RS-232C & RS-485 (Modbus RTU) 11 user-programmable: FWD/STOP. Auto Voltage Regulation. four and eight port RS-485 multi-drop termination boards.0 Hz 20% without braking resistor. fault codes Output Frequency. Inverter Fault./N. ENTER Protected Chassis. Soft Braking Signal.5 Hz / 150% @ 1.1 Hz 150% of rated current for 1 minute Includes auto-torque boost. Manual Keyboard Control. keep from corrosive gas. Over-Voltage Stall Prevention. dynamic braking unit.O. <REV> buttons Forward/Stop. RF filter. STOP/RESET.). 0 to 20 mA. Input Disable 3 user-configurable. 0 to 10V (input impedance 10 k⏲). dynamic braking resistor. liquid and dust Noise filter. second acceleration/deceleration available Settings available for Constant Torque .C. 10 bit resolution -10V to +10V. input AC reactor. Momentary Power Loss. Start time 0. REV/FWD. programming software. 0 to 10V. RUN momentary (N. electronic thermal relay. 0 to 20 mA.0 Hz 0. Overload Relay.6G) 10 to 60 Hz Altitude 1000m or lower above sea level. auto-slip compensation. Reverse/Stop (run/stop. 0 to 10 VDC (input impedance 10 k⏲). remote panel adapter. <UP>. STOP momentary (N. PID Setpoint. 5. Heatsink Overheat Warning (OH). and user configured 20 to 200% of rated current Control System Rated Output Frequency Output Frequency Resolution Overload Capacity Torque Characteristics Braking Torque DC Braking Acceleration/Deceleration Time Voltage/Frequency Pattern Stall Prevention Level Operation Specification Frequency Setting Operation Setting Inputs Input Terminals Keypad External Signal Keypad External Signal Digital Sink/Source Selectable Analog Setting by <UP> or <DOWN> buttons Potentiometer . <JOG> . Motor Load.C. Jog. Over-Current Stall Prevention during Acceleration. External Reset. Speed Hold. automatic torque boost. RS-232C/RS-485 communication interface Setting by <RUN>. RUN/STOP. Below Desired Current. <STOP>. IP20 -10°C to 40°C (14°F to 104°F) -20°C to 60°C (-4°F to 140°F) – during short term transportation period 20 to 90% RH (non-condensing) 9. Over-Torque Detection Time.). Over Torque Detected. Stop time 0. Auto Adjustable Accel/Decel.8 m/s2 (1G) less than 10 Hz.0 seconds 0. Variable Torque .15kHz depending on the model. Above Desired Current.O. Multi-Speed Inputs 1 to 4. External Base Block (N. PID control.0 seconds. Above desired Frequency 2. 4 to 20 mA (input impedance 250⏲). <DOWN>. Below desired Frequency 2.

If the range will be up to 50°C.000 m or less.5 kW) and higher! Safety Appendix Product Index Part # Index Volume 14 w w w. liquids or dust) 1: Protective structure is based upon EN60529 2: The ambient temperature must be in the range of -10° to 40°C. Power Circuit Protection Enclosures Tools Pneumatics Warning: Maximum ambient temperatures must not exceed 50°C (122°F). Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Environmental Specifications Protective Structure 1 Storage Temperature 3 Humidity Vibration 4 Location IP20 Ambient Operating Temperature 2 -10 to 40°C (14°F to 104°F) f -20 to 60°C (-4°F to 140°F) To 90% (no condensation) 9.DURAPULSE Drives Specifications – Installation Understanding the installation requirements for your DURAPULSE AC drive will help to ensure that it operates within its environmental and electrical limits. GS3-M. indoors (no corrosive gases.10 to 60 Hz Altitude 1. c o m / d r i ves Drives/Motors/Motion e13–35 . Watt-loss Chart GS3 Drive Model GS3-21P0 GS3-22P0 GS3-23P0 GS3-25P0 GS3-27P5 GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010 GS3-4015 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 At full load 60 82 130 194 301 380 660 750 920 1300 1340 1430 70 102 132 176 250 345 445 620 788 1290 1420 1680 2020 2910 3840 50mm (2 inches) or more 3: The storage temperature refers to the short-term temperature during transport. less than 10 Hz 5. refer to the user manual.6g). you will need to set the carrier frequency to 2.5 hp (5. Auxiliary cooling methods are typically required in order not to exceed maximum ambient temperatures. or 40°C (104°F) for models 7. Note: Never use only this catalog for installation instructions or operation of equipment.8 m/s2 (1g).1 kHz or less and derate the output current to 80% or less.9 m/s2 (0. 4: Conforms to the test method specified in JIS CO911 (1984) 150mm (6 inches) or more Air Flow Encoders Current Sensors 50mm (2 inches) or more Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. a u to m at i o n d i re c t . Terminal Blocks & Wiring Enclosure 150mm (6 inches) or more Minimum Clearances and Air Flow Warning: AC drives generate a large amount of heat which may damage the AC drive.

50mA Resistor Load: 240VAC . L2. NOTE: USE TWISTED-SHIELDED. VinL Max = 15V. DO NOT CONNECT SHIELD WIRE ON BOTH ENDS. Iin Max = 7.03 +10VDC (10mA maximum load) 0 to +10 V input only 0 to 20mA / 4 to 20mA input -10 to +10 V input only Input Voltage: Internally Supplied (see Warning below) Sink Mode: Low active.0405 .O.5V.5A (N. Remarks (+24V.C.O) / 0.O) / 3A (N. T3 B1. B2 +2. VinH Min = 8.80 0 . T2. TWISTED-PAIR OR SHIELDED-LEAD WIRES FOR THE CONTROL SIGNAL WIRING. Iin Max = 7.5A (N.) / 3A (N.1.O) / 0.01 to P 3. L3 T1. 20mA). Iin Min = 2.C) 24VDC . VinH Max = 24V.C) See P 3. Volume 14 e13–36 Drives/Motors/Motion 1 .DURAPULSE AC Drives Specifications — Terminals Main Circuit Terminals Terminal L1.) 24VDC . THE SHIELD WIRE SHOULD ONLY BE CONNECTED AT THE AC DRIVE.15 msec Also see “Basic Wiring Diagram” on the next pages.5A (N. – (negative) Description Input Power AC Drive Output Braking Resistor Connection (Under 20HP) External Dynamic Brake Unit (20HP & Over) Ground GS3-4030 shown Control Circuit Terminals Terminal Symbol +24V DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM +10V AI1 AI2 AI3 ACM R1O R1C R1 DO1 DO2 DO3 DOC AO FO Description DC Voltage Source Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Digital Input 9 Digital Input 10 Digital Input 11 Digital Common Internal Power Supply Analog Input Analog Input Analog Input Analog Common Relay Output 1 Normally Open Relay Output 1 Normally Closed Relay Output 1 Common Photocoupled digital output Photocoupled digital output Photocoupled digital output Digital Output Common Analog Output Digital Frequency Output 0 to +10 V 2mA Output Square wave pulse train output Maximum 48VDC. used only for AC drive digital inputs wired for source mode operation WARNING: Do NOT connect external voltage sources to the digital inputs.1.0mA Source Mode: High active.5A (N.) Inductive Load: 240VAC . Iin Min = 2. VinL Min = 0V.5A (N. Permanent damage may result.5A (N.C.1mA.1mA. IT IS RECOMMENDED TO RUN ALL SIGNAL WIRING IN A SEPARATE STEEL CONDUIT.633 .0mA Input response: 12 .

L2. 13–81.1⏲ GS3-FB (optional) OC 12V A A B B VP DCM A B +12V G ND Encoder Output 12VDC Shielded leads Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. IM 3Ø Motor grounding terminal Mechanical Coupling Proximity Sensors Photo Sensors Limit Switches Encoders Grounding resistance less than 0. 13–50. Terminals 2 and 5 should not be used as a power source for your communication connection. 13–69.60Hz+-5%) Use any two of L1. braking resistors. (Refer to user manual GS3-M for additional specific wiring information.60Hz+-5%) 380-480V+-10% (50. 13–80. line reactors. 13–74.DURAPULSE AC Drives – Basic Wiring Diagram Power Wiring Diagram . c o m / d r i ves Drives/Motors/Motion e13–37 . Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Braking resistor (optional) JUMPER Power Source 200-240V+-10% (50.) Note: Refer to the following pages for explanations and information regarding feedback cards. L3 for 230V 1-phase models BR + L1 L2 L3 B1 (–) B2 T1 T2 T3 AC Motor Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls DURAPULSE GS3-xxxx Note: Grounding terminals are internally connected. and fuses: 13–48. or permanent damage may result. a u to m at i o n d i re c t . Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index PG Factory Default OC=open collector TP=totem pole TP 5V Main circuit (power) terminals Control circuit terminal WARNING: Do not plug a modem or telephone into the GS3/DURAPULSE RJ-12 Serial Comm Port.drives under 20 hp Note: Users MUST connect wiring according to the circuit diagram shown below. EMI and RF filters. Volume 14 w w w.

13–81.DURAPULSE AC Drives – Basic Wiring Diagram Power Wiring Diagram – 20 to 30 hp (230 VAC) & 20 to 60 hp (460 VAC) Note: Users MUST connect wiring according to the circuit diagram shown below. line reactors. Terminals 2 and 5 should not be used as a power source for your communication connection. EMI and RF filters. or permanent damage may result. IM 3Ø Motor grounding terminal Mechanical Coupling Grounding resistance less than 0.0405 .633 . and fuses: 13–48.) Note: Refer to the following pages for explanations and information regarding feedback cards.1⏲ GS3-FB (optional) OC 12V A A B B VP DCM A B +12V G ND Encoder Output 12VDC Shielded leads PG Factory Default OC=open collector TP=totem pole TP 5V Main circuit (power) terminals Control circuit terminal WARNING: Do not plug a modem or telephone into the GS3/DURAPULSE RJ-12 Serial Comm Port. Volume 14 e13–38 Drives/Motors/Motion 1 .80 0 . 13–74. (Refer to user manual GS3-M for additional specific wiring information. 13–69. 13–50. 13–67. braking units and resistors.60Hz+-5%) 380-480V+-10% (50.60Hz+-5%) Dynamic Brake Unit (optional) BR Braking resistor (optional) + L1 L2 L3 +2 – T1 T2 T3 AC Motor DURAPULSE GS3-xxxx Note: Grounding terminals are internally connected. JUMPER Power Source 3-phase 200-240V+-10% (50. 13–80.

Volume 14 w w w.60Hz+-5%) + L1 L2 L3 +2 – T1 T2 T3 AC Motor Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors DURAPULSE GS3-xxxx Note: Grounding terminals are internally connected. Dynamic Brake Unit (optional) Dynamic Brake Unit (optional) BR Braking resistor (optional) BR Braking resistor (optional) JUMPER Power Source 3-phase 200-240V+-10% (50.60Hz+-5%) 380-480V+-10% (50.40 to 50 hp (230 VAC) & 75 to 100 hp (460 VAC) DURAPULSE AC Drives – Basic Wiring Diagram Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Note: Users MUST connect wiring according to the circuit diagram shown below.1⏲ GS3-FB (optional) OC 12V A A B B VP DCM A B +12V G ND Encoder Output 12VDC Shielded leads Temperature Sensors PG Pushbuttons/ Lights Process Relays/ Timers Comm.Power Wiring Diagram . a u to m at i o n d i re c t . c o m / d r i ves Drives/Motors/Motion e13–39 . braking units and resistors. EMI and RF filters. or permanent damage may result. IM 3Ø Motor grounding terminal Mechanical Coupling Limit Switches Encoders Current Sensors Pressure Sensors Grounding resistance less than 0. 13–67. and fuses: 13–48. 13–74. 13–80. Terminals 2 and 5 should not be used as a power source for your communication connection. 13–81. 13–50.) Note: Refer to the following pages for explanations and information regarding feedback cards. (Refer to user manual GS3-M for additional specific wiring information. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Factory Default OC=open collector TP=totem pole TP 5V Main circuit (power) terminals Control circuit terminal WARNING: Do not plug a modem or telephone into the GS3/DURAPULSE RJ-12 Serial Comm Port. 13–69. line reactors.

0-10VDC @ 2mA Potentiometer (3-5 k⏲) +10V Power Source (20mA max.) AI1 (0 to 10V) AI2 (0-20mA or 4-20mA) AI3 (-10 to +10V) ACM Analog Signal Common 6 1 Potentiometer 5k⏲ ȢȢ † † ACM + – RJ-12 Serial Comm Port* Interface (See Warning) RS-485 1: +15V 2: GND 3: SG4: SG+ 5: NC † Frequency command source can be one of the three analog inputs. Duty = 50% Analog Inputs: † † † DCM Multi-function Analog Output: AO ȢIndicates Output Frequency Hz. up/down keys on keypad or via the RS-485 serial comm port. DOC Digital Output Com. FO DO3 DO2 Input Mode Setting Sink SW1 Source Multi-function Output Contact: R1 R1C R1O 120VAC/24VDC @5A 230VAC @2.O. ȢAC Drive Fault 48VDC @50mA max. Volume 14 e13–40 Drives/Motors/Motion 1 .DURAPULSE AC Drives – Control Wiring Diagram – DI Connection to Sinking Outputs Control Wiring Diagram .) DURAPULSE AC Drive GS3-xxxx +24V Power Source (20mA max.5A ȢAC Drive Running Multi-function Digital Outputs: 48VDC @50mA max.80 0 . See parameter settings.O.633 . See the comm cable selection matrix on page 13–93.) ȢMulti-Speed 1 ȢMulti-Speed 2 ȢMulti-Speed 3 ȢMulti-speed 4 ȢJOG ȢExternal Reset ȢSecond Accel/Decel Time ȢExternal Base Block (N.) DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM Digital Signal Com. See Power Wiring Diagram ȢFactory default setting ȢȢFactory default source of frequency command is via the keypad up/down keys Main circuit (power) terminals Control circuit terminal Shielded leads *Optional ZIPLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs. WARNING: Do not plug a modem or telephone into the DURAPULSE RJ-12 Serial Comm Port.0405 . ȢZero Speed ȢSink DO1 Digital Frequency Output: Ȣ1:1. or permanent damage may result.Digital Input Connections to Sinking Output Devices NOTE: USERS MUST CONNECT WIRING ACCORDING TO THE CIRCUIT DIAGRAM SHOWN BELOW. ȢAt Speed 48VDC @50mA max. See Power Wiring Diag. Multi-function Digital Inputs: ȢForward/Stop ȢReverse/Stop ȢExternal Fault (N.

) DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM Digital Signal Com. Duty = 50% Analog Inputs: † † † DCM Multi-function Analog Output: AO ȢIndicates Output Frequency Hz. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index ȢForward/Stop ȢReverse/Stop ȢExternal Fault (N. See the comm cable selection matrix on page 13–93. or permanent damage may result. c o m / d r i ves Drives/Motors/Motion e13–41 . FO DO3 DO2 Input Mode Setting Sink SW1 Source Multi-function Output Contact: R1 R1C R1O 120VAC/24VDC @5A 230VAC @2. See Power Wiring Diag. 0-10VDC @ 2mA Potentiometer (3-5 k⏲) +10V Power Source (20mA max. ȢZero Speed Digital Frequency Output: Ȣ1:1. ȢFactory default setting ȢȢFactory default source of frequency command is via the keypad up/down keys Main circuit (power) terminals Control circuit terminal Shielded leads WARNING: Do not plug a modem or telephone into the DURAPULSE RJ-12 Serial Comm Port.) ȢMulti-Speed 1 ȢMulti-Speed 2 ȢMulti-Speed 3 ȢMulti-speed 4 ȢJOG ȢExternal Reset ȢSecond Accel/Decel Time ȢExternal Base Block (N.Digital Input Connections to Sourcing Output Devices NOTE: USERS MUST CONNECT WIRING ACCORDING TO THE CIRCUIT DIAGRAM SHOWN BELOW. ȢAt Speed Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Multi-function Digital Inputs: DURAPULSE AC Drive GS3-xxxx +24V Power Source (20mA max. See parameter settings. up/down keys on keypad or via the RS-485 serial comm port. DOC Digital Output Com. a u to m at i o n d i re c t . RJ-12 Serial Comm Port* Interface (See Warning) RS-485 1: +15V 2: GND 3: SG4: SG+ 5: NC See Power Wiring Diagram *Optional ZIPLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs.) AI1 (0 to 10V) AI2 (0-20mA or 4-20mA) AI3 (-10 to +10V) ACM Analog Signal Common 6 1 Potentiometer 5 k⏲ ȢȢ † † ACM + – † Frequency command source can be one of the three analog inputs. Volume 14 w w w.DURAPULSE AC Drives – Control Wiring Diagram – DI Connections to Sourcing Outputs Control Wiring Diagram .O.) ȢSink DO1 48VDC @50mA max.O.5A ȢAC Drive Running Multi-function Digital Outputs: 48VDC @50mA max. ȢAC Drive Fault 48VDC @50mA max.

GS3-21P0, GS3-22P0, GS3-41P0, GS3-42P0
118.0 [4.65] 108.0 [4.25]

DURAPULSE AC Drives — Dimensions
GS3-21P0 GS3-22P0 GS3-42P0
160.0 [6.30]
Dia. 5.5[0.22]

RUN STOP JOG FWD REV

PROGRAM

JOG RUN STOP RESET

FWD/REV

WA RNING
Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing.

Dia. 22.0 (0.87)

1 .10](2X ) Dia. 28.0[

173.0 [6.81]

185.0 [7.28]

DISPLAY

ENTER

R2.7

1] 5[0.1

8.7 [0.34]

5.5[0.22]
GS3-23P0 GS3-25P0 GS3-45P0 UNIT : mm(inch)

GS3-23P0, GS3-25P0, GS3-45P0
150.0 [5.91] 135.0 [5.32]
3] .1 R0 [ 5 .2 R3

160.2 [6.31]

RUN STOP JOG FWD REV

PROGRAM

ENTER
DISPL AY

JOG
STOP RESET

FWD/REV

RUN

WA RNING
Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing.

ia

X) ](2 87 . [0 .0 22

244.3 [9.63] 260.0[10.24]

D

D

.6 ia

] 26 0. .5[

.

Di

a.

28 .0 [ 1.1

0]( 2X )

11.3 [0.44]

unit: mm(in)

Volume 14

e13–42

Drives/Motors/Motion

1 - 80 0 - 633 - 0405

GS3-27P5, GS3-2010, GS3-2015, GS3-47P5, GS3-4010, GS3-4015
UNIT : mm(inch)

DURAPULSE AC Drives — Dimensions
200.0 [7.88] 185.6 [7.31]

Company Information Systems Overview Programmable Controllers Field I/O Software

Dia. 7.0 (0.28)

183.2 [7.22]

RUN STOP JOG FWD REV

PROGRAM

303.0 [11.94]

DISPLA Y JOG STOP RESET RUN
FWD/REV

323.0 [12.73]

ENTER

C-more & other HMI Drives Soft Starters Motors & Gearbox

WA RNING
Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing.

Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process

Dia. 22.0(0.87)

Dia. 42.6(1.68)

7.0 [0.28]

GS3-2020, GS3-2025, GS3-2030, GS3-4020, GS3-4025, GS3-4030
250.0 [9.84] 226.0 [8.90]
Dia. 10.0 [0.39]

GS3-2020 GS3-4020 GS3-2025 GS3-4025 GS3-2030 GS3-4030 UNIT : mm(inch)

205.4 [8.08]

13.5 [0.53]

.5 R3 ] 14 0. [R

RUN STOP JOG FWD REV

PROGRAM

ENTER DISPLA Y

Relays/ Timers

403.8 [15.90]

STOP RESET RUN

384.0 [15.12]

JOG

FWD/REV

Comm. Terminal Blocks & Wiring Power

WA RNING
Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing.

Circuit Protection Enclosures Tools

Dia. 28.0 (1.1)

Dia. 42.0 (1.65)(2X)

13.0 [0.51]

10.0 [0.39]

Pneumatics Safety

unit: mm(in)

Appendix Product Index Part # Index

Volume 14

w w w. a u to m at i o n d i re c t . c o m / d r i ves

Drives/Motors/Motion

e13–43

DURAPULSE AC Drives — Dimensions
GS3-2040 GS3-2050

GS3-2040, GS3-2050, GS3-4040, GS3-4050, GS3-4060
370.0 [14.57] 335.0 [13.19]

Dia. 13.0 (0.51)

260.0 [10.24]
Dia. 18.0(0.71)

RUN STOP JOG

FWD REV

PROGRAM

ENTER
DISPLA Y

JOG RUN

FWD/REV

STOP RESET

560.0 [22.05]

595.0 [23.43]

589.0 [23.19]

18.0 [0.71]
WA RNING

132.5 [5.22]
Dia. 22.0(0.87) Dia. 62.0(2.44)

21.0[0.83]

R6.5[0.25]

13.0[0.51]

GS3-43P0
118.0 [4.65] 108.0 [4.25] Dia. 5.5[0.22] 145.0 [5.71]

RUN STOP JOG FWD REV

PROGRAM

ENTER

173.0 [6.81]

JOG STOP RESET RUN

FWD/REV

WA RNING
Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing.

Dia. 22.0(0.87)

Dia. 28.0(1.10)(2X)
R2. .11] 75[ 0

185.0 [7.28]

DISPLAY

8.7 [0.34]

5.5[0.22]

unit: mm(in)

Volume 14

e13–44

Drives/Motors/Motion

1 - 80 0 - 633 - 0405

22. GS3-4100 G S3-4075 G S3-4 1 00 1 0. 74.0[0. 0 2 ] 21.8(2. 0 [ 11 . 13 .0 [0.0 [24.5 ) 264.18 .71] WARNIN G 1 30 .87) Dia.98] 18. 0 [ 1 6 .0( 631.0 [15.5[0.71 ) Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors 4 2 5 . a u to m at i o n d i re c t . Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix R6.0[0.39] Dia.16] D ia.0(0. 1 3 ] 28 0 . 4 [ 5 . c o m / d r i ves Drives/Motors/Motion e13–45 .94) Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.51] unit: mm(in) Product Index Part # Index Volume 14 w w w.0 [10.83] Dia.25] 13.0(0. 73 ] 385.0 [25.84] 660.DURAPULSE AC Drives — Dimensions GS3-4075.

They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference.3PH Description Code (optional) Accessory Code 1PH: Single phase 3PH: Three phase ENC: Enclosure Blank: For reactor.) Do not use a contactor or disconnect switch for run/stop control of the AC drive and motor. Following the accessory code. and ground faults. The input line reactor also reduces the harmonics associated with AC drives. blank = 3-phase Note: With the exception of the EMI filters. (AutomationDirect fuses are not available for GS1 drives. Power Supply Fuses GS: All GS and DURApulse Series Drives GS1: GS1 Series GS2: GS2 Series GS3: DURApulse Series LR: Newer line reactor series ᕢ Disconnect switch (Refer to page 13–81.) (–) B2 7 ᕦ (Refer to page 13–80. They are recommended for all installations and may be required for UL-listed installations. and then the relevant accessory code. Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive.22P0 . They are recommended for ope rating “non-inverter-duty” motors and when the length of wiring between the AC drive and motor exceeds 75 feet.LR . typically caused by utility capacitor switching. RF filters.) T1 6 8 T2 T3 ᕧ Braking Resistor (Optional) (Refer to page 13–69. (Braking resistors are not available for GS1 drives.) Volume 14 e13–46 Drives/Motors/Motion 1 .) Output line reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage. Dynamic braking allows the AC drive to produce additional braking (stopping) torque.) Motor Motor grounding terminal ᕨ Output Line Reactor (Optional) (Refer to page 13–50.633 . Input line reactors protect the AC drive from transient overvoltage conditions. (Separate EMI filters are not neccessary for GS1 drives.5 hp 5: 575V 010 = 10 hp 4: 460V Series Under 20hp From power supply ᕡ 1 Please follow the specific power supply requirements shown in Chapter 1 and the Warning section of the applicable GS or DURAPULSE AC Drives User Manual.) RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. and also “smooth” the motor current waveform. Input line reactors are recommended for all installations. This will reduce the operating life cycle of the AC drive. BR: Braking resistor BZL: Bezel CBL: Cable DBU: Dynamic Brake Unit EDRV: Ethernet board FB: Feedback board FKIT: Fuse Kit FUSE: Replacement fuses for FKIT KPD: Keypad LR: Line reactor (legacy) RS: Recommended Standard Horsepower Rating Voltage Rating 1: 115V Example: 2P0 = 2. each accessory part number begins with GS. The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads.80 0 . allowing the motor to run cooler. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations.) L1 L2 L3 + GS and DURAPULSE AC Drive GSx-xxxx B1 ᕥ (Refer to page 13–74.) 2 3 4 6 5 ᕣ Contactor (Optional) (Refer to the Motor Controls section.0 hp 2: 230V 7P5 = 7.GS/DURAPULSE Accessories – Overview Accessories – Part numbering system GS . followed by the AC Drive rating. short circuits. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components.) ᕤ Input Line Reactor (Optional) EMI filter (Optional) RF filter (Optional) (Refer to page 13–50.0405 . you will find a description code when applicable. and LR series line reactors. Input fuses protect the AC drive from excessive input current due to line surges. The diagram at right shows the accessory part numbering system.

Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index 1 ᕢ Disconnect switch (Refer to page 13–81. short circuits.) – T1 6 8 T2 T3 ᕧ Dynamic braking allows the AC drive to produce additional braking (stopping) torque. RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. Input line reactors are recommended for all installations. allowing the motor to run cooler. typically caused by utility capacitor switching.) 2 3 4 ᕣ Contactor (Optional) (Refer to the Motor Controls section. This will reduce the operating life cycle of the AC drive.) RF filter (Optional) +2 7 ᕦ (Refer to page 13–80. Braking Unit & Braking Resistor (Optional) (pg 13–67) ᕨ Motor Motor grounding terminal Output line reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage. a u to m at i o n d i re c t . Power Supply Fuses Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. c o m / d r i ves Drives/Motors/Motion e13–47 . They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. and ground faults. Output Line Reactor (Optional) (Refer to page 13–50. and also “smooth” the motor current waveform. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. Do not use a contactor or disconnect switch for run/stop control of the AC drive and motor.) Volume 14 w w w. The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads. Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. Input fuses protect the AC drive from excessive input current due to line surges. Input line reactors protect the AC drive from transient overvoltage conditions.) L1 L2 L3 ᕥ + DURAPULSE AC Drive GS3-xxxx EMI filter (Optional) (Refer to page 13–74. They are recommended for operating “non-inverter-duty” motors and when the length of wiring between the AC drive and motor exceeds 75 feet. The input line reactor also reduces the harmonics associated with AC drives.GS/DURAPULSE Accessories – Overview 20hp & Over (DURAPULSE only) ᕡ From power supply Please follow the specific power supply requirements shown in Chapter 1 of the DURAPULSE AC Drives User Manual.) ᕤ 6 5 Input Line Reactor (Optional) (Refer to page 13–50. They are recommended for all installations and may be required for UL-listed installations.

Unlike other feedback types.GS/DURAPULSE Accessories – Feedback Card Feedback Card for DURAPULSE AC Drives Part Number GS3-FB Price <---> Drive Model GS3-xxxx The GS3-FB card is used to add another layer of precision control to the already precise control algorithm utilized in the DURAPULSE drive series.0405 .03 Types of Encoders Output Voltage V CC SW1 and SW2 switches 5V 12V OC1 2 V O /P OC1 2 V TP 5 V 0V TP 5 V Open collector V CC OC1 2 V O /P OC1 2 V TP 5 V 0V TP 5 V Line driver Q OC1 2 V OC1 2 V Q V CC TP 5 V TP 5 V Complimentary OC1 2 V O /P OC1 2 V TP 5 V 0V TP 5 V Volume 14 e13–48 Drives/Motors/Motion 1 . open collector. line driver.80 0 . Frequency Command Closed Loop Diagram Output Frequency Output Freq. and complimentary. Description The GS3-FB feedback card is for use only with DURApulse AC drives. The feedback mechanism uses pulses generated by an external encoder or pulse generator. the GS3-FB accommodates the four most common encoder signal types: output voltage.02 PG Feedback I Gain 10. This added control is activated by selecting control modes V/Hz closed loop control or sensorless vector with external feedback. Limit 10.04 P Gain 10.633 .

60Hz+-5%) 380-480V+-10% (50. Terminal Blocks & Wiring Power Circuit Protection Enclosures DURAPULSE GS3-xxxx Note: Grounding terminals are internally connected. a u to m at i o n d i re c t . T1 T2 T3 IM 3Ø Motor grounding terminal Mechanical Coupling Grounding resistance less than 0. Input type is selected by SW2.GS/DURAPULSE Accessories – Feedback Card Wiring Diagrams Power Source 3-phase 200-240V+-10% (50. (Open Collector) Maximum DC24V 100mA GS3-FB output signal (A/O. B/O) common Power Source 3-phase 200-240V+-10% (50.60Hz+-5%) 380-480V+-10% (50. B/O COM GS3-FB Line Driver type Encoder with RPM Meter A A B B VP DCM Encoder Output 5VDC A A Pulse B PG Generator B +5V G ND OC 12V OC=open collector TP=totem pole TP 5V A/O B/O COM R P M m e t er Main circuit (power) terminals Power Source 3-phase Control circuit terminal Shielded leads AC Motor L1 L2 L3 Control Terminals Block Designations Fj1 200-240V+-10% (50. c o m / d r i ves Drives/Motors/Motion e13–49 . T1 T2 T3 IM 3Ø Motor grounding terminal Mechanical Coupling Grounding resistance less than 0. IM 3Ø Motor grounding terminal Mechanical Coupling Grounding resistance less than 0. B) common Input signal from Encoder. NOT B A/O.60Hz+-5%) 380-480V+-10% (50. Maximum 500KP/sec GS3-FB output signal for use with RPM Meter.1⏲ Open Collector type Encoder GS3-FB A A B B VP DCM A B PG Pulse Generator Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers OC 12V +12V G ND Encoder Output 12VDC Shielded leads AC Motor Factory Default OC=open collector TP=totem pole TP 5V Main circuit (power) terminals Control circuit terminal T1 T2 T3 Terminal Symbols VP Description Power source of GS3-FB (SW1 can be switched to 12V or 5V) Output Voltage: (+12VDC ±5% 200mA) or (+5VDC ±2% 400mA) Power source (VP) and input signal (A.1⏲ Connect to GS3 series control board Wiring Terminals GS3-FB SW1 SW2 OC 12V Select the power source and encoder output type A/O B/O COM VP DCM A A B B Output Voltage or Complementary type Encoder GS3-FB A A B B VP DCM A B PG Pulse Generator Tools Pneumatics Safety Appendix Product Index Part # Index OC 12V +12V G ND Encoder Output 12VDC Shielded leads TP 5V OC=open collector TP=totem pole TP 5V Main circuit (power) terminals Control circuit terminal Volume 14 w w w. NOT A B.60Hz+-5%) L1 L2 L3 DURAPULSE GS3-xxxx Note: Grounding terminals are internally connected.60Hz+-5%) Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives AC Motor L1 L2 L3 DURAPULSE GS3-xxxx Note: Grounding terminals are internally connected.60Hz+-5%) Comm.1⏲ DCM A.

7 17.46 mH 11 208/240 LR-22P0-1PH (2) <---> 12 1.6 2. *** TABLE CONTINUED NEXT PAGE *** Volume 14 e13–50 Drives/Motors/Motion 1 .29 mH 15.7 24. can replace most reactors using existing mounting holes.9 240 LR-21P0 <---> 4.53 mH 24.5 1 0.25 0.4 11.0405 .58 mH 0.25 0.25 0.8 16 4.5 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 5 5 7. and for any motors where the length of wiring between the AC drive and motor exceeds 75 feet.2 240 120 1 – In 1 – In 1 – In 1 – In 1 – In 1 – In 1 – In 1 – In 3 – Out 3 – Out 3 – Out 3 – Out 3 – I/O 3 – I/O 3 – I/O 1 – In 1 – In 1 – In 3 – I/O 3 – I/O 3 – I/O 3 – Out 1 – In 1 – In 1 – In 3 – I/O 3 – I/O 3 – I/O 1 – In 1 – In 3 – I/O 3 – I/O 208/240 3 – I/O 3 – I/O 3 – I/O 3 – I/O GS Drive Model GS1-10P2 GS2-10P2 GS1-10P5 GS2-10P5 GS2-11P0 GS1-20P2 GS1-20P5 GS2-20P5 GS1-10P2 GS1-10P5 GS2-10P2 GS2-10P5 GS1-20P2 GS1-20P5 GS2-20P5 GS1-21P0 GS2-21P0 GS3-21P0 GS1-21P0 GS2-21P0 GS3-21P0 GS2-11P0 GS1-22P0 GS2-22P0 GS3-22P0 GS1-22P0 GS2-22P0 GS3-22P0 GS2-23P0 GS3-23P0 GS2-23P0 GS3-23P0 GS3-25P0 GS2-25P0 GS2-27P5 GS3-27P5 Drive hp 0.5 LR-20P5 <---> 2.4 4.5 0.35 mH 21 208/240 <---> <---> <---> <---> 17 10.5 0.97 mH 0.5 0.2 1.3 38 48 65 240 1) Use (side of drive): In = input only.5 0.93 mH 0.9 1. Input line reactors also reduce the harmonics associated with AC drives. Features: Agency Approvals: • CULUS listed (E197592) • CE marked • RoHS • Universal mounting feet with multiple mounting slots.434 mH 27.25 0. 2) Single-phase line reactors should NOT be installed on the output side of AC drives.Input line reactors protect the AC drive from transient overvoltage conditions typically caused by utility capacitor switching. and are recommended for all installations.626 mH 0. • 10-year warranty Line Reactors – LR Series Part Number LR-10P2-1PH (2) LR-10P5-1PH (2) LR-11P0-1PH (2) LR-20P5-1PH (2) Price <---> <---> <---> <---> Rated Imped Inductance Watt System Phase Amps -ance Loss Voltage – Use (1) 5.6 16. LR Series Line Reactors GS/DURAPULSE Drives Accessories – Line Reactors Output line (load) reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage.5 0.5 1.0 11.3 240 LR-22P0 LR-23P0-1PH (2) LR-23P0 LR-25P0 LR-27P5 <---> 7.633 .8 9.80 0 . I/O = input or output.25 0. They are recommended for operating “non-inverter-duty” motors.57 mH 3. and also allow the motor to run cooler by “smoothing” the motor current waveform.25 0.08 mH 0.74 mH 8.2 mH 7 208/240 LR-21P0-1PH (2) <---> 8 3% 2.5 0.5 7. Out = output only.

I/O = input or output.47 mH 96 64 85 94 135 149 154 10.0565 mH 15.0654 mH 0.79 mH 4.8 575/600 480 3 – I/O 208/240 GS Drive Model GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 GS2-41P0 GS3-41P0 GS2-42P0 GS3-42P0 GS2-43P0 GS3-43P0 GS2-45P0 GS3-45P0 GS2-47P5 GS3-47P5 GS2-4010 GS3-4010 GS3-4015 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 Drive hp 10 15 20 25 30 40 50 1 1 2 2 3 3 5 5 7. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Line Reactors – LR Series Part Number LR-2010 LR-2015 LR-2020 LR-2025 LR-2030 LR-2040 LR-2050 LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010 LR-4015 LR-4020 LR-4025 LR-4030 LR-4040 LR-4050 LR-4060 LR-4075 LR-4100 LR-4125 LR-4150 LR-4200 LR-4250 LR-4300 LR-51P0 LR-52P0 LR-53P0 LR-55P0 LR-5010 Price <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> Rated Imped Inductance Watt System Phase Amps -ance Loss Voltage – Use (1) 30.8 7.1 3.9 mH 9.0699 mH 8.8 46.22 mH 0.152 mH 0.77 mH 1.51 mH 2.9 6.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 302 361 1.8 88 114 143 2.569 mH 0.172 mH 0.7 2.5 7.7 43. Out = output only.927 mH 5.4 19 23 49 40 64 65 79 96 105 114 114 169 193 225 254 299 280 337 381 12 22 23.5 1) Use (side of drive): In = input only.29 mH 0.387 mH 0.4 4.1 11 3% 0.68 mH 1.295 mH 0.29 mH 6.4 74. a u to m at i o n d i re c t .0839 mH 0.196 mH 0. c o m / d r i ves Drives/Motors/Motion e13–51 .5 10 10 15 20 25 30 40 50 60 75 100 125 150 – 200 250 300 GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 1 2 3 5 7.117 mH 0.469 mH 0.227 mH 0.3 34.7 3. Volume 14 w w w.2 59.912 mH 0.116 mH 0.27 mH 2.0886 mH 0.103 mH 0.342 mH 0.694 mH 0.GS/DURAPULSE Drives Accessories – Line Reactors *** TABLE CONTINUED FROM PREVIOUS PAGE *** Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.138 mH 0.74 mH 4.

8 kg] 25 lb [11 kg] 33 lb [15 kg] 46 lb [21 kg] 46 lb [21 kg] 46 lb [21 kg] 74 lb [34 kg] 74 lb [34 kg] 74 lb [34 kg] Terminal Torque 10 lb·in 10 lb·in 20 lb·in 10 lb·in 10 lb·in 10 lb·in 10 lb·in 20 lb·in 10 lb·in 20 lb·in 10 lb·in 20 lb·in 20 lb·in 20 lb·in 20 lb·in 20 lb·in #18–#16 AWG: 25 lb·in #14–#6 AWG: 30 lb·in #4 AWG: 35 lb·in 120 120 275 10 lb·in 10 lb·in 10 lb·in 10 lb·in 10 lb·in 10 lb·in 20 lb·in 20 lb·in 20 lb·in 20 lb·in 20 lb·in #22–#16 AWG: 25 lb·in #14–#6 AWG: 30 lb·in #4 AWG: 35 lb·in 120 lb·in 275 lb·in 275 lb·in 275 lb·in 500 lb·in 275 lb·in 275 lb·in Temperature Range Operating Storage Environment -40 – 104 °F [-40 – 40 °C] -40 – 149 °F [-40 – 65 °C] NEMA: open IP00 no corrosive gases 4.0 lb [3.0 lb [1.5 kg] 10 lb [4.5 kg] 15 lb [6.2 kg] 2.8 kg] 4.4 kg] 12 lb [5.0 lb [1.0 lb [1.0 lb [1.8 kg] 4.8 kg] 4.8 kg] 33 lb [15 kg] 33 lb [15 kg] 36 lb [16 kg] 4.0405 .0 lb [1.0 lb [1.6 kg] 12 lb [5.8 kg] #12–#18 AWG 10 lb·in * LR-4250 & LR-4300 have dual-connector lugs.0 lb [1.3 lb [2.3 kg] 4.8 lb [1.633 .8 kg] 4.2 kg] 4.7 lb [1.80 0 .0 kg] 4.0 lb [1. and will require multiple conductors per phase of the appropriate size to fit the lugs.0 lb [1.2 lb [1.8 kg] 2.6 kg] 10 lb [4. e13–52 Drives/Motors/Motion 1 .8 kg] 4.4 kg] 12 lb [5.8 kg] 4.6 lb [1.8 lb [1.3 lb [2.0 kg] 4.0 lb [3.3 kg] 4.0 lb [1.8 kg] 8.9 kg] 2.8 kg] 8.4 kg] 15 lb [6.6 kg] 8.6 kg] 8.0 lb [1.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactors – LR Series – Additional Specifications Wire Range #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #18–#4 AWG #18–#4 AWG #18–#4 AWG #18–#4 AWG #18–#4 AWG #18–#4 AWG 2/0 – #6AWG (AL or CU) 2/0 – #6AWG (AL or CU) 250kcmil – #6AWG (AL or CU) #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #12–#18 AWG #18–#4 AWG #18–#4 AWG #18–#4 AWG #18–#4 AWG #18–#4 AWG #22–#4 AWG 2/0 – #6AWG (AL or CU) 250kcmil – #6AWG (AL or CU) 250kcmil – #6AWG (AL or CU) 250kcmil – #6AWG (AL or CU) (1) 600kcmil – #4 AWG (2) 250kcmil – 1/0 (2)* 350kcmil – #4 AWG (AL or CU) (2)* 350kcmil – #4 AWG (AL or CU) Part Number LR-10P2-1PH LR-10P5-1PH LR-11P0-1PH LR-20P5-1PH LR-20P5 LR-21P0-1PH LR-21P0 LR-22P0-1PH LR-22P0 LR-23P0-1PH LR-23P0 LR-25P0 LR-27P5 LR-2010 LR-2015 LR-2020 LR-2025 LR-2030 LR-2040 LR-2050 LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010 LR-4015 LR-4020 LR-4025 LR-4030 LR-4040 LR-4050 LR-4060 LR-4075 LR-4100 LR-4125 LR-4150 LR-4200 LR-4250 LR-4300 LR-51P0 LR-52P0 LR-53P0 LR-55P0 LR-5010 Volume 14 Product Weight 2.0 lb [3.8 kg] 4.0 lb [3.

c o m / d r i ves Drives/Motors/Motion e13–53 . a u to m at i o n d i re c t .GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Part Number Cross Reference AutomationDirect LR Series LR-10P2-1PH LR-10P5-1PH LR-11P0-1PH LR-20P5-1PH LR-20P5 LR-21P0-1PH LR-21P0 LR-22P0-1PH LR-22P0 LR-23P0-1PH LR-23P0 LR-25P0 LR-27P5 LR-2010 LR-2015 LR-2020 LR-2025 LR-2030 LR-2040 LR-2050 LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010 LR-4015 LR-4020 LR-4025 LR-4030 LR-4040 LR-4050 LR-4060 LR-4075 LR-4100 LR-51P0 LR-52P0 LR-53P0 LR-55P0 LR-5010 LR-4125 LR-4150 LR-4200 LR-4250 LR-4300 AutomationDirect GS Series (legacy) GS-10P2-LR GS-10P5-LR GS-11P0-LR GS-20P5-LR-1PH GS-20P5-LR-3PH GS-21P0-LR-1PH GS-21P0-LR-3PH GS-22P0-LR-1PH GS-22P0-LR-3PH GS-23P0-LR-1PH GS-23P0-LR-3PH GS-25P0-LR GS-27P5-LR GS-2010-LR GS-2015-LR GS-2020-LR GS-2025-LR GS-2030-LR GS-2040-LR GS-2050-LR GS-41P0-LR GS-42P0-LR GS-43P0-LR GS-45P0-LR GS-47P5-LR GS-4010-LR GS-4015-LR GS-4020-LR GS-4025-LR GS-4030-LR GS-4040-LR GS-4050-LR GS-4060-LR GS-4075-LR GS-4100-LR GS-51P0-LR GS-52P0-LR N/A N/A N/A N/A N/A N/A N/A N/A NA NA NA NA NA NA 1321-3R4-A NA 1321-3R8-A NA 1321-3R12-A 1321-3R18-A 1321-3R25-A 1321-3R35-A 1321-3R45-A 1321-3R55-A 1321-3R80-A 1321-3R100-A 1321-3R130-A 1321-3R130-A 1321-3R1-B 1321-3R4-B 1321-3R4-B 1321-3R8-B 1321-3R12-B 1321-3R18-B 1321-3R25-B 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R55-B 1321-3R80-B 1321-3R80-B 1321-3R100-B 1321-3R130-B 1321-3R2-B 1321-3R4-C 1321-3R4-C 1321-3R8-C 1321-3R12-B 1321-3R160-B 1321-3R200-B 1321-3RB250-B 1321-3RB320-B 1321-3RB400-B Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Line Reactors – LR Series – Part Number Cross Reference AB-1321 NA NA NA NA NA NA RM0004N30 NA RM0008N15 NA RM0012N13 RM0018P80 RM0025P50 RM0035P40 RM0045P30 RM0055P25 RM0080P20 RM0080P20 RM0130P10 RM0130P10 RM0002M12 RM0004N65 RM0008N50 RM0008N30 RM0012N25 RM0018N15 RM0025N12 RM0035P80 RM0035P80 RM0045P70 RM0055P50 RM0080P40 RM0080P40 RM0110P30 RM0130P20 RM0002M20 RM0004M12 RM0004N91 RM0008N50 RM0012N25 RM0160P15 RM0200P11 RM0250U90 RM0320U75 RM0400U61 Hammond NA NA NA NA NA NA MTE-RL NA NA NA NA NA NA MTE-RLW RL-00401 NA RL-00801 NA RL-01201 RL-01801 RL-02501 RL-03501 RL-04501 RL-05501 RL-08001 RL-10001 RL-13001 RL-13001 RL-00201 RL-00402 RL-00402 RL-00802 RL-01202 RL-01802 RL-02502 RL-03502 RL-03502 RL-04502 RL-05502 RL-08002 RL-08002 RL-10002 RL-13002 RL-00202 RL-00403 RL-00403 RL-00803 RL-01202 RL-16002 RL-20002B14 RL-25002B14 RL-32002B14 RL-40002B14 RLW-04P801 NA RLW-07P601 NA RLW-001101 RLW-001401 RLW-002101 RLW-003501 RLW-004601 RLW-005501 RLW-008301 RLW-010401 RLW-013001 RLW-013001 RLW-02P103 RLW-04P805 RLW-04P805 RLW-07P603 RLW-001103 RLW-001403 RLW-002103 RLW-003503 RLW-003503 RLW-004603 RLW-005503 RLW-008305 RLW-008305 RLW-010403 RLW-013003 RLW-02P105 RLW-04P806 RLW-04P806 RLW-07P605 RLW-001103 RLW-016003 RLW-020003 RLW-025003 RLW-032203 RLW-041403 Volume 14 w w w.

Individual line reactors eliminate crosstalk between multiple drives and provide isolated protection for each drive for its own specific load. Overload relays are recommended for use in multi-motor applications. reducing motor overheating and noise emissions. are properly insulated before any connections are made. Multiple motors Some of the line reactors are listed for use with single-phase input power. Multiple drives C1 B1 A1 C2 B2 A2 L3 T3 L2 L1 T2 T1 OL1 Reactor T3 C1 T2 B1 T1 A1 C2 OL2 B2 A2 A single reactor can be used for multiple motors on the same drive. Single phase applications C1 B1* A1 C2 B2* A2 L2 T3 T2 L1 T1 *GS series legacy 1-phase reactors include a B-phase winding. Size the reactor based upon the total horsepower of all the motors. *LR series 1-phase reactors do not include a B-phase winding. and limit current and voltage spikes and surges from the incoming line. Make sure that terminals B1 and B2. Select a reactor with a current rating greater than the sum of the motor full-load currents. and only for three-phase motors. WARNING: Please ensure that terminals B1 and B2 are properly insulated before making any connections to single-phase power. Units are installed in front of the AC drive as shown.GS/DURAPULSE Drives Accessories – Line Reactors When installed on the input side of the AC drive. Note: Single phase line reactors should NOT be installed on the output of the AC drive. Use only three-phase reactors on drive outputs.0405 . C1 B1 A1 C2 B2 A2 L3 T3 L2 L1 T2 T1 Individual line reactors are recommended when installing multiple drives on the same power line.633 . line reactors protect the drive from short circuits at the load.80 0 . Input side of the drive C1 B1 A1 C2 B2 A2 L3 T3 L2 L1 T2 T1 Output side of the drive T3 T2 T1 C1 B1 A1 C2 B2 A2 When installed on the output side of the drive. Note: A single reactor should be used with multiple motors only when the motors will always operate simultaneously. line reactors will reduce line notching. The line reactor will also reduce harmonic distortion from the drive onto the line. if the motors operate simultaneously. Volume 14 e13–54 Drives/Motors/Motion 1 . if present. Voltage and current waveforms from the drive are enhanced.

05 [77. LR-10P5-1PH. LR-21P0-1PH 4. Use four bolts to mount the reactors to the mounting panel.00 [50.44 [36.2] 3.00 [101.7] Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index 4X Ø0.18 [106.00 [50.8] MOUNTING 1.5] 2.6] Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power 1. Company Information Systems Overview Programmable Controllers Field I/O Software LR-10P2-1PH. and they can replace most reactors using the existing mounting holes. c o m / d r i ves Drives/Motors/Motion e13–55 . a u to m at i o n d i re c t .4] 0.25 [Ø6. LR-20P5-1PH.31 [7.44 [36.75 [95.3] Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches A1 B1 Encoders Current Sensors Pressure Sensors Temperature Sensors 4.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots.4] 0.6] 2.3] C-more & other HMI Drives Soft Starters Motors & Gearbox 3.6] A2 B2 3.9] Volume 14 w w w.64 [41.8] MOUNTING 1.88 [22.75 [95.

4] 4.50 [63.20 [81.3] 4X Ø0.31 [7.80 0 .0] A2 B2 2.50 [63.4] Volume 14 e13–56 Drives/Motors/Motion 1 . Use four bolts to mount the reactors to the mounting panel.5] MOUNTING 3. LR-23P0-1PH LR series reactors have universal mounting feet with multiple mounting slots.633 . and they can replace most reactors using the existing mounting holes.2] 4.00 [152.5] 12X 0. LR-22P0-1PH.5] 2.6] A1 B1 5.0405 . 6.81 [122.0] 2.9] 2.00 [101.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions (Units = inches [mm]) LR-11P0-1PH.19 [81.25 [Ø6.50 [63.00 [127.00 [50.8] MOUNTING 3.

LR-45P0. LR-51P0. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. LR-5010 (Units = inches [mm]) Volume 14 w w w. LR-52P0. LR-55P0. LR-42P0. LR-22P0. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index LR-20P5. LR-53P0. LR-23P0. c o m / d r i ves Drives/Motors/Motion e13–57 . LR-21P0. LR-4010. LR-43P0.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR series reactors have universal mounting feet with multiple mounting slots. LR-41P0. a u to m at i o n d i re c t . Use four bolts to mount the reactors to the mounting panel. and they can replace most reactors using the existing mounting holes. LR-47P5.

and they can replace most reactors using the existing mounting holes.633 .80 0 . LR-25P0.0405 . Use four bolts to mount the reactors to the mounting panel. LR-27P5.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots. LR-4015. LR-4020 Volume 14 e13–58 Drives/Motors/Motion 1 .

LR-2015. and they can replace most reactors using the existing mounting holes. LR-4030 Volume 14 w w w.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots. Use four bolts to mount the reactors to the mounting panel. LR-2020. LR-4025. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index LR-2010. a u to m at i o n d i re c t . c o m / d r i ves Drives/Motors/Motion e13–59 . Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.

80 0 .GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR-2025.0405 . Volume 14 e13–60 Drives/Motors/Motion 1 .633 . LR-4040 (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots. Use four bolts to mount the reactors to the mounting panel. and they can replace most reactors using the existing mounting holes.

LR-4075 (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots. and they can replace most reactors using the existing mounting holes. LR-2040. a u to m at i o n d i re c t . Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14 w w w. Use four bolts to mount the reactors to the mounting panel. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR-2030. c o m / d r i ves Drives/Motors/Motion e13–61 .

Volume 14 e13–62 Drives/Motors/Motion 1 .633 .0405 . Use four bolts to mount the reactors to the mounting panel.80 0 .GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR-2050 (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots. and they can replace most reactors using the existing mounting holes.

LR-4060 (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots. c o m / d r i ves Drives/Motors/Motion e13–63 .GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR-4050. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14 w w w. and they can replace most reactors using the existing mounting holes. Use four bolts to mount the reactors to the mounting panel. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. a u to m at i o n d i re c t .

633 . LR-4125. Volume 14 e13–64 Drives/Motors/Motion 1 .80 0 .GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR-4100. and they can replace most reactors using the existing mounting holes. LR-4150 (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots. Use four bolts to mount the reactors to the mounting panel.0405 .

6] Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors 9.33 [59.5] 0.4] MOUNTING 4.7] 9.7] Comm.76 [171.GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR-4200 (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots.0] Circuit Protection Enclosures Tools Pneumatics 2.52 [89.6] 5.64 [143.2] 3. Terminal Blocks & Wiring Power 5.12 [257.3] 4.76 [44.1] C-more & other HMI Drives Soft Starters 6.60 [91.20 [106.2] 1.6] Volume 14 Safety Appendix Product Index Part # Index w w w.00 [228. and they can replace most reactors using the existing mounting holes.50 [12.75 [146.52 [89.75 [120. Use four bolts to mount the reactors to the mounting panel.25 [108.5] 3.6] MOUNTING 4.00 [228. Company Information Systems Overview Programmable Controllers Field I/O Software 10. c o m / d r i ves Drives/Motors/Motion e13–65 .7] Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers 3. a u to m at i o n d i re c t .

80 0 . and they can replace most reactors using the existing mounting holes. Volume 14 e13–66 Drives/Motors/Motion 1 . LR-4300 (Units = inches [mm]) LR series reactors have universal mounting feet with multiple mounting slots.633 .0405 .GS/DURAPULSE Drives Accessories – Line Reactors Line Reactor Dimensions LR-4250. Use four bolts to mount the reactors to the mounting panel.

8⏲ 3000 W / 10⏲ 3000 W / 10⏲ 1500 W / 40⏲ 4800 W / 32⏲ 4800 W / 27. To avoid injury or mechanical damage.GS/DURAPULSE Drives Accessories – Braking Units Overview BRAKING UNITS ARE AVAILABLE ONLY FOR DURAPULSE DRIVES. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors GS-2DBU and GS-4DBU. please refer to user manual GS3-DB-M before wiring. c o m / d r i ves Drives/Motors/Motion e13–67 . a u to m at i o n d i re c t . Resistor Part No. Braking units are applied to absorb the motor regeneration energy when the three-phase induction motor stops by deceleration. DURApulse AC Drive Braking Units AC Drive Voltage AC Drive Part No. provide optimum braking performance. GS3-2020 GS3-2025 230V GS3-2030 GS3-2040 GS3-2050 GS3-4020 GS3-4025 GS3-4030 460V GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 Limit Switches Brake Unit QTY 1 1 1 2 2 1 1 1 1 1 1 2 2 Braking Resistor Price QTY 1 1 Brake Unit Part No.6⏲ Braking Torque 10% Duty Cycle 125% 125% 125% 125% 100% 125% 125% 125% 125% 125% 125% 125% 125% Typical Thermal Overload Relay Value 30A 35A 40A 30A 30A 15A 15A 20A 30A 40A 50A 30A 50A Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.2⏲ 6000 W / 20⏲ 9600 W / 16⏲ 9600 W / 13. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index GS-2DBU <---> 1 2 2 1 1 1 GS-4DBU <---> 1 1 1 2 2 Volume 14 w w w. used with GS series braking resistors.6⏲ 6000 W / 20⏲ 9600 W / 13. GS-2020-BR-ENC GS-2025-BR-ENC GS-2030-BR-ENC GS-2040-BR-ENC GS-2050-BR-ENC GS-4020-BR-ENC GS-4025-BR-ENC GS-4030-BR-ENC GS-4040-BR-ENC GS-4050-BR-ENC GS-4060-BR-ENC GS-4075-BR-ENC GS-4100-BR-ENC Resistor Specification for Each Braking Unit 3000 W / 10⏲ 4800 W / 8⏲ 4800 W / 6.

5 [7.L.13] 130.3 [R0.633 . Do not inspect components unless inside "CHARGE" lamp is off.GS/DURAPULSE Drives Accessories – Braking Units Wiring Diagram (DURApulse only) Non Fused Breaker L1 L2 L3 NFB MC L1 L2 L3 T1 T2 T3 Motor grounding terminal IM AC MOTOR O.0 [5. 189.0 [4.80 0 .87] Label 1 Details: Braking Unit GS-2DBU 230V 22kW OR Braking Unit GS-4DBU 460V 45kW Grounding terminal located on enclosure units: mm(in) Volume 14 e13–68 Drives/Motors/Motion 1 .0 [3.0 [7.L.1⏲ DURAPULSE AC Drive +(P) –(N) DI3 (External Fault) DCM Thermal Overload Relay O.76] 80.12] AUTOMATION DIRECT LABEL 1 WARNING: LABEL 2 Be sure to read the instruction manual before wiring.0405 . MC Thermal Overload Relay SA Surge Suppressor Grounding resistance less than 0.46] 200.15] R3. BR +(P) –(N) RA RB RC M1 M2 S1 B1 DURAPULSE Dynamic Brake Unit Alarm Relay B2 Braking Resistor S2 Main circuit (power) terminals Control circuit terminal Shielded leads Grounding terminal on brake unit enclosure Master/Slave Terminals used between multiple Dynamic Brake Units (if required) Dimensions 121. Use proper grounding techniques.

AS Overview Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI For additional information.GS/DURAPULSE Accessories – Braking Resistors Braking resistors are used to increase the control torque of the AC drive. Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. or for decelerating a load with large inertia. a u to m at i o n d i re c t . FOR DURAPULSE DRIVE MODELS 20 HP AND ABOVE. GS2 braking resistor connection. A DYNAMIC BRAKING UNIT MUST BE USED IN CONJUNCTION WITH THE BRAKING RESISTOR. c o m / d r i ves Drives/Motors/Motion e13–69 . GS3-DB-M. DURAPULSE AC DRIVE BRAKING UNITS TABLE. please refer to the dynamic braking manual. for frequently repeated ON-OFF cycles of the AC drive. SHOWN IN THE GS-25P0-BR GS-27P5-BR Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Refer to user manuals GS3-M and GS3-DB-M for DURAPULSE resistor connection information. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety GS-2020-BR-ENC Braking Resistor B1 B2 GS-2020-BR-ENC without Cover Appendix Product Index Part # Index Volume 14 w w w.

2⏲ 20⏲ 16⏲ 13.6⏲ x 2 300 400 500 1000 1000 1500 4800 4800 6000 9600 9600 6000 x 2 9600 x 2 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% NOTE: Dynamic braking resistors not available for GS1 series AC drives.5 460 / 10 575 / 10 460 / 15 460 / 20 460 / 25 460 / 30 460 / 40 460 / 50 460 / 60 460 / 75 460 / 100 Braking Torque ED 10% 270% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% Resistance (⏲) 200⏲ 200⏲ 100⏲ 70⏲ 40⏲ 30⏲ 20⏲ 13.5 230 / 10 230 / 15 230 / 20 230 / 25 230 / 30 230 / 40 230 / 50 460 / 1 460 / 2 575 / 1 575 / 2 575 / 3 575 / 5 575 / 7.6⏲ 20⏲ x 2 13.5 230 / 0.GS/DURAPULSE Accessories – Braking Resistors Dynamic Braking Resistors Part Number Quantity Required and Wiring 1 1 1 1 1 1 1 1 1 1 1 2 (also 2 DBU) 2 (also 2 DBU) 1 1 Price Each <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> Drive Model GS2-10P2 GS2-10P5 GS2-20P5 GS2-11P0 GS2/3-21P0 GS2/3-22P0 GS2/3-23P0 GS2/3-25P0 GS2/3-27P5 GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 GS2/3-41P0 GS2/3-42P0 GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2/3-43P0 GS2/3-45P0 GS2/3-47P5 GS2/3-4010 GS2-5010 GS3-4015 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 Motor V / hp 115 / 0.25 115 / 0.633 .5 115 / 1 230 / 1 230 / 2 230 / 3 230 / 5 230 / 7.5 460 / 3 460 / 5 460 / 7. dynamic braking units must be used in conjunction with braking resistors. NOTE: For DURAPULSE GS3 series AC drives 20 hp and above.80 0 .8⏲ 10⏲ x 2 8⏲ x 2 750⏲ Power (W) 80 80 300 300 400 500 1000 2400 3000 4800 4800 3000 x 2 4800 x 2 80 Duty Cycle 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% GS-20P5-BR GS-21P0-BR GS-22P0-BR GS-23P0-BR GS-25P0-BR GS-27P5-BR GS-2010-BR-ENC GS-2015-BR-ENC GS-2020-BR-ENC GS-2025-BR-ENC GS-2030-BR-ENC GS-2040-BR-ENC GS-2050-BR-ENC GS-41P0-BR GS-42P0-BR 2 / parallel <---> 125% 400⏲ 300 10% GS-43P0-BR GS-45P0-BR GS-47P5-BR GS-4010-BR GS-4015-BR-ENC GS-4020-BR-ENC GS-4025-BR-ENC GS-4030-BR-ENC GS-4040-BR-ENC GS-4050-BR-ENC GS-4060-BR-ENC GS-4075-BR-ENC GS-4100-BR-ENC 1 1 1 1 2 / series 1 1 1 1 1 1 1 2 (also 2 DBU) 2 (also 2 DBU) <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 250⏲ 150⏲ 100⏲ 75⏲ 50⏲ 40⏲ 32⏲ 27. The AC drive will automatically sense the presence of a braking resistor.0405 .6⏲ 10⏲ 8⏲ 6. Volume 14 e13–70 Drives/Motors/Motion 1 . NOTE: The use of dynamic braking resistors with GS2 series AC drives requires no parameter setup.

3 53 W (mm) 40 60 60 60 60 60 Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox none 1 750 750 930 2 3 4 1100 GCE9 GCE6 GCE9 5 4 5 160 1 750 750 930 2 3 6 1100 2800 140 215 215 265 335 400 dimensions shown in diagram Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. refer to the dynamic braking manual.3 5. Volume 14 w w w.3 5.GS/DURAPULSE Accessories – Braking Resistors Dimensions Braking Resistors Dimensions Part Number GS-20P5-BR GS-21P0-BR GS-22P0-BR GS-23P0-BR GS-25P0-BR GS-27P5-BR GS-2010-BR-ENC GS-2015-BR-ENC GS-2020-BR-ENC GS-2025-BR-ENC GS-2030-BR-ENC GS-2040-BR-ENC GS-2050-BR-ENC GS-41P0-BR GS-42P0-BR GS-43P0-BR GS-45P0-BR GS-47P5-BR GS-4010-BR GS-4015-BR-ENC GS-4020-BR-ENC GS-4025-BR-ENC GS-4030-BR-ENC GS-4040-BR-ENC GS-4050-BR-ENC GS-4060-BR-ENC GS-4075-BR-ENC GS-4100-BR-ENC GCE15 GCE12 GCE15 GCE12 GCE3 GCE4 none GCE3 GCE6 Company Information Systems Overview Programmable Controllers Enclosure Figure Weight (g) 160 160 L1 (mm) 140 140 215 215 265 335 L2 (mm) 125 125 200 200 250 320 H (mm) 20 20 30 30 30 30 D (mm) 5.3 60 60 60 60 60 100 7 dimensions shown in diagram 8 7 8 Note: For DURAPULSE drive models 20HP and above. as shown in the Braking Units and Braking Resistors tables. For additional information. a u to m at i o n d i re c t . GS3-DB-M.3 5.3 5.3 5. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index 125 200 200 250 320 385 20 30 30 30 30 50 5.3 5.3 5. c o m / d r i ves Drives/Motors/Motion e13–71 . a dynamic braking unit must be used in conjunction with the braking resistor.3 5.3 5.

5 L1+ -2 Figure 3 FRONT (4) 1/2 CONDUIT K.6] Volume 14 e13–72 Drives/Motors/Motion 1 . THERMOSTAT (NC) Figure 4 LEFT SIDE VIEW FRONT (4) 1/2 CONDUIT K.5] Units: inches[mm] 10 [254.633 .5 L2+ -2 W+ .0.5 150+ -2 H+ .7] 12 [304. (4) 7/16 [11.0.0.5] Units: inches[mm] 17 1/2 [444.5 L1+ -2 Figure 2 D+ .0] 5 [127.0] 5 [127.O.0] 7 1/2 [190.5 TERMINAL: 2t x 125 x Ø63 H+ .O.5] 10 1/2 [266.8] 10 [254.0405 . THERMOSTAT (NC) LEFT SIDE VIEW 5 [127.0.2 W+ .11] DIA.0.8] 19 [482.6] 10 [254.0] TOP VIEW TOP VIEW (4) 7/16 [11.0] 5 [127.GS/DURAPULSE Accessories – Braking Resistors Figure 1 D+ .5 L2 + -.80 0 .0] 12 [304. 10 [254.0] 7 1/2 [190.0.11] DIA.0] 19 [482.

2] 10 1/2 [266.0] 5 [127.5] Units: inches[mm] 25 [635.0] 26 1/2 [673.0] 5 [127.9] Units: inches[mm] Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.0] 5 [127.4] 13 1/2 [342.2] (4) 11.0] 7 1/2 [190.O.O.7] 12 [304.0] Figure 8 LEFT SIDE VIEW FRONT VIEW (4) 1/2 CONDUIT K. 13 [330.1] 13 [330.11] DIA.1] 16 [406.1] 12 [304.2] 26 1/2 [673.0] 26 1/2 [673. THERMOSTAT (NC) Photo Sensors LEFT SIDE VIEW Limit Switches 5 [127.0] 26 1/2 [673. THERMOSTAT (NC) 5 [127. TOP VIEW (4) 7/16 [11. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index 25 [635. TOP VIEW 10 [254.0] 26 1/2 [673.0] Encoders Current Sensors Pressure Sensors 26 1/2 [673.11] DIA.1] Volume 14 w w w. 5 [127.2] Units: inches[mm] Motors & Gearbox Steppers/ Servos 10 1/2 [266. a u to m at i o n d i re c t .O.0] 10 [254.7] 13 [330.1] 10 1/2 [266.11 [7/16] DIA.4] TOP VIEW (4) 7/16 [11.1] 25 [635. THERMOSTAT (NC) 5 [127.11] DIA.8] 13 [330. c o m / d r i ves Drives/Motors/Motion e13–73 .7] Units: inches[mm] 16 [406.0] 5 [127.8] Motor Controls Proximity Sensors Figure 7 FRONT VIEW (4) 1/2 CONDUIT K.0] Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Figure 6 FRONT VIEW LEFT SIDE VIEW LEFT SIDE VIEW THERMOSTAT (NC) (4) 1/2 CONDUIT K. TOP VIEW (4) 7/16 [11.GS/DURAPULSE Accessories – Braking Resistors Figure 5 FRONT VIEW (4) 1/2 CONDUIT K.O.

Volume 14 e13–74 Drives/Motors/Motion 1 . 10A Figure 7 L1 L2 L3 GS3-22P0 GS2-23P0 (3-ph) (note 1) GS3-23P0 GS3-25P0 GS3-27P5 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010 GS3-4015 GS3-4075 GS3-4100 - 26TDT1W4C <---> 3-phase. 3-phase Input Power 20DRT1W3S <---> 1-phase. but do NOT mount underneath GS2 drives. GS1 AC drives have internal EMI filtering. 11A Figure 4 L1 L2 L3 GS2-45P0 GS2-47P5 GS2-4010 GS2-5xxx 17TDT1W44 26TDT1W4B4 not available <---> <---> 3-phase.2A Figure 14 <---> 3-phase.633 . 26A Figure 8 GS3-4030 shown GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 50TDS4W4C <---> 3-phase.0405 .9A Figure 13 <---> 3-phase. Overview EMI Input Filter Specifications AC Drive 115V / 230V GS2-1xxx GS2-20P5 (1-ph) GS2-21P0 (1-ph) GS2-22P0 (1-ph) GS3-21P0 (1-ph) GS3-22P0 (1-ph) GS2-23P0 (1-ph) GS3-23P0 (1-ph) - AC Drive 460V / 575V EMI Filter Price Input Power Dimensions CE compliance requires the use of EMI filters for GS2 and DURAPULSE AC drives. 5.GS/DURAPULSE Accessories – EMI Filters The CE Declaration of Conformity for the GS2 and DURAPULSE AC drives was completed in conjunction with the EMI filters listed. 25A Figure 15 200TDDS84C <---> 3-phase. and do not require separate filters.80 0 . 17A 3-phase. 26A n/a Figure 5 Figure 6 GS2-20P5 (3-ph) EMI Input Filter GS2-21P0 (3-ph) (note 1) GS2-22P0 (3-ph) (note 1) GS3-21P0 - 10TDT1W4C <---> 3-phase. 20A Figure 1 32DRT1W3C 40TDS4W4B <---> 1-phase. 100A Figure 10 150TDS84C 180TDS84C RF022B43AA RF037B43BA RF110B43CA <---> 3-phase. Use the following table to specify the corresponding EMI filter for each AC drive model. 180A Figure 12 <---> 3-phase. 32A Figure 2 GS2-25P0 GS2-27P5 GS2-41P0 <---> 3-phase. 40A Figure 3 - GS2-42P0 GS2-43P0 11TDT1W4S <---> 3-phase. 11. 150A Figure 11 <---> 3-phase. 200A Figure 16 Note 1: EMI filters 10TDT1W4C and 26TDT1W4C mount underneath DURApulse. 50A Figure 9 100TDS84C <---> 3-phase.

GS/DURAPULSE Accessories – EMI Filters Dimensions Figure 1 [ units = mm ] Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos POWER-IN 20DRT1W3S Motor Controls Proximity Sensors A _ 2.0(4x) 32DRT1W3C G _1.0 25.0 40.0 + Pneumatics Safety 1015 AWG10 Y/G 177.0(2x) 30.0 40.0 + H _ 1.0 101 AWG 12 BLUE 101 AWG 12 BLACK 101 AWG 12 G/Y F _10.0 + _ 2.0(4x) _ 10 300.0 20. c o m / d r i ves Drives/Motors/Motion e13–75 .0 40. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools _ 2.8(4x) 10.0 + E D _1.0 284.0 + _ 1.0 250.0 90.0 + _ 1.0 + M5X0.0 284.0 MAX.0 80.0 C 293.0 306.7 _ 2.0 + _ + POWER-IN A 250.0 20.0 + Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.0 40TDS4W4B o7.0 + POWER-IN C _ 2. a u to m at i o n d i re c t .0 + T/L3 S/L2 R/L1 1015 AWG10 BLUE 1015 AWG10 BLUE 1015 AWG10 BLUE 20.0 122.0 153.0 Appendix Product Index Part # Index Volume 14 w w w.0 + o8.0 + Figure 3 [ units = mm ] o7. M6X1.0 B 270.0 Figure 2 [ units = mm ] Photo Sensors Limit Switches R3.0 MAX _ 2.0 150.0 50.0 + R4.5 B _1.0X10(2x) M4X0.

0 + M4X0.0 153.0 25.0 + F _ 10.8(4x) 10.0 + POWER-IN C _ 2.0 + _ 2.0 198.0405 .0 306.0 284.0 50.633 .0 220.0 300.0 + 1015 AWG18 BLUE POWER-IN B _ 2.5 B _1.0 + o8.0 + R4.0 E _1.0 1015 AWG16 BLUE R/L1 1015 AWG16 BLACK S/L2 1015 AWG16 BROWN T/L3 1015 AWG16 Y/G _ 10.0 + 1015 AWG18 BLACK 1015 AWG18 BROWN 1015 AWG18 Y/G R/L1 S/L2 T/L3 C45.0 100.0(4x) 17TDT1W44 G _1.7(3x) 11TDT1W4S Figure 5 [ units = mm ] A _ 2.0 200.0 + _ 2.0 R3.0 130.0 + C _ 1.0 + H _ 1.0 + E D _1.0 284.80 0 .0 + M5X0.0 122.0 + Figure 6 [ units = mm ] 26TDT1W4B4 Volume 14 e13–76 Drives/Motors/Motion 1 .GS/DURAPULSE Accessories – EMI Filters Figure 4 [ units = mm ] A _ 2.

0393) 26TDT1W4C Dia.39) 100.0 (9. 7.36±.0±2.02±0.0393) 284.0 4x (.0 (11.0393) 215.0 Terminal Blocks & Wiring Power Circuit Protection 320.0±1.0787) 10TDT1W4C 215.90±.0(12.0(4x) 300.0393) 363.0x10.0 20.787±0.39) 40.787) 284.±10(11.0±.0 ±2.54±. c o m / d r i ves Drives/Motors/Motion e13–77 .8 ±0.0 BLUE BLACK BROWN G/Y 200 ± 10 (7.0 (12.3) 50TDS4W4C Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index 50.33 ± 0.84±0.0 150.0±1.0(4X) (.0±10.9 ± .315) Pushbuttons/ Lights Process 25.97±0.0 (8.8±0.0393) Relays/ Timers Comm.0±2.0 (.7 Figure 9 [ units = mm (in) ] 40.0 20.93±0.0 20.0787) 153.0787) 340.0±2.0393) 30.0 ± 1.0787) 122.0max(14. a u to m at i o n d i re c t .05± 0.0393(13.29) M6x1.GS/DURAPULSE Accessories – EMI Filters Figure 7 [ units = mm (in) ] 237. Dia.0 Dia.0 1015 AWG 14 Blue Black Brown G/Y Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors 250.0±2.0 ± 2.46 ± 0.0(0.984±.0 (4. 8.0±1.0(2x) 90.38±.92±0.0 (6.0393) 125.0 (8. 8.0787) 60.0±2.0±2(3.0393) R3.0±1(2.0±1.0 (1. 7.0393) Motor Controls Proximity Sensors Photo Sensors Figure 8 [ units = mm (in) ] 306.5 50.59±.0(5.57±0.0±1.0(1.0(.0(4.0 (9.81±39.315) Motors & Gearbox Steppers/ Servos 20.0787) 10.8 ±.0 (3.393) R4.0±2.5 1015 AWG18 Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters R4.0393) Units: mm(inches) Dia.0 ± 1.46 ± .0787) R2.0(2X) M4x0.0±1.0787 1015 AWG10 Volume 14 w w w.0(11.

0 (17.46) ref.0 (14.25(6x) 202.0787) 402.32) 420.95) max 150.86) max M8x1.0 (4.5(4x) Figure 12 [ units = mm (in) ] 480.0393) Dia.90±0.0 (7.0±2.0±1. 60.0(2.0 (14.25(6x) 202.0 (13.36) 75. 122.GS/DURAPULSE Accessories – EMI Filters Figure 10 [ units = mm (in) ] 430.95) 1 .49) ref.5(4x) Figure 11 [ units = mm (in) ] 480.0 (18.0±2. 122.0 (5.36) 60.0 (15.5x12.7.0 (18.36) 60.95) 150TDS84C 440.57±0.90±0.0(2.0 (5.633 .0(2.95) max 150.36) 75.7.90) max. 418.0 (16.0 (15.0 (15.5x12. 60.36) 75.0393) Dia.90±0.0 (4.0(2.25(6x) 202.0±1.0(2. 418.0 (7.8)max.0 (17.0787) 350.0787) 402.0 (5.0 (16. 122.0 (7.0 (16.80 0 .8) max.35) 370.36) 60.8) max 100TDS84C 390.0(2.0(2.46) ref.32) 420.0405 .95) max 150.5(4x) Volume 14 e13–78 Drives/Motors/Motion 60.0(2.7.0±1.93) max 368.5x12.0(4.0(2.90) max.0393) Dia.0±2.95) 180TDS84C 440.54±0.54±0.83) max M8x1.0 (16.0 (16.83) max M8x1.

9) 239.0 142.97) 28.76) 242.5 Encoders Current Sensors Pressure Sensors Temperature Sensors Figure 15 [ units = mm (in) ] RF110B43CA Figure 16 [ units = mm (in) ] 200TDDS84C 1080.GS/DURAPULSE Accessories – EMI Filters Figure 13 [ units = mm (in) ] RF022B43AA RF037B43BA Company Information Systems Overview Programmable Controllers Field I/O Figure 14 [ units = mm (in) ] 50.0 (1.8(#10-24) torque: 1.0 (8.56~1. c o m / d r i ves Drives/Motors/Motion e13–79 .0(4x) Dia.43) ref Dia. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index 60 33 200 120 70.63) 24.1) 120.40) 6.0 (37.59) max Volume 14 w w w.0(2.5x8.2(2x) Pushbuttons/ Lights Process Relays/ Timers Comm.38) ref M8x1.0(2.0 (5.54) 60 30 150 110 Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos 226.72) 90.0(2.76) 70.22) Drive Mounting screw M5x0.15.0 (1.52) ref 975.76) 70.0 (35.4 (9.96N·m (14~17Ib·in) 5.56~1.4) 302 302 315 Motor Controls Proximity Sensors Photo Sensors Limit Switches 16.0 (3.0 (38.0 (9.5 (0.0 (45.0(4x) 382 382 398 20 26 7. a u to m at i o n d i re c t .9) 226.0 (0.96N·m (14~17Ib·in) 15 30 5.6.0(12x) 900.94) Filter Mounting screw M5x0.0 (0.8x15-20mm torque: 1.0 (4.53) max 950.4 (8.

Attenuation quality is good in a wide range from AM band to 10 Mhz.98) UNITS: mm (in) TOP VIEW A Line Power L1 L2 L3 T1 T2 T3 MO MOT TOR B Line Power L1 L2 L3 T1 T2 T3 MOTOR Volume 14 e13–80 Drives/Motors/Motion 1 .0405 .GS/DURAPULSE Accessories – RF Filter RF Filter for GS/DURAPULSE AC Drives Part Number RF220X00A Price <---> Drive Model GSx-xxxx Can be used with all series GS/DURAPULSE AC drives Description If you are unable to wire as above due to wire size or another aspect of your application. place multiple zero-phase reactors (up to four) side by side for a greater filtering effect. These are effective for noise reduction on both the input and output sides of the inverter.54) 80 (3.633 . Loop the wires three times (four turns) to attain the full RF filtering effect.42) Zero phase reactors.15) 25 (0.70) 35 (1. Wiring Method 36 (1. The wiring must go through the opening to reduce the RF component of the electrical noise.5 (2. put all wires through four cores in series without winding.38) 90 (3. For larger wire sizes. The reactor must be put at inverter side as closely as possible. 68. (aka RF noise filters) help reduce radiated noise from the inverter wiring. as in diagram B to the right. as shown in diagram A to the right.80 0 . Wind each wire four times around the core.

GS-2010-FKIT and GS-2015-FKIT are no longer available. Volume 14 w w w. Fuses and fuse kits are available from AUTOMATIONDIRECT for the GS2 and DURAPULSE AC drives. Each fuse kit consists of one fuse block and fuses sized to handle the inrush current while providing superior protection for the corresponding GS2 or DURAPULSE AC drive.Single phase 115V fuse kits are for use only with GS2 drives. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Fuse Kit Specifications for GS2 and DURAPULSE 115~460V Drives Fuse Kit * GS-10P2-FKIT-1P** GS-10P5-FKIT-1P** GS-11P0-FKIT-1P** GS-20P5-FKIT-1P GS-20P5-FKIT-3P GS-21P0-FKIT-1P GS-21P0-FKIT-3P GS-22P0-FKIT-1P GS-22P0-FKIT-3P GS-23P0-FKIT-1P GS-23P0-FKIT-3P GS-25P0-FKIT GS-27P5-FKIT – † Price <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> Fuse Block Wire Type Range Fuse Type Fuse Block Dimensions Replacement Fuses Fuse Rating (5 fuses per package) 300V@20A GS-10P2-FUSE-1P 300V@20A 300V@20A 300V@20A Price <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Replacement fuses are also available. ** . † . The larger drives kits are NOT available for GS1 drives at this time. a u to m at i o n d i re c t . Their part numbers are marked in the table with a double asterisk. c o m / d r i ves Drives/Motors/Motion e13–81 .AutomationDirect GS style fuses and fuse kits are NOT available at this time for GS1 drives. and listed in the table next to their companion fuse kits. (AutomationDirect GS style fuses and fuse Fusing Overview The fuse specifications are shown in the table below. Please use GS-27P5-FKIT instead.Kit includes three single-pole fuse blocks and three fuses. *** .) in the DURAPULSE family require three fuse kits (one per phase). Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Two-pole Figure 1 GS-10P5-FUSE-1P GS-11P0-FUSE-1P GS-20P5-FUSE-1P GS-20P5-FUSE-3P GS-21P0-FUSE-1P GS-21P0-FUSE-3P GS-22P0-FUSE-1P GS-22P0-FUSE-3P GS-23P0-FUSE-1P GS-23P0-FUSE-3P GS-25P0-FUSE GS-27P5-FUSE GS-2010-FUSE GS-2015-FUSE GS-2020-FUSE GS-2025-FUSE GS-2030-FUSE GS-2040-FUSE GS-2050-FUSE GS-41P0-FUSE GS-42P0-FUSE GS-43P0-FUSE GS-45P0-FUSE GS-47P5-FUSE GS-4010-FUSE GS-4015-FUSE GS-4020-FUSE GS-4025-FUSE GS-4030-FUSE GS-4040-FUSE GS-4050-FUSE GS-4060-FUSE GS-4075-FUSE GS-4100-FUSE Three-pole Two-pole Three-pole Two-pole Three-pole Two-pole A3T Al/Cu #2-14 Figure 2 Figure 1 Figure 2 Figure 1 Figure 2 Figure 1 Figure 2 Figure 9 300V@10A 300V@30A 300V@20A 300V@45A 300V@25A 300V@60A 300V@40A 300V@60A 300V@100A 300V@125A 300V@175A 300V@250A –† GS-2020-FKIT GS-2025-FKIT GS-2030-FKIT GS-2040-FKIT*** GS-2050-FKIT*** GS-41P0-FKIT GS-42P0-FKIT GS-43P0-FKIT GS-45P0-FKIT GS-47P5-FKIT GS-4010-FKIT GS-4015-FKIT GS-4020-FKIT GS-4025-FKIT GS-4030-FKIT GS-4040-FKIT*** GS-4050-FKIT*** GS-4060-FKIT*** GS-4075-FKIT*** GS-4100-FKIT*** NOTES: Three-pole <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> One-pole Al/Cu 2/0-#6 A6T Three-pole Al/Cu #2-14 One-pole One-pole Al/Cu 2/0-#6 Figure 4 Figure 5 300V@300A 300V@350A Figure 6 *** 300V@450A 300V@500A 600V@10A Figure 7 600V@15A 600V@20A 600V@30A Figure 8 Figure 9 600V@50A 600V@70A 600V@90A 600V@125A Figure 10 600V@150A 600V@175A 600V@225A Figure 11 *** 600V@250A 600V@350A 600V@400A Figure 12 *** 600V@600A * .GS/DURAPULSE Accessories – Fusing Circuit protection devices are essential to prevent costly damage to your AC drive application equipment.

60" .28 THRU C'BORE Dia.GS/DURAPULSE Accessories – Fusing Fuse Specifications for GS2 575V Drives GS2 Drive Model GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2-5010 Edison Fuse Block BC6033PQ or CHCC3D or CHCC3DI Fuse Block Type Fuse Class Fuse Rating 6A@600V Edison Fuses (10 fuses per pack) HCLR6 HCLR10 HCLR15 HCLR20 HCLR30 3-pole or 3-pole modular or 3-pole modular indicating 10A@600V CC 15A@600V 20A@600V 30A@600V NOTE: Refer to the Edison Fuses section of this catalog for pricing.99* 3. 0.50 2. 0.84 5.00 2.21" 1.02 1.50 DEEP (2 PLCS) 1.00 1.60" Figure 5 Dia.85" 1.50 6.21" Dia.22" .50 DEEP (2 PLCS) .60* 2.75 6.00 6.13 3.98 1.49" .28 THRU C'BORE Dia.10” DP TYPICAL 3.75” . 0.50 x 0.65" 3.65" 3. 0.03 .09* Figure 8 32033T Volume 14 Figure 11 36031T Figure 10 34033T e13–82 Drives/Motors/Motion 1 .50 1.50" 5.50 DEEP (2 PLCS) 1.09 2. 0.80 0 .00 2.67" 1.00" Figure 4 Dia. and dimensions.16 2.75 2.62 x 0.00 3. 0.16 Figure 6 Dia. 0.03” .88 1.633 .750" 2.75" 3.98 .0405 .28 THRU C'BORE Dia.73" 1.38” 2.73" 2.62 x 0.20” x 0.00 4. 0.67" 3.00 3.47" .00 1. 0. specifications.88" 1.70 6.50 3.50 DEEP (2 PLCS) 1.62 x 0. Fuse Block Dimensions Figure 1 Figure 2 Figure 3 Units = inches Dia.49" 1.47" 1.25 THRU C'BORE Dia.22" .

50 2.50 DEEP (2 PLCS) Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors 3.28 THRU C'BORE Dia.98 1.25 THRU C'BORE Dia.40" 3.82" 0.50* 2.50 x 0.13” DP TYP 3.24" 1. 0.62 x 0.79" 1.40" 0. 0.78" 0.95 1.62 x 0.24” TYP Company Information Units = inches Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Figure 8 0. 0.13 3.81” 2.57" .00 6.51 6.72 6.34 THRU C'BORE Dia.27” TYP Figure 9 Dia.56" Figure 10 Dia.38" 1.21" .25 2.02 1.50 2.95" 0.50 DEEP (2 PLCS) 1. 0.95"* 2. 0.GS/DURAPULSE Accessories – Fusing Fuse Block Dimensions Figure 7 0.15" 2.72" .50 1. a u to m at i o n d i re c t .00 3. 0.25 2.28 THRU C'BORE Dia.00 . 0.00 Pushbuttons/ Lights Process Relays/ Timers Comm.25 .00 3. c o m / d r i ves Drives/Motors/Motion e13–83 .640" Figure 11 1.13” DP TYP .99* 3.50 1.13" 1.50 DEEP (2 PLCS) . 0.80" 4.60" 4.75 6.13 .28" 2.90" 0.00 2.09* Figure 5 62033T Figure 6 64031T Figure 7 66031T Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index * Height includes nominal fuse blade thickness.40" 3.20" Dia.39" 1.671" Dia.98 .75 x 0.75" 4. Volume 14 Part # Index w w w.50 DEEP (2 PLCS) Figure 12 1.00 3.40" 2. 2.

100Mbps TXD . file number E185989 10-36 VDC 50-220 mA NOTE: Can be used with all GS/DURApulse series AC drives.633 . mounts on 35mm DIN rail. KEPDirect EBC I/O Server.0405 .80 0 . This allows for greater connectivity to many control system architectures. This function can be set up through the drive’s parameter group 9. The GS-EDRV100 processes signals to and from the drive. Productivity3000. or independent controller with a Modbus TCP/IP driver.Module Error LK/A . GS-EDRV100 GS-EDRV100 Stride Ethernet Switch DURAPULSE Drive DURAPULSE Drive Note: The GS-EDRV100 requires an external 24 VDC power supply.Receive Serial Port Ethernet Port Power Terminals (Class 2 power recommended) Dimensions: inches[mm] Positive connection (+) or +10-36VDC Negative connection (-) or 0VDC Chassis or system ground connection Specifications Part Number Price Approvals Input Voltage Input Current GS-EDRV100 <---> cUL Listed. GS2.Status SPD . Automatic power shut-down LED Indicators STA . NOTE: Package includes 2 ft. KEPDirect OPC Server. serial communications cable.GS/DURAPULSE Accessories – Ethernet Interface The GS-EDRV100 Ethernet interface provides a high-performance Ethernet link between a control system and any GS or DURAPULSE AC drive. An additional feature is the built-in Web server which allows users to configure and control the drive from any Web browser via the IP address of the GS-EDRV100 card. Volume 14 e13–84 Drives/Motors/Motion 1 .Link/Active RXD . DIP Switches (under cover) The GS series drives have a provision for shutting down control or power to the inverter in the event of a communications time-out.Transmit ERR . and connects the drive to an Ethernet hub or PC. It formats drive signals to conform with the Ethernet standard and transmits these signals to the H2-ERM or H4-ERM. NOTE: Mounts on 35mm DIN rail. and GS3/DURAPULSE drives. GS-EDRV100 Overview D2-260 with H2-ERM GS-EDRV100 works with GS1.

GS-EDRV GS-EDRV Stride Ethernet Switch C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers DURAPULSE Drive DURAPULSE Drive Dip Switches Communication Ports Note: The GS-EDRV requires an external 24 VDC power supply. GS2. and connects the drive to an Ethernet hub or PC. Automatic power shut-down Specifications Part Number Price Input Voltage Input Current GS-EDRV <---> 10-33 VDC 90-135 mA LED Indicators Power Terminals Chassis or system ground connection Negative connection (-) or 0VDC Positive connection (+) or +24 VDC Comm.0" units: inches Volume 14 Part # Index w w w. a u to m at i o n d i re c t . This allows for greater connectivity to many control system architectures. An additional feature is the built-in Web server which allows users to configure and control the drive from any Web browser via the IP address of the GS-EDRV card. mounts on a DIN rail.GS/DURAPULSE Accessories – Ethernet Interface GS-EDRV Overview Note: The GS-EDRV has been superceded by the GS-EDRV100. Use the GS-EDRV100 for all new applications. It formats drive signals to conform with the Ethernet standard and transmits these signals to the H2-ERM or H4-ERM. and GS3/DURAPULSE drives. This function can be set up through the drive parameter group 9. GS-EDRV works with GS1. Company Information Systems Overview Programmable Controllers Field I/O Software D2-260 with H2-ERM The GS-EDRV Ethernet interface provides a high-performance Ethernet link between a control system and any GS or DURAPULSE AC drive. Productivity3000. The GS series drives have a provision for shutting down control or power to the inverter in the event of a communications time-out.9" Safety Appendix Product Index 4. KEPDirect OPC Server. KEPDirect EBC I/O Server. The GS-EDRV processes signals to and from the drive. or independent controller with a Modbus TCP/IP driver. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Can be used with all series GS/DURAPULSE AC drives Dimensions 2.7" 1. c o m / d r i ves Drives/Motors/Motion e13–85 .

633 . the CMMS companies have used custom built data acquisition (DAQ) boards to monitor systems for values like vibration or temperature. There must be a buffer of some type. Personnel can focus on fixing the cause of the problem. Several application notes specific to the versatility of this software can be found on our web site at www. NT 4. It is expensive and difficult to use. KEPDirect allows the user a direct line into the drive parameter group just like an Ethernet field I/O drop. Server 2008. It also enables easy tracking of true operational and maintenance costs associated with those assets.0 GHz Processor • Windows 2000 SP4.80 0 .GS/DURAPULSE Accessories – Software The KEPDirect EBC I/O Server and the KEPDirect OPC Server are software packages that provide a way to connect your favorite Windows client software to AUTOMATIONDIRECT Ethernet I/O through our Ethernet base controllers. GS/DURAPULSE drives.automationdirect. For a complete description of KEPDirect software features. KEPDirect Software Overview CMMS and Condition Monitoring of Drives and Hardware Applications Condition monitoring is usually the last part of CMMS (Computer Maintenance Management Software) implementation to be explored. Major OPC Clients Supported System Requirements KEPDirect OPC Server Software GS-EDRV100 • Rockwell Software RSView32® • GE’s Cimplicity® • Iconics’ Genesis32® • Cutler Hammer’s PanelMate PC Pro • Think & Do Live! • Think & Do Studio • Wonderware’s In Touch® and OPCLink® • Intellution’s Fix Dynamics® and OPC Power Tool® • Siemen’s WinCC® • Kepware’s OPC QuickClient • BizWareDirect’s DataNet OPC • National Instrument’s LabVIEW • National Instrument’s Lookout • Lookout Direct Stride Ethernet Switch To run KEP Direct OPC Server. such as Asset Management Software.0 SP5. and instant notification of operational deviations as they occur. the intuitive set-up will reduce implementation. Technologies such as KEP Direct.com. GS2 or GS3/ DURAPULSE Drives Volume 14 e13–86 Drives/Motors/Motion 1 . Traditionally. Server 2003 SP2. XP. go to the Software section of this catalog. and not just the symptom. Larger Scale Asset Management Applications KEPDirect Software Part Number PC-KEPEBC-UPG PC-KEPOPC Description Price Upgrade to next larger <---> package Supports over 1024 GS-EDRV100 or EBC <---> nodes Can be used with all series GS/DURAPULSE AC drives. 400 Mhz clock speed • Windows 98. The user can control or monitor from any OPC/DDE compliant third party software. Using OPC to tie these systems into CMMS provides tracking and automatic evaluation of your soft and hard assets. Requires GS-EDRV100 Ethernet interface. your PC must meet the following requirements: • 2. On a larger scale. It provides GS/DURAPULSE series drive support via the GS-EDRV100 Ethernet interface. These will become the standard tools that monitor control loop performance on-line and in real time. your PC must meet the following requirements: • Pentium CPU. In addition to the cost savings. KEPDirect and Terminator field I/O can connect as easily to the SCADA software as to any OPC compliant software. and Terminator field I/O are perfect matches to allow the user to dispose of expensive proprietary DAQ boards. there is too much information to directly link to the software (many of them are OPC/DDE compliant). These tools enable continuous monitoring of control loops. Vista Business/Ultimate or 7 Pro/Ultimate • 1 GB free RAM and 180 MB free hard disk space To run KEPDirect EBC I/O Server. Usually this buffer is a SCADA type package that handles distribution of information gathered by condition monitoring field devices. 2000 or XP • 64 MB free RAM and 10 MB free hard disk space GS1.0405 . as shown in the diagram below.

com/ products/gsoft. Me. a u to m at i o n d i re c t . Take the difficulty out of PID tuning with a real time trend.com Detailed Configuration Schematic View Configuration The Quick Start Configuration method guides you through the most commonly used AC drive parameters. NT.The complete set-up of all parameters in the drive. intuitive. 2000. • Maintenance keypad will allow the user to commission the drive from the PC. USB-485M converters) System Requirements Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos GSoft.automationdirect. Detailed Configuration can be used for new or existing configurations. USB-RS232. Quick Start Configuration Volume 14 w w w.0 or higher (for HTML help support) • 24 Mb of available memory • 8Mb hard drive space • Available RS-232 serial port (or USB-RS232. * GSOFT can be downloaded for free: www. • Upload/download drive configurations. 98. • Live PID tuning with active tuning control. check rotation. Once created and saved. or customer supplied converter required). The Schematic View Configuration method uses a schematic picture of the AC drive and external connections to guide you through the setup of the AC drive. your PC must meet the following requirements: • Windows 95. • OPC client with KEPDirect EBC I/O or OPC Server over the Ethernet with the GS-EDRV100 option card • Have a large system with KEPDirect already being used to supply information to your SCADA system? Now program online with drive changes. and secure set-up of any application that is required using GSoft. USB-485M or FA-ISOCON required for GS1 and DURAPULSE drives. and run a basic cycle. USB-485M. GSOFT is available as a free downloaded at: http://support. You can perform a variety of functions to allow easy. • Edit drive configuration . subsequent editing is done using the Detailed or Schematic View methods.automationdirect. XP. • View drive faults. * GSOFT can be used with all series GS/DURAPULSE drives. c o m / d r i ves Drives/Motors/Motion e13–87 . Overview Features • Trend drive operation parameters in real time. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Description configuration software CD * USB to RS-485 converter RS-232 cable USB to RS232 converter GSoft offers three software configuration methods The Detailed Configuration method provides AC drive parameter access in a tabbed dialog format. or Windows 7 • Internet Explorer 4. Create a printable cad-like drawing at the same time for future documentation and maintenance-friendly activities. • Detailed .Allows for just the basic set-up to get quick and simple applications up and running ASAP.Set up the drive using the interactive schematic view. • Archive/store multiple drive configurations on your PC . GS/DURAPULSE AC Drive Software Part Number GSOFT * USB-485M GS-232CBL USB-RS232 Price <---> <---> <---> <---> Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. the configuration software for the GS/DURAPULSE drives. (CD can be purchased for <--->) • Create new drive configurations using one of three views: • Quick Start . allows a personal computer to be directly connected to the drives via RS-232 or RS-485 (PC serial port.html. Quick Start Configuration may ONLY be used to create a new configuration. The Schematic View method can be used for new or existing configurations. • Schematic Views .GS/DURAPULSE Accessories – Software To run GSoft.

GS/DURAPULSE Accessories – Miscellaneous

GS3-KPD

GS3-BZL The GS3-BZL Flush Mount Bezel Kit allows remote mounting of the DURAPULSE removable
t = 1.0 (.0393) - 1.4 (.0551) 81.0 (3.19) t = 1.6 (.629) - 2.0 (.0787) 82.0 (3.23) t = 2.2 (.0866) - 3.0 (.1181) 82.8 (3.26)

GS2-KPD

ZL-CDM-RJ12x4

ZL-CDM-RJ12x10

GS3-KPD

keypad. The Bezel Kit has a Protected Chassis, IP20 enclosure rating. The thickness of the panel will determine required hole dimensions:

115.0 (4.53)

S CRE W: M 4*P0. 7

S CRE W: M 4*P0. 7

GS-CBL2-1L

GS-CBL2-3L
GS/DURAPULSE Drives Miscellaneous Accessories

115.0 (4.53)

Part Number GS-232CBL GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS2-KPD GS3-KPD GS3-BZL ZL-CDM-RJ12X4 ZL-CDM-RJ12X10

Drive Model
GS1, GS2, GS3/DURApulse GS2, GS3/DURApulse GS2, GS3/DURApulse GS2, GS3/DURApulse GS2 GS3/DURApulse GS3/DURApulse GS1, GS2, GS3/DURApulse GS1, GS2, GS3/DURApulse

Description
Configuration Cable required for GSoft configuration software One meter keypad cable (installation screws included) Three meter keypad cable (installation screws included) Five meter keypad cable (installation screws included) Spare or replacement keypad for GS2 AC drives Spare or replacement keypad for DURApulse AC drives; great for maintenance or back-up programs Flush Mount Bezel Kit for remote mounting of the DURApulse removable keypad ZIPLink 4-port communication distribution module, 4 RJ12 ports, and 1 screw terminal port ZIPLink 10-port communication distribution module, 10 RJ12 ports, and 1 screw terminal port

115.0 (4.53)

GS-CBL2-5L

Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->

Optional ZipLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs. See the comm cable selection matrix on page 13–93.
Volume 14

e13–88

Drives/Motors/Motion

1 - 80 0 - 633 - 0405

GS/DURAPULSE Accessories – Miscellaneous
GS2 DIN Rail Adapter
Mounting plate adapter for mounting smaller-frame GS2 drives onto 35mm DIN rail. This adapter will fit all GS2 drives 2HP and below. The adapter will also fit 3HP GS2 drives that are 460V and 575V. Includes adapter, drive mounting screws, and installation instructions. • RoHS compliant

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

GS2 DIN Rail Adapter
Part Number Price Each
<--->

Description
DIN rail adapter plate for smaller GS2 drives; includes installation instructions & drive mounting screws & nuts [(4) M4-0.7x10mm screws, (2) M4-0.7x22mm screws, (2) M4x0.7 nuts]

Drive Model (GS2)
GS2-10P2, GS2-10P5, GS2-11P0, GS2-20P5, GS2-21P0, GS2-22P0, GS2-41P0, GS2-42P0, GS2-43P0, GS2-51P0, GS2-52P0, GS2-53P0

GS2-DR02

GS2-DR02 not required for GS1 drives (which have built-in DIN-rail mounting capability) GS2-DR02 not applicable for: Any GS2 drives not listed in this table, EMI filters mounted between drive and DIN rail adapter (mount filter separately, if required), Any GS3/DURApulse drives.

GS2-DR02

GS2-DR02 Dimensions
88.5 [3.48] 50.0 [1.97] 5.5 [0.22] 5.5 [0.22]

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors

Units = mm [in]

GS2-DR02 Mounting
Screw Torque (±10%): 15 kg•cm [13 lb•in]

151.5 [5.96] 125.0 [4.92]

GS2 AC Drive (not included)

25.0 [0.98]

35.5 [1.40]

Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process

53.0 [2.09]

Screw M4-0.7x22mm

Screw M4-0.7x22mm

140.5 [5.53]

18.0 [0.71]

GS2-DR02

34.0 [1.34]

Nut M4x0.7 Nut M4x0.7 35mm DIN rail (not included) Screw M4-0.7x10mm

89.0 [3.50] 100.0 [3.94]

4.0 [0.16] 8.0 [0.31]

Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Volume 14

w w w. a u to m at i o n d i re c t . c o m / d r i ves

Drives/Motors/Motion

e13–89

GS/DURAPULSE Accessories – Replacement Parts for DURAPULSE AC Drives
DURAPULSE AC drives 3 hp and larger have built-in cooling fans, and replacement fans are also available. These fans are direct replacements for the internal factory-installed fans.
Fan replacement should only be performed by personnel skilled in the disassembly and repair of variable frequency AC drives.

INSTALLATION INSTRUCTIONS ARE INCLUDED WITH THE FANS.

Replacement Fans for DURAPULSE (GS3 Series) AC Drives
Part Number (1) GS-FAN-1 GS-FAN-2 Price
<---> <--->

Specifications (2)
50 mm, 12 VDC, 0.25A 60 mm, 12 VDC, 0.25A

Fans / GS3 Drive Drive Drive (3) Model (4) V / HP
1 1 GS3-43P0 GS3-23P0 GS3-25P0 GS3-45P0 GS3-27P5 GS3-2010 GS3-2015 GS3-47P5 GS3-4010 GS3-4015 GS3-2020 GS3-2025 GS3-2030 GS3-4020 GS3-4025 GS3-4030 GS3-2040 GS3-2050 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 460 / 3 230 / 3 230 / 5 460 / 5 230 / 7.5 230 / 10 230 / 15 460 / 7.5 460 / 10 460 / 15 230 / 20 230 / 25 230 / 30 460 / 20 460 / 25 460 / 30 230 / 40 230 / 50 460 / 40 460 / 50 460 / 60 460 / 75 460 / 100

GS-FAN-3

<--->

80 mm, 12 VDC, 0.42A

2

GS-FAN-4

<--->

92 mm, 24 VDC, 0.30A

2

GS-FAN-5

<--->

120 mm, 24 VDC, 1.2A

2

1) One fan per part number. Includes connectorized electrical cable and installation instructions. 2) Fans are replacements for the internal fans in GS3 drives, are dimensionally and electrically equivalent to the originals, and are not intended for other use. Fan electrical loading is included in the input amperage ratings of the drives, and DC voltage is internally provided by the drives. 3) Some drives require multiple fans. 4) Can be used only with applicable DURAPULSE AC drive.

Volume 14

e13–90

Drives/Motors/Motion

1 - 80 0 - 633 - 0405

SureStep. no extra terminal blocks are necessary when using the ZIPLink Pigtail Cables. Terminal Blocks & Wiring Need to communicate via Modbus RTU to a drive or a network of drives? ZI PLink cables are available in a wide range of configurations for connecting to PLCs and SureServo. GS. a ZIPLink connector module used in conjunction with a prewired ZIPLink cable. Solution 1: DirectLOGIC. Locate your Drive and type of communications. 2. Prewired cables keep installation clean and efficient. See the following solutions to help determine the best ZIPLink system for your application. c o m / d r i ves Drives/Motors/Motion e13–91 . 1. Solution 3: GS Series and DuraPulse Drives Communication Cables Using the Drives Communication selector tables located in this section. Add a ZIPLink communications module to quickly and easily set up a multi-device network. Select a ZIPLink Pigtail Cable that is compatible with your 3rd party device. 3. Select a corresponding ZIPLink Cable. Solution 2: DirectLOGIC. CLICK and Productivity3000 I/O Modules to ZIPLink Connector Modules Using the PLC I/O Modules to ZIPLink Connector Modules selector tables located in this section.Wiring Solutions using the ZIPLink Wiring System ZIPLinks eliminate the normally tedious process of wiring between devices by utilizing prewired cables and DIN rail mount connector modules. There are several wiring solutions available when using the ZIPLink System ranging from Wiring Solutions Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors PLC I/O-to-ZIPLink Connector Modules that are ready for field termination. CLICK and Productivity3000 I/O Modules to 3rd Party Devices Using the I/O Modules to 3rd Party Devices selector tables located in this section. When wanting to connect I/O to another device within close proximity of the I/O modules. Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. is the best solution. It's as simple as plugging in a cable connector at either end or terminating wires at only one end. consisting of an I/O terminal block at one end and a multi-pin connector at the other end. 1. Select a ZIPLink Module. Select a ZIPLink cable and other associated hardware. options for connecting to third party devices. a u to m at i o n d i re c t . ZIPLink Pigtail Cables are prewired to an I/O terminal block with color-coded pigtail with soldered-tip wires on the other end. Pre-printed I/O-specific adhesive label strips for quick marking of ZIPLink modules are provided with ZIPLink cables. DuraPulse and SureServo Drives. and specialty relay. Locate your I/O module/PLC. 2. 2. using half the space at a fraction of the cost of standard terminal blocks. Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14 w w w. Stellar Soft Starter and AC drives. 1. Locate your PLC I/O module. When looking for quick and easy I/O-to-field termination. transorb and communications modules.

Using the ZIPLink Specialty Module s selector table located in this section. that can also be used with other communications devices. and SureServo 50-pin I/O interface connection. 3. Connections include a 6-pin RJ12 or 9-pin. Solution 6: ZIPLink Connector Modules to 3rd Party Devices Using the Unive rs al Conne ctor Modules and Pigtail Cables table located in this section. 24VDC and 120VAC transorb modules.80 0 . Select cable. Solution 4: Serial Communications Cables Using the Serial Communications Cables selector table located in this section. 1. Select the number of pins.0405 . then our pigtail cables with color-coded soldered-tip wires are a good solution. a pigtail cable keeps wiring clean and easy and reduces troubleshooting time. Select a cable. Select module type. CLICK. 15-pin and 25pin D-sub connectors which can be used in conjunction with the RJ12 or D-Sub Feedthrough modules. Locate your connector type 2. Select a ZIPLink module.633 .Wiring Solutions ZIPLink offers communications cables for use with DirectLOGIC. and Productivity3000 CPUs. D-sub and RJ12 feedthrough modules. ZIPLink modules are available in a variety of configurations including stand-alone relays. Locate the type of application. Solution 5: Specialty ZIPLink Modules For additional application solutions. communication port adapter and distribution modules. If you need a way to connect your device to terminal blocks without all that wiring time. Volume 14 e13–92 Drives/Motors/Motion 1 . 2. 1. 2. 1. Used in conjunction with any compatible ZIPLink Connector Modules.

c o m / d r i ves Drives/Motors/Motion e13–93 . Volume 14 w w w.4 for four ports or10 for ten ports. i. replace the lowercase xx with the number of RJ12 ports.e. a u to m at i o n d i re c t .Motor Controller Communication Drive / Motor Controller (GS/DuraPulse/SureServo/SureStep/Stellar) ZIPLink Selector Drive / Motor Controller Controller Company Information Systems Overview Programmable Controllers Communications ZIPLink Cable Other Hardware Required – – – – – – – Comm Port Type Network/Protocol Connects to DL06 PLCs D2-260 CPU Cable Comm Port Type Cable (2 meter length) Connectors Port 2 (HD15) RJ12 RJ12 5-pin Connector Port 2 (RJ12) GS-485HD15-CBL-2 GS-EDRV-CBL-2 GS-485RJ12-CBL-2 GS-ISOCON-CBL-2 RJ12 to HD15 Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index GS1 RJ12 RS-485 Modbus RTU GS-EDRV100 ZL-CDM-RJ12Xxx* FA-ISOCON CLICK PLCs DL05 PLCs DL06 PLCs RJ12 to RJ12 RJ12 to 5-pin plug RS-232 Modbus RTU D2-250-1 CPU D2-260 CPU Port 2 (HD15) GS-RJ12-CBL-2 RJ12 to RJ12 FA-15HD GS2 RJ12 D4-450 CPU P3-550 CPU DL06 PLCs D2-260 CPU RS-485 Modbus RTU GS-EDRV100 ZL-CDM-RJ12Xxx* FA-ISOCON DL06 PLCs D2-260 CPU Port 3 (25-pin) Port 2 (RJ12) Port 2 (HD15) RJ12 RJ12 5-pin Connector Port 2 (HD15) RJ12 RJ12 5-pin Connector Port 2 (RJ12) GS-485HD15-CBL-2 GS-EDRV-CBL-2 GS-485RJ12-CBL-2 GS-ISOCON-CBL-2 GS-485HD15-CBL-2 GS-EDRV-CBL-2 GS-485RJ12-CBL-2 GS-ISOCON-CBL-2 RJ12 to HD15 FA-CABKIT – – – – – – – – – – – – – RJ12 to RJ12 RJ12 to 5-pin plug RJ12 to HD15 DuraPulse (GS3) RJ12 RS-485 Modbus RTU GS-EDRV100 ZL-CDM-RJ12Xxx* FA-ISOCON CLICK PLCs DL05 PLCs DL06 PLCs RJ12 to RJ12 RJ12 to 5-pin plug RS-232 Modbus RTU D2-250-1 CPU D2-260 CPU Port 2 (HD15) SVC-232RJ12-CBL-2 6-pin IEEE to RJ12 FA-15HD SureServo IEEE1394 (CN3) D4-450 CPU P3-550 CPU DL06 PLCs RS-485 Modbus RTU D2-260 CPU ZL-CDM-RJ12Xxx* USB-485M DL06 PLCs Port 3 (25-pin) Port 2 (RJ12) Port 2 (HD15) RJ12 RJ45 SVC-485HD15-CBL-2 SVC-485RJ12-CBL-2 SVC-485CFG-CBL-2 6-pin IEEE to HD15 6-pin IEEE to RJ12 6-pin IEEE to RJ45 FA-CABKIT – – – – – Stellar (Soft Starter) SR44 Series RJ45** RS-485 Modbus RTU D2-250-1 CPU D2-260 CPU ZL-CDM-RJ12Xxx* DL06 PLCs D2-250-1 CPU Port 2 (HD15) SR44-485HD15-CBL-2 RJ45 to HD15 SR44-RS485** RJ12 SR44-485RJ45-CBL-2 RJ45 to RJ12 – Port 2 (HD15) STP-232HD15-CBL-2 HD15-pin to RJ12 – – SureStep RJ12 RS-232 ASCII D2-260 CPU (Port2) DL05 PLCs CLICK PLCs RJ12 STP-232RJ12-CBL-2 RJ12 to RJ12 – – * When using the ZL-CDM-RJ12Xxx ZIPLink Communication Distribution Module. (ex: ZL-CDM-RJ12X4 or ZL-CDM-RJ12X10) ** The SR44-RS485 Communications Adapter must be installed for RS-485 communications with the Stellar soft starters.

Output power of new drive can be parameter-limited to the smaller horsepower.633 .0 hp 3. * = All SJ300 drives are specified for use with 3-phase power (but can be installed in single phase applications). mounting hole patterns or wiring terminal arrangements. use the chart to the right to determine control mode(s) required. GS drives in red require 3-phase power.0 hp 2.0 hp 3. and the tables below to determine possible replacement part numbers.0 hp 7.5 hp 10 hp 15 hp 20 hp 25 hp 30 hp 1. Suggested replacements do not necessarily have all control modes of the original.5 hp 1. e13–94 Drives/Motors/Motion 1 .0 hp 7. or that 3-phase power is available. Please call Tech Support if there are any replacement questions.5 hp 10 hp 15 hp 20 hp 25 hp 30 hp Price <---> <---> <---> – – – – – – – – – – – – – – – – – – GS2 GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 * GS2-27P5 * – – – – – GS2-41P0 * GS2-42P0 * GS2-43P0 * GS2-45P0 * GS2-47P5 * GS2-4010 * – – – – Price <---> <---> <---> <---> <---> <---> – – – – – <---> <---> <---> <---> <---> <---> – – – – DuraPulse (GS3) GS3-21P0 * ** GS3-21P0 * GS3-22P0 * GS3-23P0 * GS3-25P0 * GS3-27P5 * GS3-2010 * GS3-2015 * GS3-2020 * GS3-2025 * GS3-2030 * GS3-41P0 * GS3-42P0 * GS3-43P0 * GS3-45P0 * GS3-47P5 * GS3-4010 * GS3-4015 * GS3-4020 * GS3-4025 * GS3-4030 * Price <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> 460V Volume 14 230V SJ300-055HFU SJ300-075HFU SJ300-110HFU SJ300-150HFU SJ300-185HFU SJ300-220HFU Notes: Replacement drives do not necessarily have the same physical dimensions.0 hp 5. ** = Replacement drive is higher horsepower than existing drive.0 hp 2. Drive Series L100 SJ100 GS1 GS2 DuraPulse (GS3) SJ300 Volts/Hz       PID   Sensorless Vector  Full Flux Vector       Hitachi SJ300 Cross Reference Hitachi SJ300 AC Drives Part No.0 hp 5.Hitachi Drives Cross References To find a suitable replacement for an SJ300 Hitachi drive. Ensure the existing SJ application uses 3-phase input power. SJ300-004LFU SJ300-007LFU SJ300-015LFU SJ300-022LFU SJ300-037LFU SJ300-055LFU SJ300-075LFU SJ300-110LFU SJ300-150LFU SJ300-185LFU SJ300-220LFU SJ300-007HFU SJ300-015HFU SJ300-022HFU SJ300-040HFU Possible Replacements GS1 GS1-20P5 GS1-21P0 GS1-22P0 * – – – – – – – – – – – – – – – – – – Horsepower 0. so appropriate drives will be application-dependent.0405 .80 0 .

Drive Series L100 SJ100 GS1 GS2 DuraPulse SJ300 Company Information Systems Overview Programmable Controllers Field I/O Software Volts/Hz       PID   Sensorless Vector  Full Flux Vector       C-more & other HMI Drives Soft Starters Hitachi L100 Cross Reference Hitachi L100 AC Drives Part No.0 hp 5.0 hp 3.0 hp 3. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index 230V 460V SJ100-015HFU SJ100-022HFU SJ100-040HFU SJ100-055HFU SJ100-075HFU Notes: Replacement drives do not necessarily have the same physical dimensions. so appropriate drives will be application-dependent. Ensure the existing application uses 3-phase input power. Output power of new drive can be parameter-limited to the smaller horsepower.0 hp 5.0 hp 2.0 hp 3.5 hp 1. * = Replacement drive requires 3-phase input power.5 hp 10 hp Price <---> <---> <---> <---> – – – – – – – – – – – GS2 GS2-20P5 ** GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 – GS2-41P0 ** GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010 Price <---> <---> <---> <---> <---> <---> <---> – <---> <---> <---> <---> <---> <---> <---> DuraPulse GS3-21P0 * ** GS3-21P0 * ** GS3-21P0 * GS3-22P0 * GS3-23P0 * GS3-25P0 GS3-27P5 GS3-2010 GS3-41P0 ** GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010 Price <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process 230V 460V L100-015HFU L100-022HFU L100-040HFU L100-055HFU L100-075HFU Notes: Replacement drives do not necessarily have the same physical dimensions.5 hp 10 hp 0. or that 3-phase power is available.0 hp 7. SJ100-002NFU SJ100-004NFU SJ100-007NFU SJ100-015NFU SJ100-022NFU SJ100-037LFU SJ100-055LFU SJ100-075LFU SJ100-004HFU SJ100-007HFU Possible Replacements GS1 GS1-20P2 GS1-20P5 GS1-21P0 GS1-22P0 – – – – – – – – – – – Horsepower 0.Hitachi Drives Cross References To find a suitable replacement for an L100 or SJ100 Hitachi drive.5 hp 10 hp 0.0 hp 7. Hitachi SJ100 Cross Reference Hitachi SJ100 AC Drives Part No. * = Replacement drive requires 3-phase input power. L100-002NFU L100-004NFU L100-007NFU L100-015NFU L100-022NFU L100-037LFU L100-055LFU L100-075LFU L100-004HFU L100-007HFU Possible Replacements GS1 GS1-20P2 GS1-20P5 GS1-21P0 GS1-22P0 * – – – – – – – – – – – Horsepower 0.0 hp 2. or that 3-phase power is available.25 hp 0. Please call Tech Support if there are any replacement questions.5 hp 1.0 hp 5. and the tables below to determine possible replacement part numbers.0 hp 3. ** = Replacement drive is higher horsepower than existing drive.5 hp 10 hp Price <---> <---> <---> <---> – – – – – – – – – – – GS2 GS2-20P5 ** GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 – GS2-41P0 ** GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010 Price <---> <---> <---> <---> <---> <---> <---> – <---> <---> <---> <---> <---> <---> <---> DuraPulse GS3-21P0 * ** GS3-21P0 * ** GS3-21P0 * GS3-22P0 * GS3-23P0 * GS3-25P0 GS3-27P5 GS3-2010 GS3-41P0** GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010 Price <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> Relays/ Timers Comm.5 hp 1. Suggested replacements do not necessarily have all control modes of the original.0 hp 7. Output power of new drive can be parameter-limited to the smaller horsepower.0 hp 2.0 hp 7.5 hp 1. mounting hole patterns or wiring terminal arrangements. mounting hole patterns or wiring terminal arrangements.25 hp 0. use the chart to the right to determine control mode(s) required. ** = Replacement drive is higher horsepower than existing drive. c o m / d r i ves Drives/Motors/Motion e13–95 . a u to m at i o n d i re c t .0 hp 5. Volume 14 w w w.0 hp 2. Ensure the existing application uses 3-phase input power.

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