590+ Dynamic Brake Contactor Option

Application
The 590+ DRV frames 1 and 2 are equipped with an AC (line-side) contactor. For dynamic braking applications, you will need a braking resistor and this kit to connect the resistor across the motor terminals. Use the following table to specify the contactor kit and resistor appropriate for the power rating of your drive and motor. This combination, in accordance with Nema ICS 3-302.62, will provide 150% instantaneous braking torque from base speed for each power range, with 2 times motor inertia and 3 stops per hour. 460VAC HP Contactor kit 1 955+DBC35 2 955+DBC35 3 955+DBC35 5 955+DBC35 7.5 955+DBC35 10 955+DBC35 15 955+DBC35 20 955+DBC35 25 955+DBC70 30 955+DBC70 40 955+DBC70 50 955+DBC110 60 955+DBC110 75 955+DBC162 100 955+DBC162 230VAC HP Contactor kit 1 955+DBC35 2 955+DBC35 3 955+DBC35 5 955+DBC35 7.5 955+DBC35 10 955+DBC35 15 955+DBC70 20 955+DBC70 25 955+DBC110 30 955+DBC110 40 955+DBC162 50 955+DBC162

Resistor kit CZ353134 CZ353134 CZ353134 CZ353135 CZ353136 CZ353137 CZ353138 CZ353139 CZ353140 CZ353140 CZ353142 CZ353142 CZ353144 CZ353145 CZ353146

This contactor kit includes • DIN rail mounted dynamic braking contactor • Zero Speed interlock relay mounted to the contactor • Instruction sheet

• •

Mount the DIN rail in close proximity to the drive and snap on the contactor Wiring diagram and ladder logic shown on the following page

Resistor kit CZ353159 CZ353159 CZ353159 CZ353160 CZ353161 CZ353162 CZ353163 CZ353164 CZ353164 CZ353166 CZ353167 CZ353167

IMPORTANT For dynamic braking to be effective, the motor field needs to stay energized for the duration of the stop, even after the drive has been disabled. Under SETUP PARAMETERS \ FIELD CONTROL, set FLD. QUENCH DELAY to 20 seconds

Recommended Wire Sizes
Power wiring
(Rated > 500V)

A1 to contactor to resistor to A2

120VAC Control 24VDC Control Signal wiring

Drive L, N to contactor coil Drive to zero speed relay coil Drive enable to contactor

12 AWG for the 10 AWG for the 8 AWG for the 1 AWG for the 16 AWG red 18 AWG blue 18 AWG blue

955+DBC35 955+DBC70 955+DBC110 955+DBC162

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590+ Dynamic Brake Contactor Option
Connection Diagram
A Control Terminals Power Terminals A+ A3 4 B 5 1 C 5 9

DB Resistor

A0

A2

E2- E1+
Zero Speed Relay ZSR

1

R3

R5

7

DB Contactor DBC

2

R4

R6

8

Ladder Logic
2 A0

DBC
1

ZSR EXTERNAL CONTACTOR 3
A1 A1~ DBC A2~

4

EXTERNAL CONTACTOR

ZERO SPEED B5 DBC ENABLE C5
R4 7 8

E1+

ZSR

E2-

C1 COMMON C9 +24VDC

DBC
R3

ARMATURE POSITIVE A+
R6

DBC
R5

DB Resistor

A- ARMATURE NEGATIVE

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