PSP B12005-03!01!1 - Corrosion Protection Pre-Drilling Deck

Digital versions of this document are distributed for use as per PMP distribution matrix.
A signed original document is maintained at the QA Department of Heerema Vlissingen.

Prepared by Reviewed by Approved by:

Projects

P. Put

QA/SHE Manager

G.J. van Slingerland

QC Manager

J. Herrebout

Heerema Vlissingen B.V.

Corrosion Protection

Attachment: DCS Procedure: 20131410 rev. 3 35 pages

Date 27-11-2013
Revision 1
Document PSP B12005-03-01-1
Applicability Technip Hejre Pre-drilling Deck
Technip no. C086-TECH-A-KA-1005
Pages 1 + attachment
Project Specific Procedure Corrosion Protection
20131410
Dong Hejre Pre-Drilling Deck
Company Name Date Signature
Approved by
DCS Drecht Coating Services B.V.


TPF

Ordernumber 20131410
Revision 3
Date 26-11-2013
Project Dong Hejre Pre-Drilling Deck
:
:
:
:
adekeizer
26-11-
2013
Norsok M501 rev. 6 Specification :
Orderclient B12007 :
Date : 26-11-2013 Revision : 3 PSP/ 20131410
DCS Drecht Coating Services b.v.
Appelweg 5 P.O. Box 18 4780 AA Moerdijk Telephone +31 (168) 412750 Fax +31 (168) 412759
email info@dcscoating.nl website www.dcscoating.nl
Chamber of Commerce Breda 23035671 VAT no. NL.00.13.85.045.B.01
20131410
INDEX
1 Contents of this document
2 Scope
3 Project Organisation
4 Procedures and specifications
5 Health, Safety and Environment
6 Quality Assurance and Quality Control
7 Surface preparation
8 Repair paintsystems
9 Surface cleanliness
10 Inspection equipment
11 Documentation
12 Final inspection
1 / 8
20131410
1 Contents of this document
This document details all aspects of the surface preparation, application of coatings, quality control,
environmental control and organisation of this project.
Together with this document the following documents are used:
ITP - Inspection and Test Plan : Quality Inspections en Tests
CS - Coating Systems : All coating systems with the DFT's, colors and other information
2 Scope
This procedure describes the application of the corrossion protection system.
3 Project Organisation
The project is managed by the site-manager who is responsible for all activities on the yard.
For the organogram and responsibilities and personnel see attachements.
4 Procedures and specifications
PSP - Project Specific Procedure : This document
ITP - Inspection and Test Plan : Quality Inspections en Tests
CS - Coating Systems : All coating systems with the DFT's, colors and other information
5 Health, Safety and Environment
DCS will do their utmost to ensure that all activities will be done in such a way that no harm can come
to the people working on the project, nor to the environment.
To ensure this a project HSE plan has been prepared in which in detail is described how DCS has
organised this.
We are VCA* 2008/5.1 certified and therefore all working procedures and workinstructions are noted
in our Quality Handbook. All activities performed by our personnel are done according to these
procedures and instructions. All our procedures and instructions can be read in our handbook which is
available at our site-office.
6 Quality Assurance and Quality Control
Since a high standard of quality is allways our goal, we will make sure that on this project everything is
done according to the required specifications as well as our own quality standards which ever are
higher.
We are ISO9001-2008 certified and therefore all working procedures and workinstructions are noted
in our Quality Handbook. All activities performed by our personnel are done according to these
procedures and instructions. All our procedures and instructions can be read in our handbook which is
available at our site-office.
2 / 8
20131410
7 Surface preparation
Abrasive blast cleaning of Carbon Steel:
A steel type abrasive will be used to achieve the required surface profile and surface cleanliness.
Abrasive blast cleaning of Stainless Steel:
An ironfree type abrasive will be used to achieve the required surface profile and surface cleanliness.
3 / 8
20131410
8 Repair paintsystems
- Touch up and Repair of 3 gradations of damages -
1)Damaged Toplayer
2)Damaged Mid Layer(s)
3)Damaged to substrate (bare steel)
If possible we will use CO2 ice blasting as a cleaning method. This way we will not damage the blast
profile.
CO2 pallets are propelled with compressed air onto the surface and remove all dirt, grease and rust.
The CO2 vaporizes and no waste material is left.
1)Damaged Toplayer
Surface to be repaired should be clean, dry and free from any contamination.
Prior to paintapplication the surface should be assessed and treated in accordance
with following procedure:
-Solvent cleaning to SSPC-SP1 of the damaged area
-Roughening up by means of sandpapering
-Adjacent area (an overlap of 5 cm) of existing paint to be roughened = cutback surrounding existing
paint by means of sandpapering
-Removal of dust
-Application of Toplayer shall be such that the whole roughened area, including an overlap of 5 cm on
the existing roughened paint, shall be painted
2) Damaged up to Mid Layer(s)

-Roughening up by means of sandpapering
-Adjacent area (an overlap of 5 cm) of existing paint to be roughened = feathering surrounding
existing paint by means of sandpapering
-Removal of dust
-Application of mid layer(s) and top layer shall be such that the whole roughened area, including an
overlap of 5 cm on the existing roughened paint, shall be painted
3) Damaged up to and including the first layer - to substrate (bare steel)
-Expand untill accessibility for powertool (SSPC SP3) by means of 3M discs, IBIX or
blasting/vacuumblasting
4 / 8
20131410
(Powertoolcleaning shall only be executed after approval of Heerema)
-Feather edging without leaving sharp edges on the existing paint
-Adjacent area (an overlap of 5 cm) of existing paint to be roughened = feathering surrounding
existing paint by means of sandpapering
-Removal of dust
-Application of system as specified, with the exception of the primer for which a different primer
suitable for powertooled surfaces will be determined, shall be such that the whole powertooled area,
including an overlap of 5 cm on the existing roughened paint, shall be painted
9 Surface cleanliness
All blast cleaned surfaces shall be subject to a 100% visual inspection to determine if the requested
cleanliness and anchor profile has been achieved prior to coating application.
All surfaces are to be free from dust, grit, and any contaminates likely to jeopardize coating
performance.
Random cleanliness checks are to be conducted.
10 Inspection equipment
For the measurement of the temperature, relative humidity and steeltemperature a Digital Dewcheck
will be used.
For the measurement of the Dry Film Thickness a digital DFT meter will be used.
This equipment is calibrated in accordance with company procedures , frequency once per year and
has clear identification of calibration status, and unique identification.
11 Documentation
All activities will be logged in the computerized QC information system. There are two possible reports
which can be printed with the entered data.
One is a daily report which shows all activities sorted per location.
The other report is an item report which shows all activities per treated item sorted by date.
Examples of these two reports are attached.
12 Final inspection
All items shall be subject to a final inspection to ensure that compliance with this document has been
adhered to prior to release.
5 / 8
20131410
Projectorganogram
QC-inspector
QA/ SHE Manager
General
Manager
Purchaser
Foreman
Sitemanager
Operators
Manager Projects
6 / 8
20131410
EXAMPLE ITEM INSPECTION REPORT
Surface preparation
Date Start Profile Location Activity
Blasting Sa 2 (I SO 8501-1)
Application
System 1 System :
Coat Color
DFT (microns)
Min Max Mean WFT
Interzinc 52 (International Paint (Nederland) B.V.) Grey 1
Intergard 475 HS (International Paint (Nederland) White 2
Interthane 990 (International Paint (Nederland) B. RAL 3002/RAL 90 3
Details Application
System 1 System :
Batchnrs. : Application method:
Coat accepted Remarks application :
Result : Accepted Visual inspection surface
Areas low DFT Application of extra coat
Defect Action
Grey 1 Layer Interzinc 52 (International Paint (Nederland) B.V.) 12.30 08.00
Location Date Time Air temperature
Relative humidity
Steeltemperature Dewpoint
Climatic Conditions
17 C 55% 16 C 12 C 7.30 26-11-2013 Blastshed
19 C 50% 18 C 13 C 15.30 26-11-2013 Paintshed
17 C 55% 16 C 12 C 10.30 27-11-2013 Paintshed
ACCEPTED BY QUALITY CONTROL OF :
DCS Heerema Vlissingen B.V. TPF
7 / 8
20131410
EXAMPLE DAILY INSPECTION REPORT
Blastshed located at Yard
Details Application
ITEMS 4,5,6
System 1 System :
Color
DFT (microns)
Min Max Mean WFT
Batchnrs. : Application method:
Coat accepted Remarks application :
Result : Accepted Visual inspection surface
Areas low DFT Application of extra coat
Defect Action
Grey 1 Layer Interzinc 52 (International Paint (N #### 08.00
Surface preparation
Start Remarks Profile Blasting SA 2 1/ 2
Items 1, 2 and 3
Time Air temperature
Relative humidity
Steeltemperature Dewpoint
Climatic Conditions
17 C 55% 16 C 12 C 7.30
19 C 50% 18 C 13 C 15.30
17 C 55% 16 C 12 C 10.30
ACCEPTED BY QUALITY CONTROL OF :
DCS Heerema Vlissingen B.V. TPF
8 / 8
Order : 20131410
Client :
Project : Dong Hejre Pre-Drilling Deck
Coating systems
B12007 Orderclient :
System 1
Un-insulated Carbon Steel with max. operating temperature of 120 C
Structural Steel
Includes all, trusses, beams, underside deckplates etc.
Stairs, piping, all supports
Includes all non structural items, pipe supports, piping etc. sticking above or underneath the deck
System :
Surface
treatment :
No. supplier : Product :
VS %
DFT WFT
Total DFT 280
Color
Min. Max. m/ l Thinner
Overcoat time at 21C
Scope :
Blasting Sa 2 (ISO 8501-1) Roughness: Grade Medium G (50 m to 85 m, Ry5)
1 International Interzinc 52 60 59 Grey 4 Ext. 102 9,8 GTA220
2 International Intergard 475 HS 160 80 White 7 Ext. 200 5,0 GTA007
3 International Interthane 990 60 57 RAL 3002/RAL
9006
8 Ext. 105 9,5 GTA713
Touch-up/ Repairsystem for paintsystem 1
See for scope paintsystem 1
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 280
Color
Scope :
Touch up and Repair of paintsystem: See chapter 8 PSP
1 International Interzone 954 BG 110 87 Grey 12 hrs 8 days 126 7,9 GTA220
2 International Interzone 954 BG 110 87 White 12 hrs 8 days 126 7,9 GTA220
9006
8 Hrs. Ext. 105 9,5 GTA713
Touch-up/ Repairsystem for paintsystem 1- Blasting
See for scope paintsystem 1
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 280
Color
Scope :
2 International Intergard 475 HS 160 80 White 7 Ext. 200 5,0 GTA007
9006
8 Ext. 105 9,5 GTA713
Date : 26-11-2013 Revision : 3 1 / 5 CS/ 20131410
appelweg 5 P.O. box 18 4780 AA Moerdijk telephone +31 (168) 412750 fax +31 (168) 412759
Order : 20131410
Client :
Coating systems
System 3B - I nternal
Cellar Deck Mudtank Internal
C.D. Tank 15-TF-0001
as per drawing XG-0957-001
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 350
Color
Scope :
1 International Intershield 300 175 60 ENA300-Bronze 8 14 days 292 3,4 GTA220
2 International Intershield 300 175 60 ENA301-
Aluminium
8 14 days 292 3,4 GTA220
Repairsystem for paintsystem 3B
See for scope paintsystem 3B
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 350
Color
Scope :
Aluminium
8 14 days 292 3,4 GTA220
System 3B - Galvanized Ladder inside Tank
Galvanised Ladder inside Tank
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 350
Color
Scope :
Light Blasting
Aluminium
8 14 days 292 3,4 GTA220
Date : 26-11-2013 Revision : 3 2 / 5 CS/ 20131410
Order : 20131410
Client :
Coating systems
System 4
Plated Walkways
All accesssible deck areas
Escape routes on plated decks
Only the Cellar deck and Intermediate deck (plated decks), escape route dimensions in accordance with
drawing
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 2725
Color
Scope :
Aluminium
8 14 days 208 4,8 GTA220
2 International Interzone 1000 1250 92 Grey 15 4 days 1359 0,7 GTA220
3 International Interzone 1000 1250 92 Yellow 15 4 days 1359 0,7 GTA220
4 Apply anti-skid material 1-
5mm in wet 3rd coat
5 International Intergard 740 100 51 RAL 7030 / RAL
1023
22 Indef. 196 5,1 GTA220
System 6
Galvanized Handrailing (including sockets and kickplate)
On top of the Handrail Panels
Sockets
Ladders
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 225
Color
Scope :
Sweepblasting
1 International Intergard 269 40 47 Red Oxide 10 Ext. 85 11,8 GTA220
2 International Intergard 475 HS 125 80 Light Grey 7 Ext. 156 6,4 GTA007
3 International Interthane 990 60 57 RAL 7030 8 Ext. 105 9,5 GTA713
Date : 26-11-2013 Revision : 3 3 / 5 CS/ 20131410
Order : 20131410
Client :
Coating systems
Repairsystem for paintsystem 6 - Damaged galvanised layer
Damage Galvanized areas (up to and including galvanized layer)
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 305
Color
Scope :
Roughening up of the damaged areas and feather of edges
1 International Interzinc 553 80 60 Grey 12 12 mnt 133 7,5 GTA007
3 International Intergard 475 HS 125 80 Light Grey 7 Ext. 156 6,4 GTA007
4 International Interthane 990 60 57 RAL 7030 8 Ext. 105 9,5 GTA713
5A-1 + PFP
Scope to be determined as per:
Bill of Quantity Reports
Dong Hejre Development Project marked up drawings
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 10210
Color
Scope :
Blasting Sa 2 (ISO 8501-1) Min. Anchor Profile: 50 Micron Rz
3 International Chartek 7 5000 100 Medium Grey 10 hrs limited. 5000 0,2 TM23 MPA
4 Application of HK1 Mesh at
middepth
6 International Intergard 475 HS 50 80 Light Grey MIO 7 Ext. 63 16,0 GTA007
7 International Interthane 990 75 57 RAL 3002 / RAL
7030
8 Ext. 132 7,6 GTA713
Date : 26-11-2013 Revision : 3 4 / 5 CS/ 20131410
Order : 20131410
Client :
Coating systems
Repairsystem for 5A-1 + PFP
Scope to be determined as per:
Bill of Quantity Reports
Dong Hejre Development Project marked up drawings
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 10210
Color
Scope :
4 Application of HK1 Mesh at
middepth
6 International Intergard 475 HS 50 80 Light Grey MIO 7 Ext. 63 16,0 GTA007
7 International Interthane 990 75 57 RAL 3002 / RAL
7030
8 Ext. 132 7,6 GTA713
5A-1 excl. PFP - J oints
2 Orange joints at row A1 of the cellar deck
System :
Surface
treatment :
VS %
DFT WFT
Total DFT 85
Color
Scope :
Blasting Sa 2 (ISO 8501-1) Min. Anchor Profile: 50 Micron Rz
Notes :
Date : 26-11-2013 Revision : 3 5 / 5 CS/ 20131410
20131410 Rev. : 3 Dong Hejre Pre-Drilling Deck
INSE01 INSPECTIONSHEET PRESERVED SURFACE
Adhesion
Standard ISO4624 - 1 1-2-2002
Instrument Hydraulic Adhesion Tester
units Mpa(MegaPascal)
Reports
All information stated in this Inspection sheet is drafted as per our standard inspection criterion.
Possible deviating criterion as requested by the client is stated in the Project Specific Procedure -
Inspectionplan.
Per dollie: Number/Value in Mpa
Average value of all dollies
- Describe the test specimen as substrate A, upon which successive coating layers B,C,D,E etc.,
have been applied, including the adhesive Y -Araldite 2000+ which secures the dolly Z to the top coat.
-Designate cohesive failures by the layers within which they occur as B,C,etc.,and the percent of each.
-Designate the adhesive failures by the interfaces at which they occur as A/B, B/C, C/D, etc., and the
percent of each.
method
For Adhesion testing on coating (paint) a curing time of at least 21 days must be achieved after
application of the final paintlayer as the paintsystem must be fully cured for testing.
Adhesion testing on metallizing layers can be executed almost directly after applicaton of the
metallizing layer.
1.1 In case of a rough metallized surface sand with sandingpaper and remove dust from the surface
1.2 Clean the surface in in a matter that will not affect the integrity of the coating, nor leave a residue
2. Glue the dollies on the preserved surface with special glue -Araldite 2000+
3. Let the glue harden out the prescribed time with a weight on the dollie
4. Carefully cut around the dollie to the substrate, unless the test has to be non-destructive then
don't cut and remove the dolly after the pull off test by heating the dollie
5. Place the pull off tester on the dollie en push on the tester until all 4 legs hit the surface
6. Set the scale to zero and slowly increase the pressure until the dollie detaches from the surface,
unless the test has to be non-destructive increase the pressure until the desired value is reached
7. The scale on the pull off tester gives the value of the testresult
acceptation criteria
Minimum value per dollie as stated in our Project Specific Inspection- and Testplan).
remedial actions
1. Remove all particles with insufficient bonding to the substrate by blasting to the bare substrate
2. Blast the surface to the prescribed roughness
3. If the edges of a repair spot are rough then smoothen the edges using a metal file
4. Repair the spot with a layer according to the specification
5. Inspect the adhesion again according above mentioned method
INSE04 INSPECTIONSHEET SURFACE TO BE BLASTED
Steel design, fabrication defects or contamination
Standard
Instrument Visual
units
Reports
Inspectionplan.
Mention on the day-report in the column completed inspections
method
When a surface or item to be blasted is presented, it should be inspected for unacceptable defects, as
indicated in our Project Specific Inspection- and Testplan.
Absence of all mentioned defects as indicated in our Project Specific Inspection- and Testplan.
remedial actions
Removal of all contamination by use of thinners or cleanser as per SSPC-SP1
Removal off weld spatter with a putty knife or grinding disk
Rounding sharp edges with a grinding disk
Spaces which are too narrow to be properly treated should be sealed by welding/boxed in.
INSE05 INSPECTIONSHEET ENVIRONMENTAL CONDITIONS
Right conditions
Standard SSPC PA-1 sept. 1989
Instrument Dew-Check
units C or %
Reports
Inspectionplan.
Ambient temperature
Relative humidity
Substrate temperature
Dewpoint
method
1. Take the Dew-Check out of the holding case and check validity of calibration report (last calibration
been carried out
check if the battery still works.
(if the battery is low there is a warning on the left side of the display by the symbol of a battery)
2. Switch on the Dew-Check by a light push on the button.
3. Switch the Dew-Check in the mode for humidity measurement and let it measure untill there is a
constant reading
4. Read the value and note this value
5. Switch the Dew-Check in the mode for ambient temperature and let it measure untill there is a
constant reading
6. Read the value and note this value
7. Switch the Dew-Check in the mode for surface temperature and push the probe lightly to the
surface, let it measure untill there is a constant reading
8. Push the hold button
9. Read the value and note this value (this is the dewpoint measurement)
10. Switch the Dew-Check in the last mode (Delta T), read the value and check this value.
(this is the difference between the steeltemperature and dewpoint)
11. Switch the Dew-Check off and put it back in the holding case
As indicated in our Project Specific Inspection- and Testplan.
remedial actions
Switch on the heater or the dryer and wait untill the criteria are met.
INSE06 INSPECTIONSHEET SURFACE TO BE BLASTED
Present soluble salt concentration
Standard ISO-8502-6 1-7-2006
Instrument Bresle test
units Microsiemens
Reports
ISO-8502-6 1-7-2006 and ISO 8502-9
Inspectionplan.
Value of the unused demi-water
Value of the demi-water that has been in contact with the surface that has to be blasted
method
1. Put the magnetic plate on the surface to be tested
2. Brush, with the nylon brush, the area surrounding the metal plate clean to assure the adhesion of
the test cell
3. Remove the metal plate without touching the underlaying surface
4. Remove the backside of the test cell with the protection plate of the reservoir and glue the test
cell on the spot marked by the metal plate
5. Rinse the testtube and the syringe with clean demi-water 0 - max. 5 MS/CM
6. Fill the test tube with clean demi-water and rinse the syringe clean in this water
7. Remove the water from the test-tube and fill it up with 15 ml demi-water
8. Fill the syringe with demi-water from the test-tube and squirt it back in the test-tube
9. Measure with the probe the (neutral) value of the demi-water in the test-tube and note this value
10. Suck up with the syringe 3ml of demi-water
11. Inject this amount into the test-cell through the spongy foam perimeter of the test cell and leave
the needle in the reservoir
12. Stir the demi-water by sucking it in and out of the syringe for some time
13. Suck the test-cell empty and squirt the water in the test-tube
14. Measure with the probe the value of the water and note this (see special notebook in holding
case)
15. Deduct the neutral value from this value and multiply this value by six, note this value
(=mg Soluble Salts per m) (see special notebook in holding case)
The value of the water that has been in contact with the steel surface has to comply with the value as
indicated in our Project Specific Inspection- and Testplan.
Recheck is done after blasting but prior to conservation
Keep in mind that when the recheck is done the air in the blast shed must be free of dust because this
can influence the reading
remedial actions
If the measured value is higher than the allowed value, before blasting, the value will be reduced by
means of blasting.
If, after blasting, the surface still shows a value higher than allowed the surface will be rinsed down
with clean water which contains no salts, to reduce the value.
INSE07 INSPECTIONSHEET BLASTED SURFACE
Surface profile (comparator method)
Standard ISO-8503
Instrument Comparator
units Segment 1-2-3-4
Reports
Inspectionplan.
Comparable segment
method
1. Remove all dust from the surface to be tested
2. Place the Comparator with the segmentside up on the blasted surface
3. Compare the roughness of the blasted surface with the four segments of the comparator with the
assistance of a 5x and not to exceed 7x lighted magnifier
4. Choose which segment has the most resemblance with the blasted surface
5. Note the number of the segment
According specifications of the customer or according the datasheet from the paint manufacturer.
As indicated in our Project Specific Inspection- and Testplan.
remedial actions
Reblast or blast with coarse grit
Blast cleaning standard
Standard ISO-8501-1 - 2007
Instrument ISO 8501-1 Visual Standard
units Sa1-Sa2-Sa2,5-Sa3
Reports
Inspectionplan.
Standard: Sa1 - Sa2 - Sa2.5 - Sa3
method
1. Blow down the surface with air untill the surface is dustfree
2. Compare the surface with the ISO 8501-1 visual standard picture, choose the picture which is in
accordance of the specification
3. Use a proper inspection lamp to make the comparison
Sufficient resemblance with the picture representing the standard as indicated in our Project Specific
Inspection- and Testplan.
remedial actions
Reblast
Dustfree
Standard ISO 8502-3 / 1-1-1992
Instrument Self-adhesive, pressure sensitive tape
units
Reports
Inspectionplan.
Inspectionplan.Sufficient dustfree yes/no
method
1. Remove all dust from the surface to be coated
2. Discard first three turns from Tape Roll
3. Press about 5 cm. of tape on to the surface, keep one thumb on the underside of the 150 mm tape
4. Press the tape firmly with the other thumb, rub 3 times in each direction.
5. Remove the tape from the surface
6. Place the tape on a white sheet of paper, display board Elcometer 142
7. Compare the quantity of dust on the tape with the pictorial references
The degree of dust contamination may not exceed the required pictorial reference, which will be
indicated in our Project Specific Procedure Inspection and Testplan.
remedial actions
Repeat the cleaning activities
Repeat the test untill criteria are met
INSE11 INSPECTIONSHEET PAINTPRODUCTS
Shelf life
Standard Shelf life by manufacturer
Instrument Batchnumber instructions by manufacturer
units
Reports
Inspectionplan.
Batchnumbers
method
1. Check the batchnumbers (with two-component products, the base and also the hardner)
2. Note those numbers and compare those with the batchnumber instructions from the manufacturer
The delivered products have to be within the tenability-date set by the manufacturer
Exceeding this date is not allowed
remedial actions
Clear marking of the cans that may not be used
Return the paint to the manufacturer if it has just been delivered
If the paint is from old stock, remove it as hazardous waste
INSE12 INSPECTIONSHEET PAINTPRODUCTS
Mix the right products
Standard
Instrument Visual
units
Reports
Possible deviating criterion as requested by the client/supplier is stated in the Project Specific
Procedure - Inspectionplan.
Not applicable
method
1. Take the right tin of base from the product to be used
(mostly described as Base or component A)
2. Take the right tin of hardner from the product to be used
(mostly described as Hardner or component B)
3. Take the thinner from the product to be used
(check this through the paintsystemsheet or product datasheet)
4. With the use of a top-coat check if the right color is beeing used
(check this through the paintsystemsheet and project specification)
Use products according project specifications
remedial actions
Don't use the product and remove it as hazardous waste
Check coverage on hard to reach areas
Standard
Instrument Visual
units
Reports
Inspectionplan.
According dayreport in the column inspections
method
1. Use an inspection mirror to check if the hard to reach areas are properly stripe coated
(rat holes, bolt holes, all welds and edges and other hard to reach areas)
If stripe coated according the specification
remedial actions
Stripe coat again according specification, and have it reinspected
Dry film thickness measurement
Standard SSPC PA-2 1-5-2012
Instrument Magnetic dry film thickness gauge
units Microns
Reports
Inspectionplan.
According dayreport in the column dry film thickness measurements
method
1. Switch on the DFT gauge and check the ability to measure
2. Calibrate the gauge according to the ISO-standard on a smooth uncoated steel plate "zero-plate"
3. Adjust the gauge's minimum low value and maximum high value
4. Measure the layer thickness according SSPC PA-2 specifications
5. Note the minimum,maximum and average value and note those on the report
6. Sometimes it is necessary to make a print out of the measurements
7. Mark during the measurements the low value spots with grease-free chalk
Specified layerthickness is present, according to specifications
It is necessary to define a value upfront, where the layer thickness measurements need to comply with.
This value is the minimum acceptable layer thickness according to the specification by the client or
paintmanufacturer.
20% below the required Dry Film Thickness is the absolute lower value for acceptance/approval.
Because it is not possible to meausure every square centimeter, we follow, during the use of a
magnetic filmthickness meter, the following method;
On every 10 square meter surface of one piece (fieldplate) on 5 different spots measurements have to
be executed.
Each of these measurements must consist of 3 measurements abreast.
The average of these 5 measurements (are actually 15 measurements totally) must be within the
specified Dry Filmthickness.
A single measurement which is 80% of the required Dry Film Thickness is accepted.
A single measurement, (=1 of the 3 measurements of a spot measurement) which has a higher
deviation than required acceptable.
For example:
Required Dry Film Thickness is 250 micron.
The on 5 different spots determined measurements show the following measurements:
Measurement 1. 250 micron, 210 micron, 210 micron = average 223 micron.
----------------------------- Total
Average 256 micron.
This measured surface, of which the average measured value of the 5 measurements is: 256 micron
Dry Film Thickness, will be accepted as this measurement is within the ultimate value of the required
250 micron Dry Film Thickness.
The measured DFT of 200 micron of measurement 2 is acceptable, because as per the requirements a
single measurement of 80% of the specified value ( is 250 micron) is allowed, and 80% of 250 micron
is 200 micron.
The lowest measured value of measurement 2 (190 micron) is acceptable, because as per the
requirements :a single measurement which is part of the three measurements of one spot
measurement and has a larger deviation than required, is acceptable.
remedial actions
1. Apply a layer which is sufficient to cover the difference
2. Measure the dry film thickness again as described above
INSE23 INSPECTIONSHEET WET FILM THICKNESS MEASUREMENT
CHARTEK
Determine the applied wet layer thickness
Standard
Instrument A putty knife with a incision to measure
units Millimeter
Reports
Inspectionplan.
According dayreport in the column inspections
method
1. Choose the putty knife with incision made to fit the specified layerthickness
2. Place the putty knife on a 90 degree angle on the surface
3. Push the putty knife using light pressure on to the metal surface
4. Look how far the incision is filled up with the Chartek
The incision of the knife made to fit the specified layerthickness, has to be completely filled out
remedial actions
1. Clean the surface by de-greasing
2. If the product exceeds the re-coat interval as mentioned in the datasheet, the surface should
be prepared according to the paint manufacturer's specifications. (bring on the specified
surface profile)
3. Apply a layer in a thickness which is sufficient to achieve the specified layerthickness
4. Perform another measurement as mentioned above
I nspection and Testplan
DCS Drecht Coating Services B.V. 1.
Heerema Vlissingen B.V. 2.
TPF 3.
20131410
Orderclient : B12007
Conformity of coating products
Inspection Report
1 2/3
Hold Witness Review
Responsible : Foreman
Batchnumbers of each component of the paint.
Batchnumber must be within shelflife
Clearance : QC-inspector
Every delivery
Batchnumber system supplier DCS Inspectionsheet : INSE11
Criteria References
Frequency Documentation
Preparation of steel surface before blasting
Inspection Report
1/3 2
Hold Witness Review
Visual Inspection:
1. No sharp edges on the sides of plates and beams. - Rounding of
edges to min. R=2 mm.
2. No weld spatters.
3. No laminations, burs, weld undercutting, weld porosity, slags etc.
4. No spaces which are to narrow to be properly treated
5. No dirt from welding activities
6. No contamination from chalk used for instructing the welders
7. No oil and grease
If any grease or oil contamination is present this should be cleaned by
means of solvent cleaning
Edges, welds, spatter, fillet etc. shall be prepared to grade P3 as per
ISO 8501-3
Before starting blasting activities
ISO 8501-3 DCS Inspectionsheet : INSE04
Criteria References
Ambient conditions
Inspection Report
1 2/3
Hold Witness Review
Air Temperature Minimum of 10C
Humidity below 85%
Steeltemperature at least 3C above Dewpoint
Before starting each application and minimum twice per shift
DCS Inspectionsheet : INSE05
Criteria References
Blasted surface cleanliness
Inspection Report
1 2/3
Hold Witness Review
Grade : Sa 2
When blasting activities have been executed
Criteria References
ITP/ 20131410 Date : 26-11-2013 Revision : 3 1 / 8
TPF 3.
20131410
Blasted surface profile (Comparator method)
Inspection Report
1 2/3
Hold Witness Review
Profile : Grade Medium G
(50 m to 85 m, Ry5)
When blasting activities have been executed
ISO 8503-2 Comparator Method DCS Inspectionsheet : INSE07
Criteria References
Dusttest on blasted surface
Inspection Report
1 2/3
Hold Witness Review
Sufficient Dustfree
Rating: 2
When blasting activities have been executed and before paint-
application
Criteria References
Cleanness of surface after blasting
Inspection Report
1 2 3
Hold Witness Review
Responsible : QC-inspector
No : Salt = Bresle Salt Test /
Maximum conductivity corresponding to 20 mg/m2 NaCl.
No Grease
If abovementioned parameters are exceeded steamcleaning activity
will be executed after which another test will be executed.
Before starting coating activities
ISO-8502-6 DCS Inspectionsheet : INSE06
Criteria References
Ambient conditions
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Criteria References
Stripe coating first coat
Inspection Report
1 2/3
Hold Witness Review
All difficult to spray areas
After applying stripe coating first coat
Criteria References
TPF 3.
20131410
First coat
Inspection Report
1 2/3
Hold Witness Review
Product/Color/ DFT : See for detailed information the Coating Systems
Visual Inspection: No: sags, runs, holidays, pinholes
Determination of maximum and minimum layer thickness in
accordance with ISO 19840
After applying first coat
ISO 19840
Criteria References
Ambient conditions
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Criteria References
Stripe coating second coat
Inspection Report
1 2/3
Hold Witness Review
Difficult to spray areas
After applying stripe coating second coat
Criteria References
Second coat
Inspection Report
1 2/3
Hold Witness Review
Product/Color/ DFT : See for detailed information the Coating Systems
After applying second coat
ISO 19840 DCS Inspectionsheet : INSE16
Criteria References
TPF 3.
20131410
Ambient conditions for Chartek 7
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Abovementioned parameters should be maintained for a period of at
least 2 hours after the end of application to ensure properly curing.
Before starting each application
Chartek 7 Application Manual
Criteria References
Mixing of components
Inspection Report
1 2/3
Hold Witness Review
Ratio according manufacturers instructions
Before and during mixing
Technical Product Datasheet DCS Inspectionsheet : INSE12
Criteria References
CHARTEK Wet Film Thickness Measurement
Inspection Rapport
1 2/3
Hold Witness Review
Determination of the applied layerthickness by means of a specific
measurement knife.
After application of the Chartek layer
Chartek 7 Application Manual DCS Inspectionsheet : INSE23
Criteria References
HK1 Mesh placement at middepth
Inspection Report
1 2/3
Hold Witness Review
According manufacturers instructions
Chartek application Manual
After placement of the mesh
Criteria References
Ambient conditions for Chartek 7
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Abovementioned parameters should be maintained for a period of at
least 2 hours after the end of application to ensure properly curing.
Criteria References
TPF 3.
20131410
Mixing of components
Inspection Report
1 2/3
Hold Witness Review
Ratio according manufacturers instructions
Before and during mixing
Technical Product Datasheet DCS Inspectionsheet : INSE12
Criteria References
CHARTEK Wet Film Thickness Measurement
Inspection Rapport
1 2/3
Hold Witness Review
Determination of the applied layerthickness by means of a specific
measurement knife.
After application of the Chartek layer
Chartek 7 Application Manual DCS Inspectionsheet : INSE23
Criteria References
Mesh encapsulation
Inspection Report
1 2/3
Hold Witness Review
Completely covered
After applying complete system
Criteria References
DFT of total Chartek layer
Inspection Report
1 2/3
Hold Witness Review
Product/Color/ DFT : See Coating Systems
After applying third coat
Criteria References
Ambient conditions
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Criteria References
TPF 3.
20131410
Stripe coating third coat
Inspection Report
1 2/3
Hold Witness Review
After applying stripe coating third coat
Criteria References
Third coat
Inspection Report
1 2/3
Hold Witness Review
Product/Color/DFT :
See for detailed information the Coating Systems
After applying third coat
Criteria References
Ambient conditions
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Criteria References
Stripe coating fourth coat
Inspection Report
1 2/3
Hold Witness Review
After applying stripe coating fourth coat
Criteria References
Fourth coat
Inspection Report
1 2/3
Hold Witness Review
Product/Color/ DFT : See Coating Systems
After applying fourth coat
Criteria References
TPF 3.
20131410
Ambient conditions
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Criteria References
Stripe coating fifth coat
Inspection Report
1 2/3
Hold Witness Review
After applying stripe coating fifth coat
Criteria References
Fifth coat
Inspection Report
1 2/3
Hold Witness Review
Product/Color/ DFT : Coating Systems
After applying fifth coat
Criteria References
Ambient conditions
Inspection Report
1 2/3
Hold Witness Review
Humidity below 85%
Criteria References
Stripe coating sixth coat
Inspection Report
1 2/3
Hold Witness Review
After applying stripe coating fifth coat
Criteria References
TPF 3.
20131410
Sixth coat
Inspection Report
1 2/3
Hold Witness Review
Product/Color/ DFT : Coating Systems
After applying fifth coat
Criteria References
Adhesion testing
Inspection Report
1/3 2
Hold Witness Review
Pull-off test for adhesion of the total Coating System after complete
curing.
Only to be executed on test plates prepared in parallel with the
coating layer application.
As a minimum an adhesion level of 5 Mpa shall be achieved.
After complete curing paintsystem
Criteria References
Final inspection
Inspection Report
1 2 3
Hold Witness Review
Visual appearance and Final documentation
After applying complete system
Criteria References

PSP B12005-03!01!1 - Corrosion Protection Pre-Drilling Deck

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2) Damaged up to Mid Layer(s)

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