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SCHMIDT PneumaticPress Example of a System Design with a Direct Acting Press

1) Cylinder unit Maintenance-free specially developed for the assembly technology; with flow control for speed regulation of the downstroke 2) Press head unit The working height can be rapidly & accurately adjusted due to the height adjustments ease of use. Can be used without the frame as processing station in automated installations. 3) Pneumatic control package Two-channel pneumatic package (as shown) is based on a modular valve block, designed to operate with filtered, nonlubricated air, supply pressure range of 3 6 bar (44 87 psi). A single-channel package is available for the US market (not shown) 4) Force control The press force output can easily be controlled via a separate pressure regulator and pressure gauge. (not shown). 5) Ram With precision bore for tool holding and built-in adjustable stop. 5 6) Frame With precision machined press head guide rails. 7) Fixture mounting platen With precision T-slot and bore for tool location. 6 7

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SCHMIDT PneumaticPress Principle of Operation

8 Functional description considering the example of a 3chamber pneumatic cylinder In working stroke, three pistons (7) connected by the piston rod (6) are pressurized with compressed air via the air connection (1) and move downward. The air below the pistons exhausts from the cylinder chambers via the depressurized connection (2) and the breather vents (3) and (4). The ram (5) extends up to the maximum working stroke. In return stroke, the upper cylinder chambers are depressurized via the connection (1) and only the bottom piston is pressurized with compressed air via the air connection (2). Ambient air enters in both remaining cylinder chambers via the breather vents (3) and (4). The ram with the three pistons moves upward. This construction has the same effect as a parallel connection of three cylinders. Thus, a powerful working stroke is achieved with a compact design as well as an economic use due to the low air consumption in the return stroke. The stroke can be limited by setting the Stroke Limit Block (8) to an approximate, desired position. The gap between Stroke Limit Block and Stroke Fine Adjustment (9) now determines the maximum stroke that the ram can travel. In order to fine-tune this stroke, the Fine Adjustment Nut (9) can be turned up or down. All direct acting presses have a built-in permanent magnet (10). This magnet facilitates sensing of the ram position via tie rod mounted sensors. 2 7 9

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Features: Optimally adapted to individual requirements due to its modular design Process optimization by means of adjustable parameters (stroke, force, speed) Easy adaptation to different tool and part heights because of simplistic stroke and height adjustment Easy and exact positioning of tools due to precision bore and T-slot with set screw in the ground fixture mounting platen Additional safety measures when using heavy tools due to the optional device for retention of ram in home position

Optional end position request via cylinder switch as signal transmitter for peripheral processes Low noise level (< 75 dBA) Double-acting, wear-resistant cylinders with low air consumption for the return stroke. The return stroke is carried out via one cylinder chamber by default High flexibility due to short changeover time Long service life and high precision due to wear-resistant Teflon coated bushings at top & bottom of cylinder. Precision ground ram Precision double ram Teflon guides

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SCHMIDT PneumaticPress Direct Acting with constant force over the entire stroke

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Features: Round anti-rotational ram Adjustable ram position in BDC by means of precision lower stop (1 division line = 0.05 mm /0.002) on scale T-slot with set screw in fixture mounting platen

Precision lower stop with fine adjustment

Pneumatic cylinder with piston and magnet kit for ram position via cylinder switch

Operational pressure [psi]

87 72 58 43 29 14 0 0

20

23

24

25

Working area with standard control block by SCHMIDT Technology

with force output pre-selector

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448

670

895 1,120 1,340 1,560 1,790 2,010 2,240 2,460 2,680 2,900 3,120 3,350 Pushing force [lbs]

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From 1.6 kN to 12.5 kN / 360 lbs. to 2,800 lbs.


Press type Working stroke 20 50, 75, 100, 125, 160, 200, 250, 300 360 3.38 4.37 / 5.16 6.3 / 7.8 m 20H7 1.57 23 50, 75, 100, 125, 160, 200, 250, 300 945 3.38 4.37 / 5.16 6.3 / 7.8 m 20H7 1.57 24 50, 75, 100, 125, 160 1890 3.38 4.37 / 5.16 6.3 / 7.8 m 20H7 1.57 25 50, 75, 100

mm

Nominal force at 87 psi Throat depth Throat depth frame m

lbs inch inch

2800 3.38 4.37 / 5.16 6.3 / 7.8 m 20H7 1.57

Additional fixture mounting platen suitable for throat depth frame Ram bore Ram diameter Working height F Frame No. 3 Frame No. 2 m Frame No. 2-600 m Frame No. 2-1000 m Weight (standard) Flange model Cylinder Flange Width across flats Centering shoulder

mm inch

inch inch inch inch approx. lbs Z FL SW ZA inch inch inch inch

3.54 8.27 4.72 13.78 8.27 23.62 12.99 40.94 66 20-FL 2.72 4.33 3.15 2.36

3.54 8.27 4.72 13.78 8.27 23.62 13.19 40.16 77 23-FL 4.17 5.51 4.41 2.68

3.54 8.27 4.72 13.78 8.27 23.62 13.19 40.16 88 24-FL 4.17 5.51 4.41 2.68

3.54 8.27 4.72 13.78 8.27 23.62 13.19 40.16 100 25-FL 4.17 5.51 4.41 2.68

Frame overview Frame type

Press type

No. No. No. No.

3 2 2-600 2-1000

20, 20, 20, 20,

23, 23, 23, 23,

24, 24, 24, 24,

25 25 25 25

Frame height M inch 21.26 27.56 31.89 49.21

Table size WxD inch 5.91 x 4.33 7.28 x 4.33 7.87 x 6.3 7.87 x 6.3

Table Bore mm 20H7 20H7 20H7 20H7

Table height K inch 2.36 2.36 3.86 3.86

Mounting surface WxL inch 5.91 x 10.24 7.28 x 4.33 7.87 x 11.42 7.87 x 11.42

Options m = Additional charge applies Other Available Options: Nickel plated Cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated Custom Paint Press and column can be painted to customers color specification Bores for Adapting Tooling Customer specific sizes can be supplied 5/8 inch bushing available upon request for imperial version. Please consult our sales department or representative.

Stroke Length Conversions 50 mm 1.97 inch 75 mm 2.95 inch 100 mm 3.94 inch 125 mm 4.92 inch 160 mm 6.30 inch 200 mm 7.87 inch 250 mm 9.84 inch 300 mm 11.81 inch

Tolerance conversion of typical sizes of SCHMIDT Presses Metric Nominal Inch Tolerance Inch 10H7 0.3937 -0 / +0.0006 20H7 0.7874 -0 / +0.0008 10H9 0.3937 -0 / +0.0014 Threads M8 M10 Pitch 1.25 mm 1.50 mm

20H7 5/8 1.57


SW

0.79

FL

1.97

M 10

Bottom view of the press head, flange model Mounting drill pattern flange / ram

0.27+0.04 0.354 0.008

C 10H9 WxD F
D

A 0.67+0.04 Dimensions are converted from metric units, most are approximate. Detailed dimensional drawings can be downloaded from our website: www.schmidtpresses.com L W K

ZA

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SCHMIDT PneumaticPress Direct Acting with constant force over the entire stroke

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Features: Round anti-rotational ram Adjustable ram position in BDC by means of precision lower stop (1 division line = 0.05 mm / 0.002) on scale

Precision lower stop with fine adjustment

Height adjustment Fast, accurate setting of the work height.

Operational pressure [psi]

Operational pressure [ psi]

87 72 58 43 29 14 0 0 448

27-1K

27-2K

27-3K
Working area with standard control block by SCHMIDT Technology with force output pre-selector

87 72 58 43 29 14 0 0 895

29-1K

29-2K

29-3K

29-4K
Working area with standard control block by SCHMIDT Technology with force output pre-selector

895

1,340

1,790 2,240 2,680 Pushing force [lbs]

3,120

3,580 4,030 4,480

1,790 2,680 3,580 4,480 5,360 6,270 7,150 8,060 8,960 9,850
Pushing force [lbs]

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From 7 kN to 43 kN / 1,575 lbs. to 9,670 lbs.


Press type Working stroke 27-1K 50, 75,100 160, 200, 250, 300 1575 5.16 5.94 m 20H7 1.57 27 -2K 50, 75, 100, 125, 160, 200 2925 5.16 5.94 m 20H7 1.57 27-3K 50, 75, 100, 125 160 4495 5.16 5.94 m 20H7 1.57 29-1K 50, 75, 100,160, 200, 300 2475 5.51 6.30 / 7.09 m 20H7 1.97 29 -2K 50, 75, 100, 125, 160, 200 4945 5.51 6.30 / 7.09 m 20H7 1.97 29-3K 50, 75, 100, 125, 160 7195 5.51 6.30 / 7.09 m 20H7 1.97 29-4K 50, 75, 100 9670 5.51 6.30 m 20H7 1.97

mm

Nominal force at 87 psi lbs Throat depth C inch Throat depth frame m inch Fixture mounting platen suitable for throat depth frame Ram bore mm Ram diameter inch Working height F Frame No. 34 inch Frame No. 301 m inch Frame No. 301-500 m inch Frame No. 29 inch Frame No. 29-500 m inch Frame No. 29-600 m inch Weight (standard) approx. lbs Flange model Cylinder Z inch Flange FL inch Width across flats SW inch Centering shoulder ZA inch Frame overview Frame type

3.54 10.63 3.54 10.63 3.54 10.63 6.30 15.75 6.30 15.75 6.30 15.75 12.20 21.65 12.20 21.65 12.20 21.65 4.33 11.42 5.91 19.68 9.84 23.62 264 29-1K-FL 6.7 8.66 7.09 3.15 4.33 11.42 5.91 19.68 9.84 23.62 264 29-2K-FL 6.7 8.66 7.09 3.15 4.33 11.42 5.91 19.68 9.84 23.62 264 29-3K-FL 6.7 8.66 7.09 3.15 4.33 11.42 5.91 19.68 9.84 23.62 264 29-4K-FL 6.7 8.66 7.09 3.15

187 27-1K-FL 5.2 7.09 5.51 2.68

187 27-2K-FL 5.2 7.09 5.51 2.68

187 27-3K-FL 5.2 7.09 5.51 2.68

Press type

No. 34 27 No. 301 27 No. 301-500 27 Special fixture mounting platen with 3 longitudinal slots m No. 29 29 No. 29-500 29 No. 29-600 29 Special fixture mounting platen with 3 longitudinal slots m Options m = Additional charge applies Other Available Options: Nickel plated Cast parts are electroless nickel plated, steel components black oxide finished, aluminum anodized, precision steel surfaces are untreated Custom Paint Press and column can be painted to customers color specification Bores for Adapting Tooling Customer specific sizes can be supplied 5/8 inch bushing available upon request for imperial version. Please consult our sales department or representative.

Frame height M inch 24.80 32.68 39.00

Table size WxD inch 7.9 x 6.3 9.8 x 7.9 9.8 x 7.9 11.8 x 8.7 15.7 x 9.1 11.8 11.8 11.8 14.0 15.7 x x x x x 8.7 8.7 8.7 8.9 9.1

Table bore mm 25H7 40H7 40H7 40H7 40H7 40H7 40H7 40H7 40H7 40H7

Table height Mounting surface K WxL inch inch 4.37 7.9 x 14.6 5.71 9.8 x 18.1 5.71 9.8 x 18.9

27.2 39.0 43.7

5.55 6.53 6.53

11.8 x 18.1 11.8 x 21.3 11.8 x 22.2

Stroke Length Conversions 50 mm 1.97 inch 75 mm 2.95 inch 100 mm 3.94 inch 125 mm 4.92 inch 160 mm 6.30 inch 200 mm 7.87 inch 250 mm 9.84 inch 300 mm 11.81 inch

Tolerance conversion of typical sizes of SCHMIDT Presses Metric Nominal Inch Tolerance Inch 10H7 0.3937 -0 / +0.0006 20H7 0.7874 -0 / +0.0008 25H7 0.9842 -0 / +0.0008 40H7 1.5748 -0 / +0.0010 10H9 0.3937 -0 / +0.0014 Threads M8 M10 Pitch 1.25 mm 1.50 mm

1.97

M 10

Bottom view of the press head, flange model Mounting drill pattern flange / ram
FL

20H7 5/8 No. 27 1.57 No. 29 1.97 0.27+0.04 0.354 0.008 M C WxD F W K 0.67+0.04

10H9

SW

0.79

ZA

Dimensions are converted from metric units, most are approximate. Detailed dimensional drawings can be downloaded from our website: www.schmidtpresses.com L

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