SS-1

SERVICE SPECIFICATIONS STANDARD BOLT

STANDARD BOLT
SS00F-01

HOW TO DETERMINE BOLT STRENGTH
Mark Hexagon head bolt Bolt head No. 4567891011Class 4T 5T 6T 7T 8T 9T 10T 11T Hexagon flange bolt w/ washer hexagon bolt Hexagon flange bolt w/ washer hexagon bolt Hexagon flange bolt No mark 4T w/ washer hexagon bolt Hexagon flange bolt No mark w/ washer hexagon bolt Hexagon head bolt 2 Protruding lines 4T 4T Stud bolt Mark 4 Protruding lines Class

9T

5 Protruding lines

10T

6 Protruding lines No mark

11T

5T Grooved

Hexagon flange bolt w/ washer hexagon bolt Hexagon head bolt

2 Protruding lines

6T

6T

3 Protruding lines

7T

Welded bolt

Hexagon head bolt

4 Protruding lines

4T 8T

V06821

1997 SUPRA (RM502U)

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Date :

158

SS-2
SERVICE SPECIFICATIONS STANDARD BOLT
SS00G-01

SPECIFIED TORQUE FOR STANDARD BOLTS
Diameter mm Pitch mm Specified torque Hexagon head bolt Hexagon flange bolt N·m kgf·cm kgf·cm ft·lbf N·m ft·lbf in.·lbf in.·lbf

Class

in.·lbf

in.·lbf

in.·lbf

in.·lbf

V00079

1997 SUPRA (RM502U)

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Date :

159

SS-3
SERVICE SPECIFICATIONS MAINTENANCE

MAINTENANCE
SS0DJ-01

TORQUE SPECIFICATION
Part tightened Front seat x Body Front suspension member x Body Front side Rear side N·m 37 125 200 175 58 kgf·cm 375 1,280 2,040 1,790 590 ft·lbf 27 92 148 129 43

Rear suspension member x Body Rear suspension member rear cushion x Body

1997 SUPRA (RM502U)

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160

SS-4
SERVICE SPECIFICATIONS ENGINE MECHANICAL (2JZ-GE)

ENGINE MECHANICAL (2JZ-GE)
SS0DK-02

SERVICE DATA
Compression pressure at 250 rpm STD 1,275 kPa (13.0 kgf/cm2, 185 psi) or more Minimum 1,079 kPa (11.0 kgf/cm2, 156 psi) Difference of pressure between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) or less at cold Intake Exhaust Mark 2.500 Mark 2.550 Mark 2.600 Mark 2.650 Mark 2.700 Mark 2.750 Mark 2.800 Mark 2.850 Mark 2.900 Mark 2.950 Mark 3.000 Mark 3.050 Mark 3.100 Mark 3.150 Mark 3.200 Mark 3.250 Mark 3.300 0.15 - 0.25 mm (0.006 - 0.010 in.) 0.25 - 0.35 mm (0.010 - 0.014 in.) 2.500 mm (0.0984 in.) 2.550 mm (0.1004 in.) 2.600 mm (0.1024 in.) 2.650 mm (0.1043 in.) 2.700 mm (0.1063 in.) 2.750 mm (0.1083 in.) 2.800 mm (0.1102 in.) 2.850 mm (0.1122 in.) 2.900 mm (0.1142 in.) 2.950 mm (0.1161 in.) 3.000 mm (0.1181 in.) 3.050 mm (0.1201 in.) 3.100 mm (0.1220 in.) 3.150 mm (0.1240 in.) 3.200 mm (0.1260 in.) 3.250 mm (0.1280 in.) 3.300 mm (0.1299 in.) 10° BTDC @ idle 700 ± 50 rpm Protrusion (from housing side) 8.0 - 8.8 mm (0.315 - 0.346 in.)

Valve clearance Adjusting shim (for repair part)

Ignition timing Idle speed Timing belt tensioner Cylinder head

w/ Terminals TE1 and E1 connected of DLC1

Warpage Cylinder block side Intake manifold side Exhaust manifold side Valve guide bore diameter Valve seat Refacing angle Contacting angle Contacting width Cylinder head bolt diameter

Maximum Maximum Maximum STD O/S 0.05

0.10 mm (0.0039 in.) 0.10 mm (0.0039 in.) 0.10 mm (0.0039 in.) 10.985 - 11.006 mm (0.4325 - 0.4333 in.) 11.035 - 11.056 mm (0.4344 - 0.4353 in.)

15°, 45°, 75° 45° Intake 1.0 - 1.4 mm (0.039 - 0.055 in.) Exhaust 1.2 - 1.6 mm (0.047 - 0.063 in.) STD 10.8 - 11.0 mm (0.425 - 0.433 in.) Minimum 10.7 mm (0.421 in.) 6.010 - 6.030 mm (0.2366 - 0.2374 in.) 11.033 - 11.044 mm (0.4344 - 0.4348 in.) 11.083 - 11.094 mm (0.4363 - 0.4368 in.)

Valve guide bushing

Inside diameter Outside diameter (for repair part)

STD O/S 0.05 STD Intake Exhaust Minimum Intake Exhaust

Valve

Valve overall length

Valve face angle Stem diameter

98.29 - 98.79 mm (3.8697 - 3.8894 in.) 98.84 - 99.34 mm (3.8913 - 3.9110 in.) 98.19 mm (3.8657 in.) 98.74 mm (3.8874 in.) 44.5° Intake 5.970 - 5.985 mm (0.2350 - 0.2356 in.) Exhaust 5.965 - 5.980 mm (0.2348 - 0.2354 in.)

1997 SUPRA (RM502U)

Author :

Date :

161

SS-5
SERVICE SPECIFICATIONS Valve (cont’d) Stem oil clearance ENGINE MECHANICAL (2JZ-GE) 0.025 - 0.060 mm (0.0010 - 0.0024 in.) 0.030 - 0.065 mm (0.0012 - 0.0026 in.) 0.08 mm (0.0031 in.) 0.10 mm (0.0039 in.) 0.8 - 1.2 mm (0.031 - 0.047 in.) 0.5 mm (0.020 in.)

Margin thickness

STD Intake Exhaust Maximum Intake Exhaust STD Minimum

Valve spring

Deviation Free length Installed tension at 34.5 mm (1.358 in.) Lifter diameter Lifter bore diameter Oil clearance

Maximum 2.0 mm (0.079 in.) 41.70 mm (1.6417 in.) 186.2 - 206.0 N (19.0 - 21.0 kgf, 42 - 46 lbf) 30.966 - 30.976 mm (1.2191 - 1.2195 in.) 31.000 - 31.016 mm (1.2205 - 1.2211 in.) STD 0.024 - 0.050 mm (0.0009 - 0.0020 in.) Maximum 0.07 mm (0.0028 in.) STD Maximum STD Intake Exhaust Maximum Intake Exhaust 0.080 - 0.190 mm (0.0031 - 0.0075 in.) 0.30 mm (0.0118 in.) 44.570 - 44.670 mm (1.7547 - 1.7587 in.) 44.770 - 44.870 mm (1.7626 - 1.7665 in.) 44.42 mm (1.7488 in.) 44.62 mm (1.7567 in.) 28.949 - 28.965 mm (1.1397 - 1.1404 in.) STD 0.035 - 0.072 mm (0.0014 - 0.0028 in.) Maximum 0.10 mm (0.0039 in.) Maximum 0.08 mm (0.0031 in.) Maximum 0.15 mm (0.0059 in.)

Valve lifter

Camshaft

Thrust clearance Cam lobe height

Journal diameter Journal oil clearance Circle runout Air intake chamber Manifold Warpage

Warpage

Maximum Intake Exhaust Maximum STD Maximum STD Minimum

0.15 mm (0.0059 in.) 0.50 mm (0.0196 in.) 0.07 mm (0.0028 in.) 86.000 - 86.013 mm (3.3858 - 3.3863 in.) 86.02 mm (3.3866 in.) 9.96 - 9.97 mm (0.3921 - 0.3925 in.) 9.7 mm (0.382 in.) 0.250 - 0.402 mm (0.0098 - 0.0158 in.) 0.50 mm (0.0197 in.) 8.1 - 8.3 mm (0.319 - 0.327 in.) 8.0 mm (0.315 in.) 0.023 - 0.041 mm (0.0009 - 0.0016 in.) 0.008 - 0.066 mm (0.0011 - 0.0026 in.) 0.07 mm (0.0027 in.) 0.08 mm (0.0031 in.) 1.498 - 1.501 mm (0.0590 - 0.0591 in.) 1.501 - 1.504 mm (0.0591 - 0.0592 in.) 1.504 - 1.507 mm (0.0592 - 0.0593 in.) 1.507 - 1.510 mm (0.0593 - 0.0594 in.) 1.510 - 1.513 mm (0.0594 - 0.0596 in.) 22.005 - 22.014 mm (0.8663 - 0.8667 in.) 21.997 - 22.006 mm (0.8660 - 0.8664 in.) 0.005 - 0.011 mm (0.0002 - 0.0004 in.) 0.05 mm (0.0020 in.) 0.05 mm (0.0020 in.) 0.15 mm (0.0059 in.)

Cylinder block

Cylinder head surface warpage Cylinder bore diameter Main bearing bolt diameter

Connecting rod

Thrust clearance

STD Maximum Connecting bolt diameter STD Minimum Connecting rod oil clearance STD STD U/S 0.25 Maximum STD U/S 0.25 Connecting rod bearing center wall thickness (Reference) STD Mark 1 Mark 2 Mark 3 Mark 4 Mark 5 Bushing inside diameter Piston pin diameter Piston pin oil clearance STD Maximum Rod bent Maximum per 100 mm (3.94 in.) Rod twist Maximum per 100 mm (3.94 in.)

1997 SUPRA (RM502U)

Author :

Date :

162

SS-6
SERVICE SPECIFICATIONS Piston and Piston ring Piston diameter Piston oil clearance Piston ring groove clearance Piston ring end gap ENGINE MECHANICAL (2JZ-GE) 85.935 - 85.945 mm (3.3833 - 3.3837 in.) 0.055 - 0.078 mm (0.0022 - 0.0031 in.) 0.10 mm (0.0039 in.) 0.011 - 0.070 mm (0.0004 - 0.0028 in.) 0.030 - 0.070 mm (0.0012 - 0.0028 in.) 0.300 - 0.470 mm (0.0118 - 0.0185 in.) 0.350 - 0.520 mm (0.0138 - 0.0205 in.) 0.130 - 0.450 mm (0.0051 - 0.0177 in.) 1.07 mm (0.0421 in.) 1.12 mm (0.0441 in.) 1.05 mm (0.0413 in.) 0.020 - 0.220 mm (0.0008 - 0.0087 in.) 0.30 mm (0.0118 in.) 1.940 - 1.990 mm (0.0764-0.0783 in.) 0.026 - 0.040 mm (0.0010-0.0016 in.) 0.025 - 0.061 mm (0.0010-0.0024 in.) 0.06 mm (0.0024 in.) 0.08 mm (0.0031 in.) 61.984 - 62.000 mm (2.4403 - 2.4409 in.) 61.745 - 61.755 mm (2.4309 - 2.4313 in.) 1.994 - 1.997 mm (0.0785 - 0.0786 in.) 1.997 - 2.000 mm (0.0786 - 0.0787 in.) 2.000 - 2.003 mm (0.0787 - 0.0789 in.) 2.003 - 2.006 mm (0.0789 - 0.0790 in.) 2.006 - 2.009 mm (0.0790 - 0.0791 in.) 51.982 - 52.000 mm (2.0465 - 2.0472 in.) 51.745 - 51.755 mm (2.0372 - 2.0376 in.) 0.06 mm (0.0024 in.) 0.02 mm (0.0008 in.) 0.02 mm (0.0008 in.)

STD Maximum No.1 No.2 STD No.1 No.2 Oil Maximum No.1 No.2 Oil

Crankshaft

Thrust clearance

STD Maximum Thrust washer thickness STD Main journal oil clearance STD STD U/S 0.25 Maximum STD U/S 0.25 Main journal diameter STD U/S 0.25 Main bearing center wall thickness (Reference) Mark 1 Mark 2 Mark 3 Mark 4 Mark 5 Crank pin diameter STD U/S 0.25 Circle runout Maximum Main journal taper and out-of-round Maximum Crank pin taper and out-of-round Maximum

1997 SUPRA (RM502U)

Author :

Date :

163

SS-7
SERVICE SPECIFICATIONS ENGINE MECHANICAL (2JZ-GE)
SS0DL-02

TORQUE SPECIFICATION
Part tightened Cylinder head cover x Cylinder head Timing belt plate x Oil pump Idler pulley x Oil pump Crankshaft pulley x Crankshaft Camshaft timing pulley x Camshaft Timing belt tensioner x Oil pump PS pump front bracket x PS vane pump PS pump front bracket x A/C compressor PS pump pulley x PS vane pump Drive belt tensioner x Cylinder head EGR cooler x Cylinder head ECT sensor x Cylinder head ECT sensor gauge x Cylinder head Engine hanger x Cylinder head Cylinder head x Cylinder block 1st 2nd 3rd N·m 8.3 7.8 34 324 79 26 58 52 43 21 8.8 25 15 39 34 Turn 90° Turn 90° 20 7.8 27 42 39 21 27 21 27 27 18 18 39 39 58 39 1st 2nd 1st 2nd 44 Turn 90° 29 Turn 90° 5.9 8.8 58 29 55 14 44 kgf·cm 85 80 350 3,300 810 270 590 530 430 210 90 250 150 400 350 Turn 90° Turn 90° 200 80 280 420 400 210 280 210 280 280 185 185 400 400 590 400 450 Turn 90° 300 Turn 90° 60 90 590 300 550 150 450 ft·lbf 74 in.·lbf 69in.·lbf 25 239 59 20 43 38 32 15 78 in.·lbf 18 11 29 25 Turn 90° Turn 90° 14 69 in.·lbf 20 30 29 15 20 15 20 20 13 13 29 29 43 29 33 Turn 90° 22 Turn 90° 52 in.·lbf 78 in.·lbf 43 22 41 11 33

Camshaft bearing cap x Cylinder head No.4 timing belt cover x Cylinder head Intake manifold x Cylinder head Fuel input pipe x Delivery pipe Intake manifold stay x Intake manifold, Cylinder block Water outlet x Cylinder head Air intake chamber x Intake manifold Vacuum control valve set x Intake manifold No.2 vacuum pipe x Air intake chamber No.2 vacuum pipe x Intake manifold Air intake chamber stay x Cylinder head Air intake chamber stay x Air intake chamber PS pump rear stay x PS pump bracket PS pump rear stay x Intake manifold stay PS vane pump x PS pump bracket Exhaust manifold x Cylinder head Main bearing cap x Cylinder block

Connecting rod cap x Connecting rod

Rear oil seal retainer x Cylinder block Crankshaft position sensor x Cylinder block Engine mounting bracket x Cylinder block Engine coolant drain plug x Cylinder block Union nut x Cylinder block Oil pressure switch x Cylinder block Knock sensor x Cylinder block 1997 SUPRA (RM502U)

Author :

Date :

164

SS-8
SERVICE SPECIFICATIONS Fuel pipe support x Cylinder block Oil filter bracket x Cylinder block No.2 water bypass pipe x Water pump, Cylinder block Flywheel (M/T) x x Crankshaft 1st 2nd ENGINE MECHANICAL (2JZ-GE) 28 88 21 49 Turn 90° 83 M/T 14 mm head 17 mm head A/T A/T 19 39 72 33 34 25 13 59 M/T A/T 19 13 62 43 58 M/T 13 37 Stud bolt Bolt and nut 26 52 58 39 29 58 19 20 290 900 210 500 Turn 90° 850 195 400 730 340 350 260 135 600 195 130 630 440 590 130 380 265 530 590 400 300 590 195 200 21 65 15 36 Turn 90° 61 14 29 43 25 25 19 10 43 14 9 46 32 43 9 27 19 38 43 29 22 43 14 14

Drive plate (A/T) x Crankshaft Clutch cover x Flywheel Cylinder block x Transmission

Drive plate x Torque converter clutch Oil cooler tube x Union for transmission Rear support member x Body Rear support member x Engine rear mounting insulator Front suspension crossmember x Engine mounting insulator Transmission shift lever x Shift lever retainer Transmission control rod x Shift lever No.2 front exhaust pipe x Exhaust manifold Pipe support bracket x Transmission No.2 front exhaust pipe x Front exhaust pipe Clutch release cylinder x Transmission Ground strap (M/T) x Transmission A/C compressor x Cylinder block

PS pump bracket x A/C compressor PS pump bracket x Cylinder block Fuel inlet hose x Fuel pipe support Front exhaust pipe x Center exhaust pipe Center exhaust pipe x Tailpipe Heated oxygen sensor x Front exhaust pipe

1997 SUPRA (RM502U)

Author :

Date :

165

SS-9
SERVICE SPECIFICATIONS ENGINE MECHANICAL (2JZ-GTE)

ENGINE MECHANICAL (2JZ-GTE)
SS0DM-02

SERVICE DATA
Compression pressure at 250 rpm STD 1,079 kPa (11.0 kgf/cm2, 156 psi) or more Minimum 883 kPa (9.0 kgf/cm2, 128 psi) Difference of pressure between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) or less at cold Intake Exhaust Mark 2.500 Mark 2.550 Mark 2.600 Mark 2.650 Mark 2.700 Mark 2.750 Mark 2.800 Mark 2.850 Mark 2.900 Mark 2.950 Mark 3.000 Mark 3.050 Mark 3.100 Mark 3.150 Mark 3.200 Mark 3.250 Mark 3.300 0.15 - 0.25 mm (0.006 - 0.010 in.) 0.25 - 0.35 mm (0.010 - 0.014 in.) 2.500 mm (0.0984 in.) 2.550 mm (0.1004 in.) 2.600 mm (0.1024 in.) 2.650 mm (0.1043 in.) 2.700 mm (0.1063 in.) 2.750 mm (0.1083 in.) 2.800 mm (0.1102 in.) 2.850 mm (0.1122 in.) 2.900 mm (0.1142 in.) 2.950 mm (0.1161 in.) 3.000 mm (0.1181 in.) 3.050 mm (0.1201 in.) 3.100 mm (0.1220 in.) 3.150 mm (0.1240 in.) 3.200 mm (0.1260 in.) 3.250 mm (0.1280 in.) 3.300 mm (0.1299 in.) 10° BTDC @ idle 650 ± 50 rpm Protrusion (from housing side) 8.0 - 8.8 mm (0.315 - 0.346 in.)

Valve clearance Adjusting shim (for repair part)

Ignition timing Idle speed Timing belt tensioner Cylinder head

w/ Terminals TE1 and E1 connected of DLC1

Warpage Cylinder block side Intake manifold side Exhaust manifold side Valve guide bore diameter Valve seat Refacing angle Contacting angle Contacting width Cylinder head bolt diameter

Maximum Maximum Maximum STD O/S 0.05

0.10 mm (0.0039 in.) 0.10 mm (0.0039 in.) 0.10 mm (0.0039 in.) 10.985 - 11.006 mm (0.4325 - 0.4333 in.) 11.035 - 11.056 mm (0.4344 - 0.4353 in.)

15°, 45°, 75° 45° Intake 1.0 - 1.4 mm (0.039 - 0.055 in.) Exhaust 1.2 - 1.6 mm (0.047 - 0.063 in.) STD 10.8 - 11.0 mm (0.425 - 0.433 in.) Minimum 10.7 mm (0.421 in.) 6.010 - 6.030 mm (0.2366 - 0.2374 in.) 11.033 - 11.044 mm (0.4344 - 0.4348 in.) 11.083 - 11.094 mm (0.4363 - 0.4368 in.)

Valve guide bushing

Inside diameter Outside diameter (for repair part)

STD O/S 0.05 STD Intake Exhaust Minimum Intake Exhaust

Valve

Valve overall length

Valve face angle Stem diameter

98.29 - 98.79 mm (3.8697 - 3.8894 in.) 98.84 - 99.34 mm (3.8913 - 3.9110 in.) 98.19 mm (3.8657 in.) 98.74 mm (3.8874 in.) 44.5° Intake 5.970 - 5.985 mm (0.2350 - 0.2356 in.) Exhaust 5.965 - 5.980 mm (0.2348 - 0.2354 in.)

1997 SUPRA (RM502U)

Author :

Date :

166

SS-10
SERVICE SPECIFICATIONS Valve (cont’d) Stem oil clearance ENGINE MECHANICAL (2JZ-GTE) 0.025 - 0.060 mm (0.0010 - 0.0024 in.) 0.030 - 0.065 mm (0.0012 - 0.0026 in.) 0.08 mm (0.0031 in.) 0.10 mm (0.0039 in.) 0.8 - 1.2 mm (0.031 - 0.047 in.) 0.5 mm (0.020 in.)

Margin thickness

STD Intake Exhaust Maximum Intake Exhaust STD Minimum

Valve spring

Deviation Free length Installed tension at 34.5 mm (1.358 in.) Lifter diameter Lifter bore diameter Oil clearance

Maximum 2.0 mm (0.079 in.) 41.70 mm (1.6417 in.) 186 - 206 N (19.0 - 21.0 kgf, 42 - 46 lbf) 30.966 - 30.976 mm (1.2191 - 1.2195 in.) 31.000 - 31.016 mm (1.2205 - 1.2211 in.) STD 0.024 - 0.050 mm (0.0009 - 0.0020 in.) Maximum 0.07 mm (0.0028 in.) STD Maximum STD Intake Exhaust Maximum Intake Exhaust 0.080 - 0.190 mm (0.0031 - 0.0075 in.) 0.30 mm (0.0118 in.) 44.570 - 44.670 mm (1.7547 - 1.7587 in.) 44.770 - 44.870 mm (1.7626 - 1.7665 in.) 44.42 mm (1.7488 in.) 44.62 mm (1.7567 in.) 28.949 - 28.965 mm (1.1397 - 1.1404 in.) STD 0.035 - 0.072 mm (0.0014 - 0.0028 in.) Maximum 0.10 mm (0.0039 in.) Maximum 0.08 mm (0.0031 in.) Maximum 0.15 mm (0.0059 in.)

Valve lifter

Camshaft

Thrust clearance Cam lobe height

Journal diameter Journal oil clearance Circle runout Air intake chamber Manifold Warpage

Warpage

Maximum Intake Exhaust Maximum STD Maximum STD Minimum

0.15 mm (0.0059 in.) 0.80 mm (0.0315 in.) 0.07 mm (0.0028 in.) 86.000 - 86.013 mm (3.3858 - 3.3863 in.) 86.02 mm (3.3866 in.) 9.96 - 9.97 mm (0.3921 - 0.3925 in.) 9.7 mm (0.382 in.) 0.250 - 0.402 mm (0.0098 - 0.0158 in.) 0.50 mm (0.0197 in.) 8.1 - 8.3 mm (0.319 - 0.327 in.) 8.0 mm (0.315 in.) 0.023 - 0.041 mm (0.0009 - 0.0016 in.) 0.008 - 0.066 mm (0.0011 - 0.0026 in.) 0.07 mm (0.0027 in.) 0.08 mm (0.0031 in.) 1.498 - 1.501 mm (0.0590 - 0.0591 in.) 1.501 - 1.504 mm (0.0591 - 0.0592 in.) 1.504 - 1.507 mm (0.0592 - 0.0593 in.) 1.507 - 1.510 mm (0.0593 - 0.0594 in.) 1.510 - 1.513 mm (0.0594 - 0.0596 in.) 22.005 - 22.014 mm (0.8663 - 0.8667 in.) 21.997 - 22.006 mm (0.8660 - 0.8664 in.) 0.005 - 0.011 mm (0.0002 - 0.0004 in.) 0.05 mm (0.0020 in.) 0.05 mm (0.0020 in.) 0.15 mm (0.0059 in.)

Cylinder block

Cylinder head surface warpage Cylinder bore diameter Main bearing bolt diameter

Connecting rod

Thrust clearance

STD Maximum Connecting bolt diameter STD Minimum Connecting rod oil clearance STD STD U/S 0.25 Maximum STD U/S 0.25 Connecting rod bearing center wall thickness (Reference) STD Mark 1 Mark 2 Mark 3 Mark 4 Mark 5 Bushing inside diameter Piston pin diameter Piston pin oil clearance STD Maximum Rod bent Maximum per 100 mm (3.94 in.) Rod twist Maximum per 100 mm (3.94 in.)

1997 SUPRA (RM502U)

Author :

Date :

167

SS-1 1
SERVICE SPECIFICATIONS Piston and Piston ring Piston diameter Piston oil clearance Piston ring groove clearance Piston ring end gap ENGINE MECHANICAL (2JZ-GTE) 85.917 - 85.927 mm (3.3826 - 3.3830 in.) 0.073 - 0.096 mm (0.0029 - 0.0038 in.) 0.12 mm (0.0047 in.) 0.040 - 0.080 mm (0.0016 - 0.0031 in.) 0.030 - 0.070 mm (0.0012 - 0.0028 in.) 0.300 - 0.400 mm (0.0118 - 0.0157 in.) 0.350 - 0.450 mm (0.0138 - 0.0178 in.) 0.130 - 0.380 mm (0.0051 - 0.0150 in.) 1.00 mm (0.0394 in.) 1.05 mm (0.0413 in.) 0.98 mm (0.0386 in.) 0.020 - 0.220 mm (0.0008 - 0.0087 in.) 0.30 mm (0.0118 in.) 1.940 - 1.990 mm (0.0764-0.0783 in.) 0.026 - 0.040 mm (0.0010-0.0016 in.) 0.025 - 0.061 mm (0.0010-0.0024 in.) 0.06 mm (0.0024 in.) 0.08 mm (0.0031 in.) 61.984 - 62.000 mm (2.4403 - 2.4409 in.) 61.745 - 61.755 mm (2.4309 - 2.4313 in.) 1.994 - 1.997 mm (0.0785 - 0.0786 in.) 1.997 - 2.000 mm (0.0786 - 0.0787 in.) 2.000 - 2.003 mm (0.0787 - 0.0789 in.) 2.003 - 2.006 mm (0.0789 - 0.0790 in.) 2.006 - 2.009 mm (0.0790 - 0.0791 in.) 51.982 - 52.000 mm (2.0465 - 2.0472 in.) 51.745 - 51.755 mm (2.0372 - 2.0376 in.) 0.06 mm (0.0024 in.) 0.02 mm (0.0008 in.) 0.02 mm (0.0008 in.)

STD Maximum No.1 No.2 STD No.1 No.2 Oil Maximum No.1 No.2 Oil

Crankshaft

Thrust clearance

STD Maximum Thrust washer thickness STD Main journal oil clearance STD STD U/S 0.25 Maximum STD U/S 0.25 Main journal diameter STD U/S 0.25 Main bearing center wall thickness (Reference) Mark 1 Mark 2 Mark 3 Mark 4 Mark 5 Crank pin diameter STD U/S 0.25 Circle runout Maximum Main journal taper and out-of-round Maximum Crank pin taper and out-of-round Maximum

1997 SUPRA (RM502U)

Author :

Date :

168

SS-12
SERVICE SPECIFICATIONS ENGINE MECHANICAL (2JZ-GTE)
SS0DN-02

TORQUE SPECIFICATION
Part tightened Cylinder head cover x Cylinder head Timing belt plate x Oil pump Idler pulley x Oil pump Crankshaft pulley x Crankshaft Camshaft timing pulley x Camshaft Timing belt tensioner x Oil pump PS pump front bracket (2JZ-GE) x PS vane pump PS pump front bracket (2JZ-GE) x A/C compressor PS pump pulley x PS vane pump Drive belt tensioner x Cylinder head Drive belt tensioner damper (M/T) x Tensioner arm Drive belt tensioner damper (M/T) x Tensioner bracket EGR cooler x Cylinder head Engine hanger x Cylinder head Camshaft position sensor x Cylinder head Cylinder head x Cylinder block 1st 2nd 3rd N·m 5.4 7.8 34 324 79 26 58 52 43 21 20 20 8.8 39 8.8 34 Turn 90° Turn 90° 20 7.8 27 42 39 21 27 39 58 39 21 1st 2nd 1st 2nd 44 Turn 90° 29 Turn 90° 8.8 5.9 8.8 58 29 39 55 14 44 28 88 kgf·cm 55 80 350 3,300 810 270 590 530 430 210 200 200 90 400 90 350 Turn 90° Turn 90° 200 80 280 420 400 210 280 400 590 400 210 450 Turn 90° 300 Turn 90° 90 60 90 590 300 400 550 150 450 290 900 ft·lbf 48 in.·lbf 69in.·lbf 25 239 59 20 43 38 32 15 14 14 78 in.·lbf 29 78 in.·lbf 25 Turn 90° Turn 90° 14 69 in.·lbf 20 30 29 15 20 29 43 29 15 33 Turn 90° 22 Turn 90° 78 in.·lbf 52 in.·lbf 78 in.·lbf 43 22 29 41 11 33 21 65

Camshaft bearing cap x Cylinder head No.4 timing belt cover x Cylinder head Intake manifold x Cylinder head Fuel input pipe x Delivery pipe Intake manifold stay x Intake manifold, Cylinder block Water outlet x Cylinder head Air intake chamber x Intake manifold PS pump rear stay x PS pump bracket PS vane pump x PS pump bracket Exhaust manifold x Cylinder head Pressure tank x Intake manifold Main bearing cap x Cylinder block

Connecting rod cap x Connecting rod

Oil nozzle x Cylinder block Rear oil seal retainer x Cylinder block Crankshaft position sensor x Cylinder block Engine mounting bracket x Cylinder block Engine coolant drain plug x Cylinder block Union for oil cooler x Cylinder block Union nut x Cylinder block Oil pressure switch x Cylinder block Knock sensor x Cylinder block Fuel pipe support x Cylinder block Oil filter bracket x Cylinder block 1997 SUPRA (RM502U)

Author :

Date :

169

SS-13
SERVICE SPECIFICATIONS No.2 water bypass pipe x Water pump, Cylinder block Flywheel (M/T) x x Crankshaft 1st 2nd ENGINE MECHANICAL (2JZ-GTE) 21 49 Turn 90° 83 M/T 14 mm head 17 mm head 2JZ-GTE M/T A/T A/T 19 39 72 12 33 34 25 13 59 M/T A/T 19 13 62 43 58 M/T 13 37 37 Stud bolt Bolt and nut 26 52 58 39 29 28 58 19 20 210 500 Turn 90° 850 195 400 730 120 340 350 260 135 600 195 130 630 440 590 130 380 380 265 530 590 400 300 290 590 195 200 15 36 Turn 90° 61 14 29 43 9 25 25 19 10 43 14 9 46 32 43 9 27 27 19 38 43 29 22 21 43 14 14

Drive plate (A/T) x Crankshaft Clutch cover x Flywheel Cylinder block x Transmission

Clutch service hole cover x Clutch housing Drive plate x Torque converter clutch Oil cooler tube x Union for transmission Rear support member x Body Rear support member x Engine rear mounting insulator Front suspension crossmember x Engine mounting insulator Transmission shift lever x Shift lever retainer Transmission control rod x Shift lever No.2 front exhaust pipe x Exhaust manifold Pipe support bracket x Transmission No.2 front exhaust pipe x Front exhaust pipe Clutch release cylinder x Transmission Clutch line tube (M/T) x No.1 oil pan Ground strap (M/T) x Transmission A/C compressor x Cylinder block

PS pump bracket x A/C compressor PS pump bracket x Cylinder block Fuel inlet hose x Fuel pipe support Rear center floor crossmember brace x Body Front exhaust pipe x Center exhaust pipe Center exhaust pipe x Tailpipe Heated oxygen sensor x Front exhaust pipe

1997 SUPRA (RM502U)

Author :

Date :

170

SS-14
SERVICE SPECIFICATIONS TURBOCHARGING (2JZ-GTE)

TURBOCHARGING (2JZ-GTE)
SS0DO-02

SERVICE DATA
Turbocharger Turbocharging pressure Impeller wheel axial play Impeller wheel radial play 61 - 75 kPa (0.62 - 0.76 kgf/cm2, 8.8 - 10.8 psi) Maximum 0.162 mm (0.0064 in.) Maximum 0.110 mm (0.0045 in.)

1997 SUPRA (RM502U)

Author :

Date :

171

SS-15
SERVICE SPECIFICATIONS TURBOCHARGING (2JZ-GTE)
SS0DP-02

TORQUE SPECIFICATION
Part tightened Front lower arm bracket stay x Front suspension Bolt Nut Bolt Nut N·m 44 59 29 33 58 43 62 21 21 21 25 25 43 43 20 69 43 43 39 21 54 21 8.8 8.8 25 4.9 13 kgf·cm 450 600 300 340 590 440 630 210 210 210 250 250 440 440 200 700 440 440 400 210 550 210 90 90 250 50 135 ft·lbf 33 43 22 25 43 32 46 15 15 15 18 18 32 32 14 51 32 32 29 15 40 15 78 in.·lbf 78 in.·lbf 18 43 in.·lbf 10

Upper front crossmember extension x Front suspension

Front exhaust pipe x No.2 front exhaust pipe Pipe support bracket x Transmission No.2 front exhaust pipe x Exhaust gas control valve No.1 air tube x No.1 turbocharger No.4 air tube x No.1 turbocharger Intake air control valve x No.2 turbocharger Exhaust bypass pipe x Exhaust gas control valve Exhaust bypass pipe x Turbine outlet elbow Exhaust gas control valve stay x Cylinder block Exhaust gas control valve stay x Exhaust gas control valve Main heated oxygen sensor x Exhaust gas control valve Exhaust gas control valve x Turbine outlet elbow Turbocharger stay x Cylinder block Turbocharger stay x Turbocharger Turbo oil pipe x Cylinder block Turbo oil pipe x Turbocharger Turbocharger x Exhaust manifold No.2 air tube x No.2 turbocharger Side bearing housing plate x Turbocharger Turbo water pipe x Turbocharger Turbocharger x Turbine outlet elbow CAC duct x CAC CAC x Body

1997 SUPRA (RM502U)

Author :

Date :

172

SS-17
SERVICE SPECIFICATIONS EMISSION CONTROL (2JZ-GTE)

EMISSION CONTROL (2JZ-GTE)
SS0DQ-03

TORQUE SPECIFICATION
Part tightened EGR valve x Air Intake chamber EGR gas temperature sensor x EGR valve EGR pipe x Cylinder head EGR valve x EGR pipe No.2 front exhaust pipe (Front TWC) x Exhaust manifold Pipe support bracket x Transmission No.2 front exhaust pipe (Front TWC) x Front exhaust pipe (Rear TWC) Front exhaust pipe (Rear TWC) x Center exhaust pipe Heated oxygen sensor x Front exhaust pipe N·m 21 20 27 64 62 43 43 43 20 kgf·cm 210 200 280 650 630 440 440 440 200 ft·lbf 15 14 20 47 46 32 32 32 14

1997 SUPRA (RM502U)

Author :

Date :

174

SS-20
SERVICE SPECIFICATIONS SFI (2JZ-GTE)

SFI (2JZ-GTE)
SS0DU-02

SERVICE DATA
Fuel pressure regulator Fuel pump Injector Fuel pressure at no vacuum 226 - 275 kPa (2.3 - 2.8 kgf/cm2, 33 - 40 psi) 0.1 - 3.0 Ω Approx. 1.95 Ω 111 - 141 cm3 (6.8 - 8.6 cu in.) per 15 sec. 10 cm3 (0.6 cu in.) or less One drop or less per minutes 10 - 20 kΩ 4 - 7 kΩ 2 - 3 kΩ 0.9 - 1.3 kΩ 0.4 - 0.7 kΩ 10° 2,300 ± 400 rpm 1,500 ± 200 rpm VTA IDL IDL VTA VC E2 E2 E2 E2 E2 0.34 - 6.3 kΩ 0.5 kΩ or less Infinity 2.4 - 11.2 kΩ 3.1 - 7.2 kΩ Resistance Resistance Injection volume Difference between each cylinder Fuel leakage Resistance (THA - E2) at 20°C (68°F) at 20°C (68°F)

MAF meter

at -20°C (-4°F) at 0°C (32°F) at 20°C (68°F) at 40°C (104°F) at 60°C (140°F)

Throttle body

Throttle body fully closed angle Dashpot setting speed Throttle opener setting speed Clearance between stop screw and lever 0 mm (0 in.) 0.54 mm (0.021 in.) 0.70 mm (0.028 in.) Throttle valve fully open Clearance between stop screw and lever 0 mm (0 in.) 0.41 mm (0.016 in.) 0.48 mm (0.019 in.) Throttle valve fully open Resistance (A and A-, B and B-) at 20°C (68°F) Resistance (B1 (or B2) - Others) at cold at hot at 20°C (68°F)

Throttle position sensor

Sub-throttle position sensor

VTA IDL IDL VTA VC

-

E2 E2 E2 E2 E2

0.3 - 6.3 kΩ 0.5 kΩ or less Infinity 2.0 - 10.8 kΩ 3.5 - 6.5 kΩ 0.82 - 0.98 Ω 15 - 25 Ω 20 - 30 Ω Approx. 6 Ω 33 - 39 Ω 38.5 - 44.5 Ω 22 - 26 Ω 22 - 26 Ω 38.5 - 44.5 Ω

Sub-throttle actuator IAC valve

Solenoid resistor VSV for fuel pressure control VSV for intake air control valve VSV for exhaust bypass valve VSV for waste gate valve VSV for exhaust gas control valve VSV for EVAP EGR gas temperature sensor

Resistance (+B - Others)

Resistance

at 20°C (68°F)

Resistance

at 20°C (68°F)

Resistance

at 20°C (68°F)

Resistance

at 20°C (68°F)

Resistance

at 20°C (68°F)

Resistance Resistance

at 20°C (68°F) at 50°C (122°F) at 100°C (212°F) at 150°C (302°F)

30 - 34 Ω 64 - 97 kΩ 11 - 16 kΩ 2 - 4 kΩ

1997 SUPRA (RM502U)

Author :

Date :

177

SS-21
SERVICE SPECIFICATIONS ECT sensor Resistance SFI (2JZ-GTE) 10 - 20 kΩ 4 - 7 kΩ 2 - 3 kΩ 0.9 - 1.3 kΩ 0.4 - 0.7 kΩ 0.2 - 0.4 kΩ 30 - 34 Ω 11 - 16 Ω 1,400 rpm

at -20°C (-4°F) at 0°C (32°F) at 20°C (68°F) at 40°C (104°F) at 60°C (140°F) at 80°C (176°F) at 20°C (68°F) at 20°C (68°F)

VSV for EGR Heated oxygen sensor Fuel cut rpm

Resistance Heater coil resistance

Fuel return rpm

1997 SUPRA (RM502U)

Author :

Date :

178

SS-22
SERVICE SPECIFICATIONS SFI (2JZ-GTE)
SS0DV-02

TORQUE SPECIFICATION
Part tightened Fuel line for union bolt for flare nut N·m 29 30 8.8 27 21 7.8 41 27 39 39 27 64 19 19 19 41 35 39 6.9 21 21 20 44 20 20 Bolt Nut Bolt Nut 29 33 44 59 kgf·cm 300 310 90 280 210 80 420 280 400 400 280 650 195 195 195 420 350 400 70 210 210 200 450 200 200 300 340 450 600 ft·lbf 22 22 78 in.·lbf 20 15 69 in.·lbf 30 20 29 29 20 47 14 14 14 30 25 29 61 in.·lbf 15 15 14 33 14 14 22 25 33 43

Fuel pressure regulator x Delivery pipe Fuel return pipe x Fuel pressure regulator Delivery pipe x Intake manifold Injector holder x Delivery pipe Fuel inlet pipe x Delivery pipe Air intake chamber x Intake manifold Manifold stay x Air intake chamber Manifold stay x Cylinder head EGR pipe x Cylinder head EGR pipe x EGR valve Control cable bracket x Air intake chamber Air intake chamber stay x Intake manifold Air intake chamber stay x Control cable bracket Fuel pressure pulsation damper x Fuel pipe support for SST Fuel tank band x Body MAF meter x Air cleaner case Throttle body x Air intake chamber IAC valve x Air intake chamber EGR gas temperature sensor x EGR valve Knock sensor x Cylinder block Main heated oxygen sensor x Exhaust manifold Sub heated oxygen sensor x Center exhaust pipe Upper front crossmember extension x Front suspension

Front lower arm bracket stay x Front suspension

1997 SUPRA (RM502U)

Author :

Date :

179

SS-23
SERVICE SPECIFICATIONS COOLING

COOLING
SS0DW-01

SERVICE DATA
Thermostat Valve opening temperature Valve lift Relief valve opening pressure at 95°C (203°F) STD 80 - 84°C (176 - 183°F) 8.5 mm (0.335 in.) or more Radiator cap 93 - 123 kPa (0.95 - 1.25 kgf/cm2, 13.5 - 17.8 psi) Minimum 78 kPa (0.8 kgf/cm2, 11.4 psi) 2.5 - 4.5 A

Electric cooling fan

Rotating amperage

1997 SUPRA (RM502U)

Author :

Date :

180

SS-24
SERVICE SPECIFICATIONS COOLING
SS0DX-02

TORQUE SPECIFICATION
Part tightened Engine drain plug x Cylinder block Fan x Fluid coupling Water pump x Cylinder block Water pump x No.2 water bypass pipe Generator x Water pump Generator x Cylinder block Water bypass outlet (2JZ-GE) x Cylinder head Water outlet (2JZ-GTE) x Cylinder head Fluid coupling assembly x Water pump pulley Water inlet x Water pump 2JZ-GE 2JZ-GTE N·m 29 7.4 21 21 37 37 8.8 21 16 8.8 21 15 A/T A/T 8.3 15 4.9 7.4 16 kgf·cm 300 75 210 210 380 380 90 210 165 90 210 155 85 150 50 75 165 ft·lbf 22 65 in.·lbf 15 15 27 27 78 in.·lbf 15 12 78 in.·lbf 15 11 74 in.·lbf 11 43 in.·lbf 65 in.·lbf 12

Upper radiator support x Body Oil cooler x Radiator lower tank Oil cooler x Oil cooler pipe Fan motor (2JZ-GTE) x Fan shroud ECT switch (2JZ-GTE) x Radiator Fluid coupling x Water pump

1997 SUPRA (RM502U)

Author :

Date :

181

SS-25
SERVICE SPECIFICATIONS LUBRICATION

LUBRICATION
SS0DY-07

SERVICE DATA
Oil pressure at idle speed at 3,000 rpm Tip clearance Body clearance Side clearance STD Maximum STD Maximum STD Maximum STD Maximum STD Maximum STD Maximum 49 kPa (0.5 kgf/cm2, 7.1 psi) or more 324 - 579 kPa (3.3 - 5.9 kgf/cm2, 49 - 84 psi) 0.060 - 0.240 mm (0.0024 - 0.0094 in.) 0.30 mm (0.0118 in.) 0.100 - 0.175 mm (0.0039 - 0.0069 in.) 0.20 mm (0.0079 in.) 0.030 - 0.090 mm (0.0012 - 0.0035 in.) 0.12 mm (0.0047 in.) 0.056 - 0.326 mm (0.0022 - 0.0128 in.) 0.40 mm (0.0157 in.) 0.080 - 0.135 mm (0.0031 - 0.0053 in.) 0.16 mm (0.0063 in.) 0.020 - 0.065 mm (0.0007 - 0.0026 in.) 0.10 mm (0.0039 in.) Oil pump (2JZ-GE)

Oil pump (2JZ-GTE)

Tip clearance Body clearance Side clearance

1997 SUPRA (RM502U)

Author :

Date :

182

SS-26
SERVICE SPECIFICATIONS LUBRICATION
SS0DZ-07

TORQUE SPECIFICATION
Part tightened A/C compressor x Cylinder block Stud bolt Bolt and nut N·m 26 52 14 2JZ-GTE M/T 2JZ-GTE M/T Oil drain plug x No.2 oil pan Oil pump body cover x Oil pump body Plug x Oil pump body 2JZ-GE 2JZ-GTE 20 20 38 10 49 29 21 12 mm head 14 mm head 21 39 27 8.8 8.8 8.8 5.4 27 8.8 78 8.8 kgf·cm 265 530 150 200 200 375 105 500 300 210 210 400 280 90 90 90 55 280 90 800 90 ft·lbf 19 38 11 14 14 27 8 36 22 15 15 29 20 78 in.·lbf 78 in.·lbf 78 in.·lbf 48 in.·lbf 20 78 in.·lbf 58 78 in.·lbf

Oil pressure switch x Cylinder block Drive belt tensioner Damper x Tensioner arm Drive belt tensioner Damper x Drive belt tensioner bracket

Oil pump x Cylinder block No.1 oil pan x Cylinder block

Turbo oil outlet pipe (2JZ-GTE) x No.1 oil pan Oil pan baffle plate x No.1 oil pan Oil strainer x No.1 oil pan No.2 oil pan x No.1 oil pan Oil level sensor x No.1 oil pan Drive belt tensioner bracket (2JZ-GTE M/T) x Oil pump Crankshaft position sensor x Oil pump Oil cooler (2JZ-GTE) x Oil filter bracket Oil nozzle (2JZ-GTE) x Cylinder block

1997 SUPRA (RM502U)

Author :

Date :

183

SS-29
SERVICE SPECIFICATIONS IGNITION (2JZ-GTE)

IGNITION (2JZ-GTE)
SS0E2-02

SERVICE DATA
Spark plug Recommended spark plug Correct electrode gap for new plug Maximum electrode gap for used plug Ignition coil Primary coil resistance at cold at hot at cold at hot DENSO NGK PK20R11 BKR6EP11 1.1 mm (0.043 in.) 1.3 mm (0.051 in.) 0.54 - 0.84 Ω 0.68 - 0.98 Ω 835 - 1,400 Ω 1,060 - 1,645 Ω 835 - 1,400 Ω 1,060 - 1,645 Ω

Camshaft position sensor Crankshaft position sensor

Resistance

Resistance

at cold at hot

1997 SUPRA (RM502U)

Author :

Date :

186

SS-30
SERVICE SPECIFICATIONS IGNITION (2JZ-GTE)
SS0E3-02

TORQUE SPECIFICATION
Part tightened Spark plug x Cylinder head Ignition coil bracket x Cylinder head Camshaft position sensor x Cylinder head Engine hanger x Cylinder head Crankshaft position sensor x Oil pump N·m 18 8.8 8.8 39 8.8 kgf·cm 180 90 90 400 90 ft·lbf 13 78 in.·lbf 78 in.·lbf 29 78 in.·lbf

1997 SUPRA (RM502U)

Author :

Date :

187

SS-31
SERVICE SPECIFICATIONS STARTING

STARTING
SS0E4-01

SERVICE DATA
Starter Rated voltage and output power No-load characteristics Brush length Spring installed load Commutator Diameter Undercut depth Circle runout Magnetic switch Contact plate for wear Current rpm STD Minimum STD Minimum STD Minimum STD Minimum Maximum 12 V 1.4 kW 90 A or less at 11.5 V 3,000 rpm or more 15.5 mm (0.610 in.) 10.0 mm (0.394 in.) 17.6 - 23.5 N (1.8 - 2.4 kgf, 3.9 - 5.3 lbf) 11.8 N (1.2 kgf, 2.6 lbf) 30.0 mm (1.181 in.) 29.0 mm (1.412 in.) 0.6 mm (0.024 in.) 0.2 mm (0.008 in.) 0.05 mm (0.0020 in.)

Maximum 0.9 mm (0.035 in.)

1997 SUPRA (RM502U)

Author :

Date :

188

SS-32
SERVICE SPECIFICATIONS STARTING
SS0E5-01

TORQUE SPECIFICATION
Part tightened Starter x Clutch housing Lead wire x Terminal C of starter Field frame x Armature assembly Starter housing x Magnetic switch End cover x Field frame Terminal nut x Terminal 30 of starter Terminal nut x Terminal C of starter Magnetic switch end cover x Magnetic switch N·m 37 5.9 5.9 5.9 1.5 17 17 2.5 kgf·cm 380 60 60 60 15 173 173 26 ft·lbf 27 52 in.·lbf 52 in.·lbf 52 in.·lbf 13 in.·lbf 13 13 22 in.·lbf

1997 SUPRA (RM502U)

Author :

Date :

189

SS-33
SERVICE SPECIFICATIONS CHARGING

CHARGING
SS0E6-01

SERVICE DATA
Battery Voltage (Maintenance-free battery) at 20°C (68°F) Specific gravity (Except maintenance-free battery) at 20°C (68°F) Rated output 2JZ-GE 2JZ-GTE (M/T) 2JZ-GTE (A/T) at 20°C (68°C) STD Minimum STD Minimum 12.5 - 12.9 V 1.25 - 1.29 12 V 80 A 12 V 90 A 12 V 100 A 2.7 - 3.1 Ω 14.2 - 14.4 mm (0.559 - 0.567 in.) 12.8 mm (0.504 in.) 9.5 -11.5 mm (0.374 -0.453 in.) 1.5 mm (0.059 in.) 13.2 - 14.8 V

Generator

Rotor coil resistance Slip ring diameter Brush exposed length Voltage regulator Regulating voltage

1997 SUPRA (RM502U)

Author :

Date :

190

SS-34
SERVICE SPECIFICATIONS CHARGING
SS0E7-07

TORQUE SPECIFICATION
Part tightened Bearing retainer x Drive end frame Rectifier end frame x Drive end frame Generator pulley x Rotor Rectifier holder x Coil lead on rectifier end frame Wire clip x Rectifier end frame Voltage regulator x Rectifier end frame Voltage regulator x Rectifier holder Brush holder x Rectifier holder Brush holder x Voltage regulator Rear end cover x Rectifier holder Plate terminal x Rectifier holder Terminal insulator x Rectifier holder Generator x Water pump Generator x Cylinder block N·m 3.0 4.5 110.5 2.9 5.4 2.0 2.0 2.0 2.0 4.4 3.9 6.5 37 37 kgf·cm 31 46 1,125 30 55 20 20 20 20 45 40 67 380 380 ft·lbf 27 in.·lbf 40 in.·lbf 81 26 in.·lbf 48 in.·lbf 18 in.·lbf 18 in.·lbf 18 in.·lbf 18 in.·lbf 39 in.·lbf 35 in.·lbf 58 in.·lbf 27 27

1997 SUPRA (RM502U)

Author :

Date :

191

SS-35
SERVICE SPECIFICATIONS CLUTCH

CLUTCH
SS0D9-01

SERVICE DATA
Pedal height from asphalt sheet Pedal freeplay Push rod play at pedal top Full pedal stroke Clutch release point from pedal full stroke end position Disc rivet head depth Disc runout Diaphragm spring out non-alignment Diaphragm spring finger wear (Depth) Diaphragm spring finger wear (Width) Flywheel runout Flywheel damper rotational freeplay Max. Max. Max. Max. Max. Max. STD 146.2 - 156.2 mm (5.76 - 6.15 in.) 5.0 - 15.0 mm (0.197 - 0.591 in.) 1.0 - 5.0 mm (0.039 - 0.197 in.) 132.0 - 138.0 mm (5.20 - 5.43 in.) 25 mm (0.98 in.) or more 0.3 mm (0.012 in.) 0.8 mm (0.031 in.) 0.5 mm (0.020 in.) 0.6 mm (0.024 in.) 5.0 mm (0.197 in.) 0.1 mm (0.004 in.) 105 mm (4.134 in.)

1997 SUPRA (RM502U)

Author :

Date :

192

SS-36
SERVICE SPECIFICATIONS CLUTCH
SS0DA-02

TORQUE SPECIFICATION
Part tightened Clutch cover x Flywheel Master cylinder set nut Release cylinder set bolt Clutch line bracket (2JZ-GE) Clutch line union Bleeder plug Flywheel set bolt Release fork support (2JZ-GTE) Release fork support (2JZ-GE) Clutch housing cover LH (2JZ-GTE) N·m 19 12 12 4.9 15 11 49 25 39 12 kgf·cm 195 125 120 50 155 110 500 260 400 120 ft·lbf 14 9 9 43 in.·lbf 11 8 36 18 29 9

1997 SUPRA (RM502U)

Author :

Date :

193

SS-37
SERVICE SPECIFICATIONS MANUAL TRANSMISSION (V160)

MANUAL TRANSMISSION (V160)
SS0DB-01

SERVICE DATA
Companion flange adjusting shim thickness 1.15 - 1.20 mm (0.0453 - 0.0472 in.) 1.25 - 1.30 mm (0.0492 - 0.0512 in.) 1.45 - 1.50 mm (0.0571 - 0.0591 in.) 1.65 - 1.70 mm (0.0650 - 0.0669 in.) 1.85 - 1.90 mm (0.0729 - 0.0748 in.) 1.95 - 2.00 mm (0.0768 - 0.0787 in.)

1997 SUPRA (RM502U)

Author :

Date :

194

SS-38
SERVICE SPECIFICATIONS MANUAL TRANSMISSION (V160)
SS0DC-01

TORQUE SPECIFICATION
Part tightened Engine rear mounting x Transmission Shift lever retainer x Transmission Transmission x Engine Starter x Transmission Rear engine mounting member x Body Rear engine mounting member x Transmission Clutch cover x Flywheel Service hole cover set bolt Clutch release cylinder set bolt Transmission shift lever x Control rod Crossmember brace x Body Heat insulator x Body Exhaust center pipe x Exhaust tail pipe Exhaust front pipe x Exhaust center pipe Pipe support bracket x Clutch housing Exhaust front pipe x No.2 exhaust front pipe Oxygen sensor set nut Transmission shift lever x Shift lever retainer Release fork support x Transmission Vehicle speed sensor set bolt Companion flange lock nut (Temporary tighten) Front bearing retainer set bolt N·m 25 19 72 39 25 13 19 12 12 19 13 5.4 19 58 37 58 20 7.8 26 11 120 190 10 kgf·cm 250 195 730 400 260 135 195 120 120 195 130 55 195 590 380 590 200 80 260 110 1,220 1,940 100 ft·lbf 18 14 53 29 19 10 14 9 9 14 9 48 in.·lbf 14 43 27 43 14 69 in.·lbf 19 8 88 140 7

1997 SUPRA (RM502U)

Author :

Date :

195

SS-45
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION (2JZ-GTE)

AUTOMATIC TRANSMISSION (2JZ-GTE)
SS0CT-01

SERVICE DATA
Line pressure (Wheel locked) Engine idling D position R position AT stall (Throttle valve fully opened) D position R position Engine stall revolution Time lag D and R positions N → D position N → R position N position Max. Max. 471 - 530 kPa (4.8 - 5.4 kgf/cm2, 68 - 77 psi) 686 - 785 kPa (7.0 - 8.0 kgf/cm2, 100 - 114 psi) 1,334 - 1,470 kPa (13.6 - 15.0 kgf/cm2, 193 - 213 psi) 1,697 - 2,030 kPa (17.3 - 20.7 kgf/cm2, 246 - 294 psi) 2,600 ± 150 rpm Less than 1.2 seconds Less than 1.5 seconds 650 ± 50 rpm 0.20 mm (0.0079 in.) 0.30 mm (0.0118 in.) More than 0.1 mm (0.004 in.)

Engine idle speed (A/C OFF) Drive plate runout Torque converter clutch runout Torque converter clutch installation distance Shift schedule (NORM mode) D position (Throttle valve fully opened)

(Throttle valve fully closed) 2 position (Throttle valve fully opened)

1→2 2→3 3 → O/D O/D → 3 3→2 2→1 3 → O/D O/D → 3 2→1 *3 → 2 2→1 *2 → 1

62 - 72 km/h (39 - 45 mph) 120 - 129 km/h (75 - 80 mph) 187 - 201 km/h (116 - 125 mph) 181 - 195 km/h (112 - 121 mph) 109 - 117 km/h (68 - 73 mph) 41 - 47 km/h (25 - 29 mph) 29 - 34 km/h (18 - 25 mph) 23 - 28 km/h (14 - 17 mph) 62 - 72 km/h (39 - 45 mph) 135 - 147 km/h (84 - 91 mph) 41 - 47 km/h (25 - 29 mph) 60 - 66 km/h (37 - 41 mph)

L position (Throttle valve fully opened) Shift schedule (MANU mode) D position (Throttle valve fully opened)

(Throttle valve fully closed) 2 position (Throttle valve fully opened) L position (Throttle valve fully opened)

2→3 3 → O/D O/D → 3 3→2 3 → O/D O/D → 3 *3 → 2 *2 → 1

122 - 131 km/h (76 - 81 mph) 194 - 207 km/h (121 - 129 mph) 187 - 201 km/h (116 - 125 mph) 109 - 117 km/h (68 - 73 mph) 181 - 195 km/h (112 - 121 mph) 23 - 28 km/h (14 - 17 mph) 135 - 147 km/h (84 - 91 mph) 60 - 66 km/h (37 - 41 mph)

*: Shift points are the same when the throttle valve is closed as when the throttle valve is opened.

1997 SUPRA (RM502U)

Author :

Date :

202

SS-46
SERVICE SPECIFICATIONS Lock-up point (NORM mode) 3rd gear O/D gear AUTOMATIC TRANSMISSION (2JZ-GTE)

(Throttle valve opening 5 %) Lock-up ON Lock-up OFF Lock-up ON Lock-up OFF (Throttle valve opening 5 %) Lock-up ON Lock-up OFF Lock-up ON Lock-up OFF Lock-up ON Lock-up OFF

60 - 66 km/h (37 - 41 mph) 50 - 56 km/h (31 - 35 mph) 53 - 59 km/h (33 - 37 mph) 50 - 56 km/h (31 - 35 mph)

Lock-up point (MANU mode) 2nd gear (2 position) 3rd gear (D position) O/D gear (D position)

60 - 66 km/h (37 - 41 mph) 57 - 63 km/h (35 - 39 mph) 60 - 66 km/h (37 - 41 mph) 57 - 63 km/h (35 - 39 mph) 181 - 195 km/h (112 - 121 mph) 69 - 76 km/h (43 - 47 mph)

1997 SUPRA (RM502U)

Author :

Date :

203

SS-47
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION (2JZ-GTE)
SS0CU-02

TORQUE SPECIFICATION
Part tightened No.1 vehicle speed sensor No.2 vehicle speed sensor O/D direct clutch speed sensor ATF temperature sensor Valve body Oil strainer Oil pan Starter Rear support x Body Torque converter clutch x Drive plate Oil cooler union nut Oil cooler pipe bracket Drive plate x Crankshaft Transmission x Engine block 14 mm bolt 17 mm bolt N·m 16 5.4 5.4 15 10 10 7.4 37 25 54 44 10 83 37 72 13 123 13 16 37 58 13 5.4 20 56 79 49 53 17 25 kgf·cm 160 55 55 150 100 100 75 380 250 550 450 100 850 380 730 130 1,250 130 160 380 590 130 55 205 570 805 500 540 175 250 ft·lbf 12 48 in.·lbf 48 in.·lbf 11 7 7 65 in.·lbf 27 19 40 33 7 61 27 53 9 90 9 12 27 43 9 48 in.·lbf 15 41 58 36 39 13 19

Park/neutral position switch x Transmission case Transmission output flange Shift control rod x Shift lever Shift control rod x Park/neutral position switch Exhaust pipe bracket x Transmission housing No.2 exhaust pipe x Center exhaust pipe Rear center floor crossmember brace x Body Heat insulator x Body Drain plug Propeller shaft x Transmission Propeller shaft x Differential Propeller shaft center support Propeller shaft adjusting nut Oil pan drain plug Transmission rear support x Body

1997 SUPRA (RM502U)

Author :

Date :

204

SS-48
SERVICE SPECIFICATIONS PROPELLER SHAFT

PROPELLER SHAFT
SS0CR-01

SERVICE DATA
Shaft runout Joint angle No.2 joint No.3 joint 0.8 mm (0.031 in.) -1 °09’ ± 36’ 44’ ± 36’

1997 SUPRA (RM502U)

Author :

Date :

205

SS-49
SERVICE SPECIFICATIONS PROPELLER SHAFT
SS0CS-02

TORQUE SPECIFICATION
Part tightened Propeller shaft x Differential Propeller shaft x Intermediate shaft Propeller shaft x Transmission Intermediate shaft x Center bearing x Universal joint flange Center support bearing x Body Oxygen sensor x Exhaust front pipe No.2 front exhaust pipe x Front exhaust pipe Crossmember brace x Body Heat insulator x Body Adjusting nut Exhaust pipe support bracket x Transmission 2JZ-GTE 49 44 58 13 5.4 69 (50) 37 2JZ-GE 2JZ-GTE N·m 79 74 56 kgf·cm 805 750 570 See page PR-8 500 450 590 130 55 700 (515) 380 36 34 43 8 48 in.·lbf 51 (37) 27 ft·lbf 58 54 41

( ): For use with SST

1997 SUPRA (RM502U)

Author :

Date :

206

SS-50
SERVICE SPECIFICATIONS SUSPENSION AND AXLE

SUSPENSION AND AXLE
SS0DD-04

SERVICE DATA
2JZ-GE Cold tire inflation pressure Front 225/50R16 92V Rear 245/45R16 94V Front 235/45ZR17 Rear 255/40ZR17 Front*1 Rear*2 Front*1 Rear*2 2JZ-GE 2JZ-GTE Left-right error Caster 2JZ-GE 2JZ-GTE Left-right error Front wheel alignment Steering axis inclination <Reference> Toe-in (Total) Rack end length left-right error Wheel angle 2JZ-GE Inside wheel Outside wheel <Reference> 2JZ-GTE Inside wheel Outside wheel <Reference> 2JZ-GE 2JZ-GTE 230 kPa (2.3 kgf/cm2, 33 psi) 230 kPa (2.3 kgf/cm2, 33 psi) 230 kPa (2.3 kgf/cm2, 33 psi) 230 kPa (2.3 kgf/cm2, 33 psi) 2JZ-GTE

Vehicle height 2JZ-GE 2JZ-GTE

225/50R16 92V 245/45R16 94V 235/45ZR17 255/40ZR17 -0 °20’ ± 45’ (-0.33° ± 0.75°) -0 °30’ ± 45’ (-0.5° ± 0.75°) 30’ (0.5°) or less 3°20’ ± 45’ (3.33° ± 0.75°) 3°30’ ± 45’ (3.5° ± 0.75°) 30’ (0.5°) or less 9°35’ ± 45’ (9.58° ± 0.75°) 9°45’ ± 45’ (9.75° ± 0.75°) 0° ± 12’ (0° ± 0.2°) 0 ± 2 mm (0 ± 0.08 in.) 1.5 mm (0.059 in.) or less 35°00’ (33°00’ − 36°00’) 35° (33° − 36°) 30°45’ (30.75°) 34°55’ (33°55’ − 36°55’) 34.92° (32.92° − 35.92°) 30°35’ (30.58°) -1 °35’ ± 45’ (-1.58° ± 0.75°) -1 °30’ ± 45’ (-1.5° ± 0.75°) 30’ (0.5°) or less 0°18’ ± 12’ (0.3° ± 0.2°) 3 ± 2 mm (0.12 ± 0.08 in.)

186 mm (7.32 in.) 246 mm (9.68 in.) 188 mm (7.40 in.) 254 mm (10.00 in.)

Camber

Camber Rear wheel alignment li t

2JZ-GE 2JZ-GTE Left - right error

Toe-in (Total)

*1: Front measuring point Measure from the ground to the center of the lower suspension arm front mounting bolt. *2: Rear measuring point Measure from the ground to the center of the lower suspension arm No.2 mounting bolt.

1997 SUPRA (RM502U)

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207

SS-51
SERVICE SPECIFICATIONS Axle hub bearing backlash Front l F t axle Axle hub deviation Upper ball joint turning torque Front sus ension suspension Lower ball joint turning torque Stabilizer bar link ball joint turning torque Axle hub bearing backlash Rear axle R l Axle hub deviation Drive shaft standard length 2JZ-GE 2JZ-GTE (M/T) SUSPENSION AND AXLE

Maximum 0.05 mm (0.0020 in.) Maximum 0.05 mm (0.0020 in.) 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf) 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf) 0.05 - 1.0 N·m (0.5 - 10 kgf·cm, 0.4 - 8.7 in.·lbf) Maximum 0.05 mm (0.0020 in.) Maximum 0.05 mm (0.0020 in.) RH LH RH LH RH LH 598.1 mm (23.547 in.) 552.2 mm (21.740 in.) 598.5 mm (23.602 in.) 547.5 mm (21.555 in.) 598.5 mm (23.602 in.) 553.5 mm (21.791 in.) 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf) 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf) 1.0 - 3.4 N·m (10 - 35 kgf·cm, 9 - 30 in.·lbf) 0.05 - 1.0 N·m (0.5 - 10 kgf·cm, 0.4 - 8.7 in.·lbf)

Rear drive shaft

2JZ-GTE (A/T)

Upper ball joint turning torque No. 1 Lower ball joint turning torque Rear suspension R i No. 2 Lower ball joint turning torque Stabilizer bar link ball joint turning torque

1997 SUPRA (RM502U)

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208

SS-52
SERVICE SPECIFICATIONS SUSPENSION AND AXLE

Drive pinion oil seal drive in depth Drive pinion shaft runout Ring gear runout Ring gear backlash Drive pinion preload (at starting) New bearing Reused bearing

2.0 ± 0.5 mm (0.079 ± 0.020 in.) Maximum 0.08 mm (0.0031 in.) Maximum 0.08 mm (0.0031 in.) 0.08 - 0.13 mm (0.0031 - 0.0051 in.) 2.0 - 2.5 N·m (20 - 25 kgf·cm, 17.3 - 21.7 in.·lbf) 1.0 - 1.2 N·m (10 - 12 kgf·cm, 8.9 - 10.6 in.·lbf) Drive pinion preload plus 0.4 - 0.6 N·m (4 - 6 kgf·cm, 3.5 - 5.2 in.·lbf) 293.4 ± 0.65 mm (11.551 ± 0.026 in.) No. 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 08 10 12 14 16 1.18 mm (0.0465 in.) 1.20 mm (0.0472 in.) 1.22 mm (0.0480 in.) 1.24 mm (0.0488 in.) 1.26 mm (0.0496 in.) 1.28 mm (0.0504 in.) 1.30 mm (0.0512 in.) 1.32 mm (0.0520 in.) 1.34 mm (0.0528 in.) 1.36 mm (0.0535 in.) 1.38 mm (0.0543 in.) 1.40 mm (0.0551 in.) 1.42 mm (0.0559 in.) 1.44 mm (0.0567 in.) 1.46 mm (0.0575 in.) 1.48 mm (0.0583 in.) 1.50 mm (0.0591 in.) 1.52 mm (0.0598 in.) 1.54 mm (0.0606 in.) 1.56 mm (0.0614 in.) 1.58 mm (0.0622 in.) 1.60 mm (0.0630 in.) 1.62 mm (0.0638 in.) 1.64 mm (0.0646 in.) 1.66 mm (0.0654 in.) 1.68 mm (0.0661 in.) 1.70 mm (0.0669 in.) 1.72 mm (0.0677 in.) 1.74 mm (0.0685 in.) 1.76 mm (0.0693 in.) 1.78 mm (0.0701 in.) 1.80 mm (0.0709 in.) 1.82 mm (0.0717 in.) 1.84 mm (0.0724 in.) 1.86 mm (0.0732 in.) 1.88 mm (0.0740 in.) 1.90 mm (0.0748 in.) 1.92 mm (0.0756 in.) 1.08 mm (0.0425 in.) 1.10 mm (0.0433 in.) 1.12 mm (0.0441 in.) 1.14 mm (0.0449 in.) 1.16 mm (0.0457 in.)

Total preload (at starting)

Distance between 2 side gear shafts Ring gear backlash adjusting washer

Rear differential 2JZ-GTE (M/T)

1997 SUPRA (RM502U)

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209

SS-53
SERVICE SPECIFICATIONS Tooth contact pattern adjusting washer SUSPENSION AND AXLE No. 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 77 78 79

Rear differential 2JZ-GTE (M/T)

1.80 mm (0.0709 in.) 1.81 mm (0.0713 in.) 1.82 mm (0.0717 in.) 1.83 mm (0.0720 in.) 1.84 mm (0.0724 in.) 1.85 mm (0.0728 in.) 1.86 mm (0.0732 in.) 1.87 mm (0.0736 in.) 1.88 mm (0.0740 in.) 1.89 mm (0.0744 in.) 1.90 mm (0.0748 in.) 1.91 mm (0.0752 in.) 1.92 mm (0.0756 in.) 1.93 mm (0.0760 in.) 1.94 mm (0.0764 in.) 1.95 mm (0.0768 in.) 1.96 mm (0.0772 in.) 1.97 mm (0.0776 in.) 1.98 mm (0.0780 in.) 1.99 mm (0.0783 in.) 2.00 mm (0.0787 in.) 2.01 mm (0.0791 in.) 2.02 mm (0.0795 in.) 2.03 mm (0.0799 in.) 2.04 mm (0.0803 in.) 2.05 mm (0.0807 in.) 2.06 mm (0.0811 in.) 2.07 mm (0.0815 in.) 2.08 mm (0.0819 in.) 2.09 mm (0.0823 in.) 2.10 mm (0.0827 in.) 2.11 mm (0.0831 in.) 2.12 mm (0.0835 in.) 2.13 mm (0.0839 in.) 2.14 mm (0.0843 in.) 2.15 mm (0.0846 in.) 2.16 mm (0.0850 in.) 2.17 mm (0.0854 in.) 2.18 mm (0.0858 in.) 1.77 mm (0.0697 in.) 1.78 mm (0.0701 in.) 1.79 mm (0.0705 in.)

1997 SUPRA (RM502U)

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210

SS-54
SERVICE SPECIFICATIONS SUSPENSION AND AXLE

Drive pinion oil seal drive in depth Drive pinion shaft runout Ring gear runout Ring gear backlash Rear differential Except 2JZ-GTE (M/T) Drive pinion preload (at starting)

0 ± 0.5 mm (0 ± 0.020 in.) Maximum 0.08 mm (0.0031 in.) Maximum 0.05 mm (0.0020 in.) Maximum 0.08 - 0.13 mm (0.0031 - 0.0051 in.) New bearing Reused bearing 1.5 - 1.8 N·m (15 - 18 kgf·cm, 13.0 - 16.0 in.·lbf) 0.5 - 0.8 N·m (5 - 8 kgf·cm, 4.3 - 6.9 in.·lbf) Drive pinion preload plus 0.5 - 0.8 N·m (5 - 8 kgf·cm, 4.3 - 6.9 in.·lbf) 281.8 ± 0.95 mm (11.094 ± 0.037 in.) (Conventional type) 0.05 - 0.20 mm (0.0020 - 0.0079 in.) 1.6 mm (0.063 in.) 1.7 mm (0.067 in.) 1.8 mm (0.071 in.)

Total preload (at starting)

Distance between 2 side gear shafts Pinion gear backlash

Pinion gear backlash adjusting thrust washer (Conventional type)

1997 SUPRA (RM502U)

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211

SS-55
SERVICE SPECIFICATIONS Ring gear backlash adjusting washer SUSPENSION AND AXLE No. 02 04 06 08 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86

Rear differential Except 2JZ-GTE (M/T)

2.02 mm (0.0795 in.) 2.04 mm (0.0803 in.) 2.06 mm (0.0811 in.) 2.08 mm (0.0819 in.) 2.10 mm (0.0827 in.) 2.12 mm (0.0835 in.) 2.14 mm (0.0843 in.) 2.16 mm (0.0850 in.) 2.18 mm (0.0858 in.) 2.20 mm (0.0866 in.) 2.22 mm (0.0874 in.) 2.24 mm (0.0882 in.) 2.26 mm (0.0890 in.) 2.28 mm (0.0898 in.) 2.30 mm (0.0906 in.) 2.32 mm (0.0913 in.) 2.34 mm (0.0921 in.) 2.36 mm (0.0929 in.) 2.38 mm (0.0937 in.) 2.40 mm (0.0945 in.) 2.42 mm (0.0953 in.) 2.44 mm (0.0961 in.) 2.46 mm (0.0969 in.) 2.48 mm (0.0976 in.) 2.50 mm (0.0984 in.) 2.52 mm (0.0992 in.) 2.54 mm (0.1000 in.) 2.56 mm (0.1008 in.) 2.58 mm (0.1016 in.) 2.60 mm (0.1024 in.) 2.62 mm (0.1031 in.) 2.64 mm (0.1039 in.) 2.66 mm (0.1047 in.) 2.68 mm (0.1055 in.) 2.70 mm (0.1063 in.) 2.72 mm (0.1071 in.) 2.74 mm (0.1079 in.) 2.76 mm (0.1087 in.) 2.78 mm (0.1094 in.) 2.80 mm (0.1102 in.) 2.82 mm (0.1100 in.) 2.84 mm (0.1118 in.) 2.86 mm (0.1126 in.)

1997 SUPRA (RM502U)

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212

SS-56
SERVICE SPECIFICATIONS Tooth contact pattern adjusting washer SUSPENSION AND AXLE No. 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Rear differential Except 2JZ-GTE (M/T)

1.87 mm (0.0736 in.) 1.88 mm (0.0740 in.) 1.89 mm (0.0744 in.) 1.90 mm (0.0748 in.) 1.91 mm (0.0752 in.) 1.92 mm (0.0756 in.) 1.93 mm (0.0760 in.) 1.94 mm (0.0764 in.) 1.95 mm (0.0768 in.) 1.96 mm (0.0772 in.) 1.97 mm (0.0776 in.) 1.98 mm (0.0780 in.) 1.99 mm (0.0783 in.) 2.00 mm (0.0787 in.) 2.01 mm (0.0791 in.) 2.02 mm (0.0795 in.) 2.03 mm (0.0799 in.) 2.04 mm (0.0803 in.) 2.05 mm (0.0807 in.) 2.06 mm (0.0811 in.) 2.07 mm (0.0815 in.) 2.08 mm (0.0819 in.) 2.09 mm (0.0823 in.) 2.10 mm (0.0827 in.) 2.11 mm (0.0831 in.) 2.12 mm (0.0835 in.) 2.13 mm (0.0839 in.) 2.14 mm (0.0843 in.) 2.15 mm (0.0846 in.) 2.16 mm (0.0850 in.) 2.17 mm (0.0854 in.) 2.18 mm (0.0858 in.) 2.19 mm (0.0862 in.) 2.20 mm (0.0866 in.) 2.21 mm (0.0870 in.) 2.22 mm (0.0874 in.) 2.23 mm (0.0878 in.) 2.24 mm (0.0882 in.) 2.25 mm (0.0886 in.) 2.26 mm (0.0890 in.) 2.27 mm (0.0894 in.) 2.28 mm (0.0898 in.)

1997 SUPRA (RM502U)

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213

SS-57
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
SS0DE-02

TORQUE SPECIFICATION
Part tightened Front Hub nut Lower suspension arm x Suspension crossmember Lower suspension arm bracket stay Bolt Nut 103 226 44 59 56 199 164 52 49 103 125 118 7.8 5.4 35 143 29 74 74 18 8.0 1,050 2,300 450 600 570 2,030 1,670 530 500 1,050 1,270 1,200 80 55 360 1,460 300 750 750 180 85 76 166 32 43 41 147 121 38 36 76 92 87 69 in.·lbf 48 in.·lbf 26 106 22 54 54 13 74 in.·lbf N·m kgf·cm ft·lbf

Tie rod end lock nut Axle hub lock nut Upper suspension arm x Sub-frame Lower suspension arm x Shock absorber bracket Tie rod end x Steering knuckle Steering knuckle x Upper suspension arm Steering knuckle x Lower suspension arm Brake caliper x Steering knuckle ABS speed sensor x Steering knuckle Upper suspension arm x ABS speed sensor wire harness clamp Front shock absorber x Body Front shock absorber x Lower suspension arm Front shock absorber x Suspension support Stabilizer bar link x Shock absorber bracket Stabilizer bar link x Stabilizer bar Stabilizer bar bracket x Body Steering knuckle x Brake dust cover

1997 SUPRA (RM502U)

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214

SS-58
SERVICE SPECIFICATIONS Part tightened Rear Hub nut Rear shock absorber x Lower suspension arm No.2 Upper suspension arm x Suspension crossmember Rear axle carrier x Brake caliper Lower suspension arm No.1 x Rear axle carrier Lower suspension arm No.1 x Subframe Lower suspension arm No.2 x Rear axle carrier Lower suspension arm No.2 x suspension crossmember Lower suspension arm brace x Subframe ABS speed sensor x Rear axle carrier Parking brake cable set bolt Strut rod x Rear axle carrier Strut rod x Body Rear drive shaft x Axle hub Upper suspension arm x Rear axle carrier Backing plate x Rear axle carrier Shoe guide plate set bolt Parking brake cable clamp set bolt Rear axle carrier x Backing plate Rear drive shaft x Differential Hexagon bolt 2JZ-GE 2JZ-GTE 103 137 164 104 59 184 150 184 18 7.8 8.0 184 184 289 108 26 18 19 180 65 83 5.4 13 49 79 2JZ-GTE 2JZ-GE 2JZ-GE 2JZ-GTE 2JZ-GTE Front Rear 56 44 44 58 20 147 142 1,050 1,400 1,670 1,065 600 1,880 1,525 1,880 180 80 80 1,880 1,880 2,950 1,100 260 185 190 1,825 660 850 55 130 500 805 570 450 450 590 200 1,500 1,450 See page SA-74 2JZ-GTE M/T (Maximam) Except 2JZ-GTE M/T (Maximam) 2JZ-GTE M/T Except 2JZ-GTE M/T 2JZ-GTE M/T Except 2JZ-GTE M/T 510 490 47 22 78 47 7.0 49 21 26 10 27 5,200 5,000 480 225 800 475 70 500 210 260 105 280 376 362 35 16 58 34 62 in.·lbf 36 15 19 8 20 76 101 121 77 43 136 110 136 13 69 in.·lbf 69 in.·lbf 136 136 213 80 19 13 14 132 48 61 48 in.·lbf 9 36 58 41 34 33 43 14 108 105 SUSPENSION AND AXLE N·m kgf·cm ft·lbf

Heat insulator set nut Center floor crossmember brace set nut Center support bearing set bolt Rear differential x Propeller shaft Propeller shaft x Transmission Oxygen sensor Front exhaust pipe x Center exhaust pipe

Oxygen sensor set nut Differential mounting bolt

Ring gear x Differential case Drive pinion x Companion flange

Differential carrier retainer set bolt

Differential carrier cover set bolt

Differential carrier cover x Deflector Drain and Filler plug Breather plug Shock absorber x Body Shock absorber cape x Suspension support Suspension support x Shock absorber 1997 SUPRA (RM502U)

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215

SS-59
SERVICE SPECIFICATIONS Stabilizer bar link x Lower suspension arm No.2 Stabilizer bar link x Stabilizer bar Stabilizer bar bracket x Body SUSPENSION AND AXLE 74 74 31 750 750 320 54 54 23

1997 SUPRA (RM502U)

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216

SS-60
SERVICE SPECIFICATIONS BRAKE

BRAKE
SS0D3-01

SERVICE DATA
Brake pedal height from asphalt sheet Brake pedal freeplay Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf) 2JZ-GTE Engine 2JZ-GE Engine Brake booster push rod to piston clearance (w/ SST) Front brake pad thickness (2JZ-GTE Engine) Front brake pad thickness (2JZ-GTE Engine) Front brake pad thickness (2JZ-GE Engine) Front brake pad thickness (2JZ-GE Engine) Front brake disc thickness (2JZ-GTE Engine) Front brake disc thickness (2JZ-GTE Engine) Front brake disc thickness (2JZ-GE Engine) Front brake disc thickness (2JZ-GE Engine) Front brake disc runout Rear brake disc pad thickness (2JZ-GTE Engine) Rear brake disc pad thickness (2JZ-GTE Engine) Rear brake disc pad thickness (2JZ-GE Engine) Rear brake disc pad thickness (2JZ-GE Engine) Rear brake disc thickness Rear brake disc thickness Rear brake disc runout Rear brake disc inside diameter Rear brake disc inside diameter Parking brake lining thickness Parking brake lining thickness Parking brake lever travel at 196 N (20 kgf, 44.1 lbf) Parking brake clearance between rear shoe and lever Parking brake adjusting shim thickness for rear disc brake STD 154.2 - 164.2 mm (6.071 - 6.465 in.) 1 - 6 mm (0.04 - 0.24 in.)

More than 70 mm (2.76 in.) More than 72 mm (2.83 in.) 0 mm (0 in.) 12.0 mm (0.472 in.)

Minimum 1.0 mm (0.039 in.) STD 11.0 mm (0.433 in.)

Minimum 1.0 mm (0.039 in.) STD 30.0 mm (1.181 in.)

Minimum 28.0 mm (1.102 in.) STD 32.0 mm (1.260 in.)

Minimum 30.0 mm (1.181 in.) Maximum 0.05 mm (0.0020 in.) STD 11.0 mm (0.433 in.)

Minimum 1.0 mm (0.039 in.) STD 10.0 mm (0.394 in.)

Minimum 1.0 mm (0.039 in.) STD 16.0 mm (0.630 in.)

Minimum 15.0 mm (0.591 in.) Maximum 0.05 mm (0.0020 in.) STD 190 mm (7.48 in.)

Maximum 191 mm (7.52 in.) STD 2.5 mm (0.098 in.)

Minimum 1.0 mm (0.039 in.) 5 - 8 clicks Less than 0.35 mm (0.0138 in.) 0.3 mm (0.012 in.) 0.6 mm (0.024 in.) 0.9 mm (0.035 in.)

1997 SUPRA (RM502U)

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217

SS-61
SERVICE SPECIFICATIONS BRAKE
SS0D4-01

TORQUE SPECIFICATION
Part tightened Master cylinder x Piston stopper bolts Master cylinder x Reservoir Master cylinder x Brake booster Brake line union nut Brake booster clevis lock nut Brake booster x Pedal bracket Bleeder plug Front disc brake caliper x Steering knuckle Front disc brake torque plate x Steering knuckle Front disc brake caliper installation bolt Front disc brake caliper x Flexible hose union bolt Rear disc brake caliper x Axle carrier Rear disc brake torque plate x Axle carrier Rear disc brake caliper installation bolt Rear disc brake caliper x Flexible hose union bolt ABS actuator x ABS actuator bracket ABS actuator assembly x Body Cruise control actuator x Body Cruise control actuator x ABS actuator x Body Front speed sensor installation bolt Front speed sensor harness set bolt Rear speed sensor installation bolt Rear speed sensor harness set nut 2JZ-GTE Engine 2JZ-GE Engine 2JZ-GE Engine 2JZ-GTE Engine 2JZ-GE Engine 2JZ-GE Engine N·m 10 1.8 13 15 25 13 11 118 118 34 30 104 104 34 30 5.4 19 19 19 7.8 5.4 7.8 5.4 kgf·cm 100 18 130 155 260 130 110 1,200 1,200 350 310 1,065 1,065 350 310 55 195 195 195 80 55 80 55 ft·lbf 7 16 in.·lbf 9 11 19 9 8 87 87 25 22 77 77 25 22 48 in.·lbf 14 14 14 69 in.·lbf 48 in.·lbf 69 in.·lbf 48 in.·lbf

1997 SUPRA (RM502U)

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218

SS-62
SERVICE SPECIFICATIONS STEERING

STEERING
SS0D0-01

SERVICE DATA
POWER STEERING FLUID Fluid level rise Fluid pressure at idle speed with valve closed STEERING WHEEL Steering wheel freeplay Steering effort at idle speed TILT STEERING COLUMN Pawl stopper Mark 1 or A 2 or B 3 or C 4 or D 5 or E 6 or F 7 or G PS VANE PUMP Rotor shaft bushing oil clearance STD 0.03 - 0.05 mm (0.0012 - 0.0020 in.) 12.68 - 12.74 mm (0.4992 - 0.5016 in.) 12.61 - 12.67 mm (0.4965 - 0.4988 in.) 12.54 - 12.60 mm (0.4937 - 0.4961 in.) 12.47 - 12.53 mm (0.4909 - 0.4933 in.) 12.40 - 12.46 mm (0.4882 - 0.4906 in.) 12.33 - 12.39 mm (0.4854 - 0.4878 in.) 12.26 - 12.32 mm (0.4827 - 0.4850 in.) Maximum 30 mm (1.18 in.) Maximum 6.9 N·m (70 kgf·cm, 61 in.·lbf) Maximum 5 mm (0.20 in.) Minimum 7,355 kPa (75 kgf/cm2, 1,067 psi)

Maximum 0.07 mm (0.0028 in.) Vane plate height Vane plate thickness Vane plate length Vane plate to rotor groove clearance Vane plate length Minimum 8.6 mm (0.339 in.) Minimum 1.40 mm (0.0551 in.) Minimum 14.99 mm (0.5902 in.) Maximum 0.035 mm (0.00137 in.) Rotor and cam ring mark NONE 1 2 3 4 Spring free length Vane pump rotating torque PS GEAR Steering rack runout Total preload PROGRESSIVE POWER STEERING (PPS) Solenoid valve resistance 6 - 11 Ω Maximum 0.30 mm (0.0118 in.) 1.0 - 1.9 N·m (10 - 20 kgf·cm, 8.7 - 17.4 in.·lbf) 14.999 - 15.001 mm (0.59051 - 0.59059 in.) 14.997 - 14.999 mm (0.59043 - 0.59051 in.) 14.995 - 14.997 mm (0.59035 - 0.59043 in.) 14.993 - 14.995 mm (0.59027 - 0.59035 in.) 14.991 - 14.993 mm (0.59020 - 0.59027 in.)

Minimum 33 mm (1.30 in.) Maximum 0.2 N·m (2.5 kgf·cm, 2.2 in.·lbf)

1997 SUPRA (RM502U)

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219

SS-63
SERVICE SPECIFICATIONS STEERING
SS0D1-01

TORQUE SPECIFICATION
Part tightened STEERING COLUMN Steering wheel set nut Steering wheel pad set screw Column assembly set nut Intermediate shaft x Sliding yoke Sliding yoke x Control valve shaft Tilt memory bolt x Square nut Tilt lever assembly set screw Tilt pawl set nut Tilt lever retainer set nut Tilt memory bolt set nut Turn signal bracket set bolt Compression spring set screw PS VANE PUMP PS vane pump set bolt RH side bolt LH side bolt Union bolt PS vane pump pulley set nut Front housing x Rear housing Pressure port union Oil reservoir set bolt (2JZ-GE) Front side bolt Rear side bolts Suction port union set bolt (2JZ-GTE) PS GEAR Tie rod end x Steering knuckle Pressure feed and return tube set union bolts Gear housing set bolt and nut Pressure control valve assembly x Control valve housing Control valve housing set bolt Self-locking nut Rack housing cap Rack guide spring cap lock nut Rack end Tie rod end lock nut Turn pressure tube union nut Turn pressure tube union bolt 49 49 75 18 18 39 69 50 (69) 75 (100) 56 24 (29) 34 500 500 770 185 185 400 700 513 (700) 760 (1,020) 570 243 (300) 350 36 36 55 13 13 29 50 37 (51) 55 (74) 41 18 (22) 25 39 58 49 43 17 83 13 17 13 400 590 500 440 170 850 130 170 130 29 42 36 32 12 61 9 12 9 35 7.1 25 35 35 6.4 4.7 5.9 15 5.9 8.8 6.4 360 72 260 360 360 65 48 60 150 60 90 65 26 62 in.·lbf 19 26 26 56 in.·lbf 42 in.·lbf 52 in.·lbf 11 52 in.·lbf 78 in.·lbf 56 in.·lbf N·m kgf·cm ft·lbf

( ): For use without SST

1997 SUPRA (RM502U)

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220

SS-64
SERVICE SPECIFICATIONS SUPPLEMENTAL RESTRAINT SYSTEM

SUPPLEMENTAL RESTRAINT SYSTEM
SS0D8-02

TORQUE SPECIFICATION
Part tightened Steering wheel Steering wheel pad Front passenger airbag assembly x Instrument panel reinforcement Front passenger airbag assembly x Instrument panel Airbag sensor assembly N·m 35 7.1 21 8.8 21 kgf·cm 360 72 210 90 210 ft·lbf 26 62 in.·lbf 15 78 in.·lbf 15

1997 SUPRA (RM502U)

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221

SS-65
SERVICE SPECIFICATIONS BODY ELECTRICAL

BODY ELECTRICAL
SS0DF-02

SERVICE DATA
INTEGRATION RELAY (Relay Circuit) (Light Auto Turn Off System) B2 - Ground (Constant) B3 - Ground (Constant) A7 - Ground (Ignition switch LOCK or ACC) A7 - Ground (Ignition switch ON) A1 - Ground (Constant) DAYTIME RUNNING LIGHT MAIN RELAY (Wire Harness Side) 2 - Ground (Ignition switch position LOCK or ACC) 2 - Ground (Ignition switch position ON) 11 - Ground (Engine stop) 11 - Ground (Engine running) 15 - Ground (Constant) 17 - Ground (Constant) TURN SIGNAL FLASHER Flashes/Minute INTEGRATION RELAY (Interior Light System) 1 - Ground (Constant) 9 - Ground (Ignition switch position LOCK or ACC) 9 - Ground (Ignition switch position ON) SPEEDOMETER (USING A SPEEDOMETER TESTER) USA: Standard indication (mph) 20 40 60 80 100 120 CANADA: Standard indication (km/h) 20 40 60 80 100 120 140 160 TACHOMETER (ON-VEHICLE) Standard indication (rpm) 1997 SUPRA (RM502U) Allowable range (rpm) Allowable range (km/h) 17 - 24 38 - 46 57.5 - 67 77 - 88 96 - 109 115 - 130 134 - 151.5 153 - 173 Allowable range (mph) 18 - 24 38 - 44 58 - 66 78 - 88 98 - 110 118 - 132 Battery positive voltage No voltage Battery positive voltage 60 - 120 No voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage

Author :

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222

SS-66
SERVICE SPECIFICATIONS 700 1,000 2,000 3,000 4,000 5,000 6,500 7,000 OD/TRIP METER (Connector Connected) 1 - Ground (Ignition switch position ON) 4 - Ground (Light Control switch position TAIL or HEAD) 5 - 7 (Ignition switch ON and drive the vehicle slowly) 6 - 7 (Ignition switch ON and drive the vehicle slowly) 8 - Ground (Constant) 10 - Ground (Ignition SW ON, Light Control SW TAIL or HEAD and turn the Light Control Rheostat knob to clockwise) FUEL RECEIVER GAUGE Between terminals A-B A-C B-C FUEL SENDER GAUGE Float position: mm (in.) F: Approx. 33.8 (1.331) 1/2: Approx. 44.8 (1.764) E: Approx. 141.1 (5.555) ENGINE COOLANT TEMPERATURE RECEIVER GAUGE Between terminals A-B A-C B-C ENGINE COOLANT TEMPERATURE SENDER GAUGE Temperature °C (°F) 50 (122.0) 120 (248.0) LIGHT FAILURE SENSOR 3 - Ground (Light Control SW position OFF) 3 - Ground (Light Control SW position TAIL or HEAD) 4 - Ground (Ignition SW position LOCK or ACC) 4 - Ground (Ignition SW position ON) 7 - Ground (Stop Light SW position OFF) 7 - Ground (Stop Light SW position ON) 8 - Ground (Engine stop) 8 - Ground (Engine running) INTEGRATION RELAY 1997 SUPRA (RM502U) No voltage Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage Resistance (Ω) 160 - 240 17.1 - 21.2 Resistance (Ω) Approx. 229.7 Approx. 54.0 Approx. 175.7 Resistance (Ω) Approx. 4.0 Approx. 55.0 Approx. 107.0 Resistance (Ω) Approx. 269.7 Approx. 123.5 Approx. 146.2 Battery positive voltage Battery positive voltage 0V ↔ Battery positive voltage 0V ↔ more than 5V Battery positive voltage 6V → 0V BODY ELECTRICAL 630 - 770 915 - 1,115 1,920 - 2,220 2,890 - 3,350 3,940 - 4,400 5,025 - 5,425 6,650 - 6,950 7,025 - 7,625

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223

SS-67
SERVICE SPECIFICATIONS (Seat Belt Warning) 1 - Ground (Constant) 9 - Ground (Ignition SW LOCK or ACC) 9 - Ground (Ignition SW ON) ANTENNA MOTOR CONTROL RELAY (Wire Harness Side) 1 - Ground (Constant) 4 - Ground (Ignition switch position ON) 5 - Ground (Ignition position ACC or ON) 7 - Ground (Ignition SW position ACC or ON and radio SW ON) 8 - Ground (Ignition SW position ACC or ON) Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage BODY ELECTRICAL

1997 SUPRA (RM502U)

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224

SS-68
SERVICE SPECIFICATIONS BODY

BODY
SS0D7-01

TORQUE SPECIFICATION
Part tightened FRONT BUMPER Reinforcement x Body Front bumper cover x Body REAR BUMPER Reinforcement x Body Rear bumper cover x Body HOOD Hood hinge x Hood Hood lock x Body FRONT DOOR Door hinge x Body Door hinge x Door panel Window regulator x Door glass Door lock x Door panel Window regulator x Door panel Window guide lower plate x Door panel Door window upper stop x Door panel BACK DOOR Back door hinge x Body Back door hinge x Back door Door lock x Body Door lock striker x Body Back door damper stay x Body Back door damper stay x Back door WIPER AND WASHER Front Wiper Wiper arm x Wiper link Rear Wiper Wiper arm x Wiper motor INSTRUMENT PANEL Steering column x Instrument panel reinforcement Front passenger airbag assembly x Instrument panel reinforcement Front passenger airbag assembly x Instrument panel Steering wheel x Steering column Steering wheel pad x Steering wheel FRONT SEAT Seat adjuster x Body Seat adjuster x Seatback Seat adjuster x Seat cushion REAR SEAT Seatback x Body Reclining adjuster x Seatback 1997 SUPRA (RM502U) N·m 5.9 5.9 42 5.9 13 8.8 52 25 7.4 5.0 7.4 5.4 11 21 13 19 13 5.9 7.8 22 11 25 21 8.8 35 7.1 37 18 18 25 18 kgf·cm 60 60 430 60 130 90 530 260 76 51 76 55 115 210 130 195 130 60 80 225 110 260 210 90 360 72 375 185 185 260 185 ft·lbf 52 in.·lbf 52 in.·lbf 31 52 in.·lbf 9.4 78 in.·lbf 38 19 67 in.·lbf 44 in.·lbf 67 in.·lbf 48 in.·lbf 8.3 15 9.4 14 9.4 52 in.·lbf 69 in.·lbf 16 8.0 19 15 78 in.·lbf 26 62 in.·lbf 27 13 13 19 13

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225

SS-69
SERVICE SPECIFICATIONS SEAT BELT Front Seat Belt Shoulder anchor x Body Outer belt anchor x Body Retractor x Body (Upper Side) Retractor x Body (Lower Side) Inner belt x Seat Rear Seat Belt Shoulder anchor x Body Outer belt anchor x Body Retractor x Body Inner belt x Body BODY 43 43 7.8 43 43 43 43 43 43 440 440 80 440 440 440 440 440 440 32 32 69 in.·lbf 32 32 32 32 32 32

1997 SUPRA (RM502U)

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226

SS-70
SERVICE SPECIFICATIONS AIR CONDITIONING

AIR CONDITIONING
SS0CW-01

SERVICE DATA
Refrigerant charge volume Idle speed 2JZ-GE (M/T) Magnetic clutch not engaged Magnetic clutch engaged 2JZ-GE (A/T) Magnetic clutch not engaged Magnetic clutch engaged 2JZ-GTE Magnetic clutch not engaged Magnetic clutch engaged Magnetic clutch clearance Approx. 650 rpm Approx. 800 rpm 0.5 ± 0.15 mm (0.020 ± 0.0059 in.) Approx. 700 rpm Approx. 800 rpm Approx. 700 rpm Approx. 900 rpm 700 ± 50 g (24.96 ± 1.76 oz.)

1997 SUPRA (RM502U)

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227

SS-71
SERVICE SPECIFICATIONS AIR CONDITIONING
SS0CX-01

TORQUE SPECIFICATION
Part tightned Compressor x Suction hose Compressor x Discharge hose Compressor x Engine Stud bolt Other bolts and nut Receiver x Liquid tube Condenser x Liquid tube Condenser x Discharge hose Expansion valve x Evaporator A/C unit x Liquid and suction tube Pressue switch x Liquid tube Condenser upper mounting x Body Pressure plate x Compressor ECT switch x radiator PS vane pump set bolt Liquid lines Discharge lines Suction lines 26 52 5.4 10 10 5.4 10 10 4.1 14 7.4 58 10 10 10 265 530 55 100 100 55 100 100 42 140 75 590 100 100 100 19.2 38.3 48 in.·lbf 7 7 48 in.·lbf 7 7 36 in.·lbf 10 65 in.·lbf 42 7 7 7 N·m 10 10 kgf·cm 100 100 ft·lbf 7 7

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