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SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE OF


FITTER
Under
Craftsmen Training Scheme (CTS
(F!"r Semesters each !f Si# m!nths d"rati!n
Designed in
$%&$
By
'!(ernment !f India
Ministr) !f La*!"r + Em,-!)ment (D'E+T
CE.TRAL STAFF TRAI.I.' A.D RESEARCH I.STITUTE
B-!c/ 0 E. 12&3 Sect!r 4 53 Sa-t La/e Cit)3
6!-/ata 4 7%% %8&
List !f trade c!mmittee mem*ers a,,r!(ed the s)--a*"s !f semester s)stem
f!r the
trade !f Fitter he-d !n &$9%29$%&% + &:9%29$%&% at CSTARI3 6!-/ata
Sl. No. Name and Designation
SRI/SRIMATI
Organization Remarks
1 S.D.Lahiri, Director C.S.T.A.R.I, Kolkata Chairman
2 S. Bhattacharya, Director W.B.R.E.D.A, Kolkata Memer
! Amarnath Sanyal, A""l, Director I.EM, Kolkata Memer
# R. $an%o&a"hyay, Lect'rer Kanchra&ara Rail(ay Work)ho&,
Ea)tern*Rail(ay
Member
+ R, ,. Baner-ee, Director S'n)hine .o(er .ro"'ct), Kolkata Member
/ .. K. $ho)h, Trainin% Mana%er $.R.S.E. Lt", Kolkata Member
0 S. K. .al, Mana%er M1) Ma)cot Inte%rate" In"')try,
Kolkata
Member
2 Dr. So'men Bo)e, Dy, Director Directorate o3 In"')trial Trainin%,
WB
Member
4 Diyen"' .a'l, Lect'rer Saha- Aca"emy, Kolkata Member
15 Dr. Ta&a) Kr Ma-'m"er, Mana%er B S , L, Kolkata Member
11 S.K.Bo)e, Mana%er Tran) Bio Ener%y Lt", Kolkata Member
12 Moni)ha Sarkar, A))tt Mana%er Tran) Bio Ener%y Lt", Kolkata Member
1! Dr.K. m'kho&a"hya, Director A$,I, Kolkata Member
1# An'&am Bo)e, Mana%er $eetan-ali Solar, Kolkata Member
1+ A Ma-'m"er, DE W.B.R.E.D.A, Kolkata Member
1/ 6oy Chakraorty, DE W.B.R.E.D.A, Kolkata Member
10 7t&al Kr Roy, S'&er8i)or W.B.R.E.D.A, Kolkata Member
12 A.$ho)h, S'&er8i)or W.B.R.E.D.A, Kolkata Member
14 Moloy Kr Mon"al, S'&er8i)or W.B.R.E.D.A, Kolkata Member
25 R'"ren"' Ba)', A))tt. Director W.B.R.E.D.A, Kolkata Member
21 S.K.Bi)(a), A))tt Director W.B.R.E.D.A, Kolkata Member
22 D.K.9a:ra, S&er8i)or W.B.R.E.D.A, Kolkata Member
2! A.Karmakar, S'&er8i)or W.B.R.E.D.A, Kolkata Member
2# $a'tam Baner-ee, Mana%er ESAB In"ia Lt", Kolkata Member
2+ M.K.Saha, Tr% S'&erinten"ent $.R.S.E. Lt". Kolkata Member
2/ ..Ma-'m"er, Chie3 Con)'ltant .ark Chemer 9o')in% De8elo&ment,
Kolkata
Member
20 Rain Denath, A))tt. Director Directorate o3 In"')trial Trainin%,
WB
Member
22 Si Chan"ra .al, In)tr'ctor $o8t, ITI, 9o(rah 9ome), WB Member
24 D...Sarkar, In)tr'ctor $o8t, ITI, 9o(rah 9ome), WB Member
!5 Anil K'mar, 6oint Director o3 Tr% C.S.T.A.R.I, Kolkata Member
!1 L. K. M'kher-ee, Dy.Director o3
Tr%
C.S.T.A.R.I, Kolkata Member
!2 A. ,an"i, Dy.Director o3 Tr% C.S.T.A.R.I, Kolkata Member
!! ,.,ath, A))tt. Director o3 Tr% C.S.T.A.R.I, Kolkata Member
!# ..K.D'tta, A))tt. Director o3 Tr% C.S.T.A.R.I, Kolkata Member
!+ S. B. Sar"er, A))tt. Director o3 Tr% C.S.T.A.R.I, Kolkata Member
!/ R. ,. Manna, Tr%. ;33icer C.S.T.A.R.I, Kolkata Member
!0 L. M. .harikhal, Tr%*;33icer ATI, Kolkata Member
'E.ERAL I.FORMATIO.
1. ,ame o3 the Tra"e < FITTER
2. ,.C.;. Co"e ,o. <
!. D'ration o3 Cra3t)men Trainin% < 2 Years (4 Semesters ha8in% "'ration o3 )i= month) each>
#. Entry ?'ali3ication < Pass in 10
th
Class under 10+2 system ! Edu"atin
+. 7nit )tren%th < 25
/. S&ace norm) < a> Work)ho&< ## S$% metre).
> Cla)) room< !5 )@.meter.
0. .o(er norm) < !.+1 KW
2. In)tr'ctor) ?'ali3ication < De%ree in Me"hani"al En&ineerin& 3rom
reco%ni:e" en%%. colle%e1'ni8er)ity (ith one year e=&erience in
the rele8ant 3iel" ;R
Di&loma in Me"hani"al En&ineerin& 3rom reco%ni:e" oar"
o3 technical e"'cation (ith t(o year) e=&erience in the rele8ant 3iel"
;R
15
th
1Ma"hyamic &a)) A ,TC1,AC in the Tra"e o3 BFitterC
With ! year) &o)t @'ali3ication e=&erience in the rele8ant 3iel".


4. De)irale @'ali3ication < .re3erence (ill e %i8en to a can"i"ate (ith CITS. DI3 not "one CITS
than m')t e traine" (ithin 52yr) on -oinin%>
S)--a*"s f!r the Trade !f ; Fitter
D"rati!n 0 Si# M!nth
First Semester
'ee Trade Pra"ti"al Trade Thery En&ineerin& ("atinal
) *% +ra,in& S"ien"e and
Cal"ulatin
1% Familliarisatin ,ith the
Institute- Im.rtan"e !
trade trainin&- Ma"hinery
used in the trade- ty.es !
,r) dne by the trainees
in the trade% Intrdu"tin
t sa!ety e$ui.ments and
their uses% Intrdu"tin !
!irst aid- Rad sa!ety-
.eratin ! Ele"tri"al
mains%
Occupational Safety
!ealt"
Ba)ic )a3ety intro"'ction,
.er)onal &rotection<*
Ba)ic in-'ry &re8ention,
Ba)ic 3ir)t ai", 9a:ar"
i"enti3ication an"
a8oi"ance, )a3ety )i%n)
3or Dan%er, Warnin%,
ca'tion E &er)onal )a3ety
me))a%e.
7)e o3 Fire e=tin%'i)her).
(isit / bser0atin !
se"tins%
Im.rtan"e ! sa!ety and
&eneral .re"autins
bser0ed in the Institute and
in the se"tin% Im.rtan"e !
the trade in the de0el.ment
! Industrial e"nmy ! the
"untry% 'hat are the
related instru"tins- sub1e"ts
t be tau&ht- a"hie0ement t
be made-% re"reatinal-
medi"al
!a"ilities and ther e2tra
"urri"ular a"ti0ities ! the
Institute% (3ll ne"essary
&uidan"e t be .r0ided t
the ne, "mers t be"me
!amiliar ,ith the ,r)in& !
Industrial Trainin& Institute
system in"ludin& stres
.r"edures% Intrdu"tin !
First aid% Rad sa!ety%
4.eratin ! ele"tri"al
mains% Intrdu"tin ! sa!ety
)its%
2% Mar)in& ut lines-
&ri..in& suitably in 0i"e
1a,s- ha")sa,in& t &i0en
dimensins- sa,in&
di!!erent ty.es ! metals
! di!!erent se"tins%
Sa!ety- a""ident .re0entin-
linear measurements5 its
units- di0iders- "ali.ers-
herma.hrdite- "entre
.un"h- dt .un"h- their
des"ri.tin and uses !
di!!erent ty.es ! hammers%
+es"ri.tin- use and "are !
6(7 8l")s- mar)in& !! table%
En&ineerin&
+ra,in&55
intrdu"tin t
En&&% +ra,in&--
its im.rtan"e%
Intrdu"tin t
Pr.erty and
uses ! C%I% and
,ru&ht Irn%
9% Filin& Channel- Parallel%
Filin&5 Flat and s$uare
(Ru&h !inish:%
8en"h 0i"e "nstru"tin-
ty.es- uses- "are /
maintenan"e- 0i"e "lam.s-
ha")sa, !rames and blades-
s.e"i!i"atin- des"ri.tin-
ty.es and their uses-
methd ! usin& ha")sa,s%
Ty.es ! lines
their meanin& /
a..li"atin as .er
8IS ;<;
3rithmeti"=
Fundamental
.eratins-5
additin -
subtra"tin%
multi.li"atin-
di0isin !
de"imal number
4% Filin& .ra"ti"e- sur!a"e
!ilin&- mar)in& ! strai&ht
and .arallel lines ,ith dd
le& "ali.ers and steel rule-
mar)in& .ra"ti"e ,ith
Files5 s.e"i!i"atins-
des"ri.tin- materials-
&rades- "uts- !ile elements-
uses% Measurin& standards
(En&lish- Metri" >nits:-
Sim.le
"n0entinal
symbls !r
material and
.arts as .er 8IS
Pr.erties and
uses ! .lain
"arbn steel and
ally steel%
di0iders- dd le& "ali.ers
and steel rule ("ir"les-
ar"s- .arallel lines:%
an&ular measurements-
subdi0isins- try s$uare-
rdinary de.th &au&e-
.rtra"tr5 des"ri.tin- uses
and "ares%
555;<;
?% Mar)in& !! strai&ht lines
and ar"s usin& s"ribin&
bl") and di0iders-
"hi..in& !lat sur!a"es
aln& a mar)ed line%
Mar)in& !! and lay ut tls-
di0iders- s"ribin& bl")- dd
le& "ali.ers- .un"hes5
des"ri.tin- "lassi!i"atin-
material- "are /
maintenan"e%
>se ! dra,in&
instruments in the
"nstru"tin !
@emetri"al
dra,in&s5 an&les-
trian&les%
Fra"tin and
de"imal
5"n0ersin
!ra"tin de"imal
and 0i"e50ersa%
;% Mar)in&- !ilin&- !ilin&
s$uare- use ! tri5s$uare%
Cali.ers5 ty.es- material-
"nstru"tinal details- uses-
"are / maintenan"e ! "ld
"hisels5 materials- ty.es-
"uttin& an&les%
@emetri"al
"nstru"tin !
re"tan&les-
s$uare- "ir"les%
Pr.erties and
uses ! "..er-
Ain"- lead- tin-
aluminum%
B/# Mar)in& a""rdin& t
sim.le blue .rints !r
l"atin&- .sitin ! hles-
s"ribin& lines n "hal)ed
sur!a"es ,ith mar)in&
tls- !indin& "enter !
rund bar ,ith the hel. !
6(7 bl") and mar)in&
bl")% Cinin& strai&ht line
t an ar"%
Mar)in& media- mar)in&
blue- Prussian blue- red
lead- "hal) and their s.e"ial
a..li"atin- des"ri.tin% >se-
"are and maintenan"e !
s"ribin& bl")%
@emetri"al
"nstru"tin !
.ly&n and
elli.se- .arabla
/ hy.erbla%
Cm.sitin-
.r.erties and
uses ! brass-
brnAe- slder-
bearin& material-
timber- rubber
et"%
<% Chi..in&- Chi. slts / ils
&r0es (Strai&ht:%
Filin& !lat- s$uare- and
.arallel t an a""ura"y !
0%?mm% Chi. "ur0e aln&
a line5mar) ut- )ey ,ays
at 0arius an&les / "ut
)ey ,ays%
Sur!a"e .late and au2iliary
mar)in& e$ui.ment- 6(7
bl")- an&le .lates- .arallel
bl")- des"ri.tin- ty.es and
uses- ,r)sh. sur!a"e
.late5 their uses- a""ura"y-
"are and maintenan"e%
Ty.es ! !iles5 "n0e2in&-
ta.er- needle- "are and
maintenan"e ! !iles- 0arius
ty.es ! )eys- all,able
"learan"es / ta.ers- ty.es-
uses ! )ey .ullers%
@emetri"al
"nstru"tin !
in0lute- 0al-
and heli2%
System ! units-
8ritish- metri"
and SI units !r
len&th- area-
0lume "a.a"ity-
,ei&ht- time-
an&le- their
"n0ersins%
E!!e"t ! allyin&
elements in the
.r.erties ! C%I%
/ steel%
10% File thin metal t an
a""ura"y ! 0%? mm% Chi.
/ "ham!er- &r0in& and
slttin&
Physi"al .r.erties !
en&ineerin& metal= "lur-
,ei&ht- stru"ture- and
"ndu"ti0ity- ma&neti"-
!usibility- s.e"i!i" &ra0ity%
Me"hani"al .r.erties=
du"tility- malleability
hardness- brittleness-
tu&hness- tena"ity- and
Free hand
s)et"hin& !
strai&ht
lines- re"tan&les-
"ir"les- s$uare-
.ly&ns- elli.se%
>nit !
tem.erature !r
/ related
.rblems%
Standard /
abslute tem.%
elasti"ity%
11% Sa, aln& a strai&ht line-
"ur0ed line- n di!!erent
se"tins ! metal% Strai&ht
sa, n thi") se"tin- M%S%
an&le and .i.es%
+rillin& .r"esses= "mmn
ty.e (ben"h ty.e- .illar ty.e-
radial ty.e:- &an& and
multi.le drillin& ma"hine%
Free hand
s)et"hin& !
strai&ht
lines- re"tan&les-
"ir"les- s$uare-
.ly&ns- elli.se%
Mass- 0lume-
density- s.%
@ra0ity /
s.e"i!i" ,ei&ht
S%I% M%D%S% and
F%P%S% units !
!r"e- ,ei&ht et"%
their "n0ersin
t related
.rblems%
12% File ste.s and !inish ,ith
smth !ile a""ura"y E
0%2? mm% File and sa, n
M%S% S$uare and .i.e
,elds
Industrial #isit t
Me"hani"al Industry F
manu!a"turin& industry%
Mi"rmeter5 utside and
inside G .rin"i.le-
"nstru"tinal !eatures-
.arts &raduatin- leadin&-
use and "are% Mi"rmeter
de.th &au&e- .arts-
&raduatin- leadin&- use and
"are% +i&ital mi"rmeter%
Industrial $isit
Standard .rintin&
style !r letters
and numbers as
.er IS = ;<;%
Industrial $isit
Mass- 0lume-
density- ,ei&ht-
S%I% - M%D%S% and
F%P%S% units !
!r"e ,ei&ht et"%
their "n0ersin
t related
.rblems%
Industrial $isit
19% File radius aln& a
mar)ed line (Cn0e2 /
"n"a0e: / mat"h% Chi.
sheet metal (shearin&:%
Chi. ste. and !ile%
(ernier "ali.ers- .rin"i.le-
"nstru"tin- &raduatins-
readin&- use and "are%
(ernier be0el .rtra"tr-
"nstru"tin- &raduatins-
readin&- use and "are- dial
(ernier Cali.er- +i&ital
0ernier "ali.er%
Free hand
s)et"hin& !
sim.le
&emetri"al
slids- "ube-
"ne- .rism-
"ylinder- s.here-
.yramids%
Inertia- rest and
mtin- 0el"ity
and a""eleratin%
14% Pun"h letter and number
(letter .un"h and number
.un"h:- use ! di!!erent
.un"hes%
+rill hldin& de0i"es5
material- "nstru"tin and
their uses%
S"ales5
"nstru"tin .lan-
Re.resentin&
!ra"tin
Cn"e.t !
s"alar and 0e"tr
$uantity ,ith
e2am.les-
*e,tn7s Ha, !
mtin%
1?% Re#ision Test (T,
days: Pre.are !r&e% Fire
!r heatin& metals% Fr&e
a s$uare rd !rm rund
st")% Cud&e the !r&in&
tem.erature ! 0arius
metals%
Re#ision Test
Sa!ety .re"autins t be
bser0ed in a smith sh.-
!r&e 5 ne"essity- des"ri.tin
uses- !uel used !r heatin&-
bell,s bl,ers- des"ri.tin
and uses%
Re#ision Test
Cnstru"tin !
dia&nal s"ale%
Re#ision Test
P,er and rts
Fa"tr- P,er
base e2.nents
number%
1;% Fr&e M%S% bar t s$uare-
"ta&n and he2a&n%
3n0il and s,a&e bl")s%
+es"ri.tin and uses%
Fr&in& tls5 hammers5
band and sled&e- des"ri.tin
and uses% Chisels- set
Sim.le
dimensinin&
te"hni$ue- siAe
and l"atin-
dimensins !
Multi.li"atin
and di0isin !
.,er and rt
! a number%
hammers- !latters- hardier-
!uller s,a&e / uses%
.arts- hles
an&les- ta.er-
s"re, et"% as .er
8IS% ;<;%
1B% Fr&e !lat "hisel- &rind% Measurin& and "he")in&
tls5 steel rule- brass rule-
"ali.ers- try s$uare-
des"ri.tin and uses%
@eneral idea abut the main
.eratins .er!rmed in a
!r&in& sh. su"h as
u.settin& dra,in&- t,istin&-
bendin&- .un"hin&- drillin&-
and ,eldin&%
Trans!errin&
measurements
!r linear-
an&ular- "ir"ular
dimensins !rm
the &i0en b1e"t
t the related !ree
hand s)et"hes
usin& di!!erent
measurin&
instruments%
S$uare rt !
number and
.rblems
1#% Fr&e G .un"hes- s"re,
dri0ers- "hisels- &rind
them t sha.e and heat
treat t re$uirement-
bendin& metals t an&les-
"ur0es / t,istin&-
Pre.aratin ! bra")ets%
Ieat treatment- 0arius heat
treatment methds
5nrmaliAin&- annealin&-
hardenin& and tem.erin&%
P,er hammer G
"nstru"tin- !eatures-
methd ! .eratin& and
uses%
Pi"trial
dra,in&s-
ismetri"
dra,in&s !
sim.le
&emetri"al
slids%
'r) ener&y and
.,er- their units
and a..lied
.rblems%
1<% Mar)in& ! strai&ht lines-
"ir"les- .r!iles and
0arius &emetri"al
sha.es and "uttin& the
sheets ,ith sni.s%
Mar)in& ut ! sim.le
de0el.ment- mar)in& ut
!r !la.s !r slderin& and
s,eatin&%
Sa!ety .re"autins t be
bser0ed in a sheet metal
,r)sh.- sheet and siAes-
Cmmer"ial siAes and
0arius ty.es ! metal
sheets- "ated sheets and
their uses as .er 8IS
s.e"i!i"atins%
5555d55555 5555d55555
20 Ma)e 0arius 1ints=
,irin&- hemmin&-
slderin& and braAin&-
!rm l")ed- &r0ed and
)n")ed u. sin&le hem
strai&ht and "ur0ed ed&es
!rm duble hemmin&-%
Pun"h hles5usin& hll,
and slid .un"hes% + la.
and butt 1ints%
Mar)in& and measurin&
tls- ,in& "m.ass- Pri")
.un"h- tin man7s s$uare
tls- sni.s- ty.es and uses%
Tin man7s hammers and
mallets ty.e5sheet metal
tls- sta)es5ben"h ty.es-
.arts- their uses% Slderin&
irn- ty.es- s.e"i!i"atins-
uses% Trammel5 des"ri.tin-
.arts- uses% Iand &r0es5
s.e"i!i"atins and uses%
4bli$ue
.r1e"tin !
sim.le
&emetri"al
slids%
Per"enta&e-
"han&in&
.er"enta&e t
de"imal and
!ra"tin and 0i"e
0ersa% 3..lied
.rblems%
21% 8end sheet metal int
0arius "ur0ature !rm-
,ired ed&es5 strai&ht and
"ur0es- !ld sheet metal
Slders5"m.sitin !
0arius ty.es ! slders- and
their heatin& media !
slderin& irn- !lu2es ty.es-
4bli$ue
.r1e"tin !
sim.le
&emetri"al
Prblem n
.er"enta&e
related t trade%
at an&le usin& sta)es%
8end sheet metal t
0arius "ur0atures% Ma)e
sim.le
S$uare- "ntainer ,ith
,ired ed&e and !i2
handle%
sele"tin and a..li"atin5
1ints ,irin&5 0arius ty.es
! metal 1ints- their
sele"tin and a..li"atin-
tleran"e !r 0arius 1ints-
their sele"tin / a..li"atin%
slids%
22% Ma)e s$uare tray ,ith
s$uare sldered "rner
Ma)e !unnel as .er
de0el.ment and slder
1ints Ma)e ri0eted la.
and butt 1int%
Ri0ets5Tin man7s ri0ets-
ty.es- siAes- sele"tin !r
0arius ,r)s%
Ri0etin& tls- dlly sna.s-
des"ri.tin and uses%
Methd ! ri0etin&- shearin&
ma"hine5 des"ri.tin- .arts
and uses%
Ismetri" dra,in&
! sim.le
ma"hined /
"astin& bl")s%
+i!!erent ty.es !
lads- stress-
strain- mdulus
! elasti"ity%
29% 'eldin& 5 Stri)in& and
maintainin& ar"- layin&
strai&ht5line bead%
Sa!ety5im.rtan"e ! sa!ety
and &eneral .re"autins
bser0ed in a ,eldin& sh.%
Pre"autins in ele"tri" and
&as ,eldin&% (8e!re- durin&-
a!ter: Intrdu"tin t sa!ety
e$ui.ment and their uses%
5555d555 >ltimate
stren&th-
di!!erent ty.es !
stress- !a"tr !
sa!ety-
e2am.les%
24% Ma)in& s$uare- butt 1int
and 6T7 !illet 1int5&as and
ar"% + settin& u. !
!lames- !usin runs ,ith
and ,ithut !iller rd- &as
and ar"%
Iand tls= Iammers-
,eldin& des"ri.tin- ty.es
and uses- Ma"hines and
a""essries- ,eldin&
trans!rmer- ,eldin&
&eneratrs- des"ri.tin-
.rin"i.le- methd !
.eratin&- "arbn di2ide
,eldin&%
5555d5555 5555d5555
2?% Ma)e butt ,eld and
"rner- !illet ,eldin&5 @as
and 3r"% Pra"ti"e in s!t
slderin& and sil0er
slderin&%
I%P% ,eldin& e$ui.ment=
des"ri.tin- .rin"i.le-
methd ! .eratin& H%P%
,eldin& e$ui.ment=
des"ri.tin- .rin"i.le-
methd ! .eratin&% Ty.es
! Cints58utt and !illet as
.er 8IS s.e"i!i"atins%
Free hand
s)et"hes ! trade
related hand tls
and measurin&
tls%
Rati /
.r.rtin5
Rati- !indin&
!rms rati
.r.rtins-
dire"t .r.rtin
and indire"t
.r.rtin%
@as "uttin&% 42y&en a"etylene "uttin&5
ma"hine des"ri.tin- .arts-
uses- methd ! handlin&-
"uttin& tr"h5des"ri.tin-
.arts- !un"tin and uses%
@ases and &as "ylinder
des"ri.tin- )inds- main
di!!eren"e and uses%
5555d555 3..li"atin !
rati and
.r.rtin /
related
.rblems%
2;% R%$ISION TRAD% T%ST
S)--a*"s f!r the Trade !f ; Fitter
D"rati!n 0 Si# M!nth
Sec!nd Semester
Sl%*% Trade Pra"ti"al Trade Thery En&ineerin&
+ra,in&
("atinal
S"ien"e and
Cal"ulatin
1%
2%
9%
True 1b n !ur 1a,
"hu") usin& )ni!e tl-
!a"e bth the ends !r
hldin& bet,een "etres-
>sin& ru&hin& tl
.arallel turn E 4%1 mm%
Measure the diameter
usin& utside "ali.er and
steel rule%
Hathe .eratins5 the
!a"in&- .artin& and !rm
tls- .lain turn- ste. turn-
hldin& 1b in three 1a,
"hu")5 deburr- "ham!er5
"rner- rund- the ends-
Shulder turn = s$uare-
!illeted- be0eled under "ut
shulder- turnin&5!illeted
under "ut-s$uar be0eled%
Cut &r0es5 s$uare-
rund 6(7 &r0e- Ma)e a
mandrel5turn diameter t
siAes% Dnurl the 1b%
Sa!ely .re"autins t be
bser0ed ,hile ,r)in& n
a lathe- Hathe
s.e"i!i"atins- and
"nstru"tinal !eatures%
Hathe main .arts
des"ri.tins5 bed- head
st")- "arria&e- tail st")-
!eedin& and thread "uttin&
me"hanisms% Ildin& !
1b bet,een "enters-
,r)s ,ith "at"h .late-
d&- sim.le des"ri.tin !
a !a"in& and ru&hin& tl
and their a..li"atins%
Hathe "uttin& tls5 8rie!
study ! the nmen"lature
! Hathe "uttin& tls and
ne"essity ! "rre"t
&rindin&- slid and ti..ed-
thr, a,ay ty.e tls-
"uttin& s.eed and !eed
and "m.arisn !r I%S%S%-
"arbide tls% >se !
"lants and lubri"ants%
Chu")s and "hu")in& the
inde.endent !ur51a,
"hu")% Re0ersible !eatures
! 1a,s- the ba") .late-
Methd ! "learin& the
thread ! the "hu")5
muntin& and dismuntin&-
"hu")s- "hu")in& true-
Sim.le s)et"hes !
trade related hand
tls / measurin&
instruments

Ma"hines5 basi"
.rin"i.les- 0el"ity-
rati- me"hani"al
ad0anta&e- and
e!!i"ient- sim.le
.rblems%
4rth&ra.hi"
dra,in&s-
a..li"atin ! bth
the !irst an&le and
third an&le% Methd
! re.resentin& the
dra,in&s !r
sim.le and
Sim.le ma"hines5
.rin"i.le- 0el"ity
rati- me"hani"al
ad0anta&e-
e!!i"ien"y- related
.rblems%
Sim.le ma"hines5
.rin"i.le- 0el"ity
rati- me"hani"al
ad0anta&e-
e!!i"ien"y% Sim.le
.rblems%
3l&ebrai" symbls-
!undamental
al&ebra
.eratins- si&n
and symbls used
in al&ebra-
"e!!i"ient terms-
and unli)e terms%
4%
?%
;%
8re hles Gs.t !a"e-
.ilt drill- enlar&e hle-
usin& brin& tls- ma)e
a bush ste. bre5"ut
re"ess- turn hle
diameter t siAes%
Turn ta.er (internal and
e2ternal:% Turn ta.er
.ins %Turn standard
ta.ers t suit ,ith &au&e%
Threadin& .ra"ti"e by
usin& "ut threads usin&
ta.s- dies n lathe by
hand- 6(7 thread G
e2ternal% Pre.are a nut
and mat"h ,ith the blt%
!a"e .late- drillin& 5 methd
! hldin& drills in the tail
st")- 8rin& tls and
enlar&ement ! hles%
@eneral turnin&
.eratins5 .arallel r
strai&ht- turnin&% Ste..ed
turnin&- &r0in&- sha.e !
tls !r the ab0e
.eratins% 3..r.riate
methd ! hldin& the tl
n tl .st r tl rest-
Dnurlin&= 5 tls
des"ri.tin- &rade- uses-
s.eed and !eed- "lant
!r )nurlin&- s.eed- !eed
"al"ulatin%
Ta.er G de!initin- use and
methd ! e2.ressin&
ta.ers% Standard ta.ers5
ta.er- "al"ulatins mrse
ta.er%
S"re, thread de!initin G
uses and a..li"atin%
Terminl&y ! s"re,
threads- s$uare- ,rm-
buttress- a"me ( nn
standard5s"re,
threads :-Prin"i.le !
"uttin& s"re, thread in
"entre lathe G.rin"i.le !
"hasin& the s"re, thread G
use ! "entre &au&e-
settin& tl !r "uttin&
internal and e2ternal
threads- use ! s"re, .it"h
&au&e !r "he")in& the
s"re, thread%
"m.le2 ma"hine
.arts- e2er"ises
,ith dimensins%
5555d5555
4rth&ra.hi"
dra,in&s
a..li"atin ! bth
the !irst an&le and
third an&le% Methd
! re.resentin& the
dra,in&s !r
sim.le and
"m.le2 ma"hine
bl")s &i0en !r
e2er"ises ,ith
dimensins%
555555d55555

3l&ebrai" additin-
sub tra"tin-
multi.li"atin and
di0isin%
P,er and
e2.nent% Ha,s !
e2.nent%
3l&ebrai"
sim.li!i"atin
.rblems%
B% Mar) !! and drill thru&h
hles- drill n M%S% !lat-
+rill5 material- ty.es-
(Ta.er shan)- strai&ht
Standard methd
! se"tinin& as
Sim.le ma"hines
li)e ,in"h .ulley
#%
<
10%
!ile radius and .r!ile t
suit &au&e%
Ste. !it- an&ular !it- !ile
and ma)e an&le- sur!a"es
(8e0el &au&e a""ura"y 1
de&ree: ma)e sim.le
.en and slidin& !its%
Enlar&e hle and
in"rease internal dia% File
"ylindri"al sur!a"es% Ma)e
.en !ittin& ! "ur0ed
.r!iles%
Ma)e the "ir"les by
bindin& .re0iusly drilled
hle% Test an&ular mat"h
u.%
shan): .arts and siAes%
+rill an&le5"uttin& an&le !r
di!!erent materials- "uttin&
s.eed !eed% R%P%M% !r
di!!erent materials%
+rill trubles= "auses and
remedy% E$uality ! li.s-
"rre"t "learan"e- dead
"entre- len&th ! li.s% +rill
)inds = Fra"tin- metri"-
letters and numbers-
&rindin& ! drill%
@rindin& ,heel= 3brasi0e-
&rade stru"tures- bnd-
s.e"i!i"atin- use-
muntin& and dressin&%
8en"h &rinder .arts and
use5radius &au&e- !illet
&au&e- material-
"nstru"tin- .arts !un"tin
and metri"- di!!erent
dimensins- "n0e2 and
"n"a0e uses "are and
maintenan"e%
Radius &au&e- !eeler
&au&e- hle &au&e- and
their uses%
.er
8 IS= ;<;%
E2er"ises !r
di!!erent se"tinal
0ie,s n the &i0en
rth&ra.hi"
dra,in& !
ma"hine .art-
"astin&s et"
5555d555%

5555+5555
Standard methd
! se"tinin& as
.er 8IS%;<;
E2er"ises !r
di!!erent se"tinal
0ie,s n the &i0en
rth&ra.hi"
dra,in& !
ma"hine .arts-
"astin& et"
and "m.undin&
a2le et"%
Fa"trs and
e$uatins=
3l&ebrai" !rmula%
Fa"trs and
di!!erent ty.es !
!a"trisatin%
E$uatins sim.le
simultaneus
e$uatin
11% Inside s$uare !it- ma)e
"mbined .en and
slidin& !it- strai&ht sides
6T7 !it%
(ernier hei&ht &au&e =
material "nstru"tin- .arts-
&raduatins (En&lish /
Metri": uses- "are and
maintenan"e- Pi& Irn =
manu!a"turin& .r"ess ( by
usin&:8last !urna"e ty.es- !
.i& Irn - .r.erties and
uses%
Cn0ersin !
ismetri"- bli$ue
dra,in&s t
rth&ra.hi"
dra,in&s and 0i"e5
0ersa% Related
.rblems su"h as
6(7 bl") riented by
0arius ma"hinin&
.eratins et"%
E$uatin
sim.le
simultaneus-
$uadrati"%
12%
19%
14%
1?%
1;%
1B%
File !it5 "mbined- .en
an&ular and slidin& sides%
File internal an&les 90
minutes a""ura"y .en-
an&ular !it%
Ma)e slidin& !it ,ith
an&les ther than <0
-
slidin& !it ,ith an an&le%
Ma)e sim.le bra")et by
bendin& and t,istin& !
nn5!errus metal% +rill
small hles (2mm: +rill
hles n sheet metal-
bend shrt !r rund
bra")et%
Frm internal threads ,ith
ta.s t standard siAe
(thru&h hles and blind
hles: G +rill thru&h hle
and ta. drill blind hle
and ta.- .re.are studs
and blt%
Frm e2ternal threads
,ith dies t standard siAe%
Pre.are nuts and mat"h
,ith blts%
Cunter sin)- "unter
Cast Irn= manu!a"turin&
.r"ess by usin& ("u.la
!urna"e: ty.es- .r.erties
and uses% 'ru&ht irn5 =
manu!a"turin& .r"ess
(Fuddlin& and 3str
.r"ess : .r.erties and
uses%
Steel= manu!a"turin& .r"ess
.lain "arbn steels- ty.es-
.r.erties and uses%
*n5!errus metals ("..er-
aluminum- tin- lead- Ain":
.r.erties and uses%
S"re, threads= terminl&y-
.arts- ty.es and their uses%
S"re, .it"h &au&e= material
.arts and uses% Ta.s 8ritish
standard (8%S%'%- 8%S%F%-
8%3% / 8%S%P%: and metri"
F8IS ("urse and !ine:
material- .arts (shan) bdy-
!lute- "uttin& ed&e:% Methd
! usin& and use !
"al"ulatin& ta. hle siAes%
Ta. ,ren"h= material- .arts-
ty.es (slid / ad1ustable
ty.es: and their uses
rem0al ! br)en ta.- studs
(ta. stud e2tra"tr:%
+ies = 8ritish standard- metri"
and 8IS standard- material-
.arts- ty.es- Methd ! usin&
dies% +ie st")= material-
.arts and uses%

55555d55555
55555d555
55555d555
55555d5555
55555d55555
55555d555555
3..li"atin-
"nstru"tin
and slutin !
.rblems by
e$uatin%
3tms.heri"
.ressure-
.ressure
&au&e- &au&e
.ressure and
abslute
.ressure and
their units%
H&arithms and
use !
l&arithms
tables=
H&arithms=
l&arithm and
e2.nent%
>se !
l&arithms and
anti5l&arithm
table%
3rithmeti"al
.eratins
in0l0in&
l&arithms in
the
"m.utatins%
Prblem
1#%
1<%
20%
21%
22%
29 /
bre and ream s.lit !it
(three .ie"e !ittin&:%
Fillin& / s"ra.in& !
bearin& t "lse .re"isin%
File and !it "mbined
radius and an&ular
sur!a"e (a""ura"y E 0%?
mm:- an&ular and radius
!it% H"ate a""urate hles%
Ma)e a""urate hle !r
stud !it%
Ma)e assembly !r
d0etail slidin& !its usin&
l,er .ins and s"re,s (E
0%04 mm:
Cuttin& threads usin&
dies% Ma)e slidin& !its
assembly ,ith .arallel
and an&ular matin&
sur!a"e% (E 0%04 mm:
Pra"ti"e n testin& !
ma"hine tls and
&eneral sh.
maintenan"e%
Cunter sin)- "unter bre
and s.t !a"in&5tls and
nmen"lature- Reamer5
material- ty.es (Iand and
ma"hine reamer:- )inds-
.arts and their uses-
determinin& hle siAe (r
reamin&:- Reamin&
.r"edure%

S"ra.ers and their ty.es-
methds ! s"ra.in&%
(ernier mi"rmeter- material-
.arts- &raduatin- use- "are
and maintenan"e%
S"re, thread mi"rmeter=
Cnstru"tin- &raduatin and
use%
+ial test indi"atr-
"nstru"tin- .arts- material-
&raduatin- Methd ! use-%
Care and maintenan"e%
+i&ital dial indi"atr%
Cm.aratrs5measurement
! $uality in the "ylinder
bres%
Pre0enti0e maintenan"e5
b1e"ti0e and !un"tin !
P%M%- se"tin ins.e"tin%
Sur!a"e
de0el.ment !
sim.le &emetri"al
slids li)e "ube-
re"tan&ular bl")-
"ne- .yramid-
"ylinder- .rism et"%


5555d555
5555d555
Inter.retatin !
slids and
"n0entinal
a..li"atin !
interse"tinal
"ur0es n dra,in&%

555d555
related t the
trade usin&
l&arithm
tables%

5555d5555
S.e"i!i"
&ra0ity-
.rin"i.le !
3r"himedes%
Relatin
bet,een
s.e"i!i" &ra0ity
and density
sim.le
e2.erimental
determinatin%
@emetry=
&undamental
geometrical
definition'
angles and
properties of
angles(
triangles( and
properties of
triangles.
Pytha&ras
therem-
.r.erties !
similar
24%
2?%
2;%
Sim.le re.air ,r)-
sim.le assembly !
ma"hine .arts !rm blue
.rints%
Solar )ater !eaters
*S)!+
Study S'I
desi&nsF"m.nents and
assemble ! S'I%
@eneral maintenan"e
s"hedule !r S'I
"m.nents% Fault !indin&
and truble shtin&%
Solar ,ookers
Study Slar C)ers
desi&nsF"m.nents and
assemble ! Slar
")ers%
@eneral maintenan"e
s"hedule !r slar
")ers "m.nents%
Fault !indin& and truble
shtin&%

Re0isin / Test%
(isual and detailed-
lubri"atin sur0ey- system !
symbl and "lur "din&%
Re0isin- sim.le estimatin
! materials- use !
handb)s and re!eren"e
table%
Intrdu"tin t
Rene,ableF@reen Ener&y%
Cbs in Rene,ables%
Solar )ater !eaters *S)!+
8asi" ,r)in& .rin"i.les%
+esi&ns a0ailable in mar)ets
and slar ,ater heater
industry in India% Installatin
! S'Is% Ser0i"in&
s"hedule% S.e"ial
re$uirements ! .lumbin& !r
S'Is% Maintenan"e !
S'Is%
Solar ,ookers
8asi" ,r)in& .rin"i.les%
+esi&ns a0ailable in mar)ets%
In!rmatin n slar ")ers
manu!a"tures in India%
Intrdu"tin t Slar ")ers
!r husehld and
"mmunity a..li"atins%
4.eratins and
maintenan"e% Ser0i"in&
s"hedule%

Test%
Slutin ! *C(T
test .a.er
(.reliminary:
Re0isin%
Test
trian&les%
Re0isin%


Test
S)--a*"s f!r the Trade !f ; Fitter
D"rati!n 0 Si# M!nth
Third Semester
'ee)s Trade Pra"ti"al Trade Thery En&ineerin&
+ra,in&
("atinal
s"ien"e /
"al"ulatin
01%
02%
09%
04%
0?%
Pre.are trian&le-
he2a&n n ends ! a
"ylinder bar- .re.are
!emale end and !it%
Ma)e )ey and
)ey,ays n the sha!t
and !it% J(K &r0es
and slts n the "ast
irn bl")%
Ma)e ri0eted 1ints
(la. and butt 1ints:
+rill n "ylindri"al
sur!a"e%
S"ra. n !lat sur!a"es-
s"ra. n "ur0ed
sur!a"es and s"ra.
sur!a"e .arallels and
test% Ma)e /
assemble- slidin&
!lats- .lain sur!a"es%
Deys and )ey,ays%
Ty.es and their uses-
"nstru"tin (sha.e:%
S.rin&5material ty.es
and uses%
8lts and *uts=
Material- ty.es
(Ie2a&nal and
s$uare head: and their
uses%
'ashers= Material-
ty.es (s.rin&- tab-
.lain ,asher and !iber
,asher:%
Sim.le s"ra.er5 "ir%-
!lat- hal! rund-
trian&ular and h)
s"ra.er and their uses%
Re0isin ! !irst
year t.i"s%
555d555
S"re, thread-
their standard
!rms as .er 8IS-
e2ternal and
internal thread-
"n0entins n
the !eatures !r
dra,in& as .er
8IS%

5555d555
S)et"hes !r blts-
nuts- s"re,s and
ther s"re,ed
members%
Re0isin ! 1
st

year "urse%
5555d555
Re"tan&le-
s$uare-
Rhmbus-
.arallel&ram and
their .r.erties%
Cir"le and
.r.erties "ir"le=
re&ular .ly&ns%
3..li"atin !
&emetri"al t
sh. .rblems%
0;% Ma)e sim.le d,el
.ins- !ittin& d,el .ins
and ta. s"re,
+,el .ins = material-
"nstru"tin- ty.es
-a""ura"y and uses%
S)et"hes !r blts-
nuts- s"re,s and
ther s"re,ed
Ieat /
tem.erature-
thermmetri"
assembly% members% s"ales- their
"n0ersins%
0B%
0#%
0<%
10%
11%
12%
3ssembly slidin& !r
usin& )eys and d,el
.in and s"re,- E 0%02
mm a""ura"y n .lain
sur!a"e%
Testin& ! slidin&
!ittin& 1b- s"ra. n
t, !lat sur!a"es and
"ur0ed sur!a"es%
File / !it an&ular
matin& sur!a"e .lain
,ithin an a""ura"y !
E 0%02 mm / an&ular
1? minutes an&ular
!ittin&%
+rill thru&h and blind
hles at an an&le5drill
blind hles- 6Y7 !ittin&%
+0etailed !ittin&-
radius !ittin&%
Pre"isin drillin&-
reamin& and ta..in&%
Test5 Cb%
S"re,s= material-
di!!erent ty.es (in"h /
metri":- uses%
Testin& s"ra.ed
sur!a"es= rdinary
sur!a"es ,ithut a
master .late%
S.e"ial !iles= ty.es
(.illar- +read nau&ht-
8arr,- ,ardin&:
des"ri.tin%
System ! drill siAe-
Fra"tinal siAe=
number- letter and
metri"% Tem.lates and
&au&es5 Intrdu"tin-
ne"essity- ty.es%
@au&es= Intrdu"tin-
ne"essity- ty.es5
des"ri.tin and uses
! &au&e5 ty.es
(!eeler- s"re,- .it"h-
radius- ,ire &au&e:
-des"ri.tin and use%
Himit &au&e= Rin&
&au&e- sna. &au&e-
.lu& &au&e-
des"ri.tin and uses%
Standard ri0et
!rms as .er 8IS%
55dL
Ri0eted 1int%
Ri0eted 1ints5
butt%
S)et"hes ! )eys-
"tter and .in
1ints%
5555d555
Tem.erature
measurin&
instruments%
S.e"i!i" heats !
slids / li$uids%-
$uantity ! heat%
Ieat lss and
heat &ain- ,ith
sim.le .rblems%
Mensuratin=
Plain !i&ures5
trian&les- s$uare-
re"tan&le-
.arallel&ram%
Plain !i&ures%
Tra.eAium-
re&ular .ly&ns-
"ir"le- hll,
"ir"les%
Plain !i&ures5
se&ment and
se"tr ! "ir"le-
elli.se- !illets%
19% File and !it- "mbined
!it ,ith strai&ht-
an&ular sur!a"e ,ith E
0%02 mm a""ura"y-
he2a&nal !ittin&%
Sli. &au&e= *e"essity
! usin&- "lassi!i"atin
/ a""ura"y- set !
bl")s (En&lish and
Metri":% +etails ! sli.
&au&e% Metri" sets 4;=
109= 112% 'rinin& and
buildin& u. ! sli.
&au&e and "are and
maintenan"e%
3..li"atin ! sli.
S)et"hes !r
sim.le .i.e-
unins ,ith sim.le
.i.e line dra,in&s%
Slid !i&ures=
Prism- "ylinder-
.yramid- "ne%
&au&es !r measurin&-
Sine bar5Prin"i.le-
a..li"atin /
s.e"i!i"atin%
14% +rillin& and reamin&-
small dia% hles t
a""ura"y "rre"t
l"atin !r !ittin&
Ma)e male and
!emale !ittin& .arts-
drill and ream hles
nt less than 12%B
mm%
H")in& de0i"e= *uts5
ty.es (l") nut "astle
nut- sltted nuts-
s,am nut- &r0ed
nut: +es"ri.tin and
use%
555d5555 Slid !i&ures=
!rustum ! a "ne-
s.here- s.heri"al
se&ment%
1?% Slidin& !ittin&-
+iamnd !ittin&-
Ha..in& !lat sur!a"es
usin& la..in& .late%
Ha..in&= 3..li"atin !
la..in&- material !r
la..in& tls- la..in&
abrasi0es- "har&in& !
la..in& tl% Sur!a"e
!inish im.rtan"e-
e$ui.ment !r testin&5
terms relatin t
sur!a"e !inish%
E$ui.ment !r tastin&
sur!a"es $uality G
dimensinal
tleran"es ! sur!a"e
!inish%
Cn"e.t !
.re.aratin !
assembly dra,in&
and detailin&%
Sim.le
assemblies / their
details ! trade
related
tlsF1bFe2er"ises
,ith the
dimensins !rm
the &i0en sam.le
r mdels% Tl
.st !r the lathe
,ith ,asher and
s"re,%
Material ,ei&ht
and "st
.rblems related
t trade%
1;% Ste..ed )eyed !ittin&5
test 1b% Ha..in& hles
and "ylindri"al
sur!a"es%
Inin&= 3..li"atin !
hnin&- material !r
hnin&- tls sha.es-
&rades- hnin&
abrasi0es% Frstin&5 its
aim and the methds
! .er!rman"e%
555d555
Tri&nmetry=
tri&nmetri"al
ratis- use !
tri&nmetri"al
table%
1B% Ma)in& a sna. &au&e
!r "he")in& a dia !
10 E 0%02 mm%
Inter"han&eability=
*e"essity in En&&-
!ield de!initin- 8IS%
+e!initin- ty.es !
limit- terminl&y !
limits and !its5basi"
siAe- a"tual siAe-
de0iatin- hi&h and l,
+etails and
assembly ! (ee5
bl")s ,ith
"lam.s%
3rea ! trian&le
by tri&nmetry%
limit- Aer line-
tleran"e Ane%
1#% S"ra.e an&ular
matin& sur!a"e- s"ra.
n internal sur!a"e%
+i!!erent standard
systems ! !its and
limits% 8ritish standard
system- 8IS system%-
Methd ! e2.ressin&
tleran"e as .er 8IS
+etails and
assembly ! (ee5
bl")s ,ith
"lam.s%
Findin& hei&ht
and distan"e by
tri&nmetry%
1<% Pra"ti"e in d0etail
!ittin& assembly and
d,el .ins and "a.
s"re,s assembly%
Industrial 0isit%
Fits = +e!initin- ty.es
des"ri.tin ! ea"h
,ith s)et"h%
Industrial 0isit%
+etails !
assembly ! sha!t
and .ulley%
Industrial 0isit%
3..li"atin !
tri&nmetry in
sh. .rblems%
Industrial 0isit%
20% Pre.aratin ! &a.
&au&es%
Manu!a"ture= The
name and ty.es !
&au&e "mmnly used
in &au&in& !inished
.rdu"t5Methd !
sele"ti0e assembly
6@7 system ! &au&es-
hle .lu& basis !
standardisatin%
+etails !
assembly ! sha!t
and .ulley%
3..li"atin !
tri&nmetry in
sh. .rblems
21% +0etail and +,el
.in assembly- s"ra.s
"ylindri"al bre%
8earin&5Intrdu"tin-
"lassi!i"atin (Curnal
and Thrust:-
+es"ri.tin ! ea"h-
ball bearin&= Sin&le
r,- duble r,-
des"ri.tin ! ea"h-
and ad0anta&es !
duble r,%
+etails !
assembly ! bush
bearin&%
Trian&le ! !r"es-
.arallel&ram !
!r"es%
22% S"ra..in& "ylindri"al
bre and t ma)e a !it5
ma)e a "tter 1ib
assembly%
Rller and needle
bearin&s= Ty.es !
rller bearin&%
+es"ri.tin / use !
ea"h% Methd ! !ittin&
ball and rller
bearin&s%
+etails !
assembly bush
bearin&%
Cm.sitin and
reslutin !
!r"es%
29% S"ra..in& "ylindri"al
ta.er bre- "he")
8earin& metals G
ty.es- "m.sitin
+etails !
assembly ! a
Re.resentatin !
!r"es by 0e"trs5
ta.er an&le ,ith sine
bar- "he") in .er
an&le (!lat: ,ith sine
bar%
and uses- lubri"ants
.ur.se ! usin&
di!!erent ty.es-
des"ri.tin and uses
! ea"h ty.e%
sim.le "u.lin&% sim.le .rblems
n li!tin& ta")les
li)e 1ib "ranes-
,all "ranes et"%
24% Pre.aratin ! "entre-
s$uares- drills &au&es%
Syntheti" materials !r
bearin&= The .lasti"
laminate materials-
their .r.erties and
uses in bearin&s su"h
as .hnli"- .e1ln
.lymide (nyln:%
555d555

555d555
-.% File and !it strai&ht
and an&ular sur!a"es
internally%
Iardenin& and
tem.erin&- .ur.se !
ea"h methd-
tem.erin& "lur
"hart%
+etails and
assembly ! a
sim.le hand 0i"e%
Mments ! !r"e-
"u.les%
Cntinuatin ! Fillin&
e2er"ises ! ,ee)
n%BB
Identi!y di!!erent
!errus metals by
s.ar) test
3nnealin& and
nrmalisin&- .ur.se
! ea"h methd% 555d555
Sim.le .rblems
n strai&ht and
bell "ran)ed
le0er%
2;% Re#ision trade Test.
S)--a*"s f!r the Trade !f ; Fitter
D"rati!n 0 Si# M!nth
F!"rth Semester
'ee)
s
Trade Pra"ti"al Trade Thery En&&% dra,in& ("atinal s"ien"e
/ "al"ulatin
01% 6I7 !ittin&5 Case hardenin& and
"arburisin& and its methds-
.r"ess ! "arburisin& (slid-
li$uid and &as:%
+etails and
assembly !
sim.le hand G
0i"e%
Centre ! &ra0ity-
sim.le e2.erimental
determinatin-
stable- unstable /
neutral e$uilibrium-
sim.le e2.lanatin
02% E2er"ises n la..in&
! &au&es (hand
la..in& nly:
Slder and slderin&=
Intrdu"tin5ty.es ! slder and
!lu2% Methd ! slderin&- Iard
slder5 Intrdu"tin- ty.es and
methd ! braAin&%
5555d555 555d555
09% Iand reams and !it
ta.er .in- drillin& and
reamin& hles in
"rre"t l"atin-
!ittin& d,el .ins-
stud- and blts%
Prdu"tin ! &au&es-
tem.lates and 1i&s% The
b1e"ti0e ! im.rtan"e !r
.re.arin& inter"han&eable
"m.nents%
555d555
Fri"tin5 "5e!!i"ient
! !ri"tin%
04% Sim.le 1i&s and
!i2tures !r drillin&%
+rillin& 1i&5"nstru"tinal
!eatures- ty.es and uses%
8lue .rint
Readin&%
Sim.le
e2er"ises
related t
missin& lines%
Sim.le .rblem
related t !ri"tin%
0?% Pre.are a 6(7 bl")
and a "lam.%
Fi2tures5Cnstru"tinal
!eatures- ty.es and uses%
555d555 Ma&neti"
substan"es5 natural
and arti!i"ial
ma&nets%
0; Mar)in& ut as .er
8lue .rint- drillin&-
strai&ht and "ur0e
!ilin&% Threadin& ,ith
die- "uttin& slt- and
"uttin& internal
threads ,ith ta.s-
ma)in& an ad1ustable
s.anner%
Re0isin%
555d555
Methd !
ma&netisatin% >se
! ma&nets%
0B% Flarin& ! .i.es and
.i.e 1ints-
Cuttin& / Threadin&
! .i.e len&th% Fittin&
! .i.es as .er
s)et"h% Cnditins
used !r .i.e ,r) t
be !ll,ed% 8endin&
! .i.es5 "ld and
ht%
Pi.es and .i.e !ittin&5
"mmnly used .i.es% Pi.e
bendin& methds% >se !
bendin& !i2ture- .i.e threads5
Std% Pi.e threads +ie and Ta.-
.i.e 0i"es%
555d555 Ele"tri"ity / its uses
ele"tri" "urrent5
.siti0e / ne&ati0e
terminals%
0#% Pra"ti"e5dismantlin& Standard .i.e!ittin&5% Methds Sim.le >se ! !uses and
/ assemblin& G
&lbe 0al0es slui"e
0al0es- st. "")s-
seat 0al0es and nn5
return 0al0e- !ittin& !
.i.es and testin& !r
lea)a&e%
! !ittin& r re.la"in& the ab0e
!ittin&- re.airs and ere"tin n
rain,ater draina&e .i.es and
huse hld ta.s and .i.e ,r)%
>se ! tls su"h as .i.e
"utters- .i.e ,ren"hes- .i.e
dies- and ta.- .i.e bendin&
ma"hine et"%
e2er"ises
relatin& missin&
symbls%
s,it"hes-
"ndu"trs and
insulatrs%
0<% Pra"ti"e in handlin&
Fire e2tin&uishers !
di!!erent ty.es
-re!illin& !
e2tin&uishers%
Fire .re"autins5"auses and
ty.es ! !ires- .re"autins
a&ainst ut brea) ! !ire% Fire
E2tin&uishers5ty.es and use%
Sim.le
e2er"ises
relatin& t
missin&
symbls%
Sim.le ele"tri"
"ir"uits -sim.le
"al"ulatins%
10% Mar)in& detail
in"ludes male /
!emale s"re, "uttin&-
male and !emale
!ittin& .arts% Ma)in&
and tem.erin&
s.rin&s%
'r)in& material ,ith !inished
sur!a"e as aluminium-
duralumin- stainless steel- the
im.rtan"e ! )ee.in& the ,r)
!ree !rm rust and "rrsin%
The 0arius "atin&s used t
.rte"t metals- .rte"tin "at
by heat and ele"tri"al de.sit
treatments%
Treatments and .r0ide a
.leasin& !inish as "hrmium
sil0er .latin& and ni")el .latin&-
and &al0anisin&%
Sim.le
e2er"ises
related t
missin& se"tin%
4hm7s Ha,% Sim.le
"al"ulatin-
ele"tri"al insulatin&
materials%
11% E2er"ises n !inished
material as
aluminium and
stainless steel-
mar)in& ut- "uttin&
t siAe- drillin& et"%
,ithut dama&e t
sur!a"e ! !inished
arti"les%
3luminium and its allys%
>ses -ad0anta&es and
disad0anta&es- ,ei&ht and
stren&th as "m.ared ,ith
steel%
Sim.le
e2er"ises
related t
missin& se"tin%
@ra.hs = abs"issa
and rdinates-
&ra.hs ! strai&ht
line- related t t,
sets ! 0aryin&
$uantities%
12% Ma)in& ut !r
an&ular utlines-
!ilin& and !ittin& the
inserts int &a.s%
Ma)in& a sim.le
drillin& 1i&- Mar)in&
ut- !ilin& t line-
Ta.ers n )eys and "tters
.ermissible by 0arius
standards% +is"uss nn5!errus
metals as brass- .hs.hr
brnAe- &unmetal- "..er-
aluminium et"% Their
"m.sitin and .ur.ses
Sim.le
e2er"ises
related t
missin&
dimensins%
5555d555
drillin& and ta..in&
brass and "..er
1bs%
,here and ,hy used-
ad0anta&es !r s.e"i!i"
.ur.ses- sur!a"e ,earin&
.r.erties ! brnAe and brass%
19% Cm.lete e2er"ises
"0erin& the
assembly ! .arts
,r)in& t detail and
arran&ement G
+ra,in&s%
+ismantlin& and
muntin& ! .ulleys%
Ma)in& re.la"in&
dama&ed )eys%
Re.airin& dama&ed
&ears and muntin&%
Re.air /
re.la"ement ! belts%
P,er transmissin elements%
The b1e"t ! belts- their siAes
and s.e"i!i"atins- materials !
,hi"h the belts are made-
sele"tin ! the ty.e ! belts
,ith the "nsideratin !
,eather- lad and tensin
methds ! 1inin& leather
belts%
(ee belts and their ad0anta&es
and disad0anta&es- >se !
"mmer"ial belts- dressin& and
resin "ree. and sli..in& -
"al"ulatin%
555d555
Pra"ti"e n sim.le
.")et "al"ulatr%
14% Cm.lete e2er"ises
"0erin& the
assembly ! .arts
,r)in& t details
and arran&ements as
.er dra,in&s%
+ismantlin& and
muntin& ! .ulleys%
Ma)in&- re.la"in&
dama&ed )eys%
Re.airin& dama&ed
&ears and muntin&
them n sha!ts%
P,er transmissins- "u.lin&
ty.es5!lan&e "u.lin&-5I)s
"u.lin&5uni0ersal "u.lin& and
their di!!erent uses%
Further .ra"ti"e
n l&arithm%
Me"hani"al
.r.erties ! metals%
1?% Mre di!!i"ult ,r) in
mar)in& ut in"ludin&
tan&ents- tem.lates
in0l0in& use !
0ernier .rtra"tr%
Pulleys5ty.es5slid- s.lit and 6(7
belt .ulleys- standard
"al"ulatin !r determinin& siAe
"r,nin& ! !a"es5lse and
!ast .ulleys51")ey .ulley%
Ty.es ! dri0es5.en and "rss
belt dri0es% The &emetri"al
e2.lanatin ! the belt dri0ers
at an an&le%
5555d555
5555d555
1;% Fittin& ! d0etail
slides%
P,er transmissin Gby &ears-
mst "mmn !rm s.ur &ear-
set names ! sme essential
.arts ! the set5The .it"h
"ir"les- +iametral .it"h- 0el"ity
rati ! a &ear set- Ieli"al &ear-
herrin& bne &ears- be0el
&earin&- s.iral be0el &earin&-
hy.id &earin&- .inin and
ra")- ,rm &earin&- 0el"ity
ratin ! ,rm &earin&% Re.air
t &ear teeth by buildin& u. and
d0etail methd%
Slutin !
*C(T test%
8asi" Ele"trni"s%
1B% Male and !emale
d0etail !ittin& re.airs
t &eared teeth%
Re.air ! br)en
&ear tth by stud%
Re.air br)er &ear
teeth by d0etail%
Methd r !i2in& &eared ,heels
!r 0arius .ur.se dri0es%
@eneral "ause ! the ,ear and
tear ! the tthed ,heels and
their remedies- methd ! !ittin&
s.iral &ears- heli"al &ears-
be0el &ears- ,rm and ,rm
,heels in relatin t re$uired
dri0e% Care and maintenan"e !
&ears%
Slutin !
*C(T test
.a.ers%
5555d555
1#% Mar)in& ut n the
rund se"tins !r
&emetri"al sha.ed
!ittin&s% Finishin& and
!ittin& t siAe-
"he")in& u. the
!a"es !r uni0ersality%
Hubri"atin and lubri"ants5
Methd ! lubri"atin%- 3 &d
lubri"ant- 0is"sity ! the
lubri"ant- Main .r.erty !
lubri"ant% I, a !ilm ! il is
!rmed in 1urnal% 8earin&s-
methd ! lubri"atin5&ra0ity
!eed- !r"e (.ressure: !eed-
s.lash lubri"atin% Cuttin&
lubri"ants and "lants=
Sluble !! sa.s- suds5
.ara!!in- sda ,ater- "mmn
lubri"atin& ils and their
"mmer"ial names- sele"tin !
lubri"ants%
5555d555
Transmissin !
.,er by belt-
.ulleys / &ear dri0e%
Cal"ulatin !
Transmissin !
.,er by belt .ulley
and &ear dri0e%
1<% Ma)in&5.arallel bl")
/ 6(7 bl")%
+rillin& !r ri0etin&%
Ri0etin& ,ith as
many ty.es ! ri0et
as a0ailable - use !
"unter sun) head
ri0ets- use ! "unter
bre tl t !it
"heese head blts%
>se ! .. ri0ets and
&un%
Chains- ,ire r.es and
"lut"hes !r .,er
transmissin% Their ty.es and
brie! des"ri.tin%
+is"uss the 0arius ri0ets
sha.e and !rm ! heads-
ri0etin& tls !r dra,in& u. the
im.rtan"e ! "rre"t head
siAe% The s.a"in& ! ri0ets%
Flash ri0etin&- use ! "rre"t
tls- "m.are ht and "ld
ri0etin&%
Slutin !
*C(T test
.a.ers%
Slutin ! *C(T
test .a.ers%

20% /io Mass
0asification
Study ! 8i Mass
@asi!i"atin
desi&ns F"m.nents
&eneral maintenan"e
s"hedule !r 8i
Mass @asi!i"atin
"m.nents% Fault
!indin& and truble
shtin&%
Thru&h C+ / Cut
Mdel a0ailable ,ith
Rene,able Ener&y
+e0el.ment 3&en"y
(RE+35 State *dal
3&en"y !r
rene,able ener&y:-
/io Mass 0asification
Intrdu"tin abut 8i Mass @asi!i"atin - ty.es ! 8i Mass
@asi!i"atin its "m.nents and ,r)in& .rin"i.le% +i!!eren"e bet,een
dual5!uel- 100M based .rdu"er &as and turbine mde%
Installatin- .eratin- maintenan"e / truble shtin& s"hedule !r 8i
Mass @asi!i"atin .lant%

21% Ins.e"tin !
Ma"hine tls%
3""ura"y testin& !
Ma"hine tls%
Installatin- maintenan"e and
0erhaul ! ma"hinery and
en&ineerin& e$ui.ment and
Iydrauli"s / .neumati" symbls /
e2er"ise% Iydrauli"s .neumati"
"ir"uits% Clut"h= Ty.e- .siti0e "lut"h
(strai&ht tth ty.e- an&ular tth
ty.e: %
Re0isin 8asi" Ele"trni"
"ntrl system%
22% )ind Mill
Study ! ,ind mill
desi&nsF"m.nents
@eneral
maintenan"e
s"hedule !r ,ind
mill "m.nents%
Fault !indin& anSIP
desi&n truble
shtin&%
Thru&h C+ / Cut
Mdel a0ailable ,ith
Rene,able Ener&y
+e0el.ment 3&en"y
(RE+35 State *dal
3&en"y !r
rene,able ener&y:%
)ind Mill
Intrdu"tin abut ,ind ener&y- ty.es
! ,ind turbine- ,ind mnitrin&- ,ind
mill "m.nents and ,r)in&
.rin"i.le%
Installatin- .eratin- maintenan"e
/ truble shtin& s"hedule%
%
29% Study ! .,er
transmissin system
in ma"hine tls%
'ashers5Ty.es and "al"ulatin !
,asher siAes% The ma)in& ! 1ints
and !ittin& .a")in&% The use ! li!tin&
a..lian"es- e2tra"tr .resses and
their use% Pra"ti"al methd !
btainin& me"hani"al ad0anta&e% The
slin&s and handlin& ! hea0y
ma"hinery- s.e"ial .re"autins in the
rem0al and re.la"ement ! hea0y
.arts%
Re0isin
5555d555
24% Sim.le re.air !
ma"hinery- ma)in& !
.a")in& &as)ets- use
! hll, .un"hes-
e2tra"tr -dri!ts-
0arius ty.es !
hammers and
s.anners- et"%
Pra"ti"in&- ma)in&
0arius )nts- "rre"t
ladin& ! slin&s-
"rre"t and sa!e
rem0al ! .arts%
Ere"t sam.le
ma"hines%
Fundatin blt= ty.es (ra&- He,is
"tter blt: des"ri.tin ! ea"h
ere"tin tls- .ulley bl")- "r, bar-
s.irit le0el- Plumb bb- .i.e 2 N 47-
,ire r.e- manila r.e- ,den
bl")%
Re0isin
5555d555
2?% Ind"stria- training OR <r!=ect >!r/ ,refera*-) in cr!ss sect!ra- trades
2;% Re#ision Test
LIST OF TOOLS + E?UI<M.T
FOR THE TRADE OF Fitter
(Unit Si@e 0 $%
*,OMMON &OR A11 T!% S%M%ST%RS+
Sl.
No.
Name of the Tools& Equipment
2uantity
for
Instructor
2uantity
for
Trainees.
Total
1%
2%
9%
4%
?%
;%
B%
#%
<%
Steel Rule 1? "m ,ith metri" &raduatin
Try S$uare 10 "m blade%
Cali.er utside 1? "m s.rin&
Cali.er inside 1? "m s.rin&%
Cali.er 1? "m herma.hrdite
+i0ider 1? "m s.rin&
Strai&ht S"riber 1? "m%
Centre Pun"h 10 "m
S"re, dri0er 1? "m
1
1
1
1
1
1
1
1
1
20
20
20
20
20
20
20
20
20
21
21
21
21
21
21
21
21
21
10%
11%
12%
19%
14%
1?%
1;%
1B%
1#%
1<%
20%
21%
22%
29%
24%
2?%
2;%
2B%
2#%
2<%
90%
91%
92%
99%
94%
9?%
9;%
9B%
9#%
9<%
40%
41%
42%
49%
44%
4?%
4;%
4B%
4#%
4<%
?0%
?1%
?2%
?9%
?4%
Chisel "ld !lat 10 "m
Iammer ball .een 0%4? )&% 'ith handle
Iammer ball .een 0%22 )&% 'ith handle%
File !lat 2? "m% se"nd "ut
File !lat 2? "m% smth
File hal! rund se"nd "ut 1? "m%
Ia")sa, !rame !i2ed 90 "m%
Sa!ety &&&les%
+t slt .un"h 10 "m%
Tools 3 Instruments 0eneral S"op Outfit per 4nit.
Steel Rule 90 "m t read metri"%
Steel Rule ;0 "m%
Strai&ht ed&e 4? "m steel
Sur!a"e .late 4? 2 4? "m CI F @ranite%
Mar)in& table <1 2 <1 2 122 "m%
>ni0ersal s"ribin& bl") 22 "m%
(58l") .air B "m and 1? "m ,ith "lam.s
S$uare ad1ustable 1? "m blade%
3n&le .late 10 2 20 "m%
S.irit He0el 1? "m metal
Pun"h letter 9 mm set%
Pun"h number set 9 mm%
Pun"h hll, ; mm t 1< set ! ?
Pun"h rund 9mm 2 4 mm set ! 2%
Prtable hand drill (Ele"tri": 0 t ; mm
+rill t,ist sFs 1%? t 12 mm by 0%? mm
+rill t,ist SFS # mm t 1? mm by O mm
Ta.s and dies "m.lete set in b2 8%3
Ta.s and dies "m.lete set in b2 ,ith5,rth%
Ta.s and dies "m.lete set in b2 951# mm set ! 10
File ,ardin& 1? "m smth
File )ni!e ed&e 1? "m smth
File "ut sa, 1? "m smth
File !eather ed&e 1? "m smth
File trian&ular 1? "m smth
File rund 20 "m se"nd "ut
File s$uare 1? "m se"nd "ut
File s$uare 2? "m se"nd "ut
Feeler &au&e 10 blades
File trian&ular 20 "m se"nd "ut%
File !lat 90 "m se"nd "ut%
File !lat 20 "m bastard
File !lat 90 "m bastard%
File S,iss ty.e needle set ! 12%
File hal! rund 2? "m se"nd "ut%
File hal! rund 2? "m bastard%
1
1
1
1
1
1
1
1
1
4
4
2
2
1
2
2
2
2
1
1
1
2
2
2
1 Set
1 Set
1
1
1
4
4
4
4
2
#
4
4
1 Set
#
#
#
#
2 Sets
#
4
20
20
20
20
20
20
20
20
20
21
21
21
21
21
21
21
21
21
??%
?;%
?B%
?#
?<%
;0%
;1%
;2%
;9%
;4%
;?%
;;%
;B%
;#%
;<%
B0%
B1%
PB2%
PB9%
B4%
B?%
B;%
BB%
B#%
B<%
#0%
#1%
#2%
#9%
#4%
#?%
#;%
#B%
P##%
P#<%
<0%
<1%
<2%
<9%
<4%
<?%
<;%
<B%
<#
<<%
File rund 90 "m bastard%
File hand 1? "m se"nd "ut%
Card !ile%
4il Stne 1? "m 2 ? "m 2 2%? "m
Stne "arbrandum 1? "m 2 ? "m 2 ? "m 2 4 "m%
4il Can 0%2? liters%
Pliers "mbinatin 1? "m
Slderin& Irn 9?0 &m%
8l, Ham. 0%?0 liters%
S.anner +%E% ; 52; mm set ! 10 ."s%
S.anner ad1ustable 1? "m
Inter"han&eable rat"het s")et set ,ith a 12 mm dri0er- siAed
10592 mm set ! 1# s")et / atta"hments%
82 s.anner set ;52? mm set ! # ,ith Tmmy bar%
@lass ma&ni!yin& B "m
Clam. tlma)er ? "m and B%? "m set ! 2%
Clam. JCK ? "m
Clam. JCK 10 "m
Iand Reamer ad1ustable "0er ma2 < -12-1#mm G set ! 9
Iand Reamer ta.er 4 5<mm set ! ; 4R 4 5B mm set ! 4%
Reamer .arallel 12 5 1;mm set ! ?%
S"ra.er !lat 1? "m%
S"ra.er trian&ular 1? "m
S"ra.er hal! rund 1?"m
Chisel "ld < mm "rss "ut < mm diamnd%
Chisel "ld 1< mm !lat
Chisel "ld < mm rund nAe%
Stud E2tra"tr EQY G ut
Cmbinatin Set 90 "m%
Mi"rmeter 0 G 2? mm utside%
Mi"rmeter 2? G ?0 mm utside%
Mi"rmeter ?0 GB? mm utside%
Mi"rmeter inside 2? 5 ?0 mm ,ith e2tensin rds%
(ernier "ali.er 1? "m
(ernier hei&ht &au&es 90 "m%
(ernier be0el .rtra"tr%
S"re, .it"h &au&e%
'ire &au&e- metri" standard%
+rill t,ist Ta.er Shan) 12 mm t 2? mm 2 1%?%
+rill "hu") 12 mm%
Pi.e ,ren"h 40 "m
Pi.e ,ren"h 90 "m
Pi.e 0i"e 100mm
3d1ustable .i.e ta. set 8SP ,ith die set "0er .i.e siAe 1?-
20- 2?-92-9#-?0 mm%
'heel dresser (4ne !r 4 units:%
Ma"hine 0i"e 10 "m
4
#
#
4
2
2
2
2
2
2
2
1 Set

1 Set
2
2
2
2
1 Set
1Set
1
#
#
#
# ea"h
#
#
2
2
4
9
2
1 set
2
1
2
1
1
1 Set
1
1
1
2
1
1
2
100%
101%
102%
109%
104%
10?%
10;%
10B%
10#%
10<%
110
P111
P112
119%
114%
11?%
11;%
11B%
11#%
11<%
120%
121%
122%
129%
124%
12?%
12;%
12B%
12#%
12<%
190%
191%
192%
199%
194%
19?%
19;%
19B%
19#
19<%
140
141%
Ma"hine 0i"e 1? "m
Slee0e drill Mrse 0 G 1- 1 G 2- 2 G 9%
(i"e ben"h 12 "m 1a,s%
(i"e le& 10 "m 1a,%
8en"h ,r)in& 240 2 120 2 <0 "m%
3lmirah 1#0 2 <0 2 4? "m%
H")ers ,ith # dra,ers (standard siAe:%
Metal ra") 1#2 2 1#2 2 4? "m
Instru"tr Table
Instru"tr Chair
8la") bard ,ith easel%
Fire e2tin&uisher (Fr 4 >nits:
Fire bu")ets%
'in& "m.ass 2?%4 "m r 90 "m%
Iand hammer 1 )&% ,ith handle%
T!!-s f!r A--ied Trade1 B-ac/smith + Sheet Meta- A!r/
9ammer )mith 2 k%. With han"le.
Tn&s r0in& 9?0mm%
Tn&s !lat 9?0mm%
Smith7s s$uare 4? "m 2 90 "m%
Cld set rded 2?N200mm%
It set rded 2?N200mm%
S,a&es t. / bttm 12 mm F1<
S,a&e bl") 9? 2 9? 2 12 "m%
Flatters (rdded: ?? mm s$uare%
Fuller t. / bttm ; mm < mm (Pair:%
3n0il ?0 )&%
3n0il stand
Sh0el%
Trammer 90"m%
Ra)e%
P")er%
Iardle%
Heather a.rn%
Pri") .un"h%
Mallet%
Sni.s strai&ht 2? "m%
Settin& hammers ,ith handle%
Planishin& hammer%
Sni. bent 2? "m%
Sta)e hat"het%
Sta)e &r0in&%
@au&e im.erial sheet%
1
1 Set
1;
2
4
2
2
1
1
1
1
2
2
2
2
2
2
2
1
2
1
1
Ea"h
1
2
2
1
1
2
1
2
2
2
2
2
2
2
2
2
2
2
2
1
1%
2%
9%
4%
General Machinery Installation
+rillin& ma"hine .illar sensiti0e 0520 mm "a. ,ith s,i0el table
mtrised ,ith "hu") / )ey%
+rillin& ma"hine ben"h sensiti0e 0512 mm "a. mtrised ,ith
"hu") and )ey%
Fr&e .rtable hand bl,er 9# "m t 4? "m%
@rindin& ma"hine (@eneral .ur.se: +%E% .edestal ,ith 20 "m
dia ,heels ru&h and smth ,ith t,ist drill &rindin& G
atta"hment%
Note5 '
1% * additinal items ! the ab0e list are re$uired t be
.r0ided !r a bat"h ! 1; trainees ,r)in& in the se"nd
shi!t e2"e.t the item under JTrainees Tl )it and
H")ersK%
2% * additinal number ! items (P: mar)ed are re$uired t
be .r0ided u. t !ur bat"hes ! trainees (i%e% t,
bat"hes in the !irst shi!t and t, in the se"nd shi!t%
9% +rillin& ma"hine (8en"h Ty.e ne additinal number is
re$uired t be .r0ided !r ea"h additinal bat"hes i%e% in
the 1
st
and 2
nd
shi!t%
1
2
1
1
The )&eci3ication) o3 the item) in the ao8e li)t ha8e een %i8en in Metric 7nit). The item) (hich are
a8ailale in the market neare)t o3 the )&eci3ication a) mentione" ao8e, i3 not a8ailale a) &re)crie"
)ho'l" e &roc're" Mea)'rin% in)tr'ment) )'ch a) )teel r'le (hich are %ra"'ate" oth En%li)h an" Metric
7nit) may e &roc're", i3 a8ailale.
MODIFIED LIST OF TOOLS FOR THE :
RD
A.D B
TH
SEMESTER FOR FITTER TRADE9
SL9.O9 .ame !f the T!!-s + EC"i,ment ?"antit)
G1.
2.
G!.
G#.
GG+.
/.
0.
2.
4.
15.
11.
12.
Sli& $a'%e a) 6ohn)on metric )et.
Cari"e Wear Block 1 mm H 2 mm.
$a'%e )na& $o an" ,ot $o 2+ to +5 mm y +mm. Set o3 / &c).
$a'%e &l'% )in%le ! en"e" + to ++ y + mm. Set o3 11 &c).
$a'%e tele)co&ic '&to 1+5 mm.
Dial te)t in"icator .51 mm on )tan"
Sine ar 12+ mm.
Sine ar 2+5 mm.
Lathe tool) 9.S.S. ti&&e" )et.
Lathe tool) it / mm = 0+ mm.
Lathe tool) it 2 mm = 0+ mm.
Lathe tool) it 15 mm = 2+mm.
1 Set
2 each
1 Set
1 Set
1
1
1
1
2
#
#
#
1!.
1#.
1+.
1/.
10.
12.
14.
25.
GG21.
GG22.
2!.
GG2#.
GG2+.
2/.
Arm )tron% ty&e tool it hol"er R.9.
Arm )tron% ty&e tool it hol"er L.9.
Arm )tron% ty&e tool it hol"er )trai%ht.
Stil)on (renche) 2+ cm
.i&e c'tter / mm to +5 mm (heel ty&e.
.i&e en"er )&ool ty&e '& to 2+ mm. (ith )tan" man'ally o&erate".
A"-')tale &i&e chain ton%e to take &i&e) '& to !55 mm.
A"-')tale )&anner !2 cm lon%.
Dial 8ernier cali&er 5 H 255 mm LC; 5.5+ mm. D7ni8er)al ty&e>.
Scre( threa" micrometer (ith interchan%eale 5*2+mm. .itch an8il) 3or
checkin% metric threa") /5.
De&th micrometer 5*2+ mm. 5.51 mm.
Iernier cali&er 5*1+5 mm. L.C. 5.52 mm.
Com&arator) )tan" (ith "ial in"icator LC 5.51mm.
En%ineerJ) try )@'are Dkni3e*(e"%e> 1+5 mm la"e.
2
2
2
2
1
1
1
1
1
1
1
1
1
1
'enera- Machiner) Insta--ati!ns0 1
G1. Lathe all %eare" hea" )tock S.S. an" S.C. hei%ht o3 centre o8er e" 1+ cm H %a& hea" com&lete
(ith acce))orie) e.%. &'m&, all 3ittin%) an" )&la)h %'ar" "ri8in% &late (ith "ri8e), 3ace &late ! -a( an" #
-a( ch'ck) 3i=e" an" tra8ellin% )tea"y com&o'n" t'rret tool &o)t, ta&er t'rnin% attachment, 3i=e" an"
r'nnin% centre), "ri8in% "o%) )trai%ht an" ent tail). 2 ,o).
,ote<* DG> ,o a""itional n'mer o3 item) are re@'ire" to e &ro8i"e" '& to 3o'r atche) o3 trainee) i.e.
t(o
atche) in the 3ir)t )hi3t an" t(o in the )econ" )hi3t.
DGG> ;nly one n'mer nee" e &ro8i"e" in each I.T.I. irre)&ecti8e o3 ,o. o3 7nit).
LIST OF ISI BOO6S FOR REFERE.CE FOR FITTER TRADE9
(F!r "se !f Instr"ct!rs !n-)
SL9.!9 Tit-es C!de
1.
2.
!.
#.
+.
/.
0.
2.
4.
15.
11.
12.
S&rin% cali&er).
.'nche)
Matric )teel )cale) 3or En%ineer).
En%ineer) )@'are.
I*Block.
Steel )trai%ht e"%e).
9ack)a( la"e).
Bench 8ice).
Chi)el) DCol">
En%ineerJ) 3ile.
S'r3ace &late) DC.I.>
T(i)t "rill
IS < #5+2 H 14/0
IS < #1! H 140#
IS < 1#21 * 1405
IS < 251! H 1402
IS < 25#4 H 140#
IS < 2225 H 14/2
IS < 2+5# * 1400
IS < 2+2/ * 140+
IS < #52 * 140#
IS < 14!1 * 1402
IS IS < 222+ H 140#
ISIS < +155 H 14/5 to +15/
1!.
1#.
1+.
1/.
10.
12.
14.
25.
21.
22.
2!.
2#.
2+.
2/.
20.
22.
24.
!5.
!1.
!2.
!!.
!#.
!+.
!/.
!0.
!2.
!4.
#5.
#1.
#2.
#!.
##.
#+.
Iernier "e&th %a'%e).
E=ternal micrometer).
A "imen)ion 3or co'nter H )ink) E co'nter ore).
Internal micrometer).
Iernier cali&er).
Iernier hei%ht %a'%e).
$i H hea" key) an" key (ay).
Ta&er key) an" key (ay).
Scre( "ri8er.
Be8el &rotractor).
Reamer).
Threa" c'ttin% "ie).
Metric )cre( threa") DMetric threa" &itch*%a'%e)>
Dial %a'%e).
9e=a%onal olt) an" n't).
Feeler %a'%e) Dm.m. ran%e)>.
S&anner), o&en -a(.
Thickne)) o3 )heet E "iameter) o3 (ire
Centre "rill).
Lathe, )i:e) 3or %eneral &'r&o)e.
Recommen"ation) 3or ta&&in% "rill )i:e).
,ee"le 3ile).
.lain &l'% %a'%e).
.lain rin% %a'%e) D$o>
Sna& %a'%e) D$o E ,o $o>
Sli& %a'%e).
Ball E roller Bearin%) %a'%in% &ractice 3or.
I*elt 3or In"')trial &'r&o)e).
Limit) E 3it) 3or en%ineerin%, recommen"ation) 3or
.lain limit %a'%e) tolerance) 3or.
Ri8et) 3or %eneral &'r&o)e).
Ta&er) 3or %eneral en%ineerin% &'r&o)e).
$eneral En%ineerin% "ra(in%.
IS < #21! H 14/0
IS < 24/0 H 14/#
IS < !#5/ H 140+
IS < 24// H 14/#
IS < !/+1 H 140#
IS < 2521 H 14/#
IS < 225! H 140#
IS < 2242 H 140#
IS < 22# H 1402
IS < #224 H 1405
IS < 12!/ H 14/1
IS < 12+4 H 14/1
IS < #211 H 14/0
IS < 2542 H 14/2
IS < 25!2 H 14/2
IS < !104 H 140/
IS < 2522 H 14/2
IS < 11!0 H 14+5
IS < /05! H 1400
IS < 2!42 H 14/!
IS < !2!5 H 1405
IS < !1+2 H 14/+
IS < /1!0 H 1201
IS < !#!+ H 1402
IS < !#00 H 140!
IS < 242# H 14//
IS < #52+ H 14/0
IS < 2#5# H 140#
IS < 414 H 14/!
IS < !#++ H 1401
IS < 21++ H 14/1
IS < !#+2 H 14//
IS < /4/ H
LIST OF ADDITIO.AL TOOLS FOR ALLIED TRADE I. AELDI.'
1.
2.
!.
#.
+.
/.
0.
2.
Tran)3ormer (el"in% )et 1+5 am&). H contin'o') (el"in% c'rrent,
(ith all acce))orie) an" electro"e hol"er
Wel"er cale to carry 255 am&). With 3le=ile r'er co8er
L'n%) 3or cale
Earth clam&).
Arc (el"in% tale Dall metal to&> 122 cm K 12 cm K /5 cm (ith
&o)itioner.
;=y H acetylene %a) (el"in% )et e@'i&ment (ith ho)e), re%'lator an"
other acce))orie).
$a) (el"in% tale (ith &o)itioner
Wel"in% torch ti&) o3 "i33erent )i:e)
1 Set
25 Meter
12 ,o).
2 ,o).
1 ,o.
1 Set.
1 ,o
1 Set
4.
15.
11.
12.
1!.
1#.
1+.
1/.
10.
12.
$a) li%hter.
Trolley 3or %a) cylin"er).
Chi&&in% hammer.
$lo8e) DLeather>
Leather a&ron.
S&in"le key 3or cylin"er 8al8e.
Wel"in% torche) + to 15 no::le).
Wel"in% %o%%le).
Wel"in% helmet (ith colo're" %la))
Ti& cleaner
2 ,o)
1 ,o
2 ,o)
2 .air)
2 ,o)
2 ,o).
1 Set.
# .air).
2 ,o).
15 Set).
.!te0 1 Tho)e a""itional item) are to e &ro8i"e" 3or the Allie" Tra"e Trainin% (here the
(el"in% tra"e "oe) not e=i)t.
%6uipments needed for Solar systems
SL .O ITEMS ?UA.TITY
1 Di33erent ty&e) o3 SW9) / no)
2 Solar cooker) / no)
! Ra"iation mea)'rement "e8ice) 2 no)
# Com&onent) o3 SW9 an" )olar cooker) 3or
a))emlin% an" "i)mantlin%
A) re@'ire"
1% C+ / Cut Mdels et"%are a0ailable ,ith State Rene,able Ener&y +e0el.ment 3&en"y
4ne C+ / 4ne Cut Mdel !r ea"h t.i"s
(RE+35 State *dal 3&en"y !r rene,able ener&y: !r Slar 'ater Ieater- Slar C)er-
!r e0ery Institute%
'ind Mill and 8i5Mass &asi!i"atin%