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Plant Name: Coordinator: Date: File name

:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

Empath 2000 6.23 Analysis Results
PERFORMANCE SUMMARY Bottom Line
X This induction motor is operating normally, no action is required. This induction motor exhibits suspicious operation, trending of the induction motor is warranted. This induction motor exhibits abnormal indications, action is warranted, NOW.

Power Factor Commentary
X Power factor exceeds 0.85. Power factor is below 0.85, see detailed report.

Current Commentary
X Current variation is within normal limits. Current variation is beyond normal limits, see detailed report.

Voltage Commentary
X Voltage variation is within normal limits. Voltage variation is beyond normal limits, see detailed report. RMS voltage differs from nameplate by more than 5%.

Load Commentary
X Load on the induction motor is consistent with nameplate values. Load on the induction motor exceeds nameplate values, see detailed report. Load on the induction motor is less than 25%.

Phase Connection Commentary
X Connections are normal. Voltage ground reference is NOT neutral. Loose connection.

Rotor Commentary
X Rotor bar health is normal. Rotor bar health is questionable, see detailed report. Load is insufficient to determine rotor bar health, at this time.

Stator Commentary
X Stator health is normal. Stator electrical health is questionable. Stator mechanical health is questionable. . Turn to turn short.

Rotor/Stator Air-gap Characteristics
X Dynamic or static eccentricity indications do not exist. Indications of static eccentricity exist . Indications of dynamic eccentricity exist.

Harmonic Distortion Commentary
X There is no evidence of harmonic distortion. There is evidence of harmonic distortion, see detailed report.

Misalignment Indications
X There are no indications of mechanical problems like misalignment or unbalance. There are indications of mechanical problems like misalignment / unbalance. Perform vibr. survey to identify and correct the cause.

Bearing Commentary
X There is no evidence of bearing problem. Indications of potential bearing problems, perform vibration survey to verify.

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00 -1 -1 582 1.0 -1. % = Location of pole pass frequency fundamental.000 1. Hz = Number of pole pass frequency harmonics = Sum of spectral amplitudes of pole pass frequency fundamentals and harmonics = SRSS sum of slip and harmonic "levels" divided by RMS level of RMS DEMOD spectra between 0 and 65 Hz.(voltage unbalance.0 1475. % = Transformer Harmonic De-rating Factor = sqrt(2)/CF.000 KW Rpm Volt Amp N.0 4 3 440. harm Level Slip % Upper sb Lower sb Rotor bar health Thd +Ve -Ve Zero RB Hlt Index = Complex Impedance = vi/ci = Crest Factor = (waveform peak)/(waveform rms) = Carrier Frequency Content = 10^(x/20)/frms. % = Voltage De-rating Factor = 100 .000 s1 115 280sm f 70.Plant Name: Coordinator: Date: File name: nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 .m F Detailed Calculations LEGENDS: Impedance CF CFC THDF VDF Se.PHASE AC MOTOR\UNIT 6\RWP A003(HI) Equipment: odp Analyst : s v sahastrabuddhe INPUT SUMMARY NAMEPLATE INFORMATION Units Manufacturer Serial Number Model Number Tested Equipment Power RPM Poles Phases: Voltage Full Load Current Number of rotor bars Number of stator slots Torque CT Ratio PT Ratio Duty Cycle Service Factor Frame Size Insulation Type Ambient Temperature Motor efficiency Power factor Description: crompton 217718 **** Induction 90.0 157. %)^2.000 -1. fund Se. = dB level of upper slip sideband of power line peak = dB level of lower slip sideband of power line peak = Estimate of the percent of broken or cracked rotor bars = Total harmonic distortion = Positive sequence harmonic = Negative sequence harmonic = Zero sequence harmonic = Rotor bar health index Page 2 of 7 .

Power kVARS 19.610 Reac.619 1 Severity level Rotor Condition Assessment 1 Excellent Power line dB diff.41% Output Pow.3 0.898 18.960 421.619 Hz [37 RPM] Load = 104.4 N.660 598.6 -98.420 225.430 420.630 0. RB Hlt Index Upper SB Lower SB -81.200 1.759 38.420 1.942 32.4 App.425 1.980 226.7 % Motor Eff.7 Peak 603.180 230.36 % PF variance:0.674 2.872 Phase 3 0.433 % dev 2.:91.7 % Time RMS Peak CF Current 1 161.432 Current 2 155.0038 Recommended Corrective Action None Bearing condition Location Drive end Opposite end Bearing No.6 KW Load:104.426 1.350 599.Unb.070 0.6 % Loss due to THD:1.07 % Loss due to Imp.458 17.0 2.860 1.330 223.885 Avg/Total 0.110 115.694 2.93 KW Output Trq.890 596.:589.7 CF 1.629 2.PHASE AC MOTOR\UNIT 6\RWP A003(HI) Equipment: odp Analyst : s v sahastrabuddhe Running Speed = 24.:93.Plant Name: Coordinator: Date: File name: nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 .863 Phase 2 0.345 37.424 0.090 Summary of Rotor Bar Health Se.421 1.810 418. fund Se.3 THDF = 98.7 Time Voltage 1 Voltage 2 Voltage 3 Average % dev VDF = 99.430 Average 157.:1.940 33.805 Hz [1488 RPM] Pole pass frequency = 0.666 1.6 RMS 423.3 Demand Pwr = 100.m Impedance 2.210 Real Power kW 33. SKF 6316 SKF 6315 IR OK OK OR OK OK T/C OK OK BS OK OK Page 3 of 7 .437 Current 3 157.873 % dev 1.180 1.2 Power factor Phase 1 0.0 0. harm Level % Measured 0. Power kVA 39.732 100.734 56.

562 0. from 49.569 0.703 0.371 Harmonic distortion table Hz Cur1 Vlt1 50 227.355 0.430 0.Plant Name: Coordinator: Date: File name: nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 .PHASE AC MOTOR\UNIT 6\RWP A003(HI) Equipment: odp Analyst : s v sahastrabuddhe Harmonic Distortion Results: Voltage input.0 0.7 1 200 0.5 0.1 0.6 0.0 0.263 0.6 0.976 Hz harmonics THD Odd % THD Even % Current 1 0.392 0.278 0.1 0.310 0.711 0.0 0.433 0.6 0.6 0.114 +ve% 0.489 0.0 Vlt2 344 0 1 0 1 0 0 0 0 0 0 0 Cur3 222.436 0.0 0.366 0.212 0.348 0.6 0.111 Current 3 0.6 0.0 Vlt3 342 0 0 0 1 0 0 0 0 0 0 0 Page 4 of 7 .353 0.7 0 400 0.0 0 Cur2 219.0 0 350 0.0 0.079 THD All % 0.0 0 450 0.185 -ve % 0.115 Current 2 0.580 0.057 Voltage 3 0.325 0.312 Zero % 0.546 0.1 0.1 0 250 0.2 1.9 345 100 0.430 0.077 Voltage 2 0.262 0.1 0 500 0.294 0.3 0 150 0.5 1 300 0.219 0.1 0.0 0 550 0.134 Voltage 1 0.6 0.1 0.5 0 600 0.1 0.3 0.231 0.7 0.336 0.

2: Voltage harmonic distortion plot Figure.Plant Name: Coordinator: Date: File name: nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 .PHASE AC MOTOR\UNIT 6\RWP A003(HI) Equipment: odp Analyst : s v sahastrabuddhe Figure.3: Raw Current Page 5 of 7 .1: Current harmonic distortion plot Figure.

Plant Name: Coordinator: Date: File name: nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 .4: Raw Current Frequency spectrum Figure.5: Raw Voltage Figure.PHASE AC MOTOR\UNIT 6\RWP A003(HI) Equipment: odp Analyst : s v sahastrabuddhe Figure.6: Raw Voltage Frequency spectrum Figure.7: Demodulated current trace Page 6 of 7 .

PHASE AC MOTOR\UNIT 6\RWP A003(HI) Equipment: odp Analyst : s v sahastrabuddhe Figure.8: Raw current spectrum Figure.9: Demodulated current spectrum Page 7 of 7 .Plant Name: Coordinator: Date: File name: nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 .