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Sl.

No.
Material
I.S. Sieve
(mm)
% Passing
Limit
75 mm 100
53 mm 80-100
26.5 mm 55-90
9.5 mm 35-65
4.75 mm 25-55
2.36 mm 20-40
4.25 mm 10-25
75 mic 3-10
75 mm 100
53mm 80-100
26.5 mm 55-65
9.5 mm 35-65
4.75 mm 25-55
2.36 mm 20-40
425 mic 10-25
75 mic 3-10
53 mm 100
45 mm 95-100
22.4 mm 60-80
11.2 mm 40-60
4.75 mm 25-40
2.36 mm 15-30
600 mic 8-22
75 mic 0-8
26.5 mm 100
19.0 mm 80-100
9.5 mm 55-75
4.75 mm 35-60
600 mic 10-35
75 mic 0-8
GRADATION TESTS
GSB 1
2 Drainage Layer
MDD = 2.27
OMC = 5%
MDD = 2.37
OMC = 6%
MDD = 2.25
OMC = 6.5%
WMM 3
4 DLC
Sl.
No.
Material
I.S. Sieve
(mm)
% Passing
Limit
45.0 mm 100
26.5 mm 75-100
22.4 mm 60-95
11.2 mm 30-55
5.6 mm 15-35
2.8 mm 5-20
90 mic 0-5
37.5 mm 100
26.5 mm 90-100
13.2 mm 56-80
4.75 mm 29-59
2.36 mm 19-45
300 mic 5-10
75 mic 1-7
26-5 mm 100
19.0 mm 90-100
9.5 mm 56-80
4.75 mm 35-65
2.36 mm 23-49
300 mic 5-19
75 mic 2-8
Table 500-23
GRADATION TESTS
BC
(Bituminous Concrete)
3
B.M. Gr (I)
(Bituminous Maceadam)
1 Table 500-4 Gr I
Table 500-9 DBM 2
Cement Kg/cum Cement Kg/cum
20 mm Agg. Kg/cum 409 19% 20 mm Agg. Kg/cum 781 43%
10 mm Agg. Kg/cum 525 25% 10 mm Agg. Kg/cum 260 14%
Coarse Sand Kg/cum 650 31% Coarse Sand Kg/cum 782 43%
Fine Sand Kg/cum 216 Water Lit/cum
Water Kg/cum
Admixture Conplast SP
430 A1
ml/cum
Admixture Conplast SP
430 A1 (PQC)
ml/cum
Cement Kg/cum Cement Kg/cum
20 mm Agg. Kg/cum 757 42% 20 mm Agg. Kg/cum 765 42%
10 mm Agg. Kg/cum 252 14% 10 mm Agg. Kg/cum 255 14%
Coarse Sand Kg/cum 786 44% Coarse Sand Kg/cum 795 44%
Water Lit/cum Water Lit/cum
Admixture Conplast SP
430 A1
ml/cum
Admixture Conplast SP
430 A2
ml/cum
Cement Kg/cum Cement Kg/cum
20 mm Agg. Kg/cum 791 42% 20 mm Agg. Kg/cum 740 35%
10 mm Agg. Kg/cum 264 14% 10 mm Agg. Kg/cum 529 25%
Coarse Sand Kg/cum 828 44% Coarse Sand Kg/cum 846 40%
Water Lit/cum Water Lit/cum
Admixture Conplast SP
430 A2
gm/cum
Admixture Conplast
AEA
ml/cum
Concrete in Cum
0-300 PQC
every 100 + PQC
0-150 DLC
every 150 + DLC
Cement Kg/cum
20 mm Agg. Kg/cum 710 41% Cement Kg/cum
10 mm Agg. Kg/cum 304 18% 20 mm Agg. Kg/cum 684 36%
Coarse Sand Kg/cum 698 41% 10 mm Agg. Kg/cum 456 24%
Water Lit/cum 175 Coarse Sand Kg/cum 760 40%
Admixture Conplast SP
430 A1
gm/cum 6300 Water Lt./cum 184
9 cubes
PQC 1 set
185
Mix Design Proportion
DLC - 02
150
124.5
Mix Design Proportion
6
2
9 cubes
137
M30 - Pilling and Structure
360 400
PQC - 09
370
4800 2160
288
168 162
3660
Frequency of Cube for DLC and PQC
No. of Sets.
2 cube + 2 beam
Mix Design Proportion
450
M40 PSC Mix Design Proportion
M25
M15 Nominal Mix
Mix Design Proportion
Kerb
500
M35
380
Mix Design Proportion Mix Design Proportion
APPROVED CONCRETE MIX DESIGN
1900
Mix Design Proportion
160
170
340
20 mm Agg 28% by wt. of aggregate 40 mm Agg 08% by wt. of aggregate
10 mm Agg 25% by wt. of aggregate 20 mm Agg 32% by wt. of aggregate
Stone Dust 45% by wt. of aggregate 10 mm Agg 25% by wt. of aggregate
Filler 02% by wt. of aggregate Stone Dust 35% by wt. of aggregate
CRMB - 60 5.0% by wt. of total mix Bitumen 4.3% by wt. of total mix
Density 2.297 g/cc Density 2.336 g/cc
40 mm Agg 20% by wt. of aggregate 20 mm Agg 35% by wt. of aggregate
20 mm Agg 35% by wt. of aggregate 10 mm Agg 50% by wt. of aggregate
10 mm Agg 30% by wt. of aggregate Stone Dust 15% by wt. of aggregate
Stone Dust 15% by wt. of aggregate Bitumen 3.3% by wt. of total mix
Bitumen 3.3% by wt. of total mix
Density 2.307 g/cc
MSS Type - A Job mix design with Stone Dust
10 mm% by wt. of aggregate 75 323 Kg
Stone dust % by wt. of aggregate 25 108 Kg
Bitumen content % by wt. of mix 4.2 19 Kg
Density 2.224 g/cc
Per 10 sqm area
APPROVED BITUMENOUS MIXES.
BC III Job Mix Formula DBM JMF
BM Grade I BM - Grade II Job Mix Formula
Type Layer Test Stage Testing Method Inspection Frequency
MOST
Clause
Acceptance Criteria
MoST
Clause
Gradation Lab IS : 2720 - Part - IV 2 Tests/ 3000 cum. 305.3.4 ---- ----
LL & PL Lab IS : 2720 - Part - V 2 Tests/ 3000 cum. 903.2 LL < 70 & PI < 45 305.2.1.5
MDD & OMC Lab IS : 2720 - Part - VIII 2 Tests/ 3000 cum. 903.2 > 15.2 KN / cu.m 305.2.1.5
Deleterious Content Lab IS : 2386 - Part - II
As and when required
by the Engineer
903.2 As specified 305.2.1
Gradation Lab IS : 2720 - Part - IV 2 Tests/ 3000 cum. 903.2 Coarse Material 75mm (If exists) 305.2.1.4
LL & PL Lab IS : 2720 - Part - V 2 Tests/ 3000 cum. 903.2 LL < 70 & PI < 45 305.2.1.1
MDD & OMC Lab IS : 2720 - Part - VIII 2 Tests/ 3000 cum. 903.2
> 15.2 KN/cu.m upto 3.0m & >
16.0 KN/cu.m more than 3.0m
305.2.1.5
Deleterious Content Lab IS : 2386 - Part - II
As and when required
by the Engineer
903.2 As specified 305.2.1
Moisture Content Field IS : 2720 - Part - II 1 Tests/ 250 cu.m 903.2 + 1% and -2% of OMC 305.3.5.2
Field Density Field IS : 2720 - Part - XXVIII 1 Tests/ 1000 cu.m 903.2 95% of MDD 305.2.2.2
Gradation Lab IS : 2720 - Part - IV 2 Tests/ 3000 cu.m 903.2 Coarse Material 50mm (If exists) 305.2.1.4
LL & PL Lab IS : 2720 - Part - V 2 Tests/ 3000 cu.m 903.2 LL < 70 & PI < 45 305.2.1.1
MDD & OMC Lab IS : 2720 - Part - VIII 2 Tests/ 3000 cu.m 903.2 > 17.5 KN/cu.m 305.2.1.5
CBR Lab IS : 2720 - Part - XVI 1 Tests/ 3000 cu.m 903.2 Design CBR 305.2.2.2
Deleterious Content Lab IS : 2386 - Part - II
As and when required
by the Engineer
903.2 As specified 305.2.1
Moisture Content Field IS : 2720 - Part - II 1 Tests/ 250 cu.m 903.2 =+ 1% & - 2& of OMC 305.3.5.2
Field Density Field IS : 2720 - Part - II 1 Tests/ 500 sq.m 903.2 97% of MDD 305.2.2.2
Quality Inspection Plan and Tests on Soil and Borrow Materials for Embankment, Subgrade Construction and Cut Formations
Soil
Existing
ground
Embankment
Borrow
Material
Subgrade
Grain Size Analysis
Heavy Compaction
Type Layer Test Stage Testing Method Inspection Frequency
MoST
Clause
Acceptance Criteria
Gradation Lab IS : 2386 - Part - I 2 Test/200 cu.m 903.3 As per Table 400 - 1&2
LL & PL Lab IS : 2720 - Part - V 2 Test/200 cu.m 903.3 LL 25 & PI 6
MDD & OMC Lab IS : 2720 - Part - VIII 2 Tests/ 3000 cu.m 903.3 > 17.5 KN / cu.m
Moister Content prior to
compaction
Field IS : 2720 - Part - II 1 Tests/ 250 sq.m 903.3 +1% and -2% of OMC
Density of compacted
layer
Field IS : 2720 - Part - XXVIII 1 Test 500 sq.m 903.3 98% of MDD
Deleterious Content Lab IS : 2386 - Part - II
As and when required by
the Engineer
903.3 As specified
CBR Lab IS : 2720 - Part - XVI
As and when required by
the Engineer
903.3 - 30%
Quality of lime / Cement Lab
Lime IS : 1514 Cement
IS : 269, 455 or 1489
1 Tests/ Lot subjected to a
mini. of 1 Test / 5 Tonnes
903.3 As specified
Line / Cement content Lab
Cement IS : 4332 - Part - VII
Lime IS : 4332 - Part - VIII
Regularly, through
procedural checks
903.3 As specified
MDD & OMC Lab IS : 2720 - Part - VIII 2 Tests/ 3000 cu.m 903.3 > 17.5 KN/ cu.m
Degree of pulverisation Field IS : 4332 - Part - I
Periodically as considered
necessary
903.3 As specified
CBR or UCS Lab
CBR - IS : 2720 - Part - XVI
UCS - IS : 4332 - Part - V
As required 903.3 Design CBR or UCS value
Moisture Content prior to
compaction
Field IS : 2720 - Part - II 1 Test/ 250 sq.m 903.3 Limit +2% of OMC
Density of compacted
layer
Field IS : 2720 - Part - XXXVIII 1 Test/ 250 sq.m 903.3 98% of MDD
Deleterious Content Lab IS : 2386 - Part - II As required 903.3 As specified
Granular Sub -
Bases
Lime/ Cement
Stabilised
Soil Sub-
Base
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Quality Inspection Plan and Testing of Granular Material for Sub-base and Bases (Non-Bituminous) and Shoulders
MoST Clause
401.2.2
401.2.2
305.2.1.5
401.4.2
401.4.2
305.2.1
401.2.2
402.2.2 (Lime)
403.2.2 (Cement)
402.2.3 (Lime)
403.2.4 (Cement)
305.2.1.5
402.3.2 (Lime)
403.3.2 (Cement)
402.5 (Lime)
403.5 (Cement)
402.3.7 (Lime)
403.3.4 (Cement)
402.3.8
305.3.5.2
Quality Inspection Plan and Testing of Granular Material for Sub-base and Bases (Non-Bituminous) and Shoulders
Type Layer Test Stage Testing Method Inspection Frequency
MoST
Clause
Acceptance Criteria
MoST
Clause
Gradation --- IS : 2386 - Part - I 1 Test/ 100 cu.m 903.3 As specified 404.2
Atterberg's limits of biniding
material
--- IS : 2720 - Part - V
1 Test/ 25 cu.m of biniding
Material
903.3 PI 6 404.2.7
Atterberg's limits of portion of
aggregate passing 425 micron
sieve
Lab IS : 2720 - Part - V
1 Test/ 100 cu.m of
aggregate
903.3 LL 20 & PI 6 404.2.6
Aggregate Impact Value Lab IS : 2386 - Part - IV
1 Test/ 200 cu.m of
aggregate
903.3 30% (Maxi) 404.2.1
Flakiness Index and
Elongation Index
Lab IS : 2386 - Part - I
1 Test/ 200 cu.m of
aggregate
903.3 30% (Maxi) 404.2.1
Gradation Lab IS : 2386 - Part - I 1 Test/ 100 cu.m 903.3 As specified 406.2.1.2
Atterberg's limits of portion of
aggregate passing 425 micron
sieve
Lab IS : 2720 - Part - V 1 Test/ 100 cu.m 903.3 PI 6 406.2.1.2
MDD & OMC Lab IS : 2386 - Part - VIII 2 Test/ 3000 cu.m 903.3 > 17.5 KN/ cu.m 305.2.1.5
Aggregate Impact Value Lab IS : 2386 - Part - IV
1 Test/ 200 cu.m of
aggregate
903.3 30% (Maxi) 406.2.1.1
Flakiness Index and
Elongation Index
Lab IS : 2386 - Part - I
1 Test/ 200 cu.m of
aggregate
903.3 30% (Maxi) 406.2.1.1
Density of compacted layer Field IS : 2720 - Part - XXVIII 1 Test/ 500 sq.m 903.3 100% 406.3.5
CBR Test Lab IS : 2720 - Part - XVI
1 Test/ 3000 cu.m or as
required
903.3 98% of MDD
Water
Bound
Macadam
(WBM)
Wet Mix
Macadam
(WMM)
Sl.No Layer Test Stage Testing Method Inspection Frequency
MoST
Clause
Acceptance Criteria
MoST
Clause
Penetration Lab IS - 1203
1 Test/ 50 Tonnes or as
required by the Engineer
903.4 As specified 504.2.1
Ductlity Lab IS - 1208 As required by the Engineer 903.4 1 cm. At 27C 515.2.1
Specific gravity Lab IS - 1202 As required by the Engineer 903.4 0.99 to 1.28 IS : 215
Softening point Lab IS - 1205
1 Test/ 50 Tonnes or as
required by the Engineer
903.4 50C to 90C 515.2.1
Flash & Fire point Lab IS - 1209 As required by the Engineer 903.4 175C min
Quality of binder Lab IS - 1203
No of sample per lot & tests as
per IS : 73. IS 217. IS:8887
903.4 As specified 504.2.1
Binder Temperature for
application
Field
P.C. 502.4.3 (MoST)
T.C. 503.3.2 (MoST)
At regular close interval 903.4 As specified
502.4.3
503.3.2
Rate of spread of binder Field
P.C. 502.2.2 (MoST)
T.C. 503.3.2 (MoST)
1 Test/ 500 sq.m. and not less
than 2 Test / Day
903.4 As specified
502.2.2
503.3.2
Quality of binder Lab IS - 1203
No of sample per lot & tests as
per IS : 73. IS 217. IS:8887
903.4 As specified 504.2.1
Agragate Impact Value Lab IS : 2386 (Part IV) 1 Test/ 50 cu.m of aggregate 903.4 30% Maxi 504.2.2.1
Flakiness Index &
Elongation Index
Lab IS : 2386 (Part I) 1 Test/ 50 cu.m of aggregate 903.4 30% Maxi 504.2.2.1
Stripping value of
aggregates
Lab IS : 6241
3 samples / Source or change
in quality
903.4
Min. retained coating
95%
504.2.2.1
Water absorption of
aggregates
Lab IS : 2386 (Part III)
3 samples / Source or change
in quality
903.4 1% Maxi 508.1.2.2
Grading of aggregates Lab IS : 2320 (Part IV) 1 Test /25 cu.m of aggregate 903.4 As specified 508.1.2.3
Stone polishing value Lab
BS : 812 (Part 114)
IS : 2386 (Part IV)
As required 903.4 > 55 508.1.2.2
Temperature of binder at
application
Field 508.1.3.3 At regular close interval 903.4 As specified 508.1.3.3
Rate of spread of materials Field 508.1.3.4
1 Test / 500 sq.m of work & not
less than 2 test / day.
903.4 As specified 508.1.3.4
1. Bitumen
2. Prime Coat /
Tack Coat
Quality Assurance
Quality Inspection Plan for Bituminous Works
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3. Seal Coat /
Surface
Dressing
Quality Control
Sl.No Layer Test Stage Testing Method Inspection Frequency
MoST
Clause
Acceptance Criteria MoST Clause
Quality of binder Lab IS - 1203
No of sample per lot & tests as
per IS:73,IS:217,IS:8887
903.4 As specified 509.1.2.1
Aggregate Impact Value Lab IS : 2386 (Part - IV) 1 Test/ 50 cu.m of aggregate 903.4 30% of Maxi 504.2.2.1
Flakiness Index &
Elongation Index
Lab IS : 2386 (Part - I) 1 Test/ 50 cu.m of aggregate 903.4 30% of Maxi 504.2.2.2
Stripping value of
aggregates
Lab IS : 6241
3 Samples / Source or change in
quality
903.4
Mini Retained coating
95%
504.2.2.3
Water absorption of
aggregates
Lab IS : 2386 (Part - III)
3 Samples / Source or change in
quality
903.4 2% more 504.2.2.4
Grading of aggregates Lab IS : 2720 (Part - IV) 1 Test/ 25 cu.m 903.4 As specified
509.1.2.2 (OPC)
512.2.4 (MSS)
Soundness (Mgso
4
and
Na
2
So
4
)
Lab IS : 2386 (Part - V)
1 Test / Source or change in
quality
903.4
with Mg Max 18%
with Na Max 12%
508.3.1
Stone polishing value Lab
BS : 812 (Part - 114)
IS : 2386 (Part - IV)
As required 903.4 > 55 509.1.2.2
Temperature of binder at
application
Field 509.1.3.4 At regular close intervals 903.4 As specified 509.1.3.4
Binder content Field
OPC 509.1.2.3
MSS 510.2.5
1 test / 500 cu.m and not less
than 2 Tests / Day
903.4 As specified
509.1.2.3 (OPC)
510.2.5 (MSS)
Rate of spread of mixed
material
Field
OPC 509.1.2.3
MSS 510.2.5
Regular control through checks
on material & layer thickness
903.4 As specified
509.1.2.3 (OPC)
510.2.5 (MSS)
Quality of binder Lab IS - 1203
No of sample per lot & tests as
per IS:73,IS:217,IS:8887
903.4 As specified 504.2.1
Aggregate Impact Value Lab IS : 2386 (Part - IV) 1 Test/ 50 cu.m of aggregate 903.4 30% Maxi. 504.2.2.1
Flakiness Index &
Elongation Index
Lab IS : 2386 (Part - I) 2 Test/ 50 cu.m of aggregate 903.4 30% Maxi. 504.2.2.1
Stripping value of
aggregates
Lab IS : 6241
3 Samples / Source or change in
quality
903.4
Mini Retained coating
95%
504.2.2.1
Quality Control
4. Open graded
Premix Carpet /
Mix Seal
Surfacing
(OPC/MSS)
5. Bituminous
Macadam
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Sl.No Layer Test Stage Testing Method Inspection Frequency
MoST
Clause
Acceptance Criteria MoST Clause
Grading of aggregates Lab IS : 2720 (Part - IV) 2 Tests / Day / Plant 903.4 As specified 504.2.2.2
Water absorption of
aggregates
Lab IS : 2386 (Part - III)
3 Samples / Source or change in
quality
903.4 2% Maxi. 504.2.2.1
Binder content Field 504.2.3 Periodic, min 2 Tests / Day 903.4 As specified 504.2.3
Control of temperature
of binder and aggregate
for mixing
Field 504.3.4 At regular close intervals 903.4 As specified 504.3.4
Rate of spread of mixed
material
Field 504.3.5
Regular control through checks
on material & layer thickness
903.4 As specified 504.3.5
Density of compacted
layer
Field ASTM : 2726 - 1995 1 Test/ 250 cu.m of aggregate 903.4
> 95% of Average Lab
density from Marshall
Specimen
504.3.6
Quality of binder Lab IS - 1203
No of sample per lot & tests as
per IS:73,IS:217,IS:8887
903.4 As specified
505.2.1 BPM
504.2.1 BSG
Aggregate Impact Value Lab IS : 2386 (Part - IV) 1 Test/ 200 cu.m of aggregate 903.4 30% Maxi. 504.2.2.1
Flakiness Index &
Elongation Index
Field IS : 2386 (Part - I) 2 Test/ 200 cu.m of aggregate 903.4 30% Maxi. 504.2.2.1
Stripping value of
aggregates
Field IS : 6241
3 Samples / Source or change in
quality
903.4
Maxi. Retained coating
95%
504.2.2.1
Water absorption of
aggregates
Field IS : 2386 (Part - III)
4 Samples / Source or change in
quality
903.4 2% Maxi. 504.2.2.1
Grading of aggregates Lab IS : 2720 (Part - IV) 1 Test/ 100 cu.m of aggregate 903.4 As specified
505.2.2.2 BPM
506.2.2 BSG
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6. Bituminious
Penetration
Macadam /
Built-up Spray-
Grout
Quality Control
Sl.No Layer Test Stage Inspection Method Inspection Frequency
MoST
Clause
Acceptance Criteria MoST Clause
Soundness (Mgso
4
and
Na
2
So
4
)
Lab IS : 2386 (Part - III)
1 test / Source or change in
quality
903.4
with Mg Max 18%
with Na Max 12%
508.3.1
Temperature of binder at
application
Field 504.3.4 At regular close intervals 903.4 As specified 504.3.4
Rate of spread of binder Field 504.2.3
1 Test / 500 sq.m and min.2 test
/ day
903.4 As specified 505.2.3
Rate of spread of mixed
material
Field 504.3.3
Regular control through checks
on material & layer thickness
903.4 As specified 505.3.3
Density of compacted
layer
Field ASTM : 2726 - 1995 1 Test / 500 cu.m 903.4 As specified 505.3.4
Quality of Binder Lab IS - 1203
No of sample per lot & tests as
per IS:73,IS:217,IS:8887
903.4 As specified 507.2.1
Aggregate Impact Value Lab IS : 2386 (Part - IV) 1 Test/ 50 cu.m of aggregate 903.4 30% Maxi. 507.2.2
Flakiness Index &
Elongation Index
Lab IS : 2386 (Part - I) 1 Test/ 50 cu.m of aggregate 903.4 30% Maxi. 507.2.2
Stripping value of
aggregates
Lab IS : 6241
3 Samples / Source or change in
quality
903.4
Min. retained coating
95%
507.2.2
Soundness (Mgso
4
and
Na
2
So
4
)
Lab IS : 2386 (Part - III)
1 Test / Source or change in
quality
903.4
with Mg Max 18%
with Na Max 12%
508.3.1
Water absorption of
aggregates
Lab IS : 2386 (Part - V)
3 Samples / Source or change in
quality
903.4 2% Maxi 507.2.2
Sand equivqlent test Lab IS : 2720 (Part - 37) As required 903.4 50 507.2.2
Stone polishing value Lab
BS : 812 (Part - 114)
IS : 2386 (Part - IV)
As required for Semi Dense
Bituminious Concrete /
Bituminious Concrete
903.4 > 55 511.22 512.22
Mix Gradient Field 50725 (MOSD) One set of tests / 400 Tonne and 903.4 As specified 507.3
Quality Control
Dense
Bituminious
Macadam /
Mini Dense
Bitiminious
Concrete /
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Sl.No Layer Test Stage Inspection Method Inspection Frequency
MoST
Clause
Acceptance Criteria
MoST
Clause
Stability of Mix Lab ASTM : D - 1559
For each 400 tonnes of mix
produced a set of 3 Marshall
specimens to be prepared and
tested for stability, flow value,
density and void content
subject to a mini. Of two sets
being tested per plant per day.
903.4 As specified 507.3.1
Water sensitivity of mix
(Retention of Marshall
Stability)
Lab ASTM : D - 1075
As required for Bituminious
Concrete
903.4
Minimum 75%
retained strength
512.3.1
Swell test on the mix Lab
Asphalt Instt. MS - 2
No.2
As required for Bituminious
Concrete
903.4 1.5% Maxi. 512.3.1
Control of temperature of
binder in boiler, aggregate
in the dryer and mix at the
time of laying and rolling
application
Field 504.3.4 At regular close interval 903.4 120 C to 160 C 504.3.5
Control of binder content
and gradation in the mix
Field 507.3.1
One set for each 400 tonnes of
mix subject to a mini. Of two
tests per day per plant
903.4 Not less than 4% 507.3.1
Rate of spread of mixed
material
Field 507.4.5
Regular control and through
checks on the weight of mixed
material & layer thickness
903.4 As specified 507.4.5
Density of compacted layer Field ASTM - 2726 - 96 1 Test / 250 sq.m of area 903.4
> 98% of lab density
of Marshall specimen
507.4.6
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Quality Control
Test
Physical & Chemical Test for cement
33 Grade OPC Lab. IS : 269 903.5.2.4 As specified 602.2.2
Portland Slag Cement Lab. IS : 455 903.5.2.4 As specified 602.2.2
Portland - Pozzolana Cement Lab. IS : 1489 903.5.2.4 As specified 602.2.2
43 Grade OPC Lab. IS : 8112 903.5.2.4 As specified 602.2.2
53 Grade OPC Lab. IS : 12269 903.5.2.4 As specified 602.2.2
Gradation Lab. IS : 2386 - Part - I 1 Test for every days work 903.5 As specified 602.2.4
Deleterious Constituents Lab. IS : 2386 - Part - II 1 Test for every days work 903.5 As specified 602.2.4.1
Strength of Concrete
Lab. &
Field
IS : 10262 and
IS : 516
Mini. Of 6 nos. of cubes, 3 cubes each to
be tested for 7 day and 28 days strength.
903.5 As specified 602.3.3
Acceptance Criteria
MoST
Clause
Cement
Layer Stage Inspection Method Inspection Frequency
Once for each source of supply and in
case of long / improper storage. Test data
on cement released by the manufacturer
may be submitted.
MoST
Clause
IS : 2386 - Part - III
Regularly as required subject to a
minimum of 1 Test/day for coarse & 2
Test/day for fine aggregate.
Alkali aggregate reactivity
Lab. Los Angles Abrasion value
IS : 2386 - Part - V
Before approving the aggregate & every
month subsequently.
IS : 2386 - Part - IV
IS : 2386 - Part - VII
Coarse and
Fine
Aggregate
Lab. Water Absorption
Coarse
Aggregate
Soundness Lab.
Lab.
1 Test / Source for approval and
subsequently only in case of doubt
Water Chemical tests Lab. IS : 456
Workability of Fresh Concrete -
Slump Test.
Concrete
Core Strength on Hardened
Concrete
Lab. &
Field
Field
One test per each dumper load at both
batching plant site and paving site initially
when work starts. Subsequently sampling
may be done from alternate dumper.
IS : 1199
IS : 516
IS : 516
As per the requirement of the engineer,
only in case of doubt.
903.5
As specified
Before approving the aggregate & every
month subsequently.
1 Test / Source and subsequently on
monthly basis
903.5
12% if Sodium
Sulphate is used
18% if Magnesium
Sulphate is used
602.2.4.1
903.5
As specified
As specified
903.5
903.5
602.2.5
903.5.2.1
2% Maxi.
35% Maxi.
602.3.3
903.5
903.5
Quality Inspection Plan for Quality of Materials and Concrete for Road Construction
As specified
602.2.4.2
602.2.4.1
602.2.4.2
Layer Test Stage Inspection Method Inspection Frequency
MOST
Clause
Acceptance Criteria
MOST
Clause
Thickness Determination 602.1.5.2
From the level data of concrete pavement surface and
sub base at grid points of 5/6.25 m x 3.5 m
903.5 As specified 903.5.2.3
Thickness Measurement for trial length 602.1 3 core per trial length 903.5 As specified 602.10
Concrete
903.5
903.5
As specified
97% of min. dry density
achieved during trial length
construction.
ASTM - 2726 - 96 601.5.5.1 Field & Lab. Insitu density test 3 tests 2000 Sq.m
String line or steel forms shall be checked for level at
an interval of 5.0m or 6.25m. The level tolerence
allowed shall be 2 mm. These shall be got approved
1-2 hours before the commencement of the concreting
activity.
602.8
Verification of level of string line in the
case of slip from paving and steel forms in
the case of fixed form paving
Field 602.8.3
903.5.3.3