Safety 1Brief introduction to the plant processing...............................................................................................1 2Hazards existing on the work site...........................................................................................................2 3Personal safeguard requirements.............................................................................................................2 4afet! requirements on operation and maintaining spot.........................................................................3 "afet! requirements for special operation personnel..............................................................................4 #afet! requirements for aloft working personnel....................................................................................4 $afet! requirements for clim%ing work...................................................................................................4 &afet! requirements for scaffolding........................................................................................................" 'afet! requirements for hoisting machiner!..........................................................................................." 1(afet! requirements for electromechanical equipment.........................................................................# 11afet! requirements for porta%le electric power tools..........................................................................$ 12afet! requirements for electric welding..............................................................................................$ 13afet! requirements for gas welding and gas cutting...........................................................................& 14afet! requirements for gas c!linder.....................................................................................................' 1")wo orders and three s!stems.............................................................................................................1( 1#*equirements of fire disposal..............................................................................................................1( 1$+mergenc! treatment steps of the wounded........................................................................................1( 1&+mergenc! contact..............................................................................................................................11 1'afet! signs..........................................................................................................................................11 Personnel, temporar! workers, interns and construction team new entered the compan! must stud! the safet! training manual and safet! regulation seriousl!. )he! should participate in the safet! training and 1 safet! regulation stud!ing organized %! the compan!. -ne that has not studied the safet! training manual and safet! regulation is not accessi%le to the work site and construction site. 1Brief introd!tion to t"e #$%nt #ro!e&&in' .ctuall!, the production process of plant is a process of energ! con/ertion, that is chemical energ!0heat energ!0 mechanical energ!0electric energ! 1.1 Boiler1 including steam2water s!stem, drain s!stem, com%ustion s!stem, air and gas s!stem and ignition oil s!stem 1.2 )ur%ine1 including main steam s!stem, feedwater and deaeration s!stem, circulating water s!stem, steam sealing s!stem, lu%ricating oil s!stem, drain s!stem, pressure and temperature reducing s!stem and regulating s!stem. 1.3 +lectric1 including 4((3, 1(43, 3"43 s!stem. -r electrical primar! and secondar! s!stem. -r 56 s!stem, excitation s!stem, s!nchronization s!stem, station auxiliar! power s!stem and step2up su%station s!stem. 1.4 7ater treatment1 storage reser/oir0dou%le2suction pump0clarifier0/al/eless gra/it! filter0clean water %ox 0primar! water s!stem0multi2media filter0a%sor%ite filter0high2pressure pump0re/erse osmosis s!stem0fresh water pool0fresh water pump0mixed %ed0deminerized water tank0deminerized pump0tur%ine main %uilding ()%*%rd& e+i&tin' on t"e ,or- &ite 2.1../oid emp!rosis1 there are high temperature and high pressure pipes, /essels and drain ditch 2.2..nti2explosion1 pre/ent pipes and /essels from 2.3../oid electric shock1 distri%ution %ox and switch ca%inet on spot. 2.4..nti2corrosion1 kinds of chemical agent, such as h!drochloric acid, alkali and so on. 2."../oid fire1 diesel, tur%ine oil and straw !ard. 2.#../oid high altitude fall1 ladder fall from high altitude. 2.$../oid high altitude falling o%8ects1 o%8ects fall in the process of hoisting cargo. 2.&../oid mechanical damage1 rotating machiner! and mechanical tools and instruments. ( /0er&on%$ &%fe'%rd re1ire2ent& 3.1.7earing safet! helmet and fasten the cap rope while stepping into the production site. 3.2.7earing protecti/e glasses while stepping into spot of cutting, polishing, welding and cut welding 3.3.7earing ear defenders while stepping into nois! working en/ironment. 3.4.7earing filtering t!pe dust mask while working en/ironment filled with dust. 3.".7earing gas mask while working en/ironment is filled with poisonous gas. 3.# .7earing adapti/e glo/es while the site in/ol/es organic sol/ent, corrosi/e chemicals and other chemicals damagea%le to skin. 3.$.9or%id going to work after drinking wine and smoking at work. 3.&.7earing work clothes and safet! shoes while on site. 9or%id wearing slippers and open toe shoes going to working site and construction site. 3.'..ccept periodic ph!sical examination. 34%fet5 re1ire2ent& on o#er%tion %nd 2%int%inin' &#ot 4.1.Properl! use personal protecti/e de/ices while stepping into operation and maintaining site. 4.2.:ecessar! safet! signs, road sign, notice %oard, lighting lamp, fire extinguisher and temporar! fire2 pre/ention pipe. 4.3.;achines and tools, facilities, materials and construction elements should %e stacked and arranged according to construction organization design and the path should %e clear. 4.4.High altitude work should set work%ench, scaffolding and wear safet! %elts, safet! ropes and other effecti/e safet! measures. 4." .4inds of safet! de/ices, equipments, facilities and signs should not %e remo/ed. )he! can %e remo/ed if the! ha/e to %e remo/ed for construction need and under the permission of safet! department. 4.#.+lectrical equipment should all %e connected to neutral and grounded. +rected circuit should accord with the safet! regulations. 4.$.<eakage current protecti/e switch should %e set in electric machiner! and porta%le electric tools. 4.&.9or%id drinking wine %efore and at work. 4.'.:o smoking on site except appointed place. 4.1(.=mpro/e safet! conditions and inform the superior when finding unsafe conditions around. / 64%fet5 re1ire2ent& for &#e!i%$ o#er%tion #er&onne$ ".1.+lectricians, welders, firemen, water treatment la%orator! technicians, hoisting machiner! operators and dri/ers of motor /ehicles should ha/e operation certificate and work license issued %! department concerned. ".2 .special operation workers> certificate should %e qualified in annual examination %! department concerned. 74%fet5 re1ire2ent& for %$oft ,or-in' #er&onne$ #.1.Hang in the air work a%o/e 2 meters should wear safet! %elts. #.2.afet! net should %e set up %elow high altitude operation site. #.3.*ailing and co/er plate should %e set up at the stars, pits, wells, reser/ed port #.4.etting up rail and safet! net around foundation pit and slot if their depth is greater than 2 meters when conducting deep foundation construction. 84%fet5 re1ire2ent& for !$i29in' ,or- $.1.6hecking the ladder made %! %am%oo, wood, steel and allo! to ensure that the! meet the national standards. $.2.6hecking the extension ladder, stents ladder and hands push ladder to see whether the! are calculated according to standards concerned. $.3.6heck the qualities and super/ise and urge frequentl! maintaining on new %ought ladders. $.4.9or%id using unsu%stantial ladders. Put them on firm plane when using ladders. 3 $.".9or%id using two ladders tied up together. 9acing the ladder while clim%ing up and down. -ne should not lean to each side while on ladder. :4%fet5 re1ire2ent& for &!%ffo$din' &.1.6hecking to ensure material are of prescripti/e qualit! and specification %efore %undling scaffolding. &.2.6hecking upright %ar, cross %ar, diagonal %racing and railing to ensure the! are of prescripti/e size. &.3.6hecking to ensure frame plate are o/erspreaded and %oth ends are fastened well. &.4.6hecking to ensure rail and /ertical guardrail of 1 meter high are set up at outer side of scaffolding and %oth sides of access ramp. &.".6hecking to ensure the scaffolding has staircase and access ramp for going up and down. &.# . 6hecking whether there is lightning conductor within metal scaffolding. 4eep " meters or corresponding distance awa! from the high /oltage wire and %uild2up isolation protecti/e frame. &.$.6heck and accept scaffoldings %efore using. Put them into use onl! the! are qualified. =n case of t!phoon, rainstorm and long term use, periodic check is required. 6onducting rectification in finding hidden danger to ensure safet!. ;4%fet5 re1ire2ent& for "oi&tin' 2%!"iner5 '.1.6hecking the materials %efore hoisting to ensure the weight is within the permitted safet! load. '.2.9or%id people standing %elow or on the materials hoisted. etting up safet! cordon in hazardous area. '.3.9or%id hoisting materials %uried under ground or inclined pull. '.4.9or%id hoisting loose items not %undled well and fragmentar! little things without a container. '.".9or%id hoisting materials of unknown weight. '.#.9or%id hoisting materials while there is wind signal. '.$.6hecking whether there are sensiti/e safet! de/ices in the part concerned. '.& .6hecking to ensure whether it operates well. 9or%id using when it is a%normal and inform the superiors. '.'.9or%id carr!ing people with non manned crane. 6 104%fet5 re1ire2ent& for e$e!tro2e!"%ni!%$ e1i#2ent 1(.1.;echanical operation personnel should constrict cuff. 9emale should put hair in the helmet. 1(.2.-perators of electromechanical de/ice must check machiner!, instrument and tools %efore working. Put it into use after confirmed it is in good condition. 1(.3.uperintendenc! personnel should ask user to set safet! shield on exposed portion, mo/a%le part and dangerous part of mechanical equipment used. 1(.4.+lectric equipment and circuit must %e insulati/e 1(.".9or%id %undling electric wire with metal. 1(.#.+lectric machine must %e connected to neutral and grounded with single switch. 1(.$ .=n temporar! power failure or shutdown rest, operators must cutoff power suppl!, lock the equipment and hang sign. 1(.& .9or%id construction machiner! and electrical equipment operating with failure and o/erload operation. 1(.'.9or%id scru%%ing, lu%ricating, ad8usting and mending equipment in operation. 1(.1(.9or%id hands and heads in mechanical tra/el. 1(.11.9or%id using safet! lamp whose /oltage is a%o/e 3#3. 7hile working in metals or containers, the /oltage should not larger than 123. 114%fet5 re1ire2ent& for #ort%9$e e$e!tri! #o,er too$& 11.1.)ools in use should %e grounded correctl!. 11.2.hell damage of tools used is not allowed. 9or%id using tools with damaged shell. 11.3.<oad of all electric wire, plug and switches should %e adapta%le to all tools. 11.4.)ools should in good performance and circuit connects correctl!. 11.".9or%id operating %! standing on moist places. 4eep electrical equipment clean. 11.#.-perators should cutoff the power suppl! when the electric tools are not in use. 11.$.4nowing that whether the periodic check and maintenance are conducted %! qualified technician or not. 7 1(4%fet5 re1ire2ent& for e$e!tri! ,e$din' 12.1.-perators of welding should wear personal protecti/e de/ices, such as helmet, protecti/e glasses and glo/es. 12.2.et up shed of rain2proof, moisture2proof and sunproof for electric welders. Prepare proper fire ser/ices. 12.3.)ake safet! precautions to a/oid electric shock, high altitude fall, gas poisoning and fire accident. 12.4 .9or%id weld cutting on pressure pipeline in operation, containers contain inflamma%les and explosi/es and stress components. 12." .7hen welding copper, aluminum, zinc, tin and other non2ferrous metal, it has to %e draft!. -perators should wear suita%le %reathing filters. 12.# afet! %elt is required in high altitude welding. .nti2fire measures must %e taken %elow welding components and securit! line has to %e set. )here must %e a person for guardianship. 12.$.9or%id welding in plastic containers or painters spra!ed paint. 12.&.7hen crossing the path, welding ca%le should %e superterranean or put in protecti/e tu%es and %uried under the ground. 12.'.?rounded line and handing line should not %e put on inflamma%les and explosi/es and o%8ects with heat source. )he grounded line should not %e 8oined to pipelines, machine tool equipments and metal frames or rails. 12.1(.9or%id outdoor welding on rain! da!s. tand on insulation items and put on insulation shoes while operate in moist places. 12.11.+lectrode holder should connect with the handle line firml!. 5on>t grasp with arms. 12.12.7hile clearing the welding slag, face should keep awa! from the welding 8oint. 12.13.:o piling up of ox!gen %ottles, acet!lene %ottles, woods and other inflamma%les and explosi/es around the welding site@keep at least 1( meters awa!A 12.14..fter operation, clean the site, extinct fire, cut off power, close the distri%ution %ox and remo/e welding flux waste heat. 8 1/4%fet5 re1ire2ent& for '%& ,e$din' %nd '%& !ttin' 13.1.-perators of gas welding must wear personal protecti/e de/ices, such as helmet, protecti/e glasses and glo/es. 13.2.-nl! welders ha/e operation certificate can operate weld cutting. 13.3.9or%id stacking inflamma%les and explosi/es in the range of 1( meters around the weld cutting site. .cet!lene c!linder can not %e placed %elow electric wires and together with ox!gen c!linders. 4eep at least 1( meters awa! from inflamma%les and explosi/es and open fire. 6hecking with suds for leakage, %ut open fire is for%idden. 13.4.Pro/ide a certain num%er of fire extinguishers for different operation sites and welding o%8ects. 13.".6hecking to ensure the acet!lene c!linders and ox!gen c!linders are with hoses. 3al/e and pressure gauge are complete and effecti/e, solid and relia%le. :o looseness, damage and leakage 13.# <..cet!lene c!linders and ox!gen c!linders should ha/e %ack fire arresters. 13.$ .:o oil contamination on ox!gen c!linder and its accessories, ru%%er pipe and tools. 5onBt use copper materials to make hose and 8oint. 13.&.4eep at least 1( meters from electric welding and gas welding or take isolation measures. )he distance %etween two welding work at one place should %e at least 1( meters. 13.'..cet!lene c!linders should %e placed windward of operation place. 5onBt place them %elow high /oltage wires and all electric wires. :o solarization in the strong sunlight. 13.1(.7hen crossing the path, hoses should %e protected with co/ers. 5onBt place them on the road. 13.11 .-x!gen c!linder should %e stored separatel! with flamma%le gas c!linders, grease and other flamma%le materials. 13.12.-x!gen c!linder are with shockproof ring and safe cap. :o upside down. :o solarization in the strong sunlight. 13.13.9or%id hoisting gas c!linder with tra/eling crane or crane. 13.14.9or%id mixed use of acet!lene hose and ox!gen hose. 134%fet5 re1ire2ent& for '%& !5$inder 14.1.teel c!linder filled with gas should %e placed carefull! in case of falling down. : 14.2.6on/e! steel c!linders %! special cars and ensure the! are placed stead!. 14.3.3erticall! place acet!lene gas steel c!linder to ensure safet!. 14.4 .teel c!linders should a/oid direct sunlight and 4eep awa! from heat, flamma%le, corrosi/e chemicals, and corrosi/e gas. 14.".9or%id using /al/es and other attachment as lifting point. 14.#.4eep ox!gen /al/e and attachment awa! from oil material and glo/es used should not ha/e oil. 14.$.5onBt o/erexert when opening and closing steel c!linder /al/es. 14.&.Handle carefull! to a/oid slip off while handling steel c!linders with truck. 14.'.7hen crossing path, the hose should %e protected with co/er. 5onBt place it on the road. 16=,o order& %nd t"ree &5&te2& 1".1.7ork on the work order and operation order must execute to the order strictl!. 1".2.7rite the work order and operation order neatl!, timel! and precisel!. 1".3.5e/ol/e terminati/e work order and operation order to department responsi%le for the filing. 1".4.*elief shift s!stem should confide technological conditions to the people who take o/er the work. 1".".*ound inspection s!stem should com%ine with the inspection card s!stem. =nspection work should ensure well inspection and make hazards nip in the %ud. 1".#.Periodic changeo/er should %e finished according to the date fixed date and record carefull! and detailedl!. 17>e1ire2ent& of fire di&#o&%$ 1#.1.4eep calm. 1#.2.top working and continuousl! and loudl! shout Cfire>. 1#.3.-rganize positi/el! and use fire fighting equipment correctl! for fire fighting. 1#.4.6all 11' to inform the fire compan! as soon as possi%le. 1#.".-rganize people to sta! in safet! location. ; 18?2er'en!5 tre%t2ent &te#& of t"e ,onded 1$.1 .utolesion 1$.1.1.4eep calm. 1$.1.2..sk others to send to hospital for treat and cure. 1$.1.3.*ecei/e first aid. 1$.1.4.=nform safet! 1$.2 Hurt %! other people 1$.2.1.4eep calm 1$.2.2.*emo/e the wounded person from dangerous location as soon as possi%le. 1$.2.3.6omfort the wounded person 1$.2.4.=nform the first aid personnel and send to hospital for treat and cure as soon as possi%le. 1:?2er'en!5 !ont%!t 11' fire telephone1 11' 11( police call1 11( 12( emergenc! call1 12( 4"1('# )el. of safet! and en/ironment office, 1; 4%fet5 &i'n& @1 ABCD EF GHCD IJ KL 10 121 ABMN :o smoking =- 3 O 1'&4 :o BP1P1 122 ABNQ :o %urning =- 3 O 1'&4 :o BP1P2 123 ABRQS :o kindling 124 ABTUVQ :o watering to put out the fire =- 3 O 1'&4 :o BP1P4 12" ABWXYZ :o la!ing inflamma%le thing 11 12# AB[\ :o starting 12$ AB]^ :o switching on 12& AB_\ :o turning 12' AB`a :o touching 121( ABbc :o striding 1( 1211 ABde :o clim%ing 1212 ABfg :o 8umping down 1213 ABhi :o entering 1214 ABjk :o stopping 121" ABlm :o thoroughfare 1/ 121# ABno :o nearing 121$ ABpq :o riding 121& ABrW :o stocking 121' ABsZ :o tossing 122( ABtuv :o putting on glo/es 13 1221 ABwxyz{ :o putting on chemical fi%re clothings 1222 ABwR|} :o putting on spikes 1223 AB~T :o drinking @2 CD EF GHCD IJ KL 221 6aution , danger =- 3 O 1'&4 :o BP3P1 222 Q 6aution , fire =- 3 O 1'&4 :o BP3P2 16 223 6aution , explosion =- 3 O 1'&4 :o BP3P3 224 6aution , corrosion =- 3 O 1'&4 :o BP3P4 22" 6aution , poisoning =- 3 O 1'&4 :o BP3P" 22# 6aution , infection 22$ ` 5angerD electric shock =- 3 O 1'&4 :o BP3P# 22& 6aution , ca%le 17 22' q 6aution , mechanical in8ure! 221( u 6aution , in8ure hand 2211 6aution , splinter 2212 Z 6aution , hanging 2213 6aution , drop down 18 2214 Z 6aution , falling o%8ects 221" 6aution , hole 221# 6aution , scald 221$ 6aution , arc 221& 6aution , collapse 221' 6aution , roof fall 1: 222( 6aution , gas 2221 6aution , ionizing radiation 2222 Z 6aution , fission matter 2223 6aution , laser 2224 6aution , microwa/e 1; 222" - 6aution , /ehicle 222# Q- 6aution , train 222$ 6aution ,slip 222& 6aution , stum%ling @3 CD EF GHCD IJ KL 321 t ;ust wear protecti/e goggles (0 322 t ;ust wear gas defence mask 323 t ;ust wear dustproof mask 324 t ;ust wear ear protector 32" t ;ust wear safet! helmet 32# t ;ust wear protecti/e cap (1 32$ tuv ;ust wear protecti/e glo/es 32& w} ;ust wear protecti/e shoes 32' R ;ust fastened safet! %elt 321( w ;ust wear life 8acket (( 3211 wz ;ust wear protecti/e clothes 3212 ;ust %e locked @4 CD E F GHCD IJ KL 421 +mergent exit ?B 1(((1 :- 21 (/ 422 \Q 9lare up region 423 Ha/en (3