EIM CONTROLS

TEC2000
Installation & Operation Manual

E2K-405-0703 - Release 1

Table of Contents

Table of Contents
1 Important Notes 1-1 1.1.Purpose ...................................................................................................................................1-1 1.2.User Safety..............................................................................................................................1-1 1.3.Storage Procedures ................................................................................................................1-2 Quick Start 2-1 2.1.Set Position Limits...................................................................................................................2-1 2.2.Network Setup.........................................................................................................................2-5 2.3.Check Settings ........................................................................................................................2-5 Installation 3-1 3.1.Preparing the Stem Nut...........................................................................................................3-1 3.2.Mechanical Installation onto the Valve....................................................................................3-2 3.3.Electrical Connections.............................................................................................................3-3 3.3.1. Remove Separate Terminal Chamber (STC) Cover..................................................3-3 3.3.2. Sealing Cable/Conduit Entries ...................................................................................3-3 3.3.3. Recommended Terminal Connections.......................................................................3-4 3.3.4. Cable Connections .....................................................................................................3-5 3.3.5. Replace Terminal Compartment Cover .....................................................................3-5 3.3.6. External Earth/Ground Connections ..........................................................................3-6 3.4.Display Backup Module (DBM) – Optional..............................................................................3-7 3.5.Discrete Controlled Inputs .......................................................................................................3-8 3.6.Auxiliary Control Module (ACM) – Optional ............................................................................3-9 3.6.1. Wiring the ACM ..........................................................................................................3-9 3.6.2. Analog Controlled – Power Supply Connections .....................................................3-11 3.6.3. External Variable Frequency Drive (VFD) Wiring ....................................................3-13 3.6.4. Network Controlled...................................................................................................3-15 3.7.Auxiliary Relay Module (ARM) Wiring ...................................................................................3-16 3.8.Remote Display Module (RDM) Connection to the Actuator – Optional...............................3-17 3.8.1. 24 Vdc Power Source ..............................................................................................3-18 3.8.2. 115/230 Vac Power Source .....................................................................................3-18 3.8.3. Two RDMs (one 24 Vdc and one 115/208/220/230 Vac power source) .................3-19 Operation 4-1 4.1.Local Display Module (LDM) ...................................................................................................4-1 4.1.1. Graphics Display and Message Center .....................................................................4-2 4.1.2. Control Knob and Selector Knob................................................................................4-2 4.1.3. LEDs...........................................................................................................................4-3 4.1.4. Normal Display Function ............................................................................................4-3 4.2.Remote Display Module (RDM) ..............................................................................................4-5 4.2.1. RDM Operation with LDM ..........................................................................................4-5 4.3.Infrared Controller (IRC) – “Clicker” ........................................................................................4-6 4.4.Initializing the Actuator ............................................................................................................4-7 4.4.1. Setting Position Limits................................................................................................4-7 4.4.2. View Existing Settings................................................................................................4-7 4.5.Local Control Operation ........................................................................................................4-11 4.6.Remote/Auto Control Operation............................................................................................4-12

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Customizing Actuator Settings 5-1 5.1.Entering Setup Mode...............................................................................................................5-1 5.2.Setting Limits ...........................................................................................................................5-2 5.3.Changing Display ....................................................................................................................5-2 5.4.Displaying Unit Parameters.....................................................................................................5-3 5.5.Change Settings......................................................................................................................5-4 5.5.1. Passcode Entry ..........................................................................................................5-6 5.5.2. Valve Control Setup ...................................................................................................5-6 5.5.3. Set Valve Travel Limits ..............................................................................................5-8 5.5.4. Discrete Input Setup...................................................................................................5-9 5.5.5. Discrete Output Setup..............................................................................................5-10 5.5.6. Inhibit and ESD Setup..............................................................................................5-14 5.5.7. Two-Speed Timer Setup ..........................................................................................5-15 5.5.8. Analog Setup (Futronic ACM Required) ..................................................................5-16 5.5.9. Network Setup (CAM and Controlinc ACM Required) .............................................5-20 5.5.10. Tag Name Setup ......................................................................................................5-22 5.5.11. Passcode Setup .......................................................................................................5-23 5.5.12. Reload Factory Settings...........................................................................................5-24 Troubleshooting 6-1 6.1.Troubleshooting Problems/Corrective Action for Actuator Operation.....................................6-1 6.2.Display Diagnostics .................................................................................................................6-2 6.2.1. Display Alarm Log ......................................................................................................6-3 6.2.2. Display Torque Profile................................................................................................6-3 6.2.3. Display Torque Archive ..............................................................................................6-4 6.2.4. Display Operation Log................................................................................................6-5 6.2.5. Display Operation Archive..........................................................................................6-5 6.2.6. Display Hardware .......................................................................................................6-6 Maintenance 7-1 7.1.Maintenance Schedule............................................................................................................7-1 7.2.Lubrication ...............................................................................................................................7-1 7.3.Pressure Relief........................................................................................................................7-1 7.4.Fuse Replacement ..................................................................................................................7-2 7.5.Battery Replacement – “Clicker” .............................................................................................7-2 Regulatory Information 8-1

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Figure 2-1 Declutch Lever and Handwheel .................................................................................. 2-2 Figure 2-2 Settings Limits – Electrical Operation ......................................................................... 2-3 Figure 2-3 Settings Limits – Manual Operation ............................................................................ 2-4 Figure 3-1 Preparing the Stem Nut............................................................................................... 3-1 Figure 3-2 Removal of STC Cover ............................................................................................... 3-3 Figure 3-3 Power Terminal Connections ...................................................................................... 3-4 Figure 3-4 Control Terminal Connections..................................................................................... 3-4 Figure 3-5 Earth/Ground Connection ........................................................................................... 3-6 Figure 3-6 Control Input Wiring..................................................................................................... 3-8 Figure 3-7 Inhibit and ESD Wiring ................................................................................................ 3-8 Figure 3-8 ACM Wiring Connections - Futronic (Analog Control Module) ................................. 3-10 Figure 3-9 ACM Installation Connections - Controlinc (Network Control Module) ..................... 3-10 Figure 3-10 ACM Wiring Connections ........................................................................................ 3-11 Figure 3-11 Futronic – Analog Input with External Power Supply.............................................. 3-11 Figure 3-12 Futronic – Analog Input with Internal Power Supply ............................................... 3-11 Figure 3-13 Futronic – Analog Output with External Power Supply ........................................... 3-12 Figure 3-14 Futronic – Analog Output with Internal Power Supply ............................................ 3-12 Figure 3-15 Controlinc – Analog Input with External Power Supply........................................... 3-12 Figure 3-16 Controlinc – Analog Input with Internal Power Supply............................................ 3-12 Figure 3-17 Controlinc – Analog Output with External Power Supply........................................ 3-12 Figure 3-18 Controlinc – Analog Output with Internal Power Supply ......................................... 3-13 Figure 3-19 STC for VFD Applications ....................................................................................... 3-13 Figure 3-20 External VFD Control Wiring ................................................................................... 3-14 Figure 3-21 ARM Wiring Connections ........................................................................................ 3-16 Figure 3-22 Connecting RDM Cables to the STC ...................................................................... 3-17 Figure 3-23 TEC - 001 Wiring Diagram ...................................................................................... 3-20 Figure 4-1 TEC2000 Controller..................................................................................................... 4-1 Figure 4-2 Local Display Module (LDM) ....................................................................................... 4-1 Figure 4-3 Normal Display ............................................................................................................ 4-3 Figure 4-4 “Clicker” ....................................................................................................................... 4-6 Figure 4-5 View Settings............................................................................................................. 4-10 Figure 5-1 Setup ........................................................................................................................... 5-1 Figure 5-2 Change Display ........................................................................................................... 5-3 Figure 5-3 Displaying Unit Parameters......................................................................................... 5-4 Figure 5-4 Change Settings.......................................................................................................... 5-5 Figure 5-5 Passcode Entry ........................................................................................................... 5-6 Figure 5-6 Valve Control Setup .................................................................................................... 5-7 Figure 5-7 Set Valve Travel Limits................................................................................................ 5-8 Figure 5-8 Discrete Input Setup.................................................................................................. 5-10 Figure 5-9 Discrete Output Setup ............................................................................................... 5-13 Figure 5-10 Inhibit and ESD Setup............................................................................................. 5-15 Figure 5-11 Two-Speed Timer Setup ......................................................................................... 5-16 Figure 5-12-1 Analog Setup........................................................................................................ 5-17 Figure 5-12-2 Analog Setup Continued ...................................................................................... 5-18 Figure 5-12-3 Analog Setup Continued ...................................................................................... 5-19 Figure 5-13-1 Network Setup...................................................................................................... 5-21 Figure 5-13-2 Network Setup Continued .................................................................................... 5-22 Figure 5-14 Tag Name Setup ..................................................................................................... 5-23 Figure 5-15 Passcode Setup ...................................................................................................... 5-23

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.......................................................... 6-4 Figure 6-4 Display Operation Log............................................... 3-18 Table 3-5 Two RDMs Connected to the Actuator................................................................................................... 3-18 Table 3-4 RDM Connections with External Power Source.. 6-3 Figure 6-3 Display Torque Profile ........................................................................................Release 1 ........................................................ 5-14 iv TEC2000 Installation & Operation Manual ........... 6-5 Figure 6-5 Display Operation Archive........ 3-16 Table 3-3 RDM Connections with Internal Power Source ..................................................................................................................................................................... 7-2 Tables Table 3-1 Connecting Actuator A to Actuator B.......................................................................................................................................................... 5-11 Table 5-3 Solid State Output Relays Configuration............................................................................................................................................................................................................................................................................................................ 6-7 Figure 7-1 Fuses in the STC....................... 3-19 Table 4-1 LDM Rotating Knobs ................... 6-6 Figure 6-6 Display Hardware .... 4-2 Table 4-2 Normal Display Functions.....................E2K-405-0703 ............................. 6-2 Figure 6-2 Display Alarm Log Example ............................................................................................... 5-11 Table 5-2 Relay Output Function List ............................................................................................................................Table of Contents Figure 6-1 Display Diagnostic............. 3-15 Table 3-2 ARM Wiring Connections ................................................................................................. 5-12 Table 5-4 Relay Outputs #9 through #12 Configuration................. 4-8 Table 5-1 Relay Outputs #1 through #5 Configuration................................................................................................................................................... 4-5 Table 4-4 Default Configuration Settings.... 4-4 Table 4-3 RDM and LDM Operation Priority...................................................................................................

voltages. TEC2000 Installation & Operation Manual . Failure to observe these safety notices could result in serious bodily injury. WARNING: Failure to follow instructions for proper electrical wiring. damage to the equipment. WARNING: Use caution when working on. or operational difficulty. or void warranty. operate. 1. setup. Purpose This installation and operation manual explains how to install. High pressures. WARNING: Read this manual in its entirety before installing.2. forces.1. void of the warranty. The user must read these instructions in their entirety. storage. damage equipment. CAUTION: Identifies precautions the user must take to avoid personal injury or equipment damage. and maintain the TEC2000 valve actuator. User Safety Safety notices in this manual detail precautions the user must take to reduce the risk of personal injury and damage to the equipment.1. operating. failure to follow the warning notice could result in serious personal injury or death. Safety notices are presented as follows: WARNING: Alerts user of potential danger. and maintenance may cause serious injury. NOTE: Highlights information critical to the user’s understanding of the TEC2000 valve actuator installation or operation. Important Notes 1 Important Notes 1. or performing maintenance on the TEC2000 valve actuator. with.E2K-405-0703 – Release 1 1-1 . or around valves and actuators. and flammable media can be present.

contact your local EIM Representative for recommendations. until it can be installed and energized. This will ensure optimum performance from your TEC2000 actuator. and covered to prevent damage from site debris. dry warehouse. the preferred orientation is with the motor and electrical compartment horizontal. the following procedures are to be followed. 1-2 TEC2000 Installation & Operation Manual .3. If the actuator must be stored outside. free from vibration and rapid temperature changes. The TEC2000 actuator is a double-sealed and inherently weatherproof unit when shipped from the factory. For storage procedures exceeding one year. Storage Procedures If your actuator cannot be immediately installed. providing that all compartment covers and cable entry plugs remain intact. If not attached to a valve.Release 1 . a suitable stem protector must be installed to prevent drive-sleeve corrosion. it should be stored off of the ground at an elevation sufficient to prevent it from being immersed in water or buried in snow.1. The actuator should be immediately stored in a clean. If the actuator is mounted on a valve and the valve stem protrudes from the unit. Important Notes 1. Failure to comply with recommended procedures could lead to actuator malfunction and will void the warranty.E2K-405-0703 .

or if changes are needed.5. A) Enter the “SETUP” mode. If full valve data was not provided when ordered. with. CAUTION: It is recommended the valve be positioned using the handwheel while setting the limits to prevent valve damage. The alarm message “SET LIMITS BEFORE OPERATING” will be displayed. 1) Place the selector knob in the STOP position. see Section 5. High pressures. Quick Start 2 Quick Start The Quick Start Section provides step-by-step instructions for initializing the TEC2000 actuator. 2) Rotate the control knob to YES. then NO. Customizing Actuator Settings. 3) Rotate the control knob to YES. Set Position Limits 1) Power actuator. the position limits will be set and the actuator will be ready for normal operation.E2K-405-0703 – Release 1 2-1 . or around valves and actuators. 2. then YES. Valve position will be displayed as “EE%.2. “SET LIMITS BEFORE OPERATING” will be displayed on the message center. 1) Valve Operation A) For Electrical Operation use the control knob to move the valve in the close direction. B) Set close valve travel limit. TEC2000 Installation & Operation Manual . The Setup icon will be displayed on the display module and “SETUP?” will be displayed on the message center. Proceed to Step No. 2. The alarm icon and the yellow LED will be flashing. then NO in rapid succession and then release. Set Valve Travel Limits for additional details. WARNING: Use caution when working on. and flammable media can be present.1. 4) Rotate the control knob to the LOCAL position. forces. voltages. NOTE: The actuator has been configured as specified by the customer and no further changes should be required.3. When these instructions are complete. WARNING: Verify voltage rating on nameplate before connecting power. The message “CLOSE VALVE THEN SELECT STOP” will be displayed. See Section 5.” 2) Proceed as follows to set the limits.

“SAVE LIMITS?” will be displayed. 2. Move the valve in the open direction for one handwheel turn to allow for coasting of the motor. The position limits are now set.E2K-405-0703 . At the completion of setting the limits. Figure 2-1 Declutch Lever and Handwheel Declutch Lever Handwheel 2-2 TEC2000 Installation & Operation Manual . Move the valve in the close direction for one handwheel turn to allow for coasting of the motor. 4) Rotate the control knob to YES. (2) For Manual Operation depress the declutch lever while rotating the handwheel until the clutch is fully engaged. Verify the valve is fully closed. The actuator will operate in the normal LOCAL and REMOTE modes. Release the lever. Release the lever. place the selector knob in the STOP position. Quick Start B) For Manual Operation depress the declutch lever while rotating the handwheel until the clutch is fully engaged. place the selector knob in the STOP position. C) Set open valve travel limit. The clutch will be retained in the handwheel mode by spring-loaded latches. The LDM should display “100%.” and the red LED should be ON. the actuator should be in the “STOP” mode and the valve should be at its open limit. “ACCEPT OPEN LIMIT?” will be displayed. “SELECT LOCAL AND OPEN VALVE” will be displayed. 2) Valve Operation (1) For Electrical Operation use the control knob to move the valve in the open direction. NOTE: The user is not required to exit setup after setting limits for the first time. The graphics display of the valve should represent full open. Verify the valve is fully opened. 5) Rotate the control knob to YES. 3) When the desired open position is reached.2. The clutch will be retained in the handwheel mode by spring-loaded latches. “ACCEPT CLOSE LIMIT?” will be displayed. Proceed to Step No. 2) When the desired close position is reached. The close limit is set.Release 1 . 3) Rotate the control knob to YES.

" "NO. Quick Start Figure 2-2 Settings Limits – Electrical Operation SET LIMITS BEFORE OPERATING Select "STOP" then select "YES." Switch to STOP ACCEPT OPEN LIMIT? NO YES NO SAVE LIMITS? YES Rotate selector knob "NEXT" to toggle through the displays. When done.2." Switch to STOP ACCEPT CLOSE LIMIT? YES SELECT LOCAL AND OPEN VALVE Switch to LOCAL NO OPEN VALVE THEN SELECT STOP Use control knob to move valve to "OPEN" direction." "YES." to enter "SETUP" mode. When done." "NO. select "STOP. SETUP? NO YES SET LIMITS BEFORE OPERATING Switch to LOCAL CLOSE VALVE THEN SELECT STOP Use control knob to move valve to "CLOSE" direction. select "STOP.E2K-405-0703 – Release 1 2-3 . NEXT EXIT? YES To Normal Display TEC2000 Installation & Operation Manual .

2. When done. select "STOP." Switch to STOP ACCEPT CLOSE LIMIT? YES SELECT LOCAL AND OPEN VALVE Switch to LOCAL NO OPEN VALVE THEN SELECT STOP Declutch actuator. select "STOP.E2K-405-0703 . SETUP? NO YES SET LIMITS BEFORE OPERATING Switch to LOCAL CLOSE VALVE THEN SELECT STOP Declutch actuator. Quick Start Figure 2-3 Settings Limits – Manual Operation SET LIMITS BEFORE OPERATING Select "STOP" then select "YES. Rotate handwheel to "CLOSE" position limit." Switch to STOP ACCEPT OPEN LIMIT? NO YES NO SAVE LIMITS? YES Rotate selector knob "NEXT" to toggle through the displays." to enter "SETUP" mode. Rotate handwheel to "OPEN" position limit. When done." "NO. NEXT EXIT? YES To Normal Display 2-4 TEC2000 Installation & Operation Manual ." "NO.Release 1 ." "YES.

rotate the control knob to YES. Hold in the NO position until the desired address is reached. Rotate the control knob to YES. Verify the green LED is ON (default setting) and 0% is displayed.E2K-405-0703 – Release 1 2-5 . When the correct address is displayed. Check Settings 1. Operate the valve to the fully close position. 2. Operate the valve to the fully open position.2. Network Setup This is only applicable if the Controlinc Auxiliary Control Module (ACM) and the Communication Adapter Module (CAM) are installed and enabled. NOTE: If the desired address is a lower number than what is displayed.2. Quick Start 2. 4.3. Verify the red LED is ON (default setting) and 100% is displayed. 4. TEC2000 Installation & Operation Manual . The address numbers will then start with the lowest numbered address and continue to increment. 3. 1. Remain in the “SETUP” mode. Select NEXT to advance through the displays until “NETWORK SETUP?” appears. Rotate the control knob to NO to increment the address numbers. 3. 2. continue to increment the numbers until the highest numbered address is reached. “NETWORK NODE ADDRESS XXX” appears. 5. These instructions assume all parameters have been set with the exception of the network node address. 2.

forces. Installation 3 Installation WARNING: Failure to follow instructions for proper electrical wiring. Unscrew Locknut (piece #55) while holding Bronze Stem Nut (piece #54). WARNING: Use caution when working on. and flammable media can be present. or void warranty. 2. Run Stem Nut (piece #54) down Stem to verify Acme thread fit. Preparing the Stem Nut Figure 3-1 Preparing the Stem Nut 1. storage.3. damage equipment. Remove Stem Nut (piece #54) and set aside. or around valves and actuators. setup. with. 3. Remove the Stem Nut and Key (piece #52).E2K-405-0703 – Release 1 3-1 . TEC2000 Installation & Operation Manual . and maintenance may cause serious injury.1. Lubricate Stem. voltages. High pressures.

3. 5/8-11UNC=225 ft-lb (305 N-m). Place the Locknut (piece #55) over the Valve Stem. 9. Place Key (piece #52) in line with the Drive Sleeve Keyway. 5/16-18UNC=17 ft-lb (23 N-m). Installation 3. Verify screws are through the adapter.E2K-405-0703 . Turn the Handwheel in the Open direction to pull the Stem Nut (piece #54) into the Drive Sleeve until it bottoms out. 3/8-16UNC=50 ft-lb (68 N-m). engage a minimum of one screw diameter deep into the actuator base. 4. Insert Key (piece #52). NOTE: When installing. CAUTION: Locknut must be screwed very tightly against stem nut. 7. Insert the screws through the valve flange into the actuator and engage at least one full screw diameter deep into the bottom base. Screw the Stem Nut (piece #54) onto the Stem until it enters the Drive Sleeve.2. 5. Use a number 30 (0. Screw the Locknut (piece #55) firmly into place against the top of the Stem Nut (piece #54) using a drift to tighten. NOTE: Valve will begin to open. 3. Install Locknut Lockpin (piece #56) into drilled hole to prevent the Stem Nut Locknut (piece #55) from working loose and turning.1285) drill bit: drill a hole 3/4 inch (19mm) deep into the Drive Sleeve assembly threads for the Locknut Lockpin (piece #56). 2. 8. 6. the Locknut Lockpin (piece #56) should extend 1/4 inch (6mm) inch above the Drive Sleeve assembly to allow for easy removal. Mechanical Installation onto the Valve 1. or 4/4-10UNC = 400 ft-lb (542 N-m). Use the groove in the Stem Nut Locknut threads as a guide. Lower actuator over Stem onto valve flange. Tighten to a preload.Release 1 . 3-2 TEC2000 Installation & Operation Manual . NOTE: Mounting screws are provided only if EIM supplied the adapter.

Remove cover with a strap wrench. Installation 3.3. Sealing Cable/Conduit Entries Seal the cable and conduit entries in accordance with the National Electric Code or your country standard and applicable local codes.E2K-405-0703 – Release 1 3-3 .1. All unused conduit entries must be sealed with threaded metal plugs.3. or pinch bar by rotating the cover counterclockwise Figure 3-2 Removal of STC Cover 3.3. Electrical Connections 3.2. drift. Remove Separate Terminal Chamber (STC) Cover WARNING: Verify power is disconnected before removing STC Cover.3. All conduit entries should be sealed against the site environment. TEC2000 Installation & Operation Manual .

2. Loosen terminal block connectors L1. Insert wire or wire lug under terminal block connector screw clamps and tighten.3. Figure 3-4 details control terminal size and length of bare wire strip. 1.315 inch (8mm) Bare Wire Strip Figure 3-4 Control Terminal Connections Terminal Size: 0.E2K-405-0703 . If bare wire is being used.3. Figure 3-3 Power Terminal Connections Terminal Size: 0. 3. Figure 3-3 details power terminal size and length of bare wire strip. Connections can be made one of three ways: • Strip and connect bare wire • Strip and install wire ferrule • Strip and install crimp-on insulated or non-insulated ring or fork-tongue connectors for either M3 control signal terminal block screws or M4 power terminal screws. Installation 3. strip insulation a maximum of 1/2 inch (12mm).Release 1 .375 (M4) 0. Recommended Terminal Connections The TEC2000 terminal block connectors are wire binding screw connectors with rising captive plates.3.400 inch (10mm) Bare Wire Strip 3-4 TEC2000 Installation & Operation Manual . L2. L3 and GND screws with a common or Phillips head screwdriver.315 (M3) 0.

Use the barrier strip clamp screws to connect the control wires. Ensure all connections are hand tight. The control connection screw size is M3. Replace Terminal Compartment Cover To replace the cover.E2K-405-0703 – Release 1 3-5 .3.3. including the earth/ground wire using #1 Phillips or 3/16 inch (5mm) slotted tip screwdriver. 3. follow the steps detailed in Section 3. NOTE: Clean electrical enclosure threads thoroughly and lightly grease with a dielectric grease before closing.5.4. The main power supply and ground wire connections are screw size M4. Connect the main power supply cables. 4. Installation 3. TEC2000 Installation & Operation Manual .3. including any unused terminal connections. 2.1. Remove Separate Terminal Chamber (STC) Cover in reverse order. Cable Connections 1. 3. Attach earth/ground wire to external ground lug using 1/4 inch (6mm) #11 slotted screwdriver.3.

External Earth/Ground Connections External connection points are provided on the actuator motor and main gear housing for attaching earth/ground in accordance with local electric codes for installation cables.3. 2. Connect the external earth/ground connection as follows.3. Installation 3. 1.Release 1 .E2K-405-0703 . Connect 14 AWG or larger earth/ground wire.6. tighten setscrew. Using a 1/4 inch (6mm) slotted tip screwdriver back out the 5/16 inch (8mm) set screw. Figure 3-5 Earth/Ground Connection 3-6 TEC2000 Installation & Operation Manual .

but does not power the motor control circuits or the 24 Vdc power supply. install one new battery before removing one old one. If provided with the TEC2000. The DBM can be provided as an option with the TEC2000 or it can be purchased later. NOTE: The battery should not be enabled until the unit is field commissioned and ready for power to be applied. When using this option. install as follows. proceed with Step No.3.4. Mount the DBM under the ACM on the cover plate and connect to the CCM via a 3-wire cable.E2K-405-0703 – Release 1 3-7 . The jumper may be removed when setup is complete. To prevent losing the clock settings. This option permits testing or setting up the actuator without applying main power. 2. Two batteries can be installed for extended life. This battery pack provides power to the electronics. Display Backup Module (DBM) – Optional The DBM is a battery pack containing two 9V Lithium battery clips. 2 to activate. Insert a jumper strap between Terminals 36 and 38 of the STC. Installation 3. TEC2000 Installation & Operation Manual . The battery can only be replaced with an Ultralife U9VL 9V battery. all latching-type relays on the standard unit and the ARM will continue to operate. If purchased separate. 1. This jumper connects the battery to the electronic circuits.

E2K-405-0703 . See Section 3. Discrete Controlled Inputs The actuator can be controlled by discrete inputs: two-wire control. Figure 3-6 Control Input Wiring Two-Wire Control Maintain Contact to Open 1 4 Open Valve closes when contact is open + External Power Supply 18-150 VDC or 20-250 VAC Three-Wire Control Maintained Contacts 1 2 4 Open Close 0V common Four-Wire Control Momentary Contacts 1 2 3 4 Open Close Stop 0V common + - External Power Supply 18-150 VDC or 20-250 VAC + - External Power Supply 18-150 VDC or 20-250 VAC 0V common - Two-Wire Control Maintain Contact to Open 1 Open Valve closes when contact is open Three-Wire Control Maintained Contacts 1 2 Open Close Internal Power Supply Four-Wire Control Momentary Contacts 1 2 3 4 10 9 Open Close Stop 0V common +24 VDC 4 10 9 0V common +24 VDC Internal Power Supply 4 10 9 0V common +24 VDC Internal Power Supply Figure 3-7 Inhibit and ESD Wiring 5 6 7 8 Open Inhibit Close Inhibit ESD 0V common External Power Supply 18-150 VDC or 20-250 VAC + - 5 6 7 8 10 9 Open Inhibit Close Inhibit ESD 0V common +24 VDC Internal Power Supply 3-8 TEC2000 Installation & Operation Manual .Release 1 . Connect the power for these discrete inputs as detailed in Figure 3-6. three-wire control.3. Figure 3-7 details connections for Inhibit and ESD wiring.5.3. Installation 3. Control Input Wiring for external and internal power source. four-wire valve control. Electrical Connections for general electrical connection requirements.

6. Analog Output #1 is position feedback and Analog Output # 2 is torque. The Controlinc ACM has two analog inputs and one analog output. Auxiliary Control Module (ACM) – Optional The ACM is an optional module used to expand the functionality of the TEC2000 Actuator.1. The Futronic or Controlinc ACM connects to the Central Control Module (CCM) for logic control functions and to the Separate Terminal Chamber (STC) for user wiring connections. To wire the ACM.3. 3. The Futronic ACM has one 4-20mA analog input and two 4-20mA outputs. The Futronic ACM may be used alone or with the ARM stacked on top.E2K-405-0703 – Release 1 3-9 . and Auxiliary Relay Module (ARM).3. Analog Input #1 is the valve position set point. connect the wires in accordance with Figure 3-8 and Figure 3-9 as applicable. Controlinc. Electrical Connections for general electrical connection requirements. The ARM may also be installed alone. The analog inputs and output may be used for generic data acquisition and control by the network host or for the closed loop control. See Section 3. Installation 3. the host can write a 12-bit value between 04095 via the network to generate a 4-20mA output. The Controlinc ACM is used with a Communication Adapter Module (CAM). There are several versions of the ACM available: Futronic. Only one Futronic or Controlinc ACM can be installed at a time inside the round cover nearest the display end.6. Wiring the ACM ACM modules may be installed only by factory-trained technicians. Each ACM can be supplied with the TEC2000 Actuator or provided later as an upgrade. The ACM is normally configured to allow the host to control the analog output. The two analog outputs are used for valve position and torque feedback. TEC2000 Installation & Operation Manual .

and Terminals 40 and 42 but are not required.Futronic (Analog Control Module) Terminal Name (+) Analog Input #1 (-) (+) Analog Output #1 (-) (+) Analog Output #2 (-) (+) External 24 Vdc Earth Ground Solid State Output #6 Solid State Output Common Solid State Output #7 Battery Enable Jumper Solid State Output #8 Battery Enable Jumper Function 4-20 mA Position Set point 4-20 mA Position Feedback 4-20 mA Torque Feedback Analog Output Power Supply Input Analog Cable Shield Connection VFD Open Control Output VFD Close Control Output VFD Speed Control Output } } } The ARM can be installed with the Futronic ACM by stacking it on top of the Futronic ACM and connecting to the STC. 6. All digital inputs have an input voltage range of 18-150 Vdc or 20-250 Vac. 4.7. 2. Auxiliary Relay Module (ARM) Wiring. Figure 3-9 ACM Installation Connections . Jumpers can be added between Terminals 8 and 10.E2K-405-0703 . Emergency Stop requires jumper or normally closed contacts (actuator stops when contacts open. All digital relay outputs are rated for 5 A @ 30 Vdc or 5 A @ 250 Vac Resistive. Terminals 20 and 22. 2 A Inductive load.Controlinc (Network Control Module) Default Function Alternate Function (+) Analog Input #1 Position Set point (-) (+) Analog Input #2 Position Feedback (-) (+) Analog Output #1 Torque Feedback (-) (+) External 24 Vdc Analog Output Power Supply Input Earth Ground Analog Cable Shield Connection Solid State Output #6 VFD Open Control Output Solid State Output Common Solid State Output #7 VFD Close Control Output Battery Enable Jumper Solid State Output #8 VFD Speed Control Output Battery Enable Jumper (+) Shield Network Port A (-) (+) Shield Network Port B (-) } } } } } Notes: 1. See Section 3. remove a maximum of 1/4 inch (6mm) insulation. 3-10 TEC2000 Installation & Operation Manual . Terminals 32 and 34. Terminals 36 and 38. 3.3.) 5. Installation Figure 3-8 ACM Wiring Connections .Release 1 . Remote display communication port is RS-485. If bare wires (without terminals) are connected.

Figure 3-11 Futronic – Analog Input with External Power Supply + 25 26 32 Earth + AIN#1 + 24 VDC - Figure 3-12 Futronic – Analog Input with Internal Power Supply 9 10 25 26 32 Earth + .2.E2K-405-0703 – Release 1 3-11 .24 VDC + AIN#1 + - TEC2000 Installation & Operation Manual .3. Installation Figure 3-10 ACM Wiring Connections ACM Wiring Terminals 25-44 3. Connect the power supplies as shown in Figure 3-7 through Figure 3-18. Analog Controlled – Power Supply Connections The power sources for analog controlled inputs/outputs are either internal or external.6.

3. Installation Figure 3-13 Futronic – Analog Output with External Power Supply 27 28 29 30 31 32 Earth + + + AO#2 AO#1 + + + Position Torque 24 VDC Figure 3-14 Futronic – Analog Output with Internal Power Supply 27 28 29 30 31 32 Earth + + + + AO#2 AO#1 + + Position Torque 10 24 VDC 9 Figure 3-15 Controlinc – Analog Input with External Power Supply + 25 26 27 28 32 Earth + + AIN#2 AIN#1 + + 24 VDC - Figure 3-16 Controlinc – Analog Input with Internal Power Supply 9 10 25 26 27 28 32 Earth + + + AIN#2 24 VDC + AIN#1 + 27 28 29 30 31 32 Earth + + + AO#2 AO#1 + + + Position Torque 24 VDC Figure 3-17 Controlinc – Analog Output with External Power Supply 29 30 31 + + AO#1 + + 24 VDC 32 Earth 3-12 TEC2000 Installation & Operation Manual .Release 1 .E2K-405-0703 .

TEC2000 Installation & Operation Manual . remove a maximum of 1/2 inch (12mm) of insulation. T2.E2K-405-0703 – Release 1 3-13 . External VFD applications require the STC shown in Figure 3-19. For the VFD applications remove the STC Cover. Ground wire must be connected to Terminal 24.3. Installation Figure 3-18 Controlinc – Analog Output with Internal Power Supply 3.3. and wire as detailed in Figure 3-20 External VFD Control Wiring. and L2. T3. Figure 3-19 STC for VFD Applications 25 27 29 31 33 35 37 39 41 43 26 28 30 32 34 36 38 40 42 44 Transformer Primary Fuse Replacements: Under this cover 1 3 5 7 9 11 13 15 17 19 21 23 2 4 6 8 10 12 14 16 18 20 22 24 Gnd L1 L2 T1 T2 T3 Note: If bare wires (without terminals) are connected to terminals T1. L1. External Variable Frequency Drive (VFD) Wiring The TEC2000 must be configured for VFD applications at the factory.6.

Use L1 and L2 for 1-Phase power 3-14 TEC2000 Installation & Operation Manual .3.E2K-405-0703 .Release 1 . Installation Figure 3-20 External VFD Control Wiring Earth 32 33 34 35 36 Open OV common Close Speed Forward Input common Reverse Speed #1 Accel/Decel T3 T2 T1 T3 T2 T1 L3 L2 L1 L2 L1 VFD L3 L2 L1 Connect L3 for 3-Phase power.

4. To install the Controlinc ACM see Section 3. Each CAM is required for a specific protocol and network topology.1.3. Installation 3. a Controlinc ACM and a Communication Adapter Module (CAM) must be installed. See Section 3.3. Network Controlled For the actuator to be network controlled. Wiring the ACM.E2K-405-0703 – Release 1 3-15 . insert a jumper between Terminals 40 and 42 to connect the network cable shield throughout the network and connect a single point earth/ground elsewhere. These modules (CAMs) may be installed in the field only by factory-trained technicians using a special passcode to enter the “FACTORY SETUP” mode. and enables the network capability. Table 3-1 Connecting Actuator A to Actuator B Terminal Block 39 41 40 43 44 42 Function Data Port A (+) Data Port A (-) Shield Data Port B (+) Data Port B (-) Shield TEC2000 Installation & Operation Manual . NOTE: If E>Net network topology is specified. If another protocol is selected then refer to the wiring diagram supplied with the actuator for connections.6.6. NOTE: Factory personnel must install the ACM and CAM. Connect the actuators as shown in Table 3-1 for RS-485 redundant bus or E>Net networks. Electrical Connections for general electrical connection requirements.

Only factory-trained technicians may install the ARM. See Section 3.3. Auxiliary Relay Module (ARM) Wiring The ARM can be used with the Futronic ACM or standalone.E2K-405-0703 .3. Table 3-2 ARM Wiring Connections Terminal Block 39 40 41 42 43 44 Function Relay Output #9 Common Relay Output #10 Relay Output #11 Common Relay Output #12 Latching NO or NC Latching NO or NC Latching NO or NC Relay Type Latching NO or NC Figure 3-21 ARM Wiring Connections ARM Wiring Terminals 39-44 3-16 TEC2000 Installation & Operation Manual .7. Electrical Connections for general electrical connection requirements.Release 1 . Installation 3. Connect the ARM within the controller in accordance with Table 3-2.

8. See Section 3.3.E2K-405-0703 – Release 1 3-17 .2.8. 115/230 Vac Power Source.3. depending on the power source. one can receive power from the actuator and the other can receive power from an external source. or it can be powered from an external source. or Section 3.1. Figure 3-22 Connecting RDM Cables to the STC RDM Wiring Terminals 21-24 TEC2000 Installation & Operation Manual . Remote Display Module (RDM) Connection to the Actuator – Optional Connect the RDM to the actuator as shown in Figure 3-22 and in accordance with Section 3. Installation 3. Electrical Connections for general electrical connection requirements. If more than one RDM is used. Each RDM can be powered from the actuator. 24 Vdc Power Source.8.

2. or equivalent for power and Belden 9841 or equivalent for RS-485 communication. NOTE: By using two cables.000 feet (1. connect cable type Belden 9841 or equivalent as detailed in Table 3-4. Installation 3.200 meters). 24 Vdc Power Source If the RDM is to receive power from the actuator.1. Table 3-4 RDM Connections with External Power Source RDM Terminal Block Number Line Neutral 3 1 2 TEC2000 Terminal Block Number 21 23 24 Function 115/230 Vac 50/60 Hz (+) 0V Common RS-485 (+) RS-485 (-) Shield 3-18 TEC2000 Installation & Operation Manual . the distance limitation is increased to 4.8.Release 1 . Table 3-3 RDM Connections with Internal Power Source RDM Terminal Block Number (DC) – powered by Actuator 6 5 3 1 2 Function 24 Vdc(+) 0V Common RS-485 (+) RS-485 (-) Shield TEC2000 Terminal Block Number 9 10 21 23 24 3. Belden 8719.3.200 feet (366 meters).E2K-405-0703 . The cable distance is limited to 1. 115/230 Vac Power Source If the RDM is receiving power from an external source.8. connect cable type Belden 8723 or equivalent as detailed in Table 3-3.

Two RDMs (one 24 Vdc and one 115/208/220/230 Vac power source) To use two RDMs with one actuator. Table 3-5 Two RDMs Connected to the Actuator TEC2000 Terminal Block Number 21 23 24 9 10 21 23 24 Belden 9841 Belden 8719 Belden 8723 RDM RDM #1 RDM Terminal Block Number Line Neutral 3 1 2 Function 115/230 Vac 50/60 Hz (+) 0V Common RS-485 (+) RS-485 (-) Shield 24 Vdc 9=0 0V Common RS-485 (+) RS-485 (-) Shield Cable Type (Belden or Equivalent) 20AWG or Larger 20AWG or Larger Belden 9841 RDM #2 6 5 3 1 2 TEC2000 Installation & Operation Manual .E2K-405-0703 – Release 1 3-19 .8.3. connect as detailed in Table 3-5.3. Installation 3.

Contact Common N.3.001 Wiring Diagram MOTOR Thermal Protector L1 L2 L3 GND 3 . TEXAS WWW.Phase Power Supply Motor Control Module 1 2 Open Close Stop Common 0V Open Inhibit Close Inhibit ESD Common OV 24VDC Power Supply 3 4 5 Central Control Module 6 7 8 100 LOCAL REMOTE SETUP 80 60 40 STOP LOCAL REMOTE SETUP 100 80 60 40 9 10 +24 VDC 0 VDC STOP % % 20 ALARMTQ 20 ALARMTQ Open (NO) Close Local (YES) (BACK) STOP Remote (NEXT) Open (NO) Close Local STOP Remote (YES) (BACK) (NEXT) R0#1 11 12 LSO Common LSC LSA Common LSB N. All transformer secondary fuses are automatic resetting.Release 1 . If bare wires (without terminals) are connected. Emergency stop requires jumper or normally closed contact (actuator stops when contact open).C. Contact Outputs and Output Switch Contact Development Chart shown for default configuration only. Remote display communication port is RS-485.25 inch insulation.COM ORIGINAL DATE 4-21-03 NOTES: 1) 2) 3) 4) 5) 6) 7) 8) All digital inputs have an input voltage range of 18-150 VDC or 20-250 VAC.E2K-405-0703 . CONTROLS DWN BY JTD WIRING DIAGRAM TEC-001 3-20 TEC2000 Installation & Operation Manual . 2A Inductive load.O. User may redefine all Outputs (See TEC200O Installation & Operation Manual E2K-405-0902). Installation Figure 3-23 TEC . Contact Emergency Stop RS485 (+) Emergency Stop RS485 (-) Shield Battery Enable Local Display Module Remote Display Module (1 or 2 May be fitted) R0#2 R0#3 13 14 15 Two-Wire Control Maintain Contact to Open Open 1 4 Internal Power Supply 10 9 0V +24 VDC Three-Wire Control Maintained Contacts Open 1 Close 2 4 10 9 0V +24 VDC Four-Wire Control Momentary Contacts Open 1 Close 2 Stop 3 4 10 9 0V +24 VDC Inhibit / Interlock and ESD Open Inhibit 5 Close Inhibit 6 ESD 7 8 10 9 0V +24 VDC R0#4 Monitor Relay R0#5 16 17 18 19 20 21 22 Separate Terminal Chamber 23 24 36 Open 1 External Power Supply 4 18-150 VDC or 20-250 VAC + Common OV 2 1 Open 1 Close + 4 Common OV 3 2 Open 5 Close 6 Stop + Common OV 4 8 7 Open Inhibit Close Inhibit 38 ESD + Common OV - Output Switch Contact Development Contact Valve Position Close LSO LSC LSA LSB MID Open Function Open Limit Close Limit Open Limit Close Limit EIM CONTROLS 13840 PIKE ROAD MISSOURI CITY. remove a maximum of . Jumpers shown connected between terminals are permissible but not required. User replaceable primary fuses (F1 and F2) are located in the Terminal Chamber Enclosure.EIM-CO. All digital relay outputs are rated for 5A @ 30 VDC or 5A @ 250 VAC Resistive.

Operation 4 Operation Figure 4-1 TEC2000 Controller • Remote Display Module (RDM) • Infrared Controller (IRC) (“Clicker”) Local Display Module (LDM) 4. Local Display Module (LDM) The Local Display module consists of the following as shown in Figure 4-2: • Graphics Display • Message Center • Control Knob and Selector Knob • Three LEDs Figure 4-2 Local Display Module (LDM) LEDs Graphics Display Message Center Control Knob Selector Knob TEC2000 Installation & Operation Manual .Release 1 4-1 .1.4.E2K-405-0703 .

The NEXT and BACK selections are used strictly for cycling through the SETUP displays to locate the desired display or to exit the “SETUP” mode.1.5 seconds per new value to 0. Sets up entry. and alarm messages. Exception: when knob is held for continuous data entry updates.Release 1 . position. Table 4-1 LDM Rotating Knobs Knob Control Rotation Direction Spring return to center Function Neutral Position Results Completes YES or NO entry cycle. The display value will then start at the lowest value and increment from there. 4-2 TEC2000 Installation & Operation Manual . To decrement continuously hold the NO position until the highest value is reached. The NO selection increments the displayed value but does not decrement. Control Knob and Selector Knob The control knob performs normal Open/Stop/Close function in the local control mode and YES/NO function in the “MONITOR/SETUP” mode as detailed in Table 4-1.4. Rejects displayed question or data.2. the message center will be blank. the display will scroll. Clockwise (CLOSE) YES Accepts the displayed question or data entry.1. Increments to the next data value or display. When no alarms are active and the valve is not moving or is not at either limit. The selector knob performs normal selector switch Local/Stop/Remote function and alternate Next/Back display function in the “MONITOR/SETUP” mode as detailed in Table 4-1. completes NEXT or BACK entry cycle. The message center displays actuator setup selections. Exception: when knob is held for continuous data entry updates.1 seconds per value. Operation 4. valve status. See Note below Advances to the next display Returns to the previous display Counterclockwise (OPEN) NO Selector STOP Clockwise (REMOTE) Counterclockwise (LOCAL) Neutral Position NEXT BACK NOTE: If the selector knob remains in either NEXT or BACK position. data entry feedback. Exception: when knob is held for continuous data entry updates.E2K-405-0703 . 4. Advances to the next display.1. Graphics Display and Message Center The graphics display shows the mode of operation. torque. and alarm symbols. If the control knob is held in the NO position for more than 2 seconds the incrementing rate will increase from 0.

and LEDs indicate normal activity. closing.E2K-405-0703 . Operation 4. Figure 4-3 Normal Display The valve has stopped and is 36% opened. or stopping in mid-travel.4.4. Table 4-2 details various normal activities and how each is displayed. closing. The bar graphs. The yellow LED is ON and the message center is clear. full open. LEDs There are three LEDs on the LDM: • Red • Green • Yellow The default function of these LEDs is detailed in Table 4-2. TEC2000 Installation & Operation Manual .2. or full close.1.5. the valve opening.3. 4. Valve Control Setup to reverse Red to indicate closed/closing and Green to indicate opened/opening. Normal Display Function Figure 4-3 details the display during normal function. The message center remains blank until alarms are active or the valve is opening.1. See Section 5. position digits.e.. icons. i.Release 1 4-3 .

Release 1 . Operation Table 4-2 Normal Display Functions Message Center Top Line FULL CLOSE OPENING Display Functions (LEDs) Yellow OFF OFF Red OFF Blinking Green ON OFF Flashing in the Open direction Position Bar Graph Percent Open “XX%” 0% Increments Valve Activity Fully closed Opening Stopped Cleared ON OFF OFF STOP Icon is Displayed Shows relative position Fully opened Closing FULL OPEN CLOSING OFF OFF ON OFF OFF Blinking Flashing in the Close direction % open 100% Decrements Alarm Alarm Type Displayed –Bottom Line Blinking OFF OFF Alarm Icon flashes 4-4 TEC2000 Installation & Operation Manual .E2K-405-0703 .4.

TEC2000 Installation & Operation Manual .1. The operation priority is detailed in Table 4-3.2. Remote Display Module (RDM) The RDM performs the same functions as the LDM.2. This will also occur if communication is lost for 5 seconds or more. the RDM will display the flashing message “CCM LINK FAILED” and all three LEDs will blink. RDM Operation with LDM Two RDMs and an LDM can be connected to one actuator. NOTE: If the RDM does not receive communication messages from the Central Control Module (CCM) within 5 seconds after power is applied. Operation 4. RDM #2 and Selector Switch Position At least one module must have the selector switch in the STOP position.Release 1 4-5 . Table 4-3 RDM and LDM Operation Priority Mode of Operation STOP LOCAL REMOTE LDM. RDM #1.E2K-405-0703 .4. 4. All modules must have the selector switch in the REMOTE position. At least one module must have the selector switch in the LOCAL position and none have the selector switch in the STOP position.

NO. NEXT. Close.1.Release 1 . See Section 5.3. 2.E2K-405-0703 .” is a small key-size. Enter “SETUP” mode using the control knobs as defined in Section 5. Operation 4. The buttons are labeled as follows: • YES • NO – Stop • NEXT – Open • BACK – Close These button functions correspond to the YES. Entering Setup Mode. Infrared Controller (IRC) – “Clicker” (Not available in England or Japan) The infrared controller.5. otherwise known as the “Clicker.4. 3. The “Clicker” transmits operation commands only and the feedback information is displayed in the LDM LCD or the RDM LCD. Place the selector knob in the REMOTE position. Valve Control Setup. Figure 4-4 “Clicker” For the “Clicker” to control the actuator: 1.2. Stop) for the desired function while “pointing” the back of the “Clicker” at the LDM or the RDM. and BACK functions of the control knobs on the LDM. handheld unit with four buttons as shown in Figure 4-4. Select “LOCAL IrDA PORT” for control mode under Valve Control Setup. 4-6 TEC2000 Installation & Operation Manual . Press the applicable “Clicker” button (Open. 4.

Exit “SETUP” mode. 4. Once the limits have been set. 2. The actuator will not operate until limits are set.5. Operation 4. There are two different routines for setting limits. Rotate the selector knob to NEXT to cycle through the displays until “EXIT?” is displayed.5. any limit setting changes required after initialization requires a passcode and are changed via the “CHANGE SETTINGS” mode.Release 1 4-7 . Setting Position Limits Limits must be set before operating. For Electrical Operation 1.4. Set Valve Travel Limits. However. Initial limit settings can be set as described in Section 2.4. Move the valve in the close direction. View Existing Settings Unless otherwise specified at the time the order is placed. Run actuator electrically to verify correct operation.3. The Green LED should go off and the Red LED should be blinking within 1/2 to 1 inch turn of the handwheel.3. Limit settings can be changed as described in Section 5. Move the valve in the open direction. See Section 5.4.2. 4. 2. the TEC2000 actuator is shipped with the following default configuration settings. check the settings as follows. CAUTION: It is recommended the valve be positioned using the handwheel while setting the limits to prevent valve damage. TEC2000 Installation & Operation Manual .E2K-405-0703 . Set Valve Travel Limits.1. The actuator will operate in the normal LOCAL and REMOTE modes. NOTE: A passcode is not needed for the initial position limit settings. 1. Rotate the control knob to YES. The Red LED should go off and the Green LED should blink within one turn of the handwheel. For Manual Operation 1. Initializing the Actuator WARNING: Check for proper motor rotation to ensure the valve is moving in the proper direction.4. Quick Start.

RO#2 = Continuous RO#3 = LSA RO#9 = Flashing RO#10 = Motor Overload Alarm RO#10 = N. RO#10 = Flashing RO#11 = Lost Phase Alarm RO#11 = N.O. RO#11 = Flashing RO#12 = Over Torque Alarm RO#12 = N.O.Release 1 .4.O.O. Operation Table 4-4 Default Configuration Settings Basic Actuator Functions Discrete Outputs (Relays 1 thru 5) RO#1 = LSO RO#1 = N. RO#3 = Continuous RO#4 = LSB RO#4 = N. Inhibit and ESD Open Inhibit = ON Close Inhibit = ON RO#1 = Continuous RO#2 = LSC RO#2 = N. Local ESD = ON Remote ESD = ON Lost Com ESD = OFF Close on ESD *ESD Override on Thermal = ON ESD Override on Local = ON ESD Override on Stop = OFF ESD Override on Inhibit = ON ESD Override on Torque = OFF RO#3 = N. 4-8 TEC2000 Installation & Operation Manual .E2K-405-0703 .O. RO#4 = Continuous RO#5 = MONITOR RO#5 = Continuous LSA Position = 25% LSB Position = 75% RO#12 = Flashing *Overriding the thermal motor protection will invalidate the hazardous area certification.O.O.O. Valve Control Mode = 4-Wire Close Direction = (Gearing dependant) Seat = Position Close Torque = 70% Open Torque = 70% Local Control = Momentary Remote Control = Momentary Torque Retry = OFF Remote Display 1 = OFF Remote Display 2 = OFF Close LED = Green Open LED = Red Discrete Inputs DI#1 = Active on CLOSED contact DI#2 = Active on CLOSED contact DI#3 = Active on OPEN contact DI#4 = Active on CLOSED contact DI#5 = Active on OPEN contact DI#6 = Active on CLOSED contact (ACM Solid State Outputs 6 thru 8) SSO#6 = VFD Open Control SSO#7 = VFD Close Control SSO#8 = VFD Speed Control (ARM Relays 9 thru 12) RO#9 = Lost Power Alarm RO#9 = N.

3. Enter “SETUP” mode as detailed in Step No 2 of Section 2. NOTE: The “DISPLAY SETTINGS?” mode can be accessed without entering a passcode.0 Sec Open Mode = ON Start Position = 70% Stop Position = 99% Pulse ON time = 3.4. See Figure 4-5.0 Sec Anti-Water Hammer Mode = ON Start Position = 10% Auxiliary Control Module (ACM) Default Configuration Analog Control . Scan through each display selecting NO or YES and BACK or NEXT as needed to review the current settings.5 Sec Pulse OFF time = 5.Futronic Control Bandwidth = 2.5 Sec Pulse OFF time = 5. Rotate the control knob to YES.Controlinc Network Node Address = 001 Response Delay Time = 8mS Parity = NONE Analog I/O scale = 0-4095 1.5 Sec Pulse OFF time = 5. To make any changes see Section 5.0% Delay Time = 1 Second Input Polarity CLOSE = 4mA Output Polarity CLOSE = 4mA STAYPUT on lost signal Network Control . 2. Customizing Actuator Settings. however no changes can be made to the settings in this mode.0 Sec Pulse ON time = 3. TEC2000 Installation & Operation Manual .Release 1 4-9 . Operation Two-Speed Timer Default Configuration Close Mode = ON Start Position = 30% Stop Position = 1% Pulse ON time = 3.0% Speed Bandwidth = 5. Quick Start.E2K-405-0703 . Place the selector knob in the NEXT position to advance through each display until “DISPLAY SETTINGS?” is displayed. 4.

Release 1 . Operation Figure 4-5 View Settings DISPLAY SETTINGS? YES VALVE CONTROL SETUP? NO YES See Figure 5-6 TWO-SPEED TIMER SETUP? NO YES See Figure 5-12 NO Go to next display see Figure 5-1 DISCRETE INPUT SETUP? NO YES See Figure 5-9 ANALOG SETUP? YES See Figure 5-13 NO DISCRETE OUTPUT SETUP? NO YES See Figure 5-10 NETWORK SETUP? YES See Figure 5-14 NO Go to next display see Figure 5-1 INHIBIT AND ESD SETUP? YES See Figure 5-11 NO 4-10 TEC2000 Installation & Operation Manual .E2K-405-0703 .4.

After 0. The knob will return to the neutral position.E2K-405-0703 .Release 1 4-11 .5. 4. Place the control knob in either the OPEN or CLOSE position and continue to hold.e. Momentarily hold for 0. Local Momentary Mode – Seal-ins Active 3. 4. Release the knob to stop the actuator movement. Local Maintained – Inching Mode 3. Exit “SETUP” mode if applicable. the actuator will reverse direction after stopping for approximately 0. Place the selector knob in the LOCAL position. 2. NOTE: The actuator is shipped configured for inching mode unless specified at the time order is placed.5 seconds and release. The actuator will move in the open or close direction to the end of travel.5 seconds to allow instant reversing without valve plugging or causing high stresses and damage to the actuator. TEC2000 Installation & Operation Manual . Operation 4.4. Local Control Operation To locally control the actuator via the LDM or the RDM: 1. OR • Place the control knob in the opposite direction of the current movement for less than 1.0 second. i. NOTE: If the control knob is held in the opposite direction for more than 1.5 seconds the actuator will move in the open or close direction. Place the control knob in either the OPEN or CLOSE position. To stop the actuator movement: • Place the selector knob in the STOP position. the actuator is shipped in the “Maintained” mode.0 second.

4.E2K-405-0703 . the valve closes. the valve opens. Remote Momentary – Seal-ins Activated 5. After 0. The actuator is shipped configured for “four-wire control” unless otherwise specified at order placement. the valve can only be stopped via the inhibit or emergency stop inputs. 6. the valve cannot be stopped while being remotely controlled.2. Three-Wire Control The three-wire control mode uses two maintained contacts to open or close the valve. Valve Control Setup.5 seconds minimum. Seal-in is not active for two-wire control. The contact open and close status can be reversed in the “SETUP” mode. may be activated in the “SETUP” mode. See Section 5. Use the control knob (NO) to select the desired control mode. See Section 5.5. The actuator will move in the open or close direction to the end of travel. see Section 3.6. Enter “SETUP” mode. “Momentary” mode. 6.5 seconds the actuator will move in the open or close direction. Operation 4. • • • • • • Two-wire control Three-wire control IrDA port Three-wire analog Analog Network For installation details. Exit “SETUP” mode and place selector knob in the REMOTE position. Two-Wire Control The two-wire control mode uses only one contact to control the valve. There are additional remote control modes that can be selected via the “SETUP” mode. See Section 5. To control the actuator via discrete inputs: 1. Eliminate the control signal to stop the actuator.5.5. Entering Setup Mode. 4-12 TEC2000 Installation & Operation Manual . Discrete Controlled Inputs. Remote/Auto Control Operation Remote control permits the actuator to be controlled via discrete inputs.1. Remote Maintained – Inching Mode 5. and when the contact is open. Apply the control signal and maintain. Use the selector knob (NEXT/BACK) to select “CONTROL MODE” under “VALVE CONTROL SETUP?” 3. Remote seal-ins.Release 1 . When the contact is closed. This is an “inching” type mode. 2.4. If the three-wire control is used with the seal-ins activated. Discrete Input Setup. Momentarily pulse either OPEN or CLOSE control signal for 0.4. Momentarily pulse the remote stop signal to stop the actuator movement.

The “Clicker” or remote device will transmit STOP. NOTE: The setup mode cannot be entered via the IrDA port if this mode is selected in the “SETUP” mode. “SETUP” mode must be entered via the local control knobs and the control mode must be changed to a control mode other than IrDA port before the IrDA port can be used for setup.4.Release 1 4-13 .E2K-405-0703 . The default configuration can be modified in the “SETUP” mode. and CLOSE only. TEC2000 Installation & Operation Manual .5. Discrete Input Setup.4. See Section 5. close. IrDA Port The local IrDA port control mode allows the actuator to be controlled via the IrDA port. OPEN. or stop the valve. The “Clicker” or any device such as a palmtop or laptop with an IrDA port may be used. The default configuration sets the stop input to be active on open contact. Operation Four-Wire Control The four-wire control mode uses three maintained contacts to open.

Entering Setup Mode The “SETUP” mode must be entered to modify any configuration settings. NEXT and BACK. NOTE: If the control knob is placed in the NO position or if NEXT or BACK is selected in lieu of YES. Figure 5-1 Setup SETUP? YES CHANGE DISPLAY? YES See Section 5-3 DISPLAY SETTINGS? YES See Figure 4-5 NO NO NO EXIT SETUP and revert to normal display BACK NEXT DISPLAY UNIT PARAMETERS? YES See Figure 5-3 DISPLAY DIAGNOSTICS? YES See Figure 6-1 NO NO CHANGE SETTINGS? YES See Figure 5-4 EXIT? YES EXIT SETUP and revert to normal display NO NO TEC2000 Installation & Operation Manual . Use the selector knob. 5. then NO in rapid succession and then release. i.E2K-405-0703 .1. A series of questions will be displayed as detailed in Figure 5-1. Rotate the control knob to YES. 2. at the LDM or any RDM that is connected.” The display will return to normal display model. then YES. then NO. advance to “EXIT SETUP?” Answer “YES. Use the control knob to answer “YES” or “NO” to the displayed questions. the actuator will exit the “SETUP” mode and revert to the normal display. 4. 3. to advance through the setup selections. 1. Rotate the control knob to YES. Customizing Actuator Settings 5 Customizing Actuator Settings 5. NOTE: Do not hold the knob in any one position longer than 0. Place the selector knob in the STOP position. NOTE: STOP button on the Clicker only stops a moving valve. NOTE: If a knob entry is not made within 120 seconds.e.5. When configuring is complete.Release 1 5-1 . Setup may be performed at any one location. “SETUP” icon will be displayed on the display module and “SETUP?” will be displayed on the message center. the display will return to the normal display mode.5 seconds.

” “CHANGE LANGUAGE?” will appear. “CHANGE LANGUAGE?” will appear.3. To modify previously set limits see Section 5.1. answer “NO. 3. Changing Display The language or the contrast can be changed as follows. 5. NOTE: If the language file has not been downloaded or if the file has an error.4. answer “YES.5. to set the limits for the first time.2. please contact your local EIM representative for assistance. 1. A passcode is not required.5. The user may change any of the words being displayed on the message center by downloading an alternate language.” Then select NO and hold until the desired contrast is reached. If English is the desired language. 5. Set Valve Travel Limits. Customizing Actuator Settings 5. 4.Release 1 . answer “YES. Change Settings and Section 5. this display will be bypassed and “CHANGE DISPLAY?” will appear. At the “CHANGE DISPLAY?” prompt. “CHANGE DISPLAY?” appears. 4. If limits have been set.3. See Section 4. Go to Step No. Select NO to exit. If this occurs. Setting Limits After entering “SETUP” mode.5. If contrast adjustment is needed. “ADJUST CONTRAST?” will appear. 2. If English is not desired.” “ADJUST CONTRAST?” will appear. the alarm message “SET LIMITS BEFORE OPERATING” will appear if limits have not been set. 5-2 TEC2000 Installation & Operation Manual . answer “YES” to “CHANGE LANGUAGE?” and “DISPLAY OTHER?” will appear. the message “LANGUAGE FILE INVALID” will be displayed for 10 seconds.E2K-405-0703 . Setting Position Limits. Select YES. See Figure 5-2.

TEC2000 Installation & Operation Manual . The tag name. Customizing Actuator Settings Figure 5-2 Change Display LANGUAGE FILE INVALID Message displayed for 10 seconds CHANGE DISPLAY? YES CHANGE LANGUAGE? YES DISPLAY ENGLISH? YES NO NO NO NO Go to next display see Figure 5-4 DISPLAY OTHER? YES IS FILE VALID? YES NO ADJUST CONTRAST? YES NO TO ADJUST YES TO ACCEPT NO YES NO Increment to maximum and then begin at minimum 5.4. At the “DISPLAY UNIT PARAMETERS?” prompt answer YES. and network address may be entered or changed via the “Change Settings” mode.5. method of control. Use the selector knob (BACK/NEXT) to view parameters as shown in Figure 5-3.5. Displaying Unit Parameters The user may view information on the actuator parameters as follows: 1. All other parameters viewed are factory setup and cannot be changed by the user. See Section 5.Release 1 5-3 . Change Settings. 2.E2K-405-0703 .

E2K-405-0703 . 2. Use the selector knob (NEXT/BACK) to scan the display for the desired setting to change the following: • Valve control setup • Valve travel limits • Discrete input • Discrete output • Inhibit and ESD • Two-speed timer • Analog • Network • Tag name • Passcode 5-4 TEC2000 Installation & Operation Manual .5.5. Enter passcode.0 AMPS STALL: 12.Release 1 . Customizing Actuator Settings Figure 5-3 Displaying Unit Parameters BACK NEXT Display only if control mode = network DISPLAY UNIT PARAMETERS? YES TAG NAME: 16 CHARACTER MAX NO YES CONTROL MODE: NETWORK NO YES NETWORK NODE ADDRESS: 001 NO YES NO Go to next display see Figure 5-1 MODEL: 1DMC-3 1/4 TURN 30 SEC NO YES S/N: 099999-01A MFG DATE: 01/00 NO YES VOLTAGE: 460V 3PH 60HZ NO YES MTR: 9C4603FC-D 0.1.0 AMPS NO YES TORQUE SPRING YELLOW NO YES MAX TORQUE 95% YES Go to next display see Figure 5-1 NO 5. Answer “YES. Entering Setup Mode. NOTE: A passcode must be entered to change settings. Change Settings 1.5 HP 1650 RPM NO YES RUN: 4. 3.” See Section 5. Enter “SETUP” mode and use the selector knob (NEXT) to scroll to “CHANGE SETTINGS?”.

5.E2K-405-0703 .Release 1 5-5 . See Figure 5-13 From PASSCODE Figure 5-5 VALVE CONTROL SETUP? NO YES See Figure 5-6 ANALOG SETUP? YES NO SET VALVE TRAVEL LIMITS? NO YES See Figures 5-7. 5-8 NETWORK SETUP? YES Displayed only if ACM installed and NETWORK control is enabled. See Figure 5-14 NO BACK NEXT DISCRETE INPUT SETUP? NO YES See Figure 5-9 TAG NAME SETUP? YES See Figure 5-15 NO DISCRETE OUTPUT SETUP? NO YES See Figure 5-10 PASSCODE SETUP? YES See Figure 5-16 NO INHIBIT AND ESD SETUP? YES See Figure 5-11 RELOAD FACTORY SETTINGS? NO YES NO TWO-SPEED TIMER SETUP? NO YES See Figure 5-12 CHANGE SETTINGS? YES NO Go to next display see Figure 5-1 TEC2000 Installation & Operation Manual . Customizing Actuator Settings Figure 5-4 Change Settings Displayed only if ACM installed and ANALOG control is enabled.

Passcode Entry The actuator is shipped with “000” as a passcode.6. NOTE: When “Z” is displayed the data will rollover to “0” and continue incrementing. Place the control knob in the NO position to increment through each setting’s associated choices.2. 2.” “ACCEPT PASSCODE CHARACTER 1? X” will appear.1.” 2. At the “CHANGE SETTINGS?” prompt answer “YES. Passcode Setup.5. If this character is correct. Use NO to increment from 0-9 and then A-Z until the correct character is displayed.11. NOTE: If the passcode is not the correct passcode.E2K-405-0703 . At the “VALVE CONTROL SETUP?” prompt answer “YES. the display will return to “CHANGE SETTINGS?” display. 5-6 TEC2000 Installation & Operation Manual . The second character will flash. To enter the passcode: 1.5. A-Z 5. Remote/Auto Control Operation. 2 for the second and third characters.Release 1 . select YES. Use the selector knob (NEXT/BACK) to scan the settings until the desired setting is reached. Select YES. See Figure 5-6. If not select NO. Valve Control Setup 1. “X” is the first “left most” character in the passcode. 3.5.5. See Section 4. Figure 5-5 Passcode Entry BACK NEXT CHANGE SETTINGS? YES ACCEPT PASSCODE CHARACTER 1? 0 NO YES ACCEPT PASSCODE CHARACTER 2? 0 0 NO YES ACCEPT PASSCODE CHARACTER 3? 0 0 0 NO YES Go to next display. To change the passcode see Section 5. Customizing Actuator Settings 5. A-Z 0-9. for a description of each control mode. A-Z 0-9. See Figure 5-5. Answer “YES” to accept the desired choice. “X” will be flashing. See Figure 5-4 NO Go to next display see Figure 5-1 0-9. Repeat Step No.

5. Customizing Actuator Settings

Figure 5-6 Valve Control Setup
Associated choices are listed below each setting. BACK NEXT CLOSE DIRECTION CLOCKWISE
NO

VALVE CONTROL SETUP?
NO

YES

CONTROL MODE THREE-WIRE
NO

YES

YES

POSITION SEAT

YES

NO

Go to next display see Figure 5-4

TWO-WIRE CLOSE DIRECTION THREE-WIRE COUNTERCLOCKWISE FOUR-WIRE IrDA PORT THREE-WIRE ANALOG ANALOG ------ ignored if ACM not installed NETWORK---- ignored if ACM not installed

TORQUE SEAT

TORQUE BACKSEAT OFF
NO

YES

CLOSE TORQUE 50%

YES

OPEN TORQUE 50%

YES

LOCAL CONTROL MAINTAINED
NO

YES

NO

NO

TORQUE BACKSEAT ON

15 to 100% in 5% increments

15 to 100% in 5% increments

LOCAL CONTROL MOMENTARY

REMOTE CONTROL MAINTAINED
NO

YES

TORQUE RETRY OFF

YES

REMOTE DISPLAY 1 OFF
NO

YES

REMOTE DISPLAY 2 OFF
NO

YES

NO

REMOTE CONTROL MOMENTARY

TORQUE RETRY ON

REMOTE DISPLAY 1 ON

REMOTE DISPLAY 2 ON

CLOSE LED GREEN OPEN LED RED
NO

YES

CLEAR ALARM LOG?

YES

RESET OPERATION LOG?
NO

YES

ARCHIVE TORQUE PROFILE?
NO

YES

NO

CLOSE LED RED OPEN LED GREEN

Go to next display see Figure 5-4

TEC2000 Installation & Operation Manual - E2K-405-0703 - Release 1

5-7

5. Customizing Actuator Settings

5.5.3. Set Valve Travel Limits
1. If the close limit is acceptable, answer “YES.” If not rotate the selector knob to LOCAL. Close valve to desired limit, rotate selector knob to STOP, and answer YES. 2. If the open limit is acceptable, answer “YES.” If not rotate the selector knob to LOCAL. Open valve to desired limit, rotate selector knob to STOP, and answer YES. See Figure 5-7. Figure 5-7 Set Valve Travel Limits
Normal Operation Mode - Set Limits with Electrical Operation

SET VALVE TRAVEL LIMITS?

YES

ACCEPT VALVE CLOSE LIMIT?
NO

YES

ACCEPT VALVE OPEN LIMIT?
NO

YES

SAVE LIMITS?

YES or NC

NO

NO

Go to next display see Figure 5-4

SELECT LOCAL AND CLOSE VALVE
LOCAL

SELECT LOCAL AND OPEN VALVE
LOCAL

CLOSE VALVE THEN SELECT STOP

OPEN VALVE THEN SELECT STOP

Use control knob to move valve in "CLOSE" direction. When done, select "STOP."
STOP

Use control knob to move valve in "OPEN" direction. When done, select "STOP."
STOP

5-8

TEC2000 Installation & Operation Manual - E2K-405-0703 - Release 1

5. Customizing Actuator Settings

Normal Operation Mode - Set Limits with Handwheel Operation

SET VALVE TRAVEL LIMITS??
NO

YES

ACCEPT VALVE CLOSE LIMIT?
NO

YES

ACCEPT VALVE OPEN LIMIT?
NO

YES

SAVE LIMITS?

YES or NC

NO

Go to next display see Figure 5-4

SELECT LOCAL AND CLOSE VALVE
LOCAL

SELECT LOCAL AND OPEN VALVE
LOCAL

CLOSE VALVE THEN SELECT STOP

OPEN VALVE THEN SELECT STOP

Declutch actuator. Rotate handwheel to "CLOSE" position limit. When done, select "STOP."
STOP

Declutch actuator. Rotate handwheel to "OPEN" position limit. When done, select "STOP."
STOP

5.5.4. Discrete Input Setup
1. At the “DISCRETE INPUT SETUP” prompt answer “YES.” 2. Use the selector knob (NEXT/BACK) to review the setting for each discrete input. 3. For Input DI #1, use the control knob (NO) to select either “ACTIVE ON CLOSED CONTACT” or “ACTIVE ON OPEN CONTACT.” After selection is made, answer “YES.” 4. Repeat Step No. 3 for the remaining 5 inputs. Discrete inputs are used primarily for remote control operation. Refer to Section 4.6, Remote/Auto Control Operation, for valve control setup using the discrete inputs. For connecting a discrete input see Section 3.5, Discrete Controlled Inputs. See Figure 5-8.

TEC2000 Installation & Operation Manual - E2K-405-0703 - Release 1

5-9

5. Customizing Actuator Settings

Figure 5-8 Discrete Input Setup
Configuration of discrete inputs are shown below. BACK NEXT DI #2 ACTIVE ON CLOSED CONTACT
NO

DISCRETE INPUT YES SETUP?

DI #1 ACTIVE ON CLOSED CONTACT
NO

YES

YES

DI #3 ACTIVE ON OPEN CONTACT
NO

YES

NO

Go to next display see Figure 5-4

DI #1 ACTIVE ON OPEN CONTACT

DI #2 ACTIVE ON OPEN CONTACT

DI #3 ACTIVE ON CLOSED CONTACT

DI #4 ACTIVE ON CLOSED CONTACT
NO

YES

DI #5 ACTIVE ON CLOSED CONTACT
NO

YES

DI #6 ACTIVE ON OPEN CONTACT
NO

YES

Go to next display see Figure 5-4

DI #4 ACTIVE ON OPEN CONTACT

DI #5 ACTIVE ON OPEN CONTACT

DI #6 ACTIVE ON CLOSED CONTACT

5.5.5. Discrete Output Setup
Relay outputs are used primarily for hardwired status feedback. Each relay may be configured (assigned) to various status, alarm, or control functions. Relay outputs can be configured to be active on the listed alarms/conditions. Relay outputs #1 through #5 are standard and may be configured as shown in Table 5-1. Configurable functions are listed in Table 5-2. To configure the relays: 1. At the “DISCRETE OUTPUT SETUP?” prompt answer “YES.” 2. Use the selector knob (NEXT/BACK) to review the settings for Discrete Outputs. 3. Use the control knob (NO) to select desired configuration for each relay. See Figure 5-9.

5-10

TEC2000 Installation & Operation Manual - E2K-405-0703 - Release 1

C.O.5. Yes RO#3 Yes N.C.E2K-405-0703 . Yes Default Setting N.O. and 1 N. Yes RO#5 No 1 N. Yes NOTE: Generic means the control of this relay has been given to the network if a Controlinc card has been installed. Customizing Actuator Settings Table 5-1 Relay Outputs #1 through #5 Configuration Relay RO#1 Default Function LSO Valve full OPEN LSC Valve full CLOSE LSO Valve Full Open LSC Valve Full Close Monitor Valve not available Configurable Function See Table 5-2 Relay Output Function List See Table 5-2 Relay Output Function List See Table 5-2 Relay Output Function List See Table 5-2 Relay Output Function List Generic – see NOTE Configure N. Table 5-2 Relay Output Function List • LSO (Open limit) • LSC (Close limit) • LSA (Intermediate limit A) • LSB (Intermediate limit B) • OPENING • CLOSING • MOVING • LOW MAIN BATTERY • LOCAL • STOP (SS OFF) • REMOTE • EFM (Electronics fault monitor) • OPEN TORQUE • CLOSE TORQUE • OVER TORQUE (Open or Close) • VALVE STALL • VALVE DRIFT (MOVED BY HANDWHEEL) • LOST POWER • MOTOR OVERLOAD • LOST PHASE • OPEN INHIBIT • • • • • • CLOSE INHIBIT LOCAL ESD ESD ACTIVE LOST ANALOG ACTUATOR FAIL GENERIC (Controlled by Network) • LOW RTC BATTERY TEC2000 Installation & Operation Manual .O.C.Release 1 5-11 . Flashing means the output will cycle ON and OFF in one-second intervals while the function is active. The relay will not function if the Controlinc card is not installed.C./N. Yes RO#4 Yes N. Configure Flashing Yes RO#2 Yes N.O.

Customizing Actuator Settings Relays #6 through #8 are Solid State Output relays. The motor “starter” type selected in the factory setup mode determines the control. These outputs cannot be individually configured. See Table 5-3./N. No No No Configure Flashing No No No Relay SSO#6 SSO#7 SSO#8 5-12 TEC2000 Installation & Operation Manual .5.Release 1 . These relays are added when an ACM card is installed.C.E2K-405-0703 . Table 5-3 Solid State Output Relays Configuration Default Function VFD Open Control VFD Close Control VFD Speed Control Alternate Function Generic Generic Generic Configure N.O.

C. FLASHING See Function List N.O. FLASHING RELAY #2 LSC YES RELAY #2 N. Customizing Actuator Settings Figure 5-9 Discrete Output Setup BACK NEXT RELAY #1 N. RELAY #4 CONTINUOUS YES RELAY #5 MONITOR YES RELAY #5 CONTINUOUS YES ARM INSTALLED? YES NO NO NO NO FLASHING GENERIC FLASHING Configure Relays #9 . YES NO NO NO NO N. YES RELAY #2 CONTINUOUS YES RELAY #3 LSO YES NO NO NO NO See Function List N.#12 by repeating the same process as #1 through #4 LSA SELECTED? NO YES LSA POSITION <25% NO YES 1-99% in 1% increments LSB SELECTED? NO YES LSB POSITION >75% NO YES 1-99% in 1% increments Go to next display see Figure 5-4 TEC2000 Installation & Operation Manual .C.C.E2K-405-0703 . FLASHING See Function List RELAY #3 N.C.5. RELAY #1 CONTINUOUS DISCRETE OUTPUT SETUP? NO YES RELAY #1 LSO YES YES YES NO NO NO Go to next display see Figure 5-4 See Function List N.C. YES RELAY #3 CONTINUOUS YES RELAY #4 LSC YES RELAY #4 N.O.Release 1 5-13 .O.

See Table 5-4.O./N. 3 listed above. At the “INHIBIT AND ESD SETUP?” prompt answer “YES. 5-14 TEC2000 Installation & Operation Manual . To configure these relay outputs. Yes Yes Yes Yes Default Setting N. N.1 through No. Table 5-4 Relay Outputs #9 through #12 Configuration Default Function Lost Power Motor Overload Lost Phase Over Torque Configurable Function See Table 5-2 Relay Output Function List See Table 5-2 Relay Output Function List See Table 5-2 Relay Output Function List See Table 5-2 Relay Output Function List Configure N. Relay RO#9 RO#10 RO#11 RO#12 5.5. N. Inhibit and ESD Setup 1.6. Use the control knob (NO) to select either ON or OFF for each setting.E2K-405-0703 .O.” 2. NOTE: The ARM cannot be added when the Controlinc ACM is installed.O.” Figure 5-10 details each setting. 3.C. Use the selector knob (NEXT/BACK) to review the settings for Control Inhibits and Emergency Shut Down. then answer “YES.O. follow Step No.Release 1 .5. Customizing Actuator Settings Relays #9 through #12 are the auxiliary relays when the Auxiliary Relay Module (ARM) is installed.O. N.

If two timer ranges overlap.E2K-405-0703 . TEC2000 Installation & Operation Manual . At the “TWO-SPEED TIMER SETUP?” prompt answer “YES.5. close.7. 3. and anti-water hammer. All configured timers are active in the LOCAL and REMOTE modes. Answer “YES” after each selection. Two-Speed Timer Setup The two-speed timers can be configured for the actuator to be controlled with different opening and closing times. Use the control knob (NO) to select either ON or OFF.5. 4.” 2. the anti-water hammer timer overrides all timers. can operate at the same time. 1. Customizing Actuator Settings Figure 5-10 Inhibit and ESD Setup BACK NEXT CLOSE INHIBIT ON LOCAL ESD ON INHIBIT AND ESD SETUP? YES OPEN INHIBIT ON YES YES YES NO NO NO NO Go to next display see Figure 5-4 OPEN INHIBIT OFF CLOSE INHIBIT OFF LOCAL ESD OFF REMOTE ESD ON YES LOST COM ESD OFF YES CLOSE ON ESD YES ESD OVERRIDE ON THERMAL: OFF NO YES NO NO NO HOST ESD OFF LOST COM ESD ON OPEN ON ESD STAYPUT ON ESD ESD OVERRIDE ON THERMAL: ON ESD OVERRIDE ON LOCAL: ON NO YES ESD OVERRIDE ON STOP: OFF NO YES ESD OVERRIDE ON INHIBIT: ON NO YES ESD OVERRIDE ON TORQUE: OFF NO YES ESD OVERRIDE ON LOCAL: OFF ESD OVERRIDE ON STOP: ON ESD OVERRIDE ON INHIBIT: OFF ESD OVERRIDE ON TORQUE: ON Go to next display see Figure 5-4 5. Use the selector knob (NEXT/BACK) to review the settings for each timer. See Figure 5-11.Release 1 5-15 . increment the position percentage. NOTE: All three timers. open. and pulse time.

See Section 5. See Figure 5-12.5 SEC YES PULSE OFF TIME: 5 SEC YES NO NO NO NO NO NO Go to next display see Figure 5-4 CLOSE TIMER ON 1-99% in 1% increments 1-99% in 1% increments 1-10 sec in .E2K-405-0703 . To calibrate analog outputs.5. Answer “YES” after each selection. to select polarity and lost signal parameters.5. the user must connect a calibrated precision 4-20mA current meter to Terminals 27(+) and 28(-) for AO#1 or Terminals 29(+) and 30(-) for AO#2 5-16 TEC2000 Installation & Operation Manual . Use the control knob (NO) to increment the bandwidths and delay time.5 SEC YES PULSE OFF TIME: 5 SEC YES NO NO NO ANTI-WATER HAMMER: ON 1-30% in 1% increments 1-10 sec in .5 sec increments 1-100 sec in 1 sec increments ANTI-WATER HAMMER SETUP? NO YES ANTI-WATER HAMMER: OFF NO YES TIMER START POSITION: 10% YES PULSE ON TIME: 3. At the “ANALOG SETUP?” prompt.8. and to calibrate analog in/out.5 sec increments 1-100 sec in 1 sec increments OPEN TIMER SETUP? YES OPEN TIMER OFF YES TIMER START POSITION: 70% YES TIMER STOP POSITION: 99% YES PULSE ON TIME: 3.” 2. Customizing Actuator Settings Figure 5-11 Two-Speed Timer Setup TWO-SPEED TIMER SETUP? CLOSE TIMER SETUP? CLOSE TIMER OFF? TIMER START POSITION: 30% TIMER STOP POSITION: 01% NO YES YES YES YES YES PULSE ON TIME: 3. To calibrate analog input. answer “YES. 3. connect a calibrated precision 4-20mA current source to Terminal 25(+) and 26(-) for AIN#1. Use the selector knob (NEXT/BACK) to review the settings for analog control.5.5 SEC YES PULSE OFF TIME: 5 SEC YES NO NO NO NO NO NO OPEN TIMER ON 1-99% in 1% increments 1-99% in 1% increments 1-10 sec in . 4. Valve Control Setup.5 sec increments 1-100 sec in 1 sec increments 5. 1.2. Analog Setup (Futronic ACM Required) NOTE: Only displayed/applicable if the Futronic ACM is installed and analog control is enabled in the valve control setup.Release 1 .

1% increments 0.5.0% 0.5 . Customizing Actuator Settings Figure 5-12-1 Analog Setup NOTE: The actuator senses that the Futronic ACM is installed and adjusts the display sequence to display only one input ANALOG SETUP? YES CONTROL BANDWIDTH = 2.5% increments 0-60 sec 1 sec increments INPUT POLARITY CLOSE = 4MA? NO YES OUTPUT POLARITY CLOSE = 4MA? NO YES STAYPUT ON LOST SIGNAL? NO YES Go To Position? YES NO CLOSE = 20MA? CLOSE = 20MA? GO TO 0% OPEN ON LOST SIGNAL? NO YES 0-100% in 1% increments CALIBRATE AIN#1 4-20MA? YES CALIBRATE 4MA? YES 4MA REFERENCE APPLIED? NO YES ACCEPT 4MA SETTING? YES NO NO NO CALIBRATE 20MA? YES 20MA REFERENCE APPLIED? NO YES ACCEPT 20MA SETTING? YES NO NO See Figure 5-12-2 TEC2000 Installation & Operation Manual .9.1 .0% 0.0% NO YES DELAY TIME = 01 SEC YES NO NO Go to next display see Figure 5-4 0.5.E2K-405-0703 .Release 1 5-17 .0% NO YES SPEED BANDWIDTH = 5.

005MA? NO YES DECREASE SETTING 0.005MA? NO YES CALIBRATE 20MA? YES IS EXTERNAL METER CONNECTED? NO YES ACCEPT 20MA SETTING? YES NO NO INCREASE SETTING 0.E2K-405-0703 . Customizing Actuator Settings Figure 5-12-2 Analog Setup Continued From last display in Figure 5-12-1 CALIBRATE AO#1 4-20MA? YES CALIBRATE 4MA? YES IS EXTERNAL METER CONNECTED? NO YES ACCEPT 4MA SETTING? YES NO NO NO INCREASE SETTING 0.5.Release 1 .005MA? NO YES See Figure 5-12-3 5-18 TEC2000 Installation & Operation Manual .005MA? NO YES DECREASE SETTING 0.

005MA? NO YES Return to ANALOG SETUP? in Figure 5-12-1 DECREASE SETTING 0.5.005MA? NO YES CALIBRATE 20MA? YES IS EXTERNAL METER CONNECTED? NO YES ACCEPT 20MA SETTING? YES NO NO INCREASE SETTING 0.005MA? NO YES TEC2000 Installation & Operation Manual .Release 1 5-19 .E2K-405-0703 .005MA? NO YES DECREASE SETTING 0. Customizing Actuator Settings Figure 5-12-3 Analog Setup Continued From last display in Figure 5-12-2 CALIBRATE AO#2 4-20MA? YES CALIBRATE 4MA? YES IS EXTERNAL METER CONNECTED? NO YES ACCEPT 4MA SETTING? YES NO NO NO INCREASE SETTING 0.

Baud rate is automatically detected by the Controlinc ACM and no setup is required.5.9. 1. 5-20 TEC2000 Installation & Operation Manual . the user must connect a calibrated precision 4-20mA current meter to Terminals 29(+) and 30(-) for AO#1.5.2. the user must connect a calibrated precision 4-20mA current source to Terminals 25(+) and 26(-) for AIN#1 or Terminals 27(+) and 28 (-) for AIN#2. 3. See Figure 5-13. See Section 5. 4. Use the control knob (NO) to increment the node address. and to select the parity. and analog scale. answer “YES.” 2. Protocol is set at the factory by the selected CAM based on purchase order information. response delay. Network Setup (CAM and Controlinc ACM Required) NOTE: Only displayed/applicable if the Communication Adapter Module (CAM) and the ControIinc ACM are installed. and analog I/O scale. Protocol may not be changed by the user in the field. Valve Control Setup. and the network control is enabled.Release 1 .E2K-405-0703 . At the “NETWORK SETUP?” prompt. Answer “YES” after each selection. Use the selector knob (NEXT/BACK) to review the settings for network control. To calibrate analog output. Customizing Actuator Settings 5.5. To calibrate analog inputs. Only factory technicians may change the CAM or protocol in the field.

5. Customizing Actuator Settings Figure 5-13-1 Network Setup NOTE: The actuator senses that the Controlinc ACM is installed and adjusts the display sequence to display only one output NETWORK SETUP? YES NETWORK NODE ADDRESS 001 NO YES REPONSE DELAY 008 MS NO YES NO Go to next display see Figure 5-4 001-254 001-255 mS 1 mS increments PARITY NONE YES ANALOG I/O SCALE 0-100 YES NO NO EVEN ODD NONE 0-100 0-1000 0-4095 CALIBRATE AIN#1 4-20MA? YES CALIBRATE 4MA? YES 4MA REFERENCE APPLIED? NO YES ACCEPT 4MA SETTING? YES NO NO NO CALIBRATE 20MA? YES 20MA REFERENCE APPLIED? NO YES ACCEPT 20MA SETTING? YES NO NO CALIBRATE AIN#2 4-20MA? YES CALIBRATE 4MA? YES 4MA REFERENCE APPLIED? NO YES ACCEPT 4MA SETTING? YES NO NO NO CALIBRATE 20MA? YES 20MA REFERENCE APPLIED? NO YES ACCEPT 20MA SETTING? YES NO NO See Figure 5-13-2 TEC2000 Installation & Operation Manual .Release 1 5-21 .E2K-405-0703 .

Use the control knob (NO) to increment the data entry selection for each character. Customizing Actuator Settings Figure 5-13-2 Network Setup Continued From last display in Figure 5-13-1 CALIBRATE AO#1 4-20MA? YES CALIBRATE 4MA? YES IS EXTERNAL METER CONNECTED? NO YES ACCEPT 4MA SETTING? YES NO NO NO INCREASE SETTING 0.005MA? NO YES DECREASE SETTING 0. 5-22 TEC2000 Installation & Operation Manual . NOTE: The tag name consists of a maximum of sixteen characters.005MA? NO YES CALIBRATE 20MA? YES IS EXTERNAL METER CONNECTED? NO YES ACCEPT 20MA SETTING? YES NO NO INCREASE SETTING 0.” 2.” “A-Z. At the “ACCEPT?” prompt.5.005MA? NO YES Return to NETWORK SETUP? in Figure 5-13-1.” 3.“ “0-9. See Figure 5-14.5. 4. “YES. At the “TAG NAME SETUP?” prompt.005MA? NO YES 5. Spaces and dashes are included in the sequence of “space. answer. Tag Name Setup 1. “YES” for each character. DECREASE SETTING 0.” “-.Release 1 .E2K-405-0703 . answer.10. Use the selector knob (BACK) to make changes to the previous characters in the tag name while entering the data.

answer “YES. A-Z sp. A-Z Go to next display see Figure 5-4 5. 0-9.11.5. -. At the “PASSCODE SETUP?” prompt. Customizing Actuator Settings Figure 5-14 Tag Name Setup TAG NAME SETUP? YES ACCEPT? - YES ACCEPT? M- YES Continue this process for 16 characters ACCEPT? MOV-123456 YES NO NO NO NO Go to next display see Figure 5-4 sp. -. See Figure 5-15. 3. A-Z Go to next display see Figure 5-4 TEC2000 Installation & Operation Manual . 5. Use the selector knob (BACK) to make changes to the previous characters in the passcode while entering the data. NOTE: This new passcode must be entered the next time changes are made. 4. The passcode consists of 3 characters. -. Answer “YES” to the “ACCEPT PASSCODE CHARACTER X? X” prompt.E2K-405-0703 . Passcode Setup The passcode may be changed via the passcode setup sequence. 0-9. Use the control knob (NO) to increment the data entry selections of 0-9 and A-Z for each character. A-Z 0-9. 2 and 3 until all three characters have been entered.5. Repeat Step No. Figure 5-15 Passcode Setup PASSCODE SETUP? YES ACCEPT PASSCODE CHARACTER 1? 0 NO YES ACCEPT PASSCODE CHARACTER 2? 0 0 NO YES ACCEPT PASSCODE CHARACTER 3? 0 0 0 NO YES IS PASSCODE RECORDED? 000 NO YES NO Go to next display see Figure 5-4 0-9. 0-9. A-Z 0-9. 1.Release 1 5-23 . A-Z sp.” 2.

CAUTION: CLEAR LOGS only clears the alarm log. and resets the operation log.5. This reloading overwrites any changes made by the user. Factory default settings are detailed in Table 4-4. the factory default settings are transferred from the memory to the EEPROM.12. 5-24 TEC2000 Installation & Operation Manual . Customizing Actuator Settings 5.E2K-405-0703 . Reload Factory Settings Factory default settings are saved in program memory and may not be changed. When factory settings are reloaded. torque profile. Factory settings do not overwrite valve travel limits or analog calibration.Release 1 .5.

TEC2000 Installation & Operation Manual . 6.Release 1 6-1 . Refer to appropriate wiring diagram and check for continuity Perform Megger Test Reset circuit breaker Clean out old grease and replace with recommended lubricant Clean out old grease and replace with recommended lubricant Loosen packing gland nuts as necessary Replace Bearing Refer to valve maintenance Check setting and reset if necessary Check switch actuation and recalibrate if necessary Refer to valve maintenance Refer to valve maintenance Refer to valve maintenance Repair or replace as necessary Replace as necessary Replace PS shifter or replace gear(s) Repair or replace as necessary Repair or replace as necessary Repair or replace as necessary Replace Repair or replace as necessary Replace PS assembly No power available to actuator Handwheel hard to turn Tripped circuit breaker Valve stem improperly lubricated Actuator lubrication has broken down Valve packing gland too tight Drive sleeve bearing failure Jammed valve Valve only opens or closes partially with motor Torque switch is properly set. open or closed direction Handwheel will not operate valve Torque switch setting too low Limit switch improperly set Damaged or bent valve stem Valve packing too tight Jammed valve (obstruction in line) Handwheel shaft bearing assembly malfunction Stripped Gearing PS shifter position or malfunction Broken Handwheel Shaft Broken valve stem or stripped stem nut Motor runs but will not operate the valve Motor Bearing Assembly malfunction Stripped gearing Broken valve stem or stripped stem nut PS shifter position or malfunction If the LDM does not receive communication messages from the CCM within 5 seconds after power is applied or loses communication for 5 seconds or more. Troubleshooting 6 Troubleshooting CAUTION: This actuator is non-intrusive. Troubleshooting Problems/Corrective Action for Actuator Operation Symptom Motor will not Run Probable Cause Blown Control Fuse Open in Control Circuit Insulation Resistance Breakdown in Motor Corrective Action Check fuse and replace as necessary. it will display a flashing message "CCM LINK FAILED" and blink all three LEDs. Torque out in midtravel. Do not open the control compartment on the actuator unless absolutely necessary. Unauthorized entry could void the warranty. but actuator.1. It was sealed in dry-clean conditions in the factory and entry into this compartment should not be necessary.6.E2K-405-0703 .

answer “YES. At the “DISPLAY DIAGNOSTICS?” prompt.6.2. NOTE: When the “SET LIMITS BEFORE OPERATING” alarm is displayed. Troubleshooting 6. See Figure 6-1.2. 1. no other alarms will be displayed until the limits are set.3 DISPLAY OPERATION LOG? NO YES See Figure 6-4 DISPLAY OPERATION ARCHIVE? NO YES See Figure 6-5 DISPLAY HARDWARE? YES See Figure 6-6 NO Go to next display see Figure 5-1 6-2 TEC2000 Installation & Operation Manual . Display Diagnostics Displaying diagnostics retrieves historical data that is stored in the actuator’s memory. Figure 6-1 Display Diagnostic DISPLAY DIAGNOSTICS? YES DISPLAY ALARM LOG? YES See Figure 6-2 NO NO Go to next display see Figure 5-1 DISPLAY TORQUE PROFILE? NO YES See Figure 6-3 DISPLAY TORQUE ARCHIVE? NO YES See Section 6.E2K-405-0703 . Use the selector knob (NEXT/BACK) to review the settings.Release 1 .” 2. This aids in troubleshooting.

Torque data is recorded at 10% intervals of valve travel and is displayed for both open and close directions.1. NOTE: The control knob (YES/NO) can be used to view the alarms however do not cycle the control knob between NO and YES because the unit could display the “SETUP” mode. Display Torque Profile Torque profile is data on the last stroke. Figure 6-2 Display Alarm Log Example DISPLAY ALARM LOG? YES 1 OPEN TORQUE 2 CLOSE TORQUE NO YES 3 STALL ALARM 4 LOST PHASE NO YES 5 LOST PHASE 6 OPEN INHIBIT NO YES NO Go to next display. This display lists the last nine alarms that have occurred. At the “DISPLAY ALARM LOG?” prompt. EFM MONITOR OPEN TORQUE_% CLOSE TORQUE_% VALVE STALLED VALVE DRIFT POWER FAIL LOST PHASE MOTOR OVERLOAD OPEN INHIBIT CLOSE INHIBIT LOCAL ESD REMOTE ESD LOST AIN1 SIGNAL ACTUATOR FAIL SETUP ERROR SET LIMITS BEFORE OPERATING NOTE: When the “SET LIMITS BEFORE OPERATING” alarm is displayed.” 2.2. answer “YES. Use the control knob (YES) to review the torque profiles. At the “DISPLAY TORQUE PROFILE?” prompt.2. Display Alarm Log At the time the alarm occurs. no other alarms will be displayed until the limits are set. Use the control knob (NO) to exit the display. The first alarm listed is the most recent to occur. the alarm is displayed on the bottom line of the message center.Release 1 6-3 . Pullout torque is peak torque recorded in the open direction from 0 to 9% while unseating the valve.” 2. 1.6. answer “YES. The alarm list progresses from the most recent to the oldest. 1. TEC2000 Installation & Operation Manual . See Figure 6-3. see Figure 6-1 6. 3. The following alarms may be displayed. See Figure 6-2. Use the selector knob (NEXT/BACK) to review the alarms. Troubleshooting 6.E2K-405-0703 .2. NOTE: Two positions of torque data are shown for each “YES” that is selected.

2. Torque archive is the data stored at the time commanded by the user in the “CHANGE SETTINGS” mode. Display Torque Profile.5. See Section 5. NO Go to next display see Figure 6-1 DISPLAY OPEN TORQUE PROFILE? NO YES @10 TORQUE = 45% @20 TORQUE = 45% NO YES @30 TORQUE = 45% @40 TORQUE = 45% @50 TORQUE = 50% @60 TORQUE = 45% @70 TORQUE = 40% @80 TORQUE = 45% @90 TORQUE = 40% DISPLAY CLOSE TORQUE PROFILE? NO YES @10 TORQUE = 45% @20 TORQUE = 45% NO YES @30 TORQUE = 45% @40 TORQUE = 45% @50 TORQUE = 50% @60 TORQUE = 45% @70 TORQUE = 40% @80 TORQUE = 45% @90 TORQUE = 40% 6. Valve Control Setup and Figure 5-6. Display Torque Archive Torque archive is displayed like Torque Profile. 6-4 TEC2000 Installation & Operation Manual . 1. Troubleshooting Figure 6-3 Display Torque Profile DISPLAY TORQUE PROFILE? NO YES PULL-OUT TORQUE 75% YES NOTE: Torque values are scrolled two positions each time YES is entered.6. and Figure 6-3.2.” 2. At the “DISPLAY TORQUE ARCHIVE?” prompt.2.3. answer “YES.E2K-405-0703 .2. See Section 6.Release 1 .

Troubleshooting 6.1. Reset operation log.999 NO YES STROKES 999.5. Display Operation Log Operation log aids in troubleshooting because it contains the operation data accumulated since the operation log was reset. answer “YES. 2.2.E2K-405-0703 . 1. The operation archive cannot be reset in the “CHANGE SETTINGS” mode. Select “VALVE CONTROL SETUP?” See Section 5.5. At the “DISPLAY OPERATE LOG?” prompt. 1. Display Operation Archive Operation archive displays operation data from the initial commissioning.999 YES MOTOR RUN TIME 00:00:00 (hh:mm:ss) NO YES NO Go to next display see Figure 6-5 6. See Figure 6-5.4.999.” 2.999. Stroke the valve. The strokes value displayed is the number of full strokes from limit to limit. Setting Position Limits. To reset operation log: 1. Enter “Change Settings” mode. Stroke time is equal to the motor run time. Motor run time is the total motor operational time. answer “YES. Use the control knob (YES) to review the operate log Motor starts value is the number of times the motor has been started. Figure 6-4 Display Operation Log DISPLAY OPERATE LOG? NO YES MOTOR STARTS 999. TEC2000 Installation & Operation Manual . Use the control knob (YES) to review the operation archive. 2.2.4.6. See Figure 6-4.2. 2. Valve Control Setup. however the actuator must be decommissioned and travel limits must be reset before operating as detailed in Section 4. Stroke time can be measured as follows: 1.Release 1 6-5 . The operation archive can be reset in the “FACTORY SETUP” mode. At the “DISPLAY OPERATE ARCHIVE” prompt.

999 YES MOTOR RUN TIME 999. At the “DISPLAY HARDWARE?” prompt. answer “YES.999. 6-6 TEC2000 Installation & Operation Manual .E2K-405-0703 . Typical status report can include: • Normal • Not Configured • Lost Link • Failed 1.999 HOURS NO YES NO Go to next display see Figure 6-1 6. Display Hardware This display reports the status of the modules and can identify which module is at fault if a problem exists with the actuator. See Figure 6-6.999.Release 1 .6.” 2. Use the control knob (YES) to review the hardware status.999 NO YES STROKES 999.6.999. Troubleshooting Figure 6-5 Display Operation Archive From last display in Figure 6-4 DISPLAY OPERATE ARCHIVE? NO YES MOTOR STARTS 999.2.

Release 1 6-7 .E2K-405-0703 . Troubleshooting Figure 6-6 Display Hardware NORMAL FAILED APD MODULE NORMAL NORMAL LOST LINK FAILED DISPLAY HARDWARE? YES INSIDE TEMPERATURE YES YES = 45C NO NO CENTRAL CONTROL NORMAL NO YES NO Go to next display see Figure 6-1 NORMAL LOST LINK FAILED NORMAL NOT CONFIGURED LOST LINK FAILED REMOTE DISPLAY #1 NOT CONFIGURED NO NORMAL NOT CONFIGURED LOST LINK FAILED LOCAL DISPLAY NORMAL NO YES YES REMOTE DISPLAY #2 NOT CONFIGURED NO YES NORMAL NOT CONFIGURED LOST LINK FAILED NORMAL NOT CONFIGURED LOST LINK FAILED NORMAL SHUT-DOWN FAILED ANALOG NOT CONFIGURED YES NETWORK NOT CONFIGURED NO YES EFM NORMAL YES NO NO TEC2000 Installation & Operation Manual .6.

a small pressure builds up as a result of the gear temperature increase combining with the varied outdoor temperature. request EIM Technical Sheet EIM–025. remove 1/2 NPT plug from the highest 1/2 NPT vent location on the gearbox. See the EIM outline drawing supplied with the order submittal package for possible vent locations. Once operation has begun. This is simply a separation of the oil in the compound and is not detrimental to the actuator operation. Maintenance Schedule EIM TEC2000 Series Actuators have been designed and manufactured to provide years of trouble free service.Release 1 7-1 . this situation should disappear.2. After actuator has been located in the field and valve position has been determined. 83385. Lubrication Normal operation may not require lubricant during the life of the actuator. 2. Pressure Relief During actuator operation. 1.7. TEC2000 Installation & Operation Manual . 7. The basic lubricants used are multi-purpose extreme pressure specially formulated having a molybdenum disulfide additive.E2K-405-0703 . Maintenance 7 Maintenance 7.3.1. It is not unusual to experience some minor grease weeping around seals during periods of long storage or inactivity. For specific information. Replace with Relief Vent Fitting Part No. 7. Minimal maintenance is required.

E2K-405-0703 . 2A fuse. EIM P/N 7019900425.7. Bussmann TDC 600V 2A. Fuse Replacement Two transformer primary fuses are located in the Separate Terminal Compartment (STC). Insert a coin in the slot on the right hand corner of the key ring end and twist. To check or replace fuses. 3. Replace fuse cover and lightly tighten screws. 7-2 TEC2000 Installation & Operation Manual .5. Slide battery to remove. CR2031 or equal.Release 1 .4. Maintenance 7. 2. Battery Replacement – “Clicker” 1. Replace battery with Panasonic Part No. Figure 7-1 Fuses in the STC 7. Replace fuse only with 600V. Do not over-tighten. remove fuse cover by loosening the two Torx screws and slip cover out from underneath screws.

III Div. IP68 Ex d IIB + H2 T4 & 120° (T4) @ Ta 60°C. II. G T4 & T4A @ Ta 60°C. IP68 EEx d IIB + H2 T4 @ 120° (T4) @ Ta 60°C. F. G T4 & T4A @ Ta 60°C. E. IP68 0518 II 2 G Ex d IIB T4 & 120° (T4) @ Ta 60°C. Type 6P EEx d IIB T4 & 120° (T4) @ Ta 60°C. F. Type 6P Class I. C. III Div. D.E2K-405-0703 .8. 1 Groups B.Release 1 8-1 . IP68 TEC2000 Installation & Operation Manual . E. 1 Groups B. C. Regulatory Information 8 Regulatory Information Class I. D. II.

Newbury RG19 6HW. Inc. Ltd.com © 2003 EIM Controls.usa@eim-co. performance. nor for incidental or consequential damages resulting from the furnishing. E2K-405-0703 .com Eastern Hemisphere Sales EIM Controls UK. Inc. Technical information expressed herein is subject to revision. EIM Controls..EIM CONTROLS Head Office & Factory EIM Controls. U. Inc. 34 Liberty House New Greenham Park. TX 77489 USA (800) 679-1561 toll-free.international@eim-co. England +44 (0) 1635-817-315 phone +44 (0) 1635-817-460 fax sales. or use of this document. 13840 Pike Road Missouri City.Release 1 . shall not be liable for technical or editorial errors or omissions made herein.eim-co.com www. only (281) 499-1561 phone (281) 499-8445 fax sales.S.