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Types 1098-EGR and 1098H-EGR

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Instruction Manual
Form 5084
July 2011
www.fsherregulators.com
Types 1098-EgR and 1098H-EgR Pressure
Reducing Regulators
! wARNINg
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
fre and/or chemical contamination
causing property damage and personal
injury or death.
Fisher

regulators must be installed,


operated, and maintained in accordance
with federal, state, and local codes, rules
and regulations, and Emerson Process
Management Regulator Technologies, Inc.
(Regulator Technologies) instructions.
If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Installation, operation, and maintenance
procedures performed by unqualifed
personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment
damage or personal injury. use qualifed
personnel when installing, operating,
and maintaining the Types 1098-EgR and
1098H-EgR pressure reducing regulator.
Introduction
Scope of the Manual
This manual describes and provides instructions and
parts list for Type 1098-EGR or Type 1098H-EGR
regulator complete with a standard P590 Series
flter and either a 6350 Series regulator, a 61 Series
pilot, or a Type Y600AM pilot. The Type 1806 relief
Figure 1. Type 1098-EGR
W6956
valve is also covered when a 61 Series pilot is used.
Instructions and parts lists for monitoring pilots and
other equipment used with this regulator are found in
separate manuals.
Description
Types 1098-EGR and 1098H-EGR regulators provide
economical and accurate pressure control in a
wide variety of applications: natural gas distribution
systems; fuel gas supply to industrial boilers, furnaces,
ovens, and mixers; and large commercial/industrial
establishments such as shopping centers and schools.
They are also used in plant air service and in liquid
service where a slow stroking time (approximately
30 to 90 seconds) is desired on both opening and
closing the main valve.
Types 1098-EGR and 1098H-EGR
2
Body Sizes and End Connection Styles
See Table 1
Main Valve Maximum Inlet Pressure
(1)
400 psig / 27,6 bar or body rating limit whichever
is lower
Maximum Pilot Supply Pressure
(1)(2)
600 psig (41,4 bar)
Outlet Pressure Ranges
See Table 2
Maximum and Minimum Differential Pressures
See Table 4
Actuator Sizes and Maximum Pressures
See Table 3
Main Valve Flow Characteristic
Linear (standard), Whisper Trim

, or
Quick opening
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
2. For stability or overpressure protection, a reducing regulator may be installed upstream of the pilot according to the Installation section.
Specifcations
The Specifcations section lists pressure limitations and other specifcations for various Types 1098-EGR and
1098H-EGR constructions. Specifcations for a given regulator as it originally comes from the factory are stamped
on nameplates located on both the actuator and main valve body, while the pilot control spring range is displayed
on the pilot spring case, and the pilot restriction code is stamped on the pilot body (S = standard gain, L = low gain,
and H = high gain).
Main Valve Flow Direction
In through the seat ring and out through the cage
Pressure Registration
External
Temperature Capabilities
(1)
Nitrile (NBR):
-20 to 180F / -29 to 82C
Fluorocarbon (FKM):
0 to 300F / -18 to 149C,
Water is limited to 0 to 200F / -18 to 93C
Ethylenepropylene (EPDM):
-20 to 275F / -29 to 135C
Options
NACE Construction
Boiler Fuel Construction
Aqueous Service Construction
Monitor Confguration
Noise Abatement Trim
Table 1. Body Sizes and End Connection Styles
BODy SIzE
CAST IRON STEEl OR STAINlESS STEEl
NPS DN
1 or 2 25 or 50 NPT, CL125 FF, or CL250 RF NPT, CL150 RF, CL300 RF, CL600 RF, BWE, SWE, or PN 16/25/40
3, 4, or 6 80, 100, or 150 CL125 FF or CL250 RF CL150 RF, CL300 RF, CL600 RF, BWE, or PN 16/25/40
8 x 6 or 12 x 6 200 x 150 or 300 x 150 - - - - CL150 RF, CL300 RF, CL600 RF, or BWE
Types 1098-EGR and 1098H-EGR
3
Table 3. Actuator Sizes and Maximum Pressures
Table 4. Maximum and Minimum Differential Pressures for Main Valve Selection
ACTuATOR TyPE ACTuATOR SIzE
OuTlET CONTROl PRESSuRE EMERgENCy CASINg PRESSuRE
psig bar psig bar
1098
30
40 (standard)
70
100
75
50
6,9
5,2
3,4
115
82
65
7,9
5,6
4,5
1098H 30 350 24,1 400 27,6
BODy SIzE
SPRINg PART
NuMBER
SPRINg
COlOR
MAxIMuM AllOwABlE
DIFFERENTIAl PRESSuRE
(1)

MINIMuM DIFFERENTIAl PRESSuRE
REquIRED FOR Full STROKE
NPS DN psig bar
Size 30 Actuator Size 40 Actuator Size 70 Actuator
psig bar psig bar psig bar
1 25
14A9687X012 Green 60 4,1 3.5 0,24 2.5 0,17 1 0,07
14A9680X012 Blue 125 8,6 5 0,34 3 0,21 1.5 0,10
14A9679X012 Red 400
(3)
27,6
(3)
7 0,48 5 0,34 2.5 0,17
2 50
14A6768X012 Yellow 20 1,4 - - - - - - - - - - - - - - - - 1 0,07
14A6626X012 Green 60 4,1 4 0,28 3 0,21 1.5 0,10
14A6627X012 Blue 125 8,6 6 0,41 5 0,34 2 0,14
14A6628X012 Red 400
(3)
27,6
(3)
11 0,76 10 0,69 3 0,21
3 80
14A6771X012 Yellow 20 1,4 - - - - - - - - - - - - - - - - 1 0,07
14A6629X012 Green 60 4,1 5 0,34 4 0,28 2 0,14
14A6630X012 Blue 125 8,6 8 0,55 6 0,41 2.5 0,17
14A6631X012 Red 400
(3)
27,6
(3)
14 0,97 11 0,76 4 0,28
4 100
14A6770X012 Yellow 20 1,4 - - - - - - - - - - - - - - - - 1.3 0,09
14A6632X012 Green 60 4,1 10 0,69 5 0,34 2.5 0,17
14A6633X012 Blue 125 8,6 13 0,90 8 0,55 3 0,21
14A6634X012 Red 400
(3)
27,6
(3)
22 1,5 13 0,90 5 0,34
6, 8 x 6,
or 12 x 6
150, 200 x 150,
or 300 x 150
15A2253X012 Yellow 20 1,4 - - - - - - - - - - - - - - - - 2.2 0,15
14A9686X012 Green 60 4,1 13 0,90 9.5 0,66 4 0,28
14A9685X012 Blue 125 8,6 19 1,3 14 0,97 6 0,41
15A2615X012 Red 400
(3)
27,6
(3)
28
(2)
1,9
(2)
19 1,3 8 0,55
1. Maximum inlet pressure is equal to set pressure plus maximum differential.
2. Requires special 6300 Series pilot construction without integral relief valve and with external Type 1806 40 psid / 2,8 bar d relief valve.
3. Should not exceed the body rating limit. Use this pressure value or the body rating limit, whichever is lower.
Table 2. Outlet Pressure Ranges
PIlOT TyPE
OuTlET PRESSuRE RANgE
SPRINg COlOR SPRINg PART NuMBER
psig bar
6351
3 to 20
5 to 35
35 to 100
0,21 to 1,4
0,35 to 2,4
2,4 to 6,9
Green
Unpainted
Red
1B986027212
1B788327022
1K748527202
6352
14-inches w.c. to 2 psig
2 to 10
35 mbar to 0,1 bar
0,14 to 0,69
Yellow
Black
14A9672X012
14A9673X012
6353
3 to 40
35 to 125
0,21 to 2,8
2,4 to 8,6
Yellow
Red
1E392527022
1K748527202
6354L
(1)
85 to 200 5,9 to 13,8 Blue 1L346127142
6354M
(2)
175 to 220 12,1 to 15,2 Blue 1L346127142
6354H
(2)
200 to 300 13,8 to 20,7 Green 15A9258X012
61L
61LD
61LE
7-inches w.c. to 2 psig
1 to 5
2 to 10
5 to 15
10 to 20
17 mbar to 0,1 bar
0,07 to 0,3
0,14 to 0,69
0,35 to 1,0
0,69 to 1,4
Red
Yellow
Blue
Brown
Green
1B886327022
1J857827022
1B886427022
1J857927142
1B886527022
61H 10 to 65 0,69 to 4,5 Green Stripe 0Y066427022
61HP
15 to 45
35 to 100
100 to 300
1,0 to 3,1
2,4 to 6,9
6,9 to 20,7
Yellow
Blue
Red
1E392527022
1D387227022
1D465127142
Y600AM
4 to 8-inches w.c.
7 to 16-inches w.c.
15-inches w.c. to 1.2
1.2 to 2.5
2.5 to 4.5
4.5 to 7
10 to 20 mbar
17 to 4 mbar
37 mbar to 0,08 bar
0,08 to 0,17
0,17 to 0,31
0,31 to 0,48
Red
Unpainted
Yellow
Green
Light Blue
Black
1B653827052
1B653927022
1B537027052
1B537127022
1B537227022
1B537327052
1. Without diaphragm limiter.
2. With diaphragm limiter.
Types 1098-EGR and 1098H-EGR
4
Principle of Operation
The pilot-operated Types 1098-EGR and 1098H-EGR
regulators both use inlet pressure as the operating
medium, which is reduced through pilot operation to load
the actuator diaphragm. Outlet or downstream pressure
opposes loading pressure in the actuator and also
opposes the pilot control spring. The Type 1098-EGR
regulator operation schematic is shown in Figure 2.
In operation, assume that outlet pressure is below
the pilot control setting. Control spring force on the
pilot diaphragm opens the pilot valve plug providing
additional loading pressure to the actuator diaphragm.
This loading pressure forces the actuator stem
forward, opening the main valve plug via a bump
connection. The upward motion of the plug allows gas
to fow through the cage into the downstream system.
When downstream demand has been satisfed, outlet
pressure tends to increase, acting on the pilot and
actuator diaphragms. This pressure exceeds the pilot
control spring setting, moving the pilot diaphragm
away and letting the valve plug spring (Type 6351,
61 Series, or Type Y600AM pilots) or bellows
(Types 6352 through 6354M pilots) close the pilot
valve plug (unbalanced in the Type 6351 or 61 Series
pilots but balanced in the Types 6352 through
6354M pilots). Excess loading pressure on the
actuator diaphragm escapes downstream through the
bleed hole (Type 6351 pilot), bleed orifce (61 Series
pilot), restriction (Types 6352 through 6354M pilots), or
fxed restrictor (Type Y600AM pilot).
Reduced actuator loading pressure permits the main
valve to close. The combination of main valve spring
force and valve plug imbalance provides positive valve
plug shutoff against the port and upper seals.
To protect the Type 1098 or 1098H actuator diaphragm
from excessive differential pressure, the 6300 Series
pilots have a relief valve that allows loading pressure
to bleed downstream at approximately 25 psig / 1,7 bar
differential across the actuator diaphragm. An external
relief valve (Type 1806) is required when differential is
higher than 25 psi / 1,7 bar or when using the
61 Series or Y600AM pilots.
40 psi / 2,8 bar Relief Valve
A mounting assembly for a 40 psi / 2,8 bar differential
relief valve is available for the Type 1098-EGR. The
standard 25 psi / 1,7 bar differential relief valve
construction is integrally mounted between the loading
and downstream pressures in the 6351 through
6354 Series regulating pilots. Both differential relief
valves protect the main regulator diaphragm from
damage that may occur from too high differential
between the loading pressure and downstream pressure.
The 40 psi / 2,8 bar differential relief valve construction
is designed specifcally for the red main valve spring
selection in the NPS 6 / DN 150 Type 1098-EGR-6354
with the size 30 actuator. This construction uses the
Type 1806H relief valve (with a setting of 40 psi / 2,8 bar)
to relieve excess loading pressure and does not interfere
with the normal operation of the regulator.
Table 5. Supply Pressure Settings Required for the Type 95H Regulator
BODy SIzE
TyPE EgR
SPRINg COlOR
SuPPly PRESSuRE
Type y600AM Spring Color
NPS DN
Red unpainted yellow green light Blue Black
psig bar psig bar psig bar psig bar psig bar psig bar
1 25
Green
Blue
Red
6
7
8
0,41
0,48
0,55
6
7
8
0,41
0,48
0,55
7
8
9
0,48
0,55
0,62
8
10
11
0,55
0,69
0,76
11
13
14
0,76
0,90
0,97
13
14
15
0,90
0,97
1,0
2 50
Green
Blue
Red
6
8
13
0,41
0,55
0,90
6
8
13
0,41
0,55
0,90
7
9
14
0,48
0,62
0,97
9
11
16
0,62
0,76
1,1
12
14
19
0,83
0,97
1,3
13
15
20
0,90
1,0
1,4
3 80
Green
Blue
Red
7
9
14
0,48
0,62
0,97
7
9
14
0,48
0,62
0,97
8
10
15
0,55
0,69
1,0
10
12
17
0,69
0,83
1,2
13
15
20
0,90
1,0
1,4
14
16
21
0,97
1,1
1,5
4 100
Green
Blue
Red
8
11
16
0,55
0,76
1,1
8
11
16
0,55
0,76
1,1
9
12
17
0,62
0,83
1,2
11
14
19
0,76
0,97
1,3
14
17
22
0,97
1,2
1,5
15
18
23
1,0
1,2
1,6
6 or 8 x 6
150 or
200 x 150
Green
Blue
Red
13
17
22
0,90
1,2
1,5
13
17
22
0,90
1,2
1,5
14
18
23
0,97
1,2
1,6
15
20
25
1,0
1,4
1,7
18
23
28
1,2
1,6
1,9
20
24
29
1,4
1,7
2,0
1. The pressures shown in the table are the minimum supply pressures required by the pilot. If the inlet pressure is less than shown, an external pilot supply is necessary.
Types 1098-EGR and 1098H-EGR
5
Figure 2. Operational Schematics
A6563
TyPE 6351
TyPE 6352,
6353, OR 6354
INlET PRESSuRE
OuTlET PRESSuRE
lOADINg PRESSuRE
ATMOSPHERIC PRESSuRE
TyPE 1098-EgR wITH 6350 SERIES PIlOT
TyPE 1098-EgR
TyPE 1806
TyPE 61lD
A6641
INlET PRESSuRE
OuTlET PRESSuRE
lOADINg PRESSuRE
ATMOSPHERIC PRESSuRE
TyPE 1098-EgR wITH TyPE 61lD PIlOT AND TyPE 1806 RElIEF VAlVE
TyPE 1098-EgR
Types 1098-EGR and 1098H-EGR
6
Installation and Startup
! wARNINg
Personal injury, equipment damage, or
leakage due to escaping accumulated
gas or bursting of pressure-containing
parts may result if this regulator is
overpressured or is installed where
service conditions could exceed the limits
given in the Specifcations section and
on the appropriate nameplate, or where
conditions exceed any ratings of the
adjacent piping or piping connections.
To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices to prevent service conditions from
exceeding those limits.
Additionally, physical damage to the
regulator may result in personal injury
and property damage due to escaping
accumulated gas. To avoid such injury
and damage, install the regulator in a
safe location.
Standard Single-Pilot Regulator
(Figure 3)
Installations
A Type 1098-EGR or Type 1098H-EGR regulator
bleeds no gas to the atmosphere, making it suitable for
installation in pits or other enclosed locations without
elaborate venting systems. This regulator can also be
installed in pits subject to fooding by venting the pilot
spring case above the expected food level so that the
pilot diaphragm is exposed to atmospheric pressure.
Figure 2. Operational Schematics (continued)
M1008
TyPE 95H
TyPE y600AM
OPTIONAl:
TyPE 112 RESTRICTOR
INlET PRESSuRE
OuTlET PRESSuRE
ATMOSPHERIC PRESSuRE
lOADINg PRESSuRE
PIlOT SuPPly PRESSuRE
TyPE 1098-EgR
FIxED RESTRICTOR
TyPE 1098-EgR wITH TyPE y600AM PIlOT AND TyPE 95H PRESSuRE SuPPly REgulATOR
Types 1098-EGR and 1098H-EGR
7
Figure 4. Typical Dual-Pilot Boiler Fuel Installation
48A6566-A
B1622
TyPE 1098-EgR SIzE 70 REgulATOR wITH quICK OPENINg CAgE
AND STANDARD TyPE 6352 wORKINg PIlOT
CONTROl
lINE
1/2-INCH /
13 mm PIPE
TO PIlOT
lIgHT
PIlOT
SuPPly lINE
1/2-INCH
/ 13 mm PIPE
VENT
FIlTER
TyPE y600AM
AuxIlIARy PIlOT
VENT
4 M
A
IN
P
IP
E
D
IA
M
E
TE
R
S
10 M
A
IN
P
IP
E
D
IA
M
E
TE
R
S
Figure 3. Standard Single-Pilot Installation
CONTROl lINE
TyPE 1098-EgR OR 1098H-EgR REgulATOR
wITH STANDARD 6350 SERIES PIlOT
VENT
FIlTER
PIlOT
SuPPly
lINE
1/2-INCH / 13 mm
PIPE
1/2-INCH /
13 mm
PIPE
TO PIlOT lIgHT (IF
uSED FOR BOIlER
FuEl INSTAllATION)
48A6566-A
B1622
4 M
A
IN
P
IP
E

D
IA
M
E
T
E
R
S
10 M
A
IN
P
IP
E
D
IA
M
E
T
E
R
S
Types 1098-EGR and 1098H-EGR
8
Note
Normal pressure drop assists shutoff.
Therefore, leakage may result during any
reverse pressure drop condition.
1. Use qualifed personnel when installing, operating,
and maintaining regulators. Before installing,
inspect the main valve, pilot, and tubing for any
shipment damage or foreign material that may
have collected during crating and shipment. Make
certain the body interior is clean and the pipelines
are free of foreign material. Apply pipe compound
only to the external pipe threads with a screwed
body, or use suitable line gaskets and good
bolting practices with a fanged body.
With a weld end body, be sure to remove the
trim package, including the gasket, according
to the Maintenance section before welding
the body into the line. Do not install the trim
package until any post-weld heat treatment is
completed. If heat treating, prevent scale
buildup on all machined guiding and sealing
surfaces inside the body and at the bonnet
fange / body joint.
Note
Install so that fow through the main
valve matches the fow arrow attached to
the valve body.
2. Install a three-valve bypass around the regulator
if continuous operation is necessary during
maintenance or inspection. The pilot may be
feld-changed to the opposite-side mounting
position by swapping the pilot pipe nipple to the
opposite bonnet tapping.
! wARNINg
A regulator may vent some gas to
the atmosphere. In hazardous or
fammable gas service, vented gas may
accumulate, and cause personal injury,
death, or property damage due to fre or
explosion. Vent a regulator in hazardous
gas service to a remote, safe location
away from air intakes or any hazardous
location. The vent line or stack opening
must be protected against condensation
or clogging.
3. To keep the pilot spring case vent from being
plugged or the spring case from collecting
moisture, corrosive chemicals, or other foreign
material, point the vent down or otherwise protect
it. To remotely vent the standard pilot, remove the
vent and install obstruction-free tubing or piping
into the 1/4 NPT vent tapping. Provide
protection on a remote vent by installing a screened
vent cap into the remote end of the vent pipe.
4. Run a 3/8-inch / 9,5 mm outer diameter or
larger pilot supply line from the upstream pipeline
to the flter inlet as shown in Figure 3. Do not
make the upstream pipeline connection in a
turbulent area, such as near a nipple, swage, or
elbow. If the maximum pilot inlet pressure could
exceed the pilot rating, install a separate reducing
regulator in the pilot supply line. Install a hand
valve in the pilot supply line, and provide vent
valves to properly isolate and relieve the pressure
from the regulator.
5. Attach a 1/2 NPT downstream pressure
control line downstream of the regulator in a
straight run of pipe, as shown in Figure 3.
Do not make the tap near any elbow, swage, or
nipple that might cause turbulence. Connect
the other end of the control line to the bonnet
connection. Install a hand valve in the control line
to shut off the control pressure when the bypass is
in use.
6. If a quick acting solenoid is to be installed
downstream of the regulator, the regulator
and solenoid should be located as far apart
as practical. This maximizes the gas piping
volume between the regulator and solenoid
and improves the regulator response to
quick-changing fow rates.
7. Consult the appropriate instruction manual for
installation of an optional Type 662 pneumatic
or electric remote control drive unit. For
optional remote pneumatic loading of a
6350 or 61 Series pilot, make the loading piping
connections to the 1/4 NPT vent connection.
Pre-startup Considerations
Before beginning the startup procedures in this section,
make sure the following conditions are in effect:
Block valves isolate the regulator.
Vent valves are closed.
Hand valves are closed.
Types 1098-EGR and 1098H-EGR
9
CAuTION
Introduce pilot supply pressure into
the regulator before introducing any
downstream pressure, or internal damage
may occur due to reverse pressurization
of the pilot and main valve components.
Always use pressure gauges to monitor downstream
pressure during startup. Procedures used in putting
this regulator into operation must be planned
accordingly if the downstream system is pressurized
by another regulator or by a manual bypass.
Note
For proper operation, pilot supply
pressure must exceed control pressure
by the minimum amount specifed on
the actuator nameplate as minimum
differential pressure.
The only adjustment necessary on a Type 1098-EGR
or 1098H-EGR regulator is the pressure setting of
the pilot control spring. Turning the adjusting screw
clockwise into the spring case increases the spring
compression and pressure setting. Turning the
adjusting screw counterclockwise decreases the spring
compression and pressure setting.
Pilot Adjustment
To adjust standard 6350 Series pilots: Loosen the
locknut and turn the adjusting screw. Then tighten
the locknut to maintain the adjustment position. On
a standard Types 6352 through 6354M pilots, closing
cap must be removed before adjustment and
replaced afterward.
! wARNINg
To avoid possible personal injury from
a pressure-loaded pilot, carefully vent
the spring case before removing the
closing cap. Otherwise, trapped loading
pressure could forcefully eject the freed
closing cap.
To adjust the 61 Series or Type y600AM pilots:
Remove the closing cap and turn the adjusting screw.
Any adjustments made should set the controlled
pressure within the appropriate spring range shown
in the Table 2.
Startup
1. Slowly open the pilot supply line hand valve.
2. Slowly open the upstream block valve and
partially open the downstream block valve for
minimum fow. Slowly open the hand valve in the
control line.
3. Adjust the pilot setting, if necessary.
4. Completely open the downstream block valve.
5. Slowly close the bypass valve, if any.
Dual-Pilot Boiler Fuel Control
Applications
Boiler Fuel Pressure Control
To enhance proper operation and adequate response
to negative pressure shock condition in low differential
pressure boiler fuel control applications, use the
Type 1098-EGR boiler fuel confguration:
Type 1098-EGR with Type 6352 pilot
Size 70 Actuator
Quick Opening Cage
Yellow Main Spring
Type Y600AM or 627M Auxiliary Pilot
mounted in parallel with the Type 6352 pilot
To provide faster response, two pilots mounted in
parallel sense the downstream pressure. The
Type 6352 pilot is the primary controlling pilot and the
Type Y600AM or 627M auxiliary pilot stands by until it
senses a negative pressure shock condition.
The auxiliary pilot opens, allowing additional fow into
the actuator, increasing the stroking speed
and providing faster response. See Figure 5 for
schematic. The quick-opening cage allows maximum
capacity at shorter travels to decrease stroking time
in opening and closing directions. The service
conditions should not exceed 20 psig / 1,4 bar
maximum inlet pressure and 10 psi / 0,69 bar
maximum differential pressure.
Supply the boiler pilot light gas with the Type 1098-EGR.
The pilot light gas supply line should branch off the
main fuel line downstream of the Type 1098-EGR and
include a separate regulator to control the fnal pilot
light gas pressure, if required (see Figure 6). This
allows the Type 1098-EGR to have its main valve plug
just off the seat waiting for the sudden negative shock
created when the boiler solenoid valve is opened to
light the boiler to the high fre load. This installation
practice signifcantly increases the stroking speed of
the Type 1098-EGR. See Figure 6 for schematic.
Types 1098-EGR and 1098H-EGR
10
E0711
Figure 5. Boiler Fuel Confguration
TyPE 1098-EgR SIzE 70
wITH quICK OPENINg CAgE
20 psi / 1,4 bar MAxIMuM
TyPE y600AM
AuxIlIARy PIlOT
TyPE 6352
wORKINg PIlOT
SAFTEy SHuT-OFF VAlVE
TO BOIlER
FAST-ACTINg
lOAD VAlVE
TyPE
1098-EgR
gAS
SuPPly
PIlOT
gAS
SuPPly
PIlOT gAS
REgulATOR
TO PIlOT lIgHT
E0710
Figure 6. Boiler Fuel Confguration Installation Guide
Note
Modulating solenoid load valves provide
a defnite time delay in moving from
one position to the other, effectively
preventing sudden pressure changes in
the system. Alternately, a snap-acting
solenoid valve can be furnished with a
characterized valve plug that, by allowing
maximum capacity to be reached at a
greater proportion of total travel, slows
the action slightly. This action does
not control shock as effectively as
modulating solenoid valves.
Installation
1. Perform the Standard Single-Pilot Regulator
Installation section through step 3, making sure
that the regulator is installed with the actuator
below the main valve as shown in Figure 4.
2. Run a 1/2-inch / 13 mm or larger pilot supply
line from the upstream pipeline to the 1/2 NPT
supply connection in the pipe tee as shown
in Figure 4. Do not make the connection in a
turbulent area, such as near a nipple, swage, or
elbow. If the maximum pilot inlet pressure could
exceed the pilot rating, install a separate regulator
in the pilot supply line, and provide vent valves so
that pressure can be properly isolated and relieved
from the regulator.
3. Attach a 1/2 NPT downstream
pressure control line ten pipe diameters
downstream of the regulator in a straight run
of pipe. Do not make the tap near any elbow,
swage, or nipple, which might cause turbulence.
Connect the other end of the control line to the
1/4 NPT connection in the control pipe tee as
shown in Figure 4. Install a hand valve in the
control line to shut off the control pressure when
the bypass is in use. Also use the hand valve to
dampen out pulsations, which may cause
instability or cycling of the regulator.
4. Consult the appropriate instruction manual
for installation of an optional pneumatic or
electric remote control drive unit. For optional
remote pneumatic loading of 6350 or
61 Series pilots, make the loading piping
connections to the 1/4 NPT vent connection.
Types 1098-EGR and 1098H-EGR
11
Figure 7. Typical Working Monitor Installation
26A4298-A
A2118-2
uPSTREAM
PRESSuRE
VENT VAlVE
uPSTREAM
BlOCK VAlVE
HAND VAlVE
TyPE 161Ayw OR 627-109
MONITORINg PIlOT
TyPE 1098-EgR
OR 1098H-EgR
wORKINg MONITOR
REgulATOR
HAND
VAlVE
VENT
VAlVE
STANDARD 6350 SERIES PIlOT FOR
TyPE 1098-EgR OR 1098H-EgR REgulATOR
SECOND-STAgE
REgulATOR
HAND VAlVE
VENT VAlVE
DOwNSTREAM
BlOCK VAlVE DOwNSTREAM
PRESSuRE
HAND VAlVE
INTERMEDIATE
PRESSuRE
VENT VAlVE
wORKINg MONITOR SySTEM
Startup
1. Slowly open the pilot supply line hand valve.
2. Slowly open the upstream block valve and partially
open the downstream block valve for minimum fow.
3. Slowly open the hand valve in the control line
and make sure that the standby pilot is set
far enough below the working pilot so that
the standby pilot remains closed during normal
operation. For example, with fnal desired settings
of 11-inches w.c. / 27 mbar for the working pilot
and 10-inches w.c. / 25 mbar for the standby
pilot, begin by reducing the working pilot setting
far enough below 10-inches w.c. / 25 mbar for
the working pilot to shut off. Then set the standby
pilot for an outlet pressure of 10-inches w.c. /
25 mbar. Finally, set the working pilot for an
outlet pressure of 11-inches w.c. / 27 mbar.
Table 6 shows how close the standby pilot can be
set to the working pilot setting.
4. Completely open the downstream block valve.
5. Slowly close the bypass valve, if any.
working Monitor (Figure 7)
Installation
1. For both working monitor regulator and
working regulator, perform the Standard Single-
Pilot Regulator Installation section through step 6.
2. Connect another downstream pressure control
line and hand valve (Figure 7) to the monitoring
pilot according to the monitoring pilot instruction
manual. Attach a 1/2 NPT pressure control
line and hand valve from the intermediate
pressure pipeline to the working monitor regulator.
Pipe supply pressure between the monitoring pilot
and the working monitor regulator according to the
monitoring pilot manual.
For two typical monitoring pilots, Table 7 gives
the spread between normal distribution pressure
and the minimum pressure at which the working
monitor regulator can be set to take over if the
working regulator fails to open.
Startup
On a working monitor installation (Figure 7), be sure that
the second-stage working regulator is set to operate at a
pressure lower than the Type 1098-EGR or 1098H-EGR
working monitor regulator. To do this, increase the setting
of the monitoring pilot until the working pilot is in control of
the intermediate pressure and the second-stage working
regulator is in control of the downstream pressure. If this
is not done, the monitoring pilot tries to take control of the
downstream pressure.
1. Slowly open the upstream block valve and
the hand valves in both pilot supply lines. This
energizes both pilots so that their setpoints can
be adjusted. Partially open the downstream block
valve for minimum fow.
Types 1098-EGR and 1098H-EGR
12
Table 6. Auxiliary Pilot Selection (Fast Stroke Dual Pilot)
Table 7. Working Monitor Performance
2. To enable intermediate pressure adjustment with
the working monitor regulator, slowly open the
hand valve in the intermediate pressure control line.
3. To enable downstream pressure adjustment with
the second-stage working regulator, slowly open
the hand valve in the control line to this regulator.
4. Adjust the setting of the monitoring pilot to
establish the desired emergency downstream
pressure, which is to be maintained in the event
of open failure of the second-stage working
regulator. The emergency downstream pressure
should exceed the desired downstream pressure
by at least the amount listed in Table 7. The steps
followed to set the monitoring pilot may vary with
each piping situation; however, the basic method
remains the same. The following sub steps a
and b may be used as examples for setting the
monitoring pilot:
a. Increase the outlet pressure setting of the
second-stage working regulator until the
monitoring pilot takes control of the downstream
pressure. Adjust the monitoring pilot setting
until the desired emergency downstream
pressure is achieved. Then, readjust the second-
stage working regulator to establish the desired
downstream pressure.
b. Install special piping (not shown in
Figure 7) so that the monitoring pilot senses
the intermediate pressure. The intermediate
pressure then appears to the monitoring pilot as
if it was increased downstream pressure,
and the monitoring pilot controls and reduces
the intermediate pressure. Adjust the monitoring
pilot setting until the desired emergency
downstream pressure is achieved at the
intermediate pressure stage. Then slowly
close the special piping, and open up the
monitoring downstream control line for
normal service.
5. Slowly open the downstream block valve.
6. Slowly close the bypass valve, if any.
SIzE CONSTRuCTION
ORIFICE SPRINg RANgE
SPRINg
NuMBER
SPRINg
COlOR
MINIMuM PRESSuRE
AT wHICH AuxIlIARy
PIlOT CAN BE SET
Inches mm psi bar
3/4
NPT
Type Y600AM 1/4 6,4
4 to 8-inches w.c. 10 to 20 mbar 1B653827052 Red
1-inch w.c. / 2 mbar
Under working
pilot setpoint
7 to 16-inches w.c. 17 to 40 mbar 1B653927022 Unpainted
15-inches w.c. to 1.2 psi 37 mbar to 0,08 bar 1B537027052 Yellow
1.2 to 2.5 0,08 to 0,17 1B537127022 Green
6-inches w.c. / 14 mbar
Under working
pilot setpoint
2.5 to 4.5 0,17 to 0,31 1B537227022 Light Blue
4.5 to 7 0,31 to 0,48 1B537327052 Black
Type 627M 1/2 13 5 to 10 0,34 to 0,69 10B3076X012 Yellow
8-inches w.c. / 21 mbar
Under working
pilot setpoint
MONITORINg PIlOT INFORMATION
MINIMuM PRESSuRE AT wHICH
wORKINg MONITOR REgulATOR
CAN BE SET
Construction
Spring Range
Spring Part Number
psig bar
Type 161AYW pilot and 150 psig /
10,3 bar maximum allowable
pilot inlet pressure
3 to 12-inches w.c.
11 to 25-inches w.c.
7 to 30 mbar
27 to 62 mbar
1B653927022
1B537027052
3-inches w.c. / 7 mbar over
normal distribution pressure
25-inches w.c. to 2.5 psi
2.5 to 4.5 psi
4.5 to 7 psi
62 mbar to 0,17 bar
0,17 to 0,31
0,31 to 0,4
1B537127022
1B537227022
1B537327052
14-inches w.c. / 34 mbar over
normal distribution pressure
Type 627-109 pilot and 150 psig /
10,3 bar maximum allowable pilot
inlet pressure for cast iron body
or 750 psig / 51,7 bar maximum
allowable pilot inlet pressure for
malleable iron or steel body
5 to 20
15 to 40
35 to 80
0,34 to 1,4
1,0 to 2,8
2,4 to 5,5
10B3076X012
10B3077X012
10B3078X012
3.0 psig / 0,21 bar over
normal distribution pressure
70 to 150
130 to 200
4,8 to 10,3
9,0 to 13,8
10B3079X012
5.0 psig / 0,34 bar over
normal distribution pressure
Types 1098-EGR and 1098H-EGR
13
NOTICE
Adjustment Recommendations for
Monitor Applications
Low amplitude/high frequency monitor trim oscillations
can occur if the monitor regulator pressure setting is
adjusted too closely to the working regulator pressure
setting and/or if the monitor pilot supply regulator
pressure setting is adjusted too closely to the monitor
regulator pressure setting. The monitor pressure
setting should be adjusted so it is at minimum two
times the pilot proportional band pressure above the
working regulator pressure setting. The monitor pilot
supply pressure setting should be adjusted so it is at
minimum 5 psig / 0,34 bar plus the monitor minimum
differential pressure above the working regulator
pressure setting. These adjustments must be made
such that other governing pressure limits, such as
casing ratings, pilot maximum differential pressures, or
regulatory limits, are not exceeded.
wide-Open Monitor (Figure 8)
Installation
1. For both the wide-open monitoring regulator and
the working regulator, perform the Standard
Single-Pilot Regulator Installation section
through step 6.
2. Connect the control line of the wide-open
monitoring regulator (Figure 8) to downstream
piping near the working regulator control line
connection. During normal operation the wide-
open monitoring regulator stands wide-open
with the pressure reduction being taken across
the working regulator. Only in case of working
regulator failure does the wide-open monitoring
regulator take control at its slightly higher setting.
Startup
Repeat this procedure in turn for each regulator in
the installation.
1. Slowly open the pilot supply line hand valve.
2. Slowly open the upstream block valve and
partially open the downstream block valve for
minimum fow.
3. Slowly open the hand valve in the control line
and adjust the pilot setting if necessary. Set
the monitoring regulator at a slightly higher control
pressure than the working regulator.
4. Completely open the downstream block valve.
5. Slowly close the bypass valve, if any.
Figure 8. Typical Wide-Open Monitor Installations
FlExIBlE wIDE-OPEN MONITOR ARRANgEMENT THAT PERMITS
wIDE-OPEN MONITOR TO BE EITHER uPSTREAM OR DOwNSTREAM
MINIMuM PIPINg wIDE-OPEN MONITOR ARRANgEMENT THAT
REquIRES wIDE-OPEN MONITOR AlwAyS TO BE uPSTREAM
16A4296-A 16A4297-A
PIlOT SuPPly REgulATOR
Types 1098-EGR and 1098H-EGR
14
Figure 10. Seat Ring / Cage Removal or Installation
Using Body as Holding Fixture
W2772-1
BODy FlANgE
W3012-1*
SEAT RINg
SCREwS INTO CAgE
CAgE SCREwS INTO
BODy FlANgE
Figure 9. Trim Package Removal
Shutdown
Installation arrangements vary, but in any installation it
is important that the valves be opened or closed slowly
and that the outlet pressure be vented before venting
inlet pressure to prevent damage caused by reverse
pressurization of the pilot or main valve. The following
steps apply to the typical installation as indicated.
Single-Pilot, Dual-Pilot Regulator, or
wide-Open Monitor
As well as applying to a single-pilot regulator (Figure 3),
the steps in this procedure are also valid for a dual-
pilot regulator (Figure 4), or a wide-open monitoring
installation (Figure 8) and just need to be repeated for
each regulator in such an installation.
1. Slowly close the downstream block valve. If the
control line is downstream of the block valve, also
close the hand valve in the control line.
2. Slowly close the upstream block valve and the
hand valve in the pilot supply line.
3. Slowly open the vent valve in the downstream
pipeline. If the control line is downstream of the
block valve, also open the vent valve in the control
line. Permit all pressure to bleed out.
4. Slowly open the upstream pipeline vent valve.
Allow all pressure to bleed out of both the piping
and the pilot.
working Monitor
1. Slowly close the downstream block valve and the
hand valve in the downstream pressure control line.
2. Slowly close the upstream block valve and the
hand valves in both pilot supply lines.
3. Slowly open all vent valves and permit all pressures
to bleed out of the piping and regulators.
Maintenance
Regulator parts are subject to normal wear and must be
inspected and replaced as necessary. The frequency
of inspection and replacement of parts depends upon
the severity of service conditions or the requirements
of local, state, and federal regulations. Due to the
care Regulator Technologies takes in meeting all
manufacturing requirements (heat treating, dimensional
tolerances, etc.), use only replacement parts
manufactured or furnished by Regulator Technologies.
The stem O-rings (key 6, Figure 14) on the Type 1098
or 1098H actuator can be lubricated during regularly
scheduled maintenance, using the grease ftting
(key 28, Figure 14). Stem O-rings can be checked
for damage during normal operation by line pressure
leakage or unexpected grease extrusion from the
actuator vent (key 27, Figure 14). All O-rings, gaskets,
and seals should be lubricated with a good grade of
general-purpose grease and installed gently rather
than forced into position. Be certain that the
nameplates (key 13, Figure 14) are updated to
accurately indicate any feld changes in equipment,
materials, service conditions, or pressure settings.
Types 1098-EGR and 1098H-EGR
15
! wARNINg
To avoid personal injury resulting
from sudden release of pressure,
isolate the regulator from all pressure
and cautiously release trapped
pressure from the regulator before
attempting disassembly.
Type EgR Main Valve
Replacing Quick-Change Trim Package
Perform this procedure if the entire trim package
is replaced. Key numbers for both the complete
main valve and its trim package are referenced in
Figures 12 and 13. Some replacement trim package
assembly numbers are listed in a table in the parts list.
Note
All disassembly, trim change, and
reassembly steps in this section may be
performed with the regulator in the main
line and without disconnecting the pilot
supply or control lines.
1. Remove the cap screws (key 3) with a cast iron
body or remove the hex nuts (key 29, not
shown) with a steel body. Pry the body fange
(key 2) from the valve body (key 1) and lift out the
trim package.
2. Perform any required inspection, cleaning, or
maintenance on the exposed surfaces of the valve
body (key 1) or trim package. Replace the gasket
(key 4) or cage O-ring (key 17) as necessary.
3. On a pre-built replacement trim package, check
indicator zeroing by unscrewing the indicator
protector (key 19) and seeing if the fange of
the indicator nut (key 22) lines up evenly with
the bottom marking on the indicator scale
(key 18). If not, remove the indicator scale
and separate the indicator nut and hex nut
(key 8). Hold the indicator scale against
the indicator ftting (key 5) with the scale base
resting against the shoulder of the ftting, and
turn the indicator nut until its fange is aligned
with the bottom scale marking. Then lock both
nuts against each other, and install the indicator
scale and protector.
10C1212
Figure 11. Types 1098-EGR and 1098H-EGR Travel
Indicator Assembly
19
10
37
35
7
21
6
9
28
23
36
5
8
22
18
4. Coat the cage seating surface of the valve body
(key 1) web and the body fange (key 2) seating
surfaces of the valve body neck with a good grade
of general-purpose grease. Install the trim
package, and secure it evenly with the cap screws
(key 3) or stud bolt nuts (key 29, not shown).
No particular trim package orientation in the body
is required.
Replacing Travel Indicator Assembly
The Types 1098-EGR and Type 1098H-EGR travel
indicator assemblies now incorporate a redesigned
O-ring retainer (key 6), Polytetrafuoroethylene (PTFE)
backup rings (key 36), and an additional indicator
ftting (key 35).
When performing maintenance on the original
Type 1098-EGR or 1098H-EGR body fange,
travel indicator replacement is recommended. The
redesigned travel indicator assembly is incorporated
into all Quick-Change Trim Kits (e.g. 25A3170X012)
and on the Travel Indicator Kits (see table by size).
The elastomer repair kits contain the components for
the redesigned travel indicator assembly.
Types 1098-EGR and 1098H-EGR
16
SIzES TORquE
NPS DN Foot-Pounds Nm
1 25 75 to 95 102 to 129
2 50 55 to 70 75 to 95
3 80 100 to 130 136 to 176
4 100 160 to 200 217 to 271
6, 8 x 6, 12 x 6
150, 200 x 150,
300 x 150
275 to 300 373 to 407
Type EGR Main Valve Cap Screw (key 3) Torque
1. Remove the travel indicator assembly by
removing lower indicator ftting (key 5) from the
body fange (key 2).
2. Coat the threads of the lower indicator ftting
(key 5) with a good grade of general-purpose grease.
3. Install travel indicator assembly (10C1212), torque
to 40 foot-pounds / 54 Nm.
4. Check indicator zeroing by unscrewing the
indicator protector (key 19) and seeing if the
fange of the indicator nut (key 22) lines up evenly
with the bottom marking on the indicator scale
(key 18). If not, remove the indicator scale
and separate the indicator nut and hex nut
(key 8). Hold the indicator scale against the
indicator ftting (key 5) with the scale base
resting against the shoulder of the ftting, and turn
the indicator nut until its fange is aligned with
the bottom scale marking. Then lock both nuts
against each other, and install the indicator scale
and protector.
Replacing Trim Parts
Perform this procedure when inspecting, cleaning, or
replacing individual trim package parts. Key numbers
are referenced in Figures 12 and 13.
Note
Access to the spring (key 9), fange
O-ring, travel indicator parts, or
optional travel stop (key 32) in step 1
can be gained without removing the
body fange (key 2).
1. Remove the indicator ftting (key 5) and attached
parts. Proceed to step 5 if only maintenance on
the ftting or attached parts is performed.
2. Remove the cap screws (key 3) on a cast iron
body or remove the hex nuts (key 29, not shown)
on a steel body, and pry the body fange (key 2)
loose from the valve body (key 1).
3. Use the valve body (key 1) as a holding fxture
if desired. Flip the body fange (key 2) over,
and anchor it on the valve body as shown in
Figure 10, removing the pipe plug (key 31) frst
if necessary.
4. To gain access to the port seal (key 12), upper seal
(key 15), or valve plug (key 16) part, unscrew the
seat ring (key 13) from the cage (key 11) and the
cage from the body fange (key 2). For leverage, a
wrench handle or similar tool may be inserted into
the seat ring slots (Figure 10) and a strap wrench
may be wrapped around a standard or a
Whisper Trim

Cage, or a soft bar may be inserted


through the windows of a standard cage. To
remove the piston ring (key 14) and/or plug O-ring
(key 20), remove the valve plug (key 16) from the
body fange, insert a screwdriver into the precut fold
over area of the piston ring, and unfold the piston
ring. Proceed to step 6 if no further maintenance
is necessary.
5. To replace the body fange (key 2) or gain access
to the spring (key 9), indicator stem (key 10), stem
O-ring (key 7), spring seat (key 28), E-ring
(key 23), or optional travel stop (key 32), remove
the indicator protector (key 19) and indicator scale
(key 18). Since some compression is left in the
spring,carefully remove the fanged nut (key 22)
and hex nut (key 8). A screwdriver may be
inserted through the press-ft bushing (key 6) to
remove the stem O-ring without removing the
bushing. If necessary, unscrew the travel stop (if
used), and unclip the E-ring from the indicator stem.
6. Replace and lubricate parts such as the gasket
(key 4) and cage O-ring (key 17) as necessary,
making sure that if the port (key 12) and upper
seals (key 15) were removed they are installed
in their retaining slots with the grooved sides
facing out. Also lubricate any other surfaces as
necessary for ease of installation. No further main
valve maintenance is necessary if just the
indicator ftting (key 5) and attached parts
were removed.
7. Install the plug O-ring (key 20) and piston ring
(key 14) onto the valve plug (key 16). Insert the
valve plug into the body fange (key 2), install the
cage (key 11) plus upper seal (key 15) and O-ring
(key 17) into the body fange and then install the
Types 1098-EGR and 1098H-EGR
17
seat ring (key 13) plus port seal (key 12) into the
cage. Apply a thin coating of lubricant to seals
for protection during assembly. Use the valve
body (key 1) as a holding fxture during this step
as shown in Figure 10, and insert a wrench handle
(or similar tool) into the seat ring slots for
leverage when tightening the seat ring and cage.
8. Remove the upside-down body fange (key 2) if
it was anchored on the body. Coat the cage
(key 11) seating surfaces of the valve body
(key 1) web and the body fange (key 2) seating
surfaces of the valve body neck with a good grade
of general-purpose grease. Install the body fange
on the body, and secure it evenly with the cap
(key 3) screws or stud bolt nuts (key 29, not
shown). Except on the NPS 1 / DN 25 body, which
does not use it, the pipe plug (key 31) must be
installed in the side tapping of the fange for
proper operation.
9. Make sure that the fange (key 2) and stem
O-rings (key 7) and the bushings are installed in
the indicator ftting (key 5). Orient the spring seat
(key 28) as shown in Figure 12, and attach it with
the E-ring (key 23) to the slotted end of the
indicator stem (key 10). Install the travel stop
(key 32) (if used) on the spring seat, and then
install the spring (key 9).
10. Being careful not to cut the stem O-ring (key 7)
with the stem threads, install the indicator ftting
(key 5) down over the indicator stem (key 10)
until resting on the spring (key 9). Install the hex
nut (key 8) and then the fanged indicator nut
(key 22) on the indicator stem, pushing on the
ftting if necessary to provide suffcient stem
thread exposure. To maintain clearance for
indicator part installation, draw up the spring seat
(key 28) by turning the hex nut down on the stem
until the threads bottom.
11. Install the indicator ftting (key 5) with attached
parts into the body fange (key 2). Back the hex
nut off until the spring completely closes the
valve plug (key 16) against the port (key 12) and
upper seals (key 15), as indicated by stem
threads showing between this nut and the ftting.
Hold the indicator scale (key 18) against the
ftting with the scale base resting against the
shoulder of the ftting, and turn the indicator nut
(key 22) until its fange is aligned with the bottom
scale marking. Then lock both nuts against each
other, and install the indicator scale and
protector (key 19).
P590 Series Filter
Perform this procedure to clean or replace flter parts in a
standard Type P593-1 or P594-1 flter assembly. Remove
the following (as shown in Figure 15): flter body (key 1),
machine screw (key 4), gasket (key 7), two fat washers
(key 5), and flter element (key 2).
Upon reassembly, one of the fat washers must go
between the flter element and flter head (key 3) and
the other must go between the flter element and
gasket. Use a good grade of pipe thread sealant on
the flter head pipe threads.
Type 6351 Pilot
Perform this procedure if changing the control spring
for one of a different range, or if inspecting, cleaning, or
replacing any other pilot parts. Pilot key numbers are
referenced in Figure 16 and mounting key numbers in
Figure 24, 25, 26, or 28.
Note
The body assembly (key 1) may remain
on the pipe nipple (key 23, Figure 24,
or key 39, Figure 28) unless the entire
pilot is replaced. The optional bonnet
(key 2) for a Type 662 electric remote
control drive unit may remain installed
during maintenance.
1. To gain access to the diaphragm assembly
(key 7), control spring (key 9), or spring seat
(key 8), loosen the locknut (key 11, not used
with Type 662 mounting), and turn the adjusting
screw (key 10) counterclockwise until compression
is removed from the spring. Remove the machine
screws (key 12), and separate the body assembly
(key 1) from the bonnet (key 2).
2. Inspect the removed parts and replace as
necessary. Ensure the registration and bleed
holes in the pilot body are free of debris. After
assembly, make sure of the proper control spring
setting according to the Startup section and
remark the spring case if necessary.
3. To replace the valve plug (key 4), remove the
body plug (key 3) to let the valve spring
(key 6) and inner valve assembly (key 4) drop
freely from the body (key 1). Inspect the removed
parts, replace if necessary. Make sure the plug
seating surfaces are free from debris. Inspect
body plug O-ring (key 3), replace if necessary.
Types 1098-EGR and 1098H-EGR
18
Type 6351 pilots manufactured before May 1999
need to have the body plug gasket and the body
plug replaced with a new body plug assembly
(key 3), which includes the body plug and the
body plug O-ring. Install the body plug O-ring
over the body plug. Stack the valve spring
and the inner valve assembly on the body
plug assembly (key 3), and install the body plug
assembly with stacked parts into the body.
Types 6352 through 6354M Pilots
Perform this procedure if changing the control spring
for one of a different range, or if inspecting, cleaning,
or replacing any other pilot parts. Pilot part key
numbers are referenced in Figure 17. Mounting
key numbers are referenced in Figure 24 for
single-pilot constructions and in Figures 26 and 28 for
dual-pilot constructions.
Note
The body (key 1) may remain on the
pipe nipple (key 23, Figure 24 or key 39,
Figure 28) unless the entire pilot
is replaced.
1. To gain access to the diaphragm assembly (key 5),
diaphragm limiter (key 23) if used, control spring
(key 6), restriction (key 22), stem guide (key 8), or
spring seat (key 7), remove the closing cap (key 11),
loosen the locknut (key 10), and turn the adjusting
screw (key 9) counterclockwise until compression
is removed from the spring. Remove the machine
screws (key 14), and separate the body from the
spring case (key 2).
2. Inspect the removed parts, and replace
as necessary. Make sure the restriction and the
registration hole in the body are free from debris.
After assembly, make sure of the proper control
spring setting according to the Startup section,
and remark the spring case if necessary.
3. To replace the valve plug (key 4) or bellows
O-ring (key 17), remove the body plug (key 3)
and body plug gasket (key 12). Be careful to
keep the bellows assembly (key 16) from falling
out and possibly getting lost while removing the
valve plug. Inspect the removed parts, and replace
as necessary. Make sure the valve plug seating
surfaces are free from debris.
61 Series Pilot and Type 1806 Relief Valve
Perform this procedure if changing the control spring
for one of a different range, or if inspecting, cleaning,
or replacing relief valve or any other pilot parts. Pilot
part key numbers are referenced in Figures 18
and 19 and mounting part and relief valve key
numbers in Figure 25.
1. Remove the pilot from the pipe nipple (key 24)
unless just the control spring is to be changed.
2. To gain access to the control spring or other
internal parts, remove the closing cap assembly
(key 5) and relieve control spring (key 7)
compression by turning the adjusting screw
(key 6) counterclockwise. Change the control
spring and install the adjusting screw and
closing cap assembly if no other maintenance
will be performed. Make sure of the proper
control spring setting according to the Installation
and Startup section, and restamp the nameplate
if necessary.
3. For any other internal maintenance, relieve control
spring compression according to step 2. Then
remove the cap screw (key 20) and separate the
pilot into three sections: spring case (key 1), body
(key 2), and bottom cover (key 3).
4. To inspect the two diaphragms (keys 14 and 15)
thoroughly, remove the diaphragm nut (key 11), hex
nut (key 19), and the upper and lower relay heads
(keys 16 and 17). The projecting prong in the body
may be used as the restraining member to keep
the yoke (key 4) from turning while removing the
nuts. Also inspect the O-ring (key 12), and replace
any parts as necessary.
5. Take the yoke (key 4) and attached parts out of
the body to examine the disk holder assembly
(key 9). Remove the relay orifce (key 8) to check
for clogging and replace if necessary.
6. To replace the disk holder assembly, frst
unscrew the bleed orifce (key 10). Remove it
and the associated parts. Then unscrew the disk
(key 9) holder assembly from the bleed valve
(key 26) to gain access to the relay spring
(key 13). Clean or replace any parts as necessary
before reassembling.
7. Upon reassembly, pay particular attention to the
following assembly suggestions.
Types 1098-EGR and 1098H-EGR
19
a. Before replacing the diaphragm case (key 2)
or spring case (key 1), be sure the yoke assembly
is positioned so that it will not bind or rub on the
prong in the relay body.
b. Avoid wrinkling the diaphragms (key 14 and 15)
when replacing the diaphragm case (key 2) and
spring case (key 1).
c. Replace the diaphragm case (key 2), carefully
working the upper relay diaphragm (key 14) into
the recess in the diaphragm case. If the
diaphragm case rocks with respect to the pilot
body, the diaphragm is probably wrinkled.
d. Replace the spring case (key 1), using care to
smooth the lower relay diaphragm (key 15)
evenly into the recess in the pilot body.
e. Install the eight cap screws (key 20), tightening
them down evenly in a crisscross pattern to
avoid crushing the diaphragm. Recommended
fnal torque on these cap screws is 10 to
12 foot-pounds / 14 to 16 Nm.
8. After assembly, make sure of the proper control
spring setting according to the Installation and
Startup section, and restamp the nameplate
(key 27) if necessary.
9. To gain access to the Type 1806 relief valve,
disconnect the relief tubing at the connector
ftting and unscrew the relief valve. Make sure
the spring closes the ball, or replace the relief
valve if necessary. Install the relief valve back
in the pipe tee (key 16) and reconnect the relief
tubing (key 18) and connector ftting.
Type y600AM Pilot
Body Area
This procedure is for gaining access to the disk assembly,
orifce, and body O-ring. All pressure must be released
from the diaphragm casing, and the disk assembly must
be open, before these steps can be performed. Part key
numbers are referenced in Figure 21.
1. Remove the cap screws (key 2) and separate the
diaphragm casing (key 4) from the body (key 1).
2. Remove and inspect the body seal O-ring (key 11)
and the backup ring (key 48).
3. Inspect and replace the orifce (key 5) if
necessary. Protect the orifce seating surface
during disassembly and assembly. Lubricate the
threads of the replacement orifce with proper
amount of anti-seize lubricant and install with 29 to
38 foot-pounds / 39 to 52 Nm of torque.
4. To replace the disk assembly (key 13), remove the
cotter pin (key 15). If not necessary, skip to step 7.
5. Install the disk assembly (key 13) and secure it
with the cotter pin (key 15).
6. Place backup ring (key 48) into the body (key 1).
Then place the body seal O-ring (key 11) into
the body.
7. Place the diaphragm casing (key 4) on the body
(key 1). Secure the the diaphragm casing to the
body with the cap screws (key 2) using 7 to
9 foot-pounds / 9,5 to 12 Nm.
Diaphragm and Spring Case Area
This procedure is for gaining access to the spring,
diaphragm, lever assembly stem, and Type Y600AM
stem O-ring. All pressure must be released from the
diaphragm casing before performing these steps.
1. Remove the closing cap (key 22), and turn the
adjusting screw (key 35) counterclockwise to
remove the compression from the spring (key 6).
2. If the only maintenance is to change the control
spring, take out the control spring and replace
with the desired spring. Turn the adjusting screw
(key 35) clockwise to compress the spring to
the desired outlet pressure setting according to
the Installation and Startup section, and restamp
the nameplate if necessary. Skip to step 11.
3. If further maintenance to the internal diaphragm
casing parts is required, remove the hex nuts
(key 23, not shown) and cap screws (key 24).
Remove the diaphragm (key 10) plus attached
parts by tilting them so that the pusher post (key 8)
slips off the lever assembly (key 16). To separate
the diaphragm from the attached parts, unscrew
the cap screw (key 38) from the pusher post
(key 8). If the only maintenance needed is to replace
the diaphragm parts, skip to step 7.
Types 1098-EGR and 1098H-EGR
20
4. To replace the lever assembly (key 16), remove
the machine screws (key 17). To replace the
stem (key 14) or stem O-ring (key 30), also
perform Body Area Maintenance procedure
steps 1 and 4, and pull the stem (key 14) out of the
diaphragm casing (key 4). Grease the
replacement stem O-ring (key 30) with a good
grade of lubricant and install it on the stem
(key 14).
5. Install the stem (key 14) into the diaphragm
casing (key 4) and perform Body Area
Maintenance procedure steps 6 through 8
as necessary.
6. Install the lever assembly (key 16) into the stem
(key 14) and secure the lever assembly with the
machine screws (key 17).
7. Hold the pusher post (key 8) and place diaphragm
assembly parts on the pusher post in the following
order: diaphragm (key 10), diaphragm head
(key 7), lower spring seat (key 50), and washer
(key 36), and secure with diaphragm cap screw
(key 38) using 7 to 9 foot-pounds / 9,5 to 12 Nm
of torque.
8. Install the pusher post (key 8) and attached parts
onto the lever (key 16).
9. Install the control spring (key 6) and spring case
(key 3) on the diaphragm casing (key 4) so that the
vent assembly (key 26) is correctly oriented, and
secure them with the cap screws (key 24) and hex
nuts (key 23) to fnger tightness only.
10. Turn the adjusting screw (key 35) clockwise
until there is enough control spring (key 6) force
to provide proper slack to the diaphragm
(key 10). Using a crisscross pattern, fnish
tightening the cap screws (key 24) and hex nuts to
5 to 6 foot-pounds / 6,8 to 8,1 Nm of torque. Finish
turning the adjusting screw to the desired outlet
pressure setting.
11. Install the closing cap (key 22).
Type 95H Supply Pressure Regulator
This section includes instructions for disassembly and
assembly of replacement parts. All key numbers refer
to Figure 23.
1. Unscrew the valve plug guide (key 5) from the
body (key 1). The valve plug spring (key 10) and
the valve plug (key 4) will normally come out of
the body along with the valve plug guide.
2. Inspect the seating surface of the valve plug (key 4),
being sure that the composition surface (or
polished steel surface) of the valve plug is not
damaged. Replace if damaged.
3. Inspect the seating edge of the orifce (key 3).
If damaged, unscrew the orifce from the body
and replace it with a new part. If no further
maintenance is required, reassemble the
regulator in the reverse of the above steps. When
installing the valve plug guide (key 5) coat the
threads and sealing surface with sealant to ensure
an adequate metal-to-metal seal.
4. To inspect the diaphragm (key 12) or other
internal parts, loosen the locknut (key 17) and
turn the adjusting screw (key 15) to remove all
spring compression.
5. Remove the diaphragm case cap screws
(key 16) and lift off the spring case (key 2).
Remove the upper spring seat (key 9) and
regulator spring (key 11). Remove the lower
spring seat (key 8).
6. Remove the diaphragm (key 12) and examine for
damage. Replace if damaged.
7. With diaphragm removed, check to be sure the
pressure registration hole is completely open and
free of all obstructions.
8. Reassemble in reverse order of the previous
steps. Lubricate the upper spring seat (key 9)
and the exposed threads of the adjusting screw
(key 15). Before tightening cap screws (key 16)
be sure to install the adjusting screw, if completely
removed, and turn it down to obtain diaphragm
slack. This allows proper positioning of the
diaphragm to permit full travel of the valve plug
(key 4). Complete reassembly procedures and
temporarily install a gauge in place of the pipe plug
(key 52). Turn the adjusting screw to produce the
desired outlet pressure values shown in Table 2.
Tighten the locknut to maintain the desired setting.
Types 1098-EGR and 1098H-EGR
21
Types 1098 and 1098H Actuator and Pilot
Mounting Parts
Perform this procedure if changing the actuator
or inspecting, cleaning, or replacing actuator
and/or pilot mounting parts. Actuator part key
numbers are referenced in Figure 14, and mounting
part numbers in Figure 27, unless otherwise indicated.
1. The actuator and pilot(s) may be removed and
replaced as a unit by disconnecting the control
line and pilot supply line.
2. Access to all internal parts except the stem
O-rings, bearings and wiper (keys 6, 56, and 57)
may be gained without removing the bonnet
(key 3) or upper diaphragm case (key 2) from
the main valve or the pilot(s) from the bonnet
pipe nipple (key 23, Figure 24, or keys 37
and 39, Figure 28). Disconnect the loading
tubing (key 24, Figure 24, 26, or 28) from the
actuator elbow ftting (key 25, Figure 24, or
key 41, Figure 28), and with a Type 61LD pilot
also disconnect the relief tubing (key 18,
Figure 25) from the ftting tee.
3. Remove the cap screws (key 10), nuts (key 11),
lower diaphragm case (key 1), diaphragm (key 7),
and diaphragm plate (key 8). To separate the stem
(key 12) from the diaphragm plate (key 8), remove
the stem cap screw (key 9).
4. To remove the Type 1098 case O-ring
(key 5), unscrew the four case cap screws
(key 4), remove the upper diaphragm case
(key 2), and remove the case O-ring.
To remove the Types 1098 and 1098H stem
O-rings (key 6), remove the pilot(s) and pipe
nipple(s) if necessary. Unscrew either the
Type 1098 bonnet (key 3) or the Type 1098H
upper diaphragm case (key 2), and remove the
wiper ring, bearings, and O-rings.
5. Lubricate both stem O-rings (key 6) and wiper ring
(key 57) and install them with the stem bearings
(key 56) in either the Type 1098 bonnet (key 3) or
in the Type 1098H upper diaphragm case (key 2).
For the Type 1098H actuator, thread the upper
diaphragm casing (key 2) into the main valve body.
For the Type 1098 actuator, lubricate the case
O-ring (key 5), and install it in the bonnet (key 3).
Line up the holes in the upper diaphragm casing
(key 2) and the bonnet; insert and tighten the four
case cap screws (key 4) to secure the parts
together. Thread the bonnet into the main valve body.
6. Secure the diaphragm plate (key 8) to the stem
(key 12) with the stem cap screw (key 4). Lay the
entire diaphragm (key 7), diaphragm plate, and
stem assembly into the lower diaphragm case
(key 1) so the diaphragm convolution laps up
over the diaphragm plate according to Figure 14.
Then install the stem slowly up into the bonnet
(key 3) to prevent stem or O-ring damage, and
secure the lower diaphragm case to the upper
diaphragm case (key 2) with the cap screws
and nuts. Tighten the cap screws and nuts
evenly in a crisscross pattern to avoid crushing
the diaphragm.
7. Grease the stem O-rings through the zerk
ftting (key 28) until excess grease emerges from
the vent (key 27).
8. Install the pipe nipple(s) and pilot(s) if they were
removed during maintenance. Connect the
actuator loading tubing if it was disconnected.
Parts Ordering
Each Type 1098-EGR or 1098H-EGR regulator is
assigned a serial number or FS number which can be
found on the nameplates. Refer to this number when
contacting your local Sales Offce for assistance, or
when ordering replacement parts.
When ordering a replacement part, be sure to
include the complete 11-character part number from
the following parts list. Some commonly used trim
packages can be ordered according to the 11-character
assembly number given in the parts kits listed in the
Parts List.
Parts list
Note
Except where indicated, sizes shown are
valve body sizes.
Types 1098-EGR and 1098H-EGR
22
1. Part included in trim package assembly can be ordered according to the parts kit trim package.
Key Description Part Number
Cast Iron Body Flange (continued)
NPS 3 / DN 80 25A3170X172
NPS 4 / DN 100 25A3170X242
NPS 6 / DN 150 25A3170X312
Steel Body Flange
NPS 1 / DN 25 25A3170X442
NPS 2 / DN 50 25A3170X332
NPS 3 / DN 80 25A3170X472
NPS 4 / DN 100 25A3170X502
NPS 6 / DN 150 25A3170X522
NPS 8 x 6 / DN 200 x 150 25A3170X552

Parts Kit, Quick Change Travel Indicator Kit
(included are: keys 10, 6, 35, 5, 8, 7, and 36 (2 required);
keys 21, 18, 22, 23, 37, 19, 28, and 9)
60 psi / 4,1 bar spring color green
NPS 1 / DN 25 10C1212X042
NPS 2 / DN 50 10C1212X012
NPS 3 / DN 80 10C1212X022
NPS 4 / DN 100 10C1212X032
NPS 6 / DN 150 10C1212X052
125 psi / 8,6 bar spring color blue
NPS 1 / DN 25 10C1212X092
NPS 2 / DN 50 10C1212X062
NPS 3 / DN 80 10C1212X072
NPS 4 / DN 100 10C1212X082
NPS 6 / DN 150 10C1212X102
400 psi / 27,6 bar spring color red
NPS 1 / DN 25 10C1212X142
NPS 2 / DN 50 10C1212X112
NPS 3 / DN 80 10C1212X122
NPS 4 / DN 100 10C1212X132
NPS 6 / DN 150 10C1212X152
1 Valve Bodies See following table
2 Body Flange
Cast iron, ENC
(1)
NPS 2 / DN 50 25A3168X012
NPS 3 / DN 80 24A9034X012
NPS 4 / DN 100 25A2309X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 34A8172X012
WCC steel, ENC, heat-treated
(1)
NPS 1 / DN 25 24A6779X012
NPS 2 / DN 50 25A2254X012
NPS 3 / DN 80 25A2300X112
NPS 4 / DN 100 24A9032X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 34A7152X012
CF8M Stainless steel, ENC (NACE)
NPS 1 / DN 25 24A6779X062
NPS 2 / DN 50 25A2254X082
NPS 3 / DN 80 25A2300X012
NPS 4 / DN 100 24A9032X042
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 34A7152X052
3 Cap Screw, plated steel (use with cast iron and steel body)
NPS 1 / DN 25 (4 required) 1R281124052
NPS 2 / DN 50 (8 required) 1A453324052
NPS 3 / DN 80 (8 required) 1A454124052
NPS 4 / DN 100 (8 required) 1A485724052
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 (12 required) 1U513124052
Type EgR Main Valve (Figures 12 and 13)
Key Description Part Number
Elastomer Trim Parts kit (included are:
keys 4, 7, 12, 14, 15, 17, 20, 21, 36, and 37)
Nitrile (NBR)
NPS 1 / DN 25 R63EGX00112
NPS 2 / DN 50 R63EGX00122
NPS 3 / DN 80 R63EGX00132
NPS 4 / DN 100 R63EGX00142
NPS 6 / DN 150 R63EGX00162
Fluorocarbon (FKM)
NPS 1 / DN 25 R63EGXFK112
NPS 2 / DN 50 R63EGXFK122
NPS 3 / DN 80 R63EGXFK132
NPS 4 / DN 100 R63EGXFK142
NPS 6 / DN 150 R63EGXFK162
Ethylenepropylene (EPR)
NPS 1 / DN 25 R63EGXEP112
NPS 2 / DN 50 R63EGXEP122
NPS 3 / DN 80 R63EGXEP132
NPS 4 / DN 100 R63EGXEP142
NPS 6 / DN 150 R63EGXEP162
Actuator Parts kit (included are: keys 5, 6, 7, 56, and 57)
Size 30
Nitrile (NBR) R1098X00302
Fluorocarbon (FKM) R1098X00502
Size 40
Nitrile (NBR) R1098X00402
Fluorocarbon (FKM) R1098X00602
Size 70
Nitrile (NBR) R1098X00702
Quick Change Trim Kit (see Figure 13 for included keys)
60 psi / 4,1 bar spring color green
Cast Iron Body Flange
NPS 1 / DN 25 25A3170X012
NPS 2 / DN 50 25A3170X102
NPS 3 / DN 80 25A3170X152
NPS 4 / DN 100 25A3170X222
NPS 6 / DN 150 25A3170X272
Steel Body Flange
NPS 1 / DN 25 25A3170X422
NPS 2 / DN 50 25A3170X452
NPS 3 / DN 80 25A3170X372
NPS 4 / DN 100 25A3170X482
NPS 6 / DN 150 25A3170X512
NPS 8 x 6 / DN 200 x 150 25A3170X532
125 psi / 8,6 bar spring color blue
Cast Iron Body Flange
NPS 1 / DN 25 25A3170X032
NPS 2 / DN 50 25A3170X082
NPS 3 / DN 80 25A3170X142
NPS 4 / DN 100 25A3170X192
NPS 6 / DN 150 25A3170X282
Steel Body Flange
NPS 1 / DN 25 25A3170X432
NPS 2 / DN 50 25A3170X382
NPS 3 / DN 80 25A3170X462
NPS 4 / DN 100 25A3170X492
NPS 6 / DN 150 25A3170X342
NPS 8 x 6 / DN 200 x 150 25A3170X542
400 psi / 27,6 bar spring color red
Cast Iron Body Flange
NPS 1 / DN 25 25A3170X052
NPS 2 / DN 50 25A3170X112
Types 1098-EGR and 1098H-EGR
23
MATERIAl END CONNECTION NPS 1 / DN 25 NPS 2 / DN 50
Cast Iron
NPT 34B7611X012 38A8845X012
CL125 FF 34B8630X012 38A8847X012
CL250 RF 37B5950X012 38A8846X012
WCC Steel
NPT 37B5946X012 38A8848X012
CL150 RF 37B5947X012 38A8853X012
CL300 RF 37B5948X012 38A8849X012
CL600 RF 37B5949X012 38A8844X012
SWE GE05951X012 GE05958X012
SCH 40 BWE GE05953X012 GE05957X012
SCH 80 BWE GE05954X012 GE05959X012
PN 16/25/40 GE05956X012 GE05960X012
CF8M Stainless steel / NACE
NPT 37B5946X032 38A8848X032
CL150 RF 37B5947X032 38A8853X072
CL300 RF 37B5948X032 38A8849X032
CL600 RF 37B5949X032 38A8844X032
SWE GE05951X022 GE05958X022
SCH 40 BWE GE05953X022 GE05957X022
SCH 80 BWE GE05954X022 GE05959X022
PN 16/25/40 GE05956X022 GE05960X022
NACE WCC Steel
NPT - - - - - - - - - - - 38A8848X022
CL150 RF 37B5947X022 38A8853X052
CL300 RF 37B5948X022 38A8849X022
CL600 RF 37B5949X022 38A8844X022
Key 1 Type EGR Main Valve Bodies
MATERIAl END CONNECTION NPS 3 / DN 80 NPS 4 / DN 100 NPS 6 / DN 150 NPS 8 x 6 / DN 200 x 150
Cast Iron
CL125 FF 38A8851X012 38A8865X012 38A8875X012 - - - - - - - - - - -
CL250 RF 38A8850X012 38A8854X012 38A7110X012 - - - - - - - - - - -
WCC Steel
CL150 RF 38A8872X012 38A8867X012 38A7115X012 GE05973X012
CL300 RF 38A8871X012 38A8869X012 38A8873X012 GE05974X012
CL600 RF 38A8852X012 38A8866X012 38A8874X012 GE05975X012
SCH 40 BWE GE05962X012 GE05967X012 GE05971X012 - - - - - - - - - - -
SCH 80 BWE GE05963X012 GE05968X012 GE05970X012 - - - - - - - - - - -
PN 16 GE05965X012 GE05969X012 GE05972X012 - - - - - - - - - - -
CF8M Stainless steel / NACE
CL150 RF 38A8872X052 38A8867X042 38A7115X032 - - - - - - - - - - -
CL300 RF 38A8871X052 38A8869X032 38A8873X032 - - - - - - - - - - -
CL600 RF 38A8852X042 38A8866X032 38A8874X032 - - - - - - - - - - -
SCH 40 BWE GE05962X022 GE05967X022 GE05971X022 GE05976X022
SCH 80 BWE GE05963X022 GE05968X022 GE05970X022 - - - - - - - - - - -
PN 16 GE05965X022 GE05969X022 GE05972X022 - - - - - - - - - - -
NACE WCC Steel
CL150 RF 38A8872X062 38A8867X032 38A7115X022 GE05973X022
CL300 RF 38A8871X042 38A8869X022 38A8873X022 GE05974X022
CL600 RF 38A8852X032 38A8866X022 38A8874X022 GE05975X022
Key 1 Type EGR Main Valve Bodies (continued)
Types 1098-EGR and 1098H-EGR
24
Key Description Part Number
10
(1)
Travel Indicator Stem (continued)
316 Stainless steel (NACE)
NPS 1 / DN 25 T14311T0022
NPS 2 / DN 50 T14275T0022
NPS 3 / DN 80 T14312T0022
NPS 4 / DN 100 T14313T0022
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 T14314T0022
11 Cage
Linear
(1)
, CF8M Stainless steel (NACE)
NPS 1 / DN 25 34B4136X012
NPS 2 / DN 50 34B5838X012
NPS 3 / DN 80 34B5839X012
NPS 4 / DN 100 34B5840X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 34B5841X012
Whisper

Trim

416 Stainless steel


NPS 1 / DN 25 24A2043X012
NPS 2 / DN 50 24A5707X012
NPS 3 / DN 80 24A5708X012
NPS 4 / DN 100 24A5709X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 24A8174X012
316 Stainless steel, ENC
NPS 1 / DN 25 24A2043X022
NPS 2 / DN 50 24A5707X022
NPS 3 / DN 80 24A5708X042
NPS 4 / DN 100 24A5709X022
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 24A8174X022
Quick Opening, cast iron, ENC
NPS 1 / DN 25 37A7211X012
NPS 2 / DN 50 37A7212X012
NPS 3 / DN 80 37A7213X012
NPS 4 / DN 100 37A7214X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 37A7215X022
*Recommended spare part.
1. Part included in trim package assembly can be ordered according to the parts kit trim package.
Inconel

is a mark owned by Special Metals Corporation.


BODy SIzE
SPRINg
Standard (Steel) NACE (Inconel

x-750)
NPS DN
20 psi / 1,4 bar,
yellow
60 psi / 4,1 bar,
green
125 psi / 8,6 bar,
Blue
400 psi / 27,6 bar,
Red
60 psi / 4,1 bar,
green
125 psi / 8,6 bar,
Blue
400 psi / 27,6 bar,
Red
1 25 - - - - 14A9687X012 14A9680X012 14A9679X012 11B6769X012 12B8326X012 10B1882X012
2 50 14A6768X012 14A6626X012 14A6627X012 14A6628X012 16A5501X012 16A5995X012 16A5499X012
3 80 14A6771X012 14A6629X012 14A6630X012 14A6631X012 16A5503X012 16A5996X012 16A5500X012
4 100 14A6770X012 14A6632X012 14A6633X012 14A6634X012 16A5506X012 16A5997X012 16A5998X012
6, 8 x 6, or
12 x 6
150, 200 x
150, or
300 x 150
15A2253X012 14A9686X012 14A9685X012 15A2615X012 16A5510X012 16A5999X012 16A6000X012
Key 9 Spring
Type EgR Main Valve
(Figures 12 and 13) (continued)
Key Description Part Number
3 Stud Bolt, Stainless steel (use with Stainless steel body)
(not shown)
NPS 1 / DN 25 (4 required) 1R284835222
NPS 2 / DN 50 (8 required) 1K242935222
NPS 3 / DN 80 (8 required) 1A378135222
NPS 4 / DN 100 (8 required) 1R369035222
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 (12 required) 1A365635222
4*
(1)
Gasket, composition
NPS 1 / DN 25 14A6785X012
NPS 2 / DN 50 14A5685X012
NPS 3 / DN 80 14A5665X012
NPS 4 / DN 100 14A5650X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A6984X012
5
(1)
Travel Indicator Fitting
Zinc-plated steel
NPS 1 / DN 25 T21117T0012
NPS 1 / DN 25 (NACE) T21117T0022
NPS 2, 3, or 4 / DN 50, 80, or 100 T21107T0012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 (NACE) T21120T0012
316-A Stainless steel
NPS 2, 3, or 4 / DN 50, 80, or 100 (NACE) T21107T0022
6
(1)
O-ring Retainer
416 Stainless steel (NACE) T14276T0012
7*
(1)
Travel Indicator Stem O-ring
Nitrile (NBR)
(1)
1E472706992
Fluorocarbon (FKM) 1N430406382
Ethylenepropylene (EPR) 1D6875X0092
8
(1)
Travel Indicator Hex Nut, plated steel 1A662228992
9
(1)
Spring, steel (standard) or Inconel

X-750 (NACE) See following table


10
(1)
Travel Indicator Stem
18-8 Stainless steel
NPS 1 / DN 25 T14311T0012
NPS 2 / DN 50 T14275T0012
NPS 3 / DN 80 T14312T0012
NPS 4 / DN 100 T14313T0012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 T14314T0012
Types 1098-EGR and 1098H-EGR
25
Figure 12. Type EGR Main Valve Construction
35A3167
INDICATOR Plug ASSEMBly
COMPlETE CAST IRON
Full-CAPACITy MAIN VAlVE ASSEMBly
21
19
10
37
7
21
6
3
2
24
26
14
15
9
11
16 13 12
24 25
27
18
22
8
35
5
36
31
4
20
23
28
17
1
Types 1098-EGR and 1098H-EGR
26
quICK-CHANgE TRIM
PACKAgE ASSEMBly
25A3170
26A3800
DETAIl OF OPTIONAl RESTRICTED
CAPACITy CONSTRuCTION
Figure 13. Type EGR Main Valve Internal Constructions
Key Description Part Number
13*
(1)
Seat Ring
416 Stainless steel
NPS 1 / DN 25, 1-5/16-inch / 33 mm port 24A6781X012
NPS 2 / DN 50, 2-3/8-inch / 60 mm port 24A5670X012
NPS 3 / DN 80, 3-3/8-inch / 86 mm port 24A5655X012
NPS 4 / DN 100, 4-3/8-inch / 111 mm port 24A5640X012
NPS 6 / DN 150, 7-3/16-inch / 183 mm port 24A6989X012
NPS 8 x 6 / DN 200 x 150, 7-3/16-inch /
183 mm port 38A4216X012
316 Stainless steel (NACE)
NPS 1 / DN 25, 1-5/16-inch / 33 mm port 24A6781X022
NPS 2 / DN 50, 2-3/8-inch / 60 mm port 24A5670X022
NPS 3 / DN 80, 3-3/8-inch / 86 mm port 24A5655X022
NPS 4 / DN 100, 4-3/8-inch / 111 mm port 24A5640X022
NPS 6 / DN 150, 7-3/16-inch / 183 mm port 24A6989X022
NPS 8 x 6 / DN 200 x 150, 7-3/16-inch /
183 mm port 38A4216X022
14*
(1)
Piston Ring
NPS 1 / DN 25, PTFE (clear) 14A6786X012
NPS 2 / DN 50, PTFE (clear) 14A5675X012
NPS 3 / DN 80, PTFE (clear) 14A5660X012
NPS 4 / DN 100, PTFE (clear) 14A5645X012
NPS 6, 8 x 6, or 12 x 6 / DN 150, 200 x 150,
or 300 x 150, glass-flled, PTFE 14A6985X022
*Recommended spare part.
1. Part included in trim package assembly can be ordered according to the parts kit trim package.
Type EgR Main Valve
(Figures 12 and 13) (continued)
Key Description Part Number
12* Port Seal
Nitrile

(NBR)
(1)
(standard)
NPS 1 / DN 25 14A6788X012
NPS 2 / DN 50 24A5673X012
NPS 3 / DN 80 24A5658X012
NPS 4 / DN 100 24A5643X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A8175X012
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8186X012
NPS 2 / DN 50 25A7412X012
NPS 3 / DN 80 25A7375X012
NPS 4 / DN 100 25A7469X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A6996X012
Ethylenepropylene (EPR)
NPS 1 / DN 25 14A6788X022
NPS 2 / DN 50 24A5673X062
NPS 3 / DN 80 24A5658X062
NPS 4 / DN 100 24A5643X052
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A8175X022
19 18
10 22
35 8
37 36
7 5
21 31
6 2
14 4
15 20
9 23
11 28
12 17
16 13
32
28
Types 1098-EGR and 1098H-EGR
27
Type EgR Main Valve
(Figures 12 and 13) (continued)
Key Description Part Number
15* Upper Seal
Nitrile (NBR)
(1)
(standard)
NPS 1 / DN 25 14A6789X012
NPS 2 / DN 50 24A5674X012
NPS 3 / DN 80 24A5659X012
NPS 4 / DN 100 24A5644X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A8176X012
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8187X012
NPS 2 / DN 50 25A7413X012
NPS 3 / DN 80 25A7376X012
NPS 4 / DN 100 25A7468X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A8185X012
Ethylenepropylene (EPR)
NPS 1 / DN 25 14A6789X022
NPS 2 / DN 50 24A5674X062
NPS 3 / DN 80 24A5659X062
NPS 4 / DN 100 24A5644X052
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A8176X022
16*
(1)
Valve Plug
416 Stainless steel
NPS 1 / DN 25 14A6780X012
NPS 2 / DN 50 24A6772X012
NPS 3 / DN 80 24A9421X012
NPS 4 / DN 100 24A8182X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 24A6992X012
316 Stainless steel (NACE)
NPS 1 / DN 25 14A6780X022
NPS 2 / DN 50 24A6772X032
NPS 3 / DN 80 24A9421X022
NPS 4 / DN 100 24A8182X022
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 24A6992X022
17* Cage O-ring
Nitrile (NBR)
(1)
(standard)
NPS 1 / DN 25 10A7777X012
NPS 2 / DN 50 10A7779X012
NPS 3 / DN 80 14A5688X012
NPS 4 / DN 100 10A3481X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 18A2556X022
Fluorocarbon (FKM)
NPS 1 / DN 25 10A7778X012
NPS 2 / DN 50 10A7779X022
NPS 3 / DN 80 14A5688X022
NPS 4 / DN 100 10A3483X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 18A2556X032
Ethylenepropylene (EPR)
NPS 1 / DN 25 10A7777X022
NPS 2 / DN 50 10A7779X052
NPS 3 / DN 80 14A5688X082
NPS 4 / DN 100 10A3481X052
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 18A2556X072
Key Description Part Number
18 Travel Indicator Scale, plastic
NPS 1
(1)
/ DN 25 14A6759X012
NPS 2
(1)
/ DN 50 14A5678X012
NPS 3
(1)
/ DN 80 14A5662X012
NPS 4 / DN 100
with 2-inches / 51 mm travel
(1)
14A5647X012
with 1-1/2-inch / 38 mm travel 14A5662X012
NPS 6, 8 x 6, or 12 x 6
(1)
/


DN 150, 200 x 150, or 300 x 150 14A5647X012
19 Travel Indicator Protector
NPS 1 or 2
(1)
/ DN 25 or 50, plastic 24B1301X012
NPS 3, 4, 6, or 8 x 6
(1)
/


DN 80, 100, 150, or 200 x 150, plated steel 14A6769X012
20* Plug O-ring
Nitrile

(NBR)
(1)
(standard)
NPS 1 / DN 25 14A6981X012
NPS 2 / DN 50 14A5686X012
NPS 3 / DN 80 1V326906562
NPS 4 / DN 100 14A5688X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 1K879306992
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8188X012
NPS 2 / DN 50 14A5686X022
NPS 3 / DN 80 1V3269X0042
NPS 4 / DN 100 14A5688X022
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 1V547606382
Ethylenepropylene (EPR)
NPS 1 / DN 25 14A6981X032
NPS 2 / DN 50 14A5686X052
NPS 3 / DN 80 1V3269X0062
NPS 4 / DN 100 14A5688X082
NPS 6, 8 x 6, and 12 x 6 /
DN 150, 200 x 150, and 300 x 150 1K8793X0012
21* Travel Indicator Fitting or Indicator Plug O-ring
Nitrile

(NBR)
(1)
NPS 1 / DN 25 10A8931X012
NPS 2, 3, or 4 / DN 50, 80, or 100 10A3800X012
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 1F262906992
Fluorocarbon (FKM)
NPS 1 / DN 25 10A0811X012
NPS 2, 3, or 4 / DN 50, 80, or 100 1R727606382
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 1F2629X0012
Ethylenepropylene (EPR)
NPS 1 / DN 25 10A8931X022
NPS 2, 3, or 4 / DN 50, 80, or 100 10A3800X042
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 1F2629X0032
22
(1)
Travel Indicator Flange Nut, plated steel 14A5693X012
23
(1)
E-Ring
Stainless steel 14A8181X012
1577 steel, heat-treated (NACE) 14A8181X022
24 Drive Screw, 18-8 Stainless steel (2 required) 1A368228982
25 Flow Arrow, 18-8 Stainless steel 1V105938982
26 Body Rating Plate, Stainless steel (not shown) - - - - - - - - - - -
*Recommended spare part.
1. Part included in trim package assembly can be ordered according to the parts kit trim package.
Types 1098-EGR and 1098H-EGR
28
Types 1098 and 1098H Actuators
(Figure 14)
Key Description Part Number
1 Lower Casing
Size 30
Type 1098
Steel 2E8007X00B2
Steel (NACE) 2E8007X0042
Type 1098H
WCC Steel 36A8537X012
CF8M Stainless steel (NACE) 36A8537X032
Size 40
Type 1098
Steel 24A7155X012
Steel (NACE) 24A7155X072
304 Stainless steel (NACE) 24A7155X052
Size 70
Type 1098
Steel 2N1266X00B2
Steel (NACE) 2N1266X0072
Stainless steel (NACE) 2N1266X0082
2 Upper Casing
Size 30
Type 1098
Steel 25A7340X012
Steel (NACE) 25A7340X032
Type 1098H
WCC Steel 36A8535X012
Stainless steel (NACE) 36A8535X052
Size 40
Type 1098
Steel 24A5680X012
Steel (NACE) 24A5680X062
Stainless steel (NACE) 24A5680X042
Size 70
Type 1098
Steel 25A2607X012
Steel (NACE) 25A2607X032
Stainless steel (NACE) 25A2607X042
3 Bonnet
Zinc-plated steel 33B0301X012
304 Stainless steel (NACE) 33B0301X052
4 Cap Screw
Sizes 30 and 40 (4 required)
Plated Steel 1D529824052
Stainless steel (NACE) 1D529838992
Size 70 (4 required)
Plated Steel 1A368424052
Stainless steel (NACE) 1A368435072
5 Casing O-ring
Nitrile (NBR) 1F358106992
Fluorocarbon (FKM) 1F3581X0022
Ethylenepropylene (EPDM) 1F3581X0052
6 Stem O-ring (2 required)
Nitrile (NBR) 1C782206992
Fluorocarbon (FKM) 1K756106382
Ethylenepropylene (EPDM) 1C7822X0052
7 Diaphragm
Type 1098
Nitrile (NBR)
Size 30 2E791902202
Size 40 27B9744X012
Size 70 2N126902202
Fluorocarbon (FKM)
Size 30 2E7919X0052
Size 40 27B9744X022
Size 70 2N1269X0032
Type EgR Main Valve
(Figures 12 and 13) (continued)
Key Description Part Number
27 Indicator Plug
Zinc-plated steel
NPS 1 / DN 25 14A6983X012
NPS 2 / DN 50 14A9684X012
NPS 3 / DN 80 14A9684X012
NPS 4 / DN 100 14A9684X012
316 Stainless steel (NACE)
NPS 1 / DN 25 14A6983X022
NPS 2 / DN 50 14A9684X032
NPS 3 / DN 80 14A9684X032
NPS 4 / DN 100 14A9684X032
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A8178X032
28 Spring Seat
Full capacity trim
(1)
Plated steel
NPS 1 / DN 25 14A6982X012
NPS 2, 3, or 4 / DN 50, 80, or 100 15A2206X012
NPS 6 or 8 x 6 / DN 150 or 200 x 150 14A8177X012
Heat-treated wrought steel (NACE)
NPS 1 / DN 25 14A6982X022
NPS 2, 3, or 4 / DN 50, 80, or 100 15A2206X022
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 14A8177X022
Restricted capacity trim
416 Stainless steel, heat-treated,
NPS 2, 3, or 4 / DN 50, 80, or 100 14A9678X012
NPS 6 / DN 150 14A9688X012
29 Hex Nut Steel (use with Stainless steel body)
(not shown)
NPS 1 / DN 25 (4 required) 1C330635252
NPS 2 / DN 50 (8 required) 1A377235252
NPS 3 / DN 80 (8 required) 1A376035252
NPS 4 / DN 100 (8 required) 1A352035252
NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150
(12 required) 1A440935252
31
(1)
Pipe Plug
Plated steel, for all sizes 1A767524662
316 Stainless steel (NACE),
For NPS 2, 3, or 4 / DN 50, 80, or 100 1A767535072
For NPS 6, 8 x 6, or 12 x 6 /
DN 150, 200 x 150, or 300 x 150 1A767535072
32 Travel Stop, galvanized plated steel
(not used with full capacity trim)
NPS 2 / DN 50
30% capacity 14A9677X012
70% capacity 14A9676X012
NPS 3 / DN 80, 40% capacity 14A9671X012
NPS 4 / DN 100, 40% capacity 14A9670X012
NPS 6 / DN 150, 40% capacity 14A9682X012
33 NACE Tag (not shown) (NACE) 19A6034X012
34 Tag Wire (not shown) (NACE) 1U7581X0022
35 Fitting
All sizes T21104T0012
All sizes (NACE) T21104T0022
36*
(1)
Backup Ring (2 Required)
All sizes 1K786806992
37* O-ring
Nitrile (NBR)
(1)
18B3438X012
Fluorocarbon (FKM) 1N430306382
Ethylenepropylene (EPR) 1N4303X0012
*Recommended spare part.
1. Part included in trim package assembly can be ordered according to the parts kit trim package.
Types 1098-EGR and 1098H-EGR
29
TyPE 1098H
Figure 14. Types 1098 and 1098H Actuator Assemblies
TyPE 1098
34A5692
56
6
6
56 12 57
3
5 27 2 28 8
13 7 4 9 1 11 10
57
56
6
36A8540
29 13 9 1 7 11 10
8 2 27 12 57 56 6 28
Types 1098-EGR and 1098H-EGR
30
Standard P590 Series Filter (Figure 15)
Key Description Part Number
1 Filter Body
Type P594-1, Brass 1E312414012
Type P593-1, Aluminum (NACE) 1E3124X0022
2* Filter Element, Cellulose (NACE) 1E312606992
3 Filter Head
Type P594-1, Brass 1E312514012
Type P593-1, Aluminum (NACE) 1E3125X0022
4 Machine Screw
Type P594-1, Brass 1J500218992
Type P593-1, Aluminum (NACE) 1J500209012
5 Washer (2 required)
Type P594-1, Brass 1J500018992
Type P593-1, Aluminum (NACE) 1J500010062
6 Spring Washer, Plated carbon steel 1H885128982
7* Gasket, composition 1F826804022
11 NACE Tag, 18-8 Stainless steel (not shown) 19A6034X012
12 Tag Wire, 304 Stainless steel (not shown) 1U7581X0022
Type 6351 Pilot (Figure 16)
Key Description Part Number
Parts Kit (includes keys 3, 4, 6, 7, 23, and
for the P590 Series flter, keys 2 and 7) R6351X00012
1 Body Assembly
Aluminum with Brass bushing 1B7971X0092
Aluminum with Stainless steel bushing (NACE) 1B7971X0342
Stainless steel with Stainless steel bushing 1B7971X0122
2 Bonnet
Aluminum with closing cap 25A6220X012
3 Body Plug Assembly (includes body plug
and O-ring)
Aluminum body plug
with Nitrile (NBR) O-ring 18B6542X022
with Fluorocarbon (FKM) O-ring 18B6542X042
Stainless steel body plug
with Nitrile (NBR) O-ring 18B6542X052
with Fluorocarbon (FKM) O-ring 18B6542X062
4 Inner Valve Assembly
Nitrile (NBR) with Brass stem 20B9389X012
Nitrile (NBR) with Stainless steel stem (NACE) 20B9389X022
Fluorocarbon (FKM) with Stainless steel stem 20B9389X042
Fluorocarbon (FKM) with Brass stem 20B9389X032
6 Valve Spring
For Brass and Stainless steel stems,
302 Stainless steel 1B797937022
For Stainless steel stem (NACE), Inconel

X-750 19A2860X012
Types 1098 and 1098H Actuators
(Figure 14) (continued)
Key Description Part Number
7 Diaphragm (continued)
Type 1098H
Ethylenepropylene (EPDM)
Size 30 2E7919X0062
Size 40 27B9744X032
Size 70 2N1269X0042
Nitrile (NBR) 2E791902202
Fluorocarbon (FKM) 2E7919X0052
Ethylenepropylene (EPDM) 2E7919X0062
8 Diaphragm Plate
Size 30
Cast Iron 15A7339X012
316 Stainless steel (NACE) GE08313X012
Size 40
Cast Iron 14A5682X012
316 Stainless steel (NACE) GE08466X012
Size 70
Cast Iron 15A2606X012
WCC Steel (NACE) 19A7319X012
316 Stainless steel (NACE) 19A7319X022
9 Cap Screw
Sizes 30 and 40
Steel 1L545428982
Stainless steel (NACE) 1L545438992
Size 70
Steel 1A582824052
Steel (NACE) 1A582824052
Stainless steel (NACE) 1A5828X0122
10 Cap Screw
Size 30 (12 required)
Cap Screw, Plated steel
Type 1098 (NACE) 1E760324052
Type 1098H 1A915524052
Stud, Stainless steel
Type 1098H (NACE) 1A219235222
Size 40 (16 required)
Cap Screw, Type 1098 (NACE)
Plated steel 1E760324052
Stainless steel 1E7603X0072
11 Hex Nut
Type 1098
Size 30 (12 required)
Plated steel (NACE) 1A346524122
Size 40 (16 required)
Plated steel 1A346524122
18-8 Stainless steel (NACE) 1A3465X0032
Size 70 (28 required)
Plated steel (NACE) 1A346524122
Stainless steel (NACE) 1A3465X0102
Type 1098H
Size 30 (12 required)
Plated steel 1A340324122
Stainless steel (NACE) 1A337435252
12 Stem, Stainless steel
NPS 1 / DN 25 body size 14A6757X012
NPS 1 / DN 25 body size (NACE) 14A6757X022
NPS 2 / DN 50 body size 14A5683X012
NPS 2 / DN 50 body size (NACE) 14A5683X022
NPS 3 / DN 80 body size 14A5663X012
NPS 3 / DN 80 body size (NACE) 14A5663X022
NPS 4 / DN 100 body size 14A5648X012
NPS 4 / DN 100 body size (NACE) 14A5648X022
NPS 6 / DN 150 body size 14A6987X012
NPS 6 / DN 150 body size (NACE) 14A6987X022
NPS 8 x 6 / DN 200 x 150 body size (NACE) 18A4217X022
Key Description Part Number
13 Nameplate - - - - - - - - - - -
27 Vent Insert Type Y602-12
28 Zerk Fitting, plated carbon steel 1L847828992
54 NACE Tag, 18-8 Stainless steel (not shown) 19A6034X012
55 Tag Wire, 303 Stainless steel (not shown) 1U7581X0022
56 Bearing (2 required)
For Nitrile (NBR) Diaphragm, Nylon (PA) 17A7112X012
For Fluorocarbon (FKM) and
Ethylenepropylene (EPDM) Diaphragms, Nyliner 17A7112X022
57 Wiper 15A6002XN12
*Recommended spare part.
Inconel

is a mark owned by Special Metals Corporation.


Types 1098-EGR and 1098H-EGR
31
AJ5004
Figure 15. Standard P590 Series Filter Assembly
6
7
5
1
2
4
5
3
34A5853
Figure 16. Type 6351 Pilot Assembly
28
1
35
8
11
12
7
22
24
S
42
3
6
9
10
2
4
APPly SEAlANT (S)
S = MulTI-PuRPOSE PTFE THREAD SEAlANT
Types 1098-EGR and 1098H-EGR
32
Types 6352, 6353, 6354l, 6354M, and
6354H Pilots (Figure 17)
Key Description Part Number
Parts kit (included are: valve plug, key 4; diaphragm
assembly, key 5; body plug gasket, key 12; bellows
O-ring, key 17; closing cap gasket, key 20; and for the
P590 Series flter, flter element, key 2; and gasket, key 7)
Type 6352 R6352X00012
Type 6353 R6353X00012
Type 6354 R6354X00012
1 Pilot Body
Aluminum with 25 psig / 1,7 bar relief 35A6228X012
Aluminum with 50 psig / 3,4 bar Type 1806H relief 17A8075X012
Stainless steel with 25 psig / 1,7 bar relief 39A5971X012
Stainless steel with 50 psig / 3,4 bar
Type 1806H relief 17A8075X022
2 Spring Case
Aluminum 25A6220X012
Stainless steel 28A9277X012
2 Regulator Bonnet (for Type 6353) 24B6641X022
Type 6351 Pilot (Figure 16) (continued)
Key Description Part Number
7* Diaphragm Assembly
(includes plated steel diaphragm plate)
Nitrile (NBR) diaphragm and
Aluminum pusher post 1B7980000B2
Nitrile (NBR) diaphragm and
Stainless steel pusher post 1B7980X00A2
Fluorocarbon (FKM) diaphragm and
Aluminum pusher post 1B7980000C2
8 Upper Spring Seat 1B798525062
9 Control Spring, plated steel
3 to 20 psig / 0,21 to 1,4 bar range, Green 1B986027212
5 to 35 psig / 0,35 to 2,4 bar range, Unpainted 1B788327022
35 to 100 psig / 2,4 to 6,9 bar range, Red 1K748527202
10 Adjusting Screw
Aluminum bonnet 10B7192X012
11 Locknut, plated steel
Aluminum bonnet 1A946324122
12 Machine Screw, Steel (6 required) T13305T0012
13 Hex Lock Plate, Aluminum (not shown) 10B2695X012
14 Threaded Lock Plate, Sluminum (not shown) 10B2696X012
22 Pipe Nipple,
Standard and Corrosive service,
Galvanized plated steel (use with P590 Series) 1C488226232
Steel (NACE) 1C4882X0032
24 P590 Series Filter
(parts listed under separate heading)
Type P594-1, Brass (standard) AJ5004000A2
Type P593-1, aluminum AJ5004T0012
28 Closing Cap, plastic
Aluminum bonnet 23B9152X012
35 Vent Assembly (Type Y602-12) Y602-12
42 Relief Valve Assembly
Aluminum / 302 Stainless steel (NACE) 16A5929X042
All other assemblies 16A5929X022

*Recommended spare part.
Key Description Part Number
3 Body Plug
Aluminum 15A6221X012
316 Stainless steel 15A6221X042
4 Valve Plug and Stem Assembly
Nitrile (NBR) disk with Stainless steel stem
(standard) 15A6207X012
Nitrile (NBR) disk with 316 Stainless steel
stem (NACE) 15A6207X052
Fluorocarbon (FKM) with Stainless steel stem
(for use in Oxygen service) 15A6207X042
Fluorocarbon (FKM) disk
with 316 Stainless steel stem (NACE) 15A6207X112
5 Diaphragm Assembly
Type 6352, Nitrile (NBR) 15A6216X012
Type 6353, Nitrile (NBR) 15A6216X022
Type 6353, Fluorocarbon (FKM) 15A6216X092
Type 6353, Fluorocarbon (FKM)
(for use in Oxygen service) 15A6216X162
Type 6354, Neoprene (CR) 15A6216X032
Type 6354, Fluorocarbon (FKM) 15A6216X152
Type 6352, Nitrile (NBR) (NACE) 15A6216X552
Type 6353, Nitrile (NBR) (NACE) 15A6216X542
Type 6353, Fluorocarbon (FKM) (NACE) 15A6216X562
Type 6354, Fluorocarbon (FKM)
(for use of Oxygen service) 15A6216X502
Type 6354, Neoprene (CR) (NACE) 15A6216X572
Type 6354, Fluorocarbon (FKM) (NACE) 15A6216X582
6 Control Spring
Type 6352
14-inches w.c. to 2 psig / 35 mbar to 0,14 bar 14A9672X012
2 to 10 psig / 0,14 to 0,69 bar, Black 14A9673X012
Type 6353
3 to 40 psig / 0,21 to 2,8 bar 1E392527022
35 to 125 psig / 2,4 to 8,6 bar 1K748527202
Type 6354L
85 to 200 psig / 5,9 to 13,8 bar 1L346127142
Type 6354M
175 to 220 psig / 12,1 to 15,2 bar 1L346127142
Type 6354H
200 to 300 psig / 13,8 to 20,7 bar 15A9258X012
7 Spring Seat, Plated steel
Type 6352 or 6353 1B798525062
Type 6354L, 6354M, or 6354H 1K155828982
8 Stem Guide
416 Stainless steel (standard) 15A6222X012
410 Stainless steel (NACE) 15A6222X022
9 Adjusting Screw
Type 6352 10B3692X012
Type 6353 10B7192X012
Type 6354 10B6190X012
For use with Type 662 18B3500X052
10 Locknut
Type 6352 1C724018992
Type 6353 or 6354 1A946324122
11 Closing Cap
Aluminum 23B9152X012
Stainless steel 1H2369X0032
12 Body Plug Gasket / O-ring
For Aluminum body, composition 1C495704022
For Stainless steel body, Nitrile (NBR) 1F113906992
For Stainless steel body, Fluorocarbon (FKM) 1N463906382
13 Vent Assembly Type Y602-12
Types 1098-EGR and 1098H-EGR
33
35A8889
DETAIl OF TyPE 6354M OR 6354H PIlOT TyPE 6352, 6353, OR 6354l PIlOT
Figure 17. Types 6352 through 6354H Pilot Assemblies
35A6236
11 9
10
7
5
8
13
2 20
14 6
1
4
15 22
3
19 21 12 17
16
23
20A6328
DETAIl OF CAPPED
ADjuSTINg SCREw OPTION
DETAIl OF HANDwHEEl OPTION
30A6327
TyPES 61l, 61lD, AND 61lE PIlOT
20A6326
Figure 18. Types 61L, 61LD, and 61LE Pilot Assemblies
13
10
12
9
8
2
18
20
7
6
5
28
1
27
50
19
22
17
15
25
35
1 28
1
28
35
40
5
34
6
33
44
43
24
4
14
16 11 26
3
Types 1098-EGR and 1098H-EGR
34
61 Series Pilots (Figures 18, 19, and 20)
Key Description Part Number
Repair Parts Kits, Nitrile (NBR)
(Includes keys 8, 9, 10, 12, 13, 14, 15, 26, and 28)
Types 61L and 61LE R61LX000012
Types 61LD R61LDX00012
Repair Parts Kits, Nitrile (NBR)
(Includes keys 8, 9, 10, 12, 13, 14, 15, and 26)
Type 61H R61HX000012
1 Relay Spring Case, Cast Iron
Types 61L, 61LD, and 61LE 1B983919012
Type 61H
Standard adjusting screw 1B984119012
Capped adjusting screw or for Type 662 1H232619012
Type 61HP
Standard adjusting screw 2P969419012
Types 6352, 6353, 6354l, 6354M, and
6354H Pilots (Figure 17) (continued)
Key Description Part Number
14 Machine Screw (6 required)
Aluminum 10B6189X022
Stainless steel 1V4360X0022
15 Relief Valve Assembly
25 psig / 1,7 bar 16A5929X052
25 psig / 1,7 bar (NACE) 16A5929X042
25 psig / 1,7 bar (for Oxygen service) 16A5929X032
25 psig / 1,7 bar (Stainless steel) 16A5929X072
16 Bellows Assembly, Stainless steel
Standard for all except in Oxygen service 15A6202X032
For use in Oxygen service 15A6202X022
17 O-ring
Nitrile (NBR), Standard and NACE Service 1D682506992
Fluorocarbon (FKM), Standard and NACE Service
(also for Oxygen service) 1D6825X0012
19 Filter
P590 Series (standard), (Type P594-1) P590X1-A2
P590 Series for corrosive service, (Type P593-1) P590X1-A1
P590 Series for NACE service, (Type P593-1) P590X1-A6
20 Closing Cap Gasket, Composition 15A6218X012
21 Pipe Nipple
For standard and corrosive service,
Galvanized steel 1C488226232
For NACE service, Steel 1C4882X0032
For corrosive NACE service, Stainless steel 1C488238982
22 Restriction, Plated Carbon Steel
Standard 17A2030X012
High 17A2029X012
23 Diaphragm Limiter
Aluminum 15A9259X012
Stainless steel 10B4407X012
26 NACE Tag, 18-8 Stainless steel 19A6034X012
27 Tag Wire, 304 Stainless steel 1U7581X0022
28 Packing Bonnet, 316 Stainless steel 1L449635072
29 Packing Nut, Plated Steel 0P077624102
30 Handwheel 1L217544992
31 Washer, Plated Carbon steel 1A329128982
32 Screw, Plated Carbon steel 1E985428982
33 Packing Spring, 316 Stainless steel 1F125437012
34 Packing Box Gasket, Plated steel 1B487099202
35 Packing Follower, 316 Stainless steel 1K885035072
36 External Adaptor, PTFE 1F124801012
37 Internal Adaptor, PTFE 1F124401012
38 Packing Washer, 316 Stainless steel 1F125236042
39 Packing Ring (3 required), PTFE 1C752601012
40 Adjusting Screw, 410/416 Stainless steel 21B5621X012
Key Description Part Number
2 Relay Valve Body, Cast Iron
Types 61L, 61LD, 61LE, and 61H 2J581919012
Type 61HP 33A9845X012
3 Bottom Cover
Types 61L, 61LD, 61LE, and 61H, Cast Iron 2C518619012
Type 61HP, Steel 13A9843X012
4 Relay Yoke
Types 61L, 61LD, 61LE, and 61H,
Zinc Die Casting 1D662544012
Type 61HP (2 required),
410/416 Stainless steel 13A9838X012
5 Closing Cap Assembly
Types 61L, 61LD, and 61LE
For all except pilots with handwheel adjusting
screw and pressure loaded pilots, Plastic T11069X0012
Pressure loaded trim for corrosive service, Steel 1E422724092
Standard trim with handwheel
adjusting screw, Brass 1R759314012
Type 61H
Capped adjusting screw, Brass 1H236514012
6 Adjusting Screw
Types 61L, 61LD, and 61LE
For all except handwheel adjusting screw,
Zinc Die Casting 1B537944012
For use with handwheel adjusting screw, Brass 1R759414012
Type 61H, Steel
Standard
For 10 to 35 psig / 0,69 to 2,4 bar range 1A500528982
For 10 to 50 psig / 0,69 to 3,5 bar range 1B212028982
For 10 to 65 psig / 0,69 to 4,5 bar range 1A279128982
Pressure loaded/capped adjusting screw 1J881524102
Type 662 mounting 18B3500X072
Type 61HP, Steel
Standard 1C216032992
7 Control Spring, Steel
Type 61LD
0 to 4-inches w.c. / 0 to 10 mbar, Orange 1B558527052
3 to 12-inches w.c. / 7 to 30 mbar, Unpainted 1C680627222
Types 61L, 61LD, and 61LE
0.25 to 2 psig / 17 mbar to 0,14 bar, Red 1B886327022
1 to 5 psig / 69 mbar to 0,35 bar, Yellow 1J857827022
2 to 10 psig / 0,14 to 0,69 bar, Blue 1B886427022
5 to 15 psig / 0,34 to 1,0 bar, Brown 1J857927142
10 to 20 psig / 0,69 to 1,4 bar, Green 1B886527022
Type 61H
10 to 65 psig / 0,69 to 4,5 bar, Green Stripe 0Y066427022
Type 61HP
15 to 45 psig / 1,0 to 3,1 bar, Yellow 1E392527022
35 to 100 psig / 2,4 to 6,9 bar, Blue 1D387227022
100 to 300 psig / 6,9 to 20,7 bar, Red 1D465127142
8 Relay Orifce (for 61 Series except Type 61HP),
303 Stainless steel
Standard applications 1C520135032
Fast close and open, open only, or close only
(For Types 61L and 61LD only) 1D373735032
Special orifce, fast open only application
(For Types 61L and 61LD only) 1E874235132
9 Disk Holder Assembly (for 61 Series except Type 61HP)
Standard trim, Brass / Nitrile (NBR) 1B8868000A2
Trim for corrosive service, 303 Stainless steel 1B8868000B2
Oxygen service and
pressure loaded trim for corrosive service,
Brass / Fluorocarbon (FKM) 1N3638000A2
Types 1098-EGR and 1098H-EGR
35
DETAIl OF CAPPED
ADjuSTINg SCREw OPTION
30A6330
TyPE 61H PIlOT
Figure 19. Type 61H Pilot Assembly
32A2068
Figure 20. Type 61HP Pilot Assembly
30
4
7
26
24
1
13
2
35
14
15
23
25
18
6
34
27
50
19
17
8
9
12
20
16
11
10
3
5
34
28
6
S
41
35
34A0396
34 6
42 16
2 47
1 50
45 4
53 51
35 7
10 14
52 15
48 27
13 26
19 3
46
APPly SEAlANT (S)
S = MulTI-PuRPOSE PTFE THREAD SEAlANT
Types 1098-EGR and 1098H-EGR
36
*Recommended spare part.
Xenoy

is a mark owned by SABIC Innovative Plastics.


61 Series Pilots
(Figures 18, 19, and 20) (continued)
Key Description Part Number
10 Bleed Orifce, 303 Stainless steel
Types 61L, 61LD, 61LE, and 61H
Standard bleed 1B887335032
Special bleed 1C831435032
Capped bleed (for Types 61L and 61LD only) 1D777135032
Type 61HP 1D318135032
11 Diaphragm Nut, (for 61 Series except Type 61HP)
Standard trim, Oxygen service and pressure loaded
trim for corrosive service, 316 Stainless steel 1B989514012
Trim for corrosive service, 18-8 Stainless steel 1B989535072
12* O-ring Seal (for 61 Series except Type 61HP)
Standard and trim for corrosive service,
Nitrile (NBR) 1B885506992
Oxygen service and pressure loaded trim
for corrosive service, Fluorocarbon (FKM) 1B8855X0012
13 Relay Spring, 302 Stainless steel
Types 61L and 61LE 1C911537022
Type 61LD 1E643637022
Type 61H
Up to 300 psig / 20,7 bar inlet pressure 1C911537022
300 to 400 psig / 20,7 to 27,6 bar
inlet pressure 1N859137022
Type 61HP 1B797937022
14* Upper Relay Diaphragm
Types 61L, 61LD, 61LE, and 61H
Standard and trim for corrosive service,
Nitrile (NBR) 1B885202052
Oxygen service and pressure loaded trim for
corrosive service, Fluorocarbom (FKM) 1N162802332
Type 61HP
Standard, Neoprene (CR) 13A9841X022
Oxygen service, Fluorocarbon (FKM) 13A9841X012
15* Lower Relay Diaphragm
Types 61L, 61LD, and 61LE
Standard and trim for corrosive service,
Nitrile (NBR) 1B886002052
Oxygen service and pressure loaded trim
for corrosive service, Flurocarbon (FKM) 1N536102332
Type 61H
Standard and trim for corrosive service,
Neoprene (CR) 1B894202192
Oxygen service, Fluorocarbon (FKM)
(2 required) 1N162702302
Type 61HP
Standard, Neoprene (CR) 13A9840X012
Oxygen service, Flurocarbon (FKM) 13A9840X022
16 Upper Relay Head, Zinc-plated steel
Types 61L and 61LD 1B989325072
Type 61LE 1D558425072
Type 61H 1D558425072
16 Diaphragm Plate, 410/416 Stainless steel
Type 61HP (4 required) 13A9839X012
17 Lower Relay Head, Zinc-plated steel
Types 61L, 61LD, and 61LE 1B989425072
Type 61H 1D558325072
18 Spring Seat, Zinc-plated steel
Types 61L, 61LD, and 61LE 1B886225072
Type 61H 1D558525072
19 Hex Nut , Zinc-plated steel
Types 61L, 61LD, 61LE, and 61H 1A340324122
Type 61HP (2 required) 1A346524122
Key Description Part Number
20 Cap Screw (8 required), Zinc-plated steel
(For 61 Series except Type 61HP) 1B989624052
23 Pipe Plug or Vent Assembly
Pipe Plug for Types 61L, 61LD, and 61LE, Steel 1A649528982
Vent Assembly for Type 61H Type Y602-1
24 Pipe Nipple, Galvanized / Zinc-plated steel 1C488226232
25 Filter Assembly
Standard trim Type P594-1
Trim for corrosive service Type P593-1
26 Bleed Valve
Types 61L, 61LE, and 61H, 416 Stainless steel 1D986735132
Type 61LD, 416 Stainless steel 1H951635132
Type 61HP
Standard Trim, Stainless steel / Nitrile (NBR) 1D5604000B2
Oxygen Service, Stainless steel /
Flurocarbon (FKM) 1N3798000C2
27 Nameplate - - - - - - - - - - -
28* Gasket
Types 61L, 61LD, and 61LE, Neoprene (CR) 1P753306992
Type 61H, Steel Plated / Composition 1B487099202
30 Pipe Plug (for 61 Series except Type 61HP),
Zinc-plated steel 1A369224492
32 Bleed Orifce Cap (for Types 61L and 61LD with
capped bleed only), 303 Stainless steel 1D777235032
33 Handwheel (for Types 61L, 61LD, and 61LE only),
Zinc Die Cast 1J496144012
34 Hex Nut
Types 61L, 61LD, and 61LE 1A351124122
Type 61H 1A352424122
Type 61HP 1A352224122
35 Spring Seat, Zinc-plated steel
Types 61L, 61LD, and 61LE 1J618124092
Type 61H 16A9812X012
Type 61HP 10A3963X012
40* O-ring (for Types 61L, 61LD, and 61LE only),
Nitrile (NBR) 1D541506992
41 Adaptor (for Type 61H only), Brass 1J881624092
42 Yoke Cap (for Type 61HP only),
410/416 Stainless steel 13A9836X012
43 Lockwasher (for Types 61L, 61LD, and 61LE),
Steel 1A352332992
44 Machine Screw (for Types 61L, 61LD,
and 61LE only), Steel 16A5763X012
45 Valve Spring Seat (for Type 61HP only),
316 Stainless steel 1L251135072
46 Cap Screw (6 required) (for Type 61HP only) 15A0690X012
47 Machine Screw (4 required) (for Type 61HP only),
303 Stainless steel 1A866935032
48 Cap Screw (6 required) (for Type 61HP only) 1P327028982
50 Drive Screw (2 required), 18-8 Stainless steel 1A368228982
51* Diaphragm Insert (2 required) (for Type 61HP only)
Standard, Nitrile (NBR) 13A9842X012
Oxygen service, Flurocarbon (FKM) 13A9842X022
52 Lower Yoke Cap (for Type 61HP only),
410/416 Stainless steel 13A9837X012
53 Bleed Plug (for Type 61HP only), Brass 1V211514012
54 Vent Assembly, Xenoy

/ 18-8 Stainless steel Type Y602-12


Types 1098-EGR and 1098H-EGR
37
Figure 21. Type Y600AM Regulator Assembly
Type y600AM Parts list
(Figures 21 through 22)
Key Description Part Number
Parts Kit (keys 10, 11, 12, 13, 15, 30, 31, and 33)
Type Y600AM RY600AX0012
1 Body, Cast Iron
3/4 NPT 1E987119012
2 Cap Screw (2 required), Zinc-plated steel 1C856228992
3 Spring Case Assembly, Cast iron 1B6365X0342
4 Diaphragm Casing, Cast iron 47B2271X012
5 Orifce, Aluminum, 1/4-Inch / 6,4 mm 0B042009012
6 Spring, Plated steel
4 to 8-inches w.c. / 10 to 20 mbar, Red 1B653827052
7 to 16-inches w.c. / 17 to 40 mbar, Unpainted 1B653927022
15-inches w.c. to 1.2 psig /
37 mbar to 0,08 bar, Yellow 1B537027052
1.2 to 2.5 psig / 0,08 to 0,17 bar, Green 1B537127022
2.5 to 4.5 psig / 0,17 to 0,31 bar, Light Blue 1B537227022
4.5 to 7 psig / 0,31 to 0,52 bar, Black 1B537327052
7 Diaphragm Head, 304 Stainless steel 17B9723X032
8 Pusher Post, Aluminum 17B9734X032
10* Diaphragm, Nitrile (NBR) 17B9726X012
11* Body Seal O-ring, Nitrile (NBR) 1H993806992
12* Insert Seal O-ring, Nitrile (NBR) 1B885506992
13* Disk Assembly, Aluminum Disk Holder
with Nitrile (NBR) disk 1C4248X0212
Figure 22. Diaphragm Casing Cap Screw Location
47B3687
2
Key Description Part Number
14 Stem, 303 Stainless steel 17B3423X012
15* Cotter Pin, 302 Stainless steel 1A866537022
16 Lever Assembly, Steel / Stainless steel 1B5375X0082
17 Machine Screw (2 required), 18-8 Stainless steel 19A7151X022
18 Guide Insert, Delrin

27B4028X012
22 Closing Cap T11069X0012
23 Hex Nut, not shown (8 required), Zinc-plated steel 1E985324142
24 Cap Screw (8 required), Zinc-plated steel T1070824912
25* Closing Cap Gasket, Neoprene (CR) 1P753306992
26 Type Y602 Vent Assembly
Spring case up (standard) Type Y602-11
Spring case down Type Y602-1
30* Stem O-ring
Nitrile (NBR) 1H292606992
31* Throat Seal O-ring
Nitrile (NBR) 1D682506992
33 Machine Screw, 18-8 Stainless steel 18A0703X022
35 Adjusting Screw, Zinc 1B537944012
36 Washer, Plated Carbon Steel 18B3440X012
38 Diaphragm Cap Screw, Zinc-plated steel 1B290524052
48 Backup Ring, 302 Stainless steel 18B3446X012
50 Lower Spring Seat, Zinc-plated steel 1B636325062
APPly luBRICANT (l)
l1 = SIlICONE gREASE luBRICANT
l2 = ANTI-SEIzE AND luBRICATINg COMPOuND
*Recommended spare part.
Delrin

is a mark owned by E.I. du Pont de Nemours and Co.


47B3687
4
8
16
17
14
18
31
28
28
10
24
30
15
7
12
33
13
5
28
28
29
29
50
38
22
35
3
36
6
25
26
11
48
1
Types 1098-EGR and 1098H-EGR
38
Figure 23. Type 95H Supply Pressure Regulator
30A7022
Type 95H Regulator (Figure 23)
Key Description Part Number
Parts Kit (Included are keys 3, 4, 10, and 12)
for composition, Trim 3A, 1/4 NPT body R95HX000102
1 Body, 1/4 NPT
Cast iron 1E391019012
2 Spring Case
Cast iron 2E391219012
3* Orifce
416 Stainless steel 1E393235132
4* Valve Plug
416 Stainless steel
Nitrile (NBR) 1E3933000E2
5 Valve Plug Guide
416 Stainless steel 1E391835132
6 Stem Assembly
416 Stainless steel 1F2113000A2
7* Stem Guide Bushing
416 Stainless steel 1E392235132
*Recommended spare part.
Key Description Part Number
8 Lower Spring Seat
Aluminum (standard) 1E392309012
9 Upper Spring Seat
Zinc-plated steel 1B798525062
10 Valve Plug Spring
302 Stainless steel 1E392437022
11 Spring
Zinc-plated steel, Yellow 1E392527022
12* Diaphragm
Neoprene (CR) 1E393502112
13 Nameplate - - - - - - - - - - -
15 Adjusting Screw, Plated Carbon steel 1E639928992
16 Cap Screw (6 required)
Zinc-plated steel 1A407824052
17 Locknut, Zinc-plated steel 1A352224122
11
15
1
7
8
17
3
16
9
4
6
2
12
5
10
l2
l2
l2
l2
APPly ANTI-SEIzE COMPOuND (l2)
Types 1098-EGR and 1098H-EGR
39
BOTTOM VIEw OF PIlOT
(SHOwN ROTATED 90
FROM NORMAl)
CONTROl lINE
CONNECTION
14A5706-A
Figure 24. Single-Pilot Mounting Assembly
Mounting Parts
6350 Series Mounting Parts (Figure 24)
Key Description Part Number
16 Pipe Tee for use with 50 psig / 3,4 bar relief - - - - - - - - - - -
21 Tube Fitting Connector for use with
50 psig / 3,4 bar relief, steel - - - - - - - - - - -
23 Pipe Nipple
Type 1098
Actuator Sizes 30 and 40
Plated steel - - - - - - - - - - -
Stainless steel (NACE) - - - - - - - - - - -
For use with 50 psig / 3,4 bar relief - - - - - - - - - - -
Actuator Size 70
Plated steel - - - - - - - - - - -
Stainless steel (NACE) - - - - - - - - - - -
Type 1098H
Steel - - - - - - - - - - -
Stainless steel - - - - - - - - - - -
24 Tubing
Actuator Sizes 30 and 40
Copper - - - - - - - - - - -
Stainless steel (NACE) - - - - - - - - - - -
Actuator Size 70
Copper - - - - - - - - - - -
Stainless steel (NACE) - - - - - - - - - - -
Key Description Part Number
25 Tube Fitting Elbow (2 required for standard
and 3 required for use with 50 psig / 3,4 bar
relief mounting)
Actuator Sizes 30 and 40
Brass - - - - - - - - - - -
Aluminum (NACE) - - - - - - - - - - -
Steel - - - - - - - - - - -
Stainless steel (NACE) - - - - - - - - - - -
Actuator Size 70
Brass - - - - - - - - - - -
Steel - - - - - - - - - - -
Stainless steel (NACE) - - - - - - - - - - -
26 Pipe Bushing
Steel (NACE) - - - - - - - - - - -
Stainless steel (NACE) - - - - - - - - - - -
51 Pipe Nipple, for use with 50 psig / 3,4 bar
relief (2 required) (not shown) - - - - - - - - - - -
52 Pipe Tee, for use with
50 psig / 3,4 bar relief (not shown) - - - - - - - - - - -
23
26
25 24
Types 1098-EGR and 1098H-EGR
40
FISHER
14A5705
Figure 25. 61 Series Pilot and Type 1806 Relief Valve Mounting
CONTROl lINE
CONNECTION
Mounting Parts (continued)
61 Series Mounting Parts (Figure 25)
Key Description Part Number
14 Pipe Nipple
For standard 61 Series mounting
Actuator Sizes 30 and 40 - - - - - - - - - - -
Actuator Size 70 - - - - - - - - - - -
Negative shock service
Actuator Sizes 30 and 40 - - - - - - - - - - -
Actuator Size 70 - - - - - - - - - - -
15 Pipe Nipple
Actuator Sizes 30 and 40 - - - - - - - - - - -
Actuator Size 70 - - - - - - - - - - -
16 Pipe Tee - - - - - - - - - - -
18 Relief Tubing
Actuator Sizes 30 and 40
Copper - - - - - - - - - - -
Stainless steel - - - - - - - - - - -
Actuator Size 70
Copper - - - - - - - - - - -
Stainless steel - - - - - - - - - - -
19 Tube Fitting Tee
Brass - - - - - - - - - - -
Steel - - - - - - - - - - -
Stainless steel - - - - - - - - - - -
Key Description Part Number
20 Loading Tubing
For standard 61 Series mounting
Actuator Sizes 30 and 40
Copper - - - - - - - - - - -
Stainless steel - - - - - - - - - - -
Negative shock service - - - - - - - - - - -
21 Tube Fitting Connector
Brass - - - - - - - - - - -
Steel - - - - - - - - - - -
Stainless steel - - - - - - - - - - -
22 Tube Fitting Elbow
Brass - - - - - - - - - - -
Steel - - - - - - - - - - -
Stainless steel - - - - - - - - - - -
26 Pipe Bushing for size 70 actuator only - - - - - - - - - - -
39 Pipe Nipple for negative shock service only - - - - - - - - - - -
53 Pipe Elbow for negative shock service only - - - - - - - - - - -
14
22 20 19 18 21 17
15
16
Types 1098-EGR and 1098H-EGR
41
Figure 26. Working Monitor Assembly
37A0565
Auxiliary Pilot Mounting Parts (Figure 26)
Key Description Part Number
22 Tube Elbow - - - - - - - - - - -
24 Tubing - - - - - - - - - - -
30 Mounting Bracket - - - - - - - - - - -
31 Cap Screw (2 required) - - - - - - - - - - -
32 Cap Screw (2 required)
For Type 627-109 - - - - - - - - - - -
For Type 161AYW - - - - - - - - - - -
32
36
30
22
31
24
34
35
Key Description Part Number
34 Flared Nut (1 required for use with
Type 6352 pilot and 2 required with
Type 61H Pilot) - - - - - - - - - - -
35 Tube Connector (1 required for use with
Type 6352 pilot and 2 required with
Type 61H Pilot) - - - - - - - - - - -
36 Pipe Bushing, Hex (2 required) - - - - - - - - - - -
Types 1098-EGR and 1098H-EGR
42
Figure 27. Type 1098-EGR with Type Y600AM Mounting Parts
TyPE 95H SuPPly
PRESSuRE
REgulATOR
TyPE y600AM PIlOT
OPTIONAl:
TyPE 112
RESTRICTOR
Mounting Parts (continued)
Type 1098-EGR with Type Y600AM Mounting
Parts (Figure 27)
Key Description Part Number
16 Pipe Tee
Stainless steel - - - - - - - - - - -
22 Tubing Elbow
Stainless steel - - - - - - - - - - -
24 Tubing
Stainless steel - - - - - - - - - - -
30 Mounting Bracket, steel - - - - - - - - - - -
31 Cap Screw, Zinc-plated steel (2 required) - - - - - - - - - -
32 Cap Screw, Zinc-plated steel (2 required) - - - - - - - - - - -
35 Tubing Connector (4 required)
Stainless steel - - - - - - - - - - -
36 Pipe Bushing (3 required)
Stainless steel - - - - - - - - - - -
38 Pipe Nipple
316 Stainless steel - - - - - - - - - - -
Key Description Part Number
39 Pipe Nipple (3 required)
316 Stainless steel - - - - - - - - - - -
43 Pipe Bushing (5 required)
316 Stainless steel - - - - - - - - - - -
44 Pipe Bushing
316 Stainless steel - - - - - - - - - - -
50 Pipe Cross
316 Stainless steel - - - - - - - - - - -
51 Restrictor
Fixed Restriction, 316 Stainless steel - - - - - - - - - - -
Variable Restriction (Optional) - - - - - - - - - - -
52 Pipe Plug (2 required)
Steel
316 Stainless steel - - - - - - - - - - -
53 Pipe Tee
316 Stainless steel - - - - - - - - - - -
43
35
16
52
39
36
30
32
52
50
44
24
22
38
51
53
31
42B6644
Types 1098-EGR and 1098H-EGR
43
VENT
TyPE y600AM AND SIzE 70 TyPE 1098 COMBINATION
47A7118
TyPE 627M AND SIzE 70 TyPE 1098 COMBINATION
Figure 28. Boiler Fuel Pressure Control Assembly
VIEw A-A VIEw B-B
SuPPly
6350 SERIES
CONTROl
B
B
A
A
21
43
41
39
47
38
24
44
45
S
16 37 48
TyPE y600AM
47A7119
VIEw A-A VIEw B-B
SuPPly
6350 SERIES
CONTROl
B
B
A
A
44
45
32
24
41
21
31
30
16
37
39 38
48
43 47
TyPE 621-107
S
APPly SEAlANT (S) All NPT THREAD
Types 1098-EGR and 1098H-EGR
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