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A VISUAL CHECK AND DOCUMENTATION

1. Confirm and verify all document supported (such as certificate, etc) relate with equipment vendor supllied
2. Confirm and verify the quantity and specification of equipment vendor suplied is the same with order
3. Confirm and verify the installation accessories (such as mounting bracket, etc) is provide by vendor as per
scope
4. Confirm and verify the tag number is provide by vendor as per scope
B FUNCTION TEST
1. Unscrew the 4 off M6 screws (5.0mm A/F hexagon key) holding the cover assembly to the base.
2. Lift the cover assembly away from the base of the enclosure to gain access to the interior.
3. Cable termination must be follow standard wiring (reffered to Instruction Manual).
4. Check power supply to detector, the supply voltage between 20-36 Vdc, nominal 24Vdc
5. Take a sample of gas detector and doing test as bellow :
a. Doing the ZERO GAS Test ( referred to Inspection and Test Procedure)
b. Doing the SPAN GAS Test ( referred to Inspection and Test Procedure)
6. At the normal condition, purging the sensor with the gas calibration untill Alarm 1 and Alarm 2 indication shown
7. Check the output analog 4-20mA linear with gas concentration reading
8. Record the all activity according gas detector function test
Created by : Tech.Support - Arya Semesta Revisi No : 0/2013
FACTORY ACCEPTANCE TEST PROCEDURE
GAS DETECTOR Sheet No : 3 of 11
A VISUAL CHECK AND DOCUMENTATION
1. Confirm and verify all document supported (such as certificate, etc) relate with equipment vendor supllied.
2. Confirm and verify the quantity and specification of equipment vendor suplied is the same with order.
3. Confirm and verify the installation accessories (such as mounting bracket, etc) is provide by vendor as per
scope.
4. Confirm and verify the tag number is provide by vendor as per scope.
B FUNCTION TEST
1. Unscrew the 4 off M6 screws (5.0mm A/F hexagon key) holding the cover assembly to the base.
2. Lift the cover assembly away from the base of the enclosure to gain access to the interior.
3. Cable termination must be follow standard wiring (reffered to Technical Manual).
4. Lifted the spring loaded flap on the front of the unit, then pulling down the handle underneath.
5. Connect cable from Pull Station Unit with Multimeter, and Multimeter display shown Short Circuit.
6. For the reset the unit, first raise the lift flap away from the pull handle.
7. Use the key (provide with the unit) release the pull handle which can be returned to its original position.
8. Release the pull handle which can be returned to its original position.
9. Connect cable from Pull Station Unit with Multimeter, and Multimeter display shown Open Circuit.
10. Screwing back the 4 off M6 screws (5.0mm A/F hexagon key) holding the cover assembly to the base.
11. Record the all activity according Pull Station function test
Created by : Tech.Support - Arya Semesta Revisi No : 0/2013
FACTORY ACCEPTANCE TEST PROCEDURE
MANUAL ALARM CALLPOINT Sheet No : 4 of 11
A VISUAL CHECK AND DOCUMENTATION
1. Confirm and verify all document supported (such as certificate, etc) relate with equipment vendor supllied
2. Confirm and verify the quantity and specification of equipment vendor suplied is the same with order
3. Confirm and verify the installation accessories (such as mounting bracket, etc) is provide by vendor as per
scope
4. Confirm and verify the tag number is provide by vendor as per scope.
B FUNCTION TEST
SOUNDER
1. Unscrew and remove the 4 off M6 screws (5.0mm A/F hexagon key) holding the cover assembly to the base.
2. Lift the cover assembly away from the base of the enclosure to gain access to the interior.
3. Cable termination should be in accordance with specifications applying to the required application
4. Check power supply to detector, the supply voltage between 18-32 Vdc, nominal 24Vdc.
5. Use a 5-way DIL switch selects the tone required. The settings for the standard tones are shown in table
(reffered to Technical Manual)
BEACON
1. Unscrew and remove the 6 off M8 screws (6.0mm hexagon key) holding the cover assembly to the base.
2. Lift the cover assembly away from the base of the enclosure to gain access to the interior.
3. Cable termination should be in accordance with specifications applying to the required application
4. The operating voltage of the unit is stated on the unit label. The unit can be powered directly only
5. Record the all activity according Sounder-Beacon function test
Created by : Tech.Support - Arya Semesta Revisi No : 0/2013
FACTORY ACCEPTANCE TEST PROCEDURE
SOUNDER - BEACON Sheet No : 5 of 11
A VISUAL CHECK AND DOCUMENTATION
1. Confirm and verify all document supported (such as certificate, etc) relate with equipment vendor supllied.
2. Confirm and verify the quantity and specification of equipment vendor suplied is the same with order.
3. Confirm and verify the installation accessories (such as mounting bracket, etc) is provide by vendor as per
scope.
4. Confirm and verify the tag number is provide by vendor as per scope.
B FUNCTION TEST
1. An external power supply is required to operate the transmitter.
2. Remove the terminal block cover (if applicable).
3. Cable termination must be follow standard wiring (reffered to Instruction Manual).
4. Check power supply to detector, the supply voltage between 12-42Vdc, nominal 24Vdc.
5. From the home screen display, select Loop Test menu and choose Analog Output
6. Connect an external ampere meter in series with the transmitter loop (so the power to the transmitter goes
goes through the meter at some point in the loop.)
7. In the test loop, check that the transmitters actual mA output and the HART mA reading are the same value.
If the readings do not match, either the transmitter requires an output trim or the current meter is malfunction.
8. After completing the test, the display returns to the loop test screen and allows the user to choose End menu.
9. Record the all activity according gas detector function test.
Created by : Tech.Support - Arya Semesta Revisi No : 0/2013
Sheet No : 6 of 11
FACTORY ACCEPTANCE TEST PROCEDURE
LNG SPILL DETECTOR
Yes No
Documentation
* Cert. of Conformance
* Cert. of Origin
* Hazardous Certificate
* Calibration Certificate
* Etc
Specification
* Refer to Datasheet
* Refer to Requirement
Test & Comm. Tools
* Portable Purge Calib.
* Gas Cylinder CH4
* Ultima XP Calibrator
Installation Accessories
* SS Tag Number
* SS U Bolt c/w. Nuts
* SS Mounting Plate
NOTE :
FACTORY ACCEPTANCE TEST
Visual Inspection Report Sheet No : 7 of 11
No Description Item
Completed
Quantity Comment
A All Item Supplied
B All Item Supplied
C Gas Detector
D All Item Supplied
PT. Tracon Industri
PT. Rekayasa Industri
ACCEPTANCE FORM
Checked & Inspected Name Signature Date
PT. MSA Indonesia
Action Result Display Result
NOTE :
FACTORY ACCEPTANCE TEST
Function Test Report - Gas Detector Sheet No : 8 of 11
No. Item To Be Tested
Analog Output
Comment
Zero - Span
Comment Remark
A ZERO - SPAN
1 Zero Gas (Using Air) 0%LEL
2 Span Gas ( 50%LEL CH4) 50%LEL
3 Normal Condition 0%LEL
B ANALOG OUTPUT
4
Force Analog Output
(4mA - 0%LEL)
4mA at
DVM
5
Force Analog Output
(12mA - 50%LEL)
12mA at
DVM
6
Force Analog Output
(20mA - 100%LEL)
20mA at
DVM
C GAS TEST READING
1 Low Alarm (Alarm 1)
2 High Alarm (Alarm 2)
3 Fault Alarm
PT. MSA Indonesia
PT. Tracon Industri
PT. Rekayasa Industri
ACCEPTANCE FORM
Checked & Inspected Name Signature Date
Action Result Action Result
NOTE :
FACTORY ACCEPTANCE TEST
Function Test Report - LNG Spill Detector Sheet No : 9 of 11
No. Item To Be Tested
Electrical
Comment
Analog Output
Comment
1 Cable Termination
Refer to
Manual
Remark
A ELECTRICAL
2 Power Supply (12 - 42Vdc)
24Vdc at
DVM
B ANALOG OUTPUT
4
Force Analog Output
(4mA - 0%FS)
4mA at
HartCom
5
Force Analog Output
(12mA - 50%FS)
12mA at
HartCom
6
Force Analog Output
(20mA - 100%FS)
20mA at
HartCom
C TEMP. TEST READING
1 Low Alarm (Alarm 1)
2 High Alarm (Alarm 2)
3 Fault Alarm
PT. MSA Indonesia
PT. Tracon Industri
PT. Rekayasa Industri
ACCEPTANCE FORM
Checked & Inspected Name Signature Date
Action Result Action Result
NOTE :
Electrical
Comment
FACTORY ACCEPTANCE TEST
Function Test Report - Sounder Beacon Sheet No : 10 of 11
Remark
A SOUNDER
1 Cable Termination
No. Item To Be Tested
Mechanical
Comment
2 Power Supply (18-32Vdc)
4
5 Way DIL Switch Select
Tones for Alarm 2
B BEACON
1 Cable Termination
Refer to
Manual
4 Beacon Type - Amber Amber
2 Power Supply
ACCEPTANCE FORM
Checked & Inspected Name Signature Date
PT. MSA Indonesia
PT. Tracon Industri
PT. Rekayasa Industri
Refer to
Manual
24Vdc at
DVM
3
5 Way DIL Switch Select
Tones for Alarm 1
Tone
Alarm 1
Tone
Alarm 2
Refer to
Label Unit
3 Beacon Type - Red Red
Action Result Action Result
NOTE :
FACTORY ACCEPTANCE TEST
Function Test Report - Manual Alarm CallPoint Sheet No : 11 of 11
Name Signature Date
PT. MSA Indonesia
Comment Remark
2 Pull Handle
Pulled
Down
3
PT. Rekayasa Industri
Electrical Mechanical
Item To Be Tested No. Comment
1 Spring Loaded Flap Lifted
ACCEPTANCE FORM
2
Use Special Key and
Release Pull Handle
1
Lifted Spring Loaded Flap
and Pulled Down Handle
PT. Tracon Industri
Checked & Inspected
SC at
DVM
OC at
DVM
B ELECTRICAL
A MECHANICAL
Special Key Turned