05–670

DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

POWER DOOR LOCK CONTROL SYSTEM
057TD–01

HOW TO PROCEED WITH TROUBLESHOOTING
1 VEHICLE BROUGHT IN

2

CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK (See page 05–671)

3
(a) (b)

PROBLEM SYMPTOMS TABLE (See page 05–676)
Without applicable symptoms, proceed to ”A” With applicable symptoms, proceed to ”B” B GO TO STEP 5

A

4
(a) (b) (c)

PERFORM TROUBLESHOOTING IN THE FOLLOWING METHOD, DEPENDING ON MALFUNCTION SYMPTOM
Terminals of ECU (See page 05–673) Inspection (See page 73–3) On–vehicle inspection (See page 73–1)

5

ADJUSTMENT, REPAIR OR REPLACEMENT

END

2004 COROLLA (RM1037U)

Author :

Date :

835

05–671
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM
057TE–01

CUSTOMER PROBLEM ANALYSIS CHECK
POWER DOOR LOCK CONTROL SYSTEM Check Sheet Inspector’s name:

Registration No. Customer’s Name Registration Year Frame No. Date Vehicle Brought in / / Odometer Reading km Mile / Times per day, month) j Snowy

Date Problem First Occurred Frequency Problem Occurs Weather Conditions When Problem Occurred Weather j Constant j Once only

/ j Sometimes (

j Fine j Cloudy j Rainy j Various/Others j Hot j Warm j Cool Outdoor temperature j Cold (Approx. °F ( °C)) j Driver’s side door lock control switch. j Passenger’s side door lock control switch. j Driver’s side door key lock and unlock control switch. j Passenger’s side door key lock and unlock control switch.

j Malfunction in Door Lock/Unlock Operation Using Door Lock Control Switch.

j Driver’s side door j Passenger’s side door j Driver’s side door j Passenger’s side door j Driver’s side door j Passenger’s side door j Driver’s side door j Passenger’s side door

Problem Symptom

j Malfunction in Door Lock/Unlock Operation Using Key.

j 2–step unlocking function of driver’s side door key lock and unlock switch. j Malfunction in Key Confinement Prevention Function. j Others.

2004 COROLLA (RM1037U)

Author :

Date :

836

05–672
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM
057TF–01

LOCATION
Instrument Panel J/B (Integration Relay) w/ Power Window: Power Window Regulator Master Switch Assy (Door Lock Control Switch) Center J/B Un–lock Warning Switch Assy w/ Power Window: Door Lock Control Switch

w/o Power Window Door Lock Control Switch Assy (Passenger’s Side) w/o Power Window Door Lock Control Switch Assy (Driver’s Side) Front Door Lock Assy RH Front Door Courtesy Lamp Switch Assy Front Door Lock Assy LH Rear Door Lock Assy RH

Front Door Courtesy Lamp Switch Assy Rear Door Lock Assy LH
B59155 B59883 B59152

Rear Door Courtesy Lamp Switch Assy

Rear Door Courtesy Lamp Switch Assy
B59531

2004 COROLLA (RM1037U)

Author :

Date :

837

05–673
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM
057TG–01

TERMINALS OF ECU

Integration Relay Connector (Wire Harness Side)

1.

INSPECT INTEGRATION RELAY

I11
B57790

(a)

Disconnect the connector and check the continuity of each terminal of the disconnected connector. Standard :
Wiring color Condition [w/ power window] Master switch (Manual door lock operation) OFF → LOCK Specified Condition

Symbols (Terminal No.)

L1 (I11–9) ⇔ Body ground

L–W ⇔ Body ground

[w/o power window] Driver’s door control switch (Manual operation) OFF → LOCK Passenger’s door control switch (Manual operation) OFF → LOCK

No continuity → Continuity

L2 (I11–7) (I11 7) ⇔ Body ground

G ⇔ Body ground

Key in driver’s door lock cylinder LOCK → Other position Key in passenger’s door lock cylinder LOCK → Other position [w/ power window] Master switch (Manual door lock operation) OFF → UNLOCK

Continuity → No continuity

UL1 (I11–8) ⇔ Body ground

L ⇔ Body ground

[w/o power window] Door control switch (Manual operation) OFF → UNLOCK Passenger’s door control switch (Manual operation) OFF → UNLOCK

No continuity → Continuity

UL2 (I11–5) ⇔ Body ground UL3 (I11–6) ⇔ Body ground LSWD (I11–19) ⇔ Body ground LSWP (I11–18) ⇔ Body ground PCTY (I11–13) ⇔ Body ground

L–B ⇔ Body ground L–Y ⇔ Body ground W ⇔ Body ground W–R ⇔ Body ground R–W ⇔ Body ground

Key in passenger’s door lock cylinder UNLOCK → Other position Key in driver’s door lock cylinder UNLOCK → Other position Driver’s door lock control knob LOCK → UNLOCK Passenger’s door lock control knob LOCK → UNLOCK Passenger’s door fully closed → Opened

Continuity → No continuity

No continuity → Continuity

No continuity → Continuity

If the result is not as specified, the vehicle’s side may malfunction.

2004 COROLLA (RM1037U)

Author :

Date :

838

05–674
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

(b)

Reconnect the connector and check each terminal. Standard:
Wiring color R ⇔ Body ground Condition Key in driver’s door lock cylinder OFF → LOCK Specified Condition 0 V → 10 – 14 V → 1 V or less

Symbols (Terminal No.) ACTD (I11–1) ⇔ Body ground

If the result is not as specified, the integration relay may malfunction.

2.

INSPECT INSTRUMENT PANEL J/B (INTEGRATION RELAY)

Instrument Panel J/B (Integration Relay)

IK

ID

Instrument Panel J/B Side Connector IA

IA

IB Instrument Panel J/B Side Connector IB IF

IH
IJ

Instrument Panel J/B Side Connector IK

Instrument Panel J/B Side Connector IF

Instrument Panel J/B Side Connector IJ

Instrument Panel J/B Side Connector ID

Instrument Panel J/B Side Connector IH

B59376 B59378 B59532

2004 COROLLA (RM1037U)

Author :

Date :

839

05–675
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

(a) (b) (c)

Inspect the DOOR fuse. Disconnect connectors ID, IF, IH and IJ of the instrument panel J/B. Check each terminal of the disconnected connectors. Standard:
Wiring color L–B ⇔ Body ground W–B ⇔ Body ground Constant W–B ⇔ Body ground R–W ⇔ Body ground R–B ⇔ Body ground R–Y ⇔ Body ground Driver’s door fully closed → Opened Rear LH door fully closed → Opened Rear RH door fully closed → Opened No continuity → Continuity Continuity Condition No key in ignition switch lock cylinder → Inserted Specified Condition No continuity → Continuity

Symbols (Terminal No.) KSW (IJ–8) ⇔ Body ground GND (IF–4) ⇔ Body ground GND (IH–10) ⇔ Body ground DCTY (ID–1) ⇔ Body ground PRCTY (ID–14) ⇔ Body ground PRCTY (ID–15) ⇔ Body ground

If the result is not as specified, the vehicle’s side may malfunction. (d) Reconnect the connectors and check each terminal. Standard:
Symbols (Terminal No.) IG (IA–1) ⇔ Body ground +B (IB–1) ⇔ Body ground KSW (IJ–8) ⇔ Body ground ACT+ (IK–2) ⇔ Body ground ACT+ (ID–9) ⇔ Body ground ACT– (IK–5) ⇔ Body ground ACT– (ID–20) ⇔ Body ground Wiring color W ⇔ Body ground W ⇔ Body ground L–B ⇔ Body ground L ⇔ Body ground L ⇔ Body ground R⇔ Body ground R ⇔ Body ground Constant No key in ignition switch lock cylinder → Inserted Key in driver’s door lock cylinder OFF → LOCK Key in driver’s door lock cylinder OFF → UNLOCK Key in driver’s door lock cylinder OFF → LOCK Key in driver’s door lock cylinder OFF → UNLOCK 0 V → 10 – 14 V → 1 V or less Condition Specified Condition 10 – 14 V 10 – 14 V → 0 V

If the result is not as specified, the instrument panel J/B (integration relay) assembly may malfunction.

2004 COROLLA (RM1037U)

Author :

Date :

840

05–676
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM
057TH–01

PROBLEM SYMPTOMS TABLE
Symptom All doors are not operated by driver’s door key cylinder interlocked with key 1. 2. 3. 4. 1. 2. 3. 4. Suspected Area Door lock control switch Front door lock assy LH Wire harness Integration relay Un–lock warning switch assy Front door courtesy lamp switch assy Wire harness Integration relay See page 05–677

Key confinement prevention function does not work properly (Unlock warning switch circuit)

05–682

2004 COROLLA (RM1037U)

Author :

Date :

841

05–677
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM
057TI–01

ALL DOOR LOCK AND UNLOCK DO NOT OPERATE BY THE MASTER SWITCH OR THE DRIVER’S DOOR KEY
CIRCUIT DESCRIPTION
The integration relay receives a switch signal from the master switch, door lock control switch or the driver’s door key and then drives the door lock motor.

2004 COROLLA (RM1037U)

Author :

Date :

842

05–678
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

WIRING DIAGRAM
D10*2, D11*1 Power Window Regulator Master Switch Assy (Door Look Control Switch) *2 *1

6 5

5 8

W–B

3

3

D10 D11 D10 D11 *2 *1

D10 D11 *2 *1

D12 Door Lock Control Switch Assy (Passenger’s Side)

5 L–W IC1 4 L IC1 L–W L 7 IJ2 12 IJ2 11 IC1 10 IC1 3 IC1 8 IC1 9 IC1 11 IJ2 10 IJ2 3 IJ2 L

L–W L L–W L

20 4A 17 4A 21 4A 18 4A

Center J/B 22 4A 19 4A

I11 Integration Relay L–W L 9 I11 L1 8 I11 UL1

6 5

W–B 3
D8 Front Door Lock Assy LH

9 W–B 7 10 8 1 4
D9 Front Door Lock Assy RH

G L–Y W R L

G L–Y W R 6 I11 UL3 19 I11 LSWD 1 I11 ACTD

2 4A G L–B W–R 8 4A 4 4A 9 4A 1 4A 3 4A G 7 I11 L2 5 I11 UL2 18 I11 LSWP

6 G W–B 8 W–B 5 L–B 7 W–R W–B 1 4 R L 8 IJ2 9 IJ2

Center J/B

Instrument Panel J/B

R L

6 4A 10 4A

R L

5 IK 2 IK

3 2

ACT– ACT+

6 IC1 W–B A J6 J/C

D14 Rear Door Lock Assy RH 8 1 R 1 IJ2 BB1 3 4 L BB1 W–B D13 A Rear Door Lock Assy LH J7 8 1 R J/C BA1 4 L 3 BA1

R L

5 4A 7 4A Center J/B R L 20 ID 9 ID

IE

IG

*1: *2:

w/ Power Window w/o Power Window
B59529

2004 COROLLA (RM1037U)

Author :

Date :

843

05–679
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

INSPECTION PROCEDURE
1
(a) (b)

CHECK DOOR LOCK
When the door does not operate manually, proceed to ”A”. When the door does not operate via the key, proceed to ”B”. B Go to step 4

A

2

INSPECT DOOR LOCK CONTROL SWITCH
(a)
UNLOCK

w/ Power Window LOCK

w/ Power window: Remove the power window regulator master switch assy. (1) Inspect the master switch (door lock control switch) continuity, as shown in the illustration and table. Standard:
Switch position Lock OFF Unlock Terminal No. 1⇔3⇔5 – 1⇔3⇔8 Specified condition Continuity – Continuity

Door Lock Control Switch

(b)
w/o Power Window LOCK No pin (1 and 2)

w/o Power window: Remove the door lock control switch. (1) Inspect the door lock control switch continuity, as shown in the illustration and table. Standard:
Switch position Lock OFF Unlock Terminal No. 3⇔6 – 3⇔5 Specified condition Continuity – Continuity

UNLOCK

NG
No pin (4)
B59539 B59538 B59540

REPLACE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW) REPLACE DOOR LOCK CONTROL SWITCH (W/O POWER WINDOW)

NG

OK

2004 COROLLA (RM1037U)

Author :

Date :

844

05–680
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

3

CHECK WIRE HARNESS (SWITCH ⇔ INTEGRATION RELAY)
(a) w/ Power window: Disconnect the power window regulator master switch assy and integration relay connectors. w/o Power window: Disconnect the door lock control switch and integration relay connectors. Check the continuity between the terminals of the power window regulator master switch assy or door lock control switch and integration relay connectors, as shown in the illustration and tables. [w/ Power Window] Standard (Check for open):
Symbols (Terminal No.) (Master switch ⇔ Integration relay) L (D11–5) ⇔ L1 (I11–9) UL (D11–8) ⇔ UL1 (I11–8) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516 17 18 E (D11–1) ⇔ Body ground E (D11–3) ⇔ Body ground Continuity Specified condition

Integration Relay (Instrument Panel J/B) (Wire Harness Side) I11

(b)

w/ Power Window Master Switch (Wire Harness Side) D11

w/o Power Window Door Lock Control Switch (Wire Harness Side) D10

[w/o Power Window] Standard (Check for open):
Symbols (Terminal No.) (Door lock control switch ⇔ Integration relay) L (D10–6) ⇔ L1 (I11–9) UL (D10–5) ⇔ UL1 (I11–8) E (D10–3) ⇔ Body ground Continuity y Specified condition

B59533

OK NG

REPLACE INTEGRATION RELAY REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR

2004 COROLLA (RM1037U)

Author :

Date :

845

05–681
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

4
(a) (b)

INSPECT DRIVER’S DOOR LOCK (See page 73–3)
Inspect the driver’s door lock key switch. Inspect the driver’s door lock position switch. NG REPLACE DRIVER’S DOOR LOCK

OK

5

CHECK WIRE HARNESS (DRIVER’S DOOR LOCK ⇔ INTEGRATION RELAY)
Driver’s Door Lock (Wire Harness Side) D8

(a) (b)

1

2

3

4

Disconnect the driver’s door lock and integration relay connectors. Check the continuity between the terminals of the driver’s door lock and integration relay connectors, as shown in the illustration and table. Standard (Check for open):
Symbols (Terminal No.) (Driver’s door lock ⇔ Integration relay) (D8–9) ⇔ L2 (I11–7) (D8–10) ⇔ UL3 (I11–6) Specified condition

5 6 7 8 9 10

Integration Relay (Instrument Panel J/B) (Wire Harness Side) I11

(D8–8) ⇔ LSWD (I11–19) (D8–7) ⇔ Body ground

Continuity

NG
B59534

REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR

OK REPLACE INTEGRATION RELAY

2004 COROLLA (RM1037U)

Author :

Date :

846

05–682
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM
057TJ–01

KEY CONFINEMENT PREVENTION FUNCTION DOES NOT WORK PROPERLY (UNLOCK WARNING SWITCH CIRCUIT)
CIRCUIT DESCRIPTION
The unlock warning switch turns on when the key is inserted in the ignition key cylinder and the door courtesy switch turns on when the driver’s door is opened, and the integration relay monitors both switches conditions. According to these switches conditions, the integration relay controls the door locking operation not to lock the doors while both switches are on, in order to prevent the key from being confined.

WIRING DIAGRAM

Instrument Panel J/B D4 Front Door Courtesy Lamp Switch Assy (Driver’s Side) 1 R–W I11 Integration Relay 1 ID 5 DCTY

U1 Un–lock Warning Switch Assy W–B 1 2 L–B
*1

Center J/B 15 4A 16 4A L–B 8 IJ 4 KSW

A J6 J/C

*1: w/ Door Lock Control

IE

B59535

2004 COROLLA (RM1037U)

Author :

Date :

847

05–683
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

INSPECTION PROCEDURE
1
Free

INSPECT UN–LOCK WARNING SWITCH ASSY
Un–lock Warning Switch Assy

(a) (b)

Remove the un–lock warning switch assy. Inspect the un–lock warning switch assy continuity, as shown in the illustration and table. Standard:
Terminal No. Condition Free Push Specified condition No continuity Continuity U1–1 U1 1 ⇔ U1 2 U1–2

Push U1
B51903

NG OK

REPLACE UN–LOCK WARNING SWITCH ASSY

2

CHECK WIRE HARNESS (UN–LOCK WARNING SWITCH ⇔ INSTRUMENT PANEL J/B)
(a)
Un–lock Warning Switch Assy (Wire Harness Side) U1

(b)

Disconnect the un–lock warning switch assy and instrument panel J/B connectors. Check the continuity between the terminals of the un–lock warning switch assy and instrument panel J/B connectors, as shown in the illustration and table. Standard (Check for open):
Symbols (Terminal No.) (Un–lock warning switch ⇔ Instrument panel J/B) (U1–2) ⇔ KSW (IJ–8) (U1–1) ⇔ Body ground Specified condition Continuity

1

2

Instrument Panel J/B (Wire Harness Side) IJ

B59536

NG

REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR

OK

2004 COROLLA (RM1037U)

Author :

Date :

848

05–684
DIAGNOSTICS – POWER DOOR LOCK CONTROL SYSTEM

3

INSPECT FRONT DOOR COURTESY LAMP SWITCH ASSY (DRIVER’S SIDE)
(a) (b) Remove the courtesy lamp switch. Inspect the courtesy lamp switch continuity, as shown in the illustration and table. Standard:
Terminal No. D4–1 D4 1 ⇔ Body ground Condition Free Push Specified condition Continuity No continuity

Front Door Courtesy Lamp Switch Assy (Driver’s Side) Free D4 Push

B58556

NG

REPLACE FRONT DOOR COURTESY LAMP SWITCH ASSY

OK

4

CHECK WIRE HARNESS (FRONT DOOR COURTESY LAMP SWITCH ASSY [DRIVER’S SIDE] ⇔ INSTRUMENT PANEL J/B)
(a) (b) Disconnect the courtesy lamp switch and instrument panel J/B connectors. Check the continuity between the terminals of the courtesy lamp switch and instrument panel J/B connectors, as shown in the illustration and table. Standard (Check for open):
Symbols (Terminal No.) (Courtesy lamp switch ⇔ Instrument panel J/B) (D4–1) ⇔ DCTY (ID–1) Specified condition Continuity

Front Door Courtesy Lamp Switch Assy [Driver’s Side] (Wire Harness Side) D4

1

Instrument Panel J/B (Wire Harness Side) ID

NG
B59537

REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR

OK REPLACE INTEGRATION RELAY

2004 COROLLA (RM1037U)

Author :

Date :

849

05–685
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

WIRELESS DOOR LOCK CONTROL SYSTEM
05DUB–01

HOW TO PROCEED WITH TROUBLESHOOTING
HINT:
S

S

Troubleshooting of the wireless door lock control system is based on the premise that the power door lock system is operating normally. Therefore, before troubleshooting the wireless door lock control system, first make certain that the the power door lock system is operating normally. Use this procedure to troubleshoot the wireless door lock control system.

1

VEHICLE BROUGHT TO WORKSHOP

2

CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK (See page 05–686)

3
(a) (b)

PROBLEM SYMPTOMS TABLE (See page 05–691)
If the fault is not listed on the problem symptoms table, proceed to A. If the fault is listed on the problem symptoms table, proceed to B. B Go to step 5

A

4
(a) (b)

OVERALL ANALYSIS AND TROUBLESHOOTING
Terminals of ECU (See page 05–688) On–vehicle inspection (See page 73–8)

5

ADJUST, REPAIR OR REPLACE

6

CONFIRMATION TEST

END

2004 COROLLA (RM1037U)

Author :

Date :

850

05–686
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM
056B8–07

CUSTOMER PROBLEM ANALYSIS CHECK
WIRELESS DOOR LOCK CONTROL SYSTEM Check Sheet
Inspector’s Name

VIN Customer’s Name Production Date Licence No. Date Vehicle Brought in / / Odometer Reading km miles / /

Date Problem First Occurred Frequency Problem Occurs Constant Once only

/ Sometimes (

/ times/per day, month)

Weather Weather Conditions When Problem Occurred Outdoor Temperature Place Date Transmitter Battery Last Replaced

Fine Cloudy Various/Others Hot Cold (Approx. Everywhere / °C (

Rainy

Snowy

Warm °F))

Cool

Specific Locality ( /

)

Whole wireless door lock control system does not operate. Problem Symptoms Only door unlock function does not operate. Only door lock function does not operate. Doors are locked by wireless door lock operation even when doors are open. Wireless door lock functions abnormally. Others

2004 COROLLA (RM1037U)

Author :

Date :

851

05–687
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM
056BB–04

LOCATION
Power Window Master Switch (Door Lock Control Switch LH) Instrument Panel J/B (Integration Relay) Door Lock Control Switch RH

Unlock Warning Switch

Transmitter

Front Door Courtesy Switch RH Front Door Lock RH Front Door Lock LH Rear Door Lock RH

Door Control Receiver (Located inside the Roof Side Garnish Inner RH)

Front Door Courtesy Switch LH

Rear Door Courtesy Switch RH

Rear Door Courtesy Switch LH

Rear Door Lock LH
B59374

2004 COROLLA (RM1037U)

Author :

Date :

852

05–688
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM
056BC–02

TERMINALS OF ECU

Integration Relay Connector (Wire Harness Side)

1.

INSPECT INTEGRATION RELAY

I11
B57790

(a) (b)

Disconnect the connector from the integration relay. Check the continuity between each terminal of the disconnected connector and the body ground, as shown in the illustration and table. Standard:
Wiring color Condition Driver’s door lock control knob LOCK → UNLOCK Front passenger’s door lock control knob LOCK → UNLOCK Door lock control switch (Manual operation) OFF → LOCK Door lock control switch (Manual operation) OFF → UNLOCK Using key, front door lock cylinder LOCK → Other position Using key, driver’s door lock cylinder UNLOCK → Other position Using key, front passenger’s door lock cylinder UNLOCK → Other position Front passenger’s door fully closed → Opened Continuity → No continuity No continuity → Continuity Specified condition

Symbols (Terminal No.)

LSWD (I11–19) W ⇔ Body ground ⇔ Body ground LSWP (I11–18) W–R ⇔ Body ground ⇔ Body ground L1 (I11–9) ⇔ Body ground L–W ⇔ Body ground

UL1 (I11–8) L ⇔ Body ground ⇔ Body ground L2 (I11–7) ⇔ Body ground G ⇔ Body ground

UL3 (I11–6) L–Y ⇔ Body ground ⇔ Body ground UL2 (I11–5) L–B ⇔ Body ground ⇔ Body ground PCTY (I11–13) R–W ⇔ Body ground ⇔ Body ground

Continuity → No continuity

No continuity → Continuity

If the result is not as specified, the vehicle’s side may malfunction. (c) Reconnect the connector and check the voltage between each terminal and the body ground, as shown in the illustration and table. Standard:
Symbols (Terminal No.) Wiring color Condition Driver’s door lock OFF → ON Transmitter LOCK or UNLOCK switch is pushed Hazard warning switch ON Specified condition 0 V → 10 – 14 V → 1 V or less 0 V (Hazard not flashing) → 10 – 14 V (Hazard flashing) ACTD (I11–1) R ⇔ Body ground ⇔ Body ground HAZ (I11–25) Y–B ⇔ Body ground ⇔ Body ground

If the result is not as specified, the integration relay may malfunction.

2004 COROLLA (RM1037U)

Author :

Date :

853

05–689
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

2.

INSPECT INSTRUMENTAL PANEL J/B (INTEGRATION RELAY)

Instrument Panel J/B (Integration Relay)

IK

ID

Instrument Panel J/B Side Connector IA

IA IG IB IF Instrument Panel J/B Side Connector IB

IH
IJ

+B Instrument Panel J/B Side Connector IK Instrument Panel J/B Side Connector IF Instrument Panel J/B Side Connector IJ

ACT+

ACT– ACT+ PRG Instrument Panel J/B Side Connector ID RDA GND DCTY

KSW Instrument Panel J/B Side Connector IH

B59376 B59378

ACT–

PRCTY

GND

B59532

2004 COROLLA (RM1037U)

Author :

Date :

854

05–690
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

(a) (b)

Disconnect the connectors IA, IB, ID, IF, IH and IJ of the instrument panel J/B. Check the continuity between each terminal of the disconnected connectors and the body ground, as shown in the illustration and table. Standard:
Wiring color Condition Driver’s door fully closed → Opened Rear LH door fully closed → Opened Rear RH door fully closed → Opened No key in ignition switch cylinder → Key inserted No continuity → Continuity No continuity → Continuity Specified condition

Symbols (Terminal No.)

DCTY (ID–1) R–W ⇔ Body ground ⇔ Body ground PRCTY (ID–14) R–B ⇔ Body ground ⇔ Body ground PRCTY (ID–15) R–Y ⇔ Body ground ⇔ Body ground KSW (IJ–8) L–B ⇔ Body ground ⇔ Body ground +B (IB–1) ⇔ Body ground IG (IA–1) ⇔ Body ground W ⇔ Body ground

Constant W ⇔ Body ground

10 – 14 V

GND (IF–4) W–B ⇔ Body ground ⇔ Body ground GND (IH–10) W–B ⇔ Body ground ⇔ Body ground

Constant

Continuity

If the result is not as specified, the vehicle’s side may malfunction. (c) Reconnect the connectors and check the voltage between each terminal and the body ground, as shown in the illustration and table. Standard:
Symbols (Terminal No.) Wiring color Condition S Front door lock OFF → ON S Rear RH door lock OFF → ON S Front passenger’s door lock OFF → ON S Rear RH door lock OFF → ON 0 V → 10 – 14 V → 1 V or less Specified condition ACT+ (IK–2) L ⇔ Body ground ⇔ Body ground ACT– (IK–5) R ⇔ Body ground ⇔ Body ground ACT+ (ID–9) L ⇔ Body ground ⇔ Body ground ACT– (ID–20) R ⇔ Body ground ⇔ Body ground RDA (ID–8) L–R ⇔ Body ground ⇔ Body ground

Rear LH door lock OFF → ON

No key in ignition key cylinder, all doors closed and transmitter switch OFF → ON

1 V or less → Approx. 6 – 7 V → 1 V or less

If the result is not as specified, the integration relay or instrument panel J/B assembly may malfunction.

2004 COROLLA (RM1037U)

Author :

Date :

855

05–691
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM
056BD–07

PROBLEM SYMPTOMS TABLE
Symptom 1. 2. 3. 4. 5. 6. Suspected area Transmitter battery Door control transmitter Door control receiver Unlock warning switch Integration relay Wire harness See page

Only wireless control function is inoperative (Prepare new or normal transmitter of the same type vehicle)

05–692

2004 COROLLA (RM1037U)

Author :

Date :

856

05–692
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM
05DUC–01

ONLY WIRELESS CONTROL FUNCTION DOES NOT OPERATE (PREPARE NEW OR NORMAL TRANSMITTER OF THE SAME TYPE VEHICLE)
CIRCUIT DESCRIPTION
The door control receiver receives a signal from the transmitter and sends this signal to the integration relay. Then, the integration relay controls door operation by sending a door LOCK/UNLOCK signal to each door lock motor.

WIRING DIAGRAM

Instrument Panel J/B D3 Door Control Receiver PRG W–B 1 GND RDA +B U1 Unlock Warning Switch Assy J/C A J8 A W–B
BH

Integration Relay G–Y L–R L–Y To Battery 10 ID 8 ID 8 7 PRG RDA

3 2 5

A J9

W–B 1

2 L–B

15 4A

Center J/B 16 4A

L–B

8 IJ

4

KSW

J6 J/C IE

B70400

2004 COROLLA (RM1037U)

Author :

Date :

857

05–693
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

INSPECTION PROCEDURE
HINT: The switch described in this text is a switch for transmitting signals which is built in the door control transmitter.

1

CHECK WIRELESS DOOR LOCK CONTROL FUNCTIONS (See page 73–8)
NG Go to step 2

OK NORMAL

2
(a)

REPLACE TRANSMITTER BATTERY WITH NORMAL ONE
After replacing the transmitter battery with a new or normal one, check that the doors can lock and unlock by using the transmitter LOCK/UNLOCK switch. NG Go to step 3

OK REPLACE TRANSMITTER BATTERY

3

CHECK WIRELESS DOOR LOCK CONTROL FUNCTIONS

(a) Check if UNLOCK–LOCK operates in standard operation. NOTICE: Standardized test procedure: Press the transmitter switch for 1 second, directing the beam to driver side door outside handle from a distance of 1 m (39.4 in.). The transmitter should be pointed directly at the door handle, i.e at 90_ angle to the vehicle body. NG OK REPLACE DOOR CONTROL TRANSMITTER

4
(a)

CONFIRM ROOM LAMP ON
Check that the wireless door lock buzzer sounds.

2004 COROLLA (RM1037U)

Author :

Date :

858

05–694
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

5
(a)

SWITCH TO SELF–DIAGNOSTIC MODE

Switch to self–diagnostic mode by operating the ignition key cylinder. (1) Put the vehicle under the vehicle’s initial condition (See page 73–8), insert the key into the ignition key cylinder and remove it. (2) Within 5 seconds after the key is removed (step 1), insert the key into the ignition key cylinder (ignition key OFF) and perform the following once: Turn the ignition switch to ON and return it to OFF. (3) Within 30 seconds after the ignition switch is returned to OFF (step 2), perform the following 9 times: Turn the ignition switch to ON and return it to OFF. NOTICE: If operation has failed, the system will return to normal mode. HINT: S Turning the ignition switch ON after step 3 has been completed will end self–diagnostic mode. S Do not lock or unlock doors during self–diagnostic mode. (b)
Room Lamp ON OFF a b
B52341

a: 0.25 sec. b: 0.5 sec.

Check that the system has switched to self–diagnostic mode by the blinking frequency of the room lamp.

NG

Go to step 9

OK

2004 COROLLA (RM1037U)

Author :

Date :

859

05–695
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

6
(a) HINT:
S S S

CHECK BY SELF–DIAGNOSTIC MODE
Inspect the diagnosis outputs when the door control transmitter switch is held down (The diagnosis outputs can be checked with the outputs of the room lamp). In the case of a reception of the normal wave of the door LOCK and UNLOCK switch (room lamp blinking), go to step A. In the case of an unmatching recognition code (room lamp ON), go to step B. In the case of no diagnosis outputs (room lamp OFF), go to step C.
Normal wave of LOCK switch is received Unmatching recognition code Room Light Output ON OFF T1 T2 Wave Receiving

Room Light Output ON OFF

Normal wave of UNLOCK switch is received Room Light Output ON OFF T1 T1 T1 T2

No diagnosis outputs Room Light Output

OFF T1: 0.25 sec. T2: 0.5 sec.

A C B

Go to step 16 Go to step 8

7
(a)

REGISTER RECOGNITION CODE
Check that the system can switch to rewrite mode or add mode and whether a recognition code can be registered. NG Go to step 15

OK NORMAL

2004 COROLLA (RM1037U)

Author :

Date :

860

05–696
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

8
(a)

CHECK RESPONSE OF DOOR CONTROL RECEIVER
When a new or normal door control transmitter switch for the same type vehicle is held down, check that a diagnosis of unmatching recognition code is output. NG Go to step 12

OK REPLACE DOOR CONTROL TRANSMITTER

9
(a) (b)

CONFIRM INPUT METHOD OF SELF–DIAGNOSTIC MODE
When the method for switching the system to self–diagnostic mode works, proceed to A. When the method for switching the system to self–diagnostic mode does not work, proceed to B. B Go to step 5

A

10

INSPECT UNLOCK WARNING SWITCH ASSY
(a) (b) Remove the key unlock warning switch. Inspect the key unlock warning switch continuity, as shown in the illustration and table. Standard:
Terminal No. 1⇔2 Switch Condition Not pushed Pushed Specified condition No continuity Continuity

Not Pushed

Pushed

NG
B51903

REPLACE UNLOCK WARNING SWITCH ASSY

OK

2004 COROLLA (RM1037U)

Author :

Date :

861

05–697
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

11

CHECK WIRE HARNESS (UNLOCK WARNING SWITCH ⇔ INSTRUMENT PANEL J/B AND BODY GROUND)
(a)
Unlock Warning Switch (Wire Harness Side) U1

(b)

Disconnect the unlock warning switch and instrument panel J/B connectors. Check the continuity between the terminals of the unlock warning switch and instrument panel J/B connectors, as shown in the illustration and table. Standard:
Symbols (Terminal No.) Specified condition Continuity (U1–2) ⇔ KSW (IJ–8) (U1–1) ⇔ Body ground

1

2

Instrument Panel J/B (Wire Harness Side) IJ

NG
B60080

REPAIR OR CONNECTOR

REPLACE

HARNESS

AND

OK

12

CHECK WIRE HARNESS (DOOR CONTROL RECEIVER ⇔ BODY GROUND)
(a) (b) Disconnect the connector from the door control receiver. Check the voltage and continuity between the terminal of the door control receiver connector and the body ground, as shown in the illustration and table. Standard:
Symbols (Terminal No.) +B (D3–5) ⇔ Body ground GND (D3–1) ⇔ Body ground
B59092

Door Control Receiver (Wire Harness Side)

D3

Specified condition 10 – 14 V Continuity

NG

REPAIR OR CONNECTOR

REPLACE

HARNESS

AND

OK

2004 COROLLA (RM1037U)

Author :

Date :

862

05–698
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

13

CHECK DOOR CONTROL RECEIVER
(a) Reconnect the connector to the door control receiver, and check the voltage between the terminal and the body ground, as shown in the illustration and table.

Door Control Receiver

D3

B51174

Standard:
Symbols (Terminal No.) RDA (D3–2) ⇔ Body ground Condition No key in ignition key cylinder, all doors closed and each transmitter switch OFF → ON Specified condition 1 V or less → Approx. 6 – 7 V → 1 V or less

NG OK

Go to step 15

14

CHECK WIRE HARNESS (DOOR CONTROL RECEIVER ⇔ INSTRUMENT PANEL J/B) (DOOR CONTROL RECEIVER OR INSTRUMENT PANEL J/B ⇔ BODY GROUND)
Door Control Receiver (Wire Harness Side) D3

(a) (b)

Disconnect the door control receiver and instrument panel J/B connectors. Check the continuity between the terminals of the door control receiver and instrument panel J/B connectors, as shown in the illustration and table. Standard:
Symbols (Terminal No.) (Receiver – Instrument panel J/B) RDA (D3–2) ⇔ RDA (ID–8) RDA (D3–2) ⇔ Body ground RDA (ID–8) ⇔ Body ground Specified condition Continuity No continuity

Instrument Panel J/B (Wire Harness Side) ID

NG
B59377

REPAIR OR CONNECTOR

REPLACE

HARNESS

AND

OK

2004 COROLLA (RM1037U)

Author :

Date :

863

05–699
DIAGNOSTICS – WIRELESS DOOR LOCK CONTROL SYSTEM

15

REPLACE DOOR CONTROL RECEIVER WITH NORMAL ONE
NG Go to step 16

OK REPLACE DOOR CONTROL RECEIVER

16

REPLACE INTEGRATION RELAY WITH NORMAL ONE
NG REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSY

OK REPLACE INTEGRATION RELAY

2004 COROLLA (RM1037U)

Author :

Date :

864