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Lexmark C91x 5055-xxx

Extracted From Service Manual

Lexmark C91x

5055-xxx

• Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index

Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.

5055-xxx

Edition: April 2003 The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of express or implied warranties in certain transactions; therefore, this statement may not apply to you. This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these changes will be incorporated in later editions. Improvements or changes in the products or the programs described may be made at any time. Comments may be addressed to Lexmark International, Inc., Department D22A/032-2, 740 West New Circle Road, Lexington, Kentucky 40550, U.S.A or electronically mailed (e-mail) to ServiceInfoAndTraining@Lexmark.com. Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you. You can purchase additional copies of publications related to this product by calling 1-800-553-9727. In other countries, contact your point of purchase. Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries. ImageQuick, Optra Forms, and PrintCryption are trademarks of Lexmark International, Inc. PCL® is a registered trademark of the Hewlett-Packard Company. PostScript® is a registered trademark of Adobe Systems Incorporated. Other trademarks are the property of their respective owners. © 2003 Lexmark International, Inc. All rights reserved. UNITED STATES GOVERNMENT RIGHTS This software and any accompanying documentation provided under this agreement are commercial computer software and documentation developed exclusively at private expense.

P/N 12G9236

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7. Parts catalog
How to use this parts catalog •
SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description. NS: (Not Shown) in the Asm–Index column indicates that the part is procurable but is not pictured in the illustration.

Parts catalog 7-1

5055-xxx

Assembly 1: Covers 1

7

6

4

5

8

9

1

2

11

3

18

17

15

13

7-2 Service Manual

16

14

12

10

5055-xxx

Assembly 1: Covers 1
Index 1–1 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 NS NS NS NS P/N 12G7360 99A1501 56P9736 56P9555 56P9556 56P9539 56P9533 56P9534 56P9540 56P9545 56P9532 56P9970 56P9543 56P9542 56P9536 56P9537 56P9535 56P9531 56P9538 56P9551 56P9544 56P9554 56P9905 56P9945 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 Description Board, operator panel Board operator panel (Japan) Cable, operator panel Housing, upper operator panel Housing, lower operator panel Cover, top Cover assembly, right side Magnet, right side latch Cover, waste toner bottle Label, operator guide Cover assembly, front (C910) Cover assembly, front (C912) Magnet, front cover latch Cover, left front Cover, left side Cover, paper feed Cover, solenoid Tray assembly, exit Cover, rear Cover, adjustment Label, MPT Core, ferrite Kit, operator panel overlay Parts packet

Parts catalog 7-3

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Assembly 2: Covers 2

7-4 Service Manual

1

5055-xxx

Assembly 2: Covers 2
Index 2–1 P/N 56P9557 Units 1 Description Exit assembly, face up

Parts catalog 7-5

5055-xxx

Assembly 3: Covers 3

1

3

2

7-6 Service Manual

4

3

2

5055-xxx

Assembly 3: Covers 3
Index 3–1 2 3 4 P/N 56P9566 56P9575 56P9576 56P9578 Units 1 4 2 1 Description Guide assembly, face-down Bushing, face down pinch roller Pulley, face down feed roller Belt, face down roller

Parts catalog 7-7

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Assembly 4: Covers 4

7-8 Service Manual

1

5055-xxx

Assembly 4: Covers 4
Index 4–1 P/N 56P9584 Units 1 Description Guide assembly, turn

Parts catalog 7-9

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Assembly 5: Covers 5

7-10 Service Manual

1

5055-xxx

Assembly 5: Covers 5
Index 5–1 P/N 56P9972 Units 1 Description Feeder assembly, multipurpose

Parts catalog 7-11

6 6 7 6 2 4 5 4 3 7 6 7 6 3 7 11 1 7

5055-xxx

7 10

6

8 9

Assembly 6: Upper unit

7-12 Service Manual
3 3 12 23 36 22 25 35 15 14 28 24 21 20 22 15 23 5 13 14 16 17 18 29 30 26 27 19

41

40

39

15

28

38

37

31 32 33 34

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Assembly 6: Upper unit
Index 6–1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 P/N 56P9591 56P9620 56P9638 56P9600 56P9601 56P9602 56P9603 56P9716 56P9718 56P9717 56P9720 56P9637 56P9625 56P9626 56P9628 56P9614 56P9618 56P9615 56P9612 56P9617 56P9613 56P9624 56P9627 56P9616 56P9630 56P9611 56P9608 56P9609 56P9592 56P9594 56P9595 56P9596 56P9597 56P9598 Units 1 1 6 2 2 6 6 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 2 1 4 4 8 4 4 1 1 1 1 Description Frame, upper Board, printhead controller Holder, cable Cable assembly, K13 Cable assembly, K24 Cable assembly, CL13 Cable assembly, CL24 Cable assembly, 8 Pin PH controller Cable assembly, 30 Pin PH controller Cable assembly, 18 Pin PH controller Cable assembly, PH controller power Frame, printhead controller Hook, right link Cover, hook Pivot, color link Spring, return Hook, right Hook, middle Bracket, front upper Hook, left Rod, interlocking Link, frame Bearing, roller Handle, upper opening Hook, left link Holder, front printhead Holder, front HSP Spring, printhead Rail, left side Cover, eraser Lamp, M erase Lamp, C erase Lamp, Y erase Lamp, K erase

Parts catalog 7-13

6 6 7 6 2 4 5 4 3 7 6 7 6 3 7 11 1 7

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7 10

6

8 9

Assembly 6 (continued): Upper unit

7-14 Service Manual
3 3 12 15 23 36 22 25 35 15 14 28 24 21 20 22 15 23 5 13 14 16 17 18 29 30 26 27 19

41

40

39

28

38

37

31 32 33 34

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Assembly 6 (continued): Upper unit
Index 6–35 36 37 38 39 40 41 NS NS NS NS NS NS NS P/N 56P9599 56P9610 56P9593 56P9619 56P9622 56P9623 56P9621 56P9629 56P9639 56P9604 56P9605 56P9606 56P9607 56P9947 Units 4 4 4 1 1 1 1 1 4 8 8 4 2 1 Description Printhead, LED Rail, right side Holder, rear printhead Bracket, rear upper Fan, upper right Fan, upper left Bracket, fan holder Frame, link Connector, upper Core, ferrite Cable assembly, HDFG Cable assembly, RSPFG Cable assembly, LFG Parts packet

Parts catalog 7-15

1
28 2 3

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Assembly 7: Base 1

7-16 Service Manual
27 4 8 5 6 4 7 9 19 20 13 14 12 11 10 16 18 17 15

26

25

24

23

22

21

14

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Assembly 7: Base 1
Index 7–1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NS P/N 56P9664 56P9508 56P9512 56P9511 11G0243 56P9665 56P9507 56P9520 56P9517 56P9519 56P9516 56P9518 56P9515 56P9503 56P9641 56P9505 56P9524 56P9504 56P9521 56P9522 56P9523 56P9642 56P9643 56P9644 56P9645 56P9663 56P9646 56P9662 56P9948 Units 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 Description Frame, paper feed Bracket, ground Roller assembly, paper carrying Roller assembly, paper feed Interrupter, photo Sensor, paper feed Actuator, paper feed sensor Handle, waste bottle cam Spring, right cassette guide Guide, lower right cassette Spring, left cassette guide Guide, lower left cassette Guide, upper cassette Foot, rubber Actuator, front cover open switch Rail, base left side Screw, slide rail Rail, base right side Lever, size sensor Board, size sensor Cable assembly, size sensor Unit, drive Clutch, drive unit Cable assembly, drive unit sensor Sensor, drive unit gear Clutch, belt up/down Frame, sub Shaft, changing Parts packet

Parts catalog 7-17

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Assembly 8: Base 2

2

1

2

6

8

7

2

2

7-18 Service Manual

5

3

4

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Assembly 8: Base 2
Index 8–1 2 3 4 5 6 7 8 NS P/N 56P9666 56P9667 56P9668 56P9669 56P9673 56P9670 56P9672 56P9671 56P9949 Units 1 4 1 1 1 1 1 1 1 Description Support assembly, upper unit Pin, upper unit support Handle assembly, lock Handle, lock Cover, electronic Shroud, cable Guide, cable Guide, cable Parts packet

Parts catalog 7-19

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Assembly 9: Base 3
1

2

4

3

5

14

15

6

13

10

11

12

16

11

9

7

7-20 Service Manual

10

8

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Assembly 9: Base 3
Index 9–1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NS NS NS P/N 56P9971 11G0293 56P9681 56P9680 56P9682 56P9696 56P9694 56P9674 56P9676 56P9684 56P9685 56P9686 56P9687 56P9693 56P9502 56P9695 56P9697 56P9692 56P9950 Units 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 Description Frame assembly, MPF Pad, fanning Clutch, registration Frame assembly, registration Frame assembly, carrying Cable assembly, belt thermistor Unit, transfer belt Guide assembly, fuser entrance Sensor, density Frame assembly, F1 sub Frame assembly, F2 sub Rod, lock Cover, gear Stopper, clutch Sensor, turn guide door Cable, turn guide door sensor Bushing Cable assembly, reg MPF sensor Parts packet

Parts catalog 7-21

26
B

28 27 1

2

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25

24
B

29 30 31 16 3

33 32

Assembly 10: Electrical

7-22 Service Manual
4 13 14 15 14
C

23

C

17 5 13 13 11

22

13

21

18

12 5 7 6

19

20 9 10 8

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Assembly 10: Electrical
Index 10–1 2 3 P/N 56P9705 56P9704 56P9700 Units 1 1 1 Description Cable assembly, feeder Cable assembly, paper remaining sensor Solenoid assembly, paper feed (temperature/ humidity sensor and paper remaining sensor included) Interrupter, photo Cable, belt up/down sensor Board, sensor Cable assembly, sensor board Switch, power Cable, power switch Board, 120 V motor driver Board, 230 V motor driver Cable asm., conditioning printer controller Board, heater drive Resistor, conditioning (230 V only) Cable assembly, conditioning joint (230 V only) Fuse, thermal (230 V only) Motor assembly, 120 V Motor assembly, 230 V Cable, conditioning resistor Fan, power supply Cable assembly, duplex connector Power supply, 120 V (1) Power supply, 230 V (1) Insulator, sheet Cable, THB drawer Cable, THB drawer (EMEA) Board, printer controller (910) Board, printer controller (912) EPROM, printer controller Belt, power supply HCF/finisher D-sub assembly

4 5 6 7 8 9 10 10 11 12 13 14 15 16 16 17 18 19 20 20 21 22 22 23 23 24 25 26

11G0243 56P9702 56P9701 56P9703 56P9707 56P9706 56P9709 56P9710 56P9739 56P9742 56P9741 56P9738 56P9943 56P9698 56P9699 56P9740 56P9713 56P9708 56P9722 56P9723 56P9737 56P9711 56P9712 56P9728 56P9981 56P9729 56P9732 56P9734

1 1 1 1 1 1 1 1 1 1 4 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Parts catalog 7-23

26
B

28 27 1

2

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25

24
B

29 30 31 16 3

33 32

Assembly 10 (continued): Electrical

7-24 Service Manual
4 13 14 15 14
C

23

C

17 5 13 13 11

22

13

21

18

12 5 7 6

19

20 9 10 8

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Assembly 10 (continued): Electrical
Index 10–27 28 29 30 31 32 32 33 NS NS NS NS NS NS NS NS NS NS NS NS NS NS P/N 56P9731 56P9730 56P9714 56P9727 56P9726 56P9724 56P9725 56P9715 11D0328 11D0329 11D0330 11D0331 11D0332 11D0333 11D0334 11D0335 11D0336 11D0337 56P9951 56P9733 56P9721 56P9964 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Cable assembly, finisher Cable assembly, HCF Board, high voltage power supply Cable assembly, printer controller power 2 Cable assembly, printer controller power 1 Power supply, 120 V (2) Power supply, 230 V (2) Cable high voltage power supply board Power cord—USA, Canada, APG, LAD Power cord—Peru Power cord—Argentina Power cord—Brazil Power cord—Chile Power cord—Denmark Power cord—Belgium, Europe, England, France, Germany, Spain Power cord—Italy Power cord—Swiss/French, German, Italian Power cord—UK, Israel, South Africa Parts packet Cable assembly, HCPF interface Cable assembly, drum eraser Transformer, power (Japan only)

Parts catalog 7-25

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Assembly 11: Rip board
4

1

2

3

7

7-26 Service Manual

8

6

5

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Assembly 11: RIP board
Index 11–1 2 3 3 3 3 4 5 6 7 8 NS NS NS P/N 56P9749 56P9916 56P9976 56P9977 56P9973 56P9974 56P9750 56P9745 56P9719 56P9736 56P9746 56P9747 56P9748 56P9952 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Cable assembly, power RIP Card, riser Board, RIP controller (C910) Board, RIP controller, network (C910) Board, RIP controller (C912) Board, RIP controller, network (C912) Fan, RIP Box, RIP Cable assembly, 80 pin RIP printer controller Cable, operator panel Cover, RIP box Cable assembly, power MAC Cable assembly, MIF Parts packet

Parts catalog 7-27

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Assembly 12: Fuser unit

7-28 Service Manual

1

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Assembly 12: Fuser unit
Index 12–1 1 NS P/N 56P9751 56P9752 56P9953 Units 1 1 1 Description Fuser, 120 V Fuser, 230 V Parts packet

Parts catalog 7-29

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Assembly 13: Cassette

1

2

7-30 Service Manual

3

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Assembly 13: Cassette
Index 13–1 NS 2 3 P/N 56P9500 56P9902 56P9979 56P9980 Units 1 1 1 1 Description Cassette, paper feed Cassette, heavy media Guide, stop Guard, rack

Parts catalog 7-31

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Assembly 14: Expansion feeder 1

8

9

7

2

15

3

4

5

14

13

4

12

10 1 24 6 11 23 21 22 15 15 19 18 20 17 15 15

7-32 Service Manual

16

13

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Assembly 14: Expansion feeder 1
Index 14–1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NS NS P/N 11G0199 56P9773 56P9771 11G0422 56P9772 11G0423 56P9770 56P9769 56P9767 56P9765 56P9504 56P9524 56P9503 56P9505 11G0399 56P9766 56P9522 56P9521 56P9779 56P9768 56P9776 56P9778 56P9777 56P9774 56P9775 56P9955 Units 4 1 1 2 1 1 1 1 1 1 1 2 6 1 5 1 1 1 1 1 1 1 1 1 1 1 Description Guide, wire Gear, feeder E Gear, feeder C Gear, feeder B Gear, feeder D Gear, feeder A Cover, right side C Cover, right side B Cover, right side A Cover, front feeder Rail, left side Screw, slide rail Foot, rubber Rail, right side Plate, ground Cover, left side Board, size sensor Lever, size sensor Board, expansion feeder control Cover, rear Board, paper remaining sensor Cable assembly, lower optional drawer Cable assembly, upper optional drawer Motor, feeder drive Cable assembly, size sensor Parts packet

Parts catalog 7-33

34 33 8 3 1 6 7 7 5 2 5 6 5 30 5 6 29 25 29 24 29 16 22 19 20 18 17 23 4 11 12 3 6 7 10 29 7 9 2 31

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32 4

Assembly 15: Expansion feeder 2

7-34 Service Manual
15 13 14 21

26

28

27

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Assembly 15: Expansion feeder 2
Index 15–1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 P/N 56P9796 56P9514 56P9513 56P9509 56P9790 56P9792 56P9791 56P9794 56P9789 56P9793 56P9517 56P9519 56P9516 56P9518 56P9515 11G0563 56P9786 56P9784 56P9787 56P9785 56P9788 56P9507 56P9795 11G0219 56P9510 56P9782 56P9783 56P9781 56P9511 56P9506 56P9508 11G0291 56P9797 11G0297 Units 1 2 2 2 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 Description Roller assembly, carrying Roller, noise reduction Bushing, carrying Bushing, metal Roller, paper carrying Holder, roller Spring, paper carrying Spring, right turn guide Guide, turn Spring, left turn guide Spring, right cassette guide Guide, lower right cassette Spring, left cassette guide Guide, lower left cassette Guide, upper cassette Interrupter, photo Spring, paper detection sensor Actuator, paper detection Cable, paper present sensor Cover, paper present sensor Guide, HCF Actuator, paper feed sensor Cable, paper present sensor Interrupter, photo Shaft, paper feed Spring, solenoid Solenoid, feeder Lever, clutch Roller assembly, paper feed Frame, paper feed Bracket, ground Clutch, paper feed Cover, gear Gear, paper carrying

Parts catalog 7-35

32 31 8 3 1 6 7 7 5 2 5 6 5 28 3 5 6 27 23 27 27 15 18 19 17 16 22 21 11 4 10 6 7 8 27 7 9 2 29

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30 4

Assembly 15 (continued): Expansion feeder 2

7-36 Service Manual
14 12 13 20

24

26

25

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Assembly 15 (continued): Expansion feeder 2
Index NS P/N 56P9956 Units 1 Description Parts packet

Parts catalog 7-37

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Assembly 16: Duplex unit 1

1

3 2

7

6

7-38 Service Manual

4

5

4

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Assembly 16: Duplex unit 1
Index 16–1 2 3 4 5 6 7 NS NS P/N 56P9798 56P9804 56P9799 56P9800 56P9803 56P9525 56P9806 56P9807 56P9805 Units 1 1 1 2 1 1 1 1 1 Description Duplex assembly Board, duplex interface Frame, duplex Screw, duplex mounting Motor, duplex stepping Interrupter, photo Cable assembly, paper detection Cable assembly, duplex interface Cable assembly, duplex connection

Parts catalog 7-39

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26 27 2

1

26 3

Assembly 17: Duplex unit 2

7-40 Service Manual
4 25 23 25 19 21 20 18 20 18 6 22 7 6 5 5

26

24

25

17
16 11 16 20

15 8 10

14

5 13 12

5 7 12

11 9

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Assembly 17: Duplex unit 2
Index 17–1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NS P/N 56P9825 56P9827 56P9826 56P9830 56P9814 56P9816 56P9813 56P9525 56P9828 56P9808 56P9526 56P9815 56P9829 56P9831 56P9810 56P9527 56P9817 56P9818 56P9819 56P9822 56P9823 56P9821 56P9820 56P9809 56P9824 56P9811 56P9812 56P9957 Units 1 1 1 1 8 2 4 1 1 1 2 6 3 1 1 2 1 2 1 3 1 1 1 1 3 3 1 1 Description Plate, paper re-feed drawer Guide, rear side Guide, front side Solenoid assembly, paper re-feed Bearing, release Spring, re-feed roller Roll, release Interrupter assembly, photo Motor assembly, paper guide Interrupter, photo Spring, feed roller Spring, reed roller Solenoid assembly, feed roller Cable assembly, duplex drawer Roller, follow-up feed Gear, idler Gear, carrying roller Pulley, carrying roller timing Pulley, feed roller Belt, timing Belt, timing Knob, paper re-feed Pulley, re-feed roller Roller, drive feed Plate, paper carrying drawer Roller, middle feed Roller, re-feed Parts packet

Parts catalog 7-41

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Assembly 18: High-capacity feeder 1

4

5

1

2

3

9

11

12

8

7-42 Service Manual

10

7

6

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Assembly 18: High-capacity feeder 1
Index 18–1 2 3 4 5 6 7 8 9 10 11 12 NS P/N 56P9838 56P9835 56P9837 56P9834 56P9843 56P9839 56P9833 56P9836 56P9940 56P9841 56P9840 56P9842 56P9958 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Catch, door Magnet, latch Cover, upper Cover, upper rear Cover, lower rear Cover, right Cover, front Fence, end Ring, snap Cover assembly, upper Lever, vertical transport Spring, tension Parts packet

Parts catalog 7-43

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Assembly 19: High-capacity feeder 2

3

2

5

4

1

6

10

9

8

12

11

7-44 Service Manual

11

7

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Assembly 19: High-capacity feeder 2
Index 19–1 2 3 4 5 6 7 8 9 10 11 12 NS P/N 56P9846 56P9848 56P9844 56P9941 56P9501 56P9528 56P9849 56P9850 56P9852 56P9851 56P9847 56P9845 56P9959 Units 1 1 1 1 1 1 1 1 1 1 2 1 1 Description Solenoid assembly, paper pickup Clutch, paper feed Motor assembly, transport Arm, pick-up Spring, pressure Interrupter, photo Roller, manual feed pickup Roller, manual feed Limiter, torque Roller, manual feed separate Spring, compression Sensor assembly, paper feed Parts packet

Parts catalog 7-45

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Assembly 20: High-capacity feeder 3

1

8

7

2

3

5

7-46 Service Manual

9

6

4

3

5055-xxx

Assembly 20: High-capacity feeder 3
Index 20–1 2 3 4 5 6 7 8 9 NS P/N 56P9854 56P9855 56P9529 56P9856 56P9857 56P9530 56P9859 56P9858 56P9853 56P9960 Units 1 1 4 1 1 1 1 1 3 1 Description Sensor assembly, photo Interrupter, photo Caster, HCF Spring, tension Switch, micro Switch, push Connector, inlet Connector, I/F Screw, shoulder Parts packet

Parts catalog 7-47

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Assembly 21: High-capacity feeder 4
7 8 6 9 10 11 4 3 2 5

12

14 13 17 16 12 15

1

18

22

21

6

19

20

10

7-48 Service Manual

10

10

18

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Assembly 21: High-capacity feeder 4
Index 21–1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NS P/N 56P9541 56P9875 56P9865 56P9871 56P9866 56P9880 56P9879 56P9878 56P9877 56P9876 56P9868 56P9873 56P9872 56P9874 56P9870 56P9869 56P9867 56P9861 56P9864 56P9530 56P9501 56P9863 56P9961 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 Description Sensor, resistor Cable assembly, safety switch Cable assembly, HCF motor Cable assembly, I/F Cable assembly, paper feed sensor Cable, up/down switch Cable, paper volume Cable assembly, sensor Cable assembly, paper size sensor Cable assembly, lift motor Board, high-capacity feed Cable assembly, power supply out Cable assembly, power supply in Cable assembly, power supply Converter, DC/DC Power supply, HCF Cable assembly, drawer ground Roller, track Switch, micro Switch, push Spring, pressure pickup Switch, HCF push Parts packet

Parts catalog 7-49

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Assembly 22: High-capacity feeder 5
5 6

3

4

1

2

1

2

2

8

2

7-50 Service Manual

4

6

7

5055-xxx

Assembly 22: High-capacity feeder 5
Index 22–1 2 3 4 5 6 7 8 NS P/N 56P9883 56P9528 56P9888 56P9884 56P9886 56P9885 56P9882 56P9887 56P9962 Units 2 4 1 2 1 2 1 1 1 Description Spring, pressure Interrupter, photo Bracket, rear idler Belt, timing Gear, drive Pulley, timing Motor, HCF DC Bracket, front idler Parts packet

Parts catalog 7-51

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Assembly 23: High-capacity feeder 6

3

2

1

2

3

4

5

8

7

7-52 Service Manual

7

6

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Assembly 23: High-capacity feeder 6
Index 23-1 2 3 4 5 6 7 8 NS P/N 56P9892 56P9893 56P9891 56P9890 56P9915 56P9894 56P9528 56P9889 56P9963 Units 1 2 2 2 1 1 2 1 1 Description Plate, upper side fence Knob, stopper Knob, tray Plate, paper adhesion Fence assembly, front side Fence assembly, rear side Interrupter, photo Pad, friction Parts packet

Parts catalog 7-53

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Assembly 24: Finisher covers

4

2

3

2

15

1

6

5 14 13 11

7-54 Service Manual

12

10

9

8

7

5055-xxx

Assembly 24: Finisher covers
Index 24-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P/N 56P9353 56P9348 56P9355 56P9359 56P9360 56P9347 56P9352 56P9356 56P9350 56P9366 56P9365 56P9367 56P9363 56P9364 56P9354 Units 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Cover, top Screw, A Cover, front Tray, upper Tray, lower Panel, left upper Assembly, lower left panel Cover, rear Assembly, staple cover Lever, B Cover, staple A Cartridge, staple Stapler Cover, staple B Assembly, dust box

Parts catalog 7-55

31

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32

30 1

Assembly 25: Finisher frame

7-56 Service Manual
2 3 33 5 7 11 12 9 10 4 8 23 6

29

28

13

24 22

13

27

1 21

21 19 15

14

26

20

18 16 17

25

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Assembly 25: Finisher frame
Index 25-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 P/N 56P9321 56P9324 56P9369 56P9370 56P9371 56P9372 56P9373 56P9374 56P9375 56P9376 56P9377 56P9378 56P9380 56P9381 56P9418 56P9399 56P9382 56P9383 56P9309 56P9302 56P9384 56P9386 56P9387 56P9389 56P9345 56P9344 56P9327 56P9390 56P9436 56P9313 56P9314 56P9398 56P9319 56P9394 Units 2 1 12 1 1 1 2 2 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Spring, I Cable, sensor relay Assembly, spring plate C Frame, guide Spring Brush, static discharge Screw, M4 Frame, C guide Shaft, D Bushing Roller, D Plate, E spring Sensor, photo Frame, B guide Guide, stack Sensor, photo Sensor, photo Cushion Assembly, exit guide inverter Assembly, center guide Plate, B spring Spring Handle, jam Bracket Cover, staple inner B Cover, staple inner A Cable, upper side panel Plate, cover Cable Unit, 3 hole punch (U.S. only) Unit, 4 hole punch (non U.S.) Sensor, 1 photo Assembly, exit guide straight Handle

Parts catalog 7-57

1 2 3

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Assembly 26: Finisher feed 1

7-58 Service Manual
4 5 7 16 15 12 7 17 10 18 14 12 9 7 11 7 7 6 2 13 5 7 7 8

33

32

34

30

31

23

29

28

22

21

24

19

20

27

25

26

5055-xxx

Assembly 26: Finisher feed 1
Index 26-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 P/N 56P9395 56P9393 56P9334 56P9396 56P9397 56P9398 56P9311 56P9310 56P9400 56P9361 56P9401 56P9402 56P9403 56P9404 56P9312 56P9405 56P9335 56P9338 56P9406 56P9407 56P9408 56P9339 56P9305 56P9411 56P9412 56P9413 56P9341 56P9414 56P9315 56P9318 Units 1 2 1 1 2 1 9 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Assembly, guide plate Plate, guide holder Assembly, solenoid Spring, H Gear, Z20 Gear, Z19 Bushing Gate Roller Roller, patting Roller, I Bushing Spring, A Spring, F Roller, F Roller, G Clutch, registration Pulley, T56 Pulley, Z24/T42 gear Belt, timing 60S2M184 Knob Belt, timing 60S2M334 Assembly, tension D Pulley Spacer Assembly, motor bracket Assembly, feed motor Pulley Assembly, punch drive Spring, B

Parts catalog 7-59

1 2 3

5055-xxx

Assembly 26 (continued): Finisher feed 1

7-60 Service Manual
4 5 7 16 15 12 7 17 10 18 14 12 9 7 11 7 7 6 2 13 5 7 7 8

33

32

34

30

31

23

29

28

22

21

24

19

20

27

25

26

5055-xxx

Assembly 26 (continued): Finisher feed 1
Index 26-31 32 33 34 P/N 56P9316 56P9415 56P9317 56P9417 Units 1 1 1 1 Description Bushing Pulley, gear Z36/T24 Belt Flange

Parts catalog 7-61

5055-xxx

Assembly 27: Finisher feed 2
4 5 6 7

3 1 2

7-62 Service Manual

8

7

5055-xxx

Assembly 27: Finisher feed 2
Index 27-1 2 3 4 5 6 7 8 P/N 56P9300 56P9422 56P9423 56P9417 56P9333 56P9329 56P9437 56P9301 Units 1 1 1 1 1 1 2 1 Description Assembly, jogging unit Pin, N Pulley, Z19/Z20 Flange Belt, timing (60S3M408) Assembly, tractor motor Belt, timing Assembly, guide stack

Parts catalog 7-63

5055-xxx

Assembly 28: Finisher elevator
9 10

5

15 11 16 12 17 7

4

2

3

6

8

14

13

18 20 19 17 7 6 7 10 9 22 21 4 11 15

1

7-64 Service Manual

23

5055-xxx

Assembly 28: Finisher elevator
Index 28-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 P/N 56P9308 56P9448 56P9449 56P9450 56P9451 56P9452 56P9453 56P9304 56P9332 56P9331 56P9455 56P9456 56P9457 56P9458 56P9459 56P9460 56P9311 56P9482 56P9352 56P9382 56P9307 56P9463 56P9465 Units 1 1 1 2 1 1 4 1 2 2 2 1 1 1 2 1 2 1 1 1 1 2 1 Description Assembly, elevator motor Washer Pin Pulley, wire A Shutter Pin, O Roller, C Assembly, hook front Spring, C Wire Bracket Gear, Z46/Z33 Gear, Z90/Z14 Gear, Z25/Z20 Drum, wire Gear, Z30 Bushing Shaft, A Panel, lower left Sensor Assembly, hook rear Pulley, wire B Assembly, sensor

Parts catalog 7-65

5055-xxx

Assembly 29: Finisher electronics
3 1 2

16

15

14

6

12

7 8 10 9

13

7-66 Service Manual

11

5

4

5055-xxx

Assembly 29: Finisher electronics
Index 29-1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 NS P/N 56P9306 56P9303 56P9351 56P9435 56P9358 56P9368 56P9342 56P9326 56P9349 56P9428 56P9410 56P9325 56P9343 56P9340 56P9420 56P9409 56P9324 56P9357 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Assembly, upper limit sensor Supply, power Assembly, power supply plate Cable, set switch Cord, Y power Cord, Y power (230 V only) Assembly, bridge Cable, DC power supply Board, finisher control Cable Cable Cable, front side panel Assembly, sensor cable Packet, parts Bracket, finisher control board Cable Cable, sensor relay Cable, interface

Parts catalog 7-67

5055-xxx

Assembly 30: Finisher docking 1
1

7-68 Service Manual

4

3

2

1

5055-xxx

Assembly 30: Finisher docking 1
Index 30-1 2 3 4 P/N 56P9467 56P9468 56P9469 56P9470 Units 2 1 1 1 Description Screw, thumb Spring Bracket Switch, set

Parts catalog 7-69

5055-xxx

Assembly 31: Finisher docking 2

1 1 1

1

2

3

3

3

4

5

6

3

7-70 Service Manual

8

8

7

5055-xxx

Assembly 31: Finisher docking 2
Index 31-1 2 3 4 5 6 7 8 P/N 56P9472 56P9473 56P9474 56P9475 56P9476 56P9477 56P9478 56P9479 Units 2 1 4 2 2 2 4 2 Description Screw, lock Stud, lock Roller Knob, caster Stop, caster Housing, caster Caster Cap

Parts catalog 7-71

5055-xxx

Assembly 32: Miscellaneous/options
Index NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS P/N 12G6509 56P9910 56P9911 56P9912 56P9913 56P9914 56P9938 56P9934 12G1695 12G1696 56P0161 99A0560 99A0424 99A0545 56P0159 56P0162 13A0296 13A0297 56P0598 56P1204 56P1762 56P9923 56P9442 56P1121 56P9440 56P9441 56P9925 56P9926 56P9927 56P9928 56P9929 56P9930 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Card, SDRAM DIMM Card assembly, 128MB SDRAM memory Card assembly, 256MB SDRAM memory Card assembly, 4MB Flash DIMM memory Card assembly, 8MB Flash DIMM memory Card assembly, 16MB Flash DIMM memory Hard Disk, 5+ GB w/Mounting Kit (formatted) Card, Token-Ring Card, Ethernet 10/100Base-TX Card, Ethernet 10BaseT/2 Card, RS-232C serial/parallel 1284 A-C interface Card, Tri-Port adapter Card, infrared adapter Card, external serial adapter Card, Coax/Twinax adapter for SCS Adapter, parallel 1284 C-B Cable, Twinax Cable, Coax Card, CGM IPDS/SCS/TNe (C910) IPDS/SCS/TNe (C912) Card, ImageQuick™ (C910) Card, ImageQuick (C912) Card, bar code (C910) Card, bar code (C912) Card, PrintCryption™ (C912) Card, PRESCRIBE Software, Optra Forms™ Software, Optra Forms Director DIMM, Lexmark Forms 4MB Flash DIMM, Lexmark Forms 8MB Flash DIMM, Lexmark Forms 16MB Flash

7-72 Service Manual

5055-xxx

Assembly 32: Miscellaneous/options
Index NS NS NS NS NS NS NS NS P/N 56P9932 56P9942 56P9936 56P9935 56P9975 7370516 7370567 7370569 Units 1 1 1 1 1 1 1 1 Description Hard Disk, Lexmark Forms Mounting Kit, hard drive Simplified Chinese font kit Traditional Chinese font kit Japanese font kit Kit, printer relocation Kit, duplex relocation Kit, 500-sheet tray relocation

Parts catalog 7-73

5055-xxx

Assembly 33: Finisher parts packet P/N 56P9480
Pin Retaining Ring -E Type

Screw

Spring Pin

Screw

Screw

Tapping Screw

Spring Lock Washer

Tapping Screw

Toothed Lock Washer

Tapping Screw

Resin Ring

Tapping Screw

Nut

Set Screw

Tapping Screw

7-74 Service Manual

5055-xxx
Plain Washer Tapping Screw

Screw

Parts catalog 7-75