Welding Procedure

Specification

AGOCO
Arabian Gulf
Oil Company

Page 1 of 2
WPS No:02/2002

:GC32D

Supporting PQR No

Welding process(es):

JOINTS( QW-402)
V, Butt

Backing ……(Yes)

SAW…

Backing Material Type …
‫ ٱ‬Metal

Rev:00
Order No: E-820 Shell

GTAW/SAW

Joint Design Single

Annex:

Type(s):Manual
Details

(No) GTAW…

Weld metal/Base Metal.

‫ ٱ‬Nonfusing Metal

‫ ٱ‬Nonmetallic

‫ ٱ‬Other RETAINERS NOT ALLOWED

BASE METALS (QW 403)
P. No. 1..Group No 1or 2… TO P. No1.. Group No 1or 2.
OR
Specification type and grade ………A 516 Gr 60……
TO Specification Type and grade A 516 Gr 60……
OR
Chem. Analysis and Mech. Prop. …………---……………….
TO Chem. Analysis and Mech. Prop. ……---………………..

See fabrication Drawing for Joint Configuration and
Thickness Range :
Base Metal:

Groove 4,8-60.0

mm….

Pipe Dia. Range: Groove All…

Fillet All ….

Tolerances (Drawing No: CS-01/02)

Fillet All

Other:

GTAW

SAW

5.1 & 5.5

5.23

AWS No. (Class)

A 5.18-83

A 5.23-90

F – No

6

6

A –No.

1

1

Size of filler metal

Ø 2, 4 mm

Ø 3.2mm

Deposite Weld metal

3.125 mm

27.0 mm

Thickness Ranger (Grove)

1.5 to 6.35

4.7 to 60.0 mm

Thickness Range (Fillet)

All thickness

All thickness

Electrode Flux Class

--

Basic

Flux Trade Name

--

Oerlikon OP 121TT--

Consumable insert

--

--

Other

Murex

Oerlikon

A 15

OE SD3

FILLER METALS (QW-404)
Spec No. (SFA)

Revision
00

Prepared by welding dpt/date
Faraj T
.25/04/2002

Checked by Welding engineer/date
Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision

…..A Backing N. Time range ……………N.……....brushing and/or grinding..…...A……… GAS (QW – 408) PREHEAT (QW – 406) Min.…………………… ……2. Interpass Temperature …250 ˚ C … Preheat Maintenance …………No. . …...4 Dia .A. Orifice or Gas Cup Size …………………………………………….…….……… Soaking temperature and time range: No Gas(es) Argon… Trailing N.4 DC/- 130-150 8 .A……… Welding Progression: Vertical up Positions of fillet: All Other:……N.12 50 . Class...…………………………………………………………………..25/04/2002 Checked by Welding engineer/date Goro Mensud B.99 %… 8 to 10 l/min. mm Current Type.… Multiple or Single Electrodes ………………………………. Preheat Temperature …10 ˚ C…. Initial and Interpass Cleaning (Brushing.16 Fill & Cap SAW OE SD3 Ø 3..See table below Other ….A Percent Composition (Mixtures) … ………….No single bead deposit shall exceed 12.…N.E 25/04/2002 Kind of revision .…………………………………………………….…………… Method of Back Gouging ………………………………………………N. Polarity ……………See ……See Table ……….... Tungsten Electrode Size and Type ...A………….…. Penning …………………………………………………………...A.string …………..……………………………………………………....29 Revision 00 Prepared by welding dpt/date Faraj T ..………………………………………….. Weld Layers Process Filler Metal Diam.65 0.……. Contact Tube to Work Distance …………………………………. etc) ………. Heat input max ………………………………………… ………. Multiple or Single Pass (per side) ………………………………Multiple……………………………………………………... Volts (Range) ………See Amps Range) Table………… Table……….……Not allowed……………………………………….……………………………………..…9..99-3.……N.7 mm……. … Flow Rate …99.96-2..……………….…………………………………………………….M.A. Travel Speed Range ……………………………………………See Table below. …………. ………….5 to 12.2 DC+ 388-510 30-32 297-350 1..Welding Procedure Specification AGOCO Annex: Arabian Gulf Oil Company Page 2 of 2 WPS No:02/2002 POSITION (QW – 405) Position (s) of Groove Rev:00 POSTWELD HEAT TREATMENT (QW–407) All Temperature range ……N..... Shielding … Max..A. Oscillation ………………………………………………………………N.. ……….. Electrode Wire feed speed range ..A…………………………………………………………..2% Thoriated… Mode of Metal Transfer for GMAW ………………………………………N.……. Grinding..…………………………………………N.---…………………… TECHNIQUE (QW – 409) String or Weave Bead ………………………………………….A……………. Other …………………………………………………………. ELECTRICAL CHARACTERISTICS (QW – 409) Current AC or DC ……See Table ………. Amp Range Polarity (A) Volt Range (V) Travel Speed Range Mm/min Other Heat input KJ/mm Root + Hot pass GTAW A15 Ø 2..Sc.7 mm……………………………………….