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EJ JOINT VENTURE SDN BHD

PROCEDURE TITLE: EJ JV REFERENCE: REVISION: EFFECTIVE DATE: EJ/SBM/001 A

INSPECTION & TEST PLAN (ITP) PURPOSE

1.0

This procedure defines the necessary measures to ensure that adequate inspection & test plans is in place, during the fabrication, construction, and installation, phases of FPSO KIKE !"TE# I$%E&TIO$ #ISE# !P'()" pro*ect are in conformance to the quality requirements+ 2.0 SCOPES This procedure applies to the entire duration of FPSO KIKE !"TE# I$%E&TIO$ #ISE# !P'()"+ The fabrications of !ater In*ection at E%%, Fabrication yard in -abuan and Installation of !ater In*ection -ine in offshore and the related mechanicals+ The subcontractors or suppliers hired to supply ser.ices to perform the inspection & testing /or0s required as per S12 technical Specifications+ 3.0 REFERENCE

3.1 Pr !"#$r"%: )+ 5+ 4+ :+ 6+ ?+ Procedure 3+P+(4'( ' &orrecti.e "ction Procedure 3+P+(6'( ' &ontrol of 2onitoring & 2easuring 7e.ices Procedure 3+P+(8'( ' &ontrol of $on'&onforming 2aterials9 !or0s Procedure 3+P+(;'( ' 2aterial handling, storage, pac0ing & deli.ery Procedure +E+P+()'( < Preliminary Pro*ect planing' = !or0pac0> "$SI9"S2E 14)+4

3.2 &$'#"(')"%: )+ 5+ 4+ :+ 6+ ?+ 8+ ;+ @uideline 3+@+5') ' @uidelines on #adiography Testing @uideline 3+@+5'5 ' @uidelines on ydrostatic Testing @uideline 3+@+5'4 ' @uidelines on 2PI Testing @uideline 3+@+5'6 ' @uidelines on ,isual Inspection @uideline S@8))(4 2P 2 5? ((4 &)' Turret Piping Fabrication S+O+! @uideline S@8))(4 SP 2 ?) (55 &) < Turret Piping Fabrication S+O+! @uideline ES :6((( SPT A5 (4('"4' Piping Element Standard 7ata Sheet @uideline S@8))(4 SP 2 ?) (54 &)' Turret Piping Fabrication !elding & Erection Spec A+ @uideline ES :6((( SP T A5 (5: "5' Piping Fabrication,/elding & Erection Standard Spec

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EJ JOINT VENTURE SDN BHD


PROCEDURE TITLE: EJ JV REFERENCE: REVISION: EFFECTIVE DATE: EJ/SBM/001 A

INSPECTION & TEST PLAN (ITP)

*.0

RESPONSIBILITIES )+ ead of Pro*ect B OPC9 Pro*ect 2anager To be responsible for o.erall control, direction and management of the pro*ect To o.ersee the controls and implementation of ITP and records

5+ 3uality 2anagement #epresentati.e B32#C

4+

3&93" Engineer

To implement the &ompany quality system , ITP , quality procedures, and identify non'conformity and determine correcti.e action To implement the ITP , monitoring adherence to pro*ect procedures, maintain quality records, and compile pro*ect final documentation To implement the ITP as part of the commissioning and hand'o.er acti.ities+

:+

3"93& Inspector

6+

&ommissioning Engineers

+.0

DEFINITIONS ) Inspection &onformity e.aluation by obser.ation and *udgement accompanied as appropriate by measurement, testing or gauging 7etermination of one or more characteristics according to procedure

Test

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EJ JOINT VENTURE SDN BHD


PROCEDURE TITLE: EJ JV REFERENCE: REVISION: EFFECTIVE DATE: EJ/SBM/001 A

INSPECTION & TEST PLAN (ITP)

,.0

PROCEDURE FLO-CHART The detail procedure in section 8 must read referring to this Flo/chart

ST"#T

#ESPO$SI1I-ITD ead of pro*ect B OPC 3"93& Engineer & &ommissioning Engineer B&EC 3"93& Engineer & &ommissioning Engineer B&EC 3"93& Engineer & #7 3"93& Inspector9 &ommissioning Engineer #E'7O

"&TIO$ )+ Identify IT requirements during !or0pac0 de.elopment )+ 7e.elop IT chec0list & plans for the pro*ect )+ Identify & mobiliEe the resources )+ #ecord and e.aluate results 5+ #ectify any $&# "S"P

I7E$TIFD I$SPE&TIO$ & TEST BITC #E3GI#E2E$TS

7E,E-OP IT & E&K-IST & P-"$

I7E$TIFD & 2O1I-IFE #ESOG#&ES

I2P-E2E$T IT P-"$

E,"-G"TE ITP #E&O#7S

O K
DES

$O

"PP#O,E IT #E&O#7S

3"93& Inspector9 &ommissioning Engineer

)+ "ppro.e record & reports

FI$7 #E,IE! & "PP#O,E IT #EPO#TS

O7 & &lient #ep+ E$7

)+ #e.ie/ &appro.e report final

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EJ JOINT VENTURE SDN BHD


PROCEDURE TITLE: EJ JV REFERENCE: REVISION: EFFECTIVE DATE: EJ/SBM/001 A

INSPECTION & TEST PLAN (ITP)

..0

PROCEDURE DETAILS 8+) Identify the inspection & testing BITC requirements 7iscipline EngineersB3"93&, 2echanical and PipingC /ho are assigned to the pro*ect for the !or0pac0 preparation and subsequent eHecution phases need to re.ie/ the /or0 scopes, dra/ings, and identify the inspection, testing and commissioning requirements+ 8+5 7e.elop IT chec0list and plan 8+5+) 7iscipline Engineers to de.elop the acceptance criteria and chec0list as per S12 Technical Specification and the desired format for all the IT and commissioning requirements+ 3"93& Engineer to consolidate the planning together /ith procedures that describe the quality ob*ecti.es, the eHtent of inspection, /itness point and frequency, and the acceptance criteria including the method for disposition of non'conforming materials9 /or0s+

8+5+5

8+4

Identify & mobiliEe the required resources 8+4+) 3"93& Engineer to identify the necessary resources required to eHecute all /or0 acti.ities+ The resources include manpo/er, tools and equipment such as the monitoring & measuring de.ices, and out sources ser.ices from a third party Inspection &ompany for all the $on' 7estructi.e Test B$7TC /or0s such as the #adiography Testing B#TC and 2PI testing+ ead of Operations and Site -ogistics Supports Team coordinate mobilisation of all the resources for the /or0s to pro*ect site as per the pro*ect eHecution schedule+ "ll monitoring & measuring de.ices that are .ulnerable to damages must be properly protected, handled and transported under acceptable operational condition+

8+4+5

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EJ JOINT VENTURE SDN BHD


PROCEDURE TITLE: EJ JV REFERENCE: REVISION: EFFECTIVE DATE: EJ/SBM/001 A

INSPECTION & TEST PLAN (ITP) Implement the IT Plan+ 8+4+) &haracteristic of IT

8+4

The 3"93& Engineer Inspector shall perform periodically the IT acti.ities at appropriate stages to permit inspection such as dimension, $7T, .isual, performance test among other tas0s in accordance /ith documented procedures and guidelines describes in the IT plan+ There shall be no random IT allo/ed+ 8+4+5 #ecei.ing Inspection 8+4+5+) "ll incoming materials must be inspected *ointly by Suppliers, 3& Inspector and 2aterial &oordinator B2&C to ensure conformity to the required specification before being incorporated into the process or use in the construction or installation at pro*ect site+ The inspection must be documented and performed in conformance /ith the IT plan and must not be limited to physical defects, quantity count, .erification of quantity records, storage, handling and proper disposition of non'conforming materials+ In urgent cases, doubtful materials recei.ed may be permitted for use in the construction pro.ided that proper documents and identifications are performed+ In the e.ent of confirmed non' conformity, this /ill permit immediate recall and replacement of the materials and re'/or0s if necessary+

8+4+5+5

8+4+5+4

8+4+4

In'process IT 8+4+4+) The In'process IT shall be documented and performed to pre.ent non'conformities+ #e/or0s in the earlier and subsequent manufacturing9 prefabrication process, constructions and commissioning phases /hene.er in'house it is applicable /ill be determined by 3"93& Engineer9 3& Inspector and &ommissioning Engineer as appropriate+ Gsers of all IT equipment /ill be responsible to chec0 the certification or .erify the calibration prior to using them for the IT /or0s+

8+:+4+)

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EJ JOINT VENTURE SDN BHD


PROCEDURE TITLE: EJ JV REFERENCE: REVISION: EFFECTIVE DATE: EJ/SBM/001 A

INSPECTION & TEST PLAN (ITP)

8+4+:

E.aluate IT #ecord 8+4+:+) "ll the IT performed shall be recorded, e.aluated and re.ie/ed in accordance /ith the IT plan to ensure that all the quality requirement are complied satisfactorily prior to acceptance of products, /or0s & ser.ices performed

8+4+:+) "ny non'conformity products must be promptly rectified either by repairing the defects or re'doing the /hole /or0s, and repeat rele.ant IT acti.ities until the results are satisfactory and acceptable by all interested parties+ 8+4+6 "ppro.al of IT #ecords 8+4+6+) " consolidated report summariEing all products /ith acceptance and non'conformity IT records shall be submitted in phases to the &lient>s #epresentati.e and "sset older for appro.al+ 8+4+6+5 The accepted IT records shall form part of the acceptance criteria of subsystem and system hand'o.er in phases until the final hand' o.er to the "sset holder of the /hole facilities upon completion of the pro*ect+ 8+4+? Final re.ie/ and appro.al of IT r"! r#% /)# R"0 r1%2 8+:+?+) 3"93& Engineer to ensure a complete complication of the IT records and summary reports to be submitted to ead of Pro*ect B OPC for his re.ie/ and appro.al OP to submit the appro.ed IT report to the client>s Focal point for their further re.ie/ and final appro.al+ P9$I J&lient>s term also 0no/n as the = Final 7ocumentation> 3.0 RECORDS #ecords of Inspection & Testing -og shall be maintained by 32# for a period of 4 years

8+:+?+5

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EJ JOINT VENTURE SDN BHD


PROCEDURE TITLE: EJ JV REFERENCE: REVISION: EFFECTIVE DATE: EJ/SBM/001 A

INSPECTION & TEST PLAN (ITP)

4.0

PERFORMANCE MEASUREMENT )+ Fero re*ection of all inspected & tested /or0 scope 5+ #eoccurrence of $on'&onformities after correcti.e action ta0en

5END5

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