Welding Procedure

Specification

AGOCO
Arabian Gulf
Oil Company

Page 1 of 2
WPS No:03/2002

:GC

32D

Supporting PQR No

Welding process(es):

Type(s):Manual

JOINTS( QW-402)
Bevel

Backing ……(Yes)

SMAW…

Backing Material Type …
‫ ٱ‬Metal

Rev:00
Order No: E-820 Shell

SMAW

Joint Design Single

Annex:

Details

(No) SMAW…

Weld metal/Base Metal.

‫ ٱ‬Nonfusing Metal

‫ ٱ‬Nonmetallic

‫ ٱ‬Other RETAINERS NOT ALLOWED

BASE METALS (QW 403)
P. No. 1..Group No 1or 2… TO P. No1.. Group No 1or 2.
OR
Specification type and grade ………A 516 Gr 60……
TO Specification Type and grade A 106 Gr B…….
OR
Chem. Analysis and Mech. Prop. …………---……………….
TO Chem. Analysis and Mech. Prop. ……---………………..

See fabrication Drawing for Joint Configuration and
Thickness Range :
Base Metal:

Groove 4,8-25

mm….

Fillet All ….

Pipe Dia. Range: Groove All…

Tolerances (Drawing No: CS-01/02)

Fillet All

Other:

FILLER METALS (QW-404)
Spec No. (SFA)

5.1 & 5.5

AWS No. (Class)

A 5.5-96

F – No

4

A –No.

1

Size of filler metal

Ø 3.2mm-4.0 mm-5.0 mm

Deposite Weld metal

9.5 mm

Thickness Ranger (Grove)

1.5 to 19.0 mm

Thickness Range (Fillet)
Electrode Flux Class
Flux Trade Name
Consumable insert
Other
Revision
00

SMAW

Prepared by welding dpt/date
Faraj T
.25/04/2002

All thickness
Basic
--Murex

Ferex 7016
Checked by Welding engineer/date
Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision

…………………………………………..…………………………………………N. Heat input max ………………………………………… ……….A……………………… Mode of Metal Transfer for GMAW ………………………………………N..62-1..…………………… ……N.……………………………………………….7 mm……... Shielding Max. mm Current Type...0 Ø 3... ………….A Gas(es) ……... Multiple or Single Electrodes ………………………………. Time range ……………N...…. Grinding.No single bead deposit shall exceed 12.. Volts (Range) ………See Amps Range) Table………… Table……….…………………………………………………………………..0 AC AC AC AC AC 115-140 130-190 160-250 115-140 130-190 18-26 18-26 18-26 18-26 18-26 175-225 175-225 175-225 175-225 175-225 0. ELECTRICAL CHARACTERISTICS (QW – 409) Current AC or DC ……See Table ……….Sc. ………….……………………………………………………..string ………….. Contact Tube to Work Distance …………………………………..M.. Preheat Temperature …10 ˚ C….69 0. Electrode Wire feed speed range .……… Soaking temperature and time range: No N. … ………….. Tungsten Electrode Size and Type .A. etc) ………..…………… Method of Back Gouging …………………………………………Grinding. … ….. Penning …………………………………………………… …Not allowed… ……………………………………….0 Ø 5.…Single………………………………………………………….25 SMAW SMAW SMAW SMAW SMAW E 7016 E 7016 E 7016 E 7016 E 7016 Ø 3. ……….A……… Welding Progression: Vertical up Positions of fillet: All Other:……N.See table below Other ….A Trailing N.. Interpass Temperature …250 ˚ C … Preheat Maintenance …………No.………………. Amp Range Polarity (A) Volt Range (V) Travel Speed Range Mm/min Other Heat input KJ/mm SMAW E 7016 Ø 3.69 Prepared by welding dpt/date Faraj T .25 AC 115-140 18-26 175-225 0.---…………………… TECHNIQUE (QW – 409) String or Weave Bead …………………………………………..A………….…….……N.…… Percent Composition (Mixtures) Flow Rate …………… …………. Other ………………………………………………………….A……………...Welding Procedure Specification AGOCO Annex: Arabian Gulf Oil Company Page 2 of 2 WPS No:03/2002 POSITION (QW – 405) Position (s) of Groove Rev:00 POSTWELD HEAT TREATMENT (QW–407) All Temperature range ……N.A.55-1..77-2..……………………………………………………. Weld Layers Root + Hot pass Fill & Cap Back weld Revision 00 Process Filler Metal Diam...…….23 0.….…...25 Ø 4.A……… GAS (QW – 408) PREHEAT (QW – 406) Min.………………………………………….A……... ...A Backing N. Oscillation ………………………………………………………………N.……….. Orifice or Gas Cup Size …………………………………………N.55-1.25 Ø 4.. Initial and Interpass Cleaning (Brushing.…….25/04/2002 Checked by Welding engineer/date Goro Mensud B.E 25/04/2002 Kind of revision . Class.. Multiple or Single Pass (per side) ………………………………Multiple………………………………………………………..25 0.25 0..……………………………………….brushing and/or grinding..62-1.. Polarity ……………See ……See Table ……….A... Travel Speed Range ……………………………………………See Table below...55-1.