Busway (Low Voltage) Electrical Aftermarket Products and Services

March 2006
Aftermarket Solutions, Ref. No. [175]

9-1

Busway (Low Voltage)

Contents
Description Busway (Low Voltage) Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product History Time Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vintage Busway Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug-in Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-Ampere Busway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Plug-in Busway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard and Low Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick Assembled Plugs, Catalog Numbering System . . . . . . . . . . . . . Bolt-on Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug-in Units — Used with CP2, CP3 or CP4 . . . . . . . . . . . . . . . . . . . . . Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clipper Power Systems, Busway TVSS Protection . . . . . . . . . . . . . . . IQ Energy Sentinels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Required Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Further Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pricing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9-2 9-2 9-3 9-4 9-4 9-5 9-6 9-7 9-8 9-10 9-11 9-12 9-14 9-14 9-15 9-15 9-15 9-15

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Circuit Breaker Enclosure

25

CA08105001E

For more information visit: www.EatonElectrical.com

industrial induction heating systems. Electric Utility Busway had been expanded to meet the growing industrial market for direct current power and was marketed simply as dc Busway. Busway is available as feeder (indoor or outdoor) and plug-in. Low Impedance Feeder Busway was introduced as the first design to utilize heat shrinkable tubing for insulation on the bus bars and a ventilated steel housing. In 1966. the product offering was expanded to a maximum of 5000 amperes for feeder and 4000 amperes for plug-in. Westinghouse began manufacturing busway at the newly acquired facility in Beaver. In 1947.000 Hz. Westinghouse Lifeline Unibus. For more information visit: www. The first product offering was Power Distribution Busway. Victory Bus Duct was developed during the Second World War to comply with federal limitations placed on usage of materials such as steel and copper which were critical to the war effort. Westinghouse introduced its first true sandwich bus design with H5000 feeder busway. mill drives and motors. Westinghouse sold the rights to the Life Line Unibus product line to EDP of Allentown. uninsulated bus bars inside a totally enclosed or perforated steel housing. Standard Plug-in Electric Utility (dc) Low Impedance Feeder H5000 Plug-in 225 – 1000 Amperes Product History Westinghouse began marketing low voltage busway in 1938. Low Impedance Plug-in Busway was introduced in 1961. Feeder busway routes power from point-to-point. In 1958. H5000 Feeder Low Impedance Plug-in High Frequency Current Limiting Typical Pow-R-Way Plug-in Straight Length Typical Pow-R-Way II Plug-in Straight Length Westinghouse High Frequency Busway was introduced in 1958 to address the inherent problems of transmitting power at frequencies from 180 to 20. provided low impedance characteristics with plug-in openings and incorporated flexible armored cable into the design for use as elbows. The grounding method for H5000 was similar to Low Impedance Busway and an external ground bus mounted onto the housing was the only offering. rolled out in 1955. An internal ground bus was not available with this product line but provisions were made for mounting an external ground bus directly to the busway housing. A combination of steel and aluminum channels were used to form a lightweight non-magnetic housing. whereas plug-in busway allows for power to be tapped off along a run as needed.EatonElectrical. Cutler-Hammer High Frequency BV (balanced voltage) Busway was also marketed during the late 1950s and early 1960s. offsets and flat to edgewise adapters. welding installations.com CA08105001E . PA with Standard Plug-in and feeder bus in ratings up to 1500 amperes. utilizing a multiple bolt joint that later evolved into Standard Plugin Busway. Busway is typically used in manufacturing buildings and high rise office buildings. Westinghouse High Frequency Busway and Cutler-Hammer BV Busway both found success in aircraft manufacturing plants. military missile and radar bases. Ref. This product line was applied to feeding plating processes. H5000 Plug-in Busway rolled out in 1968 as a non-sandwich design with separated and uninsulated bus bars. Electric Utility Busway was also introduced by Westinghouse in 1958 and was designed to conduct direct current with low voltage drop. [176] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Product Description Cutler-Hammerா Low Voltage Busway from Eaton’s electrical business consists of aluminum or copper bars inside a metal housing used for power distribution.9-2 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions. PA which marketed EDP Unibus until 1962 when EDP became a wholly owned subsidiary of Eaton. H5000 was also the first single bolt joint design offered by Westinghouse and it initially utilized a PVC shrink tubing and later a Mylarா wrap for bus bar insulation. All of these early designs used separated. During the 1950s. With this design. Low Impedance Feeder and Standard Plugin Busway accounted for the majority of busway business written by Westinghouse through the 1950s and into the 1960s. By 1963. No. Eaton successfully marketed Unibus until the product line was discontinued in 1974. various other designs were introduced to meet specific customer needs. Busway is available in ampere ratings of 100 – 5000 amperes. In 1951.

As in the past. Figure 9-1. the automated fluidized bed process was changed to Class B. and 130°C Mylar bus bar insulation. At that time PowR-Way utilized a combination of PVC. CP3 featured an improved bridge joint package and a polyethylene terephthalate wrap for bus bar insulation. SC manufacturing facility.EatonElectrical. CP4 featured a ULா recognized case ground path rating. captive. Silver-plating of all joint and contact surfaces was applied by a Zincate process. Pow-R-Way employed the sandwich design in both feeder and plug-in. CP2 used a Mylar wrap for bus bar insulation and an Alstanா process for plating.Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions. specific customer needs have driven the design of this product line. and Mylar sheeting for bus bar insulation which achieved a Class A. the Eaton’s Cutler-Hammer Bethlehem. the Cutler-Hammer busway design was upgraded and they began marketing CP3 SAFETYBUS. PA plant introduced CP2 SAFETYBUS which utilized an innovative single bolt. In 1993. Pow-R-Way II was rolled out in 1975 with ratings of 225 and 400 amperes in feeder and plug-in. Ref. At that time an improved Alstan plating process was implemented for silverplating the joint and contact surfaces. The feeder busway was a sandwich design while the plug-in design utilized separated bus bars which were braced and supported by corrugations formed in the housing sides. Cutler-Hammer CP4 SAFETYBUS was introduced in 1985 and incorporated the sandwich design into the plug-in busway.com . and an optional 200% neutral are just some of the features with this product line. CP3 maintained the CP2 housing design with bus bar separation in the plug-in product configuration. 105°C rating. epoxy insulation. The CP4 product line was successful in both the commercial and industrial markets until it was discontinued in 1994. Pow-R-Way is a bolt-end/ slot-end design with a single bolt connection at the joint and is rated from 600 to 5000 amperes. Westinghouse moved the busway product line to the Greenwood. 15 16 17 18 19 20 21 22 23 24 25 CA08105001E For more information visit: www. integral housing ground path. Product History Time Line In 1988. Pow-R-Way II is a single. bridge joint design with a steel housing for plug-in and a combination of steel and aluminum channels for the feeder housing. bolt per bar design for indoor. Product History Time Line Product Power Distribution Bus Victory Bus Duct Standard Plug-in Low Impedance Bus Life Line Unibus High Frequency Bus Cutler-Hammer BV Bus Current Limiting Bus Electric Utility Bus dc Busway 100 Ampere Busway Low Impedance Plug-in Cutler-Hammer Unibus H5000 Feeder H5000 Plug-in Cutler-Hammer CP2 Pow-R-Way Pow-R-Way II Cutler-Hammer CP3 Cutler-Hammer CP4 Pow-R-Way III 1935 1940 1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Cutler-Hammer Pow-R-Way IIIா was introduced In 1997. two-piece extruded aluminum housing. Westinghouse introduced the Pow-RWay product line in 1971. No. [177] 9-3 Product History (Continued) In 1970. During 1980. CP4 utilized the CP3 bridge joint package and accepted CP2 and CP3 Bus Plugs. 130°C. applied by the fluidized bed process. horizontal applications only. finger safe protection at the plug-in openings. High short circuit ratings.

Replacement Capabilities Busway Types Power Distribution Bus Victory Bus Duct Standard Plug-in Low Impedance Bus Life Line Unibus High Frequency Bus Cutler-Hammer BV Bus Current Limiting Bus Electric Utility Bus dc Busway 100 Ampere Busway Low Impedance Plug-in Cutler-Hammer Unibus H5000 Feeder H5000 Plug-in Cutler-Hammer CP2 Pow-R-Way Pow-R-Way II Cutler-Hammer CP3 Cutler-Hammer CP4 Pow-R-Way III ᕃ ᕄ Vintage Busway Products Adapter ᕃ No No No Yes No No No Yes No No No Yes No No No Yes No No Yes Yes — Plugs No No Yes — No No No — No No Yes Yes No — Yes Yes ᕄ Yes Yes Yes ᕄ Yes ᕄ Yes Bus No No Yes No No No No No No No Yes No No No No No Yes Yes No No Yes Replacement pieces or additions to vintage Cutler-Hammer bus (CP2. No breaker units available. ■ Obtain style number and complete nameplate information from existing busway and contact your local Eaton Field Sales office for pricing and availability. ■ Busway adapter (transposition) available from old line to Pow-R-Way III only. ■ Plugs for vintage Cutler-Hammer bus. and Pow-R-Way III bus are not interchangeable. Pow-R-Way Plug-in Unit Stab Base Assembly for Breaker and Fusible Types Top View Bottom View Vintage Busway Plug-in Unit Stab Base Assembly for Breaker and Fusible Types Top View Bottom View Fuse Base Assembly For All Busway 30 Ampere Maximum 200 Ampere Maximum 25 For more information visit: www. Fusible units only.EatonElectrical.9-4 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Plug-in Units Aftermarket Solutions. [178] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Replacement Capabilities Table 9-1.com CA08105001E . CP4) are being handled whenever possible by making transition to our current design Pow-R-Way III bus. Pow-R-Way bus. CP3. Ref. No.

Breaker Plug-in Units Reference Catalog Number for Existing Complete Plug-in Unit ᕃ Replacement Stab Base Assembly 1 2 Pow-R-Way ITAP321 ITAP361 ITAP322 ITAP362 ITAP323 ITAP363 ITAP324 ITAP364 ITAP325 ITAP365 ITAP326 ITAP366 ITAP367 ITAP361H ITAP362H ITAP363H ITAP364H ITAP365H ITAP366H TAP321 TAP361 TAP322 TAP362 TAP323 TAP363 TAP324 TAP364 TAP325 TAP365 TAP326 TAP366 TAP361H TAP362H TAP363H TAP364H TAP365H TAP366H ᕅ ᕆ 2528D04G02 2528D04G02 2528D04G02 2528D04G02 2528D04G02 2528D04G02 767A373G02 767A373G02 2554D03G03 2554D03G03 2554D03G02 2554D03G02 2554D03G01 2528D04G02 2528D04G02 2528D04G02 2568D13G09 2554D03G03 2554D03G02 2528D03G02 2528D03G02 2528D03G02 2528D03G02 2528D03G02 2528D03G02 767A373G01 767A373G01 2537D20G04 2537D20G04 2584D73G01 2584D73G01 2528D03G02 2528D03G02 2528D03G02 767A373G01 2537D20G04 374D017G03 5009D52G01 5009D52G13 5009D52G03 5009D52G04 5009D52G05 5009D52G05 2532D78G01 2532D78G01 627B426G02 627B426G02 627B426G04 627B426G04 2553D93G02 2535D92G09 2535D92G10 2535D92G11 2532D78G02 1205C02G02 2599D97G02 5009D52G01 5009D52G13 5009D52G03 5009D52G04 5009D52G05 5009D52G05 2532D78G01 2532D78G01 627B426G02 627B426G02 627B426G04 627B426G02 2535D92G09 2535D92G10 2535D92G11 2532D78G02 1448D09G05 373D043G06 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Pow-R-Way IBPFB IBPFBP IBPFCL IBPFD IBPJD IBPKB IBPKD IBPLAP IBPLB IBPLCL IBPMC IBPNBP BPFB BPFBP BPFCL BPFD BPJD BPKB BPKD BPLB BPLCL BPMC ᕃ ᕄ 2528D04G01 2528D04G01 2528D04G01 2528D04G01 2528D04G12 2528D04G07 2554D03G06 2532D45G06 2554D03G05 2554D03G03 2537D17G03 2537D17G07 2528D03G01 2528D03G01 2528D03G01 2528D03G01 2528D03G10 2528D03G07 2537D20G06 2537D20G05 2537D20G01 374D017G03 Standard Plug-in and Low Impedance Busway ᕄ Standard Plug-in and Low Impedance Busway ᕆ Check Vista for pricing and minimum order quantities. Ref. [179] 9-5 Plug-in Units Table 9-3. Check Vista for pricing and minimum order quantities.Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions.com . Replacement stab base assembly and fuse base style numbers specified correspond to the most recent design of the reference catalog number for the complete plug-in unit. For verification that this style number is the correct replacement for your existing plug-in unit. Replacement stab base assembly and fuse base style numbers specified correspond to the most recent design of the reference catalog number for the complete plug-in unit. Fusible Plug-in Units Reference Catalog Number for Existing Complete Plug-in Unit ᕅ Replacement Stab Base Assembly Replacement Fuse Base Replacement Capabilities (Continued) Originally a Westinghouse Product Table 9-2. contact your local Eaton Field Sales office. No. For verification that this style number is the correct replacement for your existing plug-in unit.EatonElectrical. contact your local Eaton Field Sales office. CA08105001E For more information visit: www.

3-Wire 600 Volts Maximum Catalog Number 3-Phase. No. (609. 4-Wire FN 277/480 Volts Catalog Number CST14G CST145G CST143G CST142G CST141G CFE14G CRE14G CUE14G CDE14G CFT14G CRT14G CUT14G CDT14G 1-Phase. Ref. (914. Busway and Cable Tap Box 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Accessories C L Joint Table 9-5. Fusible Plug-in Units Voltage Rating 240 Ampere Rating 30 60 100 30 60 100 Fusible Enclosure Catalog Number FAN321 FAN322 FAN323 FAN361 FAN362 FAN363 Ground (If Required) Catalog Number PIGS100 PIGS100 PIGS100 PIGS100 PIGS100 PIGS100 Figure 9-2. [180] 1 2 3 4 5 6 7 Replacement Capabilities (Continued) 100-Ampere Busway Table 9-4. Accessories Item End Closer Outlet Cover Edgwise Hanger “C” Clamp Hanger Slip-on Wall Flange Catalog Number EC1 OC1 EH1 FH1 WF1 For more information visit: www.6) Table 9-6.9-6 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 100-Ampere Busway Aftermarket Solutions. End Closers — EC1 600 Outlet Cover Table 9-7. 100-Ampere Busway — Copper (Includes 50% Internal Ground Bar) Description 3-Phase. (304.8 mm) CST13G CST135G CST133G CST132G CST131G CFE13G CRE13G CUE13G CDE13G CFT13G CRT13G CUT13G CDT13G Elbows Forward Rearward Upward Downward Tees Forward Rearward Upward Downward Elbow. (1524 mm) 3-ft. 3-Wire 120/240 Volts Catalog Number CST13NG CST13N5G CST13N3G CST13N2G CST13N1G CFE13NG CRE13NG CUE13NG CDE13NG CFT13NG CRT13NG CUT13NG CDT13NG Straight Lengths 10-ft. (3048 mm) 5-ft.6 mm) 1-ft.com CA08105001E . FDB 15 – 100 PINFD Catalog Number LCNQP LCNFD Ground External Handle (Required (If Required) for Hook-Stick Operation) Catalog Number PIGS100 PIGS100 Catalog Number HMQP HMFD Figure 9-3.EatonElectrical.4 mm) 2-ft.00 (101. Circuit Breaker Plug-in Units Voltage Rating Ampere Circuit Breaker Receptacle Rating Enclosure Enclosure Catalog Number QUICKLAG HQP 15 – 50 PINQP ED. Replacement Outlet Cover — OC1 Table 9-8. EHD. Cable Tap Boxes Description 3-Wire or 4-Wire Catalog Number Plug-in End Center PIB14 EB14 CBIB14G Ground (If Required) Catalog Number PIGS100 GL100 (Included) 4.

CA08105001E For more information visit: www. 600 Volts 225 400 600 800 1000 225 400 600 800 1000 Renewal Parts Joint Hardware – EXWK10 Access Covers (two) Splice Plates (two) ᕆ 3-Phase. 600 Volts with 50% Ground Bus 225 400 600 800 1000 225 400 600 800 1000 ᕃ ᕄ ᕅ AST302G AST304G AST306G AST308G AST310G AST502G AST504G AST506G AST508G AST510G ST302G ST304G ST306G ST308G ST310G ST502G ST504G ST506G ST508G ST510G UCTB302G UCTB304G UCTB306G UCTB308G UCTB310G UEC10 UEC20 UEC35 UEC50 UEC60 UEC10 UEC15 UEC20 UEC30 UEC40 3-Phase. 3-Wire. Contact your local Eaton Field Sales office for pricing and lead-times. Catalog Numbers Catalog Number Duct Only for 10 Feet Lengths ᕄ Includes One Hanger per 10 Feet of Busway ᕃ Ampere Rating Aluminum Catalog Number Copper Fittings (Price of Footage Through Each Fitting Must be Added) Universal Cable Tap Box (Lugs Included) ᕅ End Closer Aluminum Copper 5 6 7 8 9 10 UCTB402G UCTB404G UCTB406G UCTB408G UCTB410G UEC10 UEC20 UEC35 UEC50 UEC60 UEC10 UEC15 UEC20 UEC30 UEC40 3-Phase. Ref. all hangers must be shown as a separate item marked included in price. [181] 9-7 Standard Plug-in Busway Replacement Capabilities (Continued) Originally a Westinghouse Product 1 2 3 4 Typical Standard Plug-in Straight Length Table 9-9. Full Neutral.Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions. 3-Wire. Table 9-10. If UCTB is used on end of run. 4-Wire.com . 4-Wire. 277/480 Volts Normally available from stock. Full Neutral.EatonElectrical. Suitable for horizontal mounting only. 277/480 Volts with 50% Ground Bus 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 When ordering from stock. Cantilever Hangers Ampere Rating Aluminum Copper Catalog Number CLH10 CLH20 CLH35 CLH50 CLH60 CLH10 CLH20 CLH35 CLH50 CLH60 CLH10 CLH15 CLH20 CLH30 CLH40 CLH10 CLH15 CLH20 CLH30 CLH40 Table 9-11. an end closer must also be used for that end. No. Miscellaneous Accessories Description Wall/Floor Flange Extra Cantilever Hangers Hookstick Kit (8 – 14 feet) HS8-14 ᕆ 3-Phase.

000 65. Note: Breaker and Fusible plugs must be ordered as assembled units.000 14.000 25.000 65.000 200.000 200.000 200.000 100. HFD FDC JDB JD HJD JDC KDB KD HKD KDC LDB LD HLD LDC MDL HMDL NP HND FB (TRI-PAC) LA (TRI-PAC) NB (TRI-PAC) For more information visit: www. Catalog Numbers Breaker Frame Enclosure Neutral (If Required) ᕃ Standard Plug-in Catalog Number EHD. HJD.000 200. Order by description on suffix BUS.000 35.000 600 Vac — — 14.000 35.000 25.000 150. Table 9-13.000 65.000 50.000 200.000 200.000 50.000 200.000 25.000 65.000 200.000 200.EatonElectrical.9-8 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Standard and Low Impedance Aftermarket Solutions.000 100. FDB.000 65.000 100.000 25.000 200.000 50.000 100.000 50.000 100.000 100.000 14. [182] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Replacement Capabilities (Continued) Originally a Westinghouse Product Circuit Breaker Plug-in Units Table 9-12.000 18.000 65.000 25.000 200.000 65.000 18.000 Circuit Breaker Plug-in Unit (Open) FD The enclosure.com CA08105001E .000 14. Note: For units mounting at the joint and feeder type ducts.000 65.000 25.000 100. KD.000 200. Ref.000 50.000 45.000 25. JD. HLD. Obsolete.000 25. neutral and ground are ordered and shipped assembled.000 200.000 14.000 100. For half neutral.000 25. contact your local Eaton Field Sales office. FD.000 100.000 65. LD.000 50.000 18.000 18.000 100.000 25.000 18. JDC (70 – 250 A) KDB.000 35. LDC (300 – 600 A) MC.000 65.000 480 Vac 14.000 65. low impedance and H5000.000 18. HNC (900 – 1200 A) BPFD ᕅ BPJD ᕅ BPKD BPLD BPMD BPND ᕇ Low Impedance Ground (If Required) ᕄ N110 (15 – 110 A) ᕅ ZN110 (15 – 110 A) ᕅ N250KB (125 – 150 A) ᕅ ZN250KB (125 – 150 A) GS104 ᕅ N250KB (125 – 250 A) ᕅ ZN250KB (125 – 250 A) ᕅ GS104 ᕅ N400 (250 – 400 A) ᕅ ᕆ ZN400 (250 – 400 A) ᕅ ᕆ ᕆ ᕆ GS104 ᕅ ᕆ ᕆ ᕆ N/A ᕆ FB (TRI-PACா) (15 – 100 A) BPFBP LA (TRI-PAC) (125 – 400 A) BPLAP NB (TRI-PAC) (500 – 800 A) BPNBP ᕃ ᕄ ᕅ ᕆ ᕇ N110 (15 – 100 A) ᕅ N400 (125 – 400 A) ᕅ ᕆ ZN110 (15 – 100 A) ZN400 (125 – 400 A) ᕅ ᕆ GS104 ᕅ GS104 ᕅ GS104 ᕅ Circuit Breaker Plug-in Unit (Closed) Full neutral.000 65.000 14. Circuit Breaker Selection and Interrupting Ratings Breaker Frame EHD FDB Ampere Rating 15 – 60 70 – 100 15 – 60 70 – 100 110 – 150 15 – 60 70 – 100 110 – 150 15 – 60 70 – 100 110 – 150 15 – 60 70 – 100 110 – 150 70 – 225 250 70 – 225 250 70 – 225 250 70 – 225 250 250 – 400 250 – 400 250 – 400 250 – 400 300 – 600 300 – 600 300 – 600 300 – 600 400 – 800 400 – 800 400 – 1200 400 – 1200 15 – 100 70 – 400 600 – 800 Symmetrical Amperes 240 Vac 18.000 25.000 25. no longer available.000 35.000 65. Contact your local Eaton Field Sales office for delivery.000 200.000 200.000 100.000 65.000 50.000 100.000 65.000 200.000 100. see bolt-on units — standard plug-in.000 65.000 45.000 25.000 18.000 18. HMC (500 – 800 A) NC.000 50.000 200.000 200.000 65.000 65.000 14.000 100.000 100. HFD.000 18. circuit breaker. FDC (15 – 150 A) JDB.000 65.000 200.000 100.000 25. KDC (125 – 400 A) LDB.000 35.000 18. No. See Page 9-10 for instructions on how to build the assembled catalog numbers.000 200.000 25.000 65.000 50. Not available for low impedance bus duct.000 18. Normally available from stock.000 25.000 25.000 25.000 65.000 35.000 200. HKD.000 65.

(Not for use on Pow-R-Way Busway. ■ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 30 60 100 200 400 600 Table 9-15. If Required Terminal Kits for Industry Fusible Plug-in Units Compression Lugs ᕈ Catalog Number CTK30SC CTK60SC CTK100SC CTK200BSC CTK400SPW CTK600DPM Lugs Wire Per Size Phase 1 1 1 1 1 2 #12 – #10 #8 #4 2/0 750 kcmil 500 kcmil Catalog Number Lugs Wire Per Size Phase 1 1 1 1 2 2 #14 – #4 #14 – 1/0 #14 – 1/0 #6–350 kcmil #2 – 4/0 500 kcmil Neutral Ground Mechanical Lugs ᕈ TAP361H TAP362H TAP363H TAP364H TAP365H TAP366H ᕉ ᕉ ᕉ ᕉ ᕉ ᕉ ᕉ ᕉ ᕉ ᕉ ᕉ ᕉ MTK30SC MTK160SC MTK160SC MTK200SC MTK400DPW MTK600DFW Normally available from stock. [183] 9-9 Standard and Low Impedance Table 9-14. Knockouts are not provided.com . Plug-in unit not available. Special Industry Fusible Plug-in Units ■ ■ ■ ■ ■ ■ Table 9-16.) ■ Fuses not included. Not available for low impedance bus duct. Grounding lug included on 200 amperes and above. Normally available from stock. Table 9-17. contact your local Eaton Field Sales office. Order by description. Order by description on suffix BUS. No. Special Industry Fusible Plug-in Units 3-Wire. For full neutral use a TAP366BO or TAP326BO unit. Must be factory assembled. Ref. If neutral or ground assembly required. Fusible Switch Horsepower Ratings Ampere Rating 240 Volts NECா Standard 3 7-1/2 15 25 50 75 Time Delay 7-1/2 15 30 60 100 100 480 Volts NEC Standard 5 15 25 50 100 200 Time Delay 15 30 60 125 250 400 600 Volts NEC Standard 7-1/2 15 30 60 125 200 Time Delay 20 50 75 150 350 500 Replacement Capabilities (Continued) Originally a Westinghouse Product Fusible Plug-in Units For Standard Plug-in and Low Impedance Plug-in Busway. contact your local Eaton Field Sales office for bolt on type. 600 Volt Plug-in Unit Ampere Catalog Rating Number 30 60 100 200 400 600 ᕈ ᕉ Special industry plugs are I2t rated. Fuses are not included. ■ Mechanical lugs only. Fusible Plug-in Units ᕃ Ampere 600 Volts Rating 240 Volts Neutral (If Required) Standard Plug-in Catalog Number 30 60 100 200 400 600 800 ᕃ ᕄ ᕅ ᕆ ᕇ Ground Class R Fuse Clips (If Required) (If Required) Low Impedance 600 Volts 240 Volts TAP361 ᕄ TAP362 ᕄ TAP363 ᕄ TAP364 ᕄ TAP365 TAP366 ᕇ TAP321 ᕄ TAP322 ᕄ TAP323 ᕄ TAP324 ᕄ TAP325 TAP326 ᕇ N110 ᕄ N110 ᕄ N110 ᕄ N250KB ᕄ N400 ᕄ N400 ᕄᕅ — ZN110 ᕄ ZN110 ᕄ ZN110 ᕄ ZN250KB ᕄ ZN400 ᕄ ᕆ GS104 ᕃᕄ GS104 ᕃᕄ GS104 ᕃᕄ GS104 ᕃᕄ GS104 ᕃᕄ ᕆ — RFK161 ᕄ RFK262 ᕄ RFK464 ᕄ RFK464 ᕄ RFK666 ᕄ RFK666 ᕄ — RFK121 ᕄ RFK222 ᕄ RFK464 ᕄ RFK464 ᕄ RFK666 ᕄ RFK666 ᕄ — Fusible TAP Not available for low impedance bus duct.Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions. 3-Wire — Ground Detector and Neutralizer Plug Maximum Volts 600 Catalog Number GND36 CA08105001E For more information visit: www. Lugs ordered and shipped separately. ■ Plug-in unit.EatonElectrical. Must be factory assembled. Only half neutral available. neutral and ground can be ordered separately and shipped unassembled.

[184] 1 2 3 4 5 6 7 8 9 10 11 12 Replacement Capabilities (Continued) Quick Assembled Plugs The Mod Center in Spartanburg. Table 9-19. Example: P3F264RGN. Bid Manager enables you to “build” the appropriate catalog number. ITAP361JGN.” Please see the following rules for building the assembled catalog number. Quick Assembled Plugs — Breaker Unit ᕃᕄ P3B HFD 3 015 G N Bus Style P3B = PRWIII IBP = PRW BP = Old-Line Breaker Frame (Example FD. KDB) 3-Pole Only Trip Rating (Example 015. Example: P3F264RGN. SC will perform the assembly of the bus plugs in 3 days or less for most orders. No. 060. Ref. “H” clips are standard for Pow-R-Way and Vintage Busway Products unless specified by adding “R” or “J” in catalog number.9-10 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Quick Assembled Plugs — Catalog Numbering System Aftermarket Solutions. 400) Neutral Options N = 100% Neutral N2 = 200% Neutral (PRWIII Only) ZN = Low Z (Old Line Only) Ground Option G = 50% Internal I = Isolated Ground (PRWIII Only) ᕃ ᕄ Do not leave space between characters. Example: P3BHFD3015GN.com CA08105001E . Catalog Numbering System Table 9-18. For more information visit: www. Quick Assembled Plugs — Fusible Unit ᕅᕆᕇ P3F 3 6 4 R G N Bus Style Voltage 6 = 600 V 2 = 240 V Ampere 1 = 30 2 = 60 3 = 100 4 = 200 5 = 400 6 = 600 7 = 800 Fuse Clips R or J ≤ 600 A T or L for 800 A Ground Options G = 50% I = Isolated (PRWIII Only) Neutral Options N = 100% Neutral N2 = 200% Neutral (PRWIII Only) ZN = Low Z (Old Line Only) 13 14 15 16 17 18 19 20 21 22 23 24 25 ᕅ ᕆ ᕇ P3F = PRWIII ITAP = PRW TAP = Old-Line 3-Pole Only Do not leave space between characters. When the order is entered on Bid Manager. it will automatically transfer the order to suffix “QAP. 150. JDC. Contact your local Eaton Field Sales office for help in assigning a catalog number for a specific application. Contact your local Eaton Field Sales office for help in assigning a catalog number for a specific application.EatonElectrical.

000 200.000 200.000 65.000 50.000 65.000 25.000 200.000 200.000 45.000 25. CA08105001E For more information visit: www. Load left or load right.000 25.000 200.000 100.000 65.000 65.000 200. HMDL FB (TRI-PAC) LA (TRI-PAC) 400 – 800 15 – 100 125 – 400 JDB JD HJD JDC KDB KD HKD KDC LDB LD HLD LDC MDL HMDL NP HND FB (TRI-PAC) LA (TRI-PAC) NB (TRI-PAC) ᕈ NB (TRI-PAC) 500 – 800 Fusible Bolt-on Units ᕇ 240 Volts 30 60 100 200 400 600 800 30 60 100 200 400 600 800 ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ 600 Volts ᕃ ᕄ ᕅ ᕆ ᕇ Factory assembled. When ordering.000 14.000 35.000 200. Front or rear mounting.000 25. These bolt-on units include an adapter for mounting at the joint.000 200.000 18. They do not require a power take-off unit.000 100.000 65.000 18.000 65. Contact your local Eaton Field Sales office for delivery and order entry information. KDC 15 – 150 125 – 250 250 – 400 BPFDBO BPJDBO BPKDBO BPLDBO BPMDBO BPFBPBO BPLAPBO BPNBPBO TAP321BO TAP322BO TAP323BO TAP324BO TAP325BO TAP326BO TAP327BO TAP361BO TAP362BO TAP363BO TAP364BO TAP365BO TAP366BO TAP367BO ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ ᕆ FD HFD FDC ᕆ ᕆ ᕆ ᕆ ᕆ LDB.000 100.000 14.000 200. Type of busway to which unit is to be mounted.000 25. Bolt-on Units ᕃ Breaker Frame Ampere Rating Enclosure Neutral ᕄ (If Required) Ground ᕅ (If Required) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 FDB Catalog Number Circuit Breaker Bolt-on Units (Breaker Not Included) EHD.000 18.000 25.000 200.000 Replacement Capabilities (Continued) Originally a Westinghouse Product Table 9-20.000 45.000 65.000 25.EatonElectrical. [185] 9-11 Standard and Low Impedance Table 9-21.000 100.000 65.000 200.000 25.000 18.000 100.000 25.000 100. Refer to the current Price and Availability Digest (PAD) for breaker list prices. FDC JDB.com .000 65. Not available for low impedance bus duct.000 100.000 18.000 100.000 25. JDC KDB. HJD.000 200. FDB. 2.000 65.000 200.000 18. you must specify: 1. HKD.000 50. Circuit Breaker Selection and Interrupting Ratings ᕈ Breaker Frame EHD Ampere Rating 15 – 60 70 – 100 15 – 60 70 – 100 110 – 150 15 – 60 70 – 100 110 – 150 15 – 60 70 – 100 110 – 150 15 – 60 70 – 100 110 – 150 70 – 225 250 70 – 225 250 70 – 225 250 70 – 225 250 250 – 400 250 – 400 250 – 400 250 – 400 300 – 600 300 – 600 300 – 600 300 – 600 400 – 800 400 – 800 400 – 1200 400 – 1200 15 – 100 70 – 400 600 – 800 Symmetrical Amperes 240 Vac 18.000 100.000 65.000 25. JD.000 50.000 25.000 200.000 480 Vac 14.000 100.000 65.000 65.000 25.000 25.000 50.000 14.000 25.000 35.000 35.000 200.000 100.000 200.000 200.000 65. Ref.000 65. For half neutral.000 200.000 50.000 25.000 14.000 200. No.000 18.000 14.000 200.000 65.000 65. 3.000 150.000 18. contact your local Eaton Field Sales office.000 18.000 65. KD.000 65.000 35.000 65.000 18.000 50. FD HFD.000 200.000 65. LD.000 100.000 100.000 25.000 100.000 100. HLD 300 – 600 LDC MDL.000 25.000 50.000 35.000 14. Full neutral.000 65.000 50.Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions.000 100.000 18. Order by description with bolt-on unit.000 35.000 50.000 600 Vac — — 14.

CP3 or CP4 SAFETYBUS Busway Plug-in Units Aftermarket Solutions. 3-Wire 600 Volt Maximum 3-Phase.7 11. 3 For ground stab to engage internal ground bus. No.8 10.2 8. For more information visit: www.9 11.9 7. add suffix “G” to Catalog Number. 4-Wire 120/208 Volt or 277/480 Volt 100% Neutral ᕇ ᕈ ᕉ 225 400 600 800 225 400 600 800 15.5 11.2 15. 120 – 208 volt hp ratings are based on 200 volt motor usage. [186] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Replacement Capabilities (Continued) Originally a Cutler-Hammer Product Table 9-22.5 12. Fusible Switch Plug-in Units Class R Fuse Clip Included Ampere Rating Maximum hp Rating ᕃ 7-1/2 15 30 60 100 100 20 50 75 100 350 500 Catalog Number CP4HD321 CP4HD322 CP4HD323 CP4HD324 CP4HD325 CP4HD326 CP4HD361 CP4HD362 CP4HD363 CP4HD364 CP4HD365 CP4HD366 Maximum hp Rating ᕃᕄ Catalog Number ᕅ CP4HD421 CP4HD422 CP4HD423 CP4HD424 CP4HD425 CP4HD426 CP4HD461 CP4HD462 CP4HD463 CP4HD464 CP4HD465 CP4HD466 240 Volt.3 37.7 11. Ref.8 16.3 16. 2. 2-1/2. 3-Phase.8 15. 3 Load Lugs Each Phase Catalog Number 3-Phase. Table 9-23.5 6.5 22.5 22.8 16.5 12. Plug-in Cable Tap Boxes — Plug into CP2.1 8. 3-Phase.5 11.8 1-1/2.9-12 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 CP2.2 37.8 8.1 15.1 15. 3-Phase.0 12.7 6. 4-Wire 15 30 60 100 250 400 Maximum hp ratings apply when time delay fuses are used. 3-Wire 30 60 100 200 400 600 ᕆ ᕃ ᕄ ᕅ ᕆ 277 – 480 Volt.3 16. 4-Wire 5 10 25 60 250 400 600 Volt.9 11.8 6.com CA08105001E . 3-Phase.5 10. CP3 or CP4 Busway ᕇ — 600 and 800 Ampere Sizes Also Have Bolt-on Clips Volts Ampere Rating Approximate Dimensions in Inches Wide High Deep Mounting Clearance Conduit Sizes Top Front 6. 3-Wire 30 60 100 200 400 600 ᕆ 120 – 208 Volt.EatonElectrical.3 7.3 37.7 (1) #6 – 300 kcmil Al/Cu (1) #1/0 – 750 kcmil Al/Cu ᕈ (2) #2 – 600 kcmil Al/Cu (3) #2 – 600 kcmil Al/Cu (1) #6 – 300 kcmil Al/Cu (1) #1/0 – 750 kcmil Al/Cu ᕈ (2) #2 – 600 kcmil Al/Cu (3) #2 – 600 kcmil Al/Cu CP2SB34 CP2SB35 CP2SB36 ᕉ CP2SB37 ᕉ CP2SB44 CP2SB45 CP2SB46 ᕉ CP2SB47 ᕉ 1-1/2. Also accepts (2) #1 – 300 kcmil Al/Cu.3 7. Requires two adjacent plug outlets that do not span a busway joint. 2-1/2.0 12. Requires two adjacent plug-in outlets that do not span a busway joint. All units ship as 3-phase. 2.9 7.2 37.1 8.8 15. 4-wire plugs.

3 20.8 D 5.6 45. 2.0 13.1 13.com .3 24. Ref. Approximate Dimensions Table 9-24. Plug-in Units — May be Used with Either CP2. Edge of Busway .34 C A ON 4 5 B OFF Plug-in g Busway 6 7 F D 8 Typical Side and Front Required Mounting Clearances 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Figure 9-4.0 45.8 15.2 E 7. 1-1/2.5 24.3 9. No. CP3 or CP4 SAFETYBUS Busway Plug-in Units Replacement Capabilities (Continued) Originally a Cutler-Hammer Product 1 2 3 E 44° Ref.Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions. 3 1-1/2.0 13. 2-1/2. 2 Wire Size Range Al/Cu CP4HD (1) #14 – 2 (1) #14 – 2 (1) #14 – 1/0 (1) #6 – 300 kcmil (1) #1/0 – 300 kcmil or (1) 750 kcmil (2) #2 – 600 kcmil CP4HD 23.8 6.3 B 11.1 7. Bottom and Side 1/2.0 14. 3/4. Unit extends 10-1/2 inches below busway. 2. [187] 9-13 CP2.6 16. 3 Provided with busway bolt-on clip and straps for 1/2-inch hanger rods. 2.5 C 8.2 15. CP3 or CP4 Plug-in Busway Sections — Fusible Switch Type Frame or Type Maximum Ampere Rating 30 60 100 200 400 ᕃᕄ 600 ᕃᕄ ᕃ ᕄ Dimensions in Inches A 19.5 20. 1-1/4.5 14.0 Conduit Sizes Top.EatonElectrical. CA08105001E For more information visit: www. 2-1/2.0 F 9.5 1-1/2. 1. 2-1/2. 3 1-1/2.

Westinghouse Pow-R-Way II. Cutler-Hammer CP3 Plug-in. Ref.com CA08105001E . Eaton has developed the Clipper Power System (CPS) family of products to ensure that the quality power required to maximize productivity in today’s competitive environment is supplied to commercial. the CPS minimizes let-through voltage. medical and institutional facilities. Plug-in ZTAPCPS = Low Impedance HTAPCPS = H5000 CP4CPS = CP2/CP3/CP4 ITAPCPS = Pow-R-Way Surge Rating (kA/Phase) 100 = 100 120 = 120 160 = 160 200 = 200 250 = 250 300 = 300 400 = 400 500 = 500 Diagnostics Package A = AdVisor complete with status indicator lights on each phase. Busway TVSS Protection The Low Voltage Busway aftermarket product offering includes Transient Voltage Surge Suppression (TVSS) which is ideal for busway fed distribution systems. Visor Series Bus Plug Catalog Numbering System P3BCPS 250 480Y S A Bus Style P3BCPS = Pow-R-Way TAPCPS = Std. No. Cutler-Hammer Pow-R-Way III. Since microprocessor-based loads are now common in every facility. Voltage Code Voltage Requirements 120/208 230/400 277/480 347/600 240 V 400 V 480 V 600 V 208Y 400Y 480Y 600Y 3-Phase Wye (4W+G) 3-Phase Delta (4W+G) 240D — 480D 600D Westinghouse Standard Plug-in. engineers must ensure the ac power supply is properly filtered. 1-Form C. the CPS bus plug also saves the user wall space and greatly reduces the installed project cost. [188] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Technology Upgrades Clipper Power Systems. Form C. Cutler-Hammer CP4 Plug-in. Westinghouse Low Impedance Plug-in. Push-to-Teat. S = SuperVisor complete with status indicator lights on each phase. Audible Alarm — Enable/Disable. industrial. For more information visit: www. Without power protection devices. PQ Meter (no date stamp). Since the TVSS unit is directly connected to the busway.EatonElectrical. microprocessors and electronic based loads are not provided with the noise and disturbance-free power which they require. The CPS busway family of products consists of transient voltage surge suppression and filter components (TVSS filter) integrated into a bus plug with a fusible disconnect. Transient Counter. a significant performance advantage compared to cable-connected TVSS solutions. Cutler-Hammer CP2 Plug-in. Audible Alarm — Enable/Disable. Westinghouse Pow-R-Way. PQ Meter (no date stamp).9-14 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Clipper Power Systems (TVSS) Aftermarket Solutions. Westinghouse H5000 Plug-in. TVSS bus plugs are available for the following types of plug-in busway: ■ ■ ■ ■ ■ ■ ■ ■ ■ Table 9-25. % Voltage THD. % Life Remaining. Push to Test. Transient Counter. Due to the integrated design. Modbusா and Ethernet Communications Port. Form C. N = NetVisor complete with status indicator lights on each phase. Audible Alarm — Enable/ Disable. Significant performance advantages are achieved by integrating TVSS filters into busway systems.

the customer must provide a twisted pair communication cable in 1/2-inch conduit between the IQ Energy Sentinel bus plug and a Cutler-Hammer Central Energy Display. Modbus is a registered trademark of Modicon. Order by Style Number on suffix Q77. energy cost analysis/allocation and tenant or interdepartmental billing. The IQ Energy Sentinel mounts on the load side of Cutler-Hammer F. Technology Upgrades (Continued) IQ Energy Sentinel for Bus Plugs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Bus Plug with Energy Sentinel Customer Required Information If Originally a Westinghouse Product 1. Submetering application examples for the IQ Energy Sentinel include energy monitoring and demand management. du Pont de Nemours and Company. Alstan is a registered trademark of Atotech USA.Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions. 2. Mylar is a registered trademark of E. and watt demand meters. UL is a registered trademark of Underwriters Laboratories Inc. Cutler-Hammer is a federally registered trademark of Eaton Corporation. microprocessor-based submeter which monitors power and energy.I. lower installation costs. Height and width dimensions of housing from existing busway. J and K breakers within the bus-plug enclosure. Note: Additional information may be required for manufacturing. and the capability to communicate data readings in a variety of ways. or customer computer to display the information.com . Order by catalog number on suffix Q73. If Originally a Cutler-Hammer Product 1. Style number or shop order number from existing busway nameplate and complete nameplate information. watthour meters. Inc. It offers a centralized alternative to individually mounted wattmeters. 3. IQ Energy Sentinels with built-in Current Transformers (CTs) and communications have the added benefit of overall system accuracy. IQ Energy Sentinel bus plugs are available for Pow-R-Way. [189] 9-15 Submetering — IQ Energy Sentinel The Cutler-Hammer IQ Energy Sentinelீ was designed as part of the PowerNetீ system and is a highly accurate. The IQ Energy Sentinel is also available with a universal mounting which utilizes external CTs and is offered for fusible bus plug applications.EatonElectrical. Pow-R-Way II and Pow-R-Way III busway. Key advantages include unmatched savings in space. Check Vista for pricing. Quincy. Mass. CA08105001E For more information visit: www. National Electrical Code and NEC are registered trademarks of the National Fire Protection Association. No. Ref. To accomplish the communications system. a division of Schneider Electric Industries SA. Further Information Publication Number AD 30-560 AD 30-560 TD01701001E TD01701002E Description Application Data for Pow-R-Way Application Data for Pow-R-Way II Technical Data for Pow-R-Way III Technical Data for 100-Ampere Busway Pricing Information Vista/VISTALINEீ Discount Symbols CE3 and CE4 Note: Contact your local Eaton Field Sales office. 2.

com CA08105001E .9-16 Busway (Low Voltage) Electrical Aftermarket Products and Services March 2006 Aftermarket Solutions. [190] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 This page intentionally left blank. No. For more information visit: www.EatonElectrical. Ref.