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Doc No.

1224261-0101
Tetra Pak
Maintenance & Spare Parts
LeveI sensor
(KübIer)
Tetra Pak Processing Systems AB
LeveI sensor
ArticIe No. Connection Tube Iength ResIu-
tion
FIoat FIoat
stop
ControI unit
90511-2809 Tri-clamp
flange 2,5¨
850 mm 10 mm SV52V SR61 TP43A
90511-3547 Tri-clamp
flange 2,5¨
1200 mm 10 mm SV52V SR61 TP43A
90511-4801 Tri-clamp
flange 2,5¨
1230 mm 10 mm SV52V SR58 TP43A
90511-6654 Tri-clamp
flange 2,5¨
800 mm 10 mm SV52V SR61 TP43A
Doc No. 1224261-0101
Version 03 Ìssue 2009-08
TabIe of contents
i Doc No. 1224261-0101 Tetra Pak
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Function Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Functional Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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Maintenance
1 Doc No. 1224261-0101 Tetra Pak
Maintenance
Function Description
Level sensors are used as measuring sensors Ior the electrical continuous
remote display oI levels. Level Sensors work on Iloat principle with
magnetic transmission.The magnetic Iield, which is in the ball or cylindrical
Iloats actuates very small reed contacts through the wall oI a guide tube and
these pick up an uninterrupted measuring-circuit voltage Irom a resistance
chain.
Maintenance
Tetra Pak
2 Doc No. 1224261-0101
Change
a) II the diameter oI the Iloat (3) is larger than the inside diameter oI the
unit (1), the Iloat must be removed beIore the unit is disassembled. The
adjusting rings (4) must be reIitted in the same position as it was beIore
the dismantling.
b) Remove sealring (2).
c) Assemble in reverse order.
1 Control unit
2 Sealring
3 Float
4 Adjusting rings
Maintenance
3 Doc No. 1224261-0101 Tetra Pak
FunctionaI Test
 The user is responsible Ior periodically carrying out a Iunctional test.
 Do not operate level sensors in close proximity to powerIul electromagnetic
Iields. (Minimum clearance: 1 meter).
A Iunctional test can be perIormed on the measuring chain with the sensor
either removed or in situ. II the units are in situ, it must be possible to Iill the
system.
a) Remove connection cable.
b) Connect ohmmeter to two wires.
c) Move Iloat manually or by Iilling the system Irom the min. to max.
points.
d) The resistance reading displayed changes continouosly as a Iunction oI
the wire coulours connected.
BIack-Brown BIue-Brown BIack-BIue
Resistance increases in
proportion to the height
of the float.
Resistance falls from the
value of the overall resist-
ance in inverse proportion to
the height of the float.
Display of overall
resistance.
1 Blue
2 Brown
3 Black
Spare parts
Tetra Pak
4 Doc No. 1224261-0101
Spare parts
Component
articIe No.
Spare parts
ArticIe No.
Description Pos. Qty
90511-2809
90511-3547
90511-4801
90511-6654
90511-5005 Control unit 1 1
6-9611991361 Seal ring 2 1
90511-5007 Float 3 1
90511-2809
90511-3547
90511-6654
90511-5008 Adjustment rings 4 1
90511-4801 90511-5781 Adjustment rings 4 1