Restri cted / © Si emens AG 2013. All Rights Reserved. siemens.

com/safety-integrated
SIRIUS 3SK1 Safety Relays
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 2 Safety Integrated Systems Support
Positioning of the SIRIUS 3SK1 Safety Relays in
Portfolio
Size
F
u
n
c
t
i
o
n
s
Structure
cell automation
P
r
a
m
e
t
e
r
i
z
a
b
l
e
p
r
o
g
r
a
m
a
b
l
e
f
i
x
e
d
medium high
Solution
3SK1
S7- 300F
Modular Safety System
1-3 SF
3-20 SF
ET 200S
SIMATIC Safety Integrated SIRIUS Safety Integrated
low
modular fixed
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 3 Safety Integrated Systems Support
• Safety relays are used when a safe and reliable shut down of a hazard is
required
• The switch off request can be triggered by an E-Stop , guard door, safety
mat or light curtain
• Safety system independent to automation system
• for 1-3 safety functions
Safety Relays
- Introduction
Detect
(Sensors)
Eval uate
(Safety relay)
Switch off
(Actuators)
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 4 Safety Integrated Systems Support
Safety Relays
- Functions
Functions of a Safety relay
Detection and evaluation of sensor signal
Switching of the actuators (e.g. contactors) via integrated enabling circuits
Diagnosis
- Discrepancy monitoring in sensor circuit
- Cross circuit in sensor wiring
- Feedback monitoring of contactors
- wiring monitoring of control circuit
- switch to safe state in case of a failure
Functions necessary to comply with EU directives (e.g. machinery directives)
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 5 Safety Integrated Systems Support
SIRIUS Safety Relays
- Cascading of safety functions
One safety relay for each sensor
necessary
Cascading of the safety relays per wiring
Parameterization per wiring
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 6 Safety Integrated Systems Support
Probl ems wi th the current 3TK28 range
SIRIUS 3SK1 Safety Relays
- Starting situation
Unstructured portfolio low market acceptance /
high consulting effort
Meanwhile way inferior to competitor solutions in terms of
functionality
Considerably excessive width
Insufficient cost/performance ratio of all 3TK28 devices
New safety standards the current 3TK28 devices
are now partially only usable for the most basic applications
The required consulting and know-how of safety technology
necessitates easy-to-understand devices
A new generation
of 3TK28 safety
relays
is urgentl y
required
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 7 Safety Integrated Systems Support
Targets for SIRIUS 3SK1
SIRIUS 3SK1 Safety Relays
- Targets
Simple, clearly structured and
universal portfolio
Market position strengthening by
gaining of market shares
(twice the market's growth rate)
Displacement of competitors
Disproportionate turnover
increase in Asia and America
Replacement of the existing
3TK28 range
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 8 Safety Integrated Systems Support
SIRIUS 3SK1 – Advanced SIRIUS 3SK1 – Standard
SIRIUS 3SK1 Safety Relays
- 2-Range Concept
Cost-efficient range
2 versions
Basic functionality
Relay and semiconductor outputs
Parameterizable
With Relay enable circuit
110 – 240 V AC/DC or
24 V AC/DC control supply
voltage
With Semiconductor enable
circuit 24 V DC control supply
voltage
The market's most comprehensive
range of safety relays
5 versions
Time-delayed disconnection
Basic unit in 17.5 mm
for SIRIUS
Only 24 V DC control supply
voltage
Optional power supply
110 – 240 V AC/DC
Expandability via
device connectors
Expandability by sensor and
enabling circuits
START
AUTO
MONITORED
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 9 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Technical details
Rotary encoding switch for setting
of the delay time
0,05 ... 3 s
0,5 ... 30 s
5...300s
Connection of input signals
(e.g. sensors, start buttons, feedback circuit)
Control circuit
and enabling
circuits
Terminals with push-in
or screw-type connection
Function selection via DIP switch
Diagnostic LEDs
1. Autostart/ Monitored Start
2. Cross fault detection OFF /ON
3. 2 single-ch. / 1 double ch. sensor
4. Start up Test yes / no
SET / RESET
Data-Matrix-Code
Scanning with Siemens Industry App leads
directly to the relevant Documentation in
the Service&Support Portal
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 10 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Diagnosis concept per LED-display
LED states are shown for following failures:
• Missing Startup Test
• Start Button has to be pressed
• Start Button pressed too long
• Short circuit on one of the test signals
• Changed configuration of the system
• Sensor channel not opened simultaneously
• Cross fault between the inputs (IN1, IN2, INF)
• Failure in the Feedback Circuit
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 11 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Overview of functions
3SK1 – functional differentiation Standard / Advanced
Standard Advanced
Type of enabling circuits
Relay El ectronic Relay El ectronic
Sensors
Sensors mechanical x x x x
Sensors electronic x x x x
Sensoren antivalent (NO/NC) Not possible Not possible x x
Sensors expandable Not possible Cascading only x x
Parameter
Start-up type (autostart / monitored start) x x x x
Sensor connection 2x1-channel / 1x2-channel Via wiring x x x
Cross-circuit detection OFF/ON Via wiring x x x
Start-up test ON / OFF No start-up test x x x
Monitoring of two-hand control units No No x x
Enabling circuits
Undelayed x x x x
Delayed - - x x
Expandable by relay enabling circuits x x x x
Device connectors - - x x
Rated control supply voltage
24 V DC x x x x
110 – 240 V AC/DC x - x* x*
* Possible via power supply and device connector
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 12 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Advanced
Differentiation of basic units
Type and number of enabling circuits
Backplane
connection
Relay El ectronic
Advanced Instantaneous Delayed Instantaneous Delayed
3SK1121-xAB40 3 - - - x
3SK1121-xCB4x 2 2 - - x
3SK1122-xAB40 - - 3 - x
3SK1122-xCB4x - - 2 2 x
3SK1120-xAB40 - - 1 - x
Standard
3SK1111-xAxx0 3 - - - -
3SK1112-xBB40 - - 2 - -
Output expansions
4RO
3SK1211 4 - - - x (for 24 V DC)
3RO
3SK1213 3 - - - x (for 24 V DC)
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 13 Safety Integrated Systems Support
3SK1 – Always the right solution!
3SK1 - Flexibility
Basic unit Input extension Output extension
4RO
3RO
Power
E-Stop
Guard door
Safety mat
Light
curtain
Laser
scanner
2-Hand-
operating
Relay
Semi
conductor
Power
relay
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 14 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- System Design
Expandability SIRIUS 3SK1 Advanced
Basic device Device
connector
Output expansi on
Right to the basic unit: Output expansions Left to the basic unit:
Input modules /
power supply
Sensor expansion
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 15 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Assembly Guideline Control Supply Voltage 24 V DC
Maximum number of devices on a SIRIUS 3SK1 basic unit:
5 sensor expansions and5 output expansions
SIRIUS 3SK1 sensor
expansion
SIRIUS 3SK1
output expansions
Max. 5 Max. 5
L+L-
24V DC
3
S
K
1
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 16 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Assembly Guideline Control Supply Voltage 110…230 V
AC
The maximum number of devices is limited by the power supply module.
Calculation is carried out by means of " system units" !
2 0 1 1 1 1 1
Sensor expansion Output expansion
Max. 10 system units
L1 N
110…230 V AC
3
S
K
1
2
Device System unit
3SK1220 input
expansion
1
3SK1230 power
supply
0
3SK1 basic units 0
3SK1211 output
expansion
2
3SK1213 output
expansion
2
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 17 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Standard
SIRIUS 3SK1 – standard relays
Sensors mechanical
Sensors electronic
Parameter start-up type
Enablingcircuits expandable
24 V DC
110 – 240 V AC/DC
Features:
Standard device for basic functions
2 versions (24 V / 110 – 240 V)
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 18 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Standard
SIRIUS 3SK1 – standard electronic
Sensors mechanical
Sensors elctronic
Parameterizationvia
4 DIP switches
Enablingcircuits expandable
24 V DC
Features:
Compact device (90 mm depth)
Same functionalityas Advanced
Parameterizable
1 version
Most cost-efficient device
of the SIRIUS 3SK1 range
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 19 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Advanced
SIRIUS 3SK1 – Advanced
Electro mechanic sensors
Electronic sensors
Sensors antivalent
Parameterization via 4 DIP switches
Monitoring of two-hand operation
Sensors expandable
Delayed enabling circuits
Enabling circuits expandable
24 V DC or 110 – 240 V AC/DC
Instantaneous devices
Delayed devices 3
Excepti on: 3SK1120 A 0.5
Features:
5 versions
Time delay
Expandability of sensors and enabling circuits
Basic unit with 17.5 mm
Expansion via device connectors
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 20 Safety Integrated Systems Support
3SK1220 sensor expansion 3SK1230 power supply
SIRIUS 3SK1 Safety Relays
- Functions of Expansion Units – Input Side
For control supply voltages
from 110 – 240 V AC/DC
Supply of devices on
device connectors or
external terminals
Output current 0.5 A
Same parameters as
3SK1
Advanced evaluation
units
Cost-efficient sensor
expansion
17.5 mm width
Connection only via
3ZY12 device connector
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 21 Safety Integrated Systems Support
3RO Power contact expansion 4 RO contact expansion
SIRIUS 3SK1 Safety Relays
- Functions of Expansion Units – Output Side
Switching capacity 5 A
Switching capacity 10 A
Slide switch for control selection (delayed/instantaneous) The contact expansions can be
connected to the basic units by means of 3ZY1 device connectors
Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 22 Safety Integrated Systems Support
SIRIUS 3SK1 Safety Relays
- Innovations
Function selection
via DIP switch
All devices up to SIL 3 / PL e
Monitoring of two-hand operation
consoles with all Advanced
evaluation units
Push-in terminal connection
system
Uniform LED
status display
Width of all evaluation units
max. 22,5 mm
Connection of electronic
and mechanical sensors
Vari ance reduction
by 80% compared to 3TK28
SIRIUS 3SK1
output expansions

Restri cted / © Si emens AG 2013. All Rights Reserved.
Page 23 Safety Integrated Systems Support H: \ MyDocuments \ 3SK1und 3RM1\ PowerPoint \ 3SK1\ 2012_12_03_3SK1Folienaus übersetzungsbüro \ Sicherheitsschaltgeraete_SIRIUS_3SK1_Technik_Folien.ppt
Thank you for your attention!
Presales Support
I IA AS S SUP FA
Gleiwitzer Straße 555
90475 Nürnberg
Telefon: +49 911 895 4646
E-Mail:
simatic.industry@siemens.com