A write up on a 5 MW solar plant visit Shivana samudra Banglore


Solar power plant Equipments Familiarized
 Solar Panels
 Array Junction Box
 Inverters
 Step up transformers
 Relays
 Battery charging units
 Signal conditioning device
 SCADA systems


Solar panels

A solar panel is a set of solar photovoltaic modules electrically connected and mounted on a supporting
structure. A photovoltaic module is a packaged, connected assembly of solar cells. The solar panel can be used as a
component of a larger photovoltaic system to generate and supply electricity in commercial and residential
applications. Here a panel consists of 60 cells in series and each of them having capability of supplying 36v output.
In this power plant 12 panels are included in a single structure.Such two structures are connected together to form
an array. There are 990 total arrays are mounted in the plant. Output from 288 panels is connected to one array
junction box. This will give a total output of 63.5KW.For connecting each panel to the AJB 65sqmm cables are
used. For connecting these AJB s to inverters 95 sqmm cables are used.

Array junction box
Array Box is a junction box which allows several photovoltaic strings (from 8 to 32) to be connected in
parallel. The total DC power is then distributed to the photovoltaic inverter. It includes photovoltaic string
protection, overvoltage protection and a DC output switch disconnector. They are well adapted for Power plants as
well as for photovoltaic large buildings The Array Box also integrates a monitoring module and communicates
through Modbus protocol with the monitoring devices (iRIO, XLRIO) located in the inverter substation. For each
string of panels, Array Box realizes DC current measurement (0 to 20A per string). The DC voltage (up to
1000Vdc) is also measured and abnormal behavior or failures are detected. Array Box can also propose safety
opening control and remote control of the switch disconnector.In Shivanasamudra power plant a panel consists of
60 cells in series and each of them having capability of supplying 36v output. Here 12 panels are included in a

single structure. Such two structures are connected together to form an array. There are 990 total arrays are there in
this plant.A total output from 288 panels is connected to one array junction box. This will give a total output of
 Minimize Power Plant downtime
 Ensure the security of the plant
 Opt for a preventive maintenance rather than a curative maintenance
 Reduce the on-the-field operation time

The output of array junction boxes is connected to common bus bars and again they coupled to an inverter.
Inverter converts DC output of the array junction box to alternating current. The output of the inverter is 415 V.
 True bankability
 Higher return on investment
 Designed for reliability
 Flexible
 Easy to service
 Easy to install



Fig 7.1 Step-Up transformer
A step up transform increased input voltage in a circuit. A transformer is a simple passive device created
from wound coils of wire on two separate circuits. Constructing it with fewer wire coils on the output as compared
to the input, the output voltage is increased proportionately. In the solar power plant the outputs of the solar cells
inverted and we will get a Ac of 415 v.This 415 v is stepped up to 11 KV and again stepped up to 66 KV for
feeding to the grid.


Name plate details of the transformer in the power plant



A relay is an electrically operated switch. The three basic types of relays include reed relays, mechanical
relays and solid-state relays. Many relays use an electromagnet to operate a switching mechanism mechanically, but
other operating principles are also used. Relays are used where it is necessary to control a circuit by a low-power
signal (with complete electrical isolation between control and controlled circuits), or where several circuits must be
controlled by one signal. A type of relay that can handle the high power required to directly control an electric
motor or other loads is called a contractor. Solid-state relays control power circuits with no moving parts, instead
using a semiconductor device to perform switching. Relays with calibrated operating characteristics and sometimes
multiple operating coils are used to protect electrical circuits from overload or faults; in modern electric power
systems these functions are performed by digital instruments still called "protective relays".



Battery charger
In the plant a 100V dc battery charger is used to extensively for the purpose of charging the batteries to
provide back up for the station auxiliaries


Grid export conditioners
The dc output of the AJB is converted to AC and stepped up to 11 KV and fed to a system called grid export
conditioner. This will monitor various parameters like voltage, current, frequency and power before supplying it to
the grid.A total of 12 conditioners are being used.



SCADA user interface
The operation of the whole plant is monitored and controlled by SCADA system provided by the vendors of
grid conditioners.
As we can see above the 5 MW total output of the plant is segmented in to 5 groups each of them having 1
MW.Again they are feeding the conditioning device. Through the conditioning device they will feed the step-up
transformer equipped with buchholz relay and then breaker. At the end each 1MW combines to form 5MW and
supplied to the grid. We can also monitor how much co2 emission we prevented using the solar panels.