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ELECTRICAL WIRES

CCA COPPER CLAD ALUMINIUM WIRE AL-ALLOY

ALUMINIUM ALLOY MAGNESIUM WIRE

Garg Inox Ltd.


AN ISO 9001 APPROVED COMPANY

Backed by Experience
Years of experience enable our engineers, designers, tool makers, technicians, machining and production staff to offer the innovative advice to shape the best possible solutions. At GARG INOX, our people stand behind their ideas and we stand behind our people. In our continuous efforts to innovate and bring internationally acclaimed products to India we introduce, range of electrical wire in two categories CCA & AL-ALLOY. GARG INOX established in 1995, marketing its product under the brand name GARGWIRE having an annual turnover of over 40 million US Dollars is amongst the top stainless steel wire manufacturer of the country. The Company is a government certified Export House, having Sales Offices in USA and UK. It is this quality probably that Garg Inox today exports its high quality products to a very vast clientele in over 50 countries of the world and its operations spanning 4 continents.

INFRASTRUCTURE
The Company is a Government Certified Export House, having Sales Offices in USA and U.K.

Production Capacity of 100 MT of Copper Clad Aluminium Wire & 100 MT of AL- ALLOY Magnesium Wire Per Month

CCA

AL-ALLOY

AL-ALLOY

ELECTRICAL WIRES

Exploring

Technologies
The

After being immensely successful and acquiring the status of masters in the field of stainless steel wires, we are the first and only Indian company venturing into the arena of producing the finest quality of COPPER CLAD ALUMINIUM & ALUMINIUM ALLOY MAGNESIUM WIRE used in electrical applications. The USP of these revolutionary products are that they have reduced costs yet giving a better finished product.

Things to Come
timeless commitment to quality and

Shape of

Today and tomorrow, our company will be shaped by innovation. Like our founders, we will continue to embrace a

craftsmanship. We will continue to put customers first, drawing on our proven experience. And, we will continue to grow-building on our unique technology and processes to embrace challenges that are ahead of our time. Today and tomorrow, we will be shaped by our desire to provide more innovative wires & components than any other quality wire producer.

ELECTRICAL WIRES

CCA COPPER CLAD ALUMINIUM WIRE


ADVANTAGES
The bimetallic wire integrates the beneficial properties of good conductivity of copper & light weight of aluminium in a single wire called CCA wire CCA wire can be easily processed to fine or flat wire The density of CCA is about 37-40 % of that of copper . Its length is 2.45 2.65 times of copper in the same weight & diameter. These factors reduce the raw material cost for cable manufacturers. Environment friendly, CCA saves the copper resources & its production is a nonpolluting process. CCA is easy to transport & install as its light weight.

Copper clad aluminium wire is produced with the production process of cladding welding drawing method. By cladding copper strip concentrically To meet on the outer surface of the aluminium core. customers requirement wire is treated and drawn several times. CCA wire has the characteristics of both copper wire & aluminium wire low density from aluminium wire & good conductor from copper wire. This kind of bimetallic wire is suitable for most electrical applications.

NOW A DAYS CCA WIRES ARE WIDELY USED IN


Telecommunications CATV Coaxial drop wire Antenna wire Composite cables 50 ohm antenna cable Telephone Drop wire Telephone conductor Electric Utilities Transmission Lines Buried counterpoise wire Data Cable Structure ground leads Flexible Cable Switch Yards and Substations Substation ground grid wire Fence and structure grounds Distribution Lines Pole ground wire Transformer grounds Surge arrestor down leads Generation Plants Building lightning protection Building ground wire Industrial Drop wire Magnet wire Transformer windings Building wire Automotive wiring harnesses Battery cables Railway Signals Electronics Substation ground grid wire Fence and structure grounds Coax center conductor for LANs Electronic components Lead wire for transistors, resistors, capacitors Radio frequency shielding Transit Substation ground grid wire Fence and structure grounds Catenaries messenger wire Grounding wire Guy wire

CHARACTERISTICS COMPARISON
Characteristic Wire Copper Volume Gravity Length Comparison With Copper Conductivity DC Resistivity Tensile Strength(N/mm2) Elongation (%) Windablity Weight Soldering DC resistance CCA Wire 15 3.63 2.5 : 1 70 0.02462 95-135 10 Good Good Very good Good Copper Wire 100 8.89 1:1 100 0.01724 215-265 20 Very Good Bad Very good Very Good Aluminium O 2.7 3.29 : 1 62 0.0274 68-107 8 Good Very good Bad Good

ELECTRICAL WIRES

PHYSICAL PROPERTIES
Specification Copper in volume % Copper in in mass % length comparison Density (g/cm3) Max .DC resistivity .mm2/ /m(200c) 0.02743 Min. conductivity (% IACS)

CCA-10% Copper Volume CCA-15% Copper volume Copper Wire

8~<13

27

2.65:1

3.32

63

13-17 100

37 100

2.45:1 1:1

3.63 8.89

0.02676 017241

65 100

CCA
6.00 5.15 5.08 4.97 4.90 4.85 4.80 4.50 4.00 3.85 3.60 3.50 3.38 3.20 3.00 2.85 2.80 2.77 2.50 2.30 2.20 2.18 2.15 2.05 2.00 1.95 1.81 1.70 1.63 1.50 1.30 1.02 0.95 0.81 0.75 0.63 0.50 0.30 0.10 28.26 20.82 20.26 19.39 18.85 18.47 18.09 15.90 12.56 11.70 10.17 9.616 8.968 8.038 7.065 6.376 6.154 6.023 4.906 4.153 3.799 3.730 3.629 3.299 3.140 2.985 2.572 2.269 2.086 1.766 1.327 0.082 0.708 0.515 0.442 0.316 0.196 0.071 0.008

CHARACTERISTICS
Copper Thickness (mm) CCA-10% 0.105 0.090 0.089 0.087 0.086 0.085 0.084 0.079 0.070 0.068 0.063 0.061 0.059 0.056 0.053 0.050 0.049 0.046 0.044 0.040 0.0385 0.0382 0.0377 0.036 0.035 0.034 0.032 0.030 0.0289 0.026 0.023 0.018 0.017 0.014 0.013 0.011 0.009 0.005 0.02 CCA-15% 0.150 0.129 0.127 0.124 0.123 0.121 0.120 0.113 0.100 0.097 0.090 0.088 0.085 0.080 0.075 0.071 0.070 0.069 0.063 0.058 0.055 0.054 0.058 0.051 0.050 0.049 0.045 0.043 0.041 0.038 0.035 0.026 0.024 0.200 0.019 0.016 0.013 0.006 0.003 Mass Per Unit Length (kg/km) CCA-10% 93.82 69.12 67.26 64.37 62.58 61.32 60.06 52.79 41.70 38.84 33.76 31.93 29.77 26.69 23.45 21.17 20.43 19.88 16.29 13.97 12.61 12.39 12.06 10.95 10.42 9.910 8.539 7.533 6.926 5.863 4.406 2.712 2.350 0.710 1.467 1.049 0.651 0.263 0.027 CCA-15% 102.58 75.58 73.54 70.39 68.42 67.03 65.65 57.70 45.59 42.46 36.93 34.91 32.55 29.18 25.65 23.15 22.34 21.86 17.81 15.08 13.79 13.54 13.17 11.98 11.4 10.84 9.34 8.24 7.57 6.41 4.82 2.97 2.57 1.87 1.6 1.15 0.71 0.258 0.029 COPPER 251.20 185.09 180.11 172.57 167.75 164.34 160.97 141.47 111.78 104.69 90.56 85.58 79.82 71.54 62.88 56.75 54.77 53.61 43.66 36.96 33.81 33.20 33.30 29.36 27.95 26.57 22.89 20.19 18.57 15.72 11.81 7.27 6.30 4.58 3.93 2.81 1.74 0.632 0.071 Dc Resistance Per Unit Length (/km)20c CCA-10% 0.97 1.32 1.35 1.41 1.46 1.49 1.48 1.73 2.18 2.35 2.70 2.85 3.06 3.41 3.88 4.30 4.46 4.55 5.59 6.61 7.22 7.35 7.56 8.31 8.74 9.91 10.67 12.09 13.15 15.53 20.68 33.59 38.72 53.26 62.12 88.04 139.77 388.25 3494 CCA-15% 0.95 1.29 1.32 1.38 1.42 1.45 1.52 1.68 2.13 2.29 2.63 2.78 2.98 3.33 3.79 4.20 4.35 4.44 5.54 6.44 7.04 7.17 7.37 8.11 8.52 8.96 10.40 11.8 12.8 15.2 20.2 32.8 37.8 52.0 60.6 85 136 379 3409 Copper 0.61 0.83 0.85 0.89 0.91 0.93 0.95 1.08 1.37 1.47 1.69 1.79 1.92 2.14 2.44 2.70 2.80 2.86 3.51 4.15 4.54 4.62 4.75 5.23 5.49 5.78 6.70 7.60 8.27 9.76 13.0 21.1 24.3 33.5 39.0 55.3 87.9 244 2196 Tensile Strength (N/mm2) Annealed 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 Hard 124 152 152 152 152 152 152 159 166 166 172 172 172 179 179 186 186 186 193 200 200 200 200 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 Elongation % Annealed 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 10 5 5 Hard 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1

Nominal Cross Diameter Section

ELECTRICAL WIRES

AL-ALLOY
ADVANTAGES

ALLUMINIUM ALLOY MAGNISIUM WIRE

Aluminums unique combination of properties make it a highly versatile material when alloyed with various metals. Besides light weight characteristics and corrosion resistance property its excellant workability make it an natural choice for industial use. Much of this is produced as varying grades of aluminum alloy for specialist use such as Aluminum Alloy Magnesium Wire - AL-ALLOY. AL-ALLOY wires are used in many products by the leaders of the industry as raw material.

NOW A DAYS AL-ALLOY WIRES ARE WIDELY USED IN


Coaxial cables Flexible Cable Telecommunication cable Insect screening Aluminium wire knitted flexible hoses Rivet

MECHANICAL PROPERTIES
Diameter (mm) 0.22 0.20 0.18 0.16 0.15 0.12 Tensile Strength (N/mm2 ) 210 210 210 210 210 210 Elongation (%) 12 10 9 8 8 7 Resistivity at 20 o C 0.051 0.051 0.051 0.051 0.051 0.051 Diameter Tolerance (mm) +/- 0.006 +/- 0.006 +/- 0.005 +/- 0.004 +/- 0.004 +/- 0.004

CHEMICAL COMPOSITION

STANDARD 5154

Si 0.45

Fe 0.45

Cu 0.10

Mn Mg Element (%) 0.8-1.3 2.8-3.5

Zn 0.20

Ti 0.20

Al Remaining

CCA
ELECTRICAL WIRES

AL-ALLOY

Garg Inox Ltd.


HEAD OFFICE 35, Jhandewalan Road, Motia Khan New Delhi-110055 (India) Tel: +91-11-23529626, 23679747 Fax: +91-11-23626388 PLANT CH-9, Old Industrial Area, Bahadurgarh, Haryana (India) Tel: +91-1276-222222, Fax: +91-1276-222000 Email: gargwire@vsnl.com, gargwire@sanchar.net OVERSEAS OFFICE GARG SALES INC. 1 Violet Lane, Plainview, NY 11803, USA Tel: 1-516-9326000, Fax: +1-516-9326006 E-mail: gargwireusa@yahoo.com GARG SALES (UK) LTD. 240, Fleetside West Molsey, Surrey, KT8 2NL, UK Tel: +44-208-7839007, Fax: +44-208-4870354 E-mail: gargwireuk@yahoo.co.uk

website: www.gargwire.in