L2 XT925 Assembly Manual PDF

XT925 Assembly A bl M Manual l
Revision: Revision Date: 1.1 10/05/2012
Motorola Confidential Restricted

This document is controlled electronically. All paper copies of this document are uncontrolled.
DOCUMENT AMENDMENT HISTORY Rev 0.1 1.0 0 1.1 Date 08/22/2012 09/27/2012 09/ / 0 10/05/2012 Details Initial draft release. Note that service specific fixtures are not illustrated. Illustrations to be updated on next release Released. e eased Service Se ce fixtures tu es a are e not ot a all illustrated ust ated Updated Acoustic gasket illustrations
Note: Part numbers listed in this document are for operations reference only. The product SBOM takes precedence over any differences.

Tools and Test Equipment Motorola Part Number

Tweezers, plastic Antistatic Mat kit ---------------4-00-C3-10000 (AMS) 1 4-00-C4-10000 (AMS) 1 4-00-C5-10000 (AMS) 1 4-00-C6-10000 (AMS) 1 4-00-C7-10000 (AMS) 1 4-00-C8-10000 (AMS) 1 4-00-C9-10000 (AMS) 1 0-00-00-30005 (AMS)1
1.
Description p
Application pp
Used during assembly/ disassembly Provides protection from damage to device caused by electrostatic discharge (ESD) Rear Housing screws HSJ bracket and imager bracket screws Earpiece Speaker bracket screws PCB screws Side key flex screws
Torx Plus bit 5IP. Torque setting is 1.1 in/lbs @500RPM Torx Plus bit 5IP. Torque setting is 1.0 in/lbs @500RPM Torx Plus bit 5IP. Torque setting is 0.8 in/lbs @500RPM Torx Plus bit 5IP. Torque setting is 1.0 in/lbs @500RPM Torx Plus bit 5IP. Torque setting is 0.75 in/lbs @350RPM Battery Adhesive Alignment Tool Battery to Rear Housing Press Acoustic Gasket Alignment Camera Lens Press Heat Spreader to PCB Alignment Speaker to Rear Housing Press Display / ITO Flex Press Disassembly tool, plastic with flat and pointed ends (manual opening tool)
Used during assembly/disassembly
To order tooling please visit the AMS online-shop: http://www.online-shop.ams-fl.com
SAFETY CRITICAL
!
TORX Screws (T3, T5, etc.) TORX PLUS Screws (3IP, 5IP, etc.)
Use of Electrostatic Discharge (ESD) prevention equipment where required to avoid damage to susceptible battery protection circuitry during handling and repair processes.
Attention should be paid to the distinction of TORX and TORX PLUS: Do not interchange screws and tools.

WORKINSTRUCTION
XT925
1.
Assembly
PolySpeaker
GlobalDoc# RegionalDoc#
Revision
1.1
Date
10/05/12
Page: 4
RemoveadhesivelinerfromthePolySpeakerand applytotheRearHousing
Symbols
Attention Operation Verification
MaterialList
Description/Part#
RearHousingSubAssy PolySpeaker
Qty
1 1
2.
Bendtheconnectorperpendiculartothespeaker soitdoesnotgetdamagedduringseating
Tools/Equipment
Description Parameters
3.
Notetherearhousingfeatureswhichalignthe speakerinthehousingpocket.
MotorolaMobilityConfidentialRestricted
Thisdocumentiscontrolled electronically.Allpapercopiesofthisdocumentareuncontrolled unlessstampedcontrolledandissuedbyProductConfigurationManagement.
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
PolySpeaker
Revision
1.1
Date
10/05/12
Page: 5
Placespeakerinrearhousingpocket
Symbols
MaterialList
Description/Part#
RearHousingSubAssy
Qty
1 1
2.
Presstoinsurespeakerisproperlyalignedand seatedinhousing.
PolySpeaker
Tools/Equipment
3.
PlacetheRearHousingsubassemblyinthe speakertorearhousingpress andactivatefor5s
SpeakertoRear Housingpress
5s
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
SideKeyAssy
Revision
1.1
Date
10/05/12
Page: 6
Usingthealignmentpins,laythesidekeybracket onthesidekeyalignmentfixture.
Symbols
2.
Removethelinerfromthesidekeyflex.
MaterialList
Description/Part#
Sidekey Flex
Qty
1
3.
Carefullyalignthesidekeyflextothebracketusing thethreealignmentholes. Usingthealignmentpins,placetheporonpad assemblyoverthesidekeyflex. Tools/Equipment

4.
5.
Removethelinerfromtheporonpadsandverify thatthepadsareproperlyseated
SideKeyFlex alignmentfixture
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
SideKeyAssy
Revision
1.1
Date
10/05/12
Page: 7
Assemblythepowerbuttoninthehousingpocket.
Symbols
MaterialList
Description/Part# Qty
1 1
2.
Assemblethepowerkeyinthehousingpocket
Sidekey Flex RearHousingassembly
Tools/Equipment 3. Assemblethesidekeyflexassemblybyaligningtothe3screws bosses

0.75+0.1in.lb 350+10RPM
3IPDriver
4.
UsingaIP3driver,assembly3screwsintheorderillustrated
1 3
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
HeadsetJackAssy
Revision
1.1
Date
10/05/12
Page: 8
Byaligningagainsttheedgeofthebottomwallof theheadsetjackpocket,placetheheadsetjack adhesivestripinthepocket.
Symbols
MaterialList
Description/Part#
HeadsetJackAdhesive HeadsetJack
Qty
1 1 1
2.
Assembletheheadsetjackinthepocketofthe housing.
HeadsetJackseal
Tools/Equipment
3. 4.
DONOTpressdirectlyoncontacts
PlasticTweezers
Pressdownonheadsetjackforgoodadhesion.
5. 6.
Carefullyplacesealoverheadsetjack Inspectthatthereisnodamageorwrinklesonseal.
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
CameraLens
Revision
1.1
Date
10/05/12
Page: 9
RemoveCameralensfromadhesiveliner
Symbols
MaterialList
Description/Part#
RearHousingAssembly
Qty
1 1
2.
Alignthecameralensinthehousingpocket.
CameraLens
3.
Avoiddirectcontacttoinsidelenswindows Tools/Equipment
4.
PlacehousingassemblyinCameralensfixtureandpressfor5 seconds.
PlasticTweezers CameraLensPress 5s
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
Proximitygrommet
Revision
1.1
Date
10/05/12
Page: 10
Alignproximitygrommetoveremitterandreceiversensorsofthe audioflexassembly.
Symbols
MaterialList
Description/Part#
Audioflexassy Proximitygrommet
Qty
1 1
2.
InspectthatgrommetisfullyseatedonPCB.
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
AudioFlexassy
Revision
1.1
Date
10/05/12
Page: 11
Removetheaudioflexlinerfromthehousing.Ifreusinghousing, insurenewadhesiveisplaced.
Symbols
MaterialList
Description/Part#
Audioflexassy Fronthousingassy
Qty
1 1
2. 3.
Cleanproximitypocketwithairgun. Verifythatnoforeignmaterialsareonmesh Tools/Equipment

4.
Placeearpiecespeakerinearpiecepocket.Usethescrewbassesand housingpocketforalignment
Align
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
AudioFlexassy
Revision
1.1
Date
10/05/12
Page: 12
Removetheaudioflexliner.
Symbols
MaterialList
Description/Part#
Audioflexassy FrontHousingAssy
Qty
1 1
2.
Adhereflextofronthousingassemblybyaligningtoetched markings.
Tools/Equipment
Description
Audioflexpress fixture
Parameters
5s
3.
Placeassemblyinaudioflexpressfixtureandpressfor5seconds
TemplateRevC
WORKINSTRUCTION
XT925
1. 2.
Assembly
CameraFlex
Revision
1.1
Date
10/05/12
Page:
LifttheZIFdoor Removethecameralenslinerandcleancamerapocketwithionized air BendtheflexinaZform. NOTE:Donotbenditfromthetipofthepins
Symbols
3. 4.
MaterialList
Description/Part#
Cameraflexassy FrontHousingAssy
Qty
1 1 1
5.
InsertthecameraflexintotheZIFconnectoruntilthelinemarkeris alignedwiththeconnector
Kapton tape
Tools/Equipment
6.
ClosetheZIFdoor
7. 8.
Verifythatthelinemarkerisalignedwiththeconnector PlacekaptontapeovertheZIFconnector
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
FlexBracketassy
Revision
1.1
Date
10/05/12
Page:
PlaceKaptontapeoverearpiecespeaker
Symbols
2.
Alignthebracketoverthelefthook
MaterialList
Description/Part#
Flexbracket
Qty
1 1 1
3.
Alignthebracketoverthescrewbosses
FrontHousingAssy Kapton tape
4.
Latchthesecondhook
Tools/Equipment
0.8inlbs @500RPM
IP3torquedriver
5.
Inspectthelefthookisnotbentormisaligned
NG
6. Attachtwoscrewstobracketwithtorquesettingof0.8inlbs
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
Battery
Revision
1.1
Date
10/05/12
Page: 15
This symbol indicates SAFETY CRITICAL.
Symbols
Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer!
Attention Operation Verification SAFETY CRITICAL
MaterialList
Description/Part#
Battery
Ensure Battery and its insulation are not damaged (eg. scratched, dented, punctured) prior to and throughout assembly assembly.
Qty
1
1.
Placethebatteryintothebatteryadhesivealignmentfixture, withtheflexp positionedinthelowerright g corner Tools/Equipment

Description
BatteryAdhesive Alignment
SAFETY CRITICAL
Parameters
Handle battery pack with care. If dropped to the floor, it may be internally damaged and must be scrapped.
NA
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
Battery
SAFETY CRITICAL
Revision
1.1
Date
10/05/12
Page: 16
PlacetheRearBatteryAdhesiveinbattery adhesivealignmentfixture.
Symbols
Ensure Battery and its insulation are not damaged (eg. scratched, dented, punctured) prior to and throughout assembly.
MaterialList 2. Applyfingerpressuretowettheadhesive tothebattery.

Description/Part#
Battery RearAdhesive
Qty
1 1
3.
Removetheclearadhesivecarrier
Tools/Equipment 4. FoldtheSideRemovalTabsaroundthe edgeofthebatteryandapplypressureto wettheadhesive

Description
BatteryAdhesive Alignment
Parameters
NA
SAFETY CRITICAL
Handle battery pack with care. If dropped to the floor, it may be internally y damaged g and must be scrapped.
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
Battery
Revision
1.1
Date
10/05/12
Page: 17
!
1. Removetheadhesivelinerfromthebattery
SAFETY CRITICAL
Ensure Battery and its insulation are not damaged (eg. scratched, dented, punctured) prior to and throughout assembly.
Symbols
MaterialList
Description/Part#
RearHousingSubAssy
Qty
1 1
2 2.
PlacethebatteryintotheRearHousing Housing,aligningthe bottomleftcornerfirst
Battery
3.
PlacetheRearHousingSubAssyinbatterytorear housingpressandactivatepressfor5s
SAFETY CRITICAL
Handle battery pack with care. If dropped to the floor, it may be internally damaged and must be scrapped.
Tools/Equipment
Description
BatterytoRear housingPress
Parameters
50Nfor5s
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
Labels
Revision
1.1
Date
10/05/12
Page: 18
Symbols 1. BlowoffallconnectorswithIonizedAirGun (Battery,ZIFs,Loudspeaker,CardReaders,uUSB, andHDMI)
WDL
MaterialList 2. PlaceWaterDetectLabelsinhighlightedregions
Description/Part#
PCB
Qty
1 2 1 1
3 3.
AssembleAPCapShieldbytoeinginalongtheedge andthensnappingtheCapoverthebaseshield
WaterDetectLabel APCapShield QCLabel
Description
Parameters
IonizedAirGun
NA
WDL
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
HeatSpreader
Revision
1.1
Date
10/05/12
Page: 19
PlacePCBontoheatspreadertoPCBAlignment fixture PeeloffsmalllinerfromtheHeatSpreaderand aligntothebottom2pinsofthefixture
Symbols
2.
MaterialList
Description/Part#
PCB HeatSpreader
Qty
1 1
Tools/Equipment
Description
HeatSpreaderto PCBAlignment
Parameters
NA
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
HeatSpreader
Revision
1.1
Date
10/05/12
Page: 20
PresstheHeatSpreaderontothePCBby smoothingoutthesurfacebyhand
Symbols
2.
Peelawaythecarrierliner
MaterialList
Description/Part#
PCB HeatSpreader
3.
VerifythatthereareNOcreasesorlargebubblesin theheatspreader
Qty
1 1
(NOTE:Anythingbiggerthanhalfafingernailshouldbe consideredlarge)
Tools/Equipment
Description
HeatSpreaderto PCBAlignment
Parameters
NA
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
PadsandTapes
Revision
1.1
Date
10/05/12
Page: 21
PlacetheAudioconnectorpadinfrontoftheAudio ZIFconnector
Symbols
2.
PlacetheDisplayConnectorMylarTapeinfrontof thedisplayZIFconnector
MaterialList
1 1 1 1
3.
Place1Kaptontapeoverthelargeweldedspring contactneartheshield
PCB AudioConnectorPad
4.
RemoveprotectivetapefromtheBatteryReceptacle
Mylar Kapton
#1
#2
#3
Tools/Equipment
Tweezers
NA
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
HDMI/EMUGrommets (topside/bottomside)
Revision
1.1
Date
10/05/12
Page: 22
PlacetheTopConnectorGrommetaroundthe connectorsonthepopulatedsideofthePCB
Symbols
2.
PlacetheSDCardGrommetaroundtheSDCard SlotonthePCBasshown
MaterialList
Description/Part#
PCB TopConnectorGrommet SDCardGrommet
Qty
1 1 1
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
SecondaryMicGrommet
Revision
1.1
Date
10/05/12
Page: 23
Symbols 1. PlacetheSecondaryMicGrommetovertheport openingonthePCBMic

MaterialList 2. VerifythattheGrommetrestsflushagainstthe componentandtheportisvisible

Description/Part#
RearHousing SecondaryMicGrommet
Qty
1 1
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
AcousticGasket
Revision
1.1
Date
10/05/12
Page: 24
Symbols 1. PlacetheAcousticGasketinacousticgasket alignmentfixturebyaligningtothefixtureposts
MaterialList
Description/Part#
PCBSubAssy AcousticGasket
Qty
1 1
2.
DropthePCBintoacousticgasketalignmentfixture andapplylightpressuretoactivatetheadhesive Tools/Equipment

Description
AcousticGasket Alignment
Parameters
NA
3.
Removetheadhesivelinerfromthetopofthe AcousticGasket
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
SIMDoor
Revision
1.1
Date
10/05/12
Page: 25
Symbols
1.
AligntheDummySIMDoorTrayand assembletotheSIMcardslot,slidingin untilitstops
MaterialList
Description/Part#
PCB DummySIMTray
Qty
1 1
Tools/Equipment
SAFETY CRITICAL
Inspect the PCB to ensure spring contacts are not bent inward where they could interfere, cut, or crush sides of the battery.
Description
Parameters
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
PCBtoRear
Revision
1.1
Date
10/05/12
Page: 26
Symbols 1. FoldtheSideKeyFlexandFPRFlexclearofthePCB landingarea

2.
LaytheRearHousingonaflatsurfaceandroutethe BatteryFlexthroughtheslotinthePCB
MaterialList
Description/Part#
RearHousingSubAssy
Qty
1 1 1
3 3.
ToethePCBagainstthesidewalloftherear housingbeingcarefultoaligntheconnectorswith theIOports
PCB DummySIMTray
4.
gthePCB, ,pull p lightly g yontheBattery y Afterseating Flextopulltheserviceloopthrough
!
1. 2. 3.
SAFETY CRITICAL Ensure surfaces around battery are free of foreign material Align g battery y flex with PCB opening p g Do not pinch battery or flex
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
PCBScrews
Revision
1.1
Date
10/05/12
Page: 27
Symbols 1. Drivethe6x5IPscrewsat1.0inlbstosecurethe PCB
Follow the screw sequence shown

MaterialList
4 2 6 3 1
Description/Part#
XCVRSubAssy PCBScrews
Qty
1 6
Tools/Equipment
5
5IPTorqueDriver
1.0inlbs
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
SideKeyFlex
Revision
1.1
Date
10/05/12
Page: 28
RemovetheSideKeyadhesivelinerandmatetheZIF connectorfortheSideKeyFlex Verifythattheflextailispulledtightandthegoldmark onthePCBisinlinewiththewingoftheSideKeyFlex WipetheflexinwardtowardstheConnectorto activatetheadhesive PlaceKaptontapeoverthetailoftheSideKeyFlexto securethepositiononthePCB
Symbols
2.
MaterialList
Description/Part#
XCVRSubAssy
3.
Qty
1 1
4 4.
AudioZIFKapton Tape
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
1. 2.
Assembly
PolySpeakerCover
Revision
1.1
Date
10/05/12
Page: 29
ConnectthePolyspeakerconnectortothePCB PlacethePolySpeakerCaptothePCBbyaligning totheedgeoftheshield
Symbols
MaterialList
Description/Part#
XCVRSubAssy PolySpeakerCap
Qty
1 1
3.
Usingthespeakertorearhousingpress,pressthe speakerfor5s
Tools/Equipment
Description
Speakertorear housingPress
Parameters
5s
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
MainImager
Revision
1.1
Date
10/05/12
Page: 30
CleartheZIFconnectorandRearHousingImager pocketwithIonizedAirGuntopreparefor assembly
Symbols
2.
MatetheMainImagerFlexwiththeZIFconnection onthePCBasshown VerifytheFlexisfullyinsertedbyinspectingthe alignmentmarksonthePCB
MaterialList
Description/Part#
XCVRSubAssy MainImager
Qty
1 1 1
3.
PulltheImagerbacktoremovetheprotectiveliner andthenreturnforwardtodroptheimagerinto theRearHousingpocket
AudioZIFKapton Tape
4.
PlaceZIFKaptontapeoverthematedconnection verifythedoorhasbeenlatched
Tools/Equipment
IonizedAirGun Tweezers
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
MainImagerBracket
Revision
1.1
Date
10/05/12
Page: 31
Symbols
1.
DroptheImagerBracketdownovertheMain Imagerkeepingthehookatthetopandscrew holesatthebottom
MaterialList
Description/Part#
XCVRSubAssy ImagerBracket
Qty
1 1
2.
HooktheImager g Brackettothetop phookinthe RearHousing
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
HeadsetJackBracket
Revision
1.1
Date
10/05/12
Page: 32
RemovetheadhesivelinerandaligntheHSJFlexto thehighlightededgesoftheHSJBracket
Symbols
2.
MatetheZIFconnectorfortheHSJFlex
MaterialList
Description/Part#
XCVRSubAssy HSJBracket HSJFlex
3.
LowertheHSJBracketintotheXCVRSubAssy, pressdownuntilthelefthooksnapswiththeRear Housing
Qty
1 1 1
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
BracketScrews
Revision
1.1
Date
10/05/12
Page: 33
Drive2x5IPPCBScrewsfortheMainImagerBracketat1.0inlbs
Symbols
2.
Drive2x5IPPCBScrewsfortheHSJBracketat1.0inlbs
MaterialList
Description/Part#
XCVRSubAssy PCBScrews
Qty
1 4
2
Tools/Equipment
5IPTorqueDriver
1.0inlbs
1 4 3
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
PrimaryMicGrommet
Revision
1.1
Date
10/05/12
Page: 34
Symbols
MaterialList 1. AssemblethePrimaryMicGrommettothePCBby aligningtothePCBscrewhead

Description/Part#
XCVRSubAssy PrimaryMicGrommet
Qty
1 1
Tools/Equipment
2.
VerifythattheMicPortisvisiblethrough theportopening
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
ZIFLatchKaptonTapes
Revision
1.1
Date
10/05/12
Page: 35
Symbols 1. PlaceKaptontapeovertheHeadsetJackZIF connectorwhenclosed
MaterialList
Description/Part#
XCVRSubAssy Kapton
Qty
1 2
2.
PlaceKaptontapeoverthesidekeyflexZIF connectorwhenclosed
Tools/Equipment
Tweezers
NA
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
FrontHousing
Revision
1.1
Date
10/05/12
Page: 36
BeforeassemblingtheFrontHousing,performthe followinginspection: CheckforanyliftoftheadhesivefortheDisplay/ITO Flex;applypressuretorewetifnecessary Pullbackthelinerandinspectthedisplayglassfor cracks
Symbols
MaterialList
Description/Part#
FrontHousing
Qty
1
CheckthattheFrontHousing gBracketisassembled Tools/Equipment

2.RemovethekaptontapefrombehindtheDisplayFlex
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
InternalIMEI
Revision
1.1
Date
10/05/12
Page: 37
AttheXCVRAssemblystation,placeCustomerIMEI LabelontheFrontHousingasshown(pocketinplastic)
Symbols
MaterialList
Description/Part#
FrontHousing XCVRAssy PreprintedIMEILabel
Qty
1 1 1
Tools/Equipment
IMEILABEL
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
FrontHsgtoXCVR
Revision
1.1
Date
10/05/12
Page: 38
FliptheDisplayFlex180degreesbackandinsertthe flexuntilthewhitelineistotheedgeoftheZIF connector
Symbols
2.
ClosetheZIFConnectorLatchDoor
MaterialList
Description/Part#
XCVRSubAssy FrontHousingSubAssy
Qty
1 1
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
FrontHsgtoXCVR
Revision
1.1
Date
10/05/12
Page: 39
FliptheAudioFlex180degreesbackand inserttheflexuntilthewhitelineisto theedgeoftheZIFconnector
Symbols
2.
ClosetheZIFConnectorLatchDoor
MaterialList
1 1 1 1
3.
PlaceKaptontapeovertheAudioZIF Connectortoverifythattheflexisfully insertedandthelatchdoorhasbeen closed
XCVRSubAssy FrontHousingSubAssy AudioZIFKapton Tape DisplayZIFKapton Tape
4.
p tape p over PlaceKapton theDisplayZIFFlexandConnectorto verifythattheflexisfullyinserted,the latchdoorhasbeenclosed,andtheflex willnotbackout
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
BatteryConnection
Revision
1.1
Date
10/05/12
Page: 40
Symbols 1. MatetheBatteryFlexConnectortothePCBby toeinginthetopoftheconnectorandsnapping down
MaterialList
Description/Part#
RearHousingSubAssy
Qty
1
Tools/Equipment
TemplateRevC
WORKINSTRUCTION
XT925
Assembly
Hook&Slide
Revision
1.1
Date
10/05/12
Page: 41
Symbols
1.
WiththeFrontHousingshiftedslightlyabovethe XCVRSide,dropthesidehookfeaturesintothe openpockets
MaterialList
Description/Part#
XCVRSubAssy
Qty
1 1
2 2.
ChecktheperimetertoverifytheFrontHousingis seatedagainsttheXCVRsRearHousing,
HSJBezelRing
3.
PlacetheFrontHousingdownonthebench pp y glight g p pressureontheRearHousing g applying Tools/Equipment
4.
DroptheHSJBezelontotheRearHousingandalign ittotheopening
Description
Parameters
5.
HoldingtheFrontHousinginplaceonthebench, applylightpressuredownontheRearHousing,and slidetheRearHousingintoassembledposition
6.
Thefinalassemblyshouldappearflusharoundthe perimeter
TemplateRevC
WORKINSTRUCTION
XT925
1.
Assembly
RearBaseScrews
Revision
1.1
Date
10/05/12
Page: 42
Drive2x5IPBaseScrewsat1.1inlbs
Symbols
MaterialList
Description/Part#
VanquishAssy BaseScrews
Qty
1 2
Tools/Equipment
5IPTorqueDriver
1.1inlbs
TemplateRevC

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XT925 Assembly A bl M Manual l

Revision: Revision Date: 1.1 10/05/2012

Motorola Confidential Restricted

Motorola Confidential Restricted

Tools and Test Equipment Motorola Part Number

Used during assembly/disassembly

To order tooling please visit the AMS online-shop: http://www.online-shop.ams-fl.com

Motorola Confidential Restricted

Attention Operation Verification

Attention Operation Verification

PlacetheRearHousingsubassemblyinthe speakertorearhousingpress andactivatefor5s

Attention Operation Verification

Carefullyalignthesidekeyflextothebracketusing thethreealignmentholes. Usingthealignmentpins,placetheporonpad assemblyoverthesidekeyflex. Tools/Equipment

Attention Operation Verification

Sidekey Flex RearHousingassembly

Tools/Equipment 3. Assemblethesidekeyflexassemblybyaligningtothe3screws bosses

Byaligningagainsttheedgeofthebottomwallof theheadsetjackpocket,placetheheadsetjack adhesivestripinthepocket.

Attention Operation Verification

Attention Operation Verification

Attention Operation Verification

Attention Operation Verification

Cleanproximitypocketwithairgun. Verifythatnoforeignmaterialsareonmesh Tools/Equipment

Attention Operation Verification

LifttheZIFdoor Removethecameralenslinerandcleancamerapocketwithionized air BendtheflexinaZform. NOTE:Donotbenditfromthetipofthepins

Attention Operation Verification

Attention Operation Verification

FrontHousingAssy Kapton tape

This symbol indicates SAFETY CRITICAL.

Placethebatteryintothebatteryadhesivealignmentfixture, withtheflexp positionedinthelowerright g corner Tools/Equipment

Attention Operation Verification

MaterialList 2. Applyfingerpressuretowettheadhesive tothebattery.

Tools/Equipment 4. FoldtheSideRemovalTabsaroundthe edgeofthebatteryandapplypressureto wettheadhesive

Attention Operation Verification

PlacethebatteryintotheRearHousing Housing,aligningthe bottomleftcornerfirst

Symbols 1. BlowoffallconnectorswithIonizedAirGun (Battery,ZIFs,Loudspeaker,CardReaders,uUSB, andHDMI)

WaterDetectLabel APCapShield QCLabel

PlacePCBontoheatspreadertoPCBAlignment fixture PeeloffsmalllinerfromtheHeatSpreaderand aligntothebottom2pinsofthefixture

Attention Operation Verification

Attention Operation Verification

Attention Operation Verification

Attention Operation Verification

Symbols 1. PlacetheSecondaryMicGrommetovertheport openingonthePCBMic

MaterialList 2. VerifythattheGrommetrestsflushagainstthe componentandtheportisvisible

Symbols 1. PlacetheAcousticGasketinacousticgasket alignmentfixturebyaligningtothefixtureposts

Attention Operation Verification

DropthePCBintoacousticgasketalignmentfixture andapplylightpressuretoactivatetheadhesive Tools/Equipment

Attention Operation Verification

AligntheDummySIMDoorTrayand assembletotheSIMcardslot,slidingin untilitstops

Symbols 1. FoldtheSideKeyFlexandFPRFlexclearofthePCB landingarea

ToethePCBagainstthesidewalloftherear housingbeingcarefultoaligntheconnectorswith theIOports

gthePCB, ,pull p lightly g yontheBattery y Afterseating Flextopulltheserviceloopthrough

Symbols 1. Drivethe6x5IPscrewsat1.0inlbstosecurethe PCB

Follow the screw sequence shown

RemovetheSideKeyadhesivelinerandmatetheZIF connectorfortheSideKeyFlex Verifythattheflextailispulledtightandthegoldmark onthePCBisinlinewiththewingoftheSideKeyFlex WipetheflexinwardtowardstheConnectorto activatetheadhesive PlaceKaptontapeoverthetailoftheSideKeyFlexto securethepositiononthePCB

Attention Operation Verification

ConnectthePolyspeakerconnectortothePCB PlacethePolySpeakerCaptothePCBbyaligning totheedgeoftheshield

Attention Operation Verification

CleartheZIFconnectorandRearHousingImager pocketwithIonizedAirGuntopreparefor assembly

Attention Operation Verification

MatetheMainImagerFlexwiththeZIFconnection onthePCBasshown VerifytheFlexisfullyinsertedbyinspectingthe alignmentmarksonthePCB

PulltheImagerbacktoremovetheprotectiveliner andthenreturnforwardtodroptheimagerinto theRearHousingpocket

DroptheImagerBracketdownovertheMain Imagerkeepingthehookatthetopandscrew holesatthebottom