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Engineering name: Fastener rolling rack zinc plating automatic production line

Tank
body
Liner length width height
Overflow
outlet
Drain
valve
Material loading 1 s
1 1 Chemical degreasing 2AB 2
50-60/
45C
15 15 4-5/4-8 3/304
thermal
insolution
1500 1500
1300
- 200
mm
2475 lts
304 electric heating pipe
24KW/Titanium, Porcelain, PTFE,
stainless steel

225 kg Degreasing
239M/ or 375 kg of
uniclean bio VA
2 7 Electrolytic degreasing 8AB 2
50-60/
70-80C
8 15 15 4-5/4-8 1500A/12V 15/PP 1500 1600 1300 2640 lts
304 electric heating pipe
24KW/Titanium, Porcelain, PTFE,
stainless steel

225 kg Degreasing
239M
3 2 Water washing 3 1 90C 4-5/4-8 15/PP 1500 780 1300
4 3 Water washing 4 1 4-5/4-8 15/PP 1500 780 1300
4 Acid washing/ pickling RW 5AB 2 25-50C 15 15 4-5/4-8 15/PP 1500 1500 1300 2475 lts Teflon heater
246 kg Uniclean 650
395 lts of Sulfuric acid
4 Acid washing/ pickling 5AB 2 25-50C (3-5) 15 15 4-5/4-8 6 volts 15/PP 1500 1500 1300 2475 lts Teflon heater
246 kg Uniclean 650
395 lts de Sulfuric Acid
6 5 Water washing 6 1 4-5/4-8 15/PP 1500 780 1300
7 6 Water washing 7 1 4-5/4-8 15/PP 1500 780 1300
8 7 Electrolytic degreasing 8AB 1
50-60/
70-80C
8 7 7 4-5/4-8 1500A/12V 15/PP 1500 800 1300 2640 lts
304 electric heating pipe
24KW/Titanium, Porcelain, PTFE,
stainless steel

225 kg Degreasing
239M
9 8 Water washing 9 1 40-50 4-5/4-8 15/PP 1500 780 1300
10 12 Transimition water washing 13 1 15/PP 4800 750 1300
11 10 Neutralization 11 1 4-5/4-8 15/PP 1500 780 1300 1287 lts 64 lts de Sulfuric acid
8 Water washing 9 1 4-5/4-8 15/PP 1500 780 1300
8 Water washing 9 1 4-5/4-8 15/PP 1500 780 1300
13 13 Acid zinc plating 14AB 2 20-28/20-40C 30 30 4-5/4-8 1500A/12V 15/PP 1500 1600 1300 2640 lts Tinanum snake shape cooling pipe Pure water cooling by chiller
14 14 Acid zinc/Cadmium plating 14CD 2 20-28/20-40C 30 30 4-5/4-8 1500A/12V 15/PP 1500 1600 1300 2640 lts Tinanum snake shape cooling pipe Pure water cooling by chiller
15 Water washing (Zinc) 15 1 4-5/4-8 15/PP 1500 780 1300
Water washing (Cadmium)
16 16 Water washing 16 1 4-5/4-8 15/PP 1500 780 1300
17
Polishing(Zinc)/Neutralization
(cadmio)
17 1 30S/15s 0.5 4-5/4-8 15/PP 1500 780 1300 1287 lts
3.2 lts nitric acid / pH de
2.5
18
Water washing(Zinc)/Wather
washing (Cadmio)
18 1 4-5/4-8 15/PP 1500 780 1300
18 19 Pasivado azul 19A 1 40-60/18-32C 50S/30-90 s 1 10-12 15/PP 1500 800 1300 1320 lts
F4 electric heating pipe12KW/
Teflon heater ( Teflon)
Pure water 1set 1set
66 lts Corrotriblue
Expreme
19 20
Pasivado amarillo (Zinc)/
Cromato amarillo (cadmio)
19B 1 18-32C 50S/30-90 s 1 10-12 15/PP 1500 800 1300 1320 lts
F4 electric heating pipe 4KW
Teflon heater (Teflon)
Pure water 1 set 1set
66 lts Corrotriblue
Expreme and 12 lts of
Unifix Yellow day
20 21 Pure water washing blue 20 1 4-5/4-8 15/PP 1500 780 1300 Pure water
22 Pure water washing blue 21 1 4-5/4-8 15/PP 1500 780 1300 Pure water
22
Pure water washing yellow
(Zinc) / Wather washing
(cadmio)
21 1 4-5/4-8 15/PP 1500 780 1300 Pure water
22 Pure water washing yellow 21 1 4-5/4-8 15/PP 1500 780 1300 Pure water
22 23 Hot pure water washing/Seal 22 1 70 4-5/4-8 15/PP
thermal
insolution
1500 800 1300 Pure water
Unloading 23 1
Mesh belt dryer 1 80-90/<60 Q235 6000 1100 1200 304 wing heating pipe 25KW
Notes and recommendation in red by Atotech
Station
Number
5
12
21
15
17
Automatic
adding of
passivator
2set
temperature
control
partial
ventilatio
n
Remark
Wuxi Chuxing Surface Engineering Equipment Co.,Ltd
stainless steel mesh belt
304 electric heating pipe 15KW
filtering
times/hour
20T/H 5 micras
automatic
adding off
brightener
Tot
al
(A)
Rectifier A/V
effective
volume
Temperature increasing and
refrigerating
Air
agitation
Cathode
movement
Each
pole
dm2
Total
dm2
Eac
h
pol
e A
water feeding counterflow
PH automatic
control
0.5m/min
Date: Nov 23,2012
T
a
n
k

n
o
.
Working procedure
description
Worki
ng
proce
dure
no.
Working
position
no. Temperture
Current
density
A/dm
2
Time min
Rotation
speed of
barrel
Infor required for plating procedure
Equipment buyer U.S. Olympic pole Ltd.,Co.
Technical condition
Electroplating area and current,
voltage
Requirement of technical Tank Equipment requirement
material size mm Drain Additiv
e
model
no.