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QUALITY ASSURANCE PLAN

CUSTOMER M/S.JSW STEEL LIMITED ITEM 3.5 KL GAN QAP NO. SES/QAP/11
PROJECT: QTY. : 1 NO. REV. 0
DRAWING NO.: P.O. NO. :
EQUIPMENT NO.: DATE : 03.07.2013 PAGE : 1 OF 3
Sr. Stages Charecterostoc Type of Check Format of Remarks
No. Record SES TPI CLIENT
1.0 WPS/PQR/WPQ Welding Parameter & other
Supp. Rev.
WPS/PQR P R --
2.0 Boughtout items viz. Verification of Review of MTCs Manf.T.Cs P W --
Pipes, Fittings,forgings Sub Orders Visual & Dimnl. Insp.Report
3.0 Identification of Material
a) Pressure Parts, i.e. Phy.Chem,UT Visual,Dimn. And MTCs & Matl. P W I
Plate, Pipe, Flange Sur.defects & Dimn. Verification of TCs identif.Reports
Impact test
b) Non Pressure Parts Surface defects Visual & Dimn. Insp.Report P R --
Dimensions Verification of TCs Matl.TestCert.
4.0 Fabrication Stages in a). Long-seam setups Insp.Report P W/R
--
Shop Floor
b) Long-seam Back chip Weld Defects Insp.Report P R --
L.P. Test
c) Radiography Test of Weld Defects Insp.Report P R --
Long Seam
d) Shell to Shell C.S. Setup Joint allignment, root gap,
C.F. at joint edge L.P. Test,
Allignment, Edge preparation
RT Report P W/R -- Film Review
e) Curcuim seam, Back Weld Defects Insp.Report P R --
chip, L.P. Test
f) Radiography Test of Weld Defects Insp. Report P R --
Cirseam
g) Dish end forming I.D height, C.F. min thk, Idn.
Mark, Profile
Insp. Report P R --
Joint allignment, root
gap,Ovality, C.F. , Joint
Design, edge, L.P. Test
100%
100%
100%
App. Drg./Code
App. Drg./Code
Code
100%
100%
(PD 5500 CAT-1 &
SMPV(U) RULES 1999)
App. Drg./Code
App. Drg./Code
100%
100%
App. Drg./Code
Code
Ext.of
Check
100%
100%
100%
100%
Insp.by Accept.
Norms
App. Drg./Code
App. Drg./Code
App. Drg./Code
Code
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QUALITY ASSURANCE PLAN
CUSTOMER M/S.JSW STEEL LIMITED ITEM 3.5 KL GAN QAP NO. SES/QAP/11
PROJECT: QTY. : 1 NO. REV. 0
DRAWING NO.: P.O. NO. :
EQUIPMENT NO.: DATE : 03.07.2013 PAGE : 2 OF 3
Sr. Stages Charecterostoc Type of Check Format of Remarks
No. Record SES TPI CLIENT
h) Nozzle Opening Projection from vessel centre
line, identification mark,
Orientation, Elevation
Inspection Report P P ---
i) Pipe to Flange Setup Dimension, Joint Detail Inspection Report P R ---
j) Nozzle to Shell D end Projection from vessel Inspection Report P W ---
Fit up centre line, Elevation
identification mark, root gap
orientation
k) Nozzle to Shell/ D end Weld Defects Inspection Report P R ---
B/ Chip D.P Test
l) D end to Shell C.S. setup Joint allegnment, ID OD
match taper edge, L.P. test
C.F. at joint
Inspection Report P W ---
m) Cir seam Back Chip L.P. Weld Defects Inspection Report P R ---
Test
n) Radiography Test Weld Soundness Inspection Report P R ---
o) R.F. Pad Pneumatics Test Weld Defects Inspection Report P W ---
p) External fit up & welding of Inspection Report P R ---
Lifting Lug, Nameplate
bracket
q) Skirt support fit-up Height, devation, hole dia
joint design, dimension etc.
Inspection Report P R ---
r) Final dimension check-up Dimension Dimension Report P H ---
(Internal & External, Nozzle)
s) Visual Inspection Appearance, Touch aps etc. Inspection Report P H ---
5.0 NDT Clearance for PWHT Review of NDT Reports NDT Report P H ---
6.0 Dimensional & Visual Compliances Dimensional, Visual Insp.Report P H/W ---
7.0 Hydro Test Leaks Visual Hydro Test P H W
Report
App. Drg./Code
100% App. Drg.
App. Drg./Code 100%
100% Code
Code
100% Code
100% App. Drg./Code
100%
Drg
Drg./Code 100%
100%
100%
Ext.of
Check
100%
100%
Straightrenss, Perpendicularity
joint design, dimension etc.
Accept.
Norms
App. Drg./Code
Insp.by
App. Drg./Code
100% Code
100% App. Drg.
100% App. Drg.
100% Code
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QUALITY ASSURANCE PLAN
CUSTOMER M/S.JSW STEEL LIMITED ITEM 3.5 KL GAN QAP NO. SES/QAP/11
PROJECT: QTY. : 1 NO. REV. 0
DRAWING NO.: P.O. NO. :
EQUIPMENT NO.: DATE : 03.07.2013 PAGE : 3 OF 3
Sr. Stages Charecterostoc Type of Check Format of Remarks
No. Record SES TPI CLIENT
8.0 Final Stamping Identification Review of all documents Inspection Report P H
---
9.0 Documentation COC, Hard Stamp rub-off,
Hydrotest Report, Pnuematic
Test Report, Final Dimension,
Report, PWHT Chart, Material
Chart with T.C., Radiography
Report with sketch, Painting
Report, WPS/PQR and As built
drawing.
Inspection Report P H I
FOR SPACETECH EQUIPMENTS & STRUCTURALS PVT.LTD. FOR CUSTOMER
DATE & SEAL DATE & SEAL
LEGENDS
H : INSPECTION COMPULSORY SES: Spacetech Equipments & Structurals Pvt.Ltd. I : Information MOC: Material of Construction
W : Witness (Offer for Inspection but don't TPI : Third party inspection MT : Magnetic Partical Test SS : Stainless Steel
hold beyond 24 hours) UT : Ultrasonic Test PWHT : Post Weld Heat Treatment CS : Carbon Steel
R : Review RT : Radiographic Test PR : Purchase Requisition
A : Approval PT : Penetrant Test PO : Purchase Order
P : Performer
100% App. Drg./Code
App. Drg./Code 100%
Accept. Insp.by
Check Norms
Ext.of
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