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SET 4544MODELPS27152FX1 4544SET 4544SET 4544SET 4544SET

(CHASSIS CTC169CE5)PRPROSCANOSCAN CTC169CE5)PRPROSCANOSCAN CTC169CE5)PROSCAN CTC169CE5)MODELPS27152FX1 CTC169CE5)MODELPS27152FX1

(CHASSIS

(CHASSIS

MODELPS27152FX1 (CHASSIS

(CHASSIS

MODELPS27152FX1

4544

4544

SAFETYSAFETYSAFETYSAFETYSAFETY PRECAPRECAPRECAPRECAPRECAUTIONSUTIONSUTIONSUTIONSUTIONS

SERSERSERSERSERVICEVICEVICEVICEVICE WARNINGWARNINGWARNINGWARNINGWARNING

Only qualified service technicians who are familiar with safety checks and guidelines should perform service work. Before replacing parts, disconnect power source to protect electrostatically sensitive parts. Do not attempt to modify any circuit unless so recommended by the manufacturer. When servicing the receiver, use an isolation transformer between the line cord and power receptacle.

SERSERSERSERSERVICINGVICINGVICINGVICINGVICING THETHETHETHETHE HIGHHIGHHIGHHIGHHIGH VVVVVOLOLOLOLOLTTTTTAAAAAGEGEGEGEGE ANDANDANDANDAND CRCRCRCRCRTTTTT

Use EXTREME CAUTION when servicing the high voltage circuits. To discharge static high voltage, connect a 10K ohms resistor in series with a test lead between the receiver ground and CRT anode lead. DO NOT lift the CRT by the neck. Always wear shatterproof goggles when handling the CRT to protect eyes in case of implosion.

X-RAX-RAX-RAX-RAX-RAYYYYY RADIARADIARADIARADIARADIATIONTIONTIONTIONTION ANDANDANDANDAND HIGHHIGHHIGHHIGHHIGH VVVVVOLOLOLOLOLTTTTTAAAAAGEGEGEGEGE LIMITSLIMITSLIMITSLIMITSLIMITS

Be aware of the instructions and procedures covering X-ray radiation. In solid-state receivers and monitors, the CRT is the only potential source of X-rays. Keep an accurate high voltage meter available at all times. Check meter calibration periodically. Whenever servicing a receiver, check the high voltage at various brightness levels to be sure it is regulating properly. Keep high voltage at rated value, NO HIGHER. Excessive high voltage may cause X-ray radiation or failure of associated components. DO NOT depend on protection circuits to keep voltage at rated value. When troubleshooting a receiver with excessive high voltage, avoid close contact with the CRT. DO NOT operate the receiver longer than necessary. To locate the cause of excessive high voltage, use a variable AC transformer to regulate voltage. In present receivers, many electrical and mechanical components have safety related characteristics which are not detectable by visual inspection. Such components are identified by a # on both the schematic and the parts list. For SAFETY, use only equivalent replacement parts when replacing these components.

GENERALGENERALGENERALGENERALGENERAL GUIDELINESGUIDELINESGUIDELINESGUIDELINESGUIDELINES

Perform a final SAFETY CHECK before returning receiver to customer. Check repaired area for poorly soldered connections, and check entire circuit board for solder splashes. Check board wiring for pinched wires or wires contacting any high wattage resistors. Check that all control knobs, shields, covers, grounds, and mounting hardware have been replaced. Be sure to replace all insulators and restore proper lead dress.

SAFETYSAFETYSAFETYSAFETYSAFETY CHECKSCHECKSCHECKSCHECKSCHECKS ————— FIREFIREFIREFIREFIRE ANDANDANDANDAND SHOCKSHOCKSHOCKSHOCKSHOCK HAZARDHAZARDHAZARDHAZARDHAZARD

ColdColdColdColdCold LeakaLeakaLeakaLeakaLeakagggggeeeee ChecChecChecChecChecksksksksks fffffororororor ReceiverReceiverReceiverReceiverReceiversssss withwithwithwithwith IsolatedIsolatedIsolatedIsolatedIsolated GrGrGrGrGroundoundoundoundound

Unplug the AC cord, connect a jumper across the plug prongs, and turn the power switch on (if applicable). Use an ohmmeter to measure the resistance between the jumped AC plug and any exposed metal cabinet parts such as antenna screw heads, control shafts, or handle brackets. Exposed metal parts with a return path should measure between 1M ohms and 5.2M ohms. Parts without a return path must measure infinity.

HotHotHotHotHot LeakaLeakaLeakaLeakaLeakagggggeeeee CurrentCurrentCurrentCurrentCurrent ChecChecChecChecCheckkkkk

Plug the AC cord directly into an AC outlet. DO NOT use an isolation transformer. Use a 1500 ohms, 10W resistor in parallel with a .15µF capacitor to connect between any exposed metal parts on the receiver and a good earth ground. (See figure below.) Use an AC voltmeter with at least 5000 ohms per volt sensitivity to measure the voltage across the resistor. Check all exposed metal parts and measure voltage at each point. Voltage measurements should not exceed .75VAC, 500µA. Any value exceeding this limit constitutes a potential shock hazard and must be corrected. If the AC plug is not polarized, reverse the AC plug and repeat exposed metal part voltage measurement at each point.

peat exposed metal part v oltag e measurement at each point. HIGHHIGHHIGHHIGHHIGH VVVVV OLOLOLOLOLTTTTTAAAAA GEGEGEGEGE

HIGHHIGHHIGHHIGHHIGH VVVVVOLOLOLOLOLTTTTTAAAAAGEGEGEGEGE SHUTDOSHUTDOSHUTDOSHUTDOSHUTDOWNWNWNWNWN TESTTESTTESTTESTTEST

Apply 120VAC to set, turn set on, and adjust brightness and contrast to maximum. Short XRP-1 to XRP-2. The set should shut down and then cycle on and off. If the set does not shut down and then cycle on and off, the shutdown circuoit requires repair. To resume normal operation remove the short from XRP-1 to XRP-2.

nor mal operation r emov e the shor t fr om XRP-1 to XRP-2. The listing

The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of replacement part listed.

Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein.

© 2002

to the use of the information contained herein. © 2002 5436 W est 78th Street Indianapolis,

5436 West 78th Street Indianapolis, IN 46268-4149

Printed in the United States of America 5 4 3 2 1

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SETSETSETSETSET 45444544454445444544

02PF01843

UPC

HERE

SETSETSETSETSET 45444544454445444544 02PF01843 UPC HERE INDEXINDEXINDEXINDEXINDEX High Voltage Shutdown Test 1
SETSETSETSETSET 45444544454445444544 02PF01843 UPC HERE INDEXINDEXINDEXINDEXINDEX High Voltage Shutdown Test 1

INDEXINDEXINDEXINDEXINDEX

High Voltage Shutdown Test

1

IC Functions

1

Important Parts Information

2

Miscellaneous Adjustments

1

New Circuit

1

Parts List

7, 8

Placement Chart

5, 6

Safety Precautions

1

Schematic Component Location

6

Schematic Notes

2

Schematics Audio

3

CRT

3

PIP

4

Power Supply

2

Surround Audio

5

System Control

1

Television

2

Tuner

5

Video Switching/Digital Comb

4

Test Equipment

2

Tuner Information

1

ForForForForFor SupplierSupplierSupplierSupplierSupplier AdAdAdAdAddress,dress,dress,dress,dress, SeeSeeSeeSeeSee PHOPHOPHOPHOPHOTTTTTOFOFOFOFOFAAAAACTCTCTCTCT AnnAnnAnnAnnAnnualualualualual IndeIndeIndeIndeIndexxxxx

4544

Technical Service Data

PRPRPRPRPROSCANOSCANOSCANOSCANOSCAN

ModelModelModelModelModel PS27152FX1PS27152FX1PS27152FX1PS27152FX1PS27152FX1 (Chassis(Chassis(Chassis(Chassis(Chassis CTC169CE5)CTC169CE5)CTC169CE5)CTC169CE5)CTC169CE5)

CTC169CE5)CTC169CE5)CTC169CE5)CTC169CE5)CTC169CE5) Repr esentative Model

Representative Model

EssentialEssentialEssentialEssentialEssential cococococoveraveraveraveraveragggggeeeee fffffororororor serserserserservicingvicingvicingvicingvicing aaaaa teleteleteleteletelevisionvisionvisionvisionvision receiverreceiverreceiverreceiverreceiver

ScScScScSchematicshematicshematicshematicshematics

ComponentComponentComponentComponentComponent locationslocationslocationslocationslocations

PPPPPararararartststststs listlistlistlistlist

Coverage includes these additional models and chassis:

ModelsModelsModelsModelsModels

ChassisChassisChassisChassisChassis

PS27152JX1

CTC169CE5

PS27153FX1

CTC169CH5

PS27153JX1

CTC169CH5

PS27153FX1 CTC169CH5 PS27153JX1 CTC169CH5 FEBRFEBRFEBRFEBRFEBRUUUUU ARARARARAR YYYYY

FEBRFEBRFEBRFEBRFEBRUUUUUARARARARARYYYYY 20022002200220022002

SETSETSETSETSET 45444544454445444544

CTC169CH5 FEBRFEBRFEBRFEBRFEBRUUUUU ARARARARAR YYYYY 20022002200220022002 SETSETSETSETSET 45444544454445444544
CTC169CH5 FEBRFEBRFEBRFEBRFEBRUUUUU ARARARARAR YYYYY 20022002200220022002 SETSETSETSETSET 45444544454445444544

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SETSETSETSETSET 45444544454445444544

TUNER INFORMATION

TUNERTUNERTUNERTUNERTUNER VVVVVOLOLOLOLOLTTTTTAAAAAGEGEGEGEGE CHARCHARCHARCHARCHARTTTTT

PinPinPinPinPin

VHFVHFVHFVHFVHF LoLoLoLoLowwwww BandBandBandBandBand

VHFVHFVHFVHFVHF HighHighHighHighHigh BandBandBandBandBand

UHFUHFUHFUHFUHF BandBandBandBandBand

1 (AGC)

5.4V

4.1V

7.9V

2 (+12V)

12.0V

12.0V

12.0V

3 (IF)

11.7V

11.6V

11.7V

4 (+33V)

33.0V

33.0V

33.0V

5 (-12.0V)

-12.0V

-12.0V

-12.0V

6 (+5V)

5.0V

5.0V

5.0V

7 (SDA)

5.0V

5.0V

5.0V

8 (SCK)

5.0V

5.0V

5.0V

9 (NC)

0V

0V

0V

10 (LOGIC)

0V

0V

0V

11 (B+)

12.0V

12.0V

12.0V

Note: VHF Low Band voltages taken on channel 2. VHF High Band voltages taken on channel 7. UHF Band voltages taken on channel 14

TUNERTUNERTUNERTUNERTUNER TERMINALTERMINALTERMINALTERMINALTERMINAL GUIDEGUIDEGUIDEGUIDEGUIDE

(2)

(4)

(6)

(8)

(10)

 
   
 

                   
                   

                   
 
   
 

 
 

 
 

 
 

 
 

 
 

 
 

(1)

(3)

(5)

(7)

(9)

(11)

MISCELLANEOUS ADJUSTMENTS

                  (1) (3) (5) (7) (9) (11) MISCELLANEOUS

SETSETSETSETSET 45444544454445444544

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CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR

CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR

CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR

C A N P R P R CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR SETSETSETSETSET 45444544454445444544 PPPPPaaaaaggggg eeeee

SETSETSETSETSET 45444544454445444544

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SETSETSETSETSET 45444544454445444544
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SETSETSETSETSET 45444544454445444544

CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR

CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR

CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR

CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR ImporImporImporImporImpor tanttanttanttanttant PPPPP

ImporImporImporImporImportanttanttanttanttant PPPPPararararartststststs InfInfInfInfInformationormationormationormationormation

ν The parts listed here are those not usually available from a well-stocked supply cabinet or bin.

ν Where items may be replaced with equivalent parts, several alternates are shown from participating vendors.

ν On the parts lists, safety items are marked with a ##### to remind you that only exact replacements are recommended for these items.

ν When ordering parts, state the model number, part number, and description.

ObtainingObtainingObtainingObtainingObtaining PPPPPararararartststststs

Many of these parts are available from your local Sams authorized distributor or the manufacturer of the equipment. Call Sams for the name of your nearest distributor:

800-428-7267

Or consult the Sams Annual Index for the address of the original equipment manufacturer.

PPPPParararararticipatingticipatingticipatingticipatingticipating VVVVVendorendorendorendorendorsssss

Information on test equipment and replacement parts is listed in these pages for the following participating vendors. Consult the Sams Annual Index for their current address.

ν NTE Electronics, Inc. (NTE)

ν

Sencore, Inc.

TESTTESTTESTTESTTEST EQEQEQEQEQUIPMENTUIPMENTUIPMENTUIPMENTUIPMENT

Test equipment listed by participating manufacturer illustrates typical or equivalent equipment used by Sams engineers to obtain measurements. This equipment is compatible with most types used by field service technicians.

EquipmentEquipmentEquipmentEquipmentEquipment

SencoreSencoreSencoreSencoreSencore No.No.No.No.No.

EquipmentEquipmentEquipmentEquipmentEquipment

SencoreSencoreSencoreSencoreSencore No.No.No.No.No.

Oscilloscope Generators RGB Multiburst Signal Color Bar TV Stereo Digital VOM Frequency Meter Hi-Voltage Probe Accessory Probes

SC3100

Isolation Transformer Capacitance Analyzer CRT Analyzer AC Leakage Tester Inductance Analyzer Flyback Yoke Tester Field Strength Meter Transistor Tester Horizontal Analyzer Video Analyzer

PR570

LC102

CM2125

CR7000

VG91

PR570

VG91

LC102

VG91

TVA92

SC3100

SL753

SC3100

TF46

HP200

HA-2500

TP212

VG91, TVA92

SETSETSETSETSET 45444544454445444544

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SETSETSETSETSET 45444544454445444544

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CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR

CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR

CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR

C A N P R P R CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR SETSETSETSETSET 45444544454445444544 PPPPPaaaaaggggg eeeee

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SETSETSETSETSET 45444544454445444544

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PPPPPaaaaagggggeeeee 44444 SETSETSETSETSET 45444544454445444544
PPPPPaaaaagggggeeeee 44444 SETSETSETSETSET 45444544454445444544
CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR
SETSETSETSETSET 45444544454445444544
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CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)CTC169CE5)(CHASSIS(CHASSISPS27152FX1PS27152FX1MODELMODELOSCANOSCANPRPR
CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR
CTC169CE5)(CHASSISPS27152FX1MODELOSCANPR SETSETSETSETSET 45444544454445444544 PPPPPaaaaaggggg eeeee

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SCHEMASCHEMASCHEMASCHEMASCHEMATICTICTICTICTIC COMPONENTCOMPONENTCOMPONENTCOMPONENTCOMPONENT LOCALOCALOCALOCALOCATIONTIONTIONTIONTION GUIDEGUIDEGUIDEGUIDEGUIDE

C1201

B13

C1450

C41

C1867

A67

C2803

B16

C3602

B32

C4525

C11

C6419

B32

C8224

B84

C8435

B82

CR2704

C20

CR8504

C78

L8201

B73

Q2708

C24

Q6414

E91

R1304

E22

C1203

A14

C1451

D39

C1868

A66

C2804

B16

C3603

C8

C4610

C30

C6420

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