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B7

(NETA, Sec. 7.3.2) - Attachment 2


Schedule Q,
attachment IV,
Sec. 6
B6 Check the bolt & hole size of termination lugs installed for correctness.
NEC 110-14
& 250-110
B5 Check that the required information is marked on the compression lugs.
NEC 110-14
& 250-110
B4 Check that the installed connector size match with the size of wire.
NEC 110-14
& 250-110
FAIL N/A RE-TEST DATE
ITEM
No.
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Cable - Continuity, Insulation Resistance
(Installed) and Termination Torque Testing
SATR-J-6602 1-Oct-05 INST
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
A Certification
A1
Specific tools and equipment shall be identified to make and perform
tests in the field with instructions for their use, calibration, and storage.
Schedule Q,
Att. IV, Sec.6.1.
A2
The CONTRACTOR shall identify, maintain, control, adjust, and calibrate
all tools, gauges, instruments and other measuring and testing devices
used for controlling quality.
Schedule Q,
Att. IV, Sec.6.1.
A3
Calibration shall be performed at established periods as specified in
the most stringent of SAUDI ARAMCO standards, other applicable
standards, or manufacturer recommendations; if no standards apply,
the calibration cycle shall not exceed six months.
Schedule Q,
Att. IV, Sec.6.1.
A4
CONTRACTOR shall provide backup equipment when the primary
equipment is being calibrated or tested.
Schedule Q,
Att. IV, Sec.6.1.
B1
NETA, Sec.7.3.2.3 Attachment- 1
Schedule Q,
attachment IV,
Sec. 6
B2
(NETA, Sec. 7.3.2) - Attachment 1
Schedule Q,
attachment IV,
Sec. 6
B. TEST PROCEDURE AND CHECK LIST
A5
CONTRACTOR personnel performing test and calibrations shall be
trained per applicable international or manufacturer requirements.
Schedule Q,
Att. IV, Sec.6.2
B3
Check proper terminals and crimping die are used Wires and that
crimping procedure is proper. (NETA 7.3.2.4)
Schedule Q,
attachment IV,
Sec. 6
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4. Test Continuity of all conductors individually and record only minimum readings.
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Cable - Continuity, Insulation Resistance
(Installed) and Termination Torque Testing
SATR-J-6602 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
E1
Test results are acceptable and in accordance with Saudi Aramco
Engineering Standards and contractual requirements.
7. Internatinational Electrical Testing Association, NETA, 1999,
4. SAES-P-104 Wiring Methods and Materials, 28 J anuary 2004
N/A RE-TEST DATE
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA
REFERENCE DOCUMENTS:
FAIL
6. Record the torque values of termination.
REFERENCE PASS
3. SA Pre-Commissioning Forms #P-003 Low Voltage cables, 10/97
REMARKS:
5. SAES-J -902 Electrical Systems for Instrumentations, 31J uly 2004
6. 34.SAMSS-913 Instrumentation and Thermocouple Cable, 30 J une, 2004
B9
Check the Grade of the bolt and apply the desired Minimum Tensile
(PSI) and verify the bolt diameter for torque FT / LBS.
(NETA, Sec. 7.3.2- Attachment 3 &4)
Schedule Q,
attachment IV,
Sec. 6
B8
Check the type of bolt, bolt diameter, thread and adjust the torque setting
into the required FT / LBS. as per SA Pre-Commissioning Form #P-000
or equipment manufacturer's recommendation.(NETA, Sec. 7.3.2-
Attachment 3 &4)
Schedule Q,
attachment IV,
Sec. 6
B10
Check and reduce the maximum torque values listed 10% to 20% for
plated or lubricant bolts (SILICON BRONZE or CADMIUM PLATED) and
check the bolt diameter and thread for the right rating torque values to be
apply.(As per pre-commissioning Form or manufacturer's
recommendations)
Schedule Q,
attachment IV,
Sec. 6
B11 Torque the bolted connection and check that torque bolts are marked.
NEC 110-14
& 250-110
B12
Perform resistance measurements trhough all bolted connections with
low- resistance ohmmeter, if applicable, in accordance with Section
7.3.2.1 (Visual and Mechanical Inspection). NETA, Sec.7.3.2.3
Attachment- 2
Schedule Q,
attachment IV,
Sec. 6
C. TEST EQUIPMENT AND MATERIALS CRITERIA
1. Torque-type Screw driver or Beam-type Torque Wrench or Ratchet-type Torque Wrench shall have valid calibration date.
2. Select the torque (Foot Pounds) range according to the bolt size and type of bolt material.
3. Select the torque (Foot Pounds) range according to the type of screw material.
4. Apply check mark on each connection after torque and also check mark on the associated drawing, sketch or single line diagram for cross check.
D. TEST RESULTS
1. Use and Modify the attached forms based on requirements
3. Test insulation between overall drain and armour.
5. The torque values shall be selected according to the material of bolt and the accessories.
2. Test all conductors to each other and to ground . Record only minimum readings.
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
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PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Cable - Continuity, Insulation Resistance
(Installed) and Termination Torque Testing
SATR-J-6602 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
N/A RE-TEST DATE
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA FAIL REFERENCE PASS
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
QC Record Reviewed Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
Name, Initials and Date:
Witnessed Test
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
Saudi Aramco Contractor / Third-Party
indicates compliance with appropriate standards or performance in a specified manner.
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
PMT Representative
T&I Witnessed
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
Work Verified
NOTES:
Work / Rework May Proceed
Name, Initials and Date:
QC Inspector PID Representative
QC Record Reviewed Work Verified T&I Witnessed
Name, Title, Department,
Company, Initials and
Date:
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
QC Record Reviewed
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
Technician Performing Test*
6. Attachment 6 Cable Insulation Resistance Test After Installation
ATTACHMENTS:
1. Attachment 1 NETA Inpsection and Test Procedures Sec. 7.3.2- Cables
3. Attachment 3 Bolt Torques for Bus connections
2. Attachment 2 NETA Inspection and Test Procedures - Sec 7.3.2. Electrical Tests
4.Attachment 4 Bolt Torques for Bus connections
5. Attachment 5 Recommended Torque Values for Terminals - from www.EatonElectrical.com
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SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Instrument Cable - Continuity, Insulation
Resistance(Installed) and Termination Torque Testing
INST SATR-J-6602 1-Oct-05
Attachment 2 NETA Inspection and Test Procedures - Sec 7.3.2. Electrical Tests
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SATR-J-6602 1-Oct-05
Attachment 1 NETA Inpsection and Test Procedures Sec. 7.3.2- Cables
SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Instrument Cable - Continuity, Insulation
Resistance(Installed) and Termination Torque Testing
INST
Page 5 of 9
SATR-J-6602 1-Oct-05
Attachment 3 Bolt Torques for Bus connections
SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Instrument Cable - Continuity, Insulation
Resistance(Installed) and Termination Torque Testing
INST
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SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
SATR-J-6602 1-Oct-05
Attachment 4 Bolt Torques for Bus connections
Instrument Cable - Continuity, Insulation
Resistance(Installed) and Termination Torque Testing
INST
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Instrument Cable - Continuity, Insulation
Resistance(Installed) and Termination Torque Testing
INST SATR-J-6602 1-Oct-05
SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Attachment 5 Recommended Torque Values for Terminals - from www.EatonElectrical.com
Page 8 of 9
Instrument Cable - Continuity, Insulation
Resistance(Installed) and Termination Torque Testing
INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
SATR-J-6602 1-Oct-05
Attachment 6 Cable Insulation Resistance Test After Installation
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