SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 1 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.






TECHNICAL SPECIFICATIONS FOR
HYDRAULIC SYSTEM

P13010102S0001








0 28-12-13 VP KS AA Issued for comments
Rev Date Prepared by Checked by Approved by Comments


SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 2 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

1 Introduction:

The Reduction Reactor caters the purpose of reduction of Iron ore by Syn gas. The users of Hydraulic
system are part of Reduction Reactor assembly, and are used to control/ assist/ isolation of solid material
flow.
The Reduction Reactor has two slide gates for isolation - Upper slide gate and Lower slide gate. Both of
these gates are hydraulically operated.
The Reduction Reactor has oscillating internals called Burden feeders at three levels, Upper Burden feeder,
Middle Burden feeder and Lower Burden feeder. These Burden feeders oscillate by action of Hydraulic
cylinders and assist in material movement.
The Reactor discharges material into intermediate equipment, namely Product Discharge Hopper. This
Hopper again has oscillating internals to faciliate material movement. These internals are Wiper bar,
Screen sizers and Flow Stimulator.
The Product Discharge Hopper can discharge Product material through either or combination of three
discharge legs. These legs again have Slide gates for isolation, each of which is hydraulically operated.



SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 3 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

2 Reference Documents/ Drawings:

Latest revisions of following documents/ drawings shall be referred to with respect to this Technical
specification.

No. Doc/ Dwg no. Title Type of Doc/ Dwg

1
P13010101X0161 Reactor Hydraulic System P & I drawing

2
P13010101X0162
Product Discharge
Hydraulic System - 1
P & I drawing

3
P13010101X0163
Product Discharge
Hydraulic System - 2
P & I drawing

4
P13010102X0024 Upper Slide gate cylinder Mechanical drawing

5 P13010102X0216
Reduction Furnace Upper
Burden Feeder Hydraulic
Cylinder Clevis
Mechanical drawing
6 P13010102X0241
Reduction Furnace MBF
Hydraulic Cylinder
Mechanical drawing
7 P13010102X0258
Reduction Furnace LBF
Hydraulic Cylinder
Mechanical drawing
8 P13010102X0344
wiper bar hydraulic
cylinder
Mechanical drawing
9 P13010102X0351
Flow stimulator hydraulic
Cyliner
Mechanical drawing
10 P13010102X0352
Screen sizer hydraulic
cylinder
Mechanical drawing
11 P13010102X0387 FLSG Hydraulic Cylinder Mechanical drawing
12 P13010102X0311
Lower Slide Gate
Hydraulic Cylinder
Mechanical drawing





SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 4 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

3 System description:

Refer following P&I diagrams:
P13010101X0161 Reactor Hydraulic System
P13010101X0162 Product Discharge Hydraulic System - 1
P13010101X0163 Product Discharge Hydraulic System - 2

There are two types of Hydraulic Units. Each is defined depending on the operational pressure level, viz.
High Pressure (HP) Hydraulic Unit and Low Pressure (LP) Hydraulic Unit.
The HP Hydraulic Unit caters the following users:
Upper Slide gate
Upper Burden feeders
Lower Slide gate
Feed leg Slide gates
The LP Hydraulic Unit caters the following users:
Middle Burden feeders
Lower Burden feeder
Wiper bar
Screen sizers
Flow Stimulator

4 Scope of supply:

The broad scope of supply shall be divided into three sections
4.1 Hydraulic Unit
These shall be complete pumping units with accessories and instruments for both types of
Hydraulic systems, viz. HP and LP.


SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 5 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

4.2 Hydraulic valve stands
These shall be the valve stands complete with Control valves and Accumulators as applicable for
each user/ group of users.
4.3 Hydraulic cylinders
Each user shall have suitable Hydraulic cylinder/s.

5 Technical specifications:

The technical requirements and specifications for each section of supply are as under:

5.1 Hydraulic Unit

The Hydraulic system shall have two dedicated systems, namely Low pressure (LP) and High Pressure (HP)
systems.

Hydraulic fluid shall be Minerol Oil.

Hydraulic fluid reservoir tank:
The LP & HP system shall have a common oil reservoir tank
Tank capacity: min 2500 liters
Dimensions: By vendor (cuboid shape)
Temp, min / normal / max: 25 / 55 / 65 deg C
Material of Construction: Carbon Steel
Finish: Sand/ Shot blasted, protected internally and externally, surface finish compatible with the
Hydraulic fluid
Insulation: Insulation for Winterization
The Hydraulic tank shall have return oil filters, refilling filters, oil cooler/s, air breathers, visual level
indicators, level alarms/ switches, temperature gauges, temperature alarms/ switches, man hole, drain


SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 6 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
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MME.

with valve, suitable baffles and lifting lugs. The oil shall be returned to tank from top and dropped to
bottom most surface of tank.
The oil coolers shall be water cooled and are envisaged separate for both circuits, HP and LP. However, the
vendor may consider common oil cooler for both circuits.
The Hydraulic tank shall have an internal electric heating coil to heat up the oil during start-up after
extended shutdown or during extreme cold weather.
There shall be dedicated pumping units for LP & HP system. The pumps shall be supplied with suitable
motor, coupled by means of flexible coupling.

LP pumps:
Type: Variable displacement Radial piston
No. of pumps: 3 no. (2 operating + 1 standby)
Capacity: 80 lpm each
Operating pressure: 100 bar g
Noise level: < 85 dBA

HP pumps:
Type: Variable displacement Radial piston
No. of pumps: 2 no. (1 operating + 1 standby)
Capacity: 77 lpm
Operating pressure: 200 bar g
Noise level: < 85 dBA
The pump pressures shall be allowed to vary according to system resistance against the hydraulic cylinder
while flow is maintained constant in accordance from the control signal.
Adjustable pressure controls shall be used to limit the operating pressure. Over pressure protection for
each pump shall be provided by relief valves.
A drip tray shall be provided to collect all external leakage and the drip tray shall cover the entire area of
unit




SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 7 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

5.2 Hydraulic valve stands

5.2.1 For HP system:

Slide gates:
Dedicated valve stands shall be supplied for following users (total 3 nos):
Upper Slide gate
Lower Slide gate
Feed leg Slide gates (combined valve stand)
o Briquetter Feed leg Slide gate #1
o Briquetter Feed leg Slide gate #2
o Bypass Feed leg Slide gate
Each valve stand should be designed so as to open the respective Slide gate when energized.

Also, each valve stand should have Accumulator so as to close the respective Slide gate with loss of power.

Each valve stand should be complete with following items for each user:
1 no. Flow regulating valve
1 no. Direction controlling valve
1 no. Pressure regulating valve
1 no. Bladder type vertical Accumulator under Nitrogen pressure. Accumulator should be able to
close the Slide gate with loss of power/ de-energization of DCV. The capacity and holding pressure
of Accumulator should be enough to close the Slide gate in 5 seconds. It should be supplied with
Pressure Relief valve, Provision for charging/ testing, Provision for draining as required etc.
Interconnecting piping Carbon Steel
Pressure gauge/ transmitter
Check-valves, Pressure relief valves, isolation valves as necessary
A drip tray shall be provided to collect all external leakage and the drip tray shall cover the entire
area of valve stand.


The flows for each Slide gate are summarized below:


SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 8 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

No. User Flow, lpm
1 Upper Slide Gate 26.4
2 Lower Slide Gate 50.8
3 Briquetter Feed leg Slide gate #1 36.9
4 Briquetter Feed leg Slide gate #2 36.9
5 Bypass Feed leg Slide gate 36.9


Upper Burden feeder:
The valve stand for Upper Burden feeder should be complete with:
1 no. Flow regulating valve
1 no. Direction controlling valve
1 no. Pressure regulating valve
Interconnecting piping Carbon Steel
Pressure gauge/ transmitter
Check-valves, Pressure relief valves, isolation valves as necessary
A drip tray shall be provided to collect all external leakage and the drip tray shall cover the entire
area of valve stand.

The flows for Upper Burden feeder are summarized below:
No. User
Flow, lpm
Min Normal Max
1 Upper Burden feeder 14.7 17.4 19.3



5.2.2 For LP system:

Dedicated valve stands shall be supplied for following LP users (total 3 nos):


SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 9 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

Middle Burden feeders
Lower Burden feeder
PDH users
o Wiper bar
o Screen sizer #1
o Screen sizer #2
o Flow Stimulator

Each valve stand should be complete with following items for each user:
1 no. Flow regulating valve
1 no. Direction controlling valve
1 no. Pressure regulating valve
Interconnecting piping Carbon Steel
Pressure gauge/ transmitter
Check-valves, Pressure relief valves, isolation valves as necessary
A drip tray shall be provided to collect all external leakage and the drip tray shall cover the entire
area of valve stand.

The flows for all LP users are summarized below:
No. User
Flow, lpm
Min Normal Max
1 Middle Burden feeder 9.3 11.0 12.2
2 Lower Burden feeder 13.2 15.6 17.3
3 Wiper bar 31.5 37.3 41.5
4 Screen sizer #1 25.1 25.1 25.1
5 Screen sizer #2 25.1 25.1 25.1
6 Flow Stimulator 25.1 25.1 25.1





SHANXI TIAHANG MINING

CSTM
0.3 MMTPY HBI PROJECT
MME
Project No: P1301 MME No: P13010102S0001 Date: 28-12-13 Rev: 0 Page 10 of 10


Confidential: This document and the information disclosed are the property of MME. The document discloses proprietary
information and may not be reproduced nor disclosed to any person, nor used for any purpose except with the written permission of
MME.

5.3 Hydraulic cylinders

The Hydraulic fluid flow through the cylinders shall be as per the details given under section/s above.
All the HP and LP cylinders shall be designed and supplied as per mechanical drawings in reference. They
shall be supplied complete with accessories like clevis, mounting arrangement, connections, hose
assembly, protection covers etc.
The Cylinder rods shall be case hardened and Chrome-plated or equal.
The seals shall be compatible with the Hydraulic fluid and should be suitable for the operation range of
temperatures.
Metallic rod scrappers shall be provided with Cylinders.

Refer following Mechanical drawings for the details of all Hydraulic cylinders
P13010102X0024 Upper Slide gate cylinder
P13010102X0216 Reduction Furnace Upper Burden Feeder Hydraulic Cylinder /Clevis
P13010102X0241 Reduction Furnace MBF Hydraulic Cylinder
P13010102X0258 Reduction Furnace LBF Hydraulic Cylinder
P13010102X0344 Wiper bar hydraulic cylinder
P13010102X0351 Flow stimulator hydraulic Cylinder
P13010102X0352 Screen sizer hydraulic cylinder
P13010102X0387 Feed leg Slide gate Hydraulic Cylinder
P13010102X0311 Lower Slide Gate Hydraulic Cylinder