Welding Procedure

Specification

AGOCO
Arabian Gulf
Oil Company

Page 1 of 2
WPS No:07/2002

:GC

32D

Supporting PQR No

Welding process(es):

Backing ……(Yes)

GTAW/SMAW

Type(s):Manual
Details

Bevel
SMAW…

Backing Material Type …
‫ ٱ‬Metal

Rev:00
Order No: E-820 Shell

JOINTS( QW-402)
Joint Design Single

Annex:

(No) GTAW…

Weld metal/Base Metal.

‫ ٱ‬Nonfusing Metal

‫ ٱ‬Nonmetallic

‫ ٱ‬Other RETAINERS NOT ALLOWED

BASE METALS (QW 403)
P. No. 1..Group No 1or 2… TO P. No1.. Group No 1or 2.
OR
Specification type and grade ………A 516 Gr 60……
TO Specification Type and grade A 106 Gr B…….
OR
Chem. Analysis and Mech. Prop. …………---……………….
TO Chem. Analysis and Mech. Prop. ……---………………..

See fabrication Drawing for Joint Configuration and
Thickness Range :
Base Metal:

Groove 4,8-25

mm….

Fillet All ….

Pipe Dia. Range: Groove All…

Tolerances (Drawing No: CS-01/02)

Fillet All

Other:

GTAW

SMAW

5.1 & 5.5

5.1 & 5.5

AWS No. (Class)

A 5.18-83

A 5.5-96

F – No

6

4

A –No.

1

1

Size of filler metal

Ø 2, 4 mm

Ø 3.2mm-4.0 mm-5.0 mm

Deposite Weld metal

3.125 mm

9.5 mm

Thickness Ranger (Grove)

1.5 to 6.35

1.5 to 19.0 mm

All thickness

All thickness

--

Basic

--

--

--

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FILLER METALS (QW-404)
Spec No. (SFA)

Thickness Range (Fillet)
Electrode Flux Class
Flux Trade Name
Consumable insert
Other
Revision
00

Prepared by welding dpt/date
Faraj T
.25/04/2002

Murex

Murex

A 15

Ferex 7016

Checked by Welding engineer/date
Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision

....See table below Other …..69 Revision 00 Prepared by welding dpt/date Faraj T .M.A.55-1.. Oscillation ………………………………………………………………N. Interpass Temperature …250 ˚ C … Preheat Maintenance …………No.. Max...……………………………………………………. …8 to 10 l/min. Preheat Temperature …10 ˚ C…. Amp Range Polarity (A) Volt Range (V) Travel Speed Range Mm/min Other Heat input KJ/mm Root + Hot pass GTAW A15 Ø 2..…Single…………………………………………………………..7 mm……...A Backing N.0 AC AC 115-140 130-190 18-26 18-26 175-225 175-225 0.... etc) ………..4 DC- 130-150 8-12 50-65 0.4 mm Dia .. Penning …………………………………………………… …Not allowed… ………………………………………. ……….A…………….…….……………………………………………………. Multiple or Single Pass (per side) ………………………………Multiple……………………………………………………….62-1.…………………………………………………….....……………………2.7 mm…………………………………………….99% Pure … ………….. Time range ……………N. … Percent Composition ….………………………………………….Sc..5 to 12. Polarity ……………See ……See Table ………... Travel Speed Range ……………………………………………See Table below.A (Mixtures) Flow Rate 99.A.……. Electrode Wire feed speed range ...25 0....---…………………… TECHNIQUE (QW – 409) String or Weave Bead …………………………………………......A……… GAS (QW – 408) PREHEAT (QW – 406) Min.….Welding Procedure Specification AGOCO Annex: Arabian Gulf Oil Company Page 2 of 2 WPS No:07/2002 POSITION (QW – 405) Position (s) of Groove Rev:00 POSTWELD HEAT TREATMENT (QW–407) All Temperature range ……N.16 Fill & Cap SMAW SMAW E 7016 E 7016 Ø 3.….……N.…………………………………………………………………..…….……………….……… Soaking temperature and time range: No Shielding Gas(es) Argon Trailing N.. ………….. Volts (Range) ………See Amps Range) Table………… Table……….No single bead deposit shall exceed 12. Contact Tube to Work Distance …………………………………. Initial and Interpass Cleaning (Brushing..…………… Method of Back Gouging …………………………………………None. Heat input max ………………………………………… ………. Class.brushing and/or grinding. ELECTRICAL CHARACTERISTICS (QW – 409) Current AC or DC ……See Table ………..A.A……… Welding Progression: Vertical up Positions of fillet: All Other:……N.…………………………………………N.. Multiple or Single Electrodes ………………………………..2% Thoriated…. Mode of Metal Transfer for GMAW ………………………………………N.25 Ø 4.96-2.………………………………………. . Other …………………………………………………………. Grinding.A………….….... mm Current Type. …………..25/04/2002 Checked by Welding engineer/date Goro Mensud B. Tungsten Electrode Size and Type .string …………. Weld Layers Process Filler Metal Diam.E 25/04/2002 Kind of revision . Orifice or Gas Cup Size …………………………………………9.