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HPV2M SERIES HIGH PRESSURE HIGH SPEED SINGLE PUMPS

These HPV2M pumps are designed for high-pressure applications. Suitable for mobile applications like Cranes, Pressure Die Castings, Hydraulic Presses, Railways & Construction Equipments.

B
Graphic Symbol
HPV2M Series Single Vane Pump 1

Specifications
Model Number Y Nominal Displacement 03 05 06 08 10 12 14 15 17 20 22 25 28 31 Geometric Displacement cm3/rev. 10.8 17.2 21.3 26.4 34.1 37.1 46.0 50.5 58.3 63.8 70.3 79.3 88.8 100.0 Max. Oper. Output Flow Pressure and Kgf/cm2 Input Power 140 Shaft Speed Range r/min. Max. Min. Mass (Approx.) Kg. Flange Foot Mtg. Mtg.

Port Connection

2800 280 Ref. Page Nos. 5, 6, 7 & 8 400 15.5 19.8

HPV2M

210

2500

Model Number Designation


Y Port connection -12 Nominal Displacement 03 05 06 08 10 12 14 15 17 20 22 25 28 31 A A Discharge Suction Type of Direction of Port Position Port Position Mounting Rotation As viewed from shaft end -F -R -K1 Type of Shaft -10 Design * No.

HPV2M Model Number

HPV2M

Y: Metric port connection (Omit for UNC.)

F: Flange Mtg.

R: Clockwise (Normal)
L

K1- Keyed (SAE-B)


A

K2- Keyed
R B

L B

L: Foot Mtg.

L: Anticlockwise

S1- Splined (SAE-B) S2- Splined (SAE BB)

10

* Design numbers subject to change from 10 to 19, but installation dimensions remain as shown. * For instructions regarding changing the port positions, consult YUKEN INDIA LTD.

HPV2M Series Single Vane Pumps

EIC-B-1005-0

VANE PUMPS

VANE PUMPS

Cartridge Kit Model Number


-12 Nominal Displacement 03 05 06 08 10 12 14 15 17 20 22 25 28 31 -R -10 Model Number Shaft Design Rotation No.

CHPV2M

R: Clockwise (Normal) 10 L: AntiClockwise

CHPV2M

* For instructions regarding replacing cartridge kit, consult YUKEN INDIA LTD.

1 2 3 4 5

Spare Parts List


List of Seals
Name of Part O-Ring O-Ring O-Ring Backup-Ring Oil Seal (Viton) Part Number PKH4-0290 PKH4-0289 PKH4-0288 PKH4-0184 25.4x38.1x6.35 Qty. 1 1 1 1 1

Sl. No.

Note : When ordering the seal kit, please specify the Kit number KS-HPV2-10. Foot Mounting Parts
Sl. No. 1 2 3 Name of Part Mounting Bracket Socket Head Cap Screw Spring Washer Part Number PK2-10513-8 M12 x 35Lg. WS-A-12 Qty. 1 2 2

Note : When ordering the Foot Mounting Parts, please specify the Kit number HPV2-L-10.

HPV2M Series Single Vane Pumps

VANE PUMPS

HPV2M

- -

-10

DIMENSIONS IN MILLIMETRES
58.2 9.4 40.7 9.4 31.8 4.79 Key Width 4.76 45.5 9.4

Flange Mounting
Suction Port 38.1 Dia.

12.7 Discharge Port 25.4 Dia.

B
HPV2M Series Single Vane Pump 3

24.5

24.5

35

52.4 26.2

70

22.22 Dia. 22.17 24.50 24.35

17.9 35.8

13.1 26.2 46.5

K2 (KEYED) 16 UNC x 19 Deep 8 (M10 Thd. x 19 DEEP) Shaft - K2


3

S1 (Splined Shaft SAE B) ANSI B92.1-1996 16 32 DP -13 teeth 30 pressure angle Flat root side fit. Shaft - S1

S2 (Splined Shaft SAE B-B) ANSI B92.1-1996 16 32 DP -15 teeth 30 pressure angle Flat root side fit. Shaft - S2

1 - 3 UNC x 22.4 Deep 2 (M12 Thd. x 22.4 Deep)

162.7 82.3

38.1

71.5 9.4 6.38 Key 6.35 Width 38

14.3 Dia. x Thru. 21 Dia. Spotface 2 Places (From Rear)

Port Position 175 146

76.2

25.00 24.82

101.60 Dia. 101.55

22.22 Dia. 22.17

M8 Thd. x 23 Deep K1 (KEYED SAE-B)


122 Dia.

Shaft - K1

Foot Mounting
20 M12 Thd. x Thru. 4 Places

101.6 Dia.

97 Dia.

174 Dia.

189

146 Dia. PCD

14 Dia. x Thru. 28 Dia. Spotface x 1 Deep 4 Places 60 15 115

102

95 190 230

HPV2M Series Single Vane Pumps

118 Sq.

135

VANE PUMPS

Flanges
1 E

F B D "H" Dia. x Thru. "J" C'bore "N" Deep 4 Places "C" Thd. O-Ring

Threaded Type

Socket Head Cap Screw (4 Places)


Kit Numbers HPV-F-0.75-U-T-10 HPV-F-0.75-M-T-10 HPV-F-1-U-T-10 HPV-F-1-M-T-10 HPV-F-1.25-U-T-10 HPV-F-1.25-M-T-10 HPV-F-1.5-U-T-10 HPV-F-1.5-M-T-10 HPV-F-2-U-T-10 HPV-F-2-M-T-10 HPV-F-2.5-U-T-10 HPV-F-2.5-M-T-10 HPV-F-3-U-T-10 HPV-F-3-M-T-10 Piping Size G Thd. 3/4 BSP.F 1 BSP.F Dimensions A 72 73 B C D E F H mm J N L 18

Socket Head Cap Screw (4 Places) 3/8-16TPI UNC x 1-1/2 M10 x 35Lg. 3/8-16TPI UNC x 1-1/2 M10 x 35Lg. 7/16-14TPI UNC x 1-3/4 M12 x 45Lg. 1/2-13TPI UNC x 1-1/2 M12 x 35Lg. 1/2-13TPI UNC x 1-1/2 M12 x 40Lg. 1/2-13TPI UNC x 2 M12 x 50Lg. 5/8-11TPI UNC x 2 M16 x 50Lg.

O-Ring SO-NB-G30 SO-NB-G35 SO-NB-G40 SO-NB-G50 SO-NB-G65 SO-NB-G75 SO-NB-G90

53 47.6 22.2 20 28 11 17.5 11

50 52.4 26.2 21 30 11 15.5 11.5 16.5 56 58.7 30.2 24 38 13.5 20 13.5 20

1-1/4 BSP.F 85 1-1/2 BSP.F 96 2 BSP.F

72 69.9 35.8 24 30 13.5 21 14.5 19.5

105 77.5 77.8 42.9 24 32 13.5 21 13.5 19.5 18

2-1/2 BSP.F 118 102 88.9 50.8 31 46 13.5 21 13.5 3 BSP.F

138 138 106.4 62 30 41 17.5 26 17.5 26.5

Welding Type
H Dia. x Thru. 4 Places F E O-Ring

A C

D B
Kit Numbers HPV-F-0.75-U-W-10 HPV-F-0.75-M-W-10 HPV-F-1-U-W-10 HPV-F-1-M-W-10 HPV-F-1.25-U-W-10 HPV-F-1.25-M-W-10 HPV-F-1.5-U-W-10 HPV-F-1.5-M-W-10 HPV-F-2-U-W-10 HPV-F-2-M-W-10 HPV-F-2.5-U-W-10 HPV-F-2.5-M-W-10 HPV-F-3-U-W-10 HPV-F-3-M-W-10 Piping Size G Thd. 3/4 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2 BSP.F 2 BSP.F 2-1/2 BSP.F 3 BSP.F Dimensions mm A 65 70 80 94 102 114 135 B 48 55 64 72 85 102 116 C 47.6 52.4 58.7 69.9 77.8 88.9 106.4 D 22.2 26.2 30.2 35.8 42.9 50.8 62 E 12 14 16 18 20 22 25 F 30 30 38 38 38 48 48 H 11 11 13.5 13.5 13.5 13.5 17.5 L 15 15 22 17 22 17 27

Socket Head Cap Screw (4 Places) 3/8-16TPI UNC x 1-3/4 M10 x 45Lg. 3/8-16TPI UNC x 1-3/4 M10 x 45Lg. 7/16-14TPI UNC x 2-1/4 M12 x 60Lg. 1/2-13TPI UNC x 2-1/4 M12 x 55Lg. 1/2-13TPI UNC x 2-1/4 M12 x 60Lg. 1/2-13TPI UNC x 2-3/4 M12 x 65Lg. 5/8-11TPI UNC x 3 M16 x 75Lg.

O-Ring SO-NB-G30 SO-NB-G35 SO-NB-G40 SO-NB-G50 SO-NB-G65 SO-NB-G75 SO-NB-G90

HPV2M Series Single Vane Pumps

VANE PUMPS
Typical Pump Characteristics Oil Viscosity 20 cSt [ISO VG 32, Temp 500 C]

HPV2M-03
L/min.
50 40

HPV2M-05
L/min.
60 50

B
HPV2M Series Single Vane Pump 5

Delivery

Delivery

30 20 10 0
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

40 30 20 10

2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

kW
25

kW
10 5 0 35

Input Power

15

15 10 5 0 35

0 70 105 140 175 210 240 280 315 Kgf/cm

0 70 105 140 175 210 240 280 315 Kgf/cm

Pressure

Pressure

HPV2M-06
L/min.
50 40

HPV2M-08
L/min.
60 50

Delivery

Delivery

30 20 10 0
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

40 30 20 10

2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

kW
25

kW
10 5 0 35

Input Power

15

15 10 5 0 35

0 70 105 140 175 210 240 280 315 Kgf/cm

0 70 105 140 175 210 240 280 315 Kgf/cm

Pressure

Pressure

HPV2M Series Single Vane Pumps

Input Power

20

Input Power

20

VANE PUMPS
Typical Pump Characteristics Oil Viscosity 20 cSt [ISO VG 32, Temp 500 C]

HPV2M-10
L/min.
100 80
2500 r/min.

HPV2M-12
L/min.
100 80
2500 r/min. 2000 r/min. 1500 r/min.

Delivery

60
1500 r/min.

Delivery

2000 r/min.

60 40 20

40 20

1000 r/min.

1000 r/min.

kW
40

Input Power

kW

20 10 0 35

40 20 0 35

0 70 105 140 175 210 240 280 315 Kgf/cm

0 70 105 140 175 210 240 280 315 Kgf/cm

Pressure

Pressure

HPV2M-14
L/min.
120 100
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

HPV2M-15
L/min.
140 120
2500 r/min.

Delivery

80 60 40 20

Delivery

100 80

2000 r/min. 1500 r/min.

60
1000 r/min.

40
kW kW

Input Power

40 20 0 35

40 20 0 35

0 70 105 140 175 210 240 280 315 Kgf/cm

0 70 105 140 175 210 240 280 315 Kgf/cm

Pressure

Pressure

HPV2M Series Single Vane Pumps

Input Power

60

60

Input Power

30

60

VANE PUMPS
Typical Pump Characteristics Oil Viscosity 20 cSt [ISO VG 32, Temp 500 C]

HPV2M-17
L/min.
160 140
2500 r/min.

HPV2M-20
L/min.
180 160 140
2000 r/min. 2500 r/min.

B
HPV2M Series Single Vane Pump

Delivery

120

Delivery

100 80 60 40

120

2000 r/min.

1500 r/min.

100 80 60

1500 r/min.

1000 r/min.

kW
80

1000 r/min.

kW
80 60 40 20

Input Power

60 40 20 0 35

40

0 70 105 140 175 210 240 280 315 Kgf/cm

35

0 70 105 140 175 210 240 280 315 Kgf/cm

Pressure

Pressure

HPV2M-22
L/min.
200

HPV2M-25
L/min.
200
2500 r/min.

Delivery

Delivery

160 120 80 40

2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

160

2000 r/min. 1500 r/min. 1000 r/min.

120 80 40

kW
100 80

kW
100 80

Input Power

60 40 20 0 35

60 40 20 0 35

0 70 105 140 175 210 240 280 315 Kgf/cm

0 70 105 140 175 210 240 280 315 Kgf/cm

Pressure

Pressure

HPV2M Series Single Vane Pumps

Input Power
7

Input Power

VANE PUMPS
Typical Pump Characteristics Oil Viscosity 20 cSt [ISO VG 32, Temp 500 C]

HPV2M-28
L/min.
240
2500 r/min.

HPV2M-31
L/min.
280 240
Delivery
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

Delivery

200
2000 r/min. 1500 r/min. 1000 r/min.

160

200 160 120 80

120 80 40

kW
100 80

kW
100 80

Input Power

60 40 20 0 35

60 40 20 0 35

0 70 105 140 175 210 240 280 315 Kgf/cm

0 70 105 140 175 210 240 280 315 Kgf/cm

Pressure

Pressure

Hydraulic Fluids
Suction Pressure Suction line pressure limit -0.20Kgf/cm2 to +0.3Kgf/cm2 Cleanliness Contamination level should be within NAS class 9. use of 100m(150 mesh) tank filter on suction side, above 50mm away from the tank bottom. Alignment of Shaft Employ a flexible coupling whenever possible & avoid stress from bending or thrust. Maximum permissible misalignment is less than 0.1mm(0.004 inches) TIR & maximum permissible misangular is less than 0.2.

Instructions
Precautions at starting At an initial operation or at an operation after a long rest, the pump may have difficulty in sucking up fluids. In such cases, an air bleed valve should be installed before hand in the discharge side (Model No.ST1001- -10 ), or discharge air by slightly slackening the connection on the discharge side. At starting, operate the pump intermittently as far as possible with no load.

Other Precautions If a pump is used at speed below 1200 r/min., install the pump with the suction port upside so that the pump can suck up fluid easily at starting.

HPV2M Series Single Vane Pumps

Input Power

VANE PUMPS

HPV3M SERIES HIGH PRESSURE HIGH SPEED SINGLE PUMPS


These HPV3M pumps are designed for high-pressure applications. Suitable for mobile applications like drill rigs, Railways & Construction Equipments.

B
HPV3M Series Single Vane Pump

Graphic Symbol

Specifications
Model Number Y Nominal Displacement 14 17 20 24 28 31 35 38 42 45 50 61 Geometric Displacement cm3/rev. 47.6 58.2 66.0 79.5 89.7 98.3 110.0 120.3 136.0 145.7 158.0 190.5 240 Ref. Page Nos. 12, 13, & 14. Max. Oper. Output Flow Pressure and Kgf/cm2 Input Power Shaft Speed Range r/min. Max. Min. Mass (Approx.) Kg. Flange Foot Mtg. Mtg.

Port Connection

2500 400 24.0 32.3

HPV3M

210 80

2200

Model Number Designation


Y Port connection -38 Nominal Displacement 14 17 20 24 28 31 35 38 42 45 50 61 A A Discharge Suction Type of Direction of Port Position Port Position Mounting Rotation As viewed from shaft end -F -R -K1 Type of Shaft K1- Keyed (SAE-C)
A L R B L B A R

HPV3M Model Number

-10 Design* No.

HPV3M

Y: Metric port connection (Omit for UNC.)

F: Flange Mtg.

R: Clockwise (Normal)

K2- Keyed (no SAE) 10 S1- Splined (SAE-C) S2- Splined (no SAE)

L: Foot Mtg.

L: Anticlockwise

* Design numbers subject to change from 10 to 19, but installation dimensions remain as shown. * For instructions regarding changing the port positions, consult YUKEN INDIA LTD.

HPV3M Series Single Vane Pumps

VANE PUMPS

Cartridge Kit Model Number


-14 Nominal Displacement 14 17 20 24 28 31 35 38 42 45 50 61 -R Shaft Rotation -10 Design Number

CHPV3M Pump Series

R: Clockwise (Normal) 10 L: AntiClockwise

CHPV3M

* For instructions regarding replacing cartridge kit, consult YUKEN INDIA LTD.

Spare Parts List


List of Seals
Name of Part O-Ring O-Ring O-Ring Backup-Ring Oil Seal (NOK) Part Number PKH4-0208 PKH4-0209 PKH4-0210 PKH4-0185 34.9x57.15x8.3 Qty. 1 1 1 1 1

Sl. No. 1 2 3 4 5

Note: When ordering the seals, please specify the seal kit number KS-HPV3-10 Foot Mounting Parts
Sl. No. 1 2 3 Name of Part Mounting Bracket Socket Head Cap Screw Spring Washer Part Number PK1-10182-3 M16 x 45Lg. WS-A-16 Qty. 1 2 2

Note : When ordering the Foot Mounting Parts, please specify the Kit number HPV3-L-10.

10

HPV3M Series Single Vane Pumps

VANE PUMPS

HPV3M

- -

-10
73.2 12.7 7.97 Key 7.94 55.2 12.7 38 77.7 12.7 48

Flange Mounting
15.7 Suction Port 50.8 Dia. Delivery Port 31.8 Dia. 31.75 Dia. 31.70 38

B
HPV3M Series Single Vane Pump
R

77.8 38.9

35.275 35.270

58.7

K2 - KEYED (no SAE) Shaft - K2 15.1 42.9 30.2 1 2 - 13 UNC x 23.9 Deep (M12 Thd. x 23.9 Deep) 4 Places 184.9 87.4 38.1 12.7 7.97 Key 7.94 31.75 Dia. 31.70 49.3 82.6 21.45 7/16 - 14 UNC x 22.3 Deep (M12 Thd. x 22.3 Deep) 4 Places 17.5 Dia. x Thru. 2 Places

S1 - Splined Shaft (SAE - C) ANSI B92.1-1996 12 24 DP -14 teeth 30 pressure angle flat root side fit. Shaft - S1

S2 Splined Shaft (no SAE) ANSI B92.1-1996 12 24 DP -14 teeth 30 pressure angle flat root side fit.

Shaft - S2

Port Position.
A

83.6

212.4 181 90.5

127.00 Dia. 126.95

M10 Thd. x 20 Deep

K1 - KEYED (SAE-C) Shaft - K1

35.275 35.270

59.5 119

Foot Mounting

181 90.5

25

127 Dia.

17.5 Dia. x Thru. 26 Dia. Spotface 4 Places

90.5 117.5 235 265 181

M16 Thd. x Thru. 4 Places

216

19

76.2 131

HPV3M Series Single Vane Pumps

109.5

148 Sq.

156.7

11

VANE PUMPS
Typical Pump Characteristics Oil Viscosity 20 cSt [ISO VG 32, Temp 500 C]

HPV3M-14
L/min.
120
2500 r/min.

HPV3M-17
L/min.
160 140
2500 r/min.

100

Delivery

2000 r/min. 1500 r/min.

Delivery

80 60 40 20
1000 r/min.

120
2000 r/min.

100 80 60
1500 r/min.

1000 r/min.

kW Input Power
60 40 20 0 0 35 70 105 140 175 210 240 280

40

kW
40 20 0

Kgf/cm

35

70 105 140 175 210 240 280

Kgf/cm

Pressure

Pressure

HPV3M-20
L/min.
200 160
2500 r/min. 2000 r/min. 1500 r/min.

HPV3M-24
L/min.
240 200
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

Delivery

80 40

1000 r/min.

Delivery

120

160

120 80 40

kW
80

kW Input Power
80 40 0 0 35 70 105 140 175 210 240 280

40 20 0 0 35 70 105 140 175 210 240 280

Kgf/cm

Kgf/cm

Pressure

Pressure

12

HPV3M Series Single Vane Pumps

Input Power

60

120

Input Power

60

VANE PUMPS
Typical Pump Characteristics Oil Viscosity 20 cSt [ISO VG 32, Temp 500 C]

HPV3M-28
L/min.
260 220
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

HPV3M-31
L/min.
260
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

B
HPV3M Series Single Vane Pump

220

Delivery

180 140 100 60

Delivery kW Input Power


120 80 40 0

180 140 100 60

kW
80 40 0 0 35 70 105 140 175 210 240 280

35

70 105 140 175 210 240 280

Kgf/cm

Kgf/cm

Pressure

Pressure

HPV3M-35
L/min.
260 220
2500 r/min. 2000 r/min. 1500 r/min. 1000 r/min.

HPV3M-38
L/min.
260
2500 r/min.

220

Delivery

Delivery

180 140 100 60

180 140 100 60

2000 r/min. 1500 r/min. 1000 r/min.

kW Input Power
120 80 40 0 0 35 70 105 140 175 210 240 280

kW
80 40 0 0 35 70 105 140 175 210 240 280

Kgf/cm

Kgf/cm

Pressure

Pressure

HPV3M Series Single Vane Pumps

Input Power
13

120

Input Power

120

VANE PUMPS
Typical Pump Characteristics Oil Viscosity 20 cSt [ISO VG 32, Temp 500 C]

HPV3M-42
L/min.
360
2500 r/min.

HPV3M-45
L/min.
400 360
2500 r/min.

320

Delivery

Delivery

280

2000 r/min.

320 280
2000 r/min.

240 200 160


1000 r/min. 1500 r/min.

240
1500 r/min.

kW
180 160 120 80 40 0

kW
160

200 160 120


1000 r/min.

120

Input Power

120 80 40 0 0 35 70 105 140 175 210 240 280

Kgf/cm

35

70 105 140 175 210 240 280

Kgf/cm

Pressure

Pressure

HPV3M-50
L/min.
360 320
2200 r/min. 2000 r/min.

HPV3M-61
L/min.
460 420
2200 r/min. 2000 r/min.

Delivery

240

1500 r/min.

200 160 120


1000 r/min.

Delivery

280

380 340 300

kW
200 160

1500 r/min.

260 220
1000 r/min.

Input Power

kW
60 30 0

80 40 0 0 35 70 105 140 175 210 240 280

Kgf/cm

35

Pressure

70 105 140 175 210 240 280 80 Pressure

Kgf/cm

14

HPV3M Series Single Vane Pumps

Input Power

120

180

90

Input Power

VANE PUMPS

Hydraulic Fluids
Suction Pressure Suction line pressure limit -0.20Kgf/cm2 to +0.3Kgf/cm2 Cleanliness Contamination level should be within NAS class 9. use of 100m(150 mesh) tank filter on suction side, above 50mm away from the tank bottom. Alignment of Shaft Employ a flexible coupling whenever possible & avoid stress from bending or thrust. Maximum permissible misalignment is less than 0.1mm(0.004 inches) TIR & maximum permissible misangular is less than 0.2.

B
HPV3M Series Single Vane Pump

Instructions
Precautions at starting At an initial operation or at an operation after a long rest, the pump may have difficulty in sucking up fluids. In such cases, an air bleed valve should be installed beforehand in the discharge side (Model No.ST1004- -10 ), or discharge air by slightly slackening the connection on the discharge side. At starting, operate the pump intermittently as far as possible with no load. For fluid viscosity at starting, refer EIC-N-1001.

Other Precautions If a pump is used at speed below 1200 r/min., install the pump with the suction port upside so that the pump can suck up fluid easily at starting.

HPV3M Series Single Vane Pumps

15