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1. 13.21 (a) What are the three main components of a whiteware ceramic such as porcelain? (b) What role does each component play in the forming and firing procedures? Solution (a) The three components of a whiteware ceramic are clay, quartz, and a flux. (b) With regard to the role that each component plays: Quartz acts as a filler material. Clay facilitates the forming operation since, when mixed with water, the mass may be made to become either hydroplastic or form a slip. Also, since clays melt over a range of temperatures, the shape of the piece being fired will be maintained. The flux facilitates the formation of a glass having a relatively low melting temperature.

and as the interparticle separation decreases. 13. . and. consequently. The drying shrinkage will thus be greater as this water is removed.2. more water will surround a given volume of particles. Solution The reason that drying shrinkage is greater for products having smaller clay particles is because there is more particle surface area.23 Cite one reason why drying shrinkage is greater for slip cast or hydroplastic products that have smaller clay particles.

the average end-to-end distance for a series of polymer molecules r in Figure 14.3.$-!&'()* !! which is the number of repeat units along an average chain. which means that the total number of chain bonds in the molecule. therefore. N. compute average values of L and r for this material.11.000 109° (Section 14. L.02 g/mol and M #$$%$$$!&'()* DP! " ! n ! " ! ! " !#$$$ m +$$. the average total chain length.+!$ '. is ! bonds. ) # 0 &. from Table 14. Solution This problem first of all asks for us to calculate. the total chain length L depends on the bond length between chain atoms d. using Equation 14.6 is equal to (14. the total number of bonds in the molecule N. m = 2(AC) + 4(AF) = (2)(12.00 g/mol) = 100. !! It is now possible to calculate the average chain end-to-end distance.! " !$0)*!+.9 For a linear polymer molecule. DP. Thus.4). from Equation 14.'! *-. For polytetrafluoroethylene.01 g/mol) + (4)(19. using Equation 14. using Equation 14.000 g/mol.3. It is ! necessary to calculate the degree of polymerization.11) ! r ! " !d !! N (14. each repeat unit has two carbons and four flourines. d = 0. and the angle between adjacent backbone chain atoms !.154 nm and ! = just (2)(5000) = 10.6. there are two C—C chain bonds per repeat unit. r.12 as ! ! .11 #" & L! " !Nd!#$%! % ( $& ' !! ( " $%/° %+ " !#$%&%%%'#%($)*!+. as follows: #" & L! " !Nd!#$%!% ( $ &' !! Furthermore. Furthermore. Since there are two carbon atoms per repeat unit.12) A linear polytetrafluoroethylene has a number-average molecular weight of 500.000 g/mol. assume that for single carbon-carbon bonds. 14. for a linear polytetrafluoroethylene polymer having a number-average molecular weight of 500.

$$$! " !&'%(!)* ! .r ! " !d !! N ! " !#$%&'(!)*+ &$.

14. Use two-dimensional schematics per footnote 8 of this chapter. and (c) isotactic. (b) atactic.11 Sketch portions of a linear polystyrene molecule that are (a) syndiotactic. Solution We are asked to sketch portions of a linear polystyrene molecule for different configurations (using twodimensional schematic sketches). (a) Syndiotactic polystyrene (b) Atactic polystyrene (c) Isotactic polystyrene .4.

000 g/mole. Draw a typical conformation of an average atactic polystyrene molecule for average molecule weights of: (a) 50. and (b) 1500 g/mole. Note that different conformations can be formed because the main chain of polystyrene can rotate without breaking the C-C sigma bonds.5. Solution (a) (b) .

14.6.22 Explain briefly why the tendency of a polymer to crystallize decreases with increasing molecular weight. . Solution The tendency of a polymer to crystallize decreases with increasing molecular weight because as the chains become longer it is more difficult for all regions along adjacent chains to align so as to produce the ordered atomic array.

drawing orients the polymer moleculaes. Again. Moreover. (d) Annealing an undeformed semicrystalline polymer produces an increase in its tensile strength because there would be an increase in crystallinity. Hence. interchain motions are thus inhibited. .15 Briefly explain how each of the following influences the tensile or yield strength of a semicrystalline polymer and why: (a) Molecular weight (b) Degree of crystallinity (c) Deformation by drawing (d) Annealing of an undeformed material Solution (a) The tensile strength of a semicrystalline polymer increases with increasing molecular weight. so the loading is increasingly along the main chains rather than between the chains. (b) Increasing the degree of crystallinity of a semicrystalline polymer leads to an enhancement of the tensile strength. the load is increwasingly carried by stronger intra-molecular primary bonds rather than weaker inter-molecular secondary bonds. This effect is due to the highly oriented chain structure that is produced by drawing. this is due to enhanced interchain bonding and forces. 15. (c) Deformation by drawing increases the tensile strength of a semicrystalline polymer. in response to applied stresses. This effect is explained by increased chain entanglements at higher molecular weights. which gives rise to higher interchain secondary bonding forces.7.

8. PTFE. and polypropylene satisfy this criterion.2 only low-density and high-density polyethylene. 15. Of those polymers listed in Table 15.32 Of those polymers listed in Table 15. which polymer(s) would be best suited for use as ice cube trays? Why? Solution In order for a polymer to be suited for use as an ice cube tray it must have a glass-transition temperature below 0°C. .2.

.39 Cite the primary differences between addition and condensation polymerization techniques. 15. This is not the case for condensation polymerization. producing the repeating unit. wherein there is a chemical reaction between two or more monomer species. the reactant species have the same chemical composition as the monomer species in the molecular chain. Solution For addition polymerization. such is not found for addition polymerization.9. There is often a low molecular weight by-product for condensation polymerization.

because the higher molecular weight sample would suffer many more entanglements than the lower molecular weight sample. C. 2 Oxygens.000 i.00 g/mole/120 g/mole = 2333 nPE = 280.000 g/mole / 28 g/mole = 10.e.Solution A. We can expect that the mechanical properties for these two specimens would be different. nHBA = 280. 7 Carbons. . 4 Hydrogens: 7 x 12 + 2 x 16 + 4 x 1 = 120 g/mole B. a molecule of PE would contain many more monomer units compared to a molecule of poly(HBA).

5 and solving for l0 leads to ! & d 0 )2 "l!E%!( + "l "l "l!E "l!E% d 02 '2* l" ! # ! ! = = !#! =! $ F # F 4F E A0 !! ! (0.8 mm (0. and 6.5 ! 106 psi) and an original diameter of 3.42 " 10 #3 m)(107 " 10 9 N / m 2 ) ( $)(3.) ! . 6.) will experience only elastic deformation when a tensile load of 2000 N (450 lbf) is applied.0165 in.42 mm (0. For a cylindrical specimen # d0 & $ A" ! # !" % ( $2' !! where d0 is the original diameter.11.0 in. Compute the maximum length of the specimen before deformation if the maximum allowable elongation is 0. Solution We are asked to compute the maximum length of a cylindrical titanium alloy specimen (before deformation) that is deformed elastically in tension.4 A cylindrical specimen of a titanium alloy having an elastic modulus of 107 GPa (15. 6. Combining Equations 6.255 m = 255 mm (10.8 " 10 #3 m) 2 "! (4)(2000 N ) !! = 0.1.2.).15 in.

25 Figure 6. !-. ! (b) The proportional limit is the stress level at which linearity of the stress-strain curve ends.21 shows the tensile engineering stress–strain behavior for a steel alloy. (a) What is the modulus of elasticity? (b) What is the proportional limit? (c) What is the yield strength at a strain offset of 0. (c) The 0. from the inset and using Equation 6. (d) The tensile strength (the maximum on the curve) is approximately 515 MPa (74. .002 strain offset line intersects the stress-strain curve at approximately 400 MPa (58. we are asked to determine several of its mechanical characteristics.10 " # "1 (200 # 0) MPa E! " 2 " " #$$! % !%$& !'()! " !#$$!*()! !+#9 ! % !%$./0 $ # $ ( 0.002? (d) What is the tensile strength? Solution Using the stress-strain plot for a steel alloy (Figure 6.000 psi). which is approximately 300 MPa (43.0010 # 0 ) 2 1 !! The value given in Table 6.700 psi).1 is 207 GPa. (a) The elastic modulus is just the slope of the initial linear portion of the curve. 6.21).12. or.500 psi).

13. the total length is ! ("#"# $$ %& )("### !$$' ) ( "#"' $$ ( "#"# $ ( )*& ! " !"#) !$+ !! ! . How far (in miles) would this chain extend? Now suppose that the density is increased to 1010 mm-2 by cold working. Thus. consider a metal specimen that has a dislocation density of 104 mm-2. 7.1 To provide some perspective on the dimensions of atomic defects.' %!! Similarly. What would be the chain length of dislocations in 1000 mm3 of material? Solution The dislocation density is just the total dislocation length per unit volume of material (in this case per cubic millimeters). for a dislocation density of 1010 mm-2. the total length in 1000 mm3 of material having a density of 104 mm-2 is just ("# $ %%&' )("### !%%( ) ) "#* %% ) "# $ !% ) +. Suppose that all the dislocations in 1000 mm3 (1 cm3) were somehow removed and linked end to end.

The reason for this is that for most metals. the slip system will consist of the most densely packed crystallographic plane. (b) Do all metals have the same slip system? Why or why not? Solution (a) A slip system is a crystallographic plane. .5 (a) Define a slip system. This plane and direction will vary from crystal structure to crystal structure. 7. within that plane. and within that plane the most closely packed direction.14. a direction along which dislocation motion (or slip) occurs. (b) All metals do not have the same slip system. and.

23 (a) From the plot of yield strength versus (grain diameter)–1/2 for a 70 Cu–30 Zn cartridge brass. Solution (a) Perhaps the easiest way to solve for "0 and ky in Equation 7.#/ !012*++.6 mm-1/2. (b) Now predict the yield strength of this alloy when the average grain diameter is 1. For example d-1/2 (mm) -1/2 4 12 "y (MPa) 75 175 The two equations are thus "# $ "% & ' k y !! "#$ % "& ' "( k y !! ! Solution of these equations yield the values of ! k y " #$%&!'()*++. using Equation 7. and then solve two simultaneous equations.#-$ !! [#.$ ) " 2$3!&'(! !#0+4333 !567) ! .0 ! 10-3 mm. which may be created. ] #-$ "0 = 25 MPa (3630 psi) ! (b) When d = 1.15. " y " "# $ k y d %&'( !! " #$% !&'() * +$.15.0 # 10-3 mm.7. 7.7 is to pick two values each of "y and d-1/2 from Figure 7.$ ](/+.15.% !&'( (--) !! ! [ +.0 !-- 1+. d-1/2 = 31.7. Figure 7. and. determine values for the constants "0 and ky in Equation 7.

10 MPa (305 psi) at a dislocation -3 density of 105 mm-2.35 ! 10 MPa-mm (0.10 !MPa " (6. ! (-%. compute the "crss at a dislocation density of 107 mm-2. the critical resolved shear stress may be determined at a dislocation density of 107 mm-2 as ( ) ! ""#$$ % " & ! ' ! A #D !! " #$%$&'!()*+! .92 psi-mm). !()* 1 22) 10 7 mm #2 " '$%' !()* !#'&'$!345+ !! ! ! . it has been observed for single crystals of a number of metals that the critical resolved shear stress #crss is a function of the dislocation density $D as " crss = " 0 + A # D where #0 and A are constants. It is first necessary to compute the value of the constant $0 (in the equation provided in the problem statement) from the one set of data as " 0 = " crss # A $ D = 2. the critical resolved shear stress is 2./! " !0$ 1. For copper.35 # 10 "3 !"#$ % &&' () * !mm "2 = 0. 7. If it is known that ! the value of A for copper is 6. Solution We are asked in this problem to compute the critical resolved shear stress at a dislocation density of 107 mm-2.3!psi) !! ! Now.092 !"#$ (13.16.32 Experimentally.

01)) = 2. because according to Figure 5.01 – 0.002) = 20 GPa (B) Indentation into cortical bone is less than that into trabecular bone. (C) L = 2 inch " (1 + (0. trabecular bone has a much lower yield strength than cortical bone.03 inch .Solution A.5% E = (160 – 0)/(0. "y = 160 MPa.2% offset method. From the 0. "T = 185 MPa (the maximum stress on the stress-strain diagram) % Elongation to failure = 2. ! .025 # 0. which corresponds to the total elongation minus the elastic component.

B 22. E . C 25. B 21.18. D 27. A 26. C 23. B 19. B 20. E 24.

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