# PROBLEM SOLVING IN MACHINE DESIGN AND MACHINE SHOP

STRESSES 1. A test specimen is under tension. The load is 20,000 lb, allowable stress is 10,000 psi, modulus of elasticity is 30 million psi, and original length of specimen is 40 in. What is the re uired cross!section, in s uare inches, if the resulting elongation must not be greater than 0.001 inch" a. 22.3 b. 2#.# c. 32.2 d. #2.# 2. A s uare bar of wrought iron, 2 inches on each side, is raised to a temperature of 100 deg \$ abo%e its normal. &f held so that it cannot e'pand, what stress will be induced in it" ( ) #.* ' 10 !# per deg \$. a. 1+,400 psi b. 1*,400 psi c. 1,,400 psi d. 20,400 psi 3. &n problem no. 2, what is the force necessary to pre%ent e'pansion" -odulus of elasticity . may be ta/en as 30 million psi. a. ,1,#00 lbs b. *1,#00 lbs c. 20,,00 lbs d. 11,,,0 lbs 4. A short cylindrical cast iron post supports a compressi%e load of 20 tons 140 /ips2. &f the factor of safety is ta/en e ual to 10, find the diameter of the post. 3ltimate stress for compression is *0,000 psi. 4eglect slenderness ratio and no buc/ling. a. 2.20 in. b. 2.02 in. c. 3.20 in. d. 3.02 in. 0. A railroad trac/ is laid at a temperature of 105\$ with gaps of 0.01 feet between the ends of the rails. The rails are 33 feet long. &f they are pre%ented from buc/ling, what stress will result from a temperature of 1105\$" 16 ) #.0 ' 10!# per deg \$2 a. 10,000 psi b. *,030 psi c. ,,400 psi d. ,,,*0 psi #. A steel wire 10 m. long, hanging %ertically, supports a tensile load of 20004. 4eglecting the weight of the wire, determine the re uired diameter if the stress is not to e'ceed 140 -7a, and the total elongation is not to e'ceed 0 mm. Assume modulus of elasticity to be 200 87a. a. 4.2+ mm. b. 4.+2 mm. c. 0.00 mm. d. 0.00 mm.

+. A hollow iron pipe to be designed as a column has an outside diameter of 240 mm and is sub9ected to a force of *0 (4. \$ind the pipe thic/ness if the compressi%e stress is limited to 1# -7a. a. 0.*0 mm b. #.*0 mm c. +.*0 mm d. *.*0 mm *. &t is desired to chec/ the design of a 2!in. medium steel shaft sub9ected to a turning moment of 40,000 in!lb.. :etermine the factor of safety used in the design if ultimate stress is 00,000 psi. a. 1.,* b. 3.14 c. 1.#0 d. 4.,2 ,. ;ompute for the diameter 1in inches2 of an <A. 1030 steel to transmit * hp at ,0 rpm with torsional deflection below 0.03 degree per foot length as re uired. a. 3 1=* b. 3 > c. 3 0=* d. 3 +=* 10. A uniform beam 12 meters long is fi'ed at one end. &t has a uniform weight of 00 /g=m along its length. A load of 20 /gs. is suspended on the beam 4 m from the free end. The moment at the fi'ed end is a. 3+#0 /g!m b. 0.0 /g!m c. #0 /g!m d. 4*00 /g!m CYLINDERS AND PRESSURE VESSELS 1. A %ertical steel cylindrical water tan/ is 30 m. in diameter and 40 m. in height. The allowable stress of the steel plate is 120 -7a. With reinforcing angle bars and rods, find the thic/ness of the steel plate. a. 0,.22 mm b. 32.40 mm c. 40.20 mm d. 00.1* mm 2. :etermine the bursting steam pressure of a hemispherical steel shell with a diameter of 10 in. and made of 0.0#30!m. thic/ steel plate. The 9oint efficiency is at +0? and tensile strength is #0,000 psi. a. 10,000 psi b. 42* psi c. 4,200 psi d. *,,00 psi

a. 0.004*2 d2 c. 0.00#*2 d2

b. 0.00+10 d2 d. 0.0021+ d2

4. A cylinder ha%ing an internal diameter of 20 in. and an e'ternal diameter of 3# in. is sub9ected to an internal pressure of 10,000 psi and an e'ternal pressure of 2,000 psi. :etermine the hoop stress at the outer surface of the cylinder. a. 3,421., psi b. 0,142.* psi c. 0,3,4.1 psi d. 3,23,.2 psi 0. A spherical shell of 1.* m outside diameter and 1.+20 m inside diameter contains helium at a pressure of 10.4 -7a. ;ompute the stress in the shell. a. 124.* -7a b. 11,.# -7a c. ,#.4* -7a d. **.4# -7a #. 7ressuri@ed water at 1.3+ -7a is stored in a steel cylindrical tan/ 1.4 meters in diameter. &f the allowable tangential stress is *.0 -7a, find the re uired wall thic/ness of the tan/. a. 124 mm b. 130 mm c. 120 mm d. 130 mm

SHAFT DESIGN 1. A solid shaft in a rolling mill transmits 20 (W at 2 re%=s. :etermine the diameter of the shaft if the shearing stress is not to e'ceed 40 -4=m2 and the angle of twist is limited to # degrees in a length of 3 m. 3se 8 ) *3 84=m2. a. 4*.# mm b. 0*.+ mm. c. #*.0 mm. d. 3,.0 mm. 2. A 2!in. diameter solid shaft has a ma'imum bending moment of #000 lb!in. and an applied tor ue of 3000 lb!in. ;ompute the e ui%alent bending moment. a. #000 lb!in. b. #+00 lb!in. c. #300 lb!in. d. #000 lb!in. 3. A solid circular shaft is used to transmit 200 hp at 1000 rpm. What shaft diameter is re uired if the allowable ma'imum shearing stress is 20,000 psi" a. 1.4+0 in. b. 1.200 in. c. 1.+00 in. d. 2.000 in.

3. A compression ring is to be used at the 9unction of a conical head and shell. :etermine the re uired area of the compression ring if the pressure is 00 psi and the stress is 13,+00 psi. Assume efficiency of the 9oint is *0?.

4. &n problem 4o.3, if a hollow shaft is used ha%ing an inside diameter e ual to the diameter of the solid shaft, determine what

#20 cm. Fefore the load is applied. b. 3. &t is desired to replace it with a hollow shaft of the same material and same torsional strength but its weight should only be half as much as the solid shaft. a. and the manhole diameter is 00* mm.000 lb!in COUPLINGS 1. spring is to ha%e se%en acti%e coils. diameter shaft transmitting 1000 hp at 1000 rpm. has a yield point of 00 /si and with a D ' D ' 0 inches /ey. c. A +# mm solid shaft is to be replaced with a hollow shaft of e ual torsional strength. 20. 10.00 mm d.must be the outside diameter of this shaft if the angular twist of the hollow and solid shafts is to be e ual.0 (4 is applied to this nest of springs. and the ends are to be closed and ground. find the spring rate of each spring in (4=m. #4.+00 in. A +#. The smaller of two concentric helical springs is made of 22 mm!diameter steel spring and has an outside diameter of 100 mm with 10 acti%e coils. what would be the si@e of the bolts if the load will be carried by the bolts" :isregard elastic limit of material. #0. 1. a.34+ lbs d.10 respecti%ely.*. what is the length of the rectangular /ey if the width is one!fourth that of the shaft diameter" a.*1+ in.0. a.#00 liters per minute against a total head of * meters of water. 0.24 mm c.1.0+05 c. 0. 1+. A safety %al%e spring ha%ing .10.120 lbs c. 14.0. 3.200 lbs 3. The pump rating is 3.. 31. +2. is used for the transmission of mechanical power at a rate of 33. . The manhole co%er of an ammonia storage tan/ is to be held by 24 stud bolts. #3. :etermine the shear force acting on the /ey for a 4!in. 1.000 psi and the allowable compressi%e stress is 30. it has a free length of 203 mm. 001 mm d. 20. a. 0. 7ump efficiency is #0? at shaft speed of 000 rpm.4 mm diameter bolts e%enly tightened around a 410 mm bolt circle. outside diameter is re uired to wor/ under load of 140 lbs. :etermine the unit deflection when under the load.++. :etermine the length of the wire to which this spring must be initially compressed to hold boiler pressure of 1.0 mm b. a. 24. 0#. 4*.402 in. A rectangular /ey was used in a pulley connected to a line shaft with a power of +. 1+2 mm b.0#5 d. 11. &f the pressure inside the tan/ will remain constant at 12. b. in. Assume modulus of rigidity e ual to 12 million psi and mean radius to be 0.# b. the outer spring is 20 mm longer than the inner spring. SPRINGS 1. 1040 grade..0+ (W running at 1000 rpm. 4. mm 4.+ d. 04. 0. The allowable shear stress in the /ey is 10. What is the wor/ing strength of a 2C bolt which is screwed up tightly in a pac/ed 9oint when the allowable wor/ing stress is 12. 12.alculate the torsional deflection of the shaft in degrees. 12#. A flanged bolt coupling has ten 20. &f the collar mean diameter is .* KEYS 1. 10* mm c. 41.3.31? c. if the outside diameter of the hollow shaft is 100 mm. 02.0* cm in diameter.2 mm diameter shafting of <A. a.000 psi" a.*3 (7a BOLTS AND SCREWS 1. 0. +0.03? b.30 +. The outside diameter of the coil is 110 mm and the wire diameter is 13 mm.000 lb!in d.0 <G. 1 in. and a wire diameter of 0. d.+2 (7a c. The coefficient of thread friction and collar friction are 0. 00+. 43. a..3 B7 2. 13.12 /si b.43*? b.3.35 b. \$ind the percentage of weight sa%ed.0 /g per s . \$ind the inside diameter of the hollow shaft in millimeters.20#? c. 010 mm 2.1 87a. 0. 3.. 143.2 mm 2. cm.12 /si 3. #0.10 (4!m d. 4+.00? *.. 40.01* in. a..0 inches in diameter. 302 mm b.. A centrifugal pump is directly coupled to a motor.. a. *#.02#? 4..2 in. 20. Wire diameter used is 0.* B7 b. 31*. E coils has the ends s uared and ground. 0. A single s uare thread power screw is to raise a load of +0 (4. The outer spring is made of 32 mm!diameter steel spring and has an outside diameter of 200 mm with * acti%e coils.3 B7 d.0 mm and the screw turns at #0 rpm.1.? d.000 psi.#0 (4!m c. compute the ma'imum deflection that can be produced in the spring due to a load of 00 /gs. -odulus of rigidity is ta/en as *0 87a. . 212.4+0 in.#0 mm b.2 mm d. a.1 mm. 10.0 c..113.ompute the minimum yield point in the /ey in order to transmit the tor ue of the shaft. 2#.000 lb!in b.0 87a. *4.200 in. a. 0. 13.0*35 #. A coiled spring with 1 D !in. c. 1.0 B7 c.. +31. A solid cylindrical shaft. 1. . 1.+2 cm long.030? d. The collar rotates at 1000 rpm and the coefficient of friction between the collar and the pi%ot surface is 0.42. 12.. The modulus of rigidity for the material used is . cold!rolled. 20.#0 c.40 (7a b. A solid transmission shaft is 3.+#. &f the load of . weight" The collar has an outside diameter of 100 mm and an internal diameter of 40 mm. &f the spring has an outside diameter of 10. 1.13 and 0.443 lbs b. 2+.13 /si c. a. .2 /si d.+ mm.42 cm. #+... A helical spring ha%ing s uared and ground ends has a total of 1* coils and the material has a modulus of elasticity in shear of +*. 0.1.220 in.alculate the torsional stress induced in the 40!mm diameter motor shaft.0 d. 20. 2#.0 (4!m b. a.. 20.4. a. 1. a.4# (W at a speed of 1200 rpm. c.#.3* -7a on the seat of 32 mm diameter.000 lb!in c. 2*. &f the shearing stress of the shaft and /ey are 30 4=mm2 and 240 4=mm2 respecti%ely. 4#. 342 mm c.* (4!m .010.4 mm d. find the combined efficiency of the screw and collar. 1.*0 (7a d. The screw has a ma9or diameter of 3# mm and a pitch of # mm. :etermine the tor ue capacity of the connection if the allowable shearing stress in the bolt is 00 -7a.. What is the frictional B7 acting on a collar loaded with 100 /g.A d. 42.+ b. 0. The factor of safety to use is 2 and < G< ) 0.

.02 d.3 teeth c. a normal operating speed of 300 rpm.0 4=mm2 b. 1Assume steel flywheel2. *. if the weight of the rim is 3 times the sum of the weight of the hub and arms" 8i%en the outside diameter and inside diameter to be 24 in and 1* in respecti%ely and the rim width is 4. 200 psi.+. The minimum flywheel speed is to be .*+ mm thic/ steel plate. and a mass of *00 /gs. 0 FLYWHEELS 1.02 and K=: is 3. A flywheel has a diameter of 1. What tor ue.0 b. with the tooth thic/ness of 13. 100#. A mild steel spur gear 110 t00th. The number of teeth in each gear is a.0 d. A flange coupling is to be designed. #* /g. &n 7roblem no. 1 cm b. slowing down to 2. 2*.4.1. 202. 142. What would be the weight of the flywheel in /g. how many bolts are needed in the connection" a. The flywheel has a mean diameter of +0 cm and weighs 0.*2 mm d. 1. 12. 132. 100 psi c.. 1432 (W b. in 4!m. 230# 2. .0.0 c. 0. if the torsional stress in the shaft is not to e'ceed 2# -7a.+00 c.#2 lbs c. 2.!in.+4 c. +.. The bearing is sub9ected to a radial load of 400 lbs. What is the weight of the rim" a. a. 3. 200 psi d. 1.000 lbs. The radial flange thic/ness is 20 mm. 100 teeth and +* teeth b. A shearing machine re uires 100 /g!m of energy to shear a steel sheet. 120 teeth and . Lptimum when bearing length is . a.#0 mm c. 10. 10. Ket the mean diameter of the flywheel rim be . 120. \$ind the rim thic/ness for a cast iron flywheel with a width of 200 mm.0+ lbs 4.20 2. rotating at +00 rpm. A gear train with a ratio of 12J1 is to connect the flywheel shaft to the cran/shaft.1 in d. The bearings are well!%entilated and are hea%y in construction. 4 cm d. a coefficient of fluctuation of 0. !2.2. \$ind the weight of the flywheel needed by a machine to punch 20.. and a length of 2 in. 1#30.1 mm and rotating at 400 rpm are connected by a flange coupling ha%ing four bolts with a 100 mm bolt circle. A flywheel rotating at 120 rpm is slowed down to 102 rpm during a punching operation that re uires D second for the punching portion of the cycle. 11. determine the shearing stress in the bolts if uniformly distributed= a. a. a.alculate the frictional horsepower loss when the 9ournal operates under the coefficient of friction of 0. 1. 4.1. while rotating at 200 rpm.0 4=mm2 3. is needed to produce an angular acceleration of 100 re%olutions per minute.0*20 2. 2. A cast!iron flywheel with a mean diameter of 3# inches changes speed from 300 rpm to 2*0 rpm while it gi%es up *000 ft! lb of energy. 100 teeth and 11+ teeth BEARINGS 1. The main bearings of a one!cylinder steam engine are 102 mm in diameter and 2*0 mm long. The width of the rim is 30 cm.1 in. \$ind the circular pitch when the whole depth of tooth is 0. The machine is to ma/e 30 stro/es per minute and a hole must be punched e%ery stro/e. &f the shaft is to transmit 0*00 B7 at a speed of 1. the wall thic/ness is 3=1# in.0? of the ma'imum and assume mechanical efficiency of the machine to be *0?. There are four 1# mm bolts on a 140! mm bolt circle.0 #. 110* d.20 mm a. 102. 1311 (W c..* re%=sec during the shearing process.0 in.0* d.02 b. *2 /g. 13. 20. and total load is 20. 4. 4 d. 10.02 b. Allowable shearing stress on the bolts is 103 -7a.#0 mm 4. 1314 (W d. and support a load of 4400 /g. Bow thic/ should the flange be in mm. 4. b. find the total wor/ of friction in ft!lb per min. c. is to transmit 30 hp to a mild steel gear rotating at 200 rpm. 2.01 mm b. (W GEARS 1. a. 3 cm +. nominal diameter 9ournal bearing is designed for 140 deg. a.0 mm holes in 10. The design shearing stress of the bolt is 12 4=mm2 and design compressi%e stress of the flange is 10 4=mm2. determine the re uired shaft center!to!center distance if diametral pitch is ta/en as 0.. +# 3.. 1.20 c. 2. 0 cm c.002.1 in c. b.0 in. 0. a.01* /g=cm 3. A 9ournal bearing with a diameter of 2.0+ lbs d. &f the hub and arms of the flywheel account for 10? of the total weight. The hole is to be formed during 305 rotation of the puncherIs cran/shaft. 4# b. per second" a.0+ lbs b. 1#2. A flange coupling has an outside diameter of 200 mm and connects two 40!mm shafts. 10. 3.1 in b. speed is 1*00 rpm. :etermine the number of teeth in gear. #.44 cm. and has a normal speed of 3 re%=sec. b.2 m.0 4=mm2 d. :etermine the friction loss in /W per bearing.0# hp 10.* 4=mm2 c.200 rpm. a. 0# d. A slee%e bearing has an outside diameter of 1.# hp b. . +." a.00 and which is capable of handling 3000 4!m of /inetic energy.2* mm c.#0 mm. 0.0 /g.2 hp d. Fearing diametral clearance is 0. a mean diameter of 1. &f the coefficient of friction is ta/en as 0.01+ and cran/shaft rotates at 400 rpm.0 m. An *!in. at a distance of 102 mm from the center of the shaft.. #.. 20. What angular deceleration does the flywheel e'perience in radians per sec per sec" a. . 220 b. using 20!mm diameter bolts. 230# 3. 100 psi b. 0.04+2 d. 0. Two short shafts ha%ing identical diameters of 3*. !2. Assume that the hub and arms represent 10? of the rim weight and the specific weight of cast iron is +20* /g=m3.2 mm on the tooth circle of a 205 in%olute gear ha%ing a diametral pitch of 3. a. 2*. d. 144 teeth and 112 teeth d. full!depth in%olute2 pinion.# /g. 4.00 c. 20 deg. 00 c. find the thic/ness of the rim. mm d. The coefficient of friction in bearing is 0. .20 mm H b. \$ind the bearing pressure. A machinist made two * :7 spur gears to be mounted nn a center distance of 1# inches with speed ratio of + to . 3 c. a.20 in is sub9ected to a load of 1000 lbs.#4 hp c.102 mm.

01 d. 00. . Lther data areJ . a.0#0 d.3* (W c. 112. The coefficient of friction is 0. 01.0 4 b. the mean diameter of the conical clutch sections is 203 mm. 12. +. 134.#0* c.. A double threaded..4. The belt is 300 mm wide and 10 mm thic/. 2. &f the shaft turns at 1000 rpm and an a'ial force of #00 4 is applied. in problem no. 0.40 hp 4.ompute the force on the clutch pedal necessary to disengage the clutch disc from the engine. 205 c. the pinion rotates at 100 rpm. a.41 /g. right handed worm gear transmits 10 Bp at 1100 rpm.24 4!m b. #0. of teeth is 14 while the gear has 42 teeth.1 -7a. 0.# while the pressure between the friction surfaces is 2 /g=cm 2. 300 cm 2.05 #. 1300. 14. The coefficient of friction of the belt dri%e is 0. is connected to an engine that turns at +00 rpm. The wheel has 3# teeth and a pitch diameter of 10 inches.* 4 +. 213. 140.+* d. 11. 232. a. 4!m d.4. . 2. hp c. 0.42. 2. 2*23 0. a. determine the a'ial force on the clutch in (4. A local utility %ehicle production company has considered to use in one of the designs a multi!disc clutch consisting of .00 Bp d.*5 c.00 rpm. pulley on the countershaft. \$ind the a'ial force re uired if the capacity of the clutch is +. &n problem no.00? b.2# 4!m BRAKES 1.. A cone clutch has an angle of 105 and a coefficient of friction of 0. 0. and . 324*.14 /g. A disc clutch ha%ing an outside diameter of 32 cm and an inside diameter of 12. a. a. and an a'ial force of 00# 4 is applied" Assume coefficient of friction of 0. 200 cm b. find the horsepower capacity. 14. #. 2024.. &n problem no. 20. 30. b.3 13se uniform wear method2.2# 4!m b.45 b. find what force \$ is re uired if the direction of rotation is re%ersed. steel discs and * bron@e discs.* /g=m of belt length.41 hp b.ompute the heli' angle. \$ind a tor ue 9ust re uired to support the load 1cloc/wise2. 0.12.*0 CLUTCHES 1. 2413. 10. (W b.30 (W d.+ 4 d. *.00 rpm :etermine the load on the shaft in newtons.0 4 c. a. and the band is attached 12 cm from the pi%ot point. b. 31. 1.40 Bp b.*2 4!m 2. a. 13. An open belt dri%e connects a 400 mm dri%ing pulley to another dri%en pulley 1000 mm in diameter. &f the diameters of the pulleys are 40 cm and 10 cm. 402* d.30. a. allowable tensile stress on the belt ) 1000 (7a <peed of the dri%ing pulley ) .02 Bp c. The countershaft has an 1*!in.4* hp d.0+ 0. in a standard be%el gear. 2+* mm c. Two pulleys.2* (4 c.40 c.43 4!m c.10? c.05 d. The operating force has a moment arm of 1. The pitch of the worm is 0.40 between the clutch elements.ompute the re uired diameter of the final pulley. :etermine the efficiency of the worm gear.2 mm d. 34. what is the length of the belt needed" a. 12*. determine the ma'imum power that can be transmitted in (W. A triple thread worm has a pitch diameter of 4 inches. 314 mm #. The arc of contact is 2405. 3*. 0*. d.3* (W 3.. 3.3.4. hoisting drum that sustains a rope load of *20 /g. with effecti%e outside and inside diameter of 220 mm and 1#0 mm respecti%ely.3 #. d.+0 inches and pitch diameter of 3 inches. 1*. 14*. ++3.. 00.30? d. 3+.40 b.0. 2* in 3. a.3. :etermine the draw bar pull de%eloped in (4. the coefficient of friction between the belt and the pulley is 0.3#+ c. c. :etermine the power transmitted to the final pulley if the tor ue is +00 ft!lb.+5 b . 4. +0. Bow much tor ue can a cone clutch transmit if the angle of the conical elements is 10 deg. &n problem no. 14#.4.3 and the mass of the belt is 2.4# (W at 000 rpm. What is the effecti%e belt pull in newtons" a.12.2403 (4 d. 1#. b.31 c. The mean diameter if the acti%e conical section is 300 mm.+ cm. 2#21.31 4!m c. compute the power transmitted by the engine.05 d. find the width of the belt used if the thic/ness is # mm. The arc of contact between the belt and pulley is 144 degrees. a.0*0 +. . 000 cm c. A transmission shaft carrying 24 in pulley rotating at 300 rpm transmits power to another with a pulley diameter of * in. its no. 4+. 2403.#0. A simple band bra/e has a +# cm drum and fitted with a steel band 2=0 cm.+2 c. #. The pulley is belt!connected to a 12!in. 14 in d. *0 cm. 12 in c.23*4 (4 +. Lutside and inside diameter of the clutch are 300 mm and 240 mm respecti%ely. 4. pulley transmitting power to a final pulley rotating at . A lineshaft carrying 20 in. carries a belt in an open connection. +*3. 4. There are two pairs of mating surfaces with a coefficient of friction of 0.2. 1. 0. 14. pulley runs at 420 rpm. The pressure angle is 14 E and the coefficient of friction is 0. 40. &n problem no. a. 2#0 cm.00 m. What is the pitch angle of the pinion" a.00 d. considering a coefficient of friction of 0.4.2.enter distance between shafts ) 4 meters -a'.2 b.05 the safe wor/ing stress of the belt is 2.30 4!m d. 10 in b. 0. The drum is attached to a #0!cm.20 a.13? BELTS 1. 02. 1*.20.21 /g. 4*. 2000 b. apart. An engine of a motor %ehicle with a wheel diameter of +12 mm de%elops 00 (W at 2000 rpm. A pulley #10 mm in diameter transmits 40 (W at 000 rpm.4022 (4 b..0. #*. 2. 2#1 mm b. a. The combined efficiency of the differential and transmission is +0? with an o%er!all speed reduction 0f 20 is to 1. thic/ lined with a bra/e lining ha%ing a coefficient of friction of 0. a. a.#+ /g. #+.#* Bp 4.

0. 4.4 c. 3. 0 d. 0. The propeller which is attached to the shaft de%elops a thrust of 100.=32 in. 100 -pa b. 4. What is the modulus of elasticity" a. #J1. allowing an ultimate shearing stress of 00. 21. The factor of safety in tension 1.000 psi c. 4. 10+0 b.0!in. +=#4 in..30+. #0.3? b. What would be the propellerIs thrust that is de%eloped in /ilograms" a.000 psi . 30!in. 4. a.000 psi. 0=32 in.3. 4. #. An *!in long steel has a cross!sectional area of 0. Lbtain the factor of safety of the /ey in crushing. 3.20. . +.400 psi d.4+ d. What is the e ui%alent of the yield strength in -7a" a. *0 teeth. 1+.000 psi and ultimate stress for compression of #0. 14. 20!in.20 in2.3. 100 rpm c. 0.400 psi b. 3. .4100 c..2+ cm c. 100 -7a d. a. 02..1020 steel is 0+ /si... b.010 psi c.0!in. what will be the new factor of safety" a. 1. &ndicate the pitch diameter.1*0 /gs.000 psi c. 7roblems 1+!20. D in and 2. 24. 20. . 300 -7a c.&. 3. 40. . #*. 0. 4*#. 2. . 7roblems 21!24. 04. :etermine the inside diameter of the shaft if the ma'imum shearing stress based on torsion alone is not to e'ceed +.000 lbs. 10. 02.4 mm b. &n problem no.0 lb c.0.3+ .0 in d.12* in. compute for <t. The tensile stress is *. 4.1020 annealed and the welded 9oints should ha%e a relati%e strength of .0 in b.000 psi c. After a load of 0. c.1*0 /gs. number of teeth and speed of the mating spur gear.000 hp and it turns the shaft at 300 rpm. b. 1. \$ind the unit stress. A s uare /ey is used whose width is e ual to one!fourth the shaft diameter and whose length is e ual to 1 E times the shaft diameter. +0 -7a *. 3=#4 in. 0.3? d. 1. . 200 rpm b.M number of teeth.300. b. is to withstand an internal pressure of 200 psi with a design factor of 4 based on <u. What is the %elocity of the dri%en gear in fpm" a. &f the tensile stress is only +. 0.#00 ft!lb b. 200 rpm d. . a. 0. 2#. a. \$ind the tooth load c. The yield strength of a structural steel member is 3#.ompute for the tor ue.** in. The tensile stress can be e'pressed asJ a.. a.43 b. d.3? 7roblems #!10.000 ft!lb d. *2#. What is the diameter of the solid shaft" a.0. 1*#. 11.000*1 b. a. A storage tan/ for air. E in and 3 in c.. b.000 ft!lb c. 1000 1#.ompute the stress in a diametral section.0 in. 3. a. a. in. #. 2*.000 psi 13. how many centimeters is the minimum plate thic/ness re uired" a. #22.0 teeth. 1200 d.**# in. a.. .3? c. . 30 teeth. 3* -7a c. 3. What is the unit deformation induced" a. +000 psi b. 1. 200 c. 14. 20. 1000 lb 2000 lb b. &f a Napanese engineer would as/ you. *0. 43. mm c. d.000 lbs has been applied.**0 /gs.#21 in. 1. What would be the new modulus of elasticity for the applied load of 0.+0 cm. 32. 3.nglish system2 will beJ 12. 22.000 psi d. 21. 4#.0 in.00#0 in.400 psi b.000 psi c. 100 rpm 10. 04.3 7roblems 14!1#. :etermine a suitable plate thic/ness.#0. #.000 /gs.240 psi. find the width of a steel band for a tensile stress of 00 -7a.200 rpmM gear reduction.000. \$ind /ey dimensions. :etermine the crushing stress of the /ey. a. A solid steel machine shaft with a safe shearing stress of +000 psi transmits a tor ue of 10. 0.0?." a.. d.000 psi 24.0 c.2.. 0+ -7a d.200 psi. . b. * b. What is the computed safety factor of tension using <.#00 ft!lb a. &f <u for annealed . 2. #+. 3# inches in diameter.000 psi d..#.4 d. 2.200 psi 1*.0 in. 10 c.24..240. +. #.000 psi. A hollow steel shaft with an outside diameter of 14 in.10 cm.240 psi c.#40 psi 20. + 7roblems 11!13.3.000 psi b. D in and 3 in a. 3+. +3.0 b. d.4.000 psi d.000 /gs.*100 23. 10J diametral pitch. 42. 12.000 psi b.00041 d. b. system of calculation" a. *.4 mm d. a. 200 -7a +. 10+0 lb d.000 psi. c. 1+. 2#2. the length is found to be *. 0.0 d.000 psi 2. What percentage sa%ings in weight o%er a solid shaft is effected" a.. *#. #+. c.000 psi b.400 psi d.000 psi d. 14. :esign a pair of spur gears for a motor dri%e as followsJ motor deli%ers 00 hp at 1. will be used. A marine turbine is de%eloping 10.1+ cm d.000 in!lb. *3 -pa b. The steel has the strength e ui%alent of .+ mm MISCELLANEOUS PROBLEMS 7roblems 1!0.140. 0. Assume pinion pitch diameter to be 0 in. c. 4*.. E and 2. 30 teeth.

+33. &f the feed per minute is 200 mm.. 2.. b. d.111 lbs b. +2.211 in!lb b. A 10=1#!in wide /ey has a depth of 0=* in. . . The ma'imum running tor ue is 200? of the full!load tor ue. The rpm of a milling cutter is 200M feed is 0. a. c. 2+.330 in!lb c.+ psi c. a.0 psi d. calculate the number of teeth in the cutter. #0 c.0 psi b. *0 d. 20. thic/ if the length of cut is # in. The shaft diameter is 3 +=* inches. a. .210 in!lb 2#. 21. .7roblems 20!2*.. ++. wide and 2 in.21+ lbs c.0040 in. :etermine the ma'imum shearing stress on the /ey.+33 in!lb d. . a. 11. 1+.ompute for \$. psi 2*.101 lbs 2+.20 psi 2.0 psi c. psi b. 40 b. 0.0 min. Bow long will it ta/e to saw a rectangular piece of aluminum alloy plate # in. 00 30. a.3 min.ompute the ma'imum tor ue. and the a%erage feed per stro/e is 0.. 13. &t is 12 inches long and is to be used on a 200 hp.0 min. 11#0 rpm. 10 min. 1#.211 lbs d.+ psi d. 12. +2. 1. s uirrel! cage induction motor. :etermine the ma'imum compressi%e stress on the /ey." The power hac/saw ma/es 120 stro/es=min. 3+.02 mm per tooth. 0+.. a. 2+.