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.......... Conclusions . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . Acknowledgment . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . Turbine Tests . . . . . . . . . . . . . . . . . . . . Permanent Facilities a t E s t e s Powerplant . . . . . . . Model Installation . . . . . . . . . . . . . . . . . ModelTests . . . . . . . . . . . . . . . . . . . . Energy Absorber Test . . . . . . . . . . . . . . . . . Palton Energy Absorber . . . . . . . . . . . . . . . Three-stage Energy Absorber . . . . . . . . . . . . Co~~lrnents .......................
Purpose Location map

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Figure

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E s t e s Powerplant.. General plan and section

.. Flatiron model turbine and p r e s s u r e regulator.. General arrangement . . . . . . . . . . . . . . . . . . . .
Estes Powerplant . -18 -inch high head laboratory outlet Model turbine installation on powerplant deck

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...... Turbine section . . . . . . . . . . . . . . . . . . . . . Model runner. SF.4 . . . . . . . . . . . . . . . . . . Spiralcase . . . . . . . . . . . . . . . . . . . . . . Stay ring. . . . . . . . . . . . . . . . . . . . . . . Outer bottom ring . . . . . . . . . . . . . . . . . . . inner head cover . . . . . . . . . . . . . . . . . . .

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Inner bottom ring Wicket gate. Main shaft Draft tube

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* m 9 . * . 0 * * * 0

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rnorographs of model turbine

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r e r t o r m a n c e c x r v e r of model turbine, SF-4 and SF-4A runners. * * * * * * * * *

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Performance curves of turbine with SF-4A runner , P r e s s u r e regulator --Pelton design

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.......... Discharge liner--Pelton energy absorber . . * . . . . Photographs of Pelton e n e r g y a b s o r b e r . . . . . . . .
Performance curves . -Pelton energy a b s o r b e r
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P r e s s u r e regulator- -Three-starre r s e r g y a b s o r b e r Photographs of three-stage energy a b s o r b e r

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...*......... Modified s e a t ring contours, p r e s s u r e relief valve .... Valve pit entrance and butterfly valve r e p a i r s . . . . .
Model energy absorbers.

. Velocity distribution measuring instruments and stations - -rforrnance curves--Three-stage energy a b s o r b e r

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Specific Speed. Ns, the speed in revolutions per minute at which the mathematically reduced turbine runner would operate t o develop one horsepower under one foot of head.
Phi,

9, the ratio of the peripheral velocity of the turbine runner a t

the throat to the theoretical flow velocity. @ =
sigma,^

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rDtN m r g e

the ratio of the net pressure above the vapor pressure a t

the runner throat to the effective head on the turbine
LT

=

Ha -Hm -Hs He

Qw He Water horsepower = ; 5 5 0
2nLNW
8

Turbine Horsepower output =

000

Water Hors Turbine efficiency = Turbine HP Unit Horsepower =

ower gtput

Horsepower Output Ele3l2 ~t~

Unit Discharge =
df

Dt = Diameter of runner throat, feet
N
=

Rotative speed of runner, revolutions per minute

He = Effective head on the turbine, feet of water Ha = Atmospheric presdure

- feet of water absolute

Hm = Vapor pressure of water, feet of water

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The model tests show that the Francis-type reaction t u r bine proposed by the Pelton Water Wheel Company and using the SF4A runner satisfactorily fulfills the requirements . The outlet piping from the model presented too much r e sistance to allow the turbine outlet pressure to be Powered enaugh to produce a "break" in the sigma -vs -efficiency curve (Figure 19C).495. Simmons. The SF-4 runner did not provide the margin of power output desired by the manufacturer (Figures 7 and 18). 2996. V. The runner w a s modified by cutting back the outlet ends ~f the runner blades 3/16 inch t o open the flow passages and increase the power output (Figure 7). L. M. Martin High head model test for the Flatiron and Pole Hill Francis -type turbines and two turbine bypass energy absorbers --Colorado -Big Thompson Project. SO percent a t wicket gate opening D (corresponding to 10 degrees) (Figure 18C). 4. 3. . Wilson Reviewed and checked by: J . The peak efficiency a t the design Phi of 0.DEPARTMENT OF THE INTERIOR BUREAU O F RECLAMATION Commissionerts Office . PURPOSE The purposes of the studies were to investigate the suitability of the reaction -type turbine to the unusually high heads a t which the full size units will operate. Colorado March 12. The SF -4A runner w a s a modification of the SF4 runner where the outlet ends of the blades were cut back 3/16 inch (model) t o increase the outlet flow a r e a (Figure 7). P.00 percent w a s obtained a t Phi of 0. Hyd -348 Written by: W. values of sigma considerably below the design value of 0. t o determine. Ball Submitted by: H . the performance characteristics of the proposed t u r bine. designated SF-4A. 1956 Subject: Laboratory Report No.030 y e r e obtained and the efficiency remained satisfactory. A best efficiency gf 90. Colorado. Jr. Laboratories Hydraulic Laboratory Branch Denver.480 was 89. produced the power margin desired.set forth in Specifications No. However. This modified rurner. a s a basis for acceptance. and to investigate two energy absorber designs. CONCLUSIONS 1.-Denver Division of Engineering . W. 2.

The velocity distribution a t the loutlet of the absorber draft tube was fair when no a i r w a s admitted a t Stage 3 but became extremely poor with a high-velocity central jet when air was admitted (Figure 26C). REFERENCES 1. a s is required by the mamufacturer. (Figure 26A. - - . No definite evidence of -cavitation damage w a s found in the Pelton absorber (Figure 22). 1952 and entitled " ~ o d e s?udies l for hydraulic turbine and e n e r q absorber -Flatiron Pc&crplant -Colorado -Big Thompson Project. The Pelton energy absorber (pressure regulator) vibrated and made a great deal of noise when it was operated (Figures 20. 6. but due to the presence of higher pressures in this region at large valve openings. Definite evidence of cavitation d. 8. Pelton Water Wheel Company reports submitted with a letter of transmittal dated November 30. the air inlet was sealed off. A minor change in the seat ring of the relief valve to r e move an abrupt change in surface profile (lid not affect the operation o f the absorber (Figure 28). 1951: (a) Flatiron Model Turbine Tests (b) Flatiron Model P r e s s u r e Regulator and Pelton Type Energy Absorber 2. 10. Changes in the a r e a of the second stage control produced changes in the pressure distribution and in the discharge. B. 1 2 . 11.had no noticeable effect upon the turbine performance. quiets the conditions appreciably. The admission of air.amage was found in the r e gion of Stage 2 (Figure 25). Air admission below Stage 3 under all operating conditions quieted the vibration and noise to some extent. A i r w a s admitted just below the relief valve (Stage 1) in the tests with small valve openings. and 22). 13. Field trip report dated February 18. and D). 9. The velocity distribution a t the outlet of the absorber draft tube was poor (Figure 23C). but a t the larger valve openings the air inlet system seemed to be inadequate (Figure 23). The three -stage energy absorber vibrated very severely and made much more noise than the Pelton absorber (Figures 24 and 25). 21. 7.

The l a t t e r w a s called the II 3-stage energy absorber" because energy dissipation was achieved by throttling. t e s t s were made on a 4.000 kilowatts. 6 . The 1. Specifications were issued stating the operating conditions to prevail and the performance to be required of a Francis-type t u r bine (Specifications No. " ACKNOWL.EDGMENT . and that acceptance of the design would be based upon the results shown in the model tests.c o l o r a d o .to 1. Region 7. and the company built a 4.Pole H ~ U Pbwer Plant and Flat. the Hydraulic Laboratory Branch. The Pelton Water Wheel Company was awarded the contract on the basis of its bid and design proposa l s . The specific speed of the model was to be numerically equal to that of the prototype..21 s c a l e model turbine. 2996). followed by sudden expansion a t t h r e e points within the .5 s c a l e model of the contractor's proposed turbine pressure'-regulating valve and energy a b s o r b e r and on a 3 -stage energy a b s o r b e r proposed by the Bureau cf Reclamation. i t was believed that the best overall economy and performance could be obtained in this installation by the use of the Francis-type instead of a n impulse wheel t1:rbine. where a 550-foot shut off head was available. The specifications a l s o stated that high head model t e s t s would be required and that a t e s t r e p o r t was to be supplied to the Bureau of Reclamation. and the model head was to be a s nearly equal to that of the prototype a s feasible. A single turbine with a 35.iron Power p l a n t . The rated head is about 825 feet at the Pole Hill plant and about 1. and the Pelton Water Wheel Company. However. LNTRO~~UCTION Pole Hill and Flatiron Powerplants a r e p a r t s of the Colorado-Big Thompson Project arid a r e located on the e a s t e r n side of the Continental Divide about 1G and 11 miles southwest of Loveland.045 f e e t a t the Flatiron plant. 0 Respective phases of the t e s t program w e r e coordinated between the Hydraulic Machinery Branch. The test facilitites and water a t E s t e s Powerplant.000-foot head limit usually accepted f o r F r a n c i s -type reaction turbines.000 kva generator is installed in the Pole Hill plant .045-foot rated head a t the Flatiron plant is s o m e what above the 900.~ i g Thompson Project. the additional flow of water f o r the peak load being supplied by Rattlesnake R e s e r v o i r which f o r m s the forebay t o the Flatiron plant. but not l e s s than about 500 feet. Colorado (Figure 1).' Two generally s i m i l a r units a r e installed in the Flatiron plant. Low head t e s t s were conducted in the manufacturer's plant and then high head t e s t s w e r e conducted a t E s t e s Powerplant. In addition to the turbine tests. and these units have a combined peaking capacity of 63. were made available to the contractor without cost (Figures 2 and 3 ) .

87 (Figures 2 and 3). The power Lines t o t h e valve motor were energized through a m a s t e r switch in the powerplant control room. 1952). 1 penstock.95 -inch Herschel-typejrventuri m e t e r was attached to the outlet end of the 18-inch pipeline inside the powerplant. The valve was motordriven and could be operated f r o m within the valve pit o r a t any location to which control lines were extended. etc. Mr. This m e t e r had previously been calibrated by a n e a s t e r n university. Provisions were a l s o made for opening o r closing the valve manually. An 18-inch pipeline and valve were attached. manometers. and t o provide a better knowledge of the problems and requirements of high head testing. Also. An expanding section increased the pipeline size t~ 16 . Many of the details of the t e s t procedures. A temporary t i m b e r and canvas enclosure was provided by the Government t o shelter the models and t e s t equipment that were located on the open draft tube deck of the powerplant (Figure 5). A t the completion of the program they were disassenlbled and returned to San Francisco.e filled before the 18-inch valve was opened.25 by 8. a brief field t r i p r e p o r t was prepared by the participating Bureau personnel (February 18. A 17. and the difficulties encounte r e d in the high head t e s t were omitted f r o m these reports.related piping. and this calibration had been verified and extended by the Hydraulic Laboratory i n Denver. Very brief r e p o r t s of the model turbine and the Pelton energy a b s o r b e r t e s t r e s u l t s w e r e prepared and submitted by the cont r a c t o r . Alex Sementovsky.. The remainder of the 4 t o 5 man test crew was supplied by the Bureau of Reclamation. w e r e supplied by the Government. Precision test gages. ( ~ i ~ u r e -were 4 ) the property oflthe c o n i r i c t o r and w e r e shipped by him to E s t e s P a r k and assembled f o r the tests. counters. - w Model Installation Temporary 12-inch piping was installed f r o m the vent u r i m e t e r through a n opening i n the powerhouse wall and then upward t o the draft tube deck where the models w e r e located (Figures 4 and 5). TURBINE TESTS * u Permanent Facilities a t E s t e s Powerplant During the construction of E s t e s Powerplant a n outlet was provided in the No. The pipeline entered the lower level of the powerliouse a t elevation 7476. A 4-inch. this m o r e extensive r e p o r t has been prepared. In o r d e r to m o r e fully discuss the t e s t program and t e s t results. manually operated bypass was provided around the control gate s o that the line could b. The t e s t s were made under the direction of the contractor through i t s representative. the t e s t results.

by 1 2 . a gate-controlled standpipe was provided on the draft tube tank. F o r convenience in testing. 4 wias followed by a 26-inch long.long by 16-3 / 32 -inch diameter horizontal inlet pipe. The sleeves carrying the outer r a c e s of the shaft bearings were prevented f r o m rotating more than a few deg r e e s by a n a r m that extended through the bearing housing. and the water brake dynamometer (Figures 6 through 16) were supported on a welded s t r u c t u r a l s t e e l frame. A chain-operated butterfly valve in the line n e a r the level of the tailrace was used to regulate the back p r e s s u r e in the cylindrical tank. A needle valve at the entrance to the model energy a b s o r b e r s prevented flow from entering the a b s o r b e r s during turbine operation. the power lost in the bearings was determined. . Speed regulation w a s made by adjusting the load on the dynamometer. Angle-iron s t r a p s were placed under the deck beams and over the I-beams.by 10-inch wye. 3 y m e a s uring the force required to prevent rotation in the sleeves. the turbine shaft. The inlet pipe and then by a 12 . the I-beams were then shimmed to grade and the bolts drawn tight. A spring-loaded p r e s s u r e relief valve was located in this air inlet line betveen the 16-inch pipe and the 6-inch valve. and a. A 16 -inch line c a r r i e d the discharge f r o m this tank over the side of the powerplant deck and down into the tailr a c e . The torque load exerted by the 7-foot long dynamometer a r m was measured with a platform scale. the turbine shaft was placed horizontal. This f r a m e was welded to t h r e e heavy Ibeams which were held to the draft tube deck by tie bolts that passed through holes drilled in the decB. This s c a l e was fitted with a n auxiliary indicating beam and a n oil dashpot which reduced the beam movement caused by the pulsating load f r o m the water brake. The magnets were mounted at 90-degree intervals around the disk. Flow entered the turbine s c r o l l c a s e straight through this wye and flow entered the bypass energy a b s o r b e r s through the wye branch (Figure 4). C v' ~ 1 A magneto-type tachometer gave the approximate instantaneous shaft speed of the turbine and was used to m a k e the speed settings.6-inch gate-controlled air inlet was provided on the 1 6 -inch outlet Line near the powerplant deck (Figure 5). Although not shown i n Figure 4. This tachometer began t o function erratically during the latter part of the tests and it was replaced by a strobotachometer. This shaft was c a r r i e d on ball bearings whose outer r a c e s were carried in sleeves that were in turn supported i n other ball bearings (Figure 6). 16-3/32. The counter recorded the number of impulses generated in a pickup coil by four permanent magnets as they were c a r ried past the coil in a disk fastened on the end ~f the turbine shaft. An accurate count of the revolutions turned by the shaft in a given period of time was made with a n electronic counter and a n electronic interval timer. The draft tube discharged horizontally into a 5-1 / 2 -foot diameter cylindrical tank.by 12-inch conic reducer I The model turbine.

These gate openings correspond t o 6. The p r e s s u r e in the draft tube tank was measured with open-water manometers when positive and with a m e r cury-filled U-tube when negative.for .504. The average time to obtain a t e s t poirat was 20 seconds. D. 8.tronic interval timer! was connected t o the counter with a double pole single-throw switch s o that the counter and t i m e r w e r e s t a r t e d and stopped simultaneously. and 3. The efficiency of the SF-4 runner a t the various wicket gate openings f o r the appropriate range of P h i (see Symbols and Definitions) is shown in F i g u r e 18A.9 percent. The r a t e of flow was measured with the calibrated vent u r i m e t e r and the turbine inlet p r e s s u r e was measured with a Crosby 300-psi fluid p r e s s u r e scale. A m e r c u r y barometer was used t o m e a s u r e the barometric p r e s s u r e . designated SF-1 and SF-4. After the lines were full. The turbine manufacturer decided that t h e r e was too little margin and changed the runner t o enable it t o develop m o r e power. E. and the flow through the brake was adjusted t o a sufficiently high r a t e t o prevent overheating. The speed of the turbine was regulated by adjusting the quantity of water within the water brake.tests conducted a t the manufacturer's plant. Model T e s t s T w o turbine runners. The model was placed in operation by closing the wicket gates and opening the air vents i n the s c r o l l case and then openingthe 4-inch bypass t o f i l l the lines. F. the 18-inch valve was opened and the wicket gates were slowly opened t o the des i r e d setting. G. were tested a t E s t e s Park. 13. The unit horsepower v e r s u s P h i f o r the various gate openings is shown in F i g u r e 18B. a t which the best efficiency w a s 88. H. and only a few t e s t s wkze made with it a t E s t e s P a r k for the purpose of correlating the high headdata with the low head data. C. The modified runner was designated the SF-4A runner. In stepping the power output u p t o the actual plant operating conditions and turbine s i z e it was determined that the turbine m e t and slightly exceeded the 48. The SF-1 runner was used in low head. Runs were made through a n appropriate range of speeds. 11. A peak efficiency of 89.5 percent was obtained at Gate D f o r P h i = 0. 10. 14 and 16 degrees.48.000 horsepower requirement of the specifications. 12. Good correlation was obtained and tho runner was removed f r o m the test r i g and t h e SF-4 runner was installed. I The efficiency and the unit horsepower of the SF-4A runner f o r various wicket gate openings is shown plotted against P h i in Figu r e 18C and D. a t wicket gate openings of B. The modification consisted of increasing the outlet passage a r e a s by cutting back the ends of the runner blades 3/16 inch (Figu r e 7). The design Phi was 0. The efficiency increased to a peak of 90 percent. The designation "I" was omitted t o avoid confusion.

and the model t e s t s were of sufficient range t o show that the sigma break occurred a t sigma values below 0. 0238. In this a b s o r b e r . The f i r s t was the type the Pelton Water Wheel Company has used f o r many y e a r s and was proposing f o r . and thus the point where the efficiency began t o d r o p with d e c r e a s e s i n sigma (the sigma break point) was not reached.0135. T e s t s were made in which air was admitted into the t u r bine draft tube through the piping shown in Figure 17C. The bowl then deflects the water back under the baffle into the center of the passage and into the discharge diffuser tube. The lowest sigma obtained i n the model t e s t s was 0. 21. cr . T h i s was not considered a s e r i o u s shortcoming because the design s i g m a for the plant is 0.unit horsepower was sufficiently high to i n s u r e a n adequate margin over the required 48.0135 to 0.000 horsepower output f o r the powerplant installation. 030.u s e at the Flatiron plant (Figures 20. The flow traveled vertically downward through-khe inner tube and was then deslected radially outward and w d . depending upon the wicket gate opening (Figure 1 9 C ) .a t the design P h i of 0. No lower values could be obtained with t h e outlet piping provided because the p r e s s u r e in the outlet line could not be lowe r e d further. The relation of efficiency t o sigma. while the relation of efficiency t o the full s i z e turbine power output is shown in Figure 19B. experimental design proposed by the Hydraulic Machinery Branch of the Bureau of Reclamation (Figures 24 and 25). All the t e s t data reported above were obtained without air admission into the draft tube and with the piping removed I r o m the tube. The second a b s o r b e r was i. The relation of the unit discharge t o the throat P h i for the various wicket gate openings is shown in Figure 19D. the jet f r o m the bypass o r pressure-regulating valve s t r i k e s a baffle which deflects the s t r e a m radially outward into a bowl. The total discharge as plotted against horsepower output is shown in Figure 19E. * ~ ~* I - ENERGY ABSORBER TESTS Two very different types of turbine bypass energy abs o r b e r s w e r e tested.48 is shown i n Figure 19A. No notice able effect was fcund on the turbine efficiency and the piping w a s removed. It was called the 3 -stage energy a b s o r b e r because energy dissipation occuri:ed primarily at t h r e e s t a g e s within the unit. The curve showing the relation of efficiency to the unit horsepower. and 22). HP1. Water entered this a b s o r b e r through the t u r bine bypass valve. is shown in Figure 19C. the valve forming the control of the first stage in the a b s o r b e r (Figure 24).

a s c o n t r o l l e d by t h e 1 6 . w a s m e a s u r e d in t h e t u r bine d r a f t t u b e t a n k ( S t a t i o n 4.s t a g e o r i f i c e ( F i g u r e 25A).w a t e r t a n k and t h e n into the d i s c h a r g e l i n e l e a d i n g to the t a i l r a c e ( F i g u r e 4). T h i s v a l v e w a s c o n n e c t e d by a s h o r t 1 0 . A f t e r b e i n g t u r n e d u p w a r d . P r o v i s i o n s w e r e m a d e f o r s u p p l y i n g t h i s a i r .i n c h a i r i n l e t on the d i s c h a r g e Line to the t a i l r a c e .i n c h v e n t u r i m e t e r . The v e l o c i t y d i s t r i b u t i o n at the e x i t of t h e a b s o r b e r d i s c h a r g e t u b e s w a s d e t e r m i n e d by i m p a c t t u b e t r a v e r s e s a t t h e s t a t i o n s h o w n in F i g u r e 4.i n c h d i a m e t e r t a i l .s t a g e a b s o r b e r and in a m a n i f o l d j u s t d o w n s t r e a m f r o m the t h i r d . the flow p a s s e d b e t w e e n the i n n e r a n d o u t e r t u b e s a n d t h e n e n t e r e d the h o r i z o n t a l d i s c h a r g e t u b e . to t h e d i s c h a r g e end of the n e e d l e v a l v e w h i c h r e p r e s e n t e d the t u r b i n e p r e s s u r e r e g u l a t o r . p r o v i s i o n s w e r e m a d e to s u p p l y a i r j u s t b e l o w the i n ! e t v a l v e in the 3 . A h o r i z o n t a l d i f f u s i n g d i s c h a r g e tube c o m p l e t e d the a b s o r b e r . . one at a t i m e . A f i x e d a r e a o r i f i c e n e a r t h e e n t r a n c e of t h e d i s c h a r g e t u b e p r o v i d e d t h e c o n t r o l f o r the t h i r d s t a g e of e n e r g y d i s s i p a t i o n . and t h e r a t e of flow w a s m e a s u r e d by s u i t a b l e f l a t . T h e flow f r o m the a b s o r b e r s p a s s e d f r o m the a b s o r b e r d i s c h a r g e t u b e s i n t o a 2 6 .u p w a r d by t h e a b s o r b e r b o t t o m . F i g u r e 21). P r e s s u r e m e a s u r e m e n t s w e r e m a d e a t the b y p a s s v a l v e i n l e t (Station 1) a n d at s u i t a b l e s t a t i o n s in the a b s o r b e r s .i n c h b u t t e r f l y v a l v e a n d the 6 . T h e P e l t o n e n e r g y a b s o r b e r r e q u i r e s the a d m i s s i o n of a i r j u s t b e l o w the i n l e t v a l v e to m i n i m i z e c a v i t a t i o n a n d c a v i t a t i o n d a m a g e . S i m i l a r l y . Flow measurements were made with an 1 8 . T h e b a c k p r e s s u r e on t h e s y s t e m . p i e z o m e t e r r i n g s w e r e p r o v i d e d i n t h e e l b o w of the d i s c h a r g e s e c t i o n j u s t b e l o w t h e b o w l and n e a r t h e o u t l e t of the d i s c h a r g e t u b e ( S t a t i o n s 2 a n d 3.p l a t e o r i f i c e s m o u n t e d a t t h e i n l e t of a s m a l l t a n k c o n n e c t e d 'to t h e a i r i n l e t m a n i f o l d ( F i g u r e 22A~. A i r t r a p s w e r e e f f e c t i v e l y e m p l o y e d to k e e p the g a g e Lines f r e e of a i r a n d Full of water.i n c h d i a m e t e r p i p e l i n e to the s i d e o u t l e t of the wye b r a n c h a t t h e t u r b i n e s c r o l l c a s e i n l e t ( F i g u r e 4). T h e a n n u l a r o r i f i c e c r e a t e d b y t h e end of the i n n e r t u b e and the a b s o r b e r b o t t o m p r o v i d e d c o n t r o l f o r the s e c o n d s t a g e of e n e r g y d i s s i p a t i o n . F i g u r e s 4 and 21). Pelton Energy/Absorber In a d d i t i o n to t h e p i e z o m e t e r r i n g a t the i n l e t v a l v e e n t r a n c e . Air i n l e t m a n i f o l d s w e r e p r o v i d e d at the a b s o r b e r e n t r a n c e j u s t d o w n s t r e a m f r o m t h e i n l e t v a l v e and i m m e d i a t e l y d o w n s t r e a m f r o m t h e third-stage orifice. T h e a r e a of t h i s o r i f i c e w a s a d j u s t a b l e f r o m 20 to 50 s q u a r e i n c h e s by s h i m s p l a c e d b e t w e e n t h e c o v e r and o u t e r t u b e . T h e a b s o r b e r s w e r e c o n n e c t e d . W a t e r w a s p r e v e n t e d f r o m p a s s ing t h r o u g h t h e t u r b i n e d u r i n g the a b s o r b e r t e s t s by a blind f l a n g e placed over the turbine outlet. o r r e l i e f v a l v e .

A g r e a t d e a l of n o i s e and v i b r a t i o n w e r e p r e s e n t w h e n t h e a b s o r b e r w a s o p e r a t e d . The manufacturer stipu l a t e s that a i r m u s t be s u p p l i e d i n p r o t o t y p e u n i t s . w i t h and w i t h o u t a i r . A a n d B• and t h e a i r r e q u i r e d f o r q u i e t i n g c a v i t a t i o n is g i v e n in F i g u r e 2 3 C . T h e r e l a t i o n of r a t e of flow to v a l v e o p e n i n g f o r t h e m o d e l a b s o r b e r • w h e n o p e r a t i n g a t a c o n s t a n t t o t a l h e a d of 500 f e e t . L a t e r t e s t s m a d e w i t h t h e g a s k e t cut out t o f u l l y c l e a r t h e a i r o p e n i n g s s h o w e d the s a m e a i r d e f i c i e n c y . s h o w a w i d e v a r i a t i o n i n p r e s s u r e s d e p e n d ing upon t h e c o n t r o l a r e a of t h e s e c o n d s t a g e ( F i g u r e 26A). w i t h a r e g i o n of v e r y h i g h v e l o c i t y in t h e l o w e r l e f t h a n d c o r n e r a s v i e w e d l o o k i n g d o w n s t r e a m . the v~tlve o p e n i n g w a s i n c r e a s e d to 2 .1 / 4 i n c h e s . The a m o u n t of a i r a d m i t t e d t o t h e m o d e l w a s a d j u s t e d t o be j u s t s u f f i c i e n t t o q u i e t t h e c a v i t a t i o n . T h e i n l e t v a l v e w a s o p e n e d by 1 / 4 . a s d e t e r m i n e d by i m p a c t . T h e l o c a t i o n of t h e t r a v e r s e s and t h e d i m e n s i o n s of t h e i m p a c t t u b e s u s e d ( I m p a c t T u b e N o . The m a x i m u m o p e n i n g c o n s i d e r e d s a f e d u r i n g t h e t e s t s w a s 2 . D u r i n g r e m o v a l of t h e a b s o r b e r s f r o m t h e r i g . t h e g r e a t e s t i n t e n s i t y of v i b r a t i o n b e i n g a t t h e i n l e t t o t h e d i s c h a r g e e l b o w .w a t e r mixture. In l a t e r t e s t s w h e n a i r w a s a d m i t t e d to the t h i r d s t a g e . It s h o u l d be n o t e d t h a t a t v a l v e o p e n i n g s l a r g e r t h a n 3 0 p e r c e n t of the s e a t d i a m e t e r (an o p e n i n g of 1 .1 / 4 i n c h e s . T h e p i e z o m e t r i c p r e s s u r e s a r c g i v e n i n F i g u r e 23. it w a s d i s c o v e r e d t h a t t h e a i r h o l e s i n t h e s p o o l b e l o w t h e v a l v e w e r e p a r t l y c o v e r e d by t h e g a s k e t . is s h o w n in F i g u r e 23D. So m u c h n o i s e a n d v i b r a t i o n o c c u r r e d a n d t h e r e w a s s u c h v i o l e n t " b r e a t h i n g " of t h e d i s c h a r g e t u b e that it was c o n s i d e r e d u n s a f e to o p e r a t e a t v a l v e o p e n i n g s g r e a t e r t h a n 1 . T h e top of t h e c o n d u i t w a s f i l l e d w i t h a f o a m y a i r . A m u c h l o n g e r t e s t w o u l d be r e q u i r e d t o s h o w c a v i t a t i o n d a m a g e . t h e a i r i n let c o u l d not s u p p l y e n o u g h a i r to f u l l y q u i e t t h e c a v i t a t i o n . 2) a r e s h o w n i n F i g u r e 27. E x t r e m e n e g a t i v e p r e s s u r e s o c c u r r e d in the r e g i o n of S t a t i o n 2 w h e n the i n l e t 9 . A f t e r the a b s o r b e r had b e e n o p e r a t e d "about 2 h o u r s u n d e r v a r i o u s v a l v e o p e n i n g s . as determined from the p i e z o m e t e r r e a d i n g s . The pressure distribution curves. Three-stage Energy Absorber l# The first run was made with air admitted below Stage 1 and with no a i r a d m i t t e d b e l o w S t a g e 3.i n c h i n c r e m e n t s . ff a n y d a m a g e w e r e to o c c u r . but t h e r e w a s no e v i d e n c e of c a v i t a t i o n d a m a g e t o t h e m e t a l ( F i g u r e 22). 5 i n c h e s in t h i s c a s e } . T h e v e l o c i t y d i s t r i b u t i o n a t t h e o u t l e t of t h e d i s c h a r g e t u b e . i s s h o w n i n F i g u r e 2 3 E .1 / 2 i n c h e s . and data w e r e t a k e n a t e a c h p o i n t . it w a s r e m o v e d and d i s a s s e m b l e d f o r i n s p e c t i o n .t u b e t r a v e r s e s a n d o b s e r v a t i o n . a s e v i d e n c e d by t h e s o u n d a n d vibratior~ of t h e s y s t e m . while the'Iower four-fifths carried the main flow of water. T e s t s w e r e m a d e both w i t h and w i t h o u t a i r a d m i s s i o n . T h e v e l o c i t y d i s t r i b u t i o n w a s p o o r . M u c h of t h e p a i n t a n d s o m e s c a l e h a d been r e m o v e d f r o m the baffle and bowl and at the d i s c h a r g e tube e n t r a n c e . at w h i c h a flow of a b o u t 20 cfs w a s o b t a i n e d .

6-inch valve opening for the m i n i m u m s e c o n d . At l a r g e r o p e n i n g s t h e n e g a t i v e p r e s s u r e c h a n g e d to a p o s i tive pressure. The 3 . A r e d u c t i o n i n t h e s e c o n d . w a s b e t t e r t h a n the d i s t r i b u t i o n with t h e P e l t o n a b s o r b e r w i t h a i r a d m i s s i o n ( F i g u r e 26C}.s t a g e a b s o r b e r s o t h a t the v a l v e c o u l d be s a f e l y o p e n e d t o 1 . which w e r e c o m p l e t e d p r i o r to t h e 3 . At S t a t i o n s 2. p a i n t w a s r e m o v e d f r o m the i n n e r p i p e and a t t h e e n t r a n c e to the t h i r d s t a g e . T h e p r e s s u r e a t S t a t i o n 4 w a s n e g a t i v e at v a l v e o p e n i n g s b e t w e e n 0 a n d 1 [2 i n c h a n d w a s p o s i t i v e at v a l v e o p e n i n g s g r e a t e r t h a n 1/2 i n c h . s i d e of the o u t e r s l e e v e j u s t a b o v e t h e b o t t o m f l a n g e . P a i n t w a s a l s o r e m o v e d f r o m p o r t i o n s of t h e o u t s i d e • °o 10 .s t a g e t e s t s .s t a g e a r e a . T h e a m c t m t t h a t the s e c o n d . r e g a r d l e s s of t h e s e c o n d . w e r e m a d e w i t h a v a l v e o p e n i n g of 1 . D e f i n i t e e v i d e n c e of c a v i t a t i o n d a m a g e w a s f o u n d w h e n t h e m o d e l w a s d i s a s s e m b l e d a f t e r a b o u t 2 h o u r s of o p e r a t i o n .s t a g e a r e a r e m a i n e d f i x e d . T h e l o s s f r o m t h e t h i r d s t a g e to the d i s c h a r g e t u b e o u t l e t i s c o n s t a n t b e c a u s e t h e t h i r d . In a d d i t i o n . w i t h o u t a i r being a d m i t t e d a t t h e t h i r d s t a g e . The m a x i m u m n e g a t i v e p r e s s u r e m e a s u r e d w a s 24 f e e t of w a t e r . • W h e n a i r w a s a d m i t t e d t o the t h i r d s t a g e of t h e 3 .s t a g e a r e a a f f e c t s the d i s c h a r g e is s h o w n on F i g u r e 26D. T h e flow d i s t r i b u t i o n p a t t e r n s f o r the two a b s o r b e r s c a n n o t be d i r e c t l y compared because they were obtained for different valve openings and discharges.v a l v e was f i r s t o p e n e d . a n d w i t h an a r e a of 20 s q u a r e i n c h e s the p r e s s u r e w a s -20 f e e t f o r v a l v e o p e n i n g s of 1 . T h e p r e s s u r e a t S t a t i o n 5 d e c r e a s e d w i t h a r e d u c t i o n of a r e a i n t h e s e c o n d s t a g e . 6. The head loss curves show the a p p o r t i o n m e n t of ~he l o s s e s t h r o u g h t h e r e s p e c t i v e s t a g e s ( F i g u r e 26B). and 8 t h e p r e s sure~ were consistently positive. the j e t f r o m the orifice continued through the discharge tube without appreciable e x p a n s i o n o r d i f f u s i o n .1 / 2 i n c h e s .! / 2 to 2 .s t a g e a r e a f o r a g i v e n d i s c h a r g e d e c r e a s e s t h e l o s s f r o m t h e i n l e t to the s e c o n d s t a g e and i n c r e a s e s t h e l o s s f r o m the s e c o n d s t a g e to the t h i r d s t a g e .1 / 4 i n c h e s . w ~ i c h p r e v e n t e d a i r b e i n g a d m i t t e d b e l o w the f i r s t stage. or 1-1/4 inches.s t a g e a r e a of 20 s q u a r e i n c h e s a n d at 0 . and a i r w a s r e q u i r e d to r e d u c e the c a v i t a t i o n .1 / 2 i n c h e s a n d w i t h a i r a d m i s s i o n into the a b s o r b e r .s t a g e a b s o r b e r was o p e r a t e d at the m a x i m u m valve opening c o n s i d e r e d safe without a i r a d m i s s i o n t o the third stage. The Pelton absorber tests. No d a t a w e r e t a k e n f o r t h i s c o n d i t i o n b e c a u s e the i n s t r u m e n t a t i o n w a s not of s u f f i c i e n t c a p a c i t y o r s t r e n g t h to w i t h s t a n d the h i g h v e l o c i t y j e t . the p r e s s u r e b e c a m e s t r o n g l y p o s i t i v e and t h e r e w a s d a n g e r of r u p t u r i n g t h e l i g h t l y b u i l t a i r i n l e t m a n i f o l d . This change occurred at 0.s t a g e a r e a of 50 s q u a r e i n c h e s . T h e v e l o c i t y d i s t r i b u t i o n a t the a b s o r b e r o u t l e t . and on t h e i n n e r t u b e s u p p o r t s a n d t h e i n n e r and o u t e r s l e e v e s w h e r e the s u p p o r t s w e r e w e l d e d ( F i g u r e 2 5 ) . 9 i n c h opening f o r t h e m a x i m u m s e c o n d . It was t h e r e f o r e n e c e s s a r y to b l o c k off t h e i n l e t m a n i f o l d w i t h a blind f l a n g e . As the valve w a s o p e n e d m o r e . M e t a l h a d b e e n r e m o v e d in a n a n n u l a r r i n g on the u .

The valve also gave trouble in that is could not be c l o s e d u n d e r a h i g h d i f f e r e n t i a l h e a d . b u t it s u g g e s t s t h a t s u c h e r o sion might occur. After the 18-inch valve was closed.of t h e i n n e r t u b e . Unfortunately. COMMENTS A n u m b e r of d i f f i c u l t i e s w e r e e n c o u n t e r e d d u r i n g t h e t e s t and are enumerated here to serve as a guide in future high head program testing. 1 9 5 2 . the valves used did not c o m e to a s t o p w h e n f u l l y o p e n e d . Shut-off valves were used in the high-pressure gage lines to f a c i l i t a t e b l e e d i n g t h e i n s t r u m e n t s a n d t o m a k e i t p o s s i b l e t o r e m o v e gage lines where necessary. At first the 18-inch motor-operated valve in the supply line could not be operated because. the valves were backed out so far that the stems were blown from the body and water at a 250pound pressure squirted over the personnel and test apparatus. It w a s d a m a g e d a l m o s t i m m e d i a t e l y in the high velocity flow. This malf u n c t i o n i n g of t h e 18 .s t a t i c t u b e m a d e of 1 / 2 . Entry into the valve pit was c a u s e of i n a d e q u a t e h a n d h o l d s a n d t h e f a c t g r a s p e d i n o r d e r to r e a c h t h e l a d d e r r u n g s has largely been eliminated by the addition difficult and hazardous bet h a t t h e o p e n c o v e r h a d to be (Figure 29A). the electrical lines could not be energized.i n c h " v a l v e w a s c o r r e c t e d a f t e r it w a s p o i n t e d o u t in t h e f i e l d t r i p r e p o r t d a t e d F e b r u a r y 18. In g e n e r a l . It w a s r e p l a c e d w i t h a c y l i n d r i c a l P i t o t . A s a r e s u l t .s t a g e a b s o r b e r w a s n o i s i e r a n d v i b r a t e d with greater intensity than the Pelton absorber. the bypass was closed. a n t i c i p a t e d w h e n t h e t e s t p r o g r a m w a s p l a n n e d . a s i s u s u a l l y t h e c a s e . T h e p a i n t r e m o v a l w a s n o t c o n s i d e r e d c o n c l u s i v e e v i d e n c e of c a v i t a t i o n e r o s i o n in t h e s e r e g i o n s . This was rem e d i e d b y t h e p l a n t e l e c t r i c i a n a f t e r he t r a c e d t h e w i r e s f r o m t h e p u m p pit t o t h e c o n t r o l r o o m . inadequate preparations were made. on s e v e r a l o c c a s i o n s e a r l y in t h e t e s t p r o g r a m . As a result. A standard laboratory Pitot-static tube was used in the first test (Figure 27). b u t t h e r e w a s l i t t l e o r n o d i s s i p a t i o n of e n e r g y w i t h in t h e t h i r d s t a g e of t h e a b s o r b e r . The velocity traverses made at the exits of the energy abs o r b e r d r a f t t u b e s w e r e not. It w a s n e c e s s a r y t o m a k e a l l closures by shutting the flow off as much as possible at the models and then closing the 18-inch valve. When air was admitted at t h e t h i r d s t a g e . a n d d u e to t h e limited time then available. t h e r e s e e m e d to b e a s m a l l d e c r e a s e in t h e v i o l e n c e of t h e s e c o n d i t i o n s . b u t w e r e a l a s t m i h t / t e ~ ] e e £ s i o n . due to improper tagging in the control room. This difficulty of m o r e h a n d h o l d s . t h e 3 . considerable care was taken to avoid opening the valves too far. After these dangerous and unpleasant experiences.i n c h galvanized pipe and supported in a cantilever arrangement b y a b o s s at 11 . while the 4 inch bypass remained open.

T h i s t u b e w a s bent b a c k w a r d s a t a 3 0 . W h e n a s s e m b l y w a s a t t e m p t e d .P i t o t . It w a s n e c e s s a r y to r e p a i r t h e s e b r e a k s and to r e i n f o r c e the d r a f t t u b e w i t h b a n d s of c h a n n e l i r o n b e f o r e the t e s t i n g c o u l d c o n t i n u e . T h e I / 2 . T h i s m a n i f o l d w a s l i g h t l y built and not capable of w i t h s t a n d i n g h e a v y i n t e r n a l p r e s s u r e s . difficulty was e x p e r i e n c e d in at l a r g e wicket gate openings b e c a u s e w a s b a r e l y a b l e to h a n d l e t h e s e h i g h with g r e a t e r c a p a c i t y would have the test p r o g r a m .t h i c k t r a n s p a r e n t p l a s t i c s p o o l u s e d by the m a n u f a c t u r e r in t h e low h e a d t e s t t o c o n n e c t t h e t u r b i n e o u t l e t to t h e d r a f t t u b e w a s u s e d f o r t h e p r e l i m i n a r y t e s t s at E s t e s P o w e r plant ( F i g u r e 17C). B o t h t o t a l h e a d a n d p i e z o m e t r i c h e a d w e r e m e a s u r e d w i t h t h e s e t u b e s .s t a g e a b s o r b e r w h e n the v a l v e o p e n i n g r e a c h e d 1 . w e t a t m o s p h e r e on 12 . The SF-4 turbine r u n n e r was r e c e i v e d d i r e c t l y f r o m the m a n u f a c t u r e r ' s s h o p s . C o n s i d e r a b l e p r e s s u r e w a s built up in the r e g i o n of the Stage 1 a i r m a n i f o l d of the 3 . it w a s found t h a t no h o l e s had b e e n d r i l l e d in the s p o o l f l a n g e s .1 / 4 i n c h e s . F i g u r e 27). and t e s t s w e r e d i s c o n t i n u e d u n t i l the m e t a l s p o o l that had b e e n s h i p p e d by t h e m a n u f a c t u r e r a r r i v e d a t E s t e s P a r k . and it w a s t h e r e f o r e n e c e s s a r y to l a y out a n d d r i l l bolt h o l e s at t h e p r o p e r r a d i u s and s p a c i n g s to m a t c h t h e t u r b i n e c a s e and t h e d r a f t t u b e i n l e t .r d i m e n s i o n s . t h e t u b e s b e i n g r o t a t e d in the s t r e a m to b a l a n c e the two s t a t i c p r e s s u r e r e a d i n g s . I .i n c h . A dynamometer g r e a t l y f a c i l i t a t e d t h i s p a r t of tests. T h e a m o u n t of e n e r g y r e l e a s e d i n t o the d r a f t t u b e of the 3 . 2.s t a t i c t u b e s t h a t e x t e n d e d t h r o u g h the p a s s a g e a n d w e r e s u p p o r t e d in b o s s e s on e a c h s i d e of the c o n d u i t ( I m p a c t T u b e No. it w a s found t h a t the b o r e w a s t a p e r e d and o v e r s i z e and t h a t t h e s e a l r i n g s w e r e e c c e n t r i c . t h e r e b y c a u s i n g the t o t a l h e a d o p e n i n g to f a c e s q u a r e l y i n t o t h e s t r e a m . T h e e l e c t r o n i c t i m e r and c o u n t e r had to be m o v e d i n s i d e the p o w e r p l a n t d u r i n g t h e l a t t e r p a r t of the t e s t p r o g r a m b e c a u s e t h e i r p e r f o r m a n c e b e c a m e e r r a t i c in t h e c o l d . and it had not b e e n p r e v i o u s l y a s s e m b l e d on the t u r b i n e s h a f t . Upon r e c e i v i n g t h e s p o o l . It w a s n e c e s s a r y to r e b u i l d the b o r e and the s e a l r i n g s in the l a b o r a t o r y s h o p s in D e n v e r by b u i l d i n g up the s e c t i o n s w i t h m e t a l s p r a y and t h e n r e m a c h i n i n g to t h e prop~. F i g u r e 27).the left s i d e of t h e c o n d u i t ( I m p a c t T u b e No. T h e s e c t i o n r u p t u r e d a f t e r o n l y a few m i n u t e s of t e s t i n g .s t a g e e n e r g y a b s o r b e r w a s so g r e a t t h a t the d r a f t t u b e " b r e a t h e d " v i o l e n t l y and b e g a n to f a i l by s p l i t t i n g at the w e l d e d s e a m s .d e g r e e a n g l e by t h e f l o w . D u r i n g the turbine setting the l o w e r speed points the w a t e r brake d y n a m o m e t e r torque loads. and it w a s n e c e s s a r y to s e a l it off by a s h e e t m e t a l r i n g s o t h a t t e s t s could be m a d e at larger valve openings. 2 t u b e s w e r e a l l in p l a c e d u r i n g t h e r u n s a n d t h e g a g e l i n e s w e r e k e p t f r e e of a i r by a i r t r a p s ( F i g u r e 27). T h e t h r e e No. T h e t r a v e r s e s w e r e f i n a l l y m a d e by u s i n g c y l i n d r i c a l .

Any f u t u r e o u t d o o r t e s t s at t h e E s t e s P o w e r p l a n t s h o u l d be c o n d u c t e d not l a t e r t h a n the end of S e p t e m b e r . t h e r e would have been no p a r t i c u l a r t r o u b l e f r o m the w e a t h e r . It was a n t i c i p a t e d that the t e s t i n g would be done d u r i n g the s u m m e r . the t e s t i n g w a s not s t a r t e d u n t i l late in September and was not c o m p l e t e d u n t i l the 9th of N o v e m b e r . T h e v a l v e w a s t h e n t r a n s p o r t e d to the m a c h i n e s h o p of the p o w e r p l a n t . and i f so.Reciamatton . W h e n h e a v i e r p i n s w e r e i n s t a l l e d . a s a r e s u l t . T h e n e c e s s a r y c o o r d i n a t i o n w a s f i n a l l y o b t a i n e d b y i n s t a l l i n g a s e t of field telephones. The loads that w e r e i m p o s e d upon t h i s v a l v e w e r e g r e a t l y u n d e r e s t i m a t e d .i n c h b u t t e r f l y v a l v e l o c a t e d in the d i s c h a r g e l i n e a few f e e t a b o v e the t a i l r a c e ~.i n c h b o i l e r p l a t e a n d a m u c h h e a v i e r s h a f t w a s i n s t a l l e d . Colo. 13 . To prot e c t the p i p i n g and t h e h y d r a u l i c e q u i p m e r ~ . a relatively lightweight valve was installed. A f t e r the s h a f t b r o k e . T h i s w a s f o l l o w e d by r e p e a t e d s h e a r i n g of the pin w h i c h h e l d the w o r m g e a r to t h e s h a f t . A l l of t h e s e d i f f i c u l t i e s a d d e d c o n s i d e r a b l y to t h e t i m e r e q u i r e d f o r c o m p l e t i n g the t e s t s a n d to the c o s t of the p r o g r a m . E a c h t i m e r e p a i r s w e r e r e q u i r e d . T o r e i n s t a l l t h e v a l v e . w h e r e r e p a i r s w e r e m a d e . c o n s i d e r a b l e f r e e z i n g w e a t h e r . it w a s n e c e s s a r y to d r a i n t h e m at t h e end of e a c h d a y . W h e n the c a s t i r o n v a l v e l e a f b r o k e a n e w l e a f w a s m a d e of 1 / 2 . it w a s n e c e s s a r y to r o w a b o a t i n t o t h e t a i l r a c e .~used m o r e t r o u b l e a n d d e l a y in the test p r o g r a m than any o t h e r i t e m . T h i s g e a r w a s r e p l a c e d w i t h a s t e e l one w h i c h l a s t e d j u s t l o n g e n o u g h s o t h a t the t e s t s c o u l d be c o m p l e t e d . the t e s t i n g w a s d i s c o n t i n u e d a n d w a s not r e s u m e d u n t i l the w e a t h e r m o d e r a t e d . As i t t u r n e d out. a n d a p e r i o d of s u b z e r o t e m p e r a t u r e s .nr . T h e a d d i t i o n of e l e c t r i c h e a t e r s in the t e m p o r a r y c a n v a s e n c l o s u r e a r o u n d the t e s t e q u i p m e n t did~ not p r e v e n t f r e e z i n g of the g a g e l i n e s d u r i n g o p e r a t i o n m the c o l d e s t w e a t h e r . T h i s c o n s u m e d a g r e a t d e a l of t i m e and e n t a i l e d c o n s i d e r a b l e r i s k to the m e n w o r k i n g f r o m t h e b o a t in the p o w e r p l a n t t a i l r a c e . Almost every conceiva b l e t y p e of f a i l u r e o c c u r r e d on the v a l v e . r e m o v e the v a l v e w h i l e w o r k i n g f r o m t h i s b o a t .. a n d r o w b a c k down to t h e d o c k ( F i g u r e 29B). it w a s r e p l a c e d w i t h a n e w s h a f t of h i g h e r q u a l i t y s t e e l . a n d . T h i s c o n s i d e r a b l y i n c r e a s e d the d i f f i c u l t y of c o o r d i n a t i n g t h e t a k i n g of d a t a w h e n the t e s t p o i n t s w e r e s e t . D u r i n g t h o s e t i m e s w h e n a l l r e a s o n a b l e a t t e m p t s f a i l e d to k e e p the g a g e l i n e s o p e n . T h e 1 6 .the p o w e r p l a n t d e c k .Den~er. L~ter. D u r i n g this t i m e t h e r e w e r e s e v e r a l snow s t o r m s . it w a s n e c e s s a r y to r e p e a t t h e b o a t t r i p . the t e e t h of t h e c a s t i r o n w o r m g e a r f a i l e d .

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. :'S~itc~yord and ~or~i~ area d r ~ m a q e system.. . ... f . . ... ~ :':: ... . . ROAD SECTION TO PARK/NO A~LEA) ROAD-HIGHWAY "~o ° ' ' ~ . .i399 1~45-P-591 N t 6 I... %. ~ . ... ~ eo. " ~ ' ~ e~tummous .. ..-".~ ... >T<'. . . .e A-A bose . ...~ . . .~a~. .. .. . .. i .. ....... ~ :~'. ...~/ x ~'.. °°d.t" Elevot#on v a r i e s . S l o ~ . - . 1 TYPICAL SIDF TAILRACE ..~'.. ~ ~ ~ t -t aT roaa " " ~ '& < ~s ...e . S Y S T E M . .....::3 6sKY L~e m G r o n b L ... . . .~ '-~..--.tti'\ i . .~. . [ ' 1 1 1 ~¢~ ' ~ . ..f i ~...-.. .----- P L A N T SECTIONS J ' ~ t SGALE OF FEET o.- \ •. . ACCESS ROAO AND PARKING AREA . .. ~...o'.... Ghomfer l " ... ZAS'D'Z662.SLOPE DETAILS CHA NNEL +Slo~e ro smt " maternal .. .. . . . . ... . .... ._. . .. ~ . TYPICAL ROAD ACCESS SECTION ROAO I \ \ (WAREHOUSE '. . D R A I N A O ~ S I ~ T E M : P L A N ANC P R O P I L E S _ U . . / i ' . .. .. . ~/qn! ttl~tlWA w .~_7_~_i'~. r a v O H O-.~" -? ~. "I'~00KJ~-VII~ ~ . ... . . . r~ ¸ . ~i~l. ..:.. . . '. .O u t l e t 15" CIwP tho.. . .....~. ... .- N.: •" Compacted . . .. . . . .. . '\.. . .. ?~. .. .. 7.. . .... . . .':i~. . .COLa .. '!t •i t ].. . . t o '~o.-~-3~o'---3eo~- ~ <. ... . ..Slopeas shown on this drawing "~ \ I '~ " • I . . "" " i -.. ..~18 t45-SP.7~} . . ... .o ~ .L _ ... ~ "..zrt. o~ RIOHT -OF-WAY \ \ I .. .. .' TYPICAL ROAD SECTION (SWITCHYARD ACCESS ROADI .. .). ....IZ" Cof I .. ~ ~ o o\ ____U-... . .. ~--:-3"-0"- ~ { o f r o o d .lODE 'X#/ : " % " ~ i' ~I~'~ . ~. ....... .. . _--. . ~ " " "1 00o__. .~S rood to I I?CM F j picnicoreD (Future) I . : . ....ng a r e a symmetrical course ~ooj ~ . MiSGEU........# .. . "4'~~-'~=-'--=--:~'-~:~=--÷~ =-'-=-L==:-' . \ "\ \ " ~so~ --... l~'All~--.~s~. .. =- ~...L PIT FXCAV~T/Q~t ~. .. .... . \ " ..' surFoce course.. .~OOE OF PREJENT . . . ..+'~.! %...i u.. ELECTRICAL UNDERGROUND DIST.. . ... .. ..' ~ I --4" Comoocted bose course "'~'~. .. 348 \. .. .ANEOUS STRUCTURES ANO DETAILS..lene ' ~ ' ' _ _ ~ u : O ' D e ~ l e m h o .~ Monho.. . . : -I-.Yxleni of rip.... .~'... . . . ._u~-\ ~_ L_ ... . . .... .~ 506 ...O0_. . . ¢ ~ I J I ..~-'AcP-. . . .. .8"-0"-.'hi.. \:~m~@-°-"-° .. >.245-SP-.... . .. DUMPED ~ ' I RIP RAP I : . .. Point tO prevent.rl~ -- (Gro~el~ ... . ta-o'.~__ ~. i -.oo t'i . ..-~ .-" ~ '.~Ad-l-P-599 245"P'S~ Z45-0"4129 .' %~i!.. o/ '. LIGHTING IHSTALLATION . ~. .0".-k-'~ [I'T--.' ~ about -'.. ..-~. .. . >&~i-o'~. . . . ......-~: .. ':. (2'0" . . . .. . . . . . ....~'C----£"eitumlnous .. .. .... . ... . . . . ... . .~'-:II~lV '~" ~VorlnD[i~ .~----'-'~. ... ~' ... ... . ...~'~pit .. . " ' mater. . .... .... "~ ~l ~.. . . . . SWITCHYARD FENCE PLAN .. . .....-" " t ~-~ ~. . i i ~ ~ ~[~.. I ! Slope not i-- k i \ '. " ... .. . ?S~o~.. ' b e d r o ¢ / ¢ con/ours I -. ~.. d e / e r m i n e d i n field. .~00 ~ ~" ..o'. . .~o" >~ .! .. . ... .ire DRAWINGS Z4S-P*~gT ~4S-P-5~J 24S-P 594 ~4~-P-dJS5 .B0o \~- t Variable s/ape . 5~¢~e to ~lr-~7~.urse3 REFERENCE .....6 .o. ... L.... ~o'. ". ~ .. i ' E I 7~480... 7 4 m ~ \ . aa.. I !1 ooi ~ t }. SWITCHYARD ~NERAL PLAN ...Oq E S T E S GENERAL P O W E R PLAN AND _4¢. ....:: . .FIGURE 2 REPORT HYD.':... . .. ..--£zhmated • ' .J. ~"~. \ . . .-- n~n'~t'o°~c-~ment : SECTION I""" .. WATER S U P P L Y L I N E . . .. -. . -i. bond.~IRAV~.. ..... . ~ ... . . ' I SuOgrode ..". ..'~'o'-..9_'~... . rn~trrlol ~ ..~r~ Ou( ~'~'--~-~3~Mi~iP~'~. .'.-S!opet'm le" . ~ .c # ..~..rap to be l.. . . . .. ... .. . . . . ~<~ ..._ . .. . .__ fence . .\ ". . ..~. ." . . ... ~--Aa. '. .i-" .. -g..... [ t' TYPICAL (ACCESS "'A" Compacted Imse course Slope not ~ e e ~ - .~-~-o ~.~L~-~ . .. . -..o~-~- ~r.. -~ ... S E W A G E OISPOSAL S Y S T E M .. ..~ [-S~pe not ~eeper . . : ..4.. .. .'Wolk*o)' ../ r • i UNIr~cG STARES D E P A R T M E N T " OF T H E I N T £ R ~ O P llUR£AU OF RECLAliiArrolll COLORADO "BIG TMIOIIAPSON P R O J E C T --J 7 \ \ \ -.. "~.....~ ~'2~ BiTuminous surt'oce course ~z'o'.. :... . . . .o ~ "<"\ ..L..'Co.. . ... . TRANSFORMER AREA DETAILS ... . ..... . s e e Dwq. ofpork. a r e a . f o r eXCGYg~'lOn I[I ..~(t--.

.. . .IZz" Valve pit drain ~... q I .. .. ~ .. .'. .. . . .~/j.~e. . / 8 5 " ~ Fort No/e is to be furnished by the project.... _l~P l. ..~ Penstock No I See Owg 245-D-2538 t ..p... " N~ I~ HIGH-HEAD PLAN I. /" "---.. = v ~.. z . . ...Zll.~ .~ ~ ..o:'. ~ ..screwed female un. . > .q~lv. .. . . . " ~__. /eL.0" IZ '.... .. Forts NoMtol7 incl.....] I •.o.. .o. . : . lengths Std= . . .~ .. qa/v.......~. e eegulotor controls ..m-IK --" . .~ I ~.REPORT HYD/ '~ . . (~ t~ l .~ ~ . . : .. . I ~---------7~ .. .. . ... weld ~g neck flange ... ~ [. . [ Umt No I ~.r . .o.I/~'150 = 5td.0 p t p e ...s~L ..50 "..::. . " - ... *" .. .D I../ .... .. .. .38U . .. ...~OO#Stand~ ~ ~.... ..e --)~-~.~. .. ....¢.... ....0 ~ . : ~ . . "/. Malleable iron.... i • I ...... . • '.. z 4 e ..396-a ~-~_ -.r~. ~ for detml Owg No t45"O-t660 SECTION C'C A-A NOTE Porf~ . pipe @ 2" ADAPTER ONE R E Q ' D ' S T E E L i i ... ~.. 2 2 2 2 2 2 2 ~ . . ......ed . .-3ooe Blind flon~e Steel .. ... \ ' .. madam lenqms _ /3 /~'-90=-150# 5 i d screwed dbow Mo/leob/e iron. leng:~ /J ~ / / .. : ~ ~. r? T "~!8"90" Standard weight..: ' ' / ..~ ~'7 ewed female ianion.t.on.=.~.oo ......~Ma~e uppiecP. 18"-300 ~ 510ndord weldmq peck flange "'1"0" ... F~ .. nut J£'StandoFd pipe.'t 3.~. _. ..~ Iding neck" nge.. .vC!" h... : l PtEQ~gX ... .a'-3OO~C~st e ~ . .. .. 4 : ". * . .Pit cover.ted kl.. y ._. ~ - .. .. ..-. long ~mus weMmg elbow .__~all_eoble ~n.10~".6"Dram fo sump Dwg. I~ I? ' • 2 :.~.-....D °J~e/ I . . .~ ~. .. threaded and ' Sleet 91"o" coupled. 2" Std. i:4S-O.~-.r...pIT GOVER AND LADDER RUNGS . -Lq/ I:!'|. -.... E 18" Nozzle :.. . . Make-up piece furnished under i n v i t a t i o n No SP. " -:.. . | I~. ...m. qalv.~a/v. . UNtr£O STATES U~PAnT~ENr OF" !rPl~ INT~RIOM BURE'AU OF R~LAM~TION GOLORAOO'BIG THOMPSON PROJECT--COLO.:'3.. .ang.... VMve Dtt... O....AN ®.. . REFERENCE DRAWINGS . . Molleab Malleable iron~qalv..'~:L:"-.. . 8.... . . . ' ~ . Malleable iron.F~/'I ~::. .... . ..4.. ....t.. ..~ I 16 __~roundjainf.. . . forfieldjoi~ .Drill ~ .. [STES --1 POWER PLANT OUTLET -~----T-----1TsJ~ .750" tl" SECTION .7475.o 0 Z ~ 0 ~. . I~

.1 .~... . • :".o" .. .. "-.....~ -ic / --.e" S t = d o . ~ " " ~" Pine for i~essu.. . . .. I!~ . : -~ .... . . .] ~ r " -.. . ..Z50" 24..D." ySump ~" 18" PiPE BEND STEEL - r :..~ .... . ... .. ~J'ho/es 1~" Sfondard pipe.'-x" ..ABORATORY AND ELEVATION ~ ELEVATION 4"Droi~ I!11 (-~t~. ) . of PARTS .~S'PENSTOGK. ...... .~seo VALVE ...-MalleaNe iron..' - :* -' "'" --JII--V'"A-'/. . [ / . . ore to be mode tram z8" O..I-'T~'-.o:. .. brcss to iron seats 12 / \ !. .... galvanized mndoa. . .... .....' 2 " : elbo* e~o.300~cost steel..... . Steel.. ....._ ]...~___~v.~.. ... . ..'/'~j.. bro~s ?o iron seats n 2 " A d o p t e r ' s e e detail 5tee/ " / /~90"-tSO" Std screwed elbow h.I2t7 ' : ]": " ~ [ k ~ .#.... .~ I~r'~ o f Square head machine bolt wHh Steel hex. .. .~- . .....D pipe with ~" wall.~0 . .. ..--El 74 75... r.' '. . .:. R) ~/F ~ . 3 4 6 7 le'P~pe bend le'Pipe bend_ _ to'Pipe bend ~e'. " .... . . .3OE5 18"Motor operated gate valve and Oy-oass furnished upder invitation No G-qe. I 1~-150estd..:::/ (12~ Lit) I' ' t ' ! ~" Oroln-J ._ill • :..:!. . ... . .. .~a~n~ ~ '..':' long radius. steel valve ] @ _~-. .. .. ...:..... ~ i } . ... ...... z /4 ~ £ e w e d redu_c_e. were procured under invitation No..~. @ . ....~. 9'-o'...~1~. =.._ " ' SECTION B-B _ t J::i:! ~ Diameters.e~h. ...~/ .. . I k_... .'%'...~t 18"0. . Steel -Steel 2 72 57... ..d e~ I 1 ~. ... F 4 6 . } t .ed be.'--T----'--[-~.. ~-E1. .. . G~" ~ . qa.. . Io~ Soinl welding nipple .. . ..:J.. 4 j ~ = = ~ j ~ _ . "P ..=rz. . ~ ':.'.. golv. 1 ... . pipe cap-~ " Malleable iron. . - ' " 7 " ~ ..[:. . and .~.. .. . ~ ' . . . . r 2 " 5 t d pipe . Units . • Co. ....:~cre. fat detail ...../ thread ..'-#' .p-. ... c/round joint... 18°Motor ... .. I . ...~. cut for ??" 58" 26" bend LIST NO. "'---.. . . gate v o l v e . .. . 245"D'2~Sa VALVE PIT . See Owg No ~45"D'2661 '. .. '." . ~ • . .'M ~ : / . threaded and coupled.:1 ...l~f'_: '~-~" ~....e 21" IO' 51"" . welding elbow . . ... . j. ~ ~ ..R . . Bolt circle Rais~c/ face ze" 17.---~18"-45 ° Standard weight . ~ .245-D... . . --L ~ ..J'-6"~.L. .ac -o . ' / ONE REO'D ...'i h'.. "~ Z4'--I~" . . .8" " .

.--..:_____ __L .... " '41"(.~ ...-?-~" . ...] I FIGURE 4 REPORT HYD...+ .. !! ~ .~. .! iAI ~ " ~J..i.. .+ .~l i ... .. . .T A : . r'P'l~ V4A... . i " 1 4 " / ----k -.. ` .~r N= z . . " -- 8. I IA-'/ ~ld~P~ III~1 '-+~----L2.~] .+ -. . ' • U~--i-~. " . ) ( \ ..~.. i. ..+ +t-I... . " i" r~l. ~..... t ...... ~ - 7:.... . ... ~'... . b-~'~'b . I / ' .. ...+ .. ~ .: - . . ..- . ~'~ ~_. -.. .~i~ I. I •.. ." '. + ..-+. .. . /~ .. . .-I + i + '. . IN-Fli~'T-I-Ii~ l-r ~ ~ t~... .. bi .. ~. 7:$~ i. I "I "'..-i-~'-'-~f!l + . ... '- ...t__ _b~ ~ . _~l" I + . . . ... ..g":T-.+ " " "" " " " "''. .. . . .+ i "/ " " / " t .-W. .. ~ ~ _ -'.. "-. 348 I--- i • s i ... .... ":---: ".-.. .../Oprr.. . . t L . L -- l$'-/d " .. ~ t l t i L t ... .L=-=-"-::-:-X ...:. . .. . ../I//" " " " ~ "L/:. .~=.4. . .+ J ~ i l " r I t. . . .. ~..~u_~_ I~. . " t /. -- .. .. ..~..] lit : r-+ -i] .~ .l-~'4 u~i . :.~ i ... .. ....+I |m .. " l.. +T + I .. ~ . / / i..t S ... .-~--F-~ . t " ~ . ¢.. .o-_ ~ ~ "o" 'l .i . --. . . t~ '/"" i-] I.... | ..+ / I.... . .~.. .. . i~. I l . . .. • I -~ -'+'--2:'-'~'---.. _ _ -d.. I - ' '-):"i--~Ll-~'~I~r '1 ... . t -f-r .. ' i i /''-r-~ I..----.. ' "m f ... '~ **! LO • tga. .. ].j • ~. ' + i.... ~ "7--.! +. .bl~ / ~ --. . +-__ ~__ '~ ----" ~----''~ . .. ..i r. ] FT t ." . : "l i "" ~ "... i 1 l 1 ..." !l . ...I/'. k[li t. ... .. .... .l .. .~[' r ~ s~tio~s -.. . . .:~¢ +.:_..-~-"~.i .I'---~-'F"!-~-T'!--:"---F t '. . ?-'7 . .ll .~.. .:'If...~.. .. I ~ ..l~!lli I 2:~ I II I11 i ~ H I .i & ~ ~ ~\. . .L. -. A . . . .. k/~-=.. . . .ILII-~ +.. ' " ~.~::-i. i " ...fe~ OJ : ~r=. : J . - ~ __ + I. .o--... ... .zo. _. \ . !!-Z__ ~ i!--~.~e...__ .. . .~.7::-::~ =..... ... !. .. .i r+~ • L:-.~ _.... ... .H"J l... ... ~-~" . / / ~ . ... + +.- /...-.. i ' ~ II/ ..l ' _ ~ ~' ~"+ +'+"+'"" i ~-~.~ft. " . V '" i ....C::#_.. i'! .~ .. .. ----1 b---'--'z'z~--l_.-:~ ._L_~ .. ~-P--' . ..-~'--++: .. ..i___:~ . ".l ..e Ch. .. .~.~. I "" I .-- +._L. . .I //-F <:- :" " " I .. . ..:-~:w~o~#y -f D . -...

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° m l i li I J ~-T. "% -' ! I _./ _#l i.i I II. v I I I ..'xt\~.! °J m i/_ I !/ I f .-~r--r:p il II II ii ~ :li-i.N[ ilil II ! II ii l I i II t '.~ .lit r i . I r • I | - ' ' ..-.FIGURE 6 REPORT HYD. r Ik \ I 1 I ! . J i "ti . _ i| I!1 ~ .- 'it . 340 A I .I I ! II b .F.J ~ • H I) | ! < •" \...

~ .. .-...:..#~ "\ '.* ~ . ' .'~44 t " / ~-~.. .. -.." I ' ~ ' iS ' .~ •.=~ P" ..~....-...q ~T...." o~'~..1...~...~. -42./ / .~..: %r. / ... . .. .~ :---r. .-....~~""..'[.... ~o~..~=~.~. .. ~..k~.~ . ~ ... I ~ II~ ~ ' Ill ~ ~ ~ I ~i~ L ~ I ~ . ' '| ~~.~.L.-" . ! . -'I ~./ :~. / . . ..' "" '~ • "" ' "...'...~.....:.' ~ ~\~ ...". . L . .. . i] II~. i t .-~--~ ---. I /" I\ ' \ I ~ ~'FOvaaeY~aTd._'l ~.t. .~ /vlA× ~_qAL/SE "'~. .' ~... .W~I~-O/.. -:"i -.. ." ' ! .. X~ . F " . .. / I: " " .~lATa'. ~."1 . ~ .. ..'d ' . . ."/ "~ . .. --....~. . q x L_ .. / / ~1 . . ~ ~ ' " .~. . . ~ =. " . ... ..~.. s . \~'. . .. .. -. ' . .: a ~ " ~ ~.~-~ .. :'" ~I.-i .~. . . /-~r~...' ! ... . .'.. ' ". ' t ":.-. .~.. .~ ...u~v~ ~. .::~ . .~ . " "" '. . __ . .'~.-" "'" / ." ' ' . " : ... .. -' - -- l ! ~'- ""-- -. ~'. I ". l ~.. ~ . ---." ~ .~ ..c._.:rlt-~ _: . .. .~ ..2 ..~-- ~ i-'~ .. "..' I .~ .. .J~-""~ .~. .. ~ ~ -~."~.r~f~l~ ...=I . " ~ " ..'"(atJ. ' u . ~ C T " I O A / O F CJ/JT//V~" _ ~ ~-~ ~ R ~ I I ~ ..s.~~\ ~ v .~..7"" ~ ~.~... ...~.~--. ~ i i ' ~ .:-~..~x \ \~ .... ~ r ~ ' ~ ' ~ ~.r-!-T.~. i' .-.. . ~..'~ . . ~ "~ ~ ./ ¢~. 1"}" . " I1!'..'" . l I I I i l\ [ ..~..":._'V --t. . . ~ waz~s." .'k":' ". "<.¢. .. .o~ ": ~".. i '.~...~'~'~ / ~. ""~" ---. .. .... .~... ' .~ l ! : : ~ :.. ". . .: " ' ' /. ..." = .~.... ' l!' ! '. ...~ . . 348 1 /] . .. ....1 ~.. --T' ! " J ~ a...'~[ . \ ../ LL it } t . """" " / " .~ : I . : '. .. ~ L. .' ~ ~-. / . ~.. ' " I / I .~. I . ' • I."..... . • . " . .~"-.Pe_~/ff~:. .'. ..-'-..-.i/." . ~ . NnTf" "- I ~ .~.... ' " w" ~. .~ " . ". " . ... s ~ ' s ~ a I ---- . .-"/ . ~ .-" "l-J/z. ..' ."'. ~---'~-. ."" .-"i~i. "l~.V'~..---__..-..--: ". .. . ~. . -~J. ~ t -r./ " /~" . ~... v. \ ' .:. ~. ".. ~ "'~.~. ~"-': .... t\. -- -\ " ~ ".~e31/z~l~ .~ ~.' . '~. .." ' ...---. ~4P ' I ~ '.~ "- ~I "~. : ~ I.' : ... ... '".[ ?.~-~. ~.~'~e ANY /VlA.. ... r/_~. .. . ~ ." .~ . ...~%?...'.".~ . . . ...4 / .. .. ... x " x ~ '.4 .=__ ~ _ . -~-~ '-.f~"~'" '~ ~" . R. ~ .:.~ ~ ' f _~ r-r ~. .. .~--~[F-- r T '~: ..~..~ --.~#._ "'~ ... .-.' . I . .~o~./i~2~ ' I i~ ~ .. .~-....~ I '.~ "" . . \ ~i ~ .~. \ 'X. ' ./. . ". " " :.~ '..~" ~.._.. .~ " " " ..~ .~a~r. .. t 7.'l' .. . ~ \.... ...~.~*rme..o~r~.: :~ma~l~r~'~7~'C_~r~EI~li +e~eao~. .~. "k . .. ..... .:\. :' '" ." ~ L't. '..~. ..o.. .. . .. .. - • ' II~iI'.... . u ~ . " ~ ~ .. I.-". ... . .k. ~ ~%~ l : ~ ~P~..'~. ...'~~. ._..'. I c x ~ ". ~ . .~.% % .~ ~'~'~r~ t ' z . ~ ..{K/~@.. .. ~ /--.~.. 7 ... " - - .~. I: . . .5.....::.. . .~.. ' ..- .: .t ~ ': . ~:.~ .. " .I ""----_ : .-}q ... ...'" .. . ' . .:>:I I ' ~ ~ I! ~ I I . . ~..~ / ... .~'".-.FIGURE7 'REPORT HYD. . : .~.. . ...\ .. / ......~.. .: N..'. • . - ." ~' . ".t l' .'~r~'~ AO~" ~o . "'X"-. .... '~'~ • .:Z:k~'¢:~.. " " . .. //.t~ ~ . i

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.....:~.. I . '... ' \~"- r. t" ! ~ .~" %. ]L ' -______ I 431 ' ..- ~ I I~ I . • "."=. ...._ ~. / // /.~ ~ \. . ~ .. . '\ ..'4"~" " ....~ .-. ' ' ' /I : " ! -~..-. / ~ .Y ..4 F . / .. L ~ ..SP/RAL _ Y'--.:. .y..... . ..~ .d .--'"" i- ~ . ~...~. I ! ! ... ~ .... . ~i I ~'~ : I I . •.'~....~ _ //' e." \...-~...: _ ' Z ~ ] ~ .r '~. -~'. _~...--- 'Z. . \ L..----r ._ " .... .\ • .. S4~I.~' ... O ... : .2 "1 _: ~ . j ~ . . ...--~. m - . . " / "i " ~~__ .. ~ . . I ..--.__T~ ~_-L~" ~ .~ ~.~....~ ... FI~JRE REPORT HYD.. .. .X 4~ . .: t ' ~J'-fi" {I • ~ ~ .~.___~-r'_q. • ' / . ~ -' ..~. f i ../~ •" " : / / ~ \ . I : I.:..~.... ~ /'- I I I / ---.. ~ q. \ . . .~. ~: ... . : r --.:! I. ~ i .~ ~ -- ....~ "----:- . ° . ! / " \ ~r-.. . / / / / .... ~' f ~L£ZU. ~ ~.. t a "/ ~ .. '* . . .-.- ir-. -_.-~ .# _'( _ - -. ...~.~...__-. ...~..

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.-_~ -.~. i m Q No.e.~-.. I ~HI:::::C:Z::::]B r'I ~ ~ ~ ~ ~ L-'I = =~~.~ .v t.0-..- .. ..<3zl. ~ o " ° : ~ : . "~- w lml..%.~'. 1 al I _ . m . C E34.~ .do. ..~. ~ k ~ _ ! ! .~r .(< ~ ..--.. J~ zo / . :348 I .~. ~ ~---- k in o-q~ ~ 2'04" D ..: ~ . . ~ .~. .~'...~-~ |." -IP I . / ~ ~ mm.~4 ~ ._.. ~ ' ~ LU ( # .~ 43t .. ~ " ..¢. ' ..~. • b ~.=. "....~dm~--d#'..? I" FIGURE 10 REPORT HYD.K.K~.~4 ".z~' .~ I N ~_c~'. ~. 08 ' :::~ l L ~ ' ! 1 '~ ~'~ ..~ $1[." ! t 81 / Ii " iA m m i a .

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V~ . ..FIGURE REPORT HYD. 13 348 = 4~ I a U . o'o ° . I I ~eep 8oYTO~ PJ~ //. °~ -rZRI~. P IIl~l I J N D 0..( r I !i. ' * s ' Mo~/ . ~ 1 * .i" I f.. ../ . R.EIMR. I'l . ~ f I ~ ". IL i!im.VER~ . /.I=m=== .I.¢~ "C .. . :¢/ r i .

.t " .) |.. _ h Ji .4 II I i f ( . .31 I I i I . ~ j% " • A.. i ~4rE ~LJ~ ~D4" 4.'. ~ ~' .ira .r~.---.¢ 6 p (.--I ..l FIGURE REPORT 14 348 ~ I HYD.4' ' r I-'| e.!. 1... I ~t"" .a ! ...~. ... i.

.. #till' ~lli**#" i Till PU-lml ~ OillliMW No.tO. :. ~ l w ~l. II E. .. .~ ~ll. ... 340 lit --~~ : .. ' li' . . ....~ -.: i t ..~ . el 1 o I I i . _ #.l~o#. .. ' ~ ].- tl l i Llcz.. .if" / .#. er .~lltli-O.. i iE~. l . i FIGURE 15 REPORT HYD.i.'Mill" ~ GLllOod"* ..'tl '~-~ I \. b il i.. J l i l t i B ~ ..ll ! q i _ a" --.. l i l l ..~ r x . ( l ~ .t ~.

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FLATIRON MODEL TURBINE AND E N E R G Y A B S O R B E R Model Turbine 1:4. Pipe for admitting a i r into d r a f t t u b e is s h o w n . Wicket gate assembly.~.~ i. runner removed. Spool from turbine to draft tube not installed.¸ F I G U R E 17 R e p o r t Hyd. penstock in foreground. T h i s s p o o l w a s r e p l a c e d by a s t e e l s p o o l w h e n the 1 / 2 .i n c h t h i c k p l a s t i c shattered. SF-I turbine runner HIGH HEAD TESTS . and draft tube at right.21 s c a l e m o d e l . Turbine test arrangement. Water Brake d y n a m o m e t e r at left rear. 348 A. B. D. C. Wicket gate assembly with r u n n e r and s p o o l t o d r a f t tube i n s t a l l e d .

i -+--I I i 4-.. H .-+-. i- I "rx. i" m.3 i + ... ... II ttl ... l i \~T!] "i... .~l I II i I ' .'..~r'~ t M-i-pc ..+~.M ~_ 1 I !I .[.-*.'- 1iT TFr J_L it .4- ~t "iJ.r. ~l@..l. AD PERFORMANCE GURVES OF SF-4 AND SF-4A RUNNERS DITi *rnOM I : 4..L 1 I " 1 i -t . .. t . F T114. .2m I C A L [ mlODCL .+-I itt -li r1-1-1 !\lll 4-4 ...t'IGU RII~OIT RE )*YD 18 $48 il rH . ]J ~J!_L[ ..k'":i I L: : I : I : l lJ .. 7 .t . I : 11htt . . Lli ._Li~ _~'*! "+ .. IV .. --N I t T + |1 l!l t !!1111 tLill N?-t-M !![tlt ... l -FFH :11! I I I I .-I-~i--i+ I m I m I _Li_Li 4 }1 i ". ...:.. .. . t liii IIIll t' I:: .L ALIA -. ! .... l I I .. .:t*... . : ~ .iT . Ii ! 1~" i~ I " I~. . ! 2i ... .'r C-EFFICIENCY CUYIVES-MO0 H i G H IFIEO TESTS- SF-4 RUNNER FLATIRON MODEL O-UNIT TURSlNE HORSEPOWER AND ENERGY CURVES-MOOIFIEO ABSORBER SF-4 RUNNER HF..+.144 i J t "*~ L °i i 2 i ] I . ilL! CURVES--ORIGINAL S F-4 RUNNER I ii II -i-r I I -.. Iill ll'' II LI "" II i~-t '' 41 t • f t' .-:. . .4A It ' t~ I i I TI- ] ] -I...i 2 _1_ -+. I . _ [J% A-EFIrIGIENCf i-r..-t iml ill T~tOl.+-..'.4-.-. .

o-o.: I -?"" =" .~.j + SIG~tA 04G9...J + Jo ! l r l o * o. PePton w e t e r W~eeS C o m p o n y k . .. i I~ o~o Qs4 G ..k....q ..i I .. -- . Ctl*~9.. . / ` ' ~ - I'..- I I I . i ~ ..kLLL~~-t l I ~ I I I ! I ITh--.. ~.~OWt FIGURE 19 ~ v o 1411 Oe~re~J pest !11t ¢tlP..* tl.I a~ll ~IIAI Itl41 &lP T k t l l t O A T .o... t-iT. '" ! I i.. ll ..ll 140RII[POIIER OUTItUT.l. :.....~.p....... ~l.. __t_ +_~_j : "-.-..THOUII~ND$ 1 ItDRS[POW[R VS [XP[GTEO i 41 ~1 L A--UNIT HORSEPOWER VS EFFIGI[NGY R-TOTA [FFIGIENG¥ ~o.r ~ l 1-t-T-T~i I 1 i I I 1 I I ~ 1 io...~:. NOT£ T h e e G U r v f t or(* CePlOt~ed f r o m t~e c u r v ~ :n t~.... .".~... ~ + ' • rx-~~..q-:..T N O U g A N O ~ *1 tl E--TOTA l.HORSEPOWER VS TOTAl.. OI BCHARG[ HIGH HEAD TESTS- FLATIRON MODEL TURBINE OF ICALI[ AND ENERGY ABSORBER RUNNER PERFORMANGE GURVE$ DATJ IItOU i: • !! SF*4A illOO[t.* . D I & I A ~ T ~ n .II It io ..... . 1. cepOtl vO t h t B v r e ( ] u r~ Re¢lomQtlon MOAS(POW|R *G OUTItUT -." ...:'..M"~I -'-i-m r'4~++.. | ~ k l I I - .....~..1- / N O i l I I [ P O W I [ I UNDt~II I Ir~OT N I A I ) f O R i FOOT THROI'r O I A M I T I R *'-'°"r. ' . +'":i !1[ It! l* iii i i i i i * .SIGMA VS [FFIGIENCY O--PHi AT THROAT VS UNIT OlSGHARGE t~ +ii ++* .......000*~ p o t L...i..

"..i .. . i .. ' . Uf~ll~ '~PlIc. .. ."-. . .. . i .I t 2 1 t . .:t ~:..t I \ ~..: It . ..~ . ..e~ ~ 7"7.]- -[-" . ~f..<< i . ....' .' ~ .. t I r. .. "~ _. .... • " __L ...~ - ~ ~ : ~.. ~ .* .7]'.. . .'. .~ I It ' ) {/7 ' t --/" " /.. I ~ I I ~ ~ - - - i ~ill. . .~ . .~.i /- ~ ~'. " ~" . .. : ... ~Ifl"' / '" [ ..r~ .% '. ..-. I___-~ :7 ~.... n !i~_ Ii _ -i~ . .. .p I:.... ... . ."~. ". ~ I .. : . ' £.. l . ? ' . ...i v'-....: '\ :.._ v--] i! ". !~-..1\~.-~'+~h '° t . i W" .7. ~'...:....L~ . ~ ._J~ ""-- '.~ ...'e ~ ..-... .~~ .p ~. ..- i " .. . . . . I ' 17" ..6~'_' Pl~i4~.

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~-' . I l "" .l"..... A .... ' . ..--. . . . ... ..." /.~ " ~AY I i:<1 "¢1 " F ] i . ii ' ~. .! I < . 4 -~ I -:~j I ! ' .///--q'--'-~--"~-'~.. . : ii ! ' I .." ..'l/il.1 ... . . ~'-'~ I . ~. . I ~ . .. ~ I ...t~ l ~tt) n. .' .... .... . I ' I~._ ! . "x "\ "~- ' I1~11 ~ :~ ?..l~ P i ~ t N T "~. . n. A-. . ....:..' ' ..lt"ll. . I..:) . \ : • ". I / / .~ I i r" * .'-x.'u... x i ~ ' X . ..'L . .*" I 1:!' ] I t . " ' ::.~¢ . . .FIGURE t 20 348 REPORT HYD..~/ . ..l'~i -=-- H ." !~. .. I I .... I/ *. . ./ 8 .-. .~~ _ ot . f'.. [ cN'll'l~. . ! t ~1"1 . ~'" " .. . --'~ i :-. . . . .1 ' t :" - : " . .-- -~ -. ... . ....' . .I-. /" ..'....X . 1. . ~. N'N~3:q .. i .. .~ .--=.. ~...: i l L _ _ • .. .. . ... . . ~ ... ' =... --'1" F . --~..i I <'11 1.~_'i .... L ..e.~-.....- K~. ~. 4 /I "4V i . < ~ . .. ...'..~.s---i. ~'~'''~ • . : .I l 1~..A~.--'- '. .. .":' . .-----~ : ~..... . i-'-~ -4.. ... t -.-.....4 17: ' - - //. .--.. t ---t . '..'... I..~ il ! II ' . .-.--. .. . ~\t- ~ ..Tr CIR. ". 4.< '~l~\....'~'--~'.. ....~ ./.-~.4..'~':~ " I... " 7" f .. I.. ~ tOJ ~ .h "" -'. It : \ \ ~ ~ \ i i ' . *.-I . ..t~__. . .- I . --- . ....~ . . ..~!~?. = ...--:_ ~.-2/t ..'~. . . / / / ' t . 1 ' '..__~.'f/ ' ~ ~. ~ .~ uru~.~.~ r...... .:~ :. . Ibl "" IVJ l ... .-.~" . . ~ .. -I i .~lt~l " .~ ~ V ~...e. . . /I / _ _z_" i / .. -I I-: II .. ..... .~. -~-4 "~'Xt~.I I . .. I ~ : E ~ . ~.: ~' . .... ~+ .. ~ "i . ~ . 1 . ~ /.... . I~'~/d. .. / I L_i'.il:l'-r'r " - .. / . . L__L.*)... I~..._-___.. .. "' : '" r-r/ ..~ &~li If..~.~lts \ \ \ ' ""'. ~ .J:.- . . . .._-- - ' i "~ • ... .. / 7/ / " / i :/ // • t ~71 1 ? ~ " . /<-'f. J t 1 ~ ~ • ]'I . .. . ~ ... .~ . • I ~ ~_._ t .. . .. " ~"' . ' -'. -: .__. . ". .. . ~ .. I .. I" .

% N. . / ~t'. .. .m. l ® ! . _ Co-.. ' l~ ~. . ¢ ...S" i . . . ~ \ A._. . . ..~ i I ! CG~tvr ~ E~sv a~ l~rt'ch / ' ~ ~*~.~'. . . . . 8 16" DI~Ct'IARGE Z. t ~-r¢. . . ... ~ t.~.k..~.....'~ ~ ~. 3 T . s. . . l" @ / . ...(~5~i~ER ~" .z ~ ~ n .. \. ' ~ ~i" 0':. / % \ / / / X t\ • -le / \. . / .~. . w • Z i . . ..'.X ' . .-.=_~ # i --~ - i -- "i j_ .. .'k.. .. .¢ A~o/t. . A..t.._'. F-. . ' A ~ C J .).. .. ...o T/... .~. r q " ~ . " / I\ I . .~ ' r Tu.~.I i F I G U R E 21 REPORT HYD. .. ~ • i l .....~ A'*~o. ...--.t'od ~ (e) r ' . e ~ .. 348 .4 ..2~-.. ..a --= -'~7 4 f~_ i "lotion £ " i ~-4~ .t~ 6. ~ .'v Jp~Bd.'. ~. d "!"'i j .... .e ¢ r. . p 0 ¢ ~ @~~ ... .'J P/ezomefer ~to.. .4o4~.V'~le~ '*"I s~ Av. ....~. I.~ '. .. ~ 5 .. .T.4'~O ° ~'.!~ . X. . ~ ..INER' i p'p# P[LTOIV TYt~ £1~gGY . . [ i !i ~I .~t 86" . . .( /I 1 i '. ...."'. ~.~.~" l ~. . . .'s .

D. HIGH HEAD TESTS . A. Pelton energy absorber instaUed f o r t e s t i n g .FIGURE 22 R e p o r t H~vd.FLATIRON M O D E L TURBINE AND ENERGY ABSORBER •Pelton E n e r g y A b s o r b e r ( P r e s s u r e 1:4. C. D i s c h a r g e tube Iooklng d ownst r e a m . Bowl and flow s p r e a d e r Ic~0king u p s t r e a m . Flow s p r e a d e r looking d o w n s t r e a m . E. § s c a l e m o d e l Regulator) . 348 B. Bowl l ® k l n g u p s t r e a m .

. . m . Pillzomoter 3 ~. .V E L O G I T ~ D I S T R I B U T I O N AT O U T L E T OF D R A F T T U B E . VIEW LOOKING DOWNSTREAM ( Qs16. . . ..PRESSURES IN ENERGY ABSORBER T7 . B .S S~ALE M O D E L ..+ tit 0 0 i ¢3 B Plezomlllr 411o 0 VALVE I I 1 OPENING \ I.I A-HEAD AT INLET TO BY*PASS VALVE . . ~.Totol Hlod (hi ÷ by) mI¢ ~ \ \ \ \ ! IC Plezometrl¢ blod. ' . . .| l. . . . . . ~_ . .INGHES IPD I.. . . .9 D . ... .S I1¢. .Woter m t z t u r e ~ ~.60 Cf$.'~ ~\ \k ]I f F------[ J +. VOIvG Bit odmiffed.=~-" I +. ~ ' A I P . 348 ~ . % % \ +C 3: t. .~÷ -- .-.S --INGNES 1 ID E.o OPENINb I. . .+*~'T" . . . .0 40 90 VALVE OPENING . E-DISGHARGE THROUGH ABSORBER FOR BOO FOOT TOTAL HEAD HIGH HEAD TESTS-FLATIRON MODEL TURBINE AND ENERGY ABSORBER PERFORMANGE i$! GURVES DATA OF PELTON FROM ENERGY ABSORBER 1:4.O ltALVE I S OPENING-INGMES It+O l. .| . I ~- I 0 Io 11o 3. h s . .. ... J V. ) openinQ I~ inches.. . so'-o'--."k OF S E A T D I A M E T E R C .A M O U N T OF AIR REQUIRED TO QUIET CAVITATION -I© 0 0.. . VALVE I. . .FIGURE 23 RIrPORT HYO.

Na 71" "~--~. 2 s _ .-¢- ~ • (z) . • ~.~mm~l'-~- ~_--- ii ii I \ I II _1 t I \ J fI L.FIGURe" 2 4 REPORT HYD...o~-.... J l ......~_~.. ~ ..... - ~ \ INo.~ w -\ -~_~...____ ....... ~ 6 4 ......~ ..... 348 I I I ! J d'8" '" 'i .....~...5_'-o"_ ... r ~tJon 7 / / J k...

Three-stage energy absorber installed f o r testing. Stage 2 is st bottom of photo. D. 348 B. Stage 2 of a b s o r b e r with bottom c o v e r r e m o v e d .5 scale model . HIGH HEAD TESTS . C. E.FIGURE 25 Report Hyd. Outlet of m a l l a b s o r b e r at point w h e r e o r i f i c e f o r stage 3 is a t t a c h e d .FLATIRON MODEL TURBINE AND ENERGY ABSORBER Three-stage Energy Absorber i:4. C l o s e u p of stage 2 region showing cavitation d a m a g e . A. Inlet of a b s o r b e r looking d o w n s t r e a m .

..~ ' AS~I0$(~i n i ~ f f J- _+_ 41 .o . $I0 I ....tlet t19 140 |C~ 840 FLOW-C. i..5 ... lOSSfor . . i| [ / / -. / / "~" / t '~A ~.0 G. . +nd slogs oreo zos+. .V E L O C I T Y OF DRAFT DISTRIBUTION AT OUTLET TUBE. t.z. \ ~ "--~ \ ~" ~ % .O HIGH HEAD TESTS-FLATIRON MODEL TURBINE AND ENERGY ABSORBER PERFORMANGE GURVES OF 3-STAGE ENERGY ABSORBER DATA FROM t: 4.~ ~ @IEZ4 .++_ 41 Lossfern sod : stageto srd slmlo. VIEW LOOKING DOWNSTREAM V / L V [ OPENING-tNCNF_5 (O =i2.~+ l:l.S.dstogearoo. fJ'~fJ"~/"~ .~o |.EZ Z 140 I tu 2~ +"?. .S i i.../ /// .P R E S S U R E S AT I N L E T AND WITHIN ENERGY A B S O R B E R |© • ! .- . I . . .L O S S E S IN A g S O R B E R WITH VARIOUS S E C O N D STAGE AREAS VALVE OPENING -INGHF$ A .- el@ :' + l o l l I t o t o l h s o d ~. .F.-.S 1.t ) I S G H A R G E THROUGH ABSORBER F O R 5 0 0 FOOT TOTAL HE~.in. sf ItO ./ [" tSrd stoge. . .) = .~m.~ B .sam. J.J O .m. "~ ~ .5 SGAbE MODEL .P~z 5 ~"---~ .q ~ O0 ~ 40 ( R A T E OF '~'~/ Lj cl :. .__ |...PlEZ El .O l.68 cfs.d sto¢earso+zs. 17 >F ./ \ / \ y 1 /* .. -----l~d slogs oreo ~os¢.t. . i i / / al 0.(some os znd stoce ~.in. • Area of second stage orifice sos¢. valve openin 9 15 inches No oil" admitted at third stoge... - |.lo.-pvEz+ rPIEZ e .in.I l.11Scl..) i "-Lois [rom srd tjtoQe to ou.REPORT HYD. ~148 FIGURE 26 leo znd l~O+l or+o 5osq..

.'. ÷'.I'+~°]...f ~ i~ t'P~pe ~pple . ~ .~ .°c. "'.+. + .. ". ~ ..~'Copper tubmg ~" Tube connector" Iced tC tmpoc/ tube. . .~'t+be nu+ -.iteoet FIf~UR tr 2 7 N'/O 1 4 1 o .L". ..~g .~L" Tube co~ector teed POmlmOmller ~" Sheet metal bose-. . ÷ " ~ .. . o .. -~"Tube tO i"P. Modit(ed ¢~'p~pecop-~ ".~ .pe t e e .+.. co. . .Pe connector-" ..Loboretory ~IIot tube ? ~ .. [ 1 \I " eJ. "'.o ÷" cop~... f I t r- ..-Solder ¶ AIR TRAP FULL O04LE HIGH HEAD TESTS-FLATIRON MODEL TURBINE AND ENERGY AB.... . steele leg -.r. .-.p. ~ nut..pe bush. h. Uodifi|d ~" pipe plug soldered. r't..|mpoct tub! NO l Strmg pock a g"". ... s/eric leg VIEW B-B .'~ORBER VELOGITY MEASURING EQUIPMENT I : O+S IG&LI[ MONk ANO STATIONS @It ....._j~m~ '+ "+... ~ _ Modlf+ed . ~ ooi'~P tubing soldired to .-.. ..ot.+g. ..11 .+. t~b.. "..+':'~:?:Z:::: '. ~ .g.. . . + ..-JI / . . • ... .. .. . •" I~ f t Ulee "'..d ~. + i |" to ~" ¢. .~ t. rP+pe. L"T~.o .....-S~c. .oh......+. ..e --.. . . . . ..b+o .+.[nG CfOied On{l soldered o "+ " ~*~ ~o- . ~" P._ N +°co.-+ . .

...... ] ...~. .~..l ~EN- I M .. j:**Wr~i..No. " "~ ~ "DIA...~........- .~. " ...---"-.. ~......~:...~sJ'+_:~: D/A..~ ...." L ? D ~.--.BE'-. ~-..~. (p~:... - ! \ .. LZa:! Ifo. -........ '\ z : . "% EXh 'NG SEAT CO//TOU..O l.~ t P " t.. 3 8 4 .. 6 "DI~. " " Ik~.. . .t-- • ~.. " ...J i.~----..~SAT ~'/N6 c ..4~.. ne ~ A ~ ~ E O p J ... PlOD/FlED 5EDIT" CqlVTO~.. ..... I \ ' t:'N- I I.ES... .f~ 7 ~ 1 I . :T- I I I T. .¢ F ~ /-"/r" tu WOOY]..- ! 1 ....~: .....

R e p a i r S : b u t t e r f l y valve from r o w b o a t . FLATIRON MODEL. TURBINE AND ENERGY ABSORBER V a l v e Pit Entrance.FIGURE 29 Report Hyd. Unhandy entrance to valve pit. B. HIGHHEAD TESTS '. 348 A. and Butterfly V a l v e Repairs .

Related Interests

.1 .~... . • :".o" .. .. "-.....~ -ic / --.e" S t = d o . ~ " " ~" Pine for i~essu.. . . .. I!~ . : -~ .... . . .] ~ r " -.. . ..Z50" 24..D." ySump ~" 18" PiPE BEND STEEL - r :..~ .... . ... .. ~J'ho/es 1~" Sfondard pipe.'-x" ..ABORATORY AND ELEVATION ~ ELEVATION 4"Droi~ I!11 (-~t~. ) . of PARTS .~S'PENSTOGK. ...... .~seo VALVE ...-MalleaNe iron..' - :* -' "'" --JII--V'"A-'/. . [ / . . ore to be mode tram z8" O..I-'T~'-.o:. .. brcss to iron seats 12 / \ !. .... galvanized mndoa. . .... .....' 2 " : elbo* e~o.300~cost steel..... . Steel.. ....._ ]...~___~v.~.. ... . ..'/'~j.. bro~s ?o iron seats n 2 " A d o p t e r ' s e e detail 5tee/ " / /~90"-tSO" Std screwed elbow h.I2t7 ' : ]": " ~ [ k ~ .#.... .~ I~r'~ o f Square head machine bolt wHh Steel hex. .. .~- . .....D pipe with ~" wall.~0 . .. ..--El 74 75... r.' '. . .:. R) ~/F ~ . 3 4 6 7 le'P~pe bend le'Pipe bend_ _ to'Pipe bend ~e'. " .... . . .3OE5 18"Motor operated gate valve and Oy-oass furnished upder invitation No G-qe. I 1~-150estd..:::/ (12~ Lit) I' ' t ' ! ~" Oroln-J ._ill • :..:!. . ... . .. .~a~n~ ~ '..':' long radius. steel valve ] @ _~-. .. .. ...:..... ~ i } . ... ...... z /4 ~ £ e w e d redu_c_e. were procured under invitation No..~. @ . ....~. 9'-o'...~1~. =.._ " ' SECTION B-B _ t J::i:! ~ Diameters.e~h. ...~/ .. . I k_... .'%'...~t 18"0. . Steel -Steel 2 72 57... ..d e~ I 1 ~. ... F 4 6 . } t .ed be.'--T----'--[-~.. ~-E1. .. . G~" ~ . qa.. . Io~ Soinl welding nipple .. . ..:J.. 4 j ~ = = ~ j ~ _ . "P ..=rz. . ~ ':.'.. golv. 1 ... . pipe cap-~ " Malleable iron. . - ' " 7 " ~ ..[:. . and .~.. .. . ~ ' . . . . r 2 " 5 t d pipe . Units . • Co. ....:~cre. fat detail ...../ thread ..'-#' .p-. ... c/round joint... 18°Motor ... .. I . ...~. cut for ??" 58" 26" bend LIST NO. "'---.. . . gate v o l v e . .. . 245"D'2~Sa VALVE PIT . See Owg No ~45"D'2661 '. .. '." . ~ • . .'M ~ : / . threaded and coupled.:1 ...l~f'_: '~-~" ~....e 21" IO' 51"" . welding elbow . . ... . j. ~ ~ ..R . . Bolt circle Rais~c/ face ze" 17.---~18"-45 ° Standard weight . ~ .245-D... . . --L ~ ..J'-6"~.L. .ac -o . ' / ONE REO'D ...'i h'.. "~ Z4'--I~" . . .8" " .

.--..:_____ __L .... " '41"(.~ ...-?-~" . ...] I FIGURE 4 REPORT HYD...+ .. !! ~ .~. .! iAI ~ " ~J..i.. .+ .~l i ... .. . .T A : . r'P'l~ V4A... . i " 1 4 " / ----k -.. ` .~r N= z . . " -- 8. I IA-'/ ~ld~P~ III~1 '-+~----L2.~] .+ -. . ' • U~--i-~. " . ) ( \ ..~.. i. ..+ +t-I... . " i" r~l. ~..... t ...... ~ - 7:.... . ... ~'... . b-~'~'b . I / ' .. ...+ .. ~ .: - . . ..- . ~'~ ~_. -.. .~i~ I. I •.. ." '. + ..-+. .. . /~ .. . .-I + i + '. . IN-Fli~'T-I-Ii~ l-r ~ ~ t~... .. bi .. ~. 7:$~ i. I "I "'..-i-~'-'-~f!l + . ... '- ...t__ _b~ ~ . _~l" I + . . . ... ..g":T-.+ " " "" " " " "''. .. . . .+ i "/ " " / " t .-W. .. ~ ~ _ -'.. "-. 348 I--- i • s i ... .... ":---: ".-.. .../Oprr.. . . t L . L -- l$'-/d " .. ~ t l t i L t ... .L=-=-"-::-:-X ...:. . .. . ../I//" " " " ~ "L/:. .~=.4. . .+ J ~ i l " r I t. . . .. ~..~u_~_ I~. . " t /. -- .. .. ..~..] lit : r-+ -i] .~ .l-~'4 u~i . :.~ i ... .. ....+I |m .. " l.. +T + I .. ~ . / / i..t S ... .-~--F-~ . t " ~ . ¢.. .o-_ ~ ~ "o" 'l .i . --. . . t~ '/"" i-] I.... | ..+ / I.... . .~.. .. . i~. I l . . .. • I -~ -'+'--2:'-'~'---.. _ _ -d.. I - ' '-):"i--~Ll-~'~I~r '1 ... . t -f-r .. ' i i /''-r-~ I..----.. ' "m f ... '~ **! LO • tga. .. ].j • ~. ' + i.... ~ "7--.! +. .bl~ / ~ --. . +-__ ~__ '~ ----" ~----''~ . .. ..i r. ] FT t ." . : "l i "" ~ "... i 1 l 1 ..." !l . ...I/'. k[li t. ... .. .... .l .. .~[' r ~ s~tio~s -.. . . .:~¢ +.:_..-~-"~.i .I'---~-'F"!-~-T'!--:"---F t '. . ?-'7 . .ll .~.. .:'If...~.. .. I ~ ..l~!lli I 2:~ I II I11 i ~ H I .i & ~ ~ ~\. . .L. -. A . . . .. k/~-=.. . . .ILII-~ +.. ' " ~.~::-i. i " ...fe~ OJ : ~r=. : J . - ~ __ + I. .o--... ... .zo. _. \ . !!-Z__ ~ i!--~.~e...__ .. . .~.7::-::~ =..... ... !. .. .i r+~ • L:-.~ _.... ... .H"J l... ... ~-~" . / / ~ . ... + +.- /...-.. i ' ~ II/ ..l ' _ ~ ~' ~"+ +'+"+'"" i ~-~.~ft. " . V '" i ....C::#_.. i'! .~ .. .. ----1 b---'--'z'z~--l_.-:~ ._L_~ .. ~-P--' . ..-~'--++: .. ..i___:~ . ".l ..e Ch. .. .~.~. I "" I .-- +._L. . .I //-F <:- :" " " I .. . ..:-~:w~o~#y -f D . -...

.. ~ .ka¢ ~ i~ ~ " ~ ~ i~. ° ... ~ ~ • • ~ ~ ~ .!:.' ~ • ~ i ~ ~ :~.i ~ • ~ i" ~ .~. ~ .~i " ~ ' ~ .:~ Pm~r'. ~ " ! ~ i~-~ii' ! . ~ ~ ~ '~'~.Plut. ~ ~ ~ .. Tmz ~aqu~euemt~ f m ~ U ~ ~m d~.~ ~ ~ ~ : . • ..

° m l i li I J ~-T. "% -' ! I _./ _#l i.i I II. v I I I ..'xt\~.! °J m i/_ I !/ I f .-~r--r:p il II II ii ~ :li-i.N[ ilil II ! II ii l I i II t '.~ .lit r i . I r • I | - ' ' ..-.FIGURE 6 REPORT HYD. r Ik \ I 1 I ! . J i "ti . _ i| I!1 ~ .- 'it . 340 A I .I I ! II b .F.J ~ • H I) | ! < •" \...

~ .. .-...:..#~ "\ '.* ~ . ' .'~44 t " / ~-~.. .. -.." I ' ~ ' iS ' .~ •.=~ P" ..~....-...q ~T...." o~'~..1...~...~. -42./ / .~..: %r. / ... . .. .~ :---r. .-....~~""..'[.... ~o~..~=~.~. .. ~..k~.~ . ~ ... I ~ II~ ~ ' Ill ~ ~ ~ I ~i~ L ~ I ~ . ' '| ~~.~.L.-" . ! . -'I ~./ :~. / . . ..' "" '~ • "" ' "...'...~.....:.' ~ ~\~ ...". . L . .. . i] II~. i t .-~--~ ---. I /" I\ ' \ I ~ ~'FOvaaeY~aTd._'l ~.t. .~ /vlA× ~_qAL/SE "'~. .' ~... .W~I~-O/.. -:"i -.. ." ' ! .. X~ . F " . .. / I: " " .~lATa'. ~."1 . ~ .. ..'d ' . . ."/ "~ . .. --....~. . q x L_ .. / / ~1 . . ~ ~ ' " .~. . . ~ =. " . ... ..~.. s . \~'. . .. .. -. ' . .: a ~ " ~ ~.~-~ .. :'" ~I.-i .~. . . /-~r~...' ! ... . .'.. ' ". ' t ":.-. .~.. .~ ...u~v~ ~. .::~ . .~ . " "" '. . __ . .'~.-" "'" / ." ' ' . " : ... .. -' - -- l ! ~'- ""-- -. ~'. I ". l ~.. ~ . ---." ~ .~ ..c._.:rlt-~ _: . .. .~ ..2 ..~-- ~ i-'~ .. "..' I .~ .. .J~-""~ .~. .. ~ ~ -~."~.r~f~l~ ...=I . " ~ " ..'"(atJ. ' u . ~ C T " I O A / O F CJ/JT//V~" _ ~ ~-~ ~ R ~ I I ~ ..s.~~\ ~ v .~..7"" ~ ~.~... ...~.~--. ~ i i ' ~ .:-~..~x \ \~ .... ~ r ~ ' ~ ' ~ ~.r-!-T.~. i' .-.. . ~..'~ . . ~ "~ ~ ./ ¢~. 1"}" . " I1!'..'" . l I I I i l\ [ ..~..":._'V --t. . . ~ waz~s." .'k":' ". "<.¢. .. .o~ ": ~".. i '.~...~'~'~ / ~. ""~" ---. .. .... .~... ' .~ l ! : : ~ :.. ". . .: " ' ' /. ..." = .~.... ' l!' ! '. ...~ . . 348 1 /] . .. ....1 ~.. --T' ! " J ~ a...'~[ . \ ../ LL it } t . """" " / " .~ : I . : '. .. ~ L. .' ~ ~-. / . ~.. ' " I / I .~. I . ' • I."..... . • . " . .~"-.Pe_~/ff~:. .'. ..-'-..-.i/." . ~ . NnTf" "- I ~ .~.... ' " w" ~. .~ " . ". " . ... s ~ ' s ~ a I ---- . .-"/ . ~ .-" "l-J/z. ..' ."'. ~---'~-. ."" .-"i~i. "l~.V'~..---__..-..--: ". .. . ~. . -~J. ~ t -r./ " /~" . ~... v. \ ' .:. ~. ".. ~ "'~.~. ~"-': .... t\. -- -\ " ~ ".~e31/z~l~ .~ ~.' . '~. .." ' ...---. ~4P ' I ~ '.~ "- ~I "~. : ~ I.' : ... ... 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.-_~ -.~. i m Q No.e.~-.. I ~HI:::::C:Z::::]B r'I ~ ~ ~ ~ ~ L-'I = =~~.~ .v t.0-..- .. ..<3zl. ~ o " ° : ~ : . "~- w lml..%.~'. 1 al I _ . m . C E34.~ .do. ..~. ~ k ~ _ ! ! .~r .(< ~ ..--.. J~ zo / . :348 I .~. ~ ~---- k in o-q~ ~ 2'04" D ..: ~ . . ~ .~. .~'...~-~ |." -IP I . / ~ ~ mm.~4 ~ ._.. ~ ' ~ LU ( # .~ 43t .. ~ " ..¢. ' ..~. • b ~.=. "....~dm~--d#'..? I" FIGURE 10 REPORT HYD.K.K~.~4 ".z~' .~ I N ~_c~'. ~. 08 ' :::~ l L ~ ' ! 1 '~ ~'~ ..~ $1[." ! t 81 / Ii " iA m m i a .

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V~ . ..FIGURE REPORT HYD. 13 348 = 4~ I a U . o'o ° . I I ~eep 8oYTO~ PJ~ //. °~ -rZRI~. P IIl~l I J N D 0..( r I !i. ' * s ' Mo~/ . ~ 1 * .i" I f.. ../ . R.EIMR. I'l . ~ f I ~ ". IL i!im.VER~ . /.I=m=== .I.¢~ "C .. . :¢/ r i .

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.. #till' ~lli**#" i Till PU-lml ~ OillliMW No.tO. :. ~ l w ~l. II E. .. .~ ~ll. ... 340 lit --~~ : .. ' li' . . ....~ -.: i t ..~ . el 1 o I I i . _ #.l~o#. .. ' ~ ].- tl l i Llcz.. .if" / .#. er .~lltli-O.. i iE~. l . i FIGURE 15 REPORT HYD.i.'Mill" ~ GLllOod"* ..'tl '~-~ I \. b il i.. J l i l t i B ~ ..ll ! q i _ a" --.. l i l l ..~ r x . ( l ~ .t ~.

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FLATIRON MODEL TURBINE AND E N E R G Y A B S O R B E R Model Turbine 1:4. Pipe for admitting a i r into d r a f t t u b e is s h o w n . Wicket gate assembly.~.~ i. runner removed. Spool from turbine to draft tube not installed.¸ F I G U R E 17 R e p o r t Hyd. penstock in foreground. T h i s s p o o l w a s r e p l a c e d by a s t e e l s p o o l w h e n the 1 / 2 .i n c h t h i c k p l a s t i c shattered. SF-I turbine runner HIGH HEAD TESTS . and draft tube at right.21 s c a l e m o d e l . Turbine test arrangement. Water Brake d y n a m o m e t e r at left rear. 348 A. B. D. C. Wicket gate assembly with r u n n e r and s p o o l t o d r a f t tube i n s t a l l e d .

i -+--I I i 4-.. H .-+-. i- I "rx. i" m.3 i + ... ... II ttl ... l i \~T!] "i... .~l I II i I ' .'..~r'~ t M-i-pc ..+~.M ~_ 1 I !I .[.-*.'- 1iT TFr J_L it .4- ~t "iJ.r. ~l@..l. AD PERFORMANCE GURVES OF SF-4 AND SF-4A RUNNERS DITi *rnOM I : 4..L 1 I " 1 i -t . .. t . F T114. .2m I C A L [ mlODCL .+-I itt -li r1-1-1 !\lll 4-4 ...t'IGU RII~OIT RE )*YD 18 $48 il rH . ]J ~J!_L[ ..k'":i I L: : I : I : l lJ .. 7 .t . I : 11htt . . Lli ._Li~ _~'*! "+ .. IV .. --N I t T + |1 l!l t !!1111 tLill N?-t-M !![tlt ... l -FFH :11! I I I I .-I-~i--i+ I m I m I _Li_Li 4 }1 i ". ...:.. .. . t liii IIIll t' I:: .L ALIA -. ! .... l I I .. .:t*... . : ~ .iT . Ii ! 1~" i~ I " I~. . ! 2i ... .'r C-EFFICIENCY CUYIVES-MO0 H i G H IFIEO TESTS- SF-4 RUNNER FLATIRON MODEL O-UNIT TURSlNE HORSEPOWER AND ENERGY CURVES-MOOIFIEO ABSORBER SF-4 RUNNER HF..+.144 i J t "*~ L °i i 2 i ] I . ilL! CURVES--ORIGINAL S F-4 RUNNER I ii II -i-r I I -.. Iill ll'' II LI "" II i~-t '' 41 t • f t' .-:. . .4A It ' t~ I i I TI- ] ] -I...i 2 _1_ -+. I . _ [J% A-EFIrIGIENCf i-r..-t iml ill T~tOl.+-..'.4-.-. .

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D. HIGH HEAD TESTS . A. Pelton energy absorber instaUed f o r t e s t i n g .FIGURE 22 R e p o r t H~vd.FLATIRON M O D E L TURBINE AND ENERGY ABSORBER •Pelton E n e r g y A b s o r b e r ( P r e s s u r e 1:4. C. D i s c h a r g e tube Iooklng d ownst r e a m . Bowl and flow s p r e a d e r Ic~0king u p s t r e a m . Flow s p r e a d e r looking d o w n s t r e a m . E. § s c a l e m o d e l Regulator) . 348 B. Bowl l ® k l n g u p s t r e a m .

. . m . Pillzomoter 3 ~. .V E L O G I T ~ D I S T R I B U T I O N AT O U T L E T OF D R A F T T U B E . VIEW LOOKING DOWNSTREAM ( Qs16. . . ..PRESSURES IN ENERGY ABSORBER T7 . B .S S~ALE M O D E L ..+ tit 0 0 i ¢3 B Plezomlllr 411o 0 VALVE I I 1 OPENING \ I.I A-HEAD AT INLET TO BY*PASS VALVE . . ~.Totol Hlod (hi ÷ by) mI¢ ~ \ \ \ \ ! IC Plezometrl¢ blod. ' . . .| l. . . . . . ~_ . .INGHES IPD I.. . . .9 D . ... .S I1¢. .Woter m t z t u r e ~ ~.60 Cf$.'~ ~\ \k ]I f F------[ J +. VOIvG Bit odmiffed.=~-" I +. ~ ' A I P . 348 ~ . % % \ +C 3: t. .~÷ -- .-.S --INGNES 1 ID E.o OPENINb I. . .+*~'T" . . . .0 40 90 VALVE OPENING . E-DISGHARGE THROUGH ABSORBER FOR BOO FOOT TOTAL HEAD HIGH HEAD TESTS-FLATIRON MODEL TURBINE AND ENERGY ABSORBER PERFORMANGE i$! GURVES DATA OF PELTON FROM ENERGY ABSORBER 1:4.O ltALVE I S OPENING-INGMES It+O l. .| . I ~- I 0 Io 11o 3. h s . .. ... J V. ) openinQ I~ inches.. . so'-o'--."k OF S E A T D I A M E T E R C .A M O U N T OF AIR REQUIRED TO QUIET CAVITATION -I© 0 0.. . VALVE I. . .FIGURE 23 RIrPORT HYO.

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Three-stage energy absorber installed f o r testing. Stage 2 is st bottom of photo. D. 348 B. Stage 2 of a b s o r b e r with bottom c o v e r r e m o v e d .5 scale model . HIGH HEAD TESTS . C. E.FIGURE 25 Report Hyd. Outlet of m a l l a b s o r b e r at point w h e r e o r i f i c e f o r stage 3 is a t t a c h e d .FLATIRON MODEL TURBINE AND ENERGY ABSORBER Three-stage Energy Absorber i:4. C l o s e u p of stage 2 region showing cavitation d a m a g e . A. Inlet of a b s o r b e r looking d o w n s t r e a m .

..~ ' AS~I0$(~i n i ~ f f J- _+_ 41 .o . $I0 I ....tlet t19 140 |C~ 840 FLOW-C. i..5 ... lOSSfor . . i| [ / / -. / / "~" / t '~A ~.0 G. . +nd slogs oreo zos+. .V E L O C I T Y OF DRAFT DISTRIBUTION AT OUTLET TUBE. t.z. \ ~ "--~ \ ~" ~ % .O HIGH HEAD TESTS-FLATIRON MODEL TURBINE AND ENERGY ABSORBER PERFORMANGE GURVES OF 3-STAGE ENERGY ABSORBER DATA FROM t: 4.~ ~ @IEZ4 .++_ 41 Lossfern sod : stageto srd slmlo. VIEW LOOKING DOWNSTREAM V / L V [ OPENING-tNCNF_5 (O =i2.~+ l:l.S.dstogearoo. fJ'~fJ"~/"~ .~o |.EZ Z 140 I tu 2~ +"?. .S i i.../ /// .P R E S S U R E S AT I N L E T AND WITHIN ENERGY A B S O R B E R |© • ! .- . I . . .L O S S E S IN A g S O R B E R WITH VARIOUS S E C O N D STAGE AREAS VALVE OPENING -INGHF$ A .- el@ :' + l o l l I t o t o l h s o d ~. .F.-.S 1.t ) I S G H A R G E THROUGH ABSORBER F O R 5 0 0 FOOT TOTAL HE~.in. sf ItO ./ [" tSrd stoge. . .) = .~m.~ B .sam. J.J O .m. "~ ~ .5 SGAbE MODEL .P~z 5 ~"---~ .q ~ O0 ~ 40 ( R A T E OF '~'~/ Lj cl :. .__ |...PlEZ El .O l.68 cfs.d sto¢earso+zs. 17 >F ./ \ / \ y 1 /* .. -----l~d slogs oreo ~os¢.t. . i i / / al 0.(some os znd stoce ~.in. • Area of second stage orifice sos¢. valve openin 9 15 inches No oil" admitted at third stoge... - |.lo.-pvEz+ rPIEZ e .in.I l.11Scl..) i "-Lois [rom srd tjtoQe to ou.REPORT HYD. ~148 FIGURE 26 leo znd l~O+l or+o 5osq..

.'. ÷'.I'+~°]...f ~ i~ t'P~pe ~pple . ~ .~ .°c. "'.+. + .. ". ~ ..~'Copper tubmg ~" Tube connector" Iced tC tmpoc/ tube. . .~'t+be nu+ -.iteoet FIf~UR tr 2 7 N'/O 1 4 1 o .L". ..~g .~L" Tube co~ector teed POmlmOmller ~" Sheet metal bose-. . ÷ " ~ .. . o .. -~"Tube tO i"P. Modit(ed ¢~'p~pecop-~ ".~ .pe t e e .+.. co. . .Pe connector-" ..Loboretory ~IIot tube ? ~ .. [ 1 \I " eJ. "'.o ÷" cop~... f I t r- ..-Solder ¶ AIR TRAP FULL O04LE HIGH HEAD TESTS-FLATIRON MODEL TURBINE AND ENERGY AB.... . steele leg -.r. .-.p. ~ nut..pe bush. h. Uodifi|d ~" pipe plug soldered. r't..|mpoct tub! NO l Strmg pock a g"". ... s/eric leg VIEW B-B .'~ORBER VELOGITY MEASURING EQUIPMENT I : O+S IG&LI[ MONk ANO STATIONS @It ....._j~m~ '+ "+... ~ _ Modlf+ed . ~ ooi'~P tubing soldired to .-.. ..ot.+g. ..11 .+. t~b.. "..+':'~:?:Z:::: '. ~ .g.. . . + ..-JI / . . • ... .. .. . •" I~ f t Ulee "'..d ~. + i |" to ~" ¢. .~ t. rP+pe. L"T~.o .....-S~c. .oh......+. ..e --.. . . . . ..b+o .+.[nG CfOied On{l soldered o "+ " ~*~ ~o- . ~" P._ N +°co.-+ . .

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R e p a i r S : b u t t e r f l y valve from r o w b o a t . FLATIRON MODEL. TURBINE AND ENERGY ABSORBER V a l v e Pit Entrance.FIGURE 29 Report Hyd. Unhandy entrance to valve pit. B. HIGHHEAD TESTS '. 348 A. and Butterfly V a l v e Repairs .

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