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CAT.

E02-21 B

SMC'S GLOBAL MANUFACTURING, DISTRIBUTION AND SERVICE NETWORK

Proposals for Energy Saving Pneumatic Systems


Proposals for Energy Saving
Pneumatic Systems

SMC ECOLOGY PNEUMATICS SYSTEM


SMC supports innovations in energy saving
production systems.

EUROPE POLAND SOUTH KOREA


AUSTRIA SMC Industrial Automation Polska Sp.z.o.o. SMC Pneumatics Korea Co., Ltd.
SMC Pneumatik GmbH ROMANIA TAIWAN
BELGIUM SMC Romania s.r.l. SMC Pneumatics (Taiwan) Co., Ltd.
SMC Pneumatics N.V./S.A. RUSSIA THAILAND
BULGARIA SMC Pneumatik LLC. SMC Thailand Ltd.
SMC Industrial Automation Bulgaria EOOD SLOVAKIA
CROATIA SMC Priemyselná automatizáciá, s.r.o. NORTH AMERICA
SMC Industrijska automatika d.o.o. SLOVENIA CANADA
CZECH REPUBLIC SMC INDUSTRIJSKA AVTOMATIKA d.o.o. SMC Pneumatics (Canada) Ltd.
SMC Industrial Automation CZ s.r.o. SPAIN/PORTUGAL MEXICO
DENMARK SMC España, S.A. SMC Corporation (Mexico) S.A. de C.V.
As countermeasures for global
SMC Pneumatik A/S SWEDEN USA warming are coming into effect,
ESTONIA SMC Pneumatics Sweden AB SMC Corporation of America
SMC Pneumatics Estonia OÜ SWITZERLAND "energy savings" has become a key
FINLAND SMC Pneumatik AG. SOUTH AMERICA theme for corporate reforms.
SMC Pneumatics Finland OY UK ARGENTINA
FRANCE SMC Pneumatics (U.K.) Ltd. SMC Argentina S.A. At the Kyoto Conference on Climate
SMC Pneumatique SA BOLIVIA Change (December 1997), a 6%
GERMANY ASIA SMC Pneumatics Bolivia S.R.L.
SMC Pneumatik GmbH CHINA BRAZIL
reduction of CO2 emissions from the
HUNGARY SMC (China) Co., Ltd. SMC Pneumaticos Do Brazil Ltda. 1990 emission rate was set as a
SMC Hungary Ipari Automatizálási Kft. HONG KONG CHILE
SMC Pneumatics (Hong Kong) Ltd. SMC Pneumatics (Chile) S.A. target to be achieved by 2010. Also,
IRELAND
SMC Pneumatics (Ireland) Ltd. INDIA VENEZUELA as amendment of the energy saving
ITALY SMC Pneumatics (India) Pvt. Ltd. SMC Neumatica Venezuela S.A.
SMC Italia S.p.A. INDONESIA law in Japan suggests, it is predicted
LATVIA PT. SMC Pneumatics Indonesia OCEANIA that the trend for energy savings
SMC Pnuematics Latvia SIA MALAYSIA AUSTRALIA
SMC Pneumatics (S.E.A.) Sdn. Bhd. SMC Pneumatics (Australia) Pty. Ltd. involving corporations will become
NETHERLANDS
SMC Pneumatics BV. PHILIPPINES NEW ZEALAND increasingly demanding.
NORWAY SHOKETSU-SMC Corporation SMC Pneumatics (N.Z.) Ltd.
SMC Pneumatics Norway A/S SINGAPORE
In this climate, SMC will strive for
SMC Pneumatics (S.E.A.) Pte. Ltd. innovations of production systems
with energy savings in mind. With
cooperation from customers, we will
1-16-4 Shimbashi, Minato-ku, Tokyo 105-8659 JAPAN
Tel: 03-3502-2740 Fax: 03-3508-2480 promote energy saving programs for
URL http://www.smcworld.com
© 2005 SMC Corporation All Rights Reserved pneumatic systems.
Specifications are subject to change without prior notice D-DN 1st printing FR printing JV 120DN Printed in Japan.
and any obligation on the part of the manufacturer. This catalog is printed on recycled paper with concern for the global environment.
ECOPS.qxd 05.9.5 11:27 AM Page 1

Energy Saving Equipment

Actuators
Non-rotating double power cylinder Series MGZ Actuator Page 2
Guide table Series MGF Actuator 19
PFC/QFC valves PFC/QFC valves Actuator 21
Air saving valves Series ASR/ASQ Actuator 23
Hollow rod cylinders (Made to Order) Air blow 34
Free mount cylinder for vacuum Series ZCUK Air blow 35
Water resistant air cylinders Air leakage 36
Cylinder with heavy duty scraper (Made to Order) Air leakage 40

Actuators
Cylinder with coil scraper (Made to Order) Air leakage 41
Air-hydro booster (Made to Order) Hydraulic clamp 42
Air-hydro converter Series CCT Hydraulic clamp 45

Directional Control Equipment
Pilot operated 2 port solenoid valve Series VXD21/22/23 Air blow, Air tool, Non-operation Page 48
Direct operated 2 port solenoid valve Series VCA Air blow, Air tool 51

Directional Control
Pilot operated 2 port solenoid valve Series VQ20/30 Air blow, Air tool 53
Zero differential pressure operated 2 port solenoid valve Series VXZ Cooling water 55

Equipment
Direct air operated 2 port valve Series VXA21/22 Air purge 57
Pilot operated 3 port solenoid valve Series VP300/500/700 Air purge, Paint stirring 58
Pilot operated 3 port solenoid valve Series VG342 Air purge, Non-operation 60
Large 3 port solenoid valve Series VP3145/3165/3185 Air purge, Non-operation 62
3 port mechanical valve Series VM1000 VM100/200/400 Air purge 64
Coolant valve Series VNC Coolant 68
Flow switching 2 port air operated valve (Special order product) Paint stirring 70
Booster valve Series VBA1110 to 4200 Hydraulic clamp 71

Air Preparation Equipment


Auxiliary Pneumatic
Auxiliary Pneumatic Equipment/Air Preparation Equipment

Equipment
Blow gun Series VMG Air blow Page 74
Nozzles for blowing/Sensing heads Series KN Air blow, Air tool, Coolant 80
S couplers Series KK Air blow, Air tool, Air leakage 83
FR double layer tubing Series TRB Air leakage 104
FR double layer polyurethane tubing Series TRBU Air leakage 105
Double layer tubing stripper Series TKS Air leakage 106
Polyurethane coil tubing Series TCU Air blow, Air tool 107
Tube cutter Series TK Air leakage 107

Measuring Instruments
Modular type regulator Series AR10 to 60 Air blow, Air tool 108
Pilot operated regulator Series AR425 to 935 Air blow, Air tool 109
Regulator with back flow mechanism Series AR20K to 60K 110

Sensors
Actuator
Filter regulator Series AW10 to 40 Air blow, Air tool 111
Filter regulator with back flow mechanism Series AW20K to 40K Actuator 113
Air filter element part number list Air line maintenance 114
Differential pressure gauge GD40-2-01 Air line maintenance 115
Filter with element service indicator Air line maintenance 116

Sensors/Measuring Instruments

Vacuum Equipment
Digital flow switch Series PF2A/PF2W Air line maintenance, Air blow, Air tool, Air leakage, Cooling water Page 118
High precision 2-color display digital pressure switch Series ZSE30/ISE30 Air line maintenance, Air blow, Air tool, Vacuum 154
High precision digital pressure switch Series ZSE40/ISE40 Air line maintenance, Air blow, Air tool, Vacuum 162
Digital pressure switch Series ZSE3/ISE3 Air line maintenance 171
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 Air line maintenance, Liquid removal, Coolant 173
2-color display digital pressure switch Series ISE70/75/75H Air line maintenance, Liquid removal, Coolant 182
Digital pressure switch with backlight Series ZSE5B/ISE5B Air line maintenance, Liquid removal, Coolant 189
Compact manometer Series PPA Air blow, Air tool 197
Air leakage tester (Made to Order) Air line maintenance, Air blow, Air leakage 203
Air catch sensor Series ISA2 Air purge 205
Air catch sensor Series ISA
Industrial Filters

Air purge 222


Negative pressure detection valve (Special order product) Liquid removal 224

Vacuum Equipment
Vacuum ejector Series ZH Liquid removal Page 226
In-line vacuum ejector Series ZU Liquid removal 228
Multistage ejector Series ZL112/ 212 Vacuum 229
Vacuum ejector with check valve (Special order product) Vacuum 234
Pad with check valve (Special order product) Vacuum 235
Vacuum ejector for water soluble coolant removal (Special order product) Liquid removal 236

Industrial Filters
(CD-ROM)

Industrial filter Series FG Coolant Page 238


Other

Refresh filter Series FN1 Air line maintenance, Coolant 240

Other (CD-ROM)
Model Selection Software Ver. 3.00 Actuator Page 252
Energy Saving Program Ver. 2 Air blow, Air tool, Coolant 257
SMC Pneumatics CAD System Ver. 2.6 Actuator 259

Table of Contents 2
ECOPS.qxd 05.9.5 11:27 AM Page FM1

Energy Saving Proposals & Energy Saving Equipment List

Digital flow switch Series PF2A/PF2W Page 118


Pressure/Flow Control
Proposal 1
Air leakage tester (Made to Order) 203
Flow rate and pressure controls Compact manometer Series PPA 197
Nozzles for blowing/Sensing heads Series KN 80
Differential pressure gauge GD40-2-01 115
Filter with element service indicator 116
SMC FLOW SWITCH

RESET

SET
UNIT
SMC FLOW SWITCH

RESET

SET
UNIT
High precision 2-color display digital pressure switch Series ZSE30/ISE30 154
High precision digital pressure switch Series ISE40 162
SMC FLOW SWITCH

RESET
UNIT
LED display digital pressure switch Series ISE3 171
173
SET

High precision digital pressure switch for general fluids Series ZSE50F/ISE50
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch with backlight Series ISE5B 189
Low maintenance filter Series FN1 240
Air filter element part number list 114

Pilot operated 2 port solenoid valve Series VXD21/22/23 Page 48


Idling
Proposal 2
Pilot operated 3 port solenoid valve Series VG342 60
Large 3 port solenoid valve Series VP3145/3165/3185 62
Reduction of air
leakage and air for
purging when
equipment is not
operated. Master
solenoid valve M/C

Pilot operated 2 port solenoid valve Series VXD21/22/23 Page 48


Air Blow
Proposal 3
Direct operated 2 port solenoid valve Series VCA 51
Reduction of air for blowing Pilot operated 2 port solenoid valve Series VQ20/30 53
Air blow Air gun Blow gun Series VMG 74
Nozzles for blowing/Sensing heads Series KN 80
S couplers Series KK 83
Polyurethane coil tubing Series TCU 107
Modular type regulator Series AR10 to 60 108
Regulator with back flow mechanism Series AR20K to 60K 110
Pilot operated regulator Series AR425 to 935 109
Filter regulator Series AW10 to 40 111
Air Tools Filter regulator with back flow mechanism Series AW20K to 40K 113
Proposal 4 Digital flow switch for air Series PF2A 118
Reduction of air for air tools
High precision 2-color display digital pressure switch Series ZSE30/ISE30 154
High precision digital pressure switch Series ISE40 162
Impact wrench Compact manometer Series PPA 197
(air motor) Air leakage tester (Made to Order) 203
Energy Saving Program Ver. 2 256
Hollow rod cylinders (Made to Order) 34
Free mount cylinder for vacuum Series ZCUK 35

S couplers Series KK Page 83


Air Leakage
Proposal 5
FR double layer tubing Series TRB/TRBU 104
Stop air leakage from piping equipment Double layer tubing stripper Series TKS 106
Tube cutter Series TK 107
Air leakage tester (Made to Order) 203
Digital flow switch for air Series PF2A 118
Water resistant air cylinders 36
Air cylinder with heavy duty scraper (Made to Order) 40
Air cylinder with coil scraper (Made to Order) 41

Direct air operated 2 port valve Series VXA21/22 Page 57


Air Purging (Air Micro)
Proposal 6 Reduction of air for purging
3 port mechanical valve
Air catch sensor
Series VM1000 VM100/200/400
Series ISA2
64
205
Workpiece Air catch sensor Series ISA 222

Pilot operated 3 port solenoid valve Series VP300/500/700 Page 58


Paint Stirring
Proposal 7 Reduction of air consumption for paint stirrer
Flow switching 2 port air operated valve (Special order product) 70

Stirrer Paint pump

Paint tank

Front matter 1
ECOPS.qxd 05.9.5 11:27 AM Page FM2

Non-rotating double power cylinder Series MGZ Page 2


Actuators
Proposal 8 Air reduction for
Guide table Series MGF 19
PFC/QFC valves 21
Air saving valves Series ASR/ASQ 23
actuators Regulator with back flow mechanism Series AR20K to 60K 110
Model Selection Program Ver. 3.00 252
SMC Pneumatics CAD System Ver. 2.6 259
Lifter

High precision 2-color display digital pressure switch Series ZSE30/ISE30 Page 154
Vacuum
Proposal 9 Air reduction for vacuum ejectors
High precision digital pressure switch Series ZSE40 162
Vacuum ejector with check valve (Special order product) 234
Suction transfer Pad with check valve (Special order product) 235
Multistage ejector Series ZL112, 212 229

Vacuum ejector for water soluble coolant removal (Special order product) Page 236
Liquid Removal
Proposal 10 Air reduction for
Vacuum ejector Series ZH 226
Linear vacuum ejector Series ZU 228
P Negative pressure detection valve (Special order product) 224
liquid removal pumps Air type liquid High precision digital pressure switch for general fluids Series ZSE50F/ISE50 173
removal pump Digital pressure switch with backlight Series ZSE5B/ISE5B 189
Machine

Oil pan
Oil waste

Coolant valve Series VNC Page 68


Coolant (Cleaning) Blow
Proposal 11 Power reduction for
Nozzles for blowing/Sensing heads Series KN 80
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 173
2-color display digital pressure switch Series ISE70/75/75H 182
coolant pumps
Digital pressure switch with backlight Series ISE5B 189
Energy Saving Program Ver. 2 257
Industrial filter Series FG 238
Low maintenance filter Series FN1 240

Zero differential pressure operated 2 port solenoid valve Series VXZ Page 55
Cooling Water
Proposal 12 Power reduction for
Digital flow switch for water Series PF2W 118

cooling water pump


Welding gun

Air-hydro booster (Made to Order) Page 42


Hydraulic Clamp
Proposal 13 Power M
Air-hydro converter Series CCT 45

reduction for Hydraulic cylinder


Work piece
hydraulic
pump Hydraulic
control valve
Hydraulic pump P

5 port solenoid valve Series SY Front matter 26


Low Power Consumption/Long Service Life
Proposal 14 Reduction of power used for solenoid valve energization
5 port solenoid valve Series VQ Front matter 26
2 port solenoid valve Series VQ20/30 Page 53
and service life improvement Long
service
Low power life
consumption

Front matter 2
ECOPS.qxd 05.9.5 11:27 AM Page FM3

Recognizing the current state... First step toward energy savings and improving awareness
To  promote  energy  savings  in  pneumatic 
systems,  it  is  necessary  to  recognize  and 
control the existing system's air consump-
tion and  to  improve  the  awareness  of  en- Actuators
10%
ergy  saving  (cost  awareness)  in  the  work  Air 20%

place.
Air leakage
Based on usage, electric power consumption for Other 20%
50% Air blow
air (compressor) is thought to be 20% of the entire Coolant
30% 70%
consumption (Figure 1).
Furthermore, air consumption based on usage is
as shown in Figure 2. It is necessary to under-
stand and control the air consumption for these
(Figure 1) (Figure 2)
usages.
Electric power consumption Air consumption

It is said that energy saving measures begin with measurement and end with measurement.
Find out where, how much, and for what purpose the energy is being used.
Then, find out how much can be reduced as a result of improvements.
Effective energy saving improvements can be  implemented by recognizing and controlling the current state
of energy consumption and the result of the improvements, entirely with numerical values.

Reason for Measurement Improvement Measurement Energy savings


improvement

Recognize Recognize Verify the enegy


the potential of current consumption
improvement consumption after the improvement

Air line maintenance equipment Educational panels to improve


to recognize the current state energy saving awareness

Digital flow switch Air leakage tester Air blow Air leakage
demonstration panel demonstration panel
Series PF2A (Made to Order)

Guides the approach to and Air leakage can be heard and felt.
Separately measures air consumption Measures leakage flow rate. improvement methods for air blow.
by facility and by line. • Measured flow rate: 9999 l (max.) Coolant blow Vacuum ejector
• Measured flow rate: 12000 l (max.) demonstration panel demonstration panel
Compact manometer
Series PPA

Large fluctuations of energy in the Demonstrates how suction is


discharge, caused by the relationship maintained by using an ejector
between the nozzle and upstream with check valve.
piping system, can actually be Air consumption can be
Refer to Proposal 1 "Air  confirmed. compared with a general
Measures the workpiece collision pressure. Line Maintenance" on  The point where the difference occurs vacuum suction system.
Calculates air blow rate with flow rate formula. Front matter 5 for details. between a good system and a bad
system can actually be measured.

Front matter 3
ECOPS.qxd 05.9.5 11:27 AM Page FM4

What are energy saving measures?
Before improvement After improvement
Electric power consumption

Electric power consumption


A

A
B
B
C
C

Time Time

Compressor operation capacity


Peak consumption of A
Consumption of B
+ Consumption of C
Continuous operation of compressor

Compressors Compressors

Consumption of A: Consumption from equipment operation

1) Cylinder operation Reduction of consumption by optimizing.


2) Air blow Reduce the peak flow rate for more even
consumption by considering the cycle time and
3) Suction by ejector, etc.
operating time.

Consumption of B: Consumption from line operation

1) Purge air to prevent intrusion of coolant, etc. Reduction of consumption by optimizing.


Reduce consumption in connection with equipment
2) Air blow to prevent foreign matter adhesion
operation.
3) Down blow inside the painting booth Or, hold consumption to the minimum required.

Consumption of C

1) Air leakage Reduction of consumption by optimizing.


2) Air curtain, etc. Fix air leakage.
Fix the cause of air leakage.
3) Liquid stirring system operation, etc.
Consider other methods for consumption such as air
curtains that has purpose.

Front matter 4
ECOPS.qxd 05.9.5 11:27 AM Page FM5

Proposal 1
Air Line Maintenance

Purpose

Flow maintenance
Before Improvement
Since the current flow rate based on the usage is not recognized,
the target for improvement and its effect are not expressed in
numerical values and remain unclear.

After Improvement
Effective use of measuring instruments.
Flow rate is maintained with numerical values, and the target for improvement and its effect are clarified.

Equipment
q w e
Digital flow switch Air leakage tester Compact manometer
for air Equipment

Equipment Equipment

Equipment
q

w
Air leakage tester

Main Points
Measure main line and branch line Measure air leakage rate and air
flow rates. blow rate
Digital flow switch for air Air leakage tester.
Series PF2A Page 118 (Made to Order) Page 203

Measure air blow rate.


Compact manometer
Series PPA Page 197

Measures workpiece
collision pressure to
calculate flow rate by
using flow formula.

Related Equipment
Nozzles for blowing/Sensing heads Series KN P. 80

Front matter 5
ECOPS.qxd 05.9.5 11:27 AM Page FM6

Purpose

Pressure maintenance
Before Improvement
The importance of regular maintenance for the pressure loss caused by
clogged elements is not recognized. Therefore, a large burden is placed on
the compressor and pump, etc.

After Improvement
Regular maintenance of clogged elements is implemented by mounting pressure
and flow monitoring equipment on each type of filter used on each line.

Main line Sub line

Main line filter


Series AFF

Reciprocating Aftercooler
air compressor (air cooled)
Series HAA Refrigerated air dryer
Series IDF
Aftercooler Air tank
(water cooled) Series AT
Series HAW

Operating line

q Differential pressure gauge

q Differential
pressure gauge

→ →
IN
Upstream side
OUT
Downsteam side
Main Points
q Check clogged elements by using
w Element service a differential pressure gauge.
indicator
Differential pressure gauge
GD40-2-02 Page 115

w Confirm clogged condition visually.


Element service indicator filter Page 116

e Verify pressure loss.


High precision digital pressure switch

e Pressure switch
Series ISE40 Page 162

Related Equipment
High precision 2-color display digital pressure switch Series ZSE30/ISE30 P. 154
LED display digital pressure switch Series ISE3 171
High precision digital pressure switch with backlight Series ZSE50F/ISE50 173
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch for general purpose fluid Series ISE5B 189
Digital flow switch for water Series PF2W 118
Low maintenance filter Series FN1 240
Industrial filter Series FG 238
Air filter element list 114

Front matter 6
ECOPS.qxd 05.9.5 11:27 AM Page FM7

Proposal 2
Non-operation

Purpose

Reduction of air for purging and air leakage when equipment is non-operation.

Before Improvement
Since the compressor is in continuous operation even when the equipment is non-operation,
air is constantly consumed due to air leakage and purging, etc.

Air purge
M/C Air leakage

After Improvement
Air supply to the equipment is stopped when it is non-operation.

Master solenoid valve


M/C

Main Points
Mount a master solenoid valve 
to each line and component.
Pilot operated 2 port
solenoid valve
Series VXD21/22/23
Page 48
Effect of Energy Saving Improvement

Air consumption Pilot operated 3 port


100% solenoid valve
Series VG342
100% Page 60

Reduction
Pilot operated
3 port solenoid valve
Series VP3145/3165/3185
Page 62

Before After

Front matter 7
ECOPS.qxd 05.9.5 11:27 AM Page FM8

Proposal  3
Air Blow

Purpose

Reduction of air consumption for air blow
Before Improvement
Air blow is performed without any attachment at the air outlet.

S2
S1

Without nozzles Effective area ratio Pressure loss: Large


ø4 0.5 : 1

ø4

Workpiece
P2 P3
Effective area (mm2) Upstream side S1: 22.6
P1 Nozzle side S2: 45.2
Effective area ratio S1 : S2 = 0.5 : 1
Nozzle size (mm) ø4
Number of nozzles 4
Regulator pressure (P1) 0.4 MPa
Outlet pressure (P2) 0.08 MPa
Collision pressure (P3) ∗ 0.002 MPa
S1 S2 ∗ The pressure that the work piece receives is called collision pressure.

After Improvement
Nozzles are attached

S1
S2
Nozzle
ø1.5 Effective area ratio
Pressure loss: Small
3.5 : 1

ø1.5

Workpiece
P2 P3
Effective area (mm2) Upstream side S1: 22.6
P1 Nozzle side S2: 6.4
Effective area ratio S1 : S2 = 3.5 : 1
Nozzle size (mm) ø1.5
Number of nozzles 4
Regulator pressure (P1) 0.25 MPa
Outlet pressure (P2) 0.225 MPa
Collision pressure (P3)∗ 0.002 MPa
∗ The pressure that the work piece receives is called collision pressure.
S1 S2

Effect of Energy Saving Improvement

Air consumption 100%

75%
Reduction

Before After

Front matter 8
ECOPS.qxd 05.9.5 11:27 AM Page FM9

Blowing with Air Gun

Before Improvement
In the case of air guns, energy saving measures are not considered
and the factory line pressure is used directly in most cases.

S1
S2
Effective area ratio Pressure Large
2.3 : 1 loss:

ø3
Without nozzle
ø3
Pressure Loss of Air Gun Only
Upstream side S1: 15
Effective area (mm2) Nozzle side S2: 6.4
Effective area ratio S1 : S2 = 2.3 : 1
Nozzle size (mm) ø3
Number of nozzles 1
Supply pressure 0.700 MPa
Regulator pressure 0.300 MPa
Outlet pressure 0.260 MPa
Pressure loss 0.040 MPa

After Improvement
A nozzle is attached to the tip of the air gun.
A regulator is added and pressure control is improved.
Fittings and tubing are changed to those with large effective areas.

S1
S2

Effective area ratio Pressure


Small
Filter 10.7 : 1 loss:
regulator Coil
S coupler tube

Nozzle ø2
ø2

Pressure Loss of Air Gun Only


Upstream side S1: 30
Effective area (mm2) Nozzle side S2: 2.8
Effect of Energy Saving Improvement
Effective area ratio S1 : S2 = 10.7 : 1
Nozzle size (mm) ø2
Pressure loss Number of nozzles 1
Supply pressure 0.700 MPa
Min. Regulator pressure 0.300 MPa
Outlet pressure 0.297 MPa
Pressure loss 0.003 MPa

Reduction

Before After

Front matter 9
ECOPS.qxd 05.9.5 11:27 AM Page FM10

Main Points

Pressure loss improvement
q The pressure loss has been improved by the straight air flow direction.
Blow gun
Series VMG Page 74

w Use small size nozzles to improve the effective area ratio with the upstream side.
Nozzles for blowing
Series KN Page 80

e Reduce pressure for optional usage. r Improve effective area by changing fittings.
Regulator Filter regulator S couplers
Series AR Page 108 Series AW Page 111 Series KK Page 83

Large effective area

Related Equipment
Pilot operated 2 port solenoid valve Series VXD21/22/23 P. 48
Pilot operated regulator Series AR425 to 935 109
Digital flow switch for air Series PF2A 118
High precision 2-color display digital pressure switch Series ZSE30/ISE30 154
High precision digital pressure switch Series ISE40 162
Compact manometer Series PPA 197
Polyurethane coil tubing Series TCU 107
Energy Saving Program Ver. 2 256
Hollow rod cylinders (Made to Order) 34
Free mount cylinder for vacuum Series ZCUK 35
Air leakage tester (Made to Order) 203

Front matter 10
ECOPS.qxd 05.9.5 11:27 AM Page FM11

Proposal 4
Air Tools

Purpose

Reduction of air consumption for air tools

Before Improvement
As in the case of air guns, energy saving measures are not considered and the factory line pressure is used directly.

Change in immediate pressure


Pressure loss: Large
0.6

Pressure (MPa)
0.5
0.4
0.3
0.2
0.1
0
Impact 1 cycle (6 sec) Time
wrench

Since the torque for impact wrenches, etc., is determined by the


immediate pressure, a large pressure loss will cause problems such
as torque instability and long cycle time.

After Improvement
Fittings and tubing are changed to those with large effective areas. A regulator is added and pressure control is improved.

Change in immediate pressure


Filter Pressure loss: Small
regulator Coil
tube 0.6
Pressure (MPa)

0.5
0.4
S coupler 0.3
Before
0.2
improvement
0.1
0
1 cycle (4 sec)

Torque stability
Shortened cycle time

Effect of Energy Saving Improvement Main Points


Air consumption 100% Pressure loss improvement

25% Methods and related equipment are the


same as Proposal 3 "Air Blow" on Front
matter 10.
Reduction

Before After

Front matter 11
ECOPS.qxd 05.9.5 11:27 AM Page FM12

Proposal 5
Air Leakage

Purpose

Stop air leakage from piping components
Before Improvement
20 to 50% of air consumption is accounted to air leakage.
Since the compressor is in continuous operation regardless of whether equipment is in
operation or at rest, a fixed amount of air is constantly consumed due to leakage from piping.

Air consumption status


Compressor operation status
Tubing, fittings 20%
Couplers 25%
Rubber hoses 30%
Other 25%
Flow rate

Air leakage is
equivalent to 20 to 50%.
Air
Air leakage, purging leakage

1 3 5 7 9 11 13 15 17 19 21 23
Other
Non-operation time Operating time Time

Air leakage examples

• Air leakage from One-touch fittings • Air leakage from couplers due • Air leakage from tubing due to
due to bad cutting surface of tubing to bad sealing chips, wear-out and spatter, etc.

Leakage
Leakage Leakage

Front matter 12
ECOPS.qxd 05.9.5 11:27 AM Page FM13

Main Points

q Select leakage resistant equipment. w Use double layer tubing to prevent


S couplers damage to tubing by chips, spatter and
Series KK Page 83 wear-out.
Double layer tubing
Series TRB/TRBU Page 104

Sealed construction
for reduced leakage
Inner tube
Soft nylon
polyurethane
Exterior layer

FR double layer tubing cross section

e Correct tube cutting surface by using


special tools. Double layer tube stripper
Tube cutter Series TKS Page 106

Series TK Page 107

Effect of Energy Saving Improvement Related Equipment


Air leakage tester (Made to Order) P. 203
Digital flow switch for air Series PF2A 118
Air consumption 100% Water resistant air cylinders 36
Air cylinder with heavy duty scraper (Made to Order) 40
100% Air cylinder with coil scraper (Made to Order) 41

Reduction

Before After

Front matter 13
ECOPS.qxd 05.9.5 11:27 AM Page FM14

Proposal 6
Air Purge (Air Micro)

Purpose

Reduction of air consumption for air micro
Before Improvement
An air micro is used on machining equipment to confirm precision after machining.
Air is constantly released regardless of the presence of a workpiece.

Workpiece

After Improvement
The circuit is changed to supply air only when measuring workpieces.

Workpiece
2 port
air operated valve

3 port
mechanical valve

Main Points
Stop the air supply depending 
on the presence of workpieces.

3 port mechanical valve


Series VM Page 64

Direct air operated 2 port valve


Series VXA21/22 Page 57
Effect of Energy Saving Improvement

Air consumption 100%

95%
Reduction

Related Equipment
Air catch sensor Series ISA2 P. 205
Before After Air catch sensor Series ISA 222

Front matter 14
ECOPS.qxd 05.9.5 11:27 AM Page FM15

Proposal 7
Paint Stirring

Purpose

Reduction of air consumption for paint stirrer
Before Improvement
In a painting booth, it is necessary to have the stirrer in operation at all times to prevent paint from coagulating.
Even when the line is not in operation, air is supplied in the same manner as when it is in operation.

Stirrer Paint pump

Paint tank

After Improvement
The circuit is changed to operate the stirrer with a minimal air supply when the line is not in operation.

Stirrer Paint pump

Paint tank

Pilot operated
3 port solenoid valve
Flow switching
2 port air operated valve

Main Points
Switch the line flow rate 
depending on the operating time 
Effect of Energy Saving Improvement and non-operating time. 
Flow switching 2 port air operated valve
Air consumption (Special order product)
100%
Series VKFA332-X1 Page 70

50% Pilot operated 3 port solenoid valve


Series VP300/500/700 Page 58
Reduction

Before After

Front matter 15
ECOPS.qxd 05.9.5 11:27 AM Page FM16

Proposal 8
Actuators

Purpose

Reduction of air consumption by actuators
Before Improvement
Cylinder output uses the same pressure for lifting or lowering.
Use of an exterior guide adds extra weight.

After Improvement
By using a double power extension cylinder, a reduction in operating pressure or use of a smaller size
cylinder is made possible.
Use of a large bore tube rod and non-rotating mechanism makes the guide unnecessary.

Main Points
Effect of Energy Saving Improvement Change to a non-rotating 
double power cylinder.
Air consumption 100% Non-rotating double power cylinder

35% Series MGZ Page 2

Reduction

Before After

Front matter 16
ECOPS.qxd 05.9.5 11:27 AM Page FM17

After Improvement

q To reduce the non-working side output for a lifter when the jig weight is heavy and
the workpiece is light
Pressure is reduced in the direction that is influenced by the jig and workpiece load.

When a large load effects both lifting and lowering

Regulator with
check valve

w To reduce the non-workting side output for horizontal transfer or a clamp


A PFC valve is used to reduce pressure in the direction that is not affected by a smaller
cylinder output, such as the transfer retraction side or unclamping side.
PFC valve

Only output to one side is necessary.

QFC valve

Main Points
Reduce pressure on the non-
working side.
(Change to a one side regulated circuit.)
Air saving valves
Regulator with check valve
Series ASR/ASQ Page 23
Series AR Page 110

PFC/QFC valves Page 21

Related Equipment
Guide table Series MGF P. 19
Model Selection Program Ver. 3.00 252
SMC Pneumatics CAD System Ver. 2.6 259

Front mater 17
ECOPS.qxd 05.9.5 11:27 AM Page FM18

Proposal 9
Vacuum Ejectors

Purpose

Reduction of air consumption for vacuum ejectors
Before Improvement
Normally, in the case of vacuum ejector suction, air needs to be constantly supplied to maintain the suction of a workpiece.

Standard ejector

Vacuum generation

Assumed to be 2 sec.

After Improvement
Use of an ejector with vacuum holding specification enables stopping air supply to maintain the suction at a workpiece.
Air consumption is reduced by shortening the vacuum generation ti me.

Ejector with Ejector unit circuit


check valve Vacuum
generation
Vacuum holding

1.5 sec
0.5 sec
Note) Since vacuum pressure may drop
due to leakage, etc., use a pressure
–80 kpa switch to maintain the vacuum pres-
Workpiece sure necessary for the suction of a
work piece.

Main Points
Change to an ejector with built-in 
check valve.
Vacuum ejector with check valve (Special
Effect of Energy Saving Improvement
order product) Page 234

Air consumption 100% Related Equipment


50 to 75% High precision 2-color display digital pressure switch Series ZSE30/ISE30 P. 154
Reduction High precision digital pressure switch Series ZSE40/ISE40 162
Pad with check valve INO-3769 (Special order product) 235

Before After

Front matter 18
ECOPS.qxd 05.9.5 11:27 AM Page FM19

Before Improvement
For suction of a workpiece with leakage, a large suction flow is necessary, which in turn necessitates the
use of a larger nozzle size and increased air consumption.

Single stage ejector ZH18

Vacuum pressure (kpa)


Nozzle size
ø1.8
SUP. EXH.
Air consumption
150 l/min

Leakage –14

VAC.
55
Suction flow (l/min)

After Improvement
Use of an ejector with 3-stage diffuser construction enables a reduction of the air consumption even with
the same suction flow and vacuum pressure.

Multistage ejector ZL112


Vacuum pressure (kpa)

Nozzle size
ø1.2

Air consumption
63 l/min

–14
Leakage

55
Suction flow (l/min)

Main Points
Change to an ejector with
Effect of Energy Saving Improvement 3-stage diffuser construction.
Multistage ejector
Air consumption 100% Series ZL112/212 Page 229

58%
Reduction

Before After

Front matter 19
ECOPS.qxd 05.9.5 11:27 AM Page FM20

Proposal 10
Liquid Removal

Purpose

Reduction of air for a liquid removal pump
Before Improvement
Removal of oil waste accumulated in the oil pan under a machine or conveyor.
The pump is in operation regardless of the amount of liquid and this causes a great energy loss.

Air operated
P liquid removal pump

• Damage to the diaphragm due to operating


Machine without accumulated liquid
• Clogged check valve due to foreign matter
Oil pan (chips, etc.)

Oil waste

After Improvement
Suction method is changed to an ejector operated type and an automatic stop circuit is installed to stop
operation when there is no liquid.

Removal of water soluble coolant

Ejector

Machine
Water soluble coolants are directly
suctioned for removal by the
ejector.
Removal of oil based coolant

Ejector

Tank

Machine
Since oil based coolants are easily
vaporized, they are temporarily
stored in a tank.
Effect of Energy Saving Improvement

Air consumption 100%


70 to 95%
Reduction

Before After

Front matter 20
ECOPS.qxd 05.9.5 11:27 AM Page FM21

Main Points

Start or stop the pump depending on the presence of liquid (waste).

q Suction by an ejector prevents clogging (without check valve mechanism)

Vacuum ejector for water soluble coolant removal Vacuum ejector (for oil based coolant removal)
(Special order product) Page 236 ZH Page 226

w An automatic shut off circuit prevents operation when there is no liquid.


Circuit example

Discharge
side

Negative pressure
detection valve

Removal side

Negative pressure detection valve


(Special order product) Page 224

Related Equipment
In-line vacuum ejector Series ZU P. 228
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 173
Digital pressure switch with backlight Series ZSE5B/ISE5B 189

Front matter 21
ECOPS.qxd 05.9.5 11:27 AM Page FM22

Proposal 11
Coolant (Cleaning) Pump

Purpose

Reduction of electric power consumption for coolant pump
Before Improvement
Coolant is blown without any attachment at the coolant outlet.

Without nozzle Small diameter piping Large diameter nozzle


S2
For cutting S1 Pressure loss: Large
For jig (Blade cooling)
(Reference Effective area
surface cleaning) ratio 0.2 : 1
Washing bed
(Washing chips) Workpiece
ø20

Pump capacity Pressure

(electric power)
Pump head

Pressure
Pressure loss:
Large

P Discharge Pump Nozzle


rate outlet outlet

After Improvement
Pressure loss is reduced by attaching nozzles.
Large diameter piping Small diameter nozzle
With nozzle S1
Pressure loss: Small
S2
Effective area
ratio 2:1

ø6
Pump head (electric power)

Pump capacity Pressure


Previous rate

Pressure loss:
Small

P
Discharge Pump Nozzle
rate outlet outlet

Main Points
Improve pressure loss.
Improve the effective area ratio with
Effect of Energy Saving Improvement the upstream side by using a small
diameter nozzle.
Electric power
Nozzles for blowing Series KN Page 80

consumption 100%

75%
Reduction Related Equipment
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 P. 173
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch with backlight Series ZSE5B/ISE5B 189
Energy Saving Program Ver. 2 256
Before After Industrial filter Series FG 238
Low maintenance filter Series FN1 240

Front matter 22
ECOPS.qxd 05.9.5 11:27 AM Page FM23

Before Improvement
For bed washing (chip washing), coolant is discharged constantly without any restraint.

Nozzle
For cutting
For jig (Blade cooling) KN
(Reference
surface cleaning)
Bed washing
(Washing chips)

Coolant flow/cycle

For cutting
For cutting For cutting

Flow rate
For jig For jig

Bed washing
P Bed washing
1 cycle

After Improvement
Bed washing is stopped when blowing for cutting or jig.

Coolant flow/cycle
The amount
For cutting
of reduction
is shown by
Flow rate

the shaded
For jig area.
For cutting For cutting

Bed washing For jig Bed washing


P Bed washing
1 cycle
Coolant valve

Main Points
Improve pressure loss.
Supply and stop coolant for bed washing.
Coolant valve
Series VNC Page 68

Effect of Energy Saving Improvement

Electric power 100%


consumption

20 to 50%
Reduction
Related Equipment
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 P. 173
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch with backlight Series ZSE5B/ISE5B 189
Energy Saving Program Ver. 2 256
Before After Industrial filter Series FG 238
Low maintenance filter Series FN1 240

Front matter 23
ECOPS.qxd 05.9.5 11:27 AM Page FM24

Proposal  12
Cooling Water

Purpose

Reduction of electric power consumption for cooling water pump
Before Improvement
Regardless of operating or non-operating state of a welding gun, cooling water is constantly discharged.

Header

IN
P P Pump
OUT

Cooling water tank

Welder

After Improvement
Stop cooling water supply when not welding.

2 port
solenoid valve
Header

IN
P P Pump
OUT

Cooling water tank

Welder

Main Points
Stop the supply of cooling water 
Effect of Energy Saving Improvement when not welding.
Zero differential pressure operated 2 port
Electric power 100% solenoid valve
consumption
Series VXZ Page 55
30 to 50%
Reduction

Related Equipment
Before After
Digital flow switch for water Series PF2W P. 118

Front matter 24
ECOPS.qxd 05.9.5 11:27 AM Page FM25

Proposal  13
Hydraulic Clamp

Purpose

Reduction of electric power consumption for hydraulic clamp
Before Improvement
A hydraulic unit is used for workpiece clamping when cutting is performed.

control valve
Hydraulic
cylinder

Hydraulic
M
Hydraulic
cylinder

Workpiece

Hydraulic
control valve

Hydraulic pump P

After Improvement
By performing air-hydro conversion for the clamping process, the use of the hydraulic unit is eliminated.
Cutting feed is electrically driven.

Air-hydro converter

Air-hydro booster

Workpiece Hydraulic cylinder

Main Points
Convert to high output 
Effect of Energy Saving Improvement
hydraulic drive.
Air-hydro booster
Electric power 100%
consumption (Made to Order)

30 to 50% Page 42

Reduction

Air-hydro converter
Before After Series CCT
Page 45

Front matter 25
ECOPS.qxd 05.9.5 11:27 AM Page FM26

Proposal 14
Low Power Consumption/Long Service Life

Purpose

Reduction of power used for solenoid valve energization, 
and service life improvement
After Improvement
Electric power used for solenoid valve energization is reduced by using low power consumption
solenoid valves.
Also, the use of a metal seal construction improves the service life.

Main Points

5 port solenoid valve


Series SY

0.35 W/0.1 W
(with energy saving circuit)

5 port solenoid valve


Series VQ/Metal seal

0.5 W(21 mA, 24 VDC)


200 million cycles ∗

2 port solenoid valve


Series VQ20/30

2.5 W (104 mA, 24 VDC)


20 million cycles ∗

∗ These values are based on SMC life test conditions.

For more details refer to Best Pneumatics 2004 catalog Vol. 1/2/17.

Front matter 26
ECOPS.qxd 05.9.5 11:27 AM Page FM27

Front matter 27
ECOPS.qxd 05.9.5 11:27 AM Page 1

Actuators

Actuators
Series Application Page
Non-rotating double power cylinder MGZ Actuator 2
Guide table MGF Actuator 19
PFC/QFC valves PFC/QFC valves Actuator 21
Air saving valves ASR/ASQ Actuator 23
Hollow rod cylinders (Made to Order) Air blow 34
Free mount cylinder for vacuum ZCUK Air blow 35
Water resistant air cylinders Air leakage 36
Air cylinder with heavy duty scraper (Made to Order) Air leakage 40
Air cylinder with coil scraper (Made to Order) Air leakage 41
Air-hydro booster (Made to Order) Hydraulic clamp 42
Air-hydro converter CCT Hydraulic clamp 45

1
ECOPS.qxd 05.9.5 11:27 AM Page 2

Non-rotating Double
Power Cylinder
Series MGZ ø40, ø50, ø63
Actuator

Front end lock type and mounting brackets


now available
• End lock holds the rod when extended
• Transaxial foot style, front flange style and rear flange style

New

Non-rotation guide Slide key x 2


is unnecessary !
Employs a large bore tube rod up
Long stroke capability with space savings
to 80% of the cylinder's external Strokes up to 1000 mm are possible.
square dimension plus slide The overall cylinder length is not two or more times the stroke length,
bearings. In addition, a built-in as is the case with conventional double output cylinders (tandem type).
non-rotation mechanism using Tube rod
diameter
slide keys allows direct mounting External square
of loads. dimension

(Approx. 30%
reduction)

Double output power for extension!

Air pressure supplied from A operates on surfaces q and w. (extension)


q w A B
Clean external appearance
Auto switches are contained in grooves on four sides

Air pressure supplied from B operates on surface e. (retraction)


e A B

Piping is centralized on the head cover.

Mounting accuracy improved


Positioning holes are provided on the workpiece mounting surface for
easy alignment.

Regulator with check valve is unnecessary


A regulator with check valve normally required for a lifting circuit
becomes unnecessary.
Applications
Pressing

High strength with space savings Gripping


Pusher
Moment resistance is equal to that of a guide cylinder (cylinder + two guide shafts).
Furthermore, the mounting cross section is reduced by approximately 40%.

Shooter

Lifter

2
ECOPS.qxd 05.9.5 11:27 AM Page 3

Non-rotating Double Power Cylinder Series MGZ

How to Order

Standard Type MGZ 40 Z 100 Y7BW

Mounting Number of auto switches


Nil Basic style Nil 2 pcs.
L Transaxial foot style S 1 pc.

Actuators
F Front flange style
G Rear flange style

Auto switch type


Bore size Without auto switch
Nil
40 (Built-in magnet cylinder)
40 mm
50 50 mm ∗ Select applicable auto switch
models from the table below.
63 63 mm ∗ Auto switches are shipped together,
(but not assembled).

Coil scraper Stroke (mm)


Nil None Refer to the standard stroke table.
Z Yes

Applicable Auto Switches: Direct Mount Type


Load voltage Auto switch model Lead wire length (m)∗
Special Electrical Indicator Wiring
Type Electrical entry direction 0.5 3 5 Applicable load
function entry light (output) DC AC
Perpendicular In-line (Nil) (L) (Z)

3-wire (NPN) — 5V — — Z76   — IC circuit
switch
Reed

— Grommet Yes
2-wire 24 V 12 V 100 V — Z73    — Relay, PLC
3-wire (NPN) Y69A Y59A   
5 V, 12 V IC circuit
— 3-wire (PNP) Y7PV Y7P   
Solid state switch

2-wire 12 V Y69B Y59B    — Relay,


Grommet Yes —
3-wire (NPN) 24 V Y7NWV Y7NW    PLC
Diagnostic 5 V, 12 V IC circuit
indication 3-wire (PNP) Y7PWV Y7PW   
(2 color indicator)
Y7BWV Y7BW   
Water resistant 2-wire 12 V —
(2 color indicator) — Y7BA —  
Note 1) Lead wire length symbols: 0.5 m ......... Nil (Example) Y59B
3 m ......... L Y59BL
5 m ......... Z Y59BZ
Note 2) Solid state switches marked with a "" symbol are produced upon receipt of order.
Note 3) When later installing auto switches on a cylinder ordered without auto switches,
the switch spacers in the table below are necessary.

Switch spacer
Switch Spacer
Applicable bore size (mm) 40, 50, 63
Switch spacer BMP1-032
Mounting Bracket Part No.
Bore size (mm) 40 50 60
Foot MGZ-L04 MGZ-L05 MGZ-L06
Flange MGZ-F04 MGZ-F05 MGZ-F06

3
ECOPS.qxd 05.9.5 11:27 AM Page 4

Series MGZ

Specifications
Bore size (mm) 40 50 63
Action Double acting, Single rod
Fluid Air
Proof pressure 1.5 MPa
Maximum operating pressure 1.0 MPa
Standard stroke: 0.08 MPa
Minimum operating pressure
Long stroke: 0.12 MPa
Without auto switch: –10 to 70°C (with no freezing)
Ambient and fluid temperature
With auto switch: –10 to 60°C (with no freezing)
Lubrication Non-lube
Extending: 50 to 700 mm/s
Piston speed
Retracting: 50 to 450 mm/s
Stroke length tolerance to 250 +1.0 +1.4
0 , 251 to 1000 0

Cushion Rubber bumper


Thread tolerance JIS class 2
Port size Rc 1/4
Mounting Basic style, Transaxial foot style, Front flange style, Rear flange style

Standard Stroke
Bore size (mm) Standard stroke (mm) Long stroke (mm)

75, 100, 125, 150, 175 350, 400, 450, 500, 600
40, 50, 63
200, 250, 300 700, 800, 900,1000

Intermediate strokes and strokes of less than 75 mm can also be manufactured.

Weight (kg)
Bore size (mm) 40 50 63
Basic style 1.90 3.03 4.83
Standard weight Foot style 2.39 3.92 6.08
Flange style 2.34 3.79 5.83
Additional weight per 50 mm of stroke All brackets 0.39 0.59 0.78

Theoretical Output (N)


Bore size Rod size Operating Piston area Operating pressure (MPa)
Model (mm) (mm) direction (mm2) 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
45 x 40 OUT 2533 507 760 1013 1267 1520 1773 2026 2280 2533
MGZ40 20
40 IN 942 188 283 377 471 565 659 754 848 942
55 x 50 OUT 3848 770 1154 1539 1924 2309 2694 3078 3463 3848
MGZ50 25
50 IN 1473 295 442 589 737 884 1031 1178 1326 1473
68 x 63 OUT 5945 1189 1784 2378 2973 3567 4162 4756 5351 5945
MGZ63 32
63 IN 2313 463 694 925 1157 1388 1619 1850 2082 2313

4
ECOPS.qxd 05.9.5 11:27 AM Page 5

Non-rotating Double Power Cylinder Series MGZ

Dimensions

Basic style 2-RcP GA


GB

Y
Y

Actuators
+0.2
4-MM depth M øXAH7 depth XL 0

øI
øD

2 x 4-J
E MB
KA MC MA
C K N N
B H S + Stroke
ZZ + Stroke

Allowable angle displacement of E to B is ±1.5°.

(mm)
Bore size
(mm) Stroke range B C D E KA GA GB H I J K M
40 to 1000 59 46 45 21 36 34.5 23.5 40 78 M6 x 1.0 25 10
50 to 1000 71 55 55 26 46 40 28 45 92 M8 x 1.25 25 14
63 to 1000 82 66 68 32 53 46.5 34.5 50 110 M8 x 1.25 25 14

Bore size
(mm) Stroke range MA MB MC MM N P S XA XL Y ZZ
40 to 1000 16 4 12 M6 x 1.0 44 1/4 138 12 6 9.5 178
50 to 1000 16 5 15 M8 x 1.25 50 1/4 150 16 6 12.5 195
63 to 1000 16 5 15 M8 x 1.25 56 1/4 171 16 6 15 221

5
ECOPS.qxd 05.9.5 11:27 AM Page 6

Series MGZ

Dimensions: With Mounting Bracket

Transaxial foot style: (L)

4-øLD through

LY
LH
LT

X/2
X X
LX Y LS + Stroke
LZ ZZ + Stroke

(mm)
Bore size
(mm) Stroke range X Y z LH LT LX LY LZ LS ZZ
40 to 1000 24 0 9 34 19 80 63.5 100 138 190
50 to 1000 32 1 11 40 22 96 75.5 120 148 210
63 to 1000 36 3 13 47 24 110 88 140 165 236

Front flange style: (F)

4-øFD
FY
B

FX FT
FZ (mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ
40 to 1000 74 9 12 80 58 100
50 to 1000 78 9 16 100 61 125
63 to 1000 100 12 16 112 75 138
Rear flange style: (G)
4-øFD
FY
B

FX FT
FZ ZZ + Stroke

(mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ ZZ
40 to 1000 74 9 12 80 58 100 190
50 to 1000 78 9 16 100 61 125 211
63 to 1000 100 12 16 112 75 138 237
6
ECOPS.qxd 05.9.5 11:27 AM Page 7

Non-rotating Double Power Cylinder Series MGZ

Construction

y @0 q o @2 i r t !7 @4 @1 e u !9 !8 @5 @3 w !6 !5 !1 !2 !0

Actuators
@6
!3 !4

With coil scraper

Component Parts
No. Description Material Note No. Description Material Note
1 Rod cover Aluminum alloy Clear anodized 14 Tie-rod nut Carbon steel Nickel plated
2 Head cover Aluminum alloy Clear anodized 15 Hexagon socket head cap screw Chrome molybdenum steel Nickel plated
3 Cylinder tube Aluminum alloy Hard anodized 16 Spring washer Steel wire Nickel plated
4 Piston rod Aluminum alloy Hard anodized 17 Bumper Urethane
5 Tube rod Carbon steel pipe Hard chrome plated 18 Wear ring Resin
6 Tube rod cover Carbon steel Electroless nickel plated 19 Magnet Magnetic material
7 Piston Aluminum alloy Chromated 20∗ Rod seal A NBR
8 Stationary piston Aluminum alloy Chromated 21 Rod seal B NBR
9 Bushing Lead bronze casting 22 Piston seal NBR
10 Thrust plate Lead bronze casting 23 Piston gasket NBR
11 Holder Aluminum alloy Chromated 24 Tube rod gasket NBR
12 Pin Carbon steel Zinc chromated 25∗ Cylinder tube gasket NBR
13 Tie-rod Carbon steel Corrosion resistant chromated 26 Coil scraper Metal

Replacement Parts: Seal Kit


Bore size (mm) Kit no. Content
40 MGZ40-PS
A set of above
50 MGZ50-PS nos. 20 and 25.
63 MGZ63-PS
∗ Seal kits consist of a set of items 20 and 25, which can be ordered using the
seal kit number for each bore size.

7
ECOPS.qxd 05.9.5 11:27 AM Page 8

Series MGZ

How to Order

With End Lock MGZ 40 100 R Y7BW

Mounting Number of auto switches


Nil Basic style Nil 2 pcs.
L Transaxial foot style S 1 pc.
F Front flange style
Auto switch type
G Rear flange style
Without auto switch
Nil
(Built-in magnet cylinder)
∗ Select applicable auto switch
Bore size models from the table below.
40 40 mm ∗ Auto switches are shipped together,
(but not assembled).
50 50 mm
63 63 mm With front end lock

Stroke (mm)
Refer to the standard stroke table.

Applicable Auto Switches: Direct Mount Type


Load voltage Auto switch model Lead wire length (m)∗
Special Electrical Indicator Wiring
Type Electrical entry direction 0.5 3 5 Applicable load
function entry light (output) DC AC
Perpendicular In-line (Nil) (L) (Z)

3-wire (NPN) — 5V — — Z76   — IC circuit
switch
Reed

— Grommet Yes
2-wire 24 V 12 V 100 V — Z73    — Relay, PLC
3-wire (NPN) Y69A Y59A   
5 V, 12 V IC circuit
— 3-wire (PNP) Y7PV Y7P   
Solid state switch

2-wire 12 V Y69B Y59B    — Relay,


Grommet Yes —
3-wire (NPN) 24 V Y7NWV Y7NW    PLC
Diagnostic 5 V, 12 V IC circuit
indication 3-wire (PNP) Y7PWV Y7PW   
(2-color indicator)
Y7BWV Y7BW   
Water resistant 2-wire 12 V —
(2-color indicator) — Y7BA —  
Note 1) Lead wire length symbols: 0.5 m ......... Nil (Example) Y59B
3 m ......... L Y59BL
5 m ......... Z Y59BZ
Note 2) Solid state switches marked with a "" symbol are produced upon receipt of order.
Note 3) When later installing auto switches on a cylinder ordered without auto switches,
the switch spacers in the table below are necessary.
Switch spacer

Switch Spacer
Applicable bore size (mm) 40, 50, 63
Switch spacer BMP1-032
Mounting Bracket Part No.
Bore size (mm) 40 50 63
Foot MGZ-L04 MGZ-L05 MGZ-L06
Flange MGZ-F04 MGZ-F05 MGZ-F06

8
ECOPS.qxd 05.9.5 11:27 AM Page 9

Non-rotating Double Power Cylinder Series MGZ

Cylinder Specifications
Bore size (mm) 40 50 63
Action Double acting, Single rod
Fluid Air
Proof pressure 1.5 MPa
Maximum operating pressure 1.0 MPa
Minimum operating pressure 0.2 MPa∗
Without auto switch: –10 to 70°C (with no freezing)
Ambient and fluid temperature
With auto switch: –10 to 60°C (with no freezing)
Lubrication Non-lube

Actuators
Extending: 50 to 700 mm/s
Piston speed
Retracting: 50 to 450 mm/s
Stroke length tolerance to 250 +1.0 +1.4
0 , 251 to 1000 0

Cushion Rubber bumper


Thread tolerance JIS class 2
Port size Rc 1/4
Mounting Basic style, Transaxial foot style, Front flange style, Rear flange style
∗ Except for the lock section, the minimum operating pressure is 0.08 MPa (0.12 MPa for long strokes).

Lock Specifications
End lock position Front only
Holding force (maximum) ø40 ø50 ø63
N 1770 2690 4160
Backlash 2mm or less
Manual release Non-locking type
Adjust an auto switch's position so that it operates for movement to both the stroke end and backlash (2 mm) positions.

Standard Stroke
Bore size (mm) Standard stroke (mm) Long stroke (mm)

75, 100, 125, 150, 175 350, 400, 450, 500, 600
40, 50, 63
200, 250, 300 700, 800, 900, 1000

Intermediate strokes and strokes of less than 75 mm can also be manufactured.

Weight (kg)
Bore size (mm) 40 50 63
Basic style 2.80 4.08 6.13
Standard weight Foot style 3.29 4.97 7.39
Flange style 3.24 4.84 7.13
Additional weight per 50 mm of stroke All brackets 0.41 0.61 0.80

Theoretical Output (N)


Bore size Rod size Operating Piston area Operating pressure (MPa)
Model
(mm) (mm) direction (mm2) 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
45 x 40 OUT 2533 507 760 1013 1267 1520 1773 2026 2280 2533
MGZ40 20
40 IN 942 188 283 377 471 565 659 754 848 942
55 x 50 OUT 3848 770 1154 1539 1924 2309 2694 3078 3463 3848
MGZ50 25
50 IN 1473 295 442 589 737 884 1031 1178 1326 1473
68 x 63 OUT 5945 1189 1784 2378 2973 3567 4162 4756 5351 5945
MGZ63 32
63 IN 2313 463 694 925 1157 1388 1619 1850 2082 2313

9
ECOPS.qxd 05.9.5 11:27 AM Page 10

Series MGZ

Construction

y@9 qo #1i rt @4 !7 #3 #0 @3 ue@6 !9!8#4$0#9 @5 #2w!6!5 !1 !2 !0

!3 !4
#7@1#5@2 @8@#
7 @
6 #
0 8

End lock

Component Parts
No. Description Material Note No. Description Material Note
1 Rod cover Aluminum alloy Clear anodized 21 Lock holder Stainless steel
2 Head cover Aluminum alloy Clear anodized 22 Lock piston Carbon steel Quenched, Hard chrome plated
3 Cylinder tube Aluminum alloy Hard anodized 23 Stopper Carbon steel Quenched
4 Piston rod Aluminum alloy Hard anodized 24 Collar Lead-bronze casting
5 Tube rod Carbon steel pipe Hard chrome plated 25 Port block Bronze alloy Electroless nickel plated
6 Tube rod cover Carbon steel Electroless nickel plated 26 Pipe Bronze alloy
7 Piston Aluminum alloy Chromated 27 Lock spring Steel wire
8 Stationary piston Aluminum alloy Chromated 28 Rubber cap Synthetic rubber
9 Bushing Lead-bronze casting 29 ∗ Rod seal A NBR
10 Thrust plate Lead-bronze casting 30 Rod seal B NBR
11 Holder Aluminum alloy Chromated 31 Piston seal NBR
12 Pin Carbon steel Zinc chromated 32 Piston gasket NBR
13 Tie-rod Carbon steel Corrosion resistant chromated 33 Tube rod gasket NBR
14 Tie-rod nut Carbon steel Nickel plated 34 ∗ Cylinder tube gasket NBR
15 Hexagon socket head cap screw Chrome molybdenum steel Nickel plated 35 ∗ Lock piston seal A NBR
16 Spring washer Steel wire Nickel plated 36 ∗ Lock piston seal B NBR
17 Bumper Urethane 37 ∗ Lock piston seal C NBR
18 Wear ring Resin 38 ∗ Lock holder gasket NBR
19 Magnet Magnetic material 39 ∗ Port block gasket NBR
20 Cap Bronze alloy Electroless nickel plated 40 ∗ Pipe gasket NBR

Replacement Parts: Seal Kit


Bore size (mm) Kit no. Content
40 MGZ40R-PS A set of above nos.
50 MGZ50R-PS 29, 34, 35, 36,
63 MGZ63R-PS 37, 38, 39 and 40.
∗ Seal kits consist of a set of items 29 and 34 through 40, which can be ordered
using the seal kit number for each bore size.

10
ECOPS.qxd 05.9.5 11:27 AM Page 11

Non-rotating Double Power Cylinder Series MGZ

Dimensions

Basic style

DL 2-Rc P GA
GB

Actuators
Y
WM
Y
4-MM depth M øXAH7 depth XL+0.2
0
LL LM
WL

øI
HR

øD

2 x 4-J
E MB
KA MC MA
C K NB N
B H S + Stroke
ZZ + Stroke

(mm)
Bore size Stroke
(mm) range B C D DL E GA GB H HR I J K KA LL LM
40 to 1000 59 46 45 58 21 34.5 23.5 40 57.5 78 M6 x 1.0 25 36 30 30
50 to 1000 71 55 55 67 26 40 28 45 63.5 92 M8 x 1.25 25 46 30 30
63 to 1000 82 66 68 73 32 46.5 34.5 50 69 110 M8 x 1.25 25 53 30 30

Bore size Stroke


(mm) range M MA MB MC MM N NB P S XA XL Y WL WM ZZ
40 to 1000 10 16 4 12 M6 x 1.0 44 74 1/4 168 12 6 9.5 42 39 208
50 to 1000 14 16 5 15 M8 x 1.25 50 83 1/4 183 16 6 12.5 42 42 228
63 to 1000 14 16 5 15 M8 x 1.25 56 89 1/4 204 16 6 15 52 52 254

11
ECOPS.qxd 05.9.5 11:27 AM Page 12

Series MGZ

Dimensions: With Mounting Bracket

Transaxial foot style: (L)

4-øLD through
LY
LH
LT

X/2
X X
LX Y LS + Stroke
LZ ZZ + Stroke

(mm)
Bore size
(mm) Stroke range X Y LD LH LT LX LY LZ LS ZZ
40 to 1000 24 0 9 34 19 80 63.5 100 168 220
50 to 1000 32 1 11 40 22 96 75.5 120 181 243
63 to 1000 36 3 13 47 24 110 88 140 198 269

Front flange style: (F)


4-øFD
FY
B

FX FT
FZ
(mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ
40 to 1000 74 9 12 80 58 100
50 to 1000 78 9 16 100 61 125
Rear flange style: (G) 63 to 1000 100 12 16 112 75 138

4-øFD
FY
B

FX FT
FZ ZZ + Stroke

(mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ ZZ
40 to 1000 74 9 12 80 58 100 220
50 to 1000 78 9 16 100 61 125 244
63 to 1000 100 12 16 112 75 138 270
12
ECOPS.qxd 05.9.5 11:27 AM Page 13

Double Power Cylinder (Without


non-rotating mechanism)
Series MGZR ø40, ø50, ø63 Actuator

How to Order

Standard Type MGZ R 40 100 Y7BW

Without non-rotating mechanism Number of auto switches


Nil 2 pcs.

Actuators
S 1 pc.
Mounting
Nil Basic style Auto switch type
L Transaxial foot style Without auto switch
F Front flange style Nil
(Built-in magnet cylinder)
G Rear flange style ∗ For the applicable auto switch model,
D Double clevis style refer to the table below.
∗ Auto switches are shipped together,
(but not assembled).
Bore size
40 40 mm
Stroke (mm)
50 50 mm Refer to “Standard Stroke” on the next page.
63 63 mm

Applicable Auto Switches


Load voltage Lead wire length (m)∗
Indicator

Electrical Wiring Auto switch model Pre-wired


light

Type Special function 0.5 3 5 Applicable load


entry (Output) DC AC (Nil) (L) (Z) connector
Perpendicular In-line
3-wire IC
switch

  —
Reed

— 5V — — Z76 — —
— Grommet Yes (NPN equiv) circuit
2-wire 24 V 12 V 100 V — Z73    — — Relay, PLC
3-wire (NPN) Y69A Y59A     IC
5 V,12 V
Solid state switch

— 3-wire (PNP) Y7PV Y7P     circuit


2-wire 12 V Y69B Y59B     — Relay
Grommet Yes 3-wire (NPN) 24 V — Y7NWV Y7NW     IC PLC
Diagnostic indication 5 V,12 V
3-wire (PNP) Y7PWV Y7PW     circuit
(2-color indication)
Y7BWV Y7BW    
Improved water resistance 2-wire 12 V —
(2-color indication) — Y7BA —   

∗ Lead wire length symbols: 0.5 m ···············Nil (Example) Y59A ∗ Solid state switches marked “” are produced upon receipt of order.
3 m ··············· L (Example) Y59AL
5 m ··············· Z (Example) Y59AZ

• Retrofitting of an auto switch on a clinder that is originally ordered without one requires a switch spacer per the table below.

Switch spacer
Switch Spacer
Applicable bore size (mm) 40, 50, 63
Switch spacer BMP1-032
Mounting Bracket Part No.
Bore size(mm) 40 50 63
Foot MGZ-L04 MGZ-L05 MGZ-L06
Flange MGZ-F04 MGZ-F05 MGZ-F06
Double clevis Note 1) MGZ-D04 MGZ-D05 MGZ-D06
Note 1) Double clevis bracket is provided with clevis pins and cotter pins.

13
ECOPS.qxd 05.9.5 11:27 AM Page 14

Series MGZR

Specifications
Bore size (mm) 40 50 63
Action Double acting, Single rod
Fluid Air
Proof pressure 1.5 MPa
Max. operating pressure 1.0 MPa
Standard stroke: 0.08 MPa
Min. operating pressure
Long stroke: 0.12 MPa
Without auto switch: –10° to 70°C (With no freezing)
Ambient and fluid temperature
With auto switch: –10° to 60°C (With no freezing)
Lubrication Non-lube
OUT: 50 to 700 mm/s
Piston speed
IN: 50 to 450 mm/s
Stroke length tolerance Up to 250 +1.0 +1.4
0 , 251 to 1000 0

Cushion Rubber bumper


Screw tolerance JIS class 2
Port size Rc 1/4
Basic style, Transaxial foot style, Front flange style
Mounting
Rear flange style, Double clevis style

Standard Stroke
Bore sizes (mm) Standard stroke (mm) Long stroke (mm)

75, 100, 125, 150, 175 350, 400, 450, 500, 600
40, 50, 63
200, 250, 300 700, 800, 900,1000

Intermediate strokes and strokes shorter than 75 mm are also available.

Weight (kg)
Bore size (mm) 40 50 63
Basic style 1.91 3.03 4.83
Foot style 2.39 3.92 6.08
Standard weight
Flange style 2.34 3.79 5.83
Double clevis style 2.19 3.47 5.62
Weight per each All mounting 0.39 0.59 0.78
50 mm of stroke brackets

Theoretical Output (N)


Bore size Rod size Operating Piston area Operating pressure (MPa)
Model
(mm) (mm) direction (mm2) 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
45 x 40 OUT 2533 507 760 1013 1267 1520 1773 2026 2280 2533
MGZR40 20
40 IN 942 188 283 377 471 565 659 754 848 942
55 x 50 OUT 3848 770 1154 1539 1924 2309 2694 3078 3463 3848
MGZR50 25
50 IN 1473 295 442 589 737 884 1031 1178 1326 1473
68 x 63 OUT 5945 1189 1784 2378 2973 3567 4162 4756 5351 5945
MGZR63 32
63 IN 2313 463 694 925 1157 1388 1619 1850 2082 2313

14
ECOPS.qxd 05.9.5 11:27 AM Page 15

Double Power Cylinder


(Without non-rotating mechanism) Series MGZR

Dimensions

Basic style

2-Rc P GA
GB

Actuators
Y
MM depth M

øI
øD

2 x 4-J
MB
KA MC MA
C K N N
B H S + Stroke
ZZ + Stroke

(mm)
Bore size Stroke
(mm) range B C D KA GA GB H I J K M MA MB MC MM N P S Y ZZ
40 to 1000 59 46 45 36 34.5 23.5 40 78 M6 x 1.0 25 30 16 4 12 M16 x 2 44 1/4 138 9.5 178
50 to 1000 71 55 55 46 40 28 45 92 M8 x 1.25 25 35 16 5 15 M20 x 2.5 50 1/4 150 12.5 195
63 to 1000 82 66 68 53 46.5 34.5 50 110 M8 x 1.25 25 35 16 5 15 M20 x 2.5 56 1/4 171 15 221

15
ECOPS.qxd 05.9.5 11:27 AM Page 16

Series MGZR
Dimensions: With Mounting Bracket

Transaxial foot style: (L)

4-øLD through

LY
LH
LT

X
2
X X
LX Y LS + Stroke
LZ ZZ + Stroke
(mm)
Bore size Stroke
(mm) range X Y LD LH LT LX LY LZ LS ZZ
40 to 1000 24 0 9 34 19 80 63.5 100 138 190
50 to 1000 32 1 11 40 22 96 75.5 120 148 210
63 to 1000 36 3 13 47 24 110 88 140 165 236

Front flange style: (F)


FY
B

FT
4-øFD (mm)
FX
Bore size Stroke
FZ (mm) range B FD FT FX FY FZ
40 to 1000 74 9 12 80 58 100
50 to 1000 78 9 16 100 61 125
63 to 1000 100 12 16 112 75 138

Rear flange style: (G)


FY
B

FT
4-øFD ZZ + Stroke
FX (mm)
FZ Bore size Stroke
(mm) range B FD FT FX FY FZ ZZ
40 to 1000 74 9 12 80 58 100 190
50 to 1000 78 9 16 100 61 125 211
63 to 1000 100 12 16 112 75 138 237

Double clevis style: (D)

∗ Clevis pins and cotter pins


are included.

U
øCDH10
L CX
Z + Stroke RR CZ
ZZ + Stroke (mm)
Bore size Stroke
(mm) range L RR U CDH10 CX+0.3
+0.1 CZ Z ZZ
40 to 600 30 15 17 14 20 40 208 223
50 to 700 42 18 26 22 30 60 237 255
63 to 900 42 23 26 22 30 60 263 286
16
ECOPS.qxd 05.9.5 11:27 AM Page 17

Double Power Cylinder


(Without non-rotating mechanism) Series MGZR
Double Clevis Bracket

Z + Stroke DB B
DX

øDD

4-øDT

B
DH

Actuators
DS
DU DL DU 4-øDR DO DC DO
DA DE

Bore size
Model (mm) B DA DB DC DDH10 DE DH DL DO DR DS DT DU DX Z
+0.070
MB-B05 40 59 53 43 60 14 0 81 45 30 10.5 9 8 18 11.5 20 208
+0.084
50 71 73 64 86 22 0 111 65 45 12.5 11 10 22 14 30 237
MB-B08 +0.084
63 82 73 64 86 22 0 111 65 45 12.5 11 10 22 14 30 263


°
90

Rotation
A° Bore size
(mm) A° Bˆ A°+B°+90°
40 30 50 170
50, 63 35 50 175

Clevis Pin

2-ød
øDd9

d
Bore size
Model
(mm) Dd9 L l m (Drill Cotter pin Note)
through)
m l CD-M05 40 14–0.050
–0.093 60 51 4.5 4 ø4 x 25 l
L CD-M08 50, 63 22–0.065
–0.117 82 72 5 4 ø4 x 35 l
Note) When using cotter pins, flat washers are used together.

Floating Joint
ø

(mm)
Applicable M Max. Allowable Max. operating tension and compression N Weight
Model Nominal A B C D E F G H screw-in eccentricity
bore size size
Pitch depth P U Compression Tension (kg)
40 JB80-16-200 16 2 80.5 16 20 50 9.5 19 16 32 18 1.25 18000 5000 0.56
50, 63 JB100-20-250 20 2.5 101 21 26 59.5 11.5 24 20 41 24 2 28000 7900 1.04

17
ECOPS.qxd 05.9.5 11:27 AM Page 18

Series MGZR
Construction: MGZR

y !6 q o !8 i r t !4 @0 !7 e u @2 !5 @1 !9 w !3 !2

!0 !1

Component Parts
No. Description Material Note No. Description Material Note
1 Rod cover Aluminum alloy Clear anodized 12 Hexagon socket head screw Chrome molybdenum steel Nickel plated
2 Head cover Aluminum alloy Clear anodized 13 Spring washer Steel wire Nickel plated
3 Cylinder tube Aluminum alloy Hard anodized 14 Bumper Urethane rubber
4 Piston rod Aluminum alloy Hard anodized 15 Wear ring Resin
5 Tube rod Carbon steel Hard chromium electroplated 16∗ Rod seal A NBR
6 Tube rod cover Carbon steel Electroless nickel plated 17 Rod seal B NBR
7 Piston Aluminum alloy Chromated 18 Piston seal NBR
8 Stationary piston Aluminum alloy Chromated 19 Piston gasket NBR
9 Bushing Lead bronze casted 20∗ Tube rod gasket NBR
10 Tie-rod Carbon steel Corrosion resistant chromated 21 Cylinder tube gasket NBR
11 Tie-rod nut Carbon steel Nickel plated 22 Magnet Magnet

Replacement Parts: Seal Kit


Bore size (mm) Kit no. Contents
40 MGZ40-PS
Items 16 and 21 from
50 MGZ50-PS
the above chart
63 MGZ63-PS
∗ Seal kits consist of items 16 and 21, and can be ordered by using the seal kit
number corresponding to each bore size.

18
ECOPS.qxd 05.9.5 11:27 AM Page 19

Guide Table
Series MGF ø40, ø63, ø100
Actuator

Compact type with reduced height.
A large bore guide cylinder with superior eccentric load 
resistance and low profile.

 Dramatically reduced
mounting height

Actuators
The compact design of the cylinder makes it possile to
reduce the overall size of equipment.

Mounting height

 15 to 20% reduction
(compared to SMC series MGQ)

 Built-in non-rotating mechanism


Internal guide pin prevents the top plate
from rotating.
 With T-slots
Non-rotating accuracy T-slots are provided on three sides (except the port
Bore size (mm) Non-rotating accuracy θ side), allow mounting of various brackets, etc.
(The slots cannot be used for securing the cylinder
40 ±0.08°
body.)
63 ±0.06°
100 ±0.05°

 Series Variations
Bore size Standard stroke (mm) Auto switches
Model
(mm) Reed switches: D-Z7/Z8
30 50 75 100
MGF 40 40 Solid state switches: D-Y5/Y6/Y7
MGF 63 63 2-color indication solid state switch: D-Y7
Water resistant 2-color indication
MGF100 100 solid state switch: D-Y7BA

19
ECOPS.qxd 05.9.5 11:27 AM Page 20

Series MGZR

How to Order

MGF 63 30 Z73

Guide table Number of auto switches


Nil 2 pcs.
S 1 pc.

Auto switch type


Nil Without auto switch
∗ Refer to the table below for auto switch models.

Cylinder bore size/Standard stroke (mm)


40 30, 50, 75, 100
63 30, 50, 75, 100
100 30, 50, 75, 100

Applicable Auto Switches


Load voltage Auto switch model Lead wire length (m)∗
Type Special Electrical Indicator Wiring
function Lead wire entry direction 0.5 3 5 Applicable load
entry light (output) DC AC
Perpendicular In-line (Nil) (L) (Z)

  IC
3-wire — 5V — — Z76 —
Reed switch

circuit
Yes
Relay,
— Grommet 12 V 100 V — Z73    —
PLC
2-wire 24 V
5V 100 V IC
No — Z80   —
12 V or less circuit
3-wire  
(NPN) Y69A Y59A 
5V IC
3-wire 12 V circuit
— (PNP) Y7PV Y7P   
Solid state switch

2-wire 12 V Y69B Y59B    —

3-wire Relay,
Grommet Yes
(NPN)
24 V — Y7NWV Y7NW   
Diagnostic 5V IC PLC
indication 3-wire 12 V circuit
Y7PWV Y7PW   
(2-color (PNP)
indicator)
Y7BWV Y7BW   
2-wire 12 V —
Water resistant
(2-color indicator) — Y7BAL —  

∗ Lead wire length symbols 0.5 m .......... Nil (Example) Y59A PLC: Programmable Logic Controller
3 m ............. LY Y59AL
5 m ............. ZY Y59AZ

Specifications Standard Stroke

Action Double acting Model Standard stroke (mm) Intermediate stroke


Fluid Air A spacer with a width of 5, 10, 15, 20 or 25
MGF 40 mm is installed to manufacture intermediate
Proof pressure 1.5 MPa strokes (5 mm increments) other than
standard strokes.
Maximum operating pressure 1.0 MPa Example) For MGF63 with 15 mm stroke
MGF 63 30, 50, 75, 100
A spacer of 15 mm width is
Minimum operating pressure 0.1 MPa installed inside MGF63 with a 30
mm stroke. Therefore, the overall
Ambient and fluid temperature –10 to 60°C MGF100 length will be the same as the
Operating piston speed model with a 30 mm stroke.
20 to 200 mm/s
Cushion Rubber bumper on both ends
Lubrication Non-lube
+1.0
Stroke length tolerance 0 mm
20
ECOPS.qxd 05.9.5 11:27 AM Page 21

Air Consumption Reduction System

PFC/QFC Valves Actuator

Model
PFC valve: A control valve Description Model Port size
Effective area (mm2) Weight
Regulated flow Free flow g
with pressure adjustment
ASR100 1/8 2.4 –– 97
and cylinder speed control ASR300 1/4, 3/8 14.5 –– 220
functions PFC valve
ASR500 1/2, 3/4 52.0 –– 580
QFC valve: A control valve ASR600 3/4, 1 80.0 –– 950
ASQ100 1/8 2.4 5.4 97
with quick exhaust and
ASQ300 1/4, 3/8 14.5 22.0 220

Actuators
cylinder speed control QFC valve
ASQ500 1/2, 3/4 52.0 68.0 580
functions ASQ600 3/4, 1 80.0 106.0 950

Specifications
Fluid Air
Maximum operating pressure 0.7 MPa
PFC valve Ambient and fluid temperature 0 to 60°C
PFC valve 0.2 to 0.5 MPa
Set pressure
QFC valve 0.1 to 0.5 MPa

How to Order

ASR 100 –– 01 B
Product type Accessory
ASR PFC valve Nil Without bracket
ASQ QFC valve B With bracket
QFC valve
Body size Port size
100 1/8 Port size Applicable series
300 3/8 01 1/8 ASR100, ASQ100
500 3/4 02 1/4 ASR300, ASQ300
600 1 03 3/8 ASR300, ASQ300
04 1/2 ASR500, ASQ500
Patent pending Thread type 06 3/4 ASR500, 600, ASQ500, 600
Nil Rc 10 1 ASR600, ASQ600
N NPT
F G
Symbol

PFC valve QFC valve

21
ECOPS.qxd 05.9.5 11:27 AM Page 22

PFC/QFC valves

System Circuit
25% reduction of air consumption Work stroke
It is not necessary to supply high
pressure to both the extension and Return stroke
retraction sides of a piston. On the non-
working side, it is sufficient to supply
just enough pressure (0.2 MPa) for the
QFC valve PFC valve
piston to operate smoothly within the set
time. A reduction system using PFC and
QFC valves reduces air consumption by
25%, which translates into reduced
running cost and dramatic reduction of
equipment cost.

Effect of Reduction Rod side set pressure: 0.2 MPa


600
Cylinder stroke (mm)

500
3 0 0
ø6 ø8 ø10
0

400
ø5
e
siz
re

200
Bo

100

0
2,000 6,000 8,000 10,000 12,000 14,000 16,000
Air consumption reduction [m3/year (ANR) (Nm3/year)]
3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48
Annual air consumption cost reduction (Thousand yen)

Conditions — Cylinder operating frequency: 10 cycles/min


Operating time: 8 hrs/day
Number of operating days: 250 days/year
Cylinder pressure: Head side pressure of 0.5 MPa

Pressure and Time Line Charts


Work stroke Return stroke
Time difference of cylinder at stop
tC
en PH PR
Cy e

PH
sp

m
lin ed

D
e PH PR
Cy

ov
de co
lind

r m tr

PR er m
er

g
sin
Pressure

mo

ov ol v
Pressure

d
n

lin tue
ve

em al
Stroke

y
Stroke

n
me

C e lv
en e

PR
nt

em va
tu
us

ov trol
v

B
ing

sin

m
r on
aQ

de c E PH
a
FC

lin eed F
y
va

C sp
lve

a
A Time Time

During the work stroke, the cylinder moves quickly To prevent time lag, air is quickly exhausted from D
from A to B due to the difference between the head to E, after which the piston moves at a constant
side pressure (PH) and rod side pressure (PR). speed. When a speed controller is used instead of a
Cylinder speed is then controlled by a PFC valve QFC valve, the time required for exhaust becomes
from B to C. Therefore, the cylinder speed remains longer as shown by the D to F line of the head side
the same for a shorter length of time than it did pressure (PH). This causes a longer stopping time for
previously. the cylinder and time loss.

22
ECOPS.qxd 05.9.5 11:27 AM Page 23

Air Saving Valves


Series ASR/ASQ Actuator

Cuts air consumption by operating
the return stroke at a reduced pressure.
Conventional Valve Air Saving Valve
Working and return strokes Return stroke operated
operated at the same pressure at a reduced pressure

Actuators
Pressure Flow
valve valve

Working stroke Working stroke

Return stroke Return stroke

Working stroke

Return stroke

Pressure Valve Flow Valve


Quick supply and exhaust valve
Regulator with check valve +
+ Speed controller
Speed controller (Meter-in, Meter-out)

Series ASR Series ASQ


23
ECOPS.qxd 05.9.5 11:27 AM Page 24

Smooth operation of working and return strokes possible.
Consistent speed control achieved by preventing jerky movement of working strokes.

Improved response time
Operation delay in a return stroke is reduced by the use of a quick supply and exhaust valve.

Cylinder operation by conventional 2 pressure control


Delay in return Cylinder operation by air saving valve
operation Cylinder operation by speed controller
Return stroke pressure
0.1 MPa
1.4

Pressure valve Flow valve


1.2
0.2 MPa
1.0
Delay time (sec)

0.3 MPa Quick supply and


0.8 Working stroke exhaust valve

0.6 0.1 MPa


0.2 MPa Return stroke

0.4 0.3 MPa


Cylinder operating pressure (MPa) Air consumption
0.5 MPa
0.2 Working stroke Return stroke reduction ratio (%)
0.5 0
0.0 0.5
0.3 17
40 50 63 80 100 0.2 25
Cylinder bore size (mm) 0.1 33
Cylinder speed: 200 mm/sec
Cylinder stroke: 200 mm

Easy piping The set pressure can be either fixed or variable.
The body and one-touch fitting allow 360° Fixed set pressure type Variable set pressure type
rotation. The sealant on the male thread is (Fixed at 0.2 MPa) (Variable between Graduated knob
standardized. 0.1 and 0.3 MPa)

2
3

Body

Pressure valve Flow valve Pressure valve Flow valve


One-touch fittings A knob cap is
attached to
the variable

Other applications set pressure


type.

Jerk prevention in Quick air charge at the


vertical operation of end of stroke for press
the cylinder applications Series Variations
Balancing pressure Model Port Applicable tubing O.D. (mm)
Pressure valve Flow valve size 6 8 10 12
ASR430F-02 ASQ430F-02 R 1/4
Pressure valve ASR530F-02 ASQ530F-02 R 1/4
Flow valve
ASR530F-03 ASQ530F-03 R 3/8
ASR630F-03 ASQ630F-03 R 3/8
Speed controller ASR630F-04 ASQ630F-04 R 1/2
Speed controller

24
ECOPS.qxd 05.9.5 11:27 AM Page 25

Air Saving Valves

Pressure Valve Series ASR / Flow Valve Series ASQ

Pressure valve: Series ASR How to Order

ASR 4 3 0 F 02 06 S F20

Model With seal


ASR Pressure valve
ASQ Flow valve Option
Variable set pressure type
Nil

Actuators
Body size (0.1 to 0.3 MPa)
4 1/4 standard Fixed set pressure type
Regulator with check valve and flow control F20
5 3/8 standard (0.2 MPa)
valve integrated into a single construction
6 1/2 standard
Applicable tubing O.D.
Type 06 6 mm
3 Universal 08 8 mm
10 10 mm
With One-touch fitting 12 12 mm

Port size
02 R 1/4
03 R 3/8
04 R 1/2
Flow valve: Series ASQ
Model

Model Applicable tubing O.D. (mm)


Port size
Pressure valve Flow valve 6 8 10 12
ASR430F-02 ASQ430F-02 R 1/4
ASR530F-02 ASQ530F-02 R 1/4
ASR530F-03 ASQ530F-03 R 3/8
ASR630F-03 ASQ630F-03 R 3/8
ASR630F-04 ASQ630F-04 R 1/2

Pilot valve and two-way flow control valve


integrated into a single construction
Specifications

Proof pressure 1.5 MPa


Maximum operating pressure 1.0 MPa
Set pressure Variable 0.1 to 0.3 MPa
range Fixed (option) 0.2 MPa
Ambient and fluid temperature –5 to 60°C (with no freezing)
Number of needle rotations 10 rotations
Applicable tubing material Nylon, Soft nylon, Polyurethane

25
ECOPS.qxd 05.9.5 11:27 AM Page 26

Pressure Valve Series ASR / Flow Valve Series ASQ

Effective Area
Pressure Valve: Series ASR Flow Valve: Series ASQ
Type Free flow Controlled flow Type Meter-out Meter-in
(mm2) (mm2) (mm2) (mm2)
ASR430F-02-06S(-F20) 5.4 5.9 ASQ430F-02-06S(-F20) 4.1 4.9
ASR430F-02-08S(-F20) 5.9 6.7 ASQ430F-02-08S(-F20) 4.6 5.5
ASR430F-02-10S(-F20) 5.9 6.7 ASQ430F-02-10S(-F20) 4.6 5.5
ASR530F-02-06S(-F20) 7.3 8.1 ASQ530F-02-06S(-F20) 6.6 7.8
ASR530F-02-08S(-F20) 8.9 11.8 ASQ530F-02-08S(-F20) 9.2 10.1
ASR530F-02-10S(-F20) 9.2 13.3 ASQ530F-02-10S(-F20) 9.8 10.8
ASR530F-02-12S(-F20) 9.5 13.7 ASQ530F-02-12S(-F20) 10.8 11.6
ASR530F-03-06S(-F20) 7.3 8.1 ASQ530F-03-06S(-F20) 6.6 7.8
ASR530F-03-08S(-F20) 8.9 11.8 ASQ530F-03-08S(-F20) 9.2 10.1
ASR530F-03-10S(-F20) 9.2 13.3 ASQ530F-03-10S(-F20) 9.8 10.8
ASR530F-03-12S(-F20) 9.5 13.7 ASQ530F-03-12S(-F20) 10.8 11.6
ASR630F-03-10S(-F20) 15.3 17.8 ASQ630F-03-10S(-F20) 15.3 17.1
ASR630F-03-12S(-F20) 16.0 19.1 ASQ630F-03-12S(-F20) 16.2 18.0
ASR630F-04-10S(-F20) 15.3 17.8 ASQ630F-04-10S(-F20) 15.3 17.1
ASR630F-04-12S(-F20) 16.0 19.1 ASQ630F-04-12S(-F20) 16.2 18.0

Operating Principle
Working Stroke Return Stroke

Cy eed
sp
D

lin co
Cy flo
t

B C
em r
en

PR

de n
ov e

by
Pressure, Stroke

Pressure, Stroke

lin w v
m ylind

PH

r m ro
de al

ov l va
C

r m ve

t
em lve
ov

PH A

en
em

PR

tb
PH
en

y
F
t

PR
PR
E PH

Time Time

1. The cylinder starts smoothly because jerks are prevented by 3. To prevent delay due to the pressure gap, air is rapidly
meter-in control. exhausted to decrease the pressure from D to E, after which
the piston moves at a constant speed. If a speed controller is
Jerk used instead of the flow valve, exhausting air will take more
prevention time as illustrated by line D-F, resulting in longer stop time of
the cylinder and a consequent time loss.

Quick exhaust
Working stroke

Return stroke

2. When the cylinder reaches the stroke end, the quick air charge
by the flow valve rapidly increases the rear side pressure (PH)
from A to B. If a speed controller is used instead of the flow
valve, charging air will take more time as illustrated by line A-
C, causing delay in the pressure rise. 4. The cylinder operates at a low pressure required for a return.

Low pressure
Quick supply operation

26
ECOPS.qxd 05.9.5 11:27 AM Page 27

Air Saving Valves

Pressure Valve Series ASR / Flow Valve Series ASQ

Flow Characteristics
Pressure Valve: Series ASR (Inlet pressure: 0.5 MPa)
ASR430F ASR530F ASR630F
20
Flow rate l/min (ANR)

Flow rate l/min (ANR)

Flow rate l/min (ANR)


Effective area (mm2)

Effective area (mm2)

Effective area (mm2)


400 6 12
1000 15
300
4 500 8
10
200
500

Actuators
2 4
100 5

0 5 10 0 5 10 0 5 10
Number of needle rotations Number of needle rotations Number of needle rotations

Flow Valve: Series ASQ


Meter-out Type (Inlet pressure: 0.3 MPa)

ASQ430F ASQ530F ASQ630F


10 20
Flow rate l/min (ANR)

Flow rate l/min (ANR)

Flow rate l/min (ANR)


Effective area (mm2)

Effective area (mm2)

Effective area (mm2)


6 400
200 15
300
4 500
5 10
200
100
2
100 5

0 5 10 0 5 10 0 5 10
Number of needle rotations Number of needle rotations Number of needle rotations

Meter-in Type (Inlet pressure: 0.5 MPa)

ASQ430F ASQ530F ASQ630F


20
Flow rate l/min (ANR)

Flow rate l/min (ANR)

Flow rate l/min (ANR)


Effective area (mm2)

Effective area (mm2)

Effective area (mm2)


400 6 12
1000 15
300
4 500 8
200 10
500
2 4
100 5

0 5 10 0 5 10 0 5 10
Number of needle rotations Number of needle rotations Number of needle rotations

Pressure Characteristics (ASR)

ASR430F/530F ASR630F
0.4 0.4
Set pressure 0.3 MPa Set pressure 0.3 MPa

0.3 0.3
P2: Outlet pressure

P2: Outlet pressure

Set pressure 0.2 MPa Set pressure 0.2 MPa


0.2 0.2

Set pressure 0.1 MPa Set pressure 0.1 MPa


0.1 0.1

0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
P1: Inlet pressure P1: Inlet pressure

27
ECOPS.qxd 05.9.5 11:27 AM Page 28

Pressure Valve Series ASR / Flow Valve Series ASQ

Selection and Adjustment


Install a flow valve on the working side which requires the cylinder output and a pressure valve on the return side. The product cannot be
used in cases where the same pressure is necessary for both working and return strokes.
In such cases use a speed controller.

Horizontal mounting
Low pressure side: Pressure valve
High pressure side: Flow valve

Low pressure side High pressure side


Pressure valve Flow valve
Series Series
ASQ Refer to
ASR
Working stroke Adjustment Procedure 1
for pressure and speed adjustment.
Return stroke

Vertical mounting
Low pressure side: Pressure valve
High pressure side: Flow valve
Working stroke
Return stroke

In case the load ratio is 50% or lower


Pressure valve at the set pressure of the flow valve:
Series Low pressure side
ASR Refer to
Adjustment Procedure 1
for pressure and speed adjustment.
Flow valve
Series High pressure side
ASQ

If the load ratio at the set pressure of the flow valve exceeds
50%, install a dual speed controller (meter-in and meter out
control) on the high pressure side.

Low pressure side: Pressure valve


High pressure side: Dual speed controller
Working stroke
Return stroke

Pressure valve
Series Low pressure side
ASR Refer to
Adjustment Procedure 2
Dual speed controller for pressure and speed adjustment.
(Meter-in • Meter-out)
Series High pressure side
ASQ

28
ECOPS.qxd 05.9.5 11:27 AM Page 29

Air Saving Valves

Pressure Valve Series ASR / Flow Valve Series ASQ

Adjustment Procedure 1
Pressure Adjustment Speed Control
1. The fixed set pressure type (-F20) does not require adjustment 1. The cylinder speed is adjusted with knobs C , D and E . First
because the pressure is fixed at 0.2 MPa for both the pressure have all the knobs fully closed and then open them gradually
valve and the flow valve. for adjustment. Turn the knob clockwise to close (decrease the
2. The set pressures of the variable set pressure type pressure speed of the piston rod) and counterclockwise to open
valve and flow valve are adjusted with knob A and knob B (increase the speed of the piston rod).
respectively. Turn the knob clockwise to increase the pressure 2. Speed adjustment for the working stroke
and counterclockwise to decrease the pressure. The speed is adjusted with the pressure valve and the flow

Actuators
3. The graduations 1, 2 and 3 correspond to 0.1, 0.2 and 0.3 valve.
MPa respectively. Align the bottom end of the knob with the Open knobs C and E gradually until the required speed is
graduated line for adjustment. achieved. Make sure that knobs C and E are opened by the
same number of rotations.
Knob Align the bottom end of the Note 1) If the piston rod jerks, close knob E until the smooth
knob with the graduated line. operation is achieved.
The figure illustrates the case 3. Speed adjustment for return stroke
in which the pressure is set at
2
3
0.2 MPa.
The speed is adjusted with the flow valve.
Open knob D gradually until the required speed is achieved.
4. Be sure to tighten the lock nut after adjustment.
4. Set the same pressure for the pressure valve and the flow
valve (0.2 MPa as the recommended value).
5. The inlet side should be supplied with a pressure which is
higher than the set pressure by 0.1 MPa or more.
6. Cap the valve after adjustment.

Pressure Valve: Series ASR Flow Valve: Series ASQ


Knob
Knob B
C Knob
D
Knob
A E
Knob

Adjustment Procedure 2
Pressure Adjustment Speed Control
1. The fixed set pressure type (-F20) does not require adjustment 1. The cylinder speed is adjusted with knobs C , F and G . First
because the pressure is fixed at 0.2 MPa. have all the knobs fully closed and then open them gradually
2. The pressure at the low pressure side (return stroke side) is for adjustment. Turn the knob clockwise to close (decrease the
adjusted by the pressure valve. speed of the pistoin rod) and counterclockwise to open
3. The set pressure is adjusted with knob A . Turn the knob (increase the speed of the piston rod).
clockwise to increase the pressure and counterclockwise to 2. Speed adjustment for the working stroke
decrease the pressure. The speed is adjusted with the pressure valve and the dual
4. The graduations 1, 2 and 3 correspond to 0.1, 0.2 and 0.3 speed controller.
MPa respectively. Align the bottom end of the knob with the Open knobs C and G gradually until the required speed is
graduated line for adjustment. achieved. Make sure that knobs C and G are opened by the
5. Keep the set pressure as low as possible in order to achieve same number of rotations.
good air saving effect. Note 1) If the piston rod jerks, close knob G until the smooth
6. Cap the valve after adjustment. operation is achieved.
3. Speed adjustment for return stroke
The speed is adjusted with the dual speed controller.
Open knob F gradually until the required speed is achieved.
4. Be sure to tighten the lock nut after adjustment.

Pressure Valve: Series ASR Dual Speed Controller: Series ASD


Knob
Knob F
C
Knob
Knob G
A

29
ECOPS.qxd 05.9.5 11:27 AM Page 30

Pressure Valve Series ASR / Flow Valve Series ASQ

Construction
Pressure Valve: Series ASR
Variable type Fixed type
@1 @2 @5 @4 @3 @1 @2 @5 @4 @3

ASR430F-02 type ASR430F-02 type


ASR530F-03 type ASR530F-03 type
ASR630F-04 type u o !3 ASR630F-04 type u o !3
!8 !8
!9 !9
!7 !7
w w
q q
@0 @0
e
e
!4 i y !0 !1 !2 !4 i !5 !6

ASR530F-02 type ASR530F-02 type


ASR630F-03 type !8 u o !3 ASR630F-03 type !8 u o !3
!7 !7
!9 !9
t t
q q
@0 @0
r r
!4 i y !0 !1 !2 !4 i !5 !6
Component Parts
No. Description Material Note No. Description Material Note
1 Body A PBT 14 U seal HNBR
2 Body B Brass Electroless nickel plated 15 Body C Brass Electroless nickel plated
3 Seat ring Brass Electroless nickel plated 16 Adjustment plug Brass Electroless nickel plated
4 Body B1 Brass Electroless nickel plated 17 Needle Brass Electroless nickel plated
5 Body B2 Brass Electroless nickel plated 18 Knob PBT
6 Body C Brass Electroless nickel plated 19 Lock nut Note 1) Steel Electroless nickel plated
7 Stopper Stainless steel 20 U seal HNBR
8 Valve HNBR/Brass 21 Elbow body PBT
9 Piston Brass 22 Spacer Note 2) PBT
10 Adjustment screw Brass Electroless nickel plated 23 Cassette Stainless steel/POM
11 Knob Brass Electroless nickel plated 24 Seal NBR
12 Cap Polypropylene 25 Drive body Note 3) Brass Electroless nickel plated
13 Adjustment spring Steel wire Zinc chromated Note 1) Brass is used for the material ASR530F and ASR630F.
Note 2) Not used for ø6 and ø8.
Note 3) Not used for ø10 and ø12.
30
ECOPS.qxd 05.9.5 11:27 AM Page 31

Air Saving Valves

Pressure Valve Series ASR / Flow Valve Series ASQ

Flow Valve: Series ASQ


Variable type Fixed type
@2 @3 @6 @5 @4 @2 @3 @6 @5 @4

Actuators
ASQ430F-02 type i ASQ430F-02 type
ASQ530F-03 type u ASQ530F-03 type o
ASQ630F-04 type
y ASQ630F-04 type !5
!7 !5 !3
!7
!2 !4
!6 !6
!4 !1
!8 !1 !8
w w
q q
@0 @0
e e
@1 !0 !9 !6 !7 @1 !0 !9 !6 !7

i
ASQ530F-02 type ASQ530F-02 type
ASQ630F-03 type u ASQ630F-03 type
y
y !5
!7 !5 !3
!7
!2 !4
!8 !8
!4 !1
!6 !6
!1
t t
q q
@0 @0
r r
@1 !0 !9 !6 !7 @1 !0 !9 !6 !7
Component Parts
No. Description Material Note No. Description Material Note
1 Body A PBT 14 Piston valve HNBR/Brass
2 Body B Brass Electroless nickel plated 15 Adjustment spring Steel wire Zinc chromated
3 Seat ring Brass Electroless nickel plated 16 Needle Brass Electroless nickel plated
4 Body B1 Brass Electroless nickel plated 17 Knob PBT
5 Body B2 Brass Electroless nickel plated 18 Lock nut Note 1) Steel Electroless nickel plated
6 Adjustment screw Brass Electroless nickel plated 19 Lock nut Note 1) Steel Black zinc chromated
7 Knob Brass Electroless nickel plated 20 U seal HNBR
8 Cap Polypropylene 21 U seal HNBR
9 Adjustment plug Brass Electroless nickel plated 22 Elbow body PBT
10 Body C Brass Electroless nickel plated 23 Spacer Note 2) PBT
11 Body D1 Brass Electroless nickel plated 24 Cassette Stainless steel/POM
12 Body D2 Brass Electroless nickel plated 25 Seal NBR
13 Body D3 Brass Electroless nickel plated 26 Drive body Note 3) Brass Electroless nickel plated
Note 1) Brass is used for the material ASQ530F and ASQ630F.
Note 2) Not used for ø6 and ø8.
Note 3) Not used for ø10 and ø12.
31
ECOPS.qxd 05.9.5 11:27 AM Page 32

Pressure Valve Series ASR / Flow Valve Series ASQ

Dimensions
Pressure Valve: Series ASR
Variable set pressure type Fixed set pressure type (-F20)

L1 L1
L2 d L2 d
M M

øD1
øD
2 øD1 øD
2
L6

L6
L3 L4

H H
(Width across (Width across
flats) flats)
øD3

øD3
A1

A1
L5

L5

A2
A2

T T

Note 1) Note 2) Note 3) L5 A1 Weight (g) Note 5)


Model T H D1 D2 D3 L1 L2 L6 A2 M ∗1 ∗2
d L3 L4 MAX. MIN. MAX. MIN.
ASR430F-02-06S,-F20 6 57.7 34.9 17 111 89
ASR430F-02-08S,-F20 8 R 1/4 17 18.5 20 21.5 58.7 35.9 63.7 45.6 50.6 45.6 23 44.6 39.6 16.8 18.5 114 93
ASR430F-02-10S,-F20 10 53.8 31 21 105 82
ASR530F-02-06S,-F20 6 62.9 36.5 17 150 127
ASR530F-02-08S,-F20 8 18.5 63.9 37.5 18.5 153 130
R 1/4 21 24.3 25.3 67.3 49.2 55.8 50.8 25.9 49.8 44.8 18.8
ASR530F-02-10S,-F20 10 59 32.6 21 143 120
ASR530F-02-12S,-F20 12 20.9 60.8 34.4 22 146 122
ASR530F-03-06S,-F20 6 62.9 36.5 17 160 137
ASR530F-03-08S,-F20 8 18.5 63.9 37.5 18.5 163 140
R 3/8 21 24.3 25.3 67.3 49.2 57.4 52.4 25.9 51 46 20
ASR530F-03-10S,-F20 10 59 32.6 21 153 130
ASR530F-03-12S,-F20 12 20.9 60.8 34.4 22 156 133
ASR630F-03-10S,-F20 10 18.5 62.8 32.6 21 237 219
R 3/8 25 29.7 30 86.3 65.5 67.6 60.1 27.7 61.2 53.7 20.6
ASR630F-03-12S,-F20 12 20.9 64.6 34.4 22 239 221
ASR630F-04-10S,-F20 10 18.5 62.8 32.6 21 257 239
R1/2 25 29.7 30 86.3 65.5 71.1 63.6 27.7 62.9 55.4 24.1
ASR630F-04-12S,-F20 12 20.9 64.6 34.4 22 259 239
Note 1) “d” indicates the applicable tubing O.D.
Note 2) L3 is the dimension for the variable set pressure type.
Note 3) L4 is the dimension for the fixed set pressure type.
Note 4) A1 and A2 are reference dimensions after installation.
Note 5) ∗1 is the weight for the variable set pressure type and ∗2 is that for the fixed set pressure type.

32
ECOPS.qxd 05.9.5 11:27 AM Page 33

Air Saving Valves

Pressure Valve Series ASR / Flow Valve Series ASQ

Flow Valve: Series ASQ


Variable set pressure type Fixed set pressure type

L1 L1
L2 d L2 d
M M

Actuators
øD øD
2 2
L8

L8
L3 L3
L4 L4

H
H
(Width across
flats) (Width across
flats)

øD4 øD4
L5

L6
A1

A1
øD1
øD3

øD1
øD3
L7

L7
A2

A2

T T

Note 1) L4 Note 2) Note3) L7 A1 Note 4) Note 4) Weight (g) Note 5)


Model T H D1 D2 D3 D4 L1 L2 L3 L8 M ∗1 ∗2
d MAX. MIN. L5 L6 MAX. MIN. MAX. MIN. A2
ASQ430F-02-06S,-F20 6 61.6 34.9 17 136 114
ASQ430F-02-08S,-F20 8 R 1/4 17 18.5 20 21.5 19.5 62.6 35.9 20.3 49.4 44.4 88.8 68.7 50.6 45.6 23 44.6 39.6 17.9 18.5 139 117
ASQ430F-02-10S,-F20 10 57.7 31 21 130 108
ASQ530F-02-06S,-F20 6 65.6 36.5 17 178 155
ASQ530F-02-08S,-F20 8 18.5 66.6 37.5 18.5 181 158
R 1/4 21 24.3 24.8 20.4 23.4 53.5 48.5 92.2 72 55.8 50.8 25.6 49.8 44.8 19
ASQ530F-02-10S,-F20 10 61.7 32.6 21 172 149
ASQ530F-02-12S,-F20 12 20.9 63.5 34.4 22 174 151
ASQ530F-03-06S,-F20 6 65.6 36.5 17 188 165
ASQ530F-03-08S,-F20 8 18.5 66.6 37.5 18.5 191 168
R 3/8 21 24.3 24.8 20.4 23.4 53.5 48.5 93.8 73.6 57.4 52.4 25.6 51 46 20.2
ASQ530F-03-10S,-F20 10 61.7 32.6 21 182 159
ASQ530F-03-12S,-F20 12 20.9 63.5 34.4 22 184 161
ASQ630F-03-10S,-F20 10 18.5 74.8 32.6 21 310 292
R 3/8 25 29.7 30.7 30 30.8 74.3 66.8 107.9 86.9 67.6 60.1 28 61.2 53.7 20.8
ASQ630F-03-12S,-F20 12 20.9 76.6 34.4 22 312 294
ASQ630F-04-10S,-F20 10 18.5 74.8 32.6 21 330 312
R 1/2 25 29.7 30.7 30 30.8 74.3 66.8 111.4 90.4 71.1 63.6 28 62.9 55.4 24.1
ASQ630F-04-12S,-F20 12 20.9 76.6 34.4 22 332 314
Note 1) “d” indicates the applicable tubing O.D..
Note 2) L5 is the dimension for the variable set pressure type.
Note 3) L6 is the dimension for the fixed set pressure type.
Note 4) A1 and A2 are reference dimensions after installation.
Note 5) ∗1 is the weight for the variable set pressure type and ∗2 is that for the fixed set pressure type.

33
ECOPS.qxd 05.9.5 11:27 AM Page 34

Hollow Rod Cylinders Made to Order


(Rod Through Hole Type) Air Blow

A hollow rod for vacuum piping is utilized for air flow.
The nozzle position can be moved.
Nozzle

Air Cylinder: CM2W-XC38


Specifications
Model Pneumatic type
Cylinder bore size (mm) ø20, ø25, ø32, ø40
Action Double acting, Double rod
Maximum operating pressure 1.0 MPa
Minimum operating pressure 0.08 MPa
Cushion Rubber bumper (standard)
Basic style, Axial foot style, Flange style,
Mounting
Trunnion style
Auto switch Capable

Specifications other than above Specifications are the same as series CM2W.
ød

HA + Stroke
ZZ + 2 x Stroke

Bore size (mm) d J HA ZZ


20 3 M5 x 0.8 32 135
25 3 M5 x 0.8 32 139
32 3 M5 x 0.8 32 141
40 4 Rc 1/8 36 174

Precision Cylinder: MTS8-XC38


Bore size (mm) 8
Port direction Standard type, Top ported type
Rod end configuration Female thread

Dimensions

Use ø4 or ø2.5 urethane tubing (TU0425), or


soft nylon tubing (TS0425).
ø1
ø4

7 + Stroke
60 + 2 x Stroke

34
ECOPS.qxd 05.9.5 11:27 AM Page 35

Free Mount Cylinder for Vacuum


Series ZCUK Air Blow

How to Order

Basic Type ZCUK C 16 20 D


With Auto Switch ZC D UK C 16 20 D M9B S
Built-in magnet Number of auto switches
Action Nil –– 2 pcs.
Type (Vacuum side piping)/(Rod end configuration)
S ––– 1 pc.

Actuators
C –– Cap piping/Male thread D –– Double acting
Auto switch type
D –– Cap piping/Direct pad mount
Nil Without auto switch
Q –– Rod piping/Male thread
R –– Rod piping/Direct pad mount Port thread type ∗ Select applicable auto switch
models from the table below.
Bore size Symbol Type Bore size ∗ Auto switches are shipped together
10 –– 10 mm M5 x 0.8 ø10, ø16, ø20, ø25 (but not assembled).
Nil
16 –– 16 mm Rc 1/8 ø32
20 –– 20 mm TN NPT 1/8 ø32 Standard stroke (mm)
25 –– 25 mm TF Note) G 1/8 ø32 10, 16 ––––– 5, 10, 15, 20, 25, 30
32 –– 32 mm Note) In the case of rod piping (Q, R), 20, 25, 32 –– 5, 10, 15, 20, 25, 30, 40, 50
TF (G 1/8) is not available.
Applicable Auto Switches
Indicator light

Load voltage Auto switch Lead wire length (m) Note 1)


Electrical Wiring model Pre-wired Applicable
Type Special function 0.5 3 5
entry (output) DC AC conector load
Perpendicular In-line (Nil) (L) (Z)
3-wire IC
5V A96V A96  
Yes

— — — — —
switch

circuit
Reed

Grommet
(NPN equiv.)

12 V 100 V A93V A93   — — — Relay,
2-wire 24 V
  PLC
No

5 V, 12 V 100 V or less A90V A90 — — IC circuit


3-wire (NPN) M9NV M9N    
5 V, 12 V IC circuit
3-wire (PNP) M9PV M9P    
Solid state


switch

2-wire 12 V M9BV M9B     — Relay,


Yes

Grommet 24 V —
Diagnostic 3-wire (NPN) F9NWV F9NW     PLC
indication 5 V, 12 V IC circuit
2 color 3-wire (PNP) F9PWV F9PW    
indicator 2-wire 12 V F9BWV F9BW     —
Note 1) Lead wire length symbols 0.5 m .......... Nil (Example) M9N Note 2) Solid state switches marked with a "" symbol are produced upon
3 m ............. L (Example) M9NL receipt of order.
5 m ............. Z (Example) M9NZ

Piping type Free mount cylinder for vacuum Rod end configuration Applicable pad type
For detailed specifications,
refer to the next page.
ZCUKC
Cap piping Vacuum Male thread

Series ZPT
ZCUKD (Perpendicular vacuum
entry female thread)
Cap piping Vacuum Direct pad mount
Vacuum

ZCUKQ
Rod piping Vacuum Male thread Series ZP
(With pad single unit
lock ring)
ZCUKR
Vacuum
Rod piping Vacuum Direct pad mount

35
ECOPS.qxd 05.9.5 11:27 AM Page 36

Water Resistant Air Cylinders Air Leakage

Series CM2 ø20 to ø40 Series CG1 ø32 to ø100

How to Order How to Order


CDM2 Mounting Bore size Port thread type R Stroke H7BAL -XC6 CDG1 Mounting Type Bore size Port thread type R Stroke H7BAL -XC6

With auto switch


With auto switch (Built-in magnet)
(Built-in magnet)
Water resistant cylinder
Water resistant cylinder
R Seal, NBR (Nitrile rubber)
R Seal, NBR (Nitrile rubber)
V Seal, FKM (Fluoro rubber)
V Seal, FKM (Fluoro rubber)
Water resistant 2-color indication
Water resistant solid state switch
2-color indication
solid state switch H7BAL ø32 to ø63
G5BAL ø80, ø100
Made to order Made to order specification
specification Specifications
Action Double acting, Single rod
Caution Cylinder bore size (mm) ø32, ø40, ø50, ø63, ø80, ø100
Rod seal and scraper is not replaceable.
• Scraper is press-fit into the rod cover, thus cannot be replaced. Cushion Rubber bumper, Air cushion
Auto switch mounting Band mount type
Made to order Stainless steel piston rod and rod end nut (-XC6)
Specifications
Note) Specifications other than above are the same as the standard basic type.

Action Double acting, Single rod Dimensions


Cylinder bore size (mm) ø20, ø25, ø32, ø40 GA
Rubber cushion

øE-0.05
0
Cushion Rubber bumper
Auto switch mounting Band mount type
(øE1)

Made to order Stainless steel piston rod and rod end nut (-XC6)
Note) Specifications other than above are the same as the standard basic type.
(F1) TA

Dimensions S + Stroke F
ZZ + Stroke
NN1 NN2
WA

Air cushion GA
øE–0.05
øE2h8
øE1h8

0
(øE1)

(mm)
Bore size (mm) E1 E2∗ NN1 NN2∗
0
22 –0.033 0
20 –0.033 M22 x 1.5 M20 x 1.5 (F1) TA
20
Note) Dimensions other than the above are the same as the standard double S + Stroke F
acting single rod type. [An asterisk (∗) indicates those that are the same as
standard.] ZZ + Stroke
Please contact SMC for part numbers of the foot, the flange and the (mm)
mounting nut for ø20. Bore size (mm) (E1) E∗ (F1) F∗ GA S TA WA ZZ
32 17 18 2 2 18 77 (85) 17 22 119 (127)
40 21 25 2 2 19 84 (93) 18 22 136 (145)
50 26 30 2 2 21 97 (109) 20 25 157 (169)
63 26 32 2 2 21 97 (109) 20 25 157 (169)
80 32 40 3 3 28 116 (130) — 30 190 (204)
100 37 50 3 3 29 117 (131) — 31 191 (205)
Note 1) Dimensions other than the above are the same as the standard double
acting single rod type. [An asterisk (∗) indicates those that are the same
as standard.]
Note 2) Dimensions inside ( ) are for long strokes.
36
ECOPS.qxd 05.9.5 11:27 AM Page 37

Water Resistant Air Cylinders

Compact Cylinder
Series CQ2 ø20 to ø100

How to Order Specifications

Action Double acting, Single rod

Actuators
CDQ2 Mounting Bore size Port thread type R Stroke D Option F9BAL -XC6
Cylinder bore size (mm) ø20, ø25, ø32, ø40, ø50, ø60, ø80, ø100
With auto switch Mounting ø20 to ø32 ... B (Through-hole only)
(Built-in magnet) ø40 to ø100 ... B (Through-hole) F (Front flange style)
A (Both end tapped) G (Rear flange style)
Water resistant cylinder
L (Foot style) D (Double clevis style)
R Seal, NBR (Nitrile rubber)
V Seal, FKM (Fluoro rubber) Cushion None
Water resistant 2-color indication Auto switch mounting Rail mount type (D-F7BAL, F7BAVL)/Direct mount type (D-F9BAL)
solid state switch
Made to order Stainless steel snap ring, piston rod and rod end nut (-XC6)
F7BA(V)L ø20 to ø100
Note) Specifications other than the above are the same as the standard basic type.
F9BAL ø32 to ø100

Made to order specification

Dimensions

2-øN through 2-øN through 2-øN through


232-øO counter bore 232-øO counter bore 232-øO counter bore Q Q
(same on the bottom side) (same on the bottom side) (same on the bottom side)

øT

ø20, ø25 ø20, ø25 ø32 L1 L1


G1
(without switch) (with switch) L B + Stroke L B + Stroke
4-øN through A + Stroke
A + Stroke
4-øN through 234-øO counter bore
234-øO counter bore (same on the bottom side)
(same on the bottom side)
Rod end male thread Rod end male thread
H H

C C
Rod end nut Rod end nut
X L3 X L3
L2 L2
ø40, ø50 ø63 to ø100 ø20 to ø32 ø40 to ø100

(mm) With Rod End Male Thread (mm)


A B
Bore size
L∗ N∗ O∗
Bore size
50 75, 100 50 75, 100 G1 L1 Q Th9 C X H L L1
(mm) (mm)
stroke or less stroke stroke or less stroke
20 39(51) — 29.5(41.5) — — 9.5 4.5 5.5 9 depth 7 19(20.5) — 20 12 14 M831.25 23.5 4.5
25 42.5(52.5) — 32.5(42.5) — — 10 5 5.5 9 depth 7 21 — 25 15 17.5 M1031.25 27.5 5
32 45(55) 55 33(43) 43 — 12 6.5 5.5 9 depth 7 20.5Note) — 32 20.5 23.5 M1431.5 33.5 5
40 46.5(56.5) 56.5 29.5(39.5)∗ 39.5∗ 5 17 7 5.5 9 depth 7 11∗ 28 40 20.5 23.5 M1431.5 38.5 5
50 48.5(58.5) 58.5 30.5(40.5)∗ 40.5∗ 5 18 8 6.6 11 depth 8 10.5∗ 35 50 26 28.5 M1831.5 43.5 5
63 54(64) 64 36(46)∗ 46∗ 5 18 8 9 14 depth 10.5 15∗ 35 63 26 28.5 M1831.5 43.5 5
80 63.5(73.5) 73.5 43.5(53.5)∗ 53.5∗ 5 20 10 11 17.5 depth 13.5 16∗ 43 80 32.5 35.5 M2231.5 53.5 8
100 75(85) 85 53(63)∗ 63∗ 5 22 12 11 17.5 depth 13.5 23∗ 59 100 32.5 35.5 M2631.5 53.5 8
Note 1) Dimensions other than above are the same as the standard double acting single rod type. [An asterisk (∗) indicates
those that are the same as standard.]
Note 2) Dimensions inside ( ) are for cylinders with auto switch.
Note 3) For a cylinder with ø32 bore size and 5 mm stroke, without switch, dimension Q will be 21.5.
Note 4) The dimensions with a mounting bracket for ø40 to ø100 are the same as above dimensions. (No dimensional
changes in L1 and L2 dimensions.)
37
ECOPS.qxd 05.9.5 11:27 AM Page 38

Water Resistant Air Cylinders

Compact Guide Cylinder


Series CA2 ø40 to ø100 Series MGP ø20 to ø100

How to Order How to Order

CDA2 Mounting Type Bore size Port thread type R Stroke Suffix Y7BAL -XC6 MGPM Bore size Port thread type R Stroke Y7BAL

With auto switch Slide bearing


(Built-in magnet)
Water resistant cylinder
Water resistant cylinder
R Seal, NBR (Nitrile rubber)
R Seal, NBR (Nitrile rubber)
V Seal, FKM (Fluoro rubber)
V Seal, FKM (Fluoro rubber)
Water resistant 2-color indication
solid state switch Water resistant 2-color indication
solid state switch
Made to order specification
∗ The piston rod and guide rod are made of stainless steel.
∗ Stainless steel piston rods are available as a special order.
Specifications
Specifications
Action Double acting, Single rod
Cylinder bore size (mm) ø40, ø50, ø63, ø80, ø100
Action Double acting
Cushion Air cushion
Bearing type Slide bearing
Auto switch mounting Tie-rod mount style
Cylinder bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
Made to order Stainless steel piston rod and rod end nut (-XC6)
MGPMR Rubber bumper
∗ Specifications other than above are the same as the standard basic type. Cushion
Note 1) Air-hydro type, rod boot specifications of the CA2 series are excluded. MGPMV Without cushion
Note 2) Combination of auto switches and steel tube is not available.
Auto switch mounting Direct mount type

Dimensions Dimensions

∗ Dimensions are the same as the standard double acting


single rod type.

FB
B + Stroke
A + Stroke

(mm)
A (A)
Bore size
(mm) 50 50 stroke or more 200 B FB
stroke or less 200 stroke or less stroke or more
20 66 97.5 135 66 19
25 67.5 99 136 67.5 20
32 109 114 152 71.5 22
40 109 114 152 78 22
50 117.5 129 172 83 23
63 117.5 129 172 88 23
80 121 148 199 102.5 24
100 141 166 207 120 29
∗ Dimensions other than above are the same as the standard double acting
single rod type.

38
ECOPS.qxd 05.9.5 11:27 AM Page 39

Water Resistant Air Cylinders

Guide Cylinder
Series MGG ø32 to ø100

How to Order

MGGM Mounting Bore size Port thread type R Stroke

Actuators
H7BAL -XC6
Slide bearing
Water resistant cylinder
R Seal, NBR (Nitrile rubber)
V Seal, FKM (Fluoro rubber)
Water resistant 2-color indication
solid state switch
H7BAL ø32 to ø63
G5BAL ø80, ø100
Made to order specification

Specifications

Action Double acting


Cylinder bore size (mm) ø32, ø40, ø50, ø63, ø80, ø100
Bearing type Slide bearing
Cushion Rubber bumper, Built-in shock absorber
Auto switch mounting Band mount type
-XC6 Stainless steel piston rod and rod end nut

Made to order -XC6A Stainless steel used on all standard iron parts
specification -XC6B Stainless steel rod end moving parts
-XC6C Stainless steel rod parts
∗ Specifications other than the above are the same as the standard basic type.
Note 1) RBL (coolant resistant) shock absorbers are used.

Dimensions
ø32 to ø50 ø63 to ø100
Front mounting flange style Front mounting flange style

Q Q
X Y + Stroke X Y + Stroke
(mm)
Bore size (mm) Q X Y
32 25 39 86 (94)
40 29 46 96 (105)
50 31 57 109 (121)
63 34 56 112 (124)
80 46 68 137 (151)
100 47 68 138 (152)
∗ Dimensions inside ( ) are for long strokes.
∗ Dimensions other than the above are the same as the standard basic type.

39
ECOPS.qxd 05.9.5 11:27 AM Page 40

Air Cylinder
with Heavy Duty Scraper Made to Order
Air Leakage

Symbol

With heavy duty scraper -XC4

CM2 Mounting Bore size Stroke Cushion XC4 CB Follow the standard ordering procedures. XC4
(With rear lock only)

CG1 Follow the standard ordering procedures. XC4 CQ2 Follow the standard ordering procedures. XC4

CA2 Follow the standard ordering procedures. XC4 CV Follow the standard ordering procedures. XC4

CS1 Follow the standard ordering procedures. XC4 MGG Follow the standard ordering procedures. XC4

MB Follow the standard ordering procedures. XC4 MGC Follow the standard ordering procedures. XC4

With heavy duty scraper With heavy duty scraper

The heavy duty scraper feature is ideal for cylinders used in a dusty
environment, or in environments where there is contact with earth and
sand, such as molding machines, construction equipment, and industrial
vehicles, etc.

Specifications
Applicable End lock cylinder Cylinder Compact
Air cylinder/Standard type (with rear with valve cylinder Guide cylinder
cylinder lock only)

CM2 CG1 MB CA2 CS1 CB CV CQ2 MGG MGC

Series CM2, MB, CA2, CS1, CBM2, CV3,


CM2W CG1 MBW CA2W CS1W CBA1 CVM5, CQ2 MGG MGC
CVS1

Action Double acting, Single rod, Double rod (Not applicable for CG1) Double acting, Single rod Double acting
Bore size 20, 25, 32, 32, 40, 50, 32, 40, 50, 40, 50, 63, 125, 140, 160, 180, 20, 25, 32, 40, 20, 25, 32, 40, 20, 25, 32, 40,
32, 40, 50
(mm) 40 63 63, 80, 100 80, 100 200, 250, 300 50, 63, 80, 100 50, 63, 80, 100 50, 63, 80, 100
Wiper ring SCB scraper
CBM2: CVM5: None Rubber bumper Air cushion
Rubber Rubber
Air cushion Rubber bumper Rubber bumper Rubber (base cylinder (base cylinder
Cushion bumper bumper
CBA1: CV3, CVS1:
Air cushion Air cushion bumper unit) unit)
Air cushion Air cushion
Auto switch Mountable (Bores sizes 200mm or less.)

Specifications Specifications Specifications Specifications Specifications Specifications are Specifications Specifications Specifications Specifications Specifications
and the same as the
are the same are the same are the same are the same standard type are the same are the same are the same are the same are the same
dimensions as the as the as the as the as the as the as the as the
except dimension as the
other than standard type. standard type. standard type. standard type. K has been standard type. standard type. standard type. standard type. standard type.
above changed.

Refer to Best Pneumatics 2004 catalog Vol. 6/7/8/10 for the pages listed in the table above for details.

Caution
Do not replace the heavy duty scraper.
• Since the heavy duty scraper is press fit, replace the rod
cover assembly instead of the cover only.
(In the case of the CM2 series, it cannot be replaced.)
(For the CS1 series, replace the retaining plate
assembly.)

M Specifications
MGP L Bore size Stroke XC4
Applicable series MGPM, MGPL
With heavy duty scraper
Bearing type Slide bearing, Ball bushing
Scraper specification Cylinder bore size (mm) 20, 25, 32, 40, 50, 63, 80, 100
Nil Single side scraper
Double side scraper Minimum Single side 0.12 MPa
W
operating pressure Double side 0.14 MPa

40
ECOPS.qxd 05.9.5 11:27 AM Page 41

Air Cylinder
with Coil Scraper Made to Order Air Leakage

Symbol
With coil scraper -XC35

CM2 Mounting Bore size Stroke XC35 MB Follow the standard ordering procedures. XC35

CQ2 Follow the standard ordering procedures. XC35 CA2 Follow the standard ordering procedures. XC35

CG1 Follow the standard ordering procedures. XC35 CS1 Follow the standard ordering procedures. XC35
With coil scraper
Removes frost, welding spatter, and machining chips from the piston rod,
CBA1 Follow the standard ordering procedures. XC35

Actuators
and protects the seals.
With coil scraper
Specifications
Applicable series Air cylinder/Series CM2 Air cylinder/Series CG1 Compact air cylinder/Series CQ2 Air cylinder/Series CA2
Action Double acting, Single rod Double acting, Single rod Double acting, Single rod Double acting, Single rod, Double rod
Applicable bore size (mm) 20, 25, 32, 40 20, 25, 32, 40, 50, 63 32, 40, 50, 63, 80, 100 40, 50, 63, 80, 100
Maximum operating pressure 1.0 MPa 1.0 MPa 1.0 MPa 1.0 MPa
Minimum operating pressure 0.05 MPa 0.05 MPa 0.05 MPa Single rod: 0.05 MPa, Double rod: 0.08 MPa
Cushion Rubber bumper Rubber bumper, Air cushion None, Rubber bumper Air cushion
Scraper Coil scraper (Metal)
Auto switch Mountable

Basic, Axial foot, Front flange, Basic, Axial foot, Front flange, Through holes, Basic, Foot, Front flange, Rear
Rear flange, Single clevis, Rear flange, Front trunnion, Double end tapped flange, Single clevis, Double
Mounting Double clevis, Front trunnion, Rear trunnion, Clevis (used clevis, Center trunnion
Rear trunnion, Integral clevis, when the port location is
Boss cut moved 90°)

Specifications are the same as Specifications are the same as Specifications are the same as Specifications are the same as
Specifications other than above the standard type. the standard type. the standard type. the standard type.

Refer to Best Pneumatics 2004 catalog Vol. 6/7 for the pages listed in the table above.

Specifications
Applicable series Air cylinder/Series MB Air cylinder/Series CS1 End lock cylinder/Series CBA2
Action Double acting, Single rod Double acting, Single rod, Double rod Double acting, Single rod
Applicable bore size (mm) 32, 40, 50, 63, 80, 100 125, 140, 160, 180, 200, 250, 300 40, 50, 63, 80, 100
Maximum operating pressure 1.0 MPa 0.97 MPa 1.0 MPa
Minimum operating pressure 0.05 MPa 0.05 MPa 0.15 MPa
Cushion Air cushion, Rubber bumper Air cushion Air cushion
Scraper Coil scraper (Metal)
Auto switch Capable (Bores sizes 200mm or less.)

Basic, Foot, Front flange, Rear Basic, Foot, Front flange, Rear Basic, Foot, Front flange,
flange, Single clevis, Double flange, Single clevis, Double Single clevis, Double clevis,
Mounting clevis, Shaft type trunnion clevis, Center trunnion (For Center trunnion
double rod, only Basic, Foot,
Front flange, Center trunnion
are available.)

Specifications are the same as Specifications are the same as the Specifications are the same as
Specifications other than above the standard type. standard type. the standard type.

Refer to Best Pneumatics 2004 catalog Vol. 6 for the pages listed
in the table above.
Specifications
Applicable series MGPM
MGPM Bore size Stroke XC35 Bearing type Slide bearing
Cylinder bore size (mm) 20, 25, 32, 40, 50, 63, 80, 100
With coil scraper
Minimum Single side 0.12 MPa
Scraper specification operating pressure
Double side 0.14 MPa
Nil Single side scraper
W Double side scraper

41
ECOPS.qxd 05.9.5 11:27 AM Page 42

Air-hydro Booster Made to Order


Hydraulic Clamp

Converts air pressure to hydraulic pressure for high pressure 
hydraulic cylinder actuation.
CA1B H63 50 1 XB4
Type of pressurization
Mounting Nil Pressurized when energized
B Basic style B Not pressurized when energized
L Axial foot style
G Rear flange style
Electrical entry
Nil Molded type

Oil discharge volume D DIN terminal

25 25 cm3 Voltage
40 40 cm3 1 100 VAC
50 50 cm3 2 200 VAC
75 75 cm3 5 24 VDC
100 100 cm3 9 Other

Oil pot specification


JIS symbol Nil Without oil pot
P With oil pot

Specifications
Operating fluid Compressed air
Driving fluid ISO VG32
Operating pressure (air) 0.3 to 0.7 MPa
Withstand pressure (air) 1.6 MPa Specifications other than -XB4 are available by
Ambient and fluid temperature 5 to 60°C special order. Select according to the usage.
Intensified pressure ratio 1:6 (Refer to the following two pages for the list of
Reservoir capacity (oil pot capacity) 110 cm3 special order products.)

Dimensions
CA1BH63(XB4)/Basic style
Oil supply View A (Oil port position)
90 ø73 plug
30.4 Supply port 30°
O.D. ø6 tubing
2-Rc 1/8
12

ø50
Exhaust port
77

≈ 153
15

12 Rc 1/4 13
Rc 1/4 Oil port
11 6.5
Oil port
≈161

View A
40

42.5

4-M8 x 1.25 4-M10 x 1.25


18 Thread depth 15 18 4-M8 x 1.25 18
10 L 22 11 L
S H 60 S H
Z 2 85 Z

For oil discharge


Amount of Stroke range
oil discharge (mm) S L H Z volume of 25 cm3
25 64 163 143 37 200
40 98 197 177 62 270
50 115 214 194 80 305
75 170 269 249 135 415
100 220 319 299 185 515

42
ECOPS.qxd 05.9.5 11:27 AM Page 43

Air-hydro Booster

Special Order Product


CQ2L100-P2866-60
Intensified pressure ratio 1 : 12.8
Oil discharge volume: 60 cm3
243
71 65.5

23
2-Rc 3/8
(air port)
Air release

Actuators
≈154
Rc 1/2 18
(oil port)
65
162
137

23
Air release

4-ø13
6 72 35 77 42.5
117 112 209 23 7
1 380

CS1LH160-Q5731-160
Intensified pressure ratio 1 : 16
Oil discharge volume: 160 cm3 ø73
4-M16 x 1.5
18.5 2-Rc 3/4 18.5
12
≈211

140
15

Rc 1
197

4-Long hole
106

54 View A
8.5 8.5
72 25 50 39 39 50 25
118 10.5 243 283
.5
144 383 R9
19

182 611.5 .5
R9

View A

CS1LH200-Q3496-130
Intensified pressure ratio 1 : 25
Oil discharge volume: 131 cm3
4-M20 x 1.5 18.5 2-Rc 3/4 18.5

4-M12 x 1.5

Rc 1/2
≈272.5
245
132

4-ø24
10

63
85 30 60 39 39 60 30
150 14 229 241
182 361
226 574

43
ECOPS.qxd 05.9.5 11:27 AM Page 44

Air-hydro Booster

Special Order Product


CS1LH200-Q8405-350
Intensified pressure ratio 1 : 44
Oil discharge volume: 350 cm3
4-M12 x 1.5
4-M20 x 1.5
98.5 18.5 2-Rc 3/4 18.5
Rc 11/4
(oil supply port)
31.5

Rc 11/4
(discharge port)
245

4-ø24
132

10
63
85
150 30 60 39 39 60 30
182 14 646 656
226 776
1406

Intensified Intensified Oil discharge


For dimensions and other information etc., pressure range Part no. pressure ratio volume (cm3) Note
of special order products in the table on the CDS1BH140-Q5902 1 : 1.96 1000 Without tank
right, contact SMC. CA1LH63-Q0717-25 1:6 25 With tank, Foot style
CA1LH63-Q5857-40 1:6 40 With tank, Foot style
CA1LH63-Q7045-100 1:6 100 With tank, Foot style
1 to 9.9
CA1BH63-Q5856-125 1:6 125 Without tank, Basic style
CA1BH140-Q7055-200 1:6 200 Without tank, Basic style
CDS1LH160-K5457-100 1:6 315 Without tank, Foot style
CQ2LH100-P6978-160 1 : 9.76 160 Without tank, Foot style
HC03-80-Q4602-25 1 : 10 25 With tank, Foot style
CA1LH63-Q7886-50 1 : 10 50 With tank, Foot style
TMS80-A2484-178 1 : 10 87 With tank, Foot style
CA1LH63-Q8409-100 1 : 10 100 With tank, Foot style
CS1LN160-Q3930-147 1 : 10 147 Without tank, Foot style
CA1BH100-Q5896-60 1 : 11 60 Without tank, Basic style
10 to 19.9 CDQ2LH140-P6024-90 1 : 12.25 90 Without tank, Foot style
CDQ2LH140-P4578-180 1 : 12.25 180 Without tank, Foot style
CS1LN160-Q3931-57 1 : 16 57 Without tank, Foot style
CQ2LH100-P6517-64 1 : 16 64 Without tank, Foot style
CQ2L100-P0987-238 1 : 16 100 With tank, Foot style
CQ2L160-P3270-150 1 : 16 150 Without tank, Foot style
CDS1L160-01-27928 1 : 16 160 Without tank, Foot style
CDQ2L140-P1009-116 1 : 21.7 116 Without tank, Foot style
CS1LH200-Q3495-77 1 : 25 77 With tank, Foot style
CS1L200-Q3932-151 1 : 25 151 Without tank, Foot style
CS1LH200-Q64100-165 1 : 25 165 Without tank, Foot style
20 to 29.9
CS1LH200-Q6411-325 1 : 25 325 Without tank, Foot style
CS1LH300-L9421-180 1 : 25 420 Without tank, Foot style
CS1FH160-K4133-175 1 : 28 99 With tank, Flange type
CS1LH300-Q1382-250 1 : 29 250 With tank, Foot style
30 or more CS1LH160-Q6528-80 1 : 32.7 80 With tank, Foot style

44
ECOPS.qxd 05.9.5 11:27 AM Page 45

Air-hydro Converter
Series CCT Hydraulic Clamp

How to Order

CCT 63 100
Air-hydro converter Effective oil level stroke (mm)

Nominal converter size/Stroke (mm)

Actuators
63 50, 100, 200, 300, 400, 500
100 100, 200, 300, 400, 500, 600
160 200, 300, 400, 500, 600, 700, 800

Specifications
Operating pressure 0 to 0.7 MPa
Proof pressure 1.05 MPa
Ambient and fluid temperature 5 to 50°C
Fluid Turbine oil (40 to 100 cSt)

Converter Standard Effective Oil Level Stroke/Effective Volume (cm3)


Nominal size
of converter
Standard effective oil level stroke (mm) Maximum flow∗
(mm) 50 100 200 300 400 500 600 700 800 (l/min)
63 150 300 600 890 1190 1480 — — — 36
100 — 750 1510 2260 3010 3770 4520 — — 88
160 — — 3660 5490 7320 9150 10980 12810 14640 217
∗ Maximum flow indicates the converter oil speed (0.2m/s) limit, which can maintain converter oil level stability,
expressed as a flow rate.

CCT40 – Effective oil level stroke Specifications


Operating pressure 0 to 0.7 MPa
CCT40 cannot be used as
Proof pressure 1.05 MPa
an air-hydro unit since it is
a converter for small Ambient and fluid temperature 5 to 50°C
capacity actuators. Use an Fluid Turbine oil (40 to 100 cSt )
individual CC valve unit or Nominal size of converter 40 mm
a speed controller (AS2000,
AS3000 or AS4000, etc.)
through a piping connection
instead.
Converter Standard Effective Oil Level Sroke/Effective Volume
Standard effective oil level stroke (mm) 50 100 150 200 300
Effective volume (cm3) 60 120 180 250 370
Maximum flow (l/min) 15
∗ Maximum flow indicates the converter oil speed (0.2m/s) limit, which can maintain converter oil level stability,
expressed as a flow rate.

45
ECOPS.qxd 05.9.5 11:27 AM Page 46

46
ECOPS.qxd 05.9.5 11:27 AM Page 47

Directional Control Equipment

Series Application Page

Directional Control
Pilot operated 2 port solenoid valve VXD21/22/23 Air blow, Air tool, Non-operation 48
Direct operated 2 port solenoid valve VCA Air blow, Air tool 51

Equipment
Pilot operated 2 port solenoid valve VQ20/30 Air blow, Air tool 53
Zero differential pressure operated Cooling water
VXZ 55
2 port solenoid valve
Direct air operated 2 port valve VXA21/22 Air purge 57
Pilot operated 3 port solenoid valve VP300/500/700 Air purge, Paint stirring 58
Pilot operated 3 port solenoid valve VG342 Air purge, Non-operation 60
Large 3 port solenoid valve VP3145/3165/3185 Air purge, Non-operation 62
3 port mechanical valve VM1000 VM100/200/400 Air purge 64
Coolant valve VNC Coolant 68
Flow switching 2 port air operated valve (Special order product) Paint stirring 70
Booster valve VBA1110 to 4200 Hydraulic clamp 71

47
ECOPS.qxd 05.9.5 11:27 AM Page 48

The updated individual Non-operation


catalog (CAT.ES70-29A) will
Pilot Operated 2 Port Solenoid Valve be available shortly.
Air Blow

For air, gas, water, oil Series VXD21/22/23 Air Tool

Models/Valve specifications
Normally Closed (N.C.)
Connection Flow coefficient Min. operating Max. operating pressure differential (MPa) Max.
Orifice Effective pressure system Weight∗
Model Water Air Oil pressure (g)
Thread Flange (ømm) Cv area differential
(mm2) (MPa) AC DC AC DC AC DC (MPa)
14 — 10 1.9 34 VXD2130-02 0.02 0.7 0.5 0.9 0.7 0.5 0.4 420
38
— 10 2.4 43 VXD2130-03 0.02 0.7 0.5 0.9 0.7 0.5 0.4 420
— 15 4.5 80 VXD2140-03 0.02 1.0 1.0 1.0 1.0 0.7 0.7 670
12
— 10 2.4 43 VXD2130-04 0.02 0.7 0.5 0.9 0.7 0.5 0.4 500
— 15 5.5 100 VXD2140-04 0.02 1.0 1.0 1.0 1.0 0.7 0.7 1.5 670
34 — 20 9.5 170 VXD2150-06 0.02 1.0 1.0 1.0 1.0 0.7 0.7 1150
1 — 25 12.5 225 VXD2260-10 0.02 1.0 1.0 1.0 1.0 0.7 0.7 1650
— 32A 35 23 415 VXD2270-32 0.03 1.0 1.0 1.0 1.0 0.7 0.7 5400
— 40A 40 31 560 VXD2380-40 0.03 1.0 1.0 1.0 1.0 0.7 0.7 6800
— 50A 50 49 880 VXD2390-50 0.03 1.0 1.0 1.0 1.0 0.7 0.7 8400
∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.

Symbol Solenoid specifications


Power Frequency Apparent power (VA) Power consumption Temperature increase (°C)
Model supply
OUT (Hz) Inrush Energized (W) (energized) (rated voltage)
50 20 (32) 11 4.5 45
AC
VXD21 60 17 (28) 7 3.2 35
DC — — — 6 55
IN
50 40 18 7.5 60
AC
VXD22 60 35 12 6 50
DC — — — 8 60
50 50 21 11 65
AC
VXD23 60 45 17 9.5 60
DC — — — 11.5 65
Note 1) Reset voltage is 20% or more of rated voltage for AC, and 2% or more of rated voltage for DC.
Note 2) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Note 3) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 4) For VXD2130, AC to DC or DC to AC coil exchange is not possible due to different armature
configuration.
For VXD21540, 22760, 23980, AC to DC coil exchange is possible, but not DC to AC exchange.
(DC will generate humming sound since it does not have a shading coil.)
Note 5) Values for apparent power inside ( ) are for VXD2130.

Models/Valve specifications
Normally Open (N.O.) Min. operating Max. operating pressure
Connection Flow coefficient Max.
Orifice Effective Model
pressure differential (MPa) system Weight∗
Thread Flange (ømm) Cv area differential pressure (g)
(mm2) (MPa) Water, Air Oil (MPa)
38 — 15 4.5 80 VXD2142-03 0.02 0.7 0.6 690
12 — 15 5.5 100 VXD2142-04 0.02 0.7 0.6 690
34 — 20 9.5 170 VXD2152-06 0.02 0.7 0.6 1170
1 — 25 12.5 225 VXD2262-10 0.02 0.7 0.6 1.5 1690
— 32A 35 23 415 VXD2272-32 0.03 0.7 0.6 5400
— 40A 40 31 560 VXD2382-40 0.03 0.7 0.6 6800
— 50A 50 49 880 VXD2392-50 0.03 0.7 0.6 8400
∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.

Solenoid specifications
Symbol Power Frequency Apparent power (VA) Power consumption Temperature increase (°C)
Model supply (Hz) Inrush Energized (W) (energized) (rated voltage)
OUT 50 25 12 5 50
AC
VXD21 60 20 8 3.5 35
DC — — — 6 50
IN 50 45 20 8 55
AC
VXD22 60 40 15 6.5 45
DC — — — 8 50
50 60 25 10.5 60
AC
VXD23 60 50 20 9.5 50
DC — — — 11.5 55
Note 1) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 2) When in operation, AC to DC or DC to AC exchange is not possible due to different armature
configuration.
Note 3) Reset voltage is 20% or more of rated voltage for AC, and 5% or more of rated voltage for DC.
Note 4) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.

48
ECOPS.qxd 05.9.5 11:27 AM Page 49

Pilot Operated
2 Port Solenoid Valve Series VXD21/22/23
The updated individual catalog
(CAT.ES70-29A) will be available shortly.

How to Order (Normally Closed)

VXD21
VXD22 0
VXD23 Bracket
Nil –––– None
B ––––– With bracket
Thread connection for 02 to
10 is possible.
Electrical option
Nil –– None
S ––– With surge voltage suppressor
Body size L ––– With indicator light
3 10A Z ––– With surge voltage suppressor/indicator light

Directional Control
4 15A
5 20A ∗ Refer to “Table 2” below for applicability.

Equipment
6 25A
7 32A Electrical entry
8 40A G –– Grommet
9 50A C –– Conduit
D –– DIN terminal
T –– Conduit terminal
Type of actuation/Body type ∗ Refer to “Table 2” below for applicability.
0 ––– Normally closed/Single
Rated voltage
Solenoid valve option 1 –– 100VAC, 50/60Hz
Nil ––– Standard specification 2 –– 200VAC, 50/60Hz
3 –– 110VAC, 50/60Hz
Connection 4 –– 220VAC, 50/60Hz
02 ––– 1/4 5 –– 24VDC
03 ––– 3/8 Thread type 6 –– 12VDC
Thread 04 ––– 1/2 Nil –– Rc 7 –– 240VAC, 50/60Hz
06 ––– 3/4 T ––– NPTF 8 –– 48VAC, 50/60Hz
10 ––– 1 F ––– G 9 –– Other (Consult with SMC)
N ––– NPT ∗ Refer to “Table 2” below for applicability.
32 ––– For 32A
Flange 40 ––– For 40A
50 ––– For 50A

∗ Refer to “Table 1” below for applicability.

Table 1. Connection size/Applicable models Table 2. Rated voltage/Electrical entry/Electrical options


Connection Size Applicable model Insulation classification Class B Class H
1/4 VXD2130-02 Electrical entry G C D, T G, C T
3/8 VXD2130-03, VXD2140-03 Electrical option S — S L, Z — S L, Z
Thread 1/2 VXD2130-04, VXD2140-04 1 (100V)       
3/4 VXD2150-06 2 (200V)       
1 VXD2260-10 3 (110V)       
AC
32A VXD2270-32 4 (220V)       
Flange 40A VXD2380-40 7 (240V)    —   —
50A VXD2390-50 8 (48V)    — —  —
5 (24V)     — — —
DC
6 (12V)    — — — —
Note) Surge voltage suppressor is attached to the lead wire.
How to Order (example)
For series VXD21, Rc 3/4, 200VAC,
DIN terminal, with surge voltage suppressor
(Model number) VXD2150-06-2DS Made to Order Specification
Splash Proof Specification ( Conforming to JIS-C-0920
Conforming to IEC529IP-X4 )

VXD Type – Bore size – Electrical specification -X36


DIN terminal and class H coil are not available.

49
ECOPS.qxd 05.9.5 11:27 AM Page 50

Series VXD21/22/23 The updated individual catalog


(CAT.ES70-29A) will be available shortly.

How to Order (Normally Open)

VXD21
VXD22 2
VXD23 Bracket
Nil ––– None
B –––– With bracket
Thread connection for 03 to
10 is possible.

Electrical option
Nil –– None
S ––– With surge voltage suppressor
Body size L ––– With indicator light
4 ––– 15A Z ––– With surge voltage suppressor/
5 ––– 20A indicator light
6 ––– 25A
∗ Refer to “Table 2” below for applicability.
7 ––– 32A
8 ––– 40A
9 ––– 50A Electrical entry
G ––– Grommet
C ––– Conduit
D ––– DIN terminal
Type of actuation/Body type
T ––– Conduit terminal
2 –– Normally open/Single
∗ Refer to “Table 2” below for applicability.

Solenoid valve option


Nil –– Standard specification Rated voltage
1 ––– 100VAC, 50/60Hz
2 ––– 200VAC, 50/60Hz
Connection
3 ––– 110VAC, 50/60Hz
03 –– 3/8
4 ––– 220VAC, 50/60Hz
04 –– 1/2
Thread 5 ––– 24VDC
06 –– 3/4
6 ––– 12VDC
10 –– 1
7 ––– 240VAC, 50/60Hz
32 –– For 32A 8 ––– 48VAC, 50/60Hz
Flange 40 –– For 40A 9 ––– Other (Consult with SMC)
50 –– For 50A ∗ Refer to “Table 2” below for applicability.

∗ Refer to “Table 1” below for applicability.


Thread type
Nil –– Rc
T ––– NPTF
F ––– G
N ––– NPT

Table 1. Connection size/Applicable models Table 2. Rated voltage/Electrical entry/Electrical options


Connection Size Applicable model Insulation classification Class B Class H
3/8 VXD2142-03 Electrical entry G C D, T G, C T
1/2 VXD2142-04 Electrical option S Note) — S L, Z — S L, Z
Thread
3/4 VXD2152-06 1 (100V)       
1 VXD2262-10 2 (200V)       
32A VXD2272-32 3 (110V)       
AC
Flange 40A VXD2382-40 4 (220V)       
50A VXD2392-50 7 (240V)    —   —
8 (48V)    — —  —
5 (24V)     — — —
DC
6 (12V)    — — — —
Note) Surge voltage suppressor is attached to the lead wire.

How to Order (example)


For series VXD21, Rc 1/2, 200VAC,
DIN terminal, with surge voltage suppressor Made to Order Specification
(Model number) VXD2142-04-1TZ
Splash Proof Specification ( Conforming to JIS-C-0920
Conforming to IEC529IP-X4 )

VXD Type – Bore size – Electrical specification -X36


DIN terminal and class H coil are not available.

50
ECOPS.qxd 05.9.5 11:27 AM Page 51

Direct Operated 2 Port Solenoid Valve for Air Air Blow

Series VCA Air Tool

How to Order Valves (Single Type)

VC A 2 1 1 G 3 02
For air
Option
Series
Nil None
2 Class 2
F Foot type bracket
3 Class 3
∗ When only brackets are required,
4 Class 4 refer to “Table 2” below.

Type of actuation
Thread type (single type)

Directional Control
N.C.
Nil Rc
OUT(2)

Equipment
F G
1 N NPT
T NPTF
IN(1)

Port size
Fluid Symbol Port size Class 2 Class 3 Class 4
Nil General air 02 1/4 (8 A)   —
A Dry air 03 3/8 (10 A) —  
04 1/2 (15 A) — — 
06 3/4 (20 A) — — 
Voltage
1 100 VAC
2 200 VAC Orifice size
3 110 VAC Symbol Orifice size (mmø) Class 2 Class 3 Class 4
4 220 VAC 3 3  — —
5 24 VDC 4 4 —  —
6 12 VDC 5 5  — 
∗ Consult with SMC 7 7 —  
regarding other 10 10 — — 
voltages. ∗ Refer to the table below for orifice and port size combinations.

Electrical entry Manual override


G – Grommet C – Conduit Nil None
B Slotted locking type

Table 1. Orifice and port size combinations


Orifice size (mmø)
Class Port size
3 4 5 7 10
2 1/4 ( 8A)  —  — —

T – With conduit terminal D – DIN 1/4 ( 8A) —  —  —


3
TL– With conduit terminal DL – DIN with light 3/8 (10A) —  —  —
and light DO – DIN (without connector) — —   
3/8 (10A)
4 1/2 (15A) — —   
3/4 (20A) — — — — 

Table 2. Bracket assembly part nos.


Valve model Bracket assembly part no.
VCA21 VCA20-12-1A
Connector VCA31 VCA30-12-1A
VCA41 VCA40-12-1A
∗ All types equipped with surge voltage suppressor.

51
ECOPS.qxd 05.9.5 11:27 AM Page 52

Series VCA

Standard Specifications

Valve construction Direct operated poppet


Fluid Air/Inert gas
Withstand pressure (MPa) 2.0

Valve specifications
Body material Al
Seal material HNBR
Ambient temperature (°C) –20 to 60
Fluid temperature (°C) –10 to 60 (with no freezing)
Enclosure Dust proof, Splash proof (equivalent to IP65)
Environment Location without corrosive or explosive gases
Valve leakage cm3/ min (ANR) 0.2 or less
Mounting orientation Free
Vibration/Impact resistance (m/s2) Note 2) 30/150 or less
Rated voltage 24 VDC, 12 VDC, 100 VAC, 110 VAC, 200 VAC, 220 VAC (50/60 Hz)
specifications

Allowable voltage fluctuation ±10% of rated voltage


Coil insulation type Class B
Coil

Power consumption DC VCA2: 6.5 W, VCA3: 8 W, VCA4: 11.5 W


50 Hz
Apparent power AC Note 1) VCA2: 7.5 VA, VCA3: 10 VA, VCA4: 13 VA
60 Hz
Note 1) Since AC coil specifications include a rectifying device, there is no difference in apparent power for inrush and
energized conditions.
Note 2) Vibration resistance … Conditions when tested with one sweep of 10 to 300 Hz in the axial direction and at a right
angle to the armature, in both energized and deenergized states
Impact resistance …… Conditions when tested with a drop tester in the axial direction and at a right angle to the
armature, one time each in energized and deenergized states

Characteristic Specifications

Maximum Note)
Orifice Effective area Max. operating
operating Weight
Model Class Port size size mm2 pressure
pressure kg
ø mm (Cv factor) MPa
differential MPa
3 1.0 6 (0.33)
2 1/4 (8A) 1.0 0.21
5 0.15 15 (0.83)
VCA 1/4 (8A) 4 1.0 10 (0.55)
(for air) 3 1.0 0.30
3/8 (10A) 7 0.15 27 (1.5)
2 port
solenoid 5 1.0 15 (0.83)
valve 3/8 (10A)
4 1/2 (15A) 7 0.3 27 (1.5) 1.0 0.50
3/4 (20A)
10 0.15 38 (2.11)
Note) Weight values are for the grommet type.

52
ECOPS.qxd 05.9.5 11:27 AM Page 53

2 Port Solenoid Valve Air Blow

For dry air, pilot operated Series VQ20/30 Air Tool

How to Order Valves

VQ 2 1 A 1 1 G C6
Series/Orifice size Option
Symbol Series Effective orifice Nil: None
2 VQ20 ø3.4 mm
3 VQ30 ø4.8 mm
F: With bracket

Type of actuation
N.C. (A)
2 L: L type
1 (VQ20 only)

Directional Control
1
(P)

Equipment
Note) Consult with SMC Note) Specify “LF” for L type with
for N.O. type. bracket.

Body type Port size


Symbol Port size VQ20 VQ30
C6 ø6 One-touch fitting 
C8 ø8 One-touch fitting 
A: Single valve ø10 One-touch fitting 
C10
C12 ø12 One-touch fitting 

Manual override
Nil None
M: For manifold Slotted locking type
B Note) (Tool type)
Note) Available only for normally
closed DIN terminal in-line type.

Coil voltage Indicator light/Surge voltage suppressor


1 100 VAC (50/60 Hz) Nil None
2 200 VAC S With surge voltage suppressor
3 110 VAC Z With indicator light/surge voltage suppressor
5 24 VDC Note 1) For a coil voltage of 100 VAC, the unit will be
6 12 VDC with surge voltage suppressor.
9 Note) Other, Special voltage Note 2) “YOZ” is not available.
Note) Consult with SMC for
a special voltage. Electrical entry

G: Grommet

Y: DIN terminal

YO: DIN terminal


without connector

53
ECOPS.qxd 05.9.5 11:27 AM Page 54

Series VQ20/30

Standard Specifications

Series VQ20 VQ30


Valve construction Pilot operated 2 port poppet type
Fluid Air, Inert gas
Minimum operating pressure 0.01 MPa
Maximum operating pressure 0.6 MPa 0.5 MPa

Effective area C6 7.2 mm2 (Cv0.4/ø3) C10 14.4 mm2 (Cv0.8/ø4.3)


(Cv factor/Effective orifice)
Valve specifications
C8 9 mm2 (Cv0.5/ø3.4) C12 17.5 mm2 (Cv1/ø4.8)
Body orifice size ø6 ø13.8
Response time Note 1) 5 ms or less 20 ms or less
Maximum operating frequency 100 cps 30 cps
Ambient and fluid temperature –10 to 50°C Note 2)
VQ20
Lubrication Not required
Manual override Slotted locking type Note 3)
Impact resistance/Vibration resistance 150/30 m/s2 Note 4)
Enclosure Dust proof Note 5)
Mounting orientation Free
Weight 46 g 80 g
Electrical specifications

Rated coil voltage 12 VDC, 24 VDC, 100 VAC, 110 VAC, 200 VAC
Allowable voltage fluctuation ±10% of rated voltage
VQ30
Coil insulation Equivalent to class B
24 VDC 2.5 W DC (104 mA)
Power consumption 2.5 W DC (208 mA)
12 VDC
(current value)
100 VAC Inrush: 2 VA (20 mA), Energized: 2 VA (20 mA)
Symbol
Electrical entry Grommet, DIN terminal
(A) Note 1) Based on JISB8375-1981 (Values for supply pressure of 0.5 MPa, without indicator light/surge
2 voltage suppressor)
Note 2) Use dry air without condensation when operating at low temperatures.
Note 3) Manual override is available for DIN terminal type only.
1 Note 4) Vibration resistance: No malfunction resulted in a one sweep test between 8.3 and 2000 Hz.
(P) Test was performed in the axial and right angle directions of the main
N.C. valve and armature for both energized and de-energized states. (The
value is for the initial stage.)
Impact resistance: No malfunction resulted from the impact test using a drop impact
tester. The test was performed one time each in the axial and right angle
directions of the main valve and armature for both energized and de-
energized states. (The value is for the initial stage.)
Note 5) DIN terminal type is dust and splash proof (IP65) compatible.

54
ECOPS.qxd 05.9.5 11:27 AM Page 55

The updated individual catalog


Pilot Operated Zero Differential Pressure Operated (CAT.ES70-31A) will be available shortly.

Series VXZ
2 Port Solenoid Valve Cooling Water
For air, gas, vacuum, water, oil

Models/Valve specifications
Normally Closed (N.C.) Min. operating Max. operating pressure differential (MPa) Max.
Flow coefficient
Port Orifice Effective pressure system Weight∗
Model differential Water Air Oil pressure
size (ømm) Cv area (g)
(mm2) (MPa) AC DC AC DC AC DC (MPa)
14 10 1.9 34 VXZ2230-02 1.0 0.7 1.0 0.7 0.7 0.7 550

38 10 2.4 43 VXZ2230-03 1.0 0.7 1.0 0.7 0.7 0.7 550

1.5
12 15 5.3 95 VXZ2240-04 0 1.0 0.7 1.0 0.7 0.7 0.7 760

34 20 9.2 165 VXZ2350-06 1.0 1.0 1.0 1.0 0.7 0.7 1,300

1 25 12 215 VXZ2360-10 1.0 1.0 1.0 1.0 0.7 0.7 1,480

∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.

Symbol Solenoid specifications

Directional Control
Power Frequency Apparent power (VA) Power consumption Temperature increase (°C)
Model

Equipment
OUT supply (Hz) Inrush Energized (W) (energized) (rated voltage)
50 60(53) 18 7.5 60
AC
VXZ22 60 51(44) 12 6 50
IN DC — — — 8 60
50 80 21 11 65
AC
VXZ23 60 67 17 9.5 60
DC — — — 11.5 65
Note 1) Reset voltage is 20% or more of rated voltage for AC, and 2% or more of rated voltage for DC.
Note 2) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Note 3) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 4) AC to DC or DC to AC coil exchange is not possible due to different armature
configuration.
Note 5) Values for apparent power inside ( ) are for VXZ2230.

Models/Valve specifications
Normally Open (N.O.) Min. operating Max. operating pressure differential (MPa) Max.
Flow coefficient
Port Orifice Effective pressure system Weight∗
Model differential Water Air Oil pressure
size (ømm) Cv area (g)
(mm2) (MPa) AC DC AC DC AC DC (MPa)
14 10 1.9 34 VXZ2232-02 0.7 0.6 0.7 0.6 0.7 0.6 600

38 10 2.4 43 VXZ2232-03 0.7 0.6 0.7 0.6 0.7 0.6 600

1.5
12 15 5.3 95 VXZ2242-04 0 0.7 0.6 0.7 0.6 0.7 0.6 850

34 20 9.2 165 VXZ2352-06 0.7 0.6 0.7 0.6 0.7 0.6 1,370

1 25 12 215 VXZ2362-10 0.7 0.6 0.7 0.6 0.7 0.6 1,550

∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.

Symbol Solenoid specifications


Power Frequency Apparent power (VA) Power consumption Temperature increase (°C)
Model supply
OUT (Hz) Inrush Energized (W) (energized) (rated voltage)
50 66(60) 20 8 55
AC
VXZ22 60 57(51) 15 6.5 45
IN DC — — — 8 50
50 93 25 11 60
AC
VXZ23 60 79 20 9.5 50
DC — — — 11.5 55
Note 1) Reset voltage is 20% or more of rated voltage for AC, and 5% or more of rated voltage for DC.
Note 2) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Note 3) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 4) AC to DC or DC to AC coil exchange is not possible due to different armature
configuration.
Note 5) Values for apparent power inside ( ) are for VXZ2232.

55
ECOPS.qxd 05.9.5 11:27 AM Page 56

Series VXZ The updated individual catalog


(CAT.ES70-31A) will be available shortly.

How to Order

Model Port size


2230 02 (Rc 1/4)
2230 03 (Rc 3/8)
2240 04 (Rc 1/2)
2350 06 (Rc 3/4) Electrical option
2360 10 (Rc 1) Thread type Nil None
Nil Rc S With surge voltage suppressor
T NPTF L With indicator light
F G With surge voltage suppressor/
Z indicator light
N NPT
∗ Refer to “Table 1” below for applicability.

Normally
N.C. Closed VXZ 2230 02 1 G
Normally
N.O. Open VXZ 2232 02 1 G
Bracket
Nil None
Electrical entry B With bracket

Solenoid valve option G Grommet


C Conduit
Nil Standard specification
D DIN terminal
T Conduit terminal
Model Port size ∗ Refer to “Table 1” below for applicability.
2232 02 (Rc 1/4)
2232 03 (Rc 3/8) Rated voltage
2242 04 (Rc 1/2) 1 100 VAC, 50/60 Hz
2352 06 (Rc 3/4) 2 200 VAC, 50/60 Hz
2362 10 (Rc 1) 3 110 VAC, 50/60 Hz
4 220 VAC, 50/60 Hz
5 24 VDC
6 12 VDC
7 240 VAC, 50/60 Hz
8 48 VAC, 50/60 Hz
9 Other (Consult with SMC.)

Table 1
Fluid Rated voltage/Electrical entry/Electrical options
Standard specifications Option Note) Insulation Class B Class H
Air (general, dry) Air (dry) (T) classification
Vacuum (up to 1 Torr) High temperature water (D, E) Electrical G C D, T
entry G, C T
Turbine oil, Carbon dioxide (CO2), Argon, Helium (F)
Note)
Gaseous nitrogen (N2) Electrical
option S — S L, Z — S L, Z
Freon 11, 113, 114 (Other)
1 (100 V)       
2 (200 V)       
Fluid and ambient temperature 3 (110 V)       
AC
4 (220 V)       
Fluid temperature (°C) Ambient
Temperature Power Note 3) Note 3) 7 (240 V)    —   —
Water Air Oil High temp. High temp. temperature
condition supply water 8 (48 V)    — —  —
(standard) (standard) (standard) oil (D.N.) (°C)
(D.E.N.P.) 5 (24 V)     — — —
DC
AC 60 80 60 99 100 60 6 (12 V)    — — — —
Maximum
DC 40 60 40 — — 40 Note) Surge voltage suppressor is attached
Minimum AC·DC 1 –10 Note 2) –5 Note 3) — — –10 to the lead wire.
Note 1) Dew point is –10°C or below.
Note 2) 50 cSt or less
Note 3) D.E.N.P., etc., inside ( ) indicate option codes.

56
ECOPS.qxd 05.9.5 11:27 AM Page 57

Direct Air Operated 2 Port Valve

For air, gas, vacuum, water, oil Series VXA21/22 Air Purge

Models/Valve specifications
Normally Closed (N.C.)/Normally Open (N.O.)
Port Flow coefficient Max. operating Max. system Proof
Orifice Effective
Weight
size Model pressure pressure pressure
(ømm) Cv area differential (MPa) (MPa) (MPa) (g)
N.C. (Rc) (mm )
2

18 3 0.33 6 VXA212 20 1.0


(6A) 4.5 0.61 11 VXA213 20 0.5
170
3 0.33 6 VXA212 20 1.0
1.0
VXA213 20 0.5
4.5 0.61 11
14 VXA223 20 1.0
250
N.O. (8A) 6 1.05 19 VXA224 20 0.6
8 1.7 31 VXA225 20 0.2
0.4 1.5 340
10 1.9 34 VXA226 20 0.1
4.5 0.61 11 VXA223 20 1.0
1.0 250
38 6 1.05 19 VXA224 20 0.6
(10A) 8 1.7 31 VXA225 20 0.2
340
10 2.4 43 VXA226 20 0.1 0.4
1 2 (15A) 10 2.4 43 VXA226 20 0.1 420

Directional Control
Symbols
Pilot pressure

Equipment
N.C. N.O.
OUT OUT Model Pressure (MPa)
VXA21
0.25 to 0.7
VXA22
IN IN

How to Order

VXA21
VXA22
Bracket
Nil –– None
B ––– With bracket
∗ Refer to “Table 2” below when only
brackets are required.

Thread type
Orifice size
Nil –– Rc
2 –– ø3mm
T ––– NPTF
3 –– ø4.5mm
F ––– G
4 –– ø6mm
N ––– NPT
5 –– ø8mm
6 –– ø10mm
∗ Refer to “Table 1” below for applicability. Port size
01 –– 1/8
02 –– 1/4
Type of actuation/Body type 03 –– 3/8
0 –– Normally closed (N.C.)/Single 04 –– 1/2
2 –– Normally open (N.O.)/Single
∗ Refer to “Table 1” below for applicability.

Valve option
Nil –– Standard specification
V –– Vacuum, non-leak

Table 1. Model/Port size/Orifice Table 2. Bracket part numbers


Model Orifice (symbol) Model Part no.
2 3 4 5 6 VXA212
VXA21 VXA22 VX070-020
(3 mmø) (4.5 mmø) (6 mmø) (8 mmø) (10 mmø) VXA213
01 (1 8) —   — — — VXA223
VX070-022
02 (1 4) —   — — — VXA224
— 02 (1 4) —     VXA225
VX070-029
— 03 (3 8) —     VXA226
— 04 (1 2) — — — — 
Ordering example:
For series VXA21, orifice of ø4.5 mm, normally open, Rc 1/4
(Model number) VXA2130-02

57
ECOPS.qxd 05.9.5 11:27 AM Page 58

Rubber Seal Pilot Operated Poppet Type Air Purge

3 Port Solenoid Valve


Series VP300/500/700 Paint Stirring

Large flow capacity: Models


Cv1.0 (VP300), Cv2.3 (VP500), Cv4.0 (VP700) Series Series VP300 Series VP500 Series VP700
Body ported VP342 VP542 VP742
Low power consumption: 1.8 W(DC) Model
Base mounted VP344 VP544 VP744
Port size (Rc) 18 14 14 38 38 12
Can be used as a selector valve or
16.2 18 36 41.4 62 72
divider valve Effective area (mm2) (Cv factor)
(0.9) (1.0) (2) (2.3) (3.4) (4)
Can be changed from N.C. to N.O. Weight kg (Body ported/Base mounted) Note) 0.19/0.25 0.33/0.43 0.64/0.75
Note) Values for grommet type. Values for body ported type do not include brackets.
Vacuum operation is possible.
Up to –101.2 kPa (1 Torr)
Specifications
Fluid Air
Type of actuation N.C. or N.O. (changeable)
Pilot type Internal pilot type External pilot type

Supply pressure –101.2 kPa to 0.8


Operating pressure range MPa 0.2 to 0.8
External pilot Equivalent to
supply pressure,
pressure Minimum 0.2
Ambient and fluid temperature °C Maximum 50
Response time ms Note 1) 30 or less (at 0.5 MPa)
Maximum operating frequency Hz 5
Lubrication Not required (If lubricated, use turbine oil class 1, ISOVG32)
Non-locking push type
Manual override
Slotted locking type∗, Locking type∗
Mounting orientation Free
Impact resistance/Vibration resistance m/s2 Note 2) 300/50
Note 1) Based on dynamic performance test JIS B8374-1981 (at coil temperature of 20°C, rated
Series VP300
VP344-G voltage, without surge voltage suppressor)
VP342-D
Note 2) Impact resistance: No malfunction resulted from the impact test using a drop impact
tester. The test was performed one time each in the axial and right
angle directions of the main valve and armature for both energized
and de-energized states. (The value is for the initial stage.)
Vibration resistance: No malfunction resulted in a one sweep test between 8.3 and 2000Hz.
Test was performed in the axial and right angle directions of the main
Series VP500 valve and armature for both energized and de-energized states. (The
VP542-D VP544-G value is for the initial stage.)

Grommet (G), Grommet terminal (E),


Electrical entry
Conduit terminal (T), DIN terminal (D)
AC(50/60Hz) 100, 200, 12∗, 24∗, 48∗, 110 to 120∗, 220∗, 240∗ Note 1)
Rated coil voltage (V)
Series VP700 DC 24, 6∗, 12∗, 48∗, 100∗, 110∗ Note 1)
VP742-T Allowable voltage fluctuation –15% to +10% of rated voltage
VP744-E
Inrush 5.6 (50 Hz), 5.0 (60 Hz)
Apparent power (VA) Note 2) AC
Energized 3.4 (50 Hz), 2.3 (60 Hz)
Power consumption (W) Note 2) DC 1.8 or 2 (with indicator light)
Note 1) Values indicated by an asterisk (∗) are optional.
Note 2) At rated voltage

Options JIS symbols


Description Series Part no. Type N.C. N.O. External Pilot Type (Optional)
VP342 VP300-27-1A
Bracket Body Use the external pilot type for the following
VP542 VP500-27-1A
(screws included) ported cases.
VP742 VP700-27-1A
Standard • Vacuum or low pressure of 0.2 MPa or less
Base • Consult with SMC for holding vacuum.
mounted
• When P port is largely restricted
Universal • When using A port for atmospheric release
External pilot while blowing, etc.
• When using on a manifold, the external pilot
piping can be centralized on the manifold
base.

58
ECOPS.qxd 05.9.5 11:27 AM Page 59

Rubber Seal
Pilot Operated Poppet Type 3 Port Solenoid Valve Series VP300/500/700

How to Order

VP 3 4 2 1 E B 01 A
Option
VP solenoid F With bracket
valve (For VP342, 542, 742 only)

Body size Flow passage


3 14 A Normally closed
standard
5 38 B Normally open
standard
7 12 standard
Port size
Type of actuation Port size VP342 VP542 VP742
Symbol Rc
4 N.C./N.O. common (pilot type) VP344 VP544 VP744
Nil∗ Without sub-plate
01 18

Directional Control
02 14

Equipment
03 38
Body type 12
04
2 Body ported
∗ For VP344, VP544, VP744 only
4 Base mounted

Manual override
Valve option Nil Push type
Nil Standard (Internal pilot type) B∗ Slotted locking type
R∗ External pilot type C∗ Locking type
∗ Optional ∗ Optional
Indicator light/Surge voltage suppressor
Rated voltage Nil None
With indicator light/surge voltage
1 100 VAC, 50/60 Hz Z∗
2 200 VAC, 50/60 Hz suppressor (for “E”, “T”, “D” only)
3∗ 110 to 120 VAC, 50/60 Hz S∗ With surge voltage suppressor (for “G” only)
4∗ 220 VAC, 50/60 Hz ∗ Optional
5 24 VDC
6∗ 12 VDC Electrical entry
7∗ 240 VAC, 50/60 Hz
G Grommet
9∗ Other
E Grommet terminal
∗ Optional
T Conduit terminal
D DIN terminal

How to Order Pilot Valve Assemblies Pilot valve assemblies/Electrical entry


Symbol Electrical entry Symbol Electrical entry
(Lead wire length)

Surge voltage suppressor

SF4 1 E Z B 50
Approx. 300
Approx. 300

G GS
Rated voltage Manual override
1 100 VAC, 50/60 Hz Nil Push type
2 200 VAC, 50/60 Hz B∗ Slotted locking type
3∗ 110 to 120 VAC, 50/60 Hz C∗ Locking type Surge voltage suppressor

4∗ 220 VAC, 50/60 Hz ∗ Optional Indicator light

5 24 VDC E EZ
Indicator light/Surge voltage suppressor
6∗ 12 VDC
7∗ 240 VAC, 50/60 Hz Nil None
9∗ Other Z∗
With indicator light/surge voltage
suppressor (for “E”, “T”, “D” only) Surge voltage suppressor
∗ Optional
S∗ With surge voltage suppressor (for “G” only) Indicator light
Electrical entry ∗ Optional T TZ
G Grommet
E Grommet terminal
T Conduit terminal
Surge voltage suppressor
D DIN terminal
Indicator light
D DZ

59
ECOPS.qxd 05.9.5 11:27 AM Page 60

Rubber Seal Pilot Operated Poppet Type Non-operation

Series VG342
3 Port Solenoid Valve Air Purge

Light weight: 1.1kg Specifications


Valve capacity: Rc 1/Cv13.1 Type of actuation N.C., N.O. common
Operation Internal pilot type External pilot type
Low power consumption:
Operating pressure range 0.2 to 0.9 MPa –101.2 kPa to 0.9 MPa
4.8W DC (standard)
2W DC (low power consumption type) Equivalent to operating
External pilot pressure — pressure, Minimum 0.2 MPa
No lubrication required Response time Note 1) 30 ms or less (at 0.5 MPa)
5 cycles/sec (min. operating frequency of
Can be used in vacuum or with low Maximum operating frequency 1 cycle/30 days based on JlS B8374-1981)
pressure Ambient and fluid temperature Maximum 50°C
External pilot type — Vacuum: up to 101.2 kPa Lubrication Not required (If lubricated, use turbine oil class 1, lSO VG32.)
Low pressure: 0 to 0.2 MPa Manual override Push type (non-locking type)
Mounting orientation Free
Changeable actuation: N.C., N.O.,
Impact resistance/Vibration resistance (m/s2) Note 2) 150/50
external pilot Weight 1.1 kg Note 3)
Can be used as a selector or Note 1) Based on dynamic performance test JIS B8374-1981 (at coil temperature of 20°C, rated
voltage, without surge voltage suppressor)
divider valve (external pilot) Note 2) Impact resistance: No malfunction resulted from the impact test using a drop impact
tester. The test was performed one time each in the axial and right
angle directions of the main valve and armature for both energized
and de-energized states. (The value is for the initial stage.)
Vibration resistance: No malfunction resulted in a one sweep test between 45 and 1000Hz.
Test was performed in the axial and right angle directions of the main
valve and armature for both energized and de-energized states. (The
value is for the initial stage.)
Note 3) For grommet type

Effective area/Cv factor


Port size Rc 1 2 Rc 3 4 Rc 1
P→A 140 185 210
Effective area mm2
A→R 145 195 235
P→A 7.8 10.3 11.7
Cv factor
A→R 8.1 10.8 13.1

Pilot valve assembly specifications


Grommet (G), Grommet terminal (E)
Electrical entry
Conduit terminal (T), DlN terminal (D)
Lead wire color 100 VAC: Blue, 200 VAC: Red, 24 VDC: Red/Black
Enclosure Dust proof
AC (50/60 Hz) 100, 200, 24∗, 48∗, 110∗, 220∗, 240∗ Note 1)
Rated coil voltage (V)
DC 24, 6∗, 12∗, 48∗, 100∗ Note 1)
Allowable voltage fluctuation –15% to +10% of rated voltage
Inrush 12.7 (50), 10.7 (60)
Apparent power (VA) (Hz) Note 2) AC
Energized 7.6 (50), 5.4 (60)
JIS symbols Power consumption Note 2) DC 4.8 W or 5 W (with indicator light)
N.C. N.O. Note 1) Values indicated by an asterisk (∗) are optional.
Note 2) At rated voltage

Option specification
External pilot Low power consumption type: VG342–––Y
Consider this specification when an electronic control, etc., requires low power consumption.

The following specification is different from the standard.


Power consumption 2W DC or 2.2 W (with indicator light)∗
∗ 100 VDC is 2.4 W, with indicator light 2.6 W.

Continuous energization type: VG342–––E


Consider this specification when operating valves in a continuously energized state for a long period of time.

The following specification is different from the standard.


Inrush 7.9 (50), 6.2 (60)
Apparent power (VA) (Hz) Note) AC
Energized 5.8 (50), 3.5 (60)
Power consumption Note) DC 2 W or 2.2 W (with indicator light)
Note) At rated voltage

60
ECOPS.qxd 05.9.5 11:27 AM Page 61

Rubber Seal
Pilot Operated Poppet Type 3 Port Solenoid Valve Series VG342

Caution
How to Order Indicator Light/
Surge Voltage Suppressor
VG342 1 G 04 A 100 VAC/DC or more
For indicator light assembly
Terminal No. 1 (+)
Valve type Pilot valve option
Nil Internal pilot Nil Standard
R External pilot Y∗ Low power consumption
E∗ Continuous energization
Rated voltage ∗ Optional
Terminal No. 2 (–)
1 100 VAC, 50/60 Hz Flow passage
2 200 VAC, 50/60 Hz Nil External pilot 48 VDC or less
3∗
For indicator light assembly
110 VAC, 50/60 Hz A N.C. (Normally closed) Terminal No. 1 (+)
4∗ 220 VAC, 50/60 Hz B N.O. (Normally open)
5 24 VDC (+)
6∗ 12 VDC Thread type (–)
7∗ 240 VAC, 50/60 Hz
Nil Rc
9∗ Other
F∗

Directional Control
G
∗ Optional
N∗ NPT
Terminal No. 2 (–)

T∗

Equipment
NPTF
Electrical entry ∗ Optional Electrical Connection
G Grommet The internal connections for DlN terminal and
Port size terminal (with indicator light/surge voltage
D DIN terminal
04 Rc 1 2 suppressor circuit) are as shown below.
E Grommet terminal
06 Rc 3 4 Connect each to the power supply side.
T Conduit terminal
10 Rc 1
With DlN terminal block With terminal block
Indicator light/Surge voltage suppressor
Nil None
With surge voltage suppressor
S
(For grommet type only)
With indicator light/surge voltage suppressor
Z Ground
(Except grommet type)
Terminal no. 1 2
DlN terminal + –
How to Order Pilot Valve Assemblies Terminal + –

VO307 1 G X84 Changing the Flow Passage


Pilot valve assembly for VG342
Valve option
Nil Standard Indicator light/Surge voltage suppressor
Y∗ Low power consumption Nil None
E∗ Continuous energization With surge voltage suppressor
∗ Optional
S (For grommet type only)
With indicator light/surge voltage suppressor N.C. N.O. External pilot
Z (Except grommet type)
Rated voltage When changing the flow passage, confirm
1 100 VAC, 50/60 Hz that pressure has been removed from the
2 200 VAC, 50/60 Hz Electrical entry valve.
3∗ 110 VAC, 50/60 Hz G Grommet Loosen the hexagon socket head cap screw
4∗ 220 VAC, 50/60 Hz D DIN terminal M4 x 0.7 in the switching plate and match the
5 24 VDC E Grommet terminal mark on the adapter plate with a character
6∗ 12 VDC T Conduit terminal symbol on the switching plate. Perform piping
7∗ 240 V, 50/60 Hz as shown in the table below.
9∗ Other
∗ Optional Piping
Port
Flow passage P A R
Exhaust side
NC Primary Secondary (Plug for
2 port valve)
Exhaust side
NO (Plug for Secondary Primary
2 port valve)
Universal porting
External (Piping of primary side is possible anywhere.)

Note 1) When operating with internal pilot, confirm


that the X port is plugged. If it is not plugged,
use an R 1/8 plug.
Note 2) When operating with external pilot,
pressurize from the X port.

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Rubber Seal Large 3 Port Solenoid Valve Non-operation

Series VP3145/3165/3185 Air Purge

Large flow capacity, small exhaust Models


resistance Model
VP3145 VP3165 VP3185
(Refer to Cv factor values in “Models” table.) VPA3145 VPA3165 VPA3185
Port size IN, OUT 38 12 34 34 1 11 4 11 4 11 2 2
Easy conversion to N.C. or N.O. Rc EXT 34 11 4 2
The switching plate enables conversion to N.C. or IN → OUT 5.0 5.6 6.1 12.8 15.6 17.2 31.7 36.1 36.1
Cv factor
N.O. without changing ports. OUT → EXT 7.2 8.9 11.7 15.6 17.2 18.3 36.1 37.2 37.2
Effective area IN → OUT 90 100 110 230 280 310 570 650 650
Can be used in vacuum or with low mm2 OUT → EXT 130 160 210 280 310 330 650 670 670
pressure Weight kg Note) 1.5 2.0 2.8
External pilot type — Vacuum: up to 101.2 kPa Note) For grommet type.
Low pressure: 0 to 0.2 MPa Add 0.2 kg for conduit terminal type.
Subtract 0.5kg for air operated type.
Unrestricted mounting orientation
Specifications
Fluid Air
Type of actuation N.C. or N.O. (changeable)
Internal pilot type External pilot type
Pilot type
General Vacuum/Low pressure General
Main pressure -101.2kPa to 0.2 0.2 to 0.8
Operating pressure range MPa 0.2 to 0.8
See the graph
Pilot pressure 0.2 to 0.3 on next page.
Ambient and fluid temperature (°C) 0 (no freezing) to 60
Note 1)
AC 30 or less AC 30 or less
Response time (ms) (at 0.5 MPa) ON OFF
DC 40 or less DC 30 or less
Maximum operating frequency (Hz) 3
Lubrication Note 2) Required (equivalent to turbine oil class 1, ISO VG32)
Manual override Non-locking type
Mounting orientation Free
Impact resistance/Vibration resistance (m/s2) Note 3) 150/50
JIS symbols Note 1) Based on dynamic performance test JIS B8374-1981 (at coil temperature of 20°C, rated
Internal pilot type voltage, without surge voltage suppressor)
<Standard> Note 2) Since this solenoid valve is a lubricating type, use a lubricant equivalent to turbine oil class 1
(ISO VG32).
Note 3) Impact resistance: No malfunction resulted from the impact test using a drop impact tester.
The test was performed one time each in the axial and right angle
directions of the main valve and armature for both energized and de-
energized states. (The value is for the initial stage.)
Vibration resistance: No malfunction resulted in a one sweep test between 45 and 1000 Hz.
Test was performed in the axial and right angle directions of the main
External pilot type valve and armature for both energized and de-energized states. (The
<For pressurizing> value is for the initial stage.)

Solenoid specifications
Grommet (G), Conduit terminal (T),
Standard
DIN terminal (D)
Conduit terminal with indicator light (TL),
Conduit terminal with surge voltage suppressor (TS),
Electrical entry Conduit terminal with indicator light/surge voltage suppressor (TZ),
<For vacuum> Options
DlN terminal with indicator light (DL),
DlN terminal with surge voltage suppressor (DS),
DlN terminal with indicator light/surge voltage suppressor (DZ)
AC (50/60 Hz) 100 V, 200 V, 110 V ∗, 220 V ∗, 240 V ∗ Note 1)
Rated coil voltage
DC 12 V ∗, 24 V, 48 V ∗, 100 V ∗ Note 1)
Allowable voltage fluctuation –15% to +10% of rated voltage
Note 2)
Inrush 73 VA (50 Hz), 58 VA (60 Hz)
Apparent power AC
Energized 28 VA (50 Hz), 17 VA (60 Hz)
Power consumption Note 2) DC 12 W
Note) In the case of the N.O. specification, it Note 1) Values indicated by an asterisk (∗) are optional.
operates as a normally open valve only Note 2) At rated voltage
when the proper pressure is applied to
the pilot chamber.

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Rubber Seal
Large 3 Port Solenoid Valve Series VP3145/3165/3185

External Pilot Type How to Order


Use an external pilot model in the following
cases: VP3 1 4 5 04 1 G A
• Vacuum or low pressure of 0.2 MPa or less:
External pilot for vacuum/low pressure Pilot option
• Operation with restricted supply port: VP 3 port Nil Standard (Internal pilot)
External pilot for general purpose solenoid valve 1 External pilot
• Slow build up of supply port air pressure:
External pilot for general purpose No. of solenoids Type of actuation
1 Single A N.C. (Normally closed)
• Low resistance in the secondary side as in
B N.O. (Normally open)
the case of air blowing or filling an air tank, Body size
etc.: External pilot for general purpose 12
4
Note 1) Use external pilot pressure within the 6
Electrical entry
1
range shown in the graph below. 8 112 G Grommet
Note 2) Changing from an internal pilot to an T Conduit terminal
external pilot or vice versa is not Body type D DIN terminal
possible. 5 Body ported TL∗ Conduit terminal with indicator light
Conduit terminal with
TS∗

Directional Control
Vacuum/ Valve option surge voltage suppressor
Conduit terminal with indicator light/
TZ∗
Low pressure General purpose

Equipment
Nil General surge voltage suppressor
V Vacuum/Low pressure DL∗ DIN terminal with indicator light
DIN terminal with
DS∗ surge voltage suppressor
Port size (IN/OUT port)
DZ∗
DIN terminal with indicator light/
Pilot pressure (MPa)

Port size Rc surge voltage suppressor


Symbol (Nominal size) VP3145 VP3165 VP3185
∗ Optional
03 38 (10 A)
12
Rated coil voltage
04 (15 A)
3 4 (20 A) 11 100 VAC, 50/60 Hz
06
1 (25 A) 22 200 VAC, 50/60 Hz
10
1 1 4 (32 A) 3∗ 110 VAC, 50/60 Hz
12
1 1 2 (40 A) 4∗ 220 VAC, 50/60 Hz
14
55 24 VDC
20 2 (50 A)
6∗ 12 VDC
Main pressure (MPa)
7∗ 240 VAC, 50/60 Hz
9∗ Other
∗ Optional

How to Order Pilot Valve Assemblies

VT3113 00 1 G
Rated coil voltage Electrical entry
11 100 VAC, 50/60 Hz Grommet
22 200 VAC, 50/60 Hz Conduit terminal
3∗ 110 VAC, 50/60 Hz DIN terminal
4∗ 220 VAC, 50/60 Hz TL∗ Conduit terminal with indicator light
55 24 VDC TS∗ Conduit terminal with surge voltage suppressor
6∗ Conduit terminal with indicator light/
12 VDC TZ∗
7∗ 240 VAC, 50/60 Hz
surge voltage suppressor
9∗ Other DL∗ DIN terminal with indicator light
∗ Optional DS∗ DIN terminal with surge voltage suppressor
DZ∗ DIN terminal with indicator light/surge voltage suppressor
∗ Optional

63
ECOPS.qxd 05.9.5 11:27 AM Page 64

3 Port Micro Mechanical Valve


Series VM1000 Air Purge

Miniature construction requires Standard specifications


minimal mounting space. Valve type N.C. poppet type
Number of ports 3 port
Easy tubing connection with built- Total travel (T.T.) 4.8 mm (Basic type)
in hose nipple. Piping Side ported or Bottom ported
Fluid Air
Port options: Side ported Operating pressure 5 to 0.8 MPa
Bottom ported Ambient and operating air temperature –5 to 60°C (with no freezing)
Effective area (Cv factor) 1 mm2 (0.055)
Large over travel after actuation Lubrication Not required (If lubricated, use turbine oil class 1, ISO VG32.)
(mechanically operated type) Fitting With hose nipple
Weight (Basic type) 6g

Option specifications
Total travel (T.T.) 2.5 mm (Basic type)
• A commercially available actuator for the V micro switch can be installed.
• However, be aware that there are different types of micro switch such as P.T., O.T. or F.O.F.
• Total travel of 2.5 mm is only available for the basic type.

Models
No. of Applicable tube
Actuator Port type ports Note
T0425 TU0425/T0403
Mechanical operation

Side ported 3 port VM1000-4N-00 VM1000-4NU-00


Basic type
Bottom ported 3 port VM1010-4N-00 VM1010-4NU-00
Side ported 3 port VM1000-4N-01 VM1000-4NU-01
Roller lever
Bottom ported 3 port VM1010-4N-01 VM1010-4NU-01
One way Side ported 3 port VM1000-4N-02 VM1000-4NU-02
roller lever Bottom ported 3 port VM1010-4N-02 VM1010-4NU-02
Side ported 3 port VM1000-4N-08 VM1000-4NU-08
Toggle lever
Bottom ported 3 port VM1010-4N-08 VM1010-4NU-08
Manual operation

Side ported 3 port VM1000-4N-32R VM1000-4NU-32R Red


Bottom ported 3 port VM1010-4N-32R VM1010-4NU-32R Red
Side ported 3 port VM1000-4N-32B VM1000-4NU-32B Black
Push button
Bottom ported 3 port VM1010-4N-32B VM1010-4NU-32B Black
Side ported 3 port VM1000-4N-32G VM1000-4NU-32G Green
Bottom ported 3 port VM1010-4N-32G VM1010-4NU-32G Green

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ECOPS.qxd 05.9.5 11:27 AM Page 65

3 Port Mechanical Valve


Series VM100 Air Purge

Compact size equivalent to micro Specifications


switch Piping Side ported Bottom ported
Fluid Air
Port options: Side ported Operating pressure –100 kPa to 1.0 MPa
Bottom ported Ambient and operating air temperature –5 to 60°C (with no freezing)
Effective area (Cv factor) 2.5 mm2 (0.14)
A variety of actuators available Lubrication Not required (If lubricated, use turbine oil class 1, ISO VG32.)
Port size (Nominal size) Rc 1/8 (6 A) M5 x 0.8
Weight (Basic type) 95 g 110 g

Models
Piping Side ported Bottom ported Actuator
No. o Application
f port part no.
Actuator s 3 port 3 port
VM130-01-00 VM132-M5-00
Basic type —
VM131-01-00 VM133-M5-00
Mechanical operation

VM130-01-01 VM133-M5-01 — Polyacetal roller


Roller lever
VM131-01-01S VM133-M5-01S — Hard steel roller

Directional Control
One way VM131-01-02 VM133-M5-02 — Polyacetal roller
roller lever VM131-01-02S VM133-M5-02S — Hard steel roller

Equipment
Straight plunger VM130-01-05 VM132-M5-05 VM-05B —
VM130-01-06 VM132-M5-06 VM-06B Polyacetal roller
Roller plunger
VM130-01-06S VM132-M5-06S VM-06BS Hard steel roller
VM130-01-07 VM132-M5-07 VM-07B Polyacetal roller
Cross roller plunger
VM130-01-07S VM132-M5-07S VM-07BS Hard steel roller
Toggle lever VM130-01-08 VM132-M5-08 VM-08B
VM130-01-30R VM132-M5-30R VM-30AR Red
Push button VM130-01-30B VM132-M5-30B VM-30AB Black
(Mushroom) VM130-01-30G VM132-M5-30G VM-30AG Green
VM130-01-30Y VM132-M5-30Y VM-30AY Yellow
VM130-01-32R VM132-M5-32R VM-32AR Red
Push button VM130-01-32B VM132-M5-32B VM-32AB Black
(Extended) VM130-01-32G VM132-M5-32G VM-32AG Green
VM130-01-32Y VM132-M5-32Y VM-32AY Yellow
Manual operation

A set of Red, Black,


Push button (Flush) VM130-01-33 VM132-M5-33 VM-33A Green, and Yellow
included.
VM130-01-34R VM132-M5-34R VM-34AR Red
VM130-01-34B VM132-M5-34B VM-34AB Black
Selector (2 position)
VM130-01-34G VM132-M5-34G VM-34AG Green
VM130-01-34Y VM132-M5-34Y VM-34AY Yellow
Key selector (2 position) VM130-01-36 VM132-M5-36 VM-36A
VM151-01-35R VM153-M5-35R — Red
VM151-01-35B VM153-M5-35B — Black
Selector (3 position) VM151-01-35G VM153-M5-35G — Green
VM151-01-35Y VM153-M5-35Y — Yellow
(5 port) (5 port)
Note) Actuator replacement is available except for roller lever, one way roller lever, and 3 position
selector types.

65
ECOPS.qxd 05.9.5 11:27 AM Page 66

3 Port Mechanical Valve


Series VM200 Air Purge

Large flow capacity Specifications


Fluid Air
A variety of actuators available Operating pressure 0 to 1.0MPa
Ambient and operating air temperature -5 to 60°C (with no freezing)
Effective area (Cv factor) 19 mm2 (1.0)
Lubrication Not required (If lubricated, use turbine oil class 1, ISO VG32.)
Port size (Nominal size) Rc 1/4 (8 A)
Weight (Basic type) 111 g

Models
No. of ports Actuator
3 port part no. Application
Actuator
Basic type VM230-02-00 — —
VM230-02-01 VM-01A Polyacetal roller
Mechanical operation

Roller lever
VM230-02-01S VM-01AS Hard steel roller
VM230-02-02 VM-02A Polyacetal roller
One way roller lever
VM230-02-02S VM-02AS Hard steel roller
Straight plunger VM230-02-05 VM-05A —
VM230-02-06 VM-06A Polyacetal roller
Roller plunger
VM230-02-06S VM-06AS Hard steel roller
VM230-02-07 VM-07A Polyacetal roller
Cross roller plunger
VM230-02-07S VM-07AS Hard steel roller
Toggle lever VM230-02-08 VM-08A —
VM230-02-30R VM-30AR Red
VM230-02-30B VM-30AB Black
Push button (Mushroom)
VM230-02-30G VM-30AG Green
VM230-02-30Y VM-30AY Yellow
VM230-02-32R VM-32AR Red
VM230-02-32B VM-32AB Black
Push button (Extended)
VM230-02-32G VM-32AG Green
VM230-02-32Y VM-32AY Yellow
A set of Red, Black,
Manual operation

Push button (Flush) VM230-02-33 VM-33A Green, and Yellow


included.
VM230-02-34R VM-34AR Red
VM230-02-34B VM-34AB Black
Selector (2 position)
VM230-02-34G VM-34AG Green
VM230-02-34Y VM-34AY Yellow
Key selector (2 position) VM230-02-36 VM-36A —
VM230-02-35R — Red
VM230-02-35B — Black
Selector (3 position)
VM230-02-35G — Green
VM230-02-35Y — Yellow
Foot pedal VM230-02-40 — —
Note) Actuator replacement is available except for 3 position selector and foot pedal types.

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3 Port Mechanical Valve


Series VM400 Air Purge

N.C. or N.O. models available Specifications


Fluid Air
Piping connection to any port Operating pressure –100 kPa to 1.0 MPa
(Proper countermeasures can be taken for Ambient and operating air temperature –5 to 60°C (with no freezing)
applications in which noise or dirt from Effective area (Cv factor) 7 mm2 (0.38)
exhaust could cause a problem to the Lubrication Not required (If lubricated, use turbine oil class 1, ISO VG32.)
environment.) Port size (Nominal size) Rc 1/8 (6 A)
Weight (Basic type) 110 g

Models
Actuator
Actuator Model part no. Application
Basic type VM430-01-00 — —
VM430-01-01 VM-01A Polyacetal roller
Mechanical operation

Roller lever
VM430-01-01S VM-01AS Hard steel roller
VM430-01-02 VM-02A Polyacetal roller
One way roller lever
VM430-01-02S VM-02AS Hard steel roller

Directional Control
Straight plunger VM430-01-05 VM-05A —
VM430-01-06 VM-06A Polyacetal roller

Equipment
Roller plunger
VM430-01-06S VM-06AS Hard steel roller
VM430-01-07 VM-07A Polyacetal roller
Cross roller plunger
VM430-01-07S VM-07AS Hard steel roller
Toggle lever VM430-01-08 VM-08A —
VM430-01-30R VM-30AR Red
VM430-01-30B VM-30AB Black
Push button (Mushroom)
VM430-01-30G VM-30AG Green
VM430-01-30Y VM-30AY Yellow
VM430-01-32R VM-32AR Red
VM430-01-32B VM-32AB Black
Manual operation

Push button (Extended)


VM430-01-32G VM-32AG Green
VM430-01-32Y VM-32AY Yellow
A set of Red, Black,
Push button (Flush) VM430-01-33 VM-33A Green, and Yellow
included.
VM430-01-34R VM-34AR Red
VM430-01-34B VM-34AB Black
Selector (2 position)
VM430-01-34G VM-34AG Green
VM430-01-34Y VM-34AY Yellow
Key selector (2 position) VM430-01-36 VM-36A —
Note) Actuator replacement is available.

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Coolant Valve
Series VNC
Solenoid/Air Operated Type Coolant

Models
Piping port Flow coefficient Weight (kg)
Note) Orifice
Model
Rc Flange (ømm) Effective area Air operated Solenoid
Cv type type
(mm2)
VNC1 4 -6A 18 — 0.7 13
VNC1 4 -8A 14 — 7 1 18 0.2 0.3
VNC1 4 -10A 1.3 23
VNC2 4 -10A 38 — 11 2.5 45
VNC2 4 -10A 15 3.8 70
0.5 0.7
VNC2 4 -15A 12 11 3 55

VNC2 4 -15A 15 5 90
VNC3 4 -20A 34 14 5 90
— 0.8 1.0
VNC3 4 -20A 20 8 140
VNC4 4 -25A 16 7 130
1 — 1.2 1.4
VNC4 4 -25A 25 12 220
VNC5 4 -32A 22 11 210
11 4 — 2.2 2.4
VNC5 4 -32A 32 18 320
VNC5 4 -32F 22 11 210
— 32 5.0 5.2
VNC5 4 -32F 32 18 320
VNC6 4 -40A 28 19 330
11 2 — 3.6 3.8
VNC6 4 -40A 40 28 500
VNC6 4 -40F 28 19 330
— 40 6.8 7.0
VNC6 4 -40F 40 28 500
Symbols VNC7 4 -50A 33 29 520
2 — 5.5 5.7
Valve type VNC7 4 -50A 50 43 770
N.C. N.O.
Operation VNC7 4 -50F 33 29 520
— 50 10.2 10.4
VNC 04
1
VNC 02 VNC7 4 -50F 50 43 770
VNC814 -65F 45 49 880
P1 P2 — 65 — 15.7
VNC811 -65F 65 70 1260
Air operated VNC914 -80F 56 73 1400
— 80 — 21.2
VNC911 -80F 80 100 1800
Note) The flange is equivalent to JIS B 2210 10K (regular type).

VNC 014 VNC 12


P1 P1
External pilot
solenoid type

Valve specifications
Fluid Coolant Pilot solenoid valve specifications
VNC A –5 to 60°C∗ Model VNC1 VNC2 to 9
Fluid
temperature VNC –5 to 99°C∗ Pilot solenoid valve SF4--23 VO301-00T-X302
B
(air operated type only) Grommet
Ambient temperature –5 to 50°C∗ (60°C for air operated type) Electrical entry
Grommet terminal Conduit terminal
Proof pressure 1.5 MPa Conduit terminal
DIN terminal
Operating VNC 1 0 to 0.5 MPa
pressure range VNC 2
0 to 1 MPa AC
4
Rated coil 100 V, 200 V, other (option)
1 (50/60 Hz)
Pressure VNC 4 0.25 to 0.7 MPa voltage V
DC 24 V, other (option)
VNC 2 0.1 to 0.7 MPa (Refer to Table 1.)
External Allowable pressure fluctuation –15% to +10% of rated voltage
pilot air Lubrication Not required (If lubricated,
use turbine oil class 1, ISO VG32.) Coil insulation type Equivalent to class B (130°C)
Temperature –5 to 50°C∗ (60°C for air operated type) Temperature increase
35°C or less 70°C or less
(at rated voltage) (at rated voltage)
∗ With no freezing
5.6 VA (50 Hz) 12 VA (50 Hz)
Inrush
Apparent 5.0 VA (60 Hz) 10.5 VA (60 Hz)
AC
Table 1 power 3.4 VA (50 Hz) 7.5 VA (50 Hz)
Operating pressure/Pilot Pressure Energized
2.3 VA (60 Hz) 6 VA (60 Hz)
Power
DC 1.8 W 4.8 W
consumption
Use pilot pressure that
Pilot pressure (MPa)

is within range A with Manual override Push type, other (option) Non-locking push type
respect to the operating
pressure.

Operating pressure (MPa)

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Coolant Valve
Solenoid/Air Operated Type Series VNC

How to Order

Seal material Bracket


A NBR seal Nil None
B FPM seal B With bracket
For valve sizes 1, 2, 3, and 4 only

Air Operated Type VNC 2 0 1 A 15A (Except valve sizes 8 and 9)

External Pilot
Solenoid Type VNC 2 1 1 A 15A 1 T

Manual override

Directional Control
Nil: Push type

Equipment
Valve size Valve type Port size Rated voltage A: Projecting style
push type
Symbol Nil Air operated type
Orifice Port Valve
1 2 4 1 100 VAC, 50/60 Hz
Symbol size Symbol size size
(mm) N.C. N.O. N.C. (Rc) 2 200 VAC, 50/60 Hz
1
3∗
0.5 MPa 1 MPa 1 MPa B: Slotted
110 VAC, 50/60 Hz
locking
6A 1/8 4∗ 220 VAC, 50/60 Hz
1 ø7 type
8A 1/4 5 24 VDC
10A 3/8 6∗ 12 VDC
2 ø15 (ø11)
10A 3/8 7∗ 240 VAC, 50/60 Hz
15A 1/2 9∗ Other Nil: Push type
3 ø20 (ø14) 20A 3/4 ∗ Optional
4 ø25 (ø16) 25A 1 Valve
32A 1 1/4 sizes
5 ø32 (ø22) 1 1/4B 2 to 9
32F Flange
40A 1 1/2
6 ø40 (ø28) 1 1/2B
40F Flange Electrical entry and indicator light/surge voltage suppressor
50A 2 Nil Air operated type
7 ø50 (ø33) 2B G Grommet
50F Flange
GS Grommet with surge voltage suppressor
2 1/2B E Grommet terminal
8 ø65 (ø45) 65F Flange Valve
EZ Grommet terminal with indicator light/surge voltage suppressor
size
2B T Conduit terminal
9 ø80 (ø56) 80F Flange 1
TZ Conduit terminal with indicator light/surge voltage suppressor
Values inside ( ) are for N.C. at 1 MPa. D DIN terminal
DZ DIN terminal with indicator light/surge voltage suppressor
T Conduit terminal
Conduit terminal with surge voltage suppressor Valve
TS
sizes
TZ∗ Conduit terminal with indicator light/surge voltage suppressor
2 to 9
TL∗ Conduit terminal with indicator light

69
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Flow Switching 2 Port


Air Operated Valve Special Order Product
Paint Stirring

Air operated 2 port valve with compact


metering valve
Metering valve construction with
reproducibility (adjustable between 0 to
300° ) 34.5 10.5 (fully closed)

Effective area for single valve can be M5 x 0.8


Pilot port
detected with calibration mark. Needle (M8 x 1.25)

VKFA332-1-01-X1
PA
25

18

Calibration mark position

11.5 17.5

Direct manual override 2-ø3.5 mounting hole

Width across flats 3 mm

Rc 1/8 (OUT port)


Rc 1/8 (IN port)
50
57.5

5
100

28.5
A
21

2.3

P 11

Specifications
Valve type Poppet
Fluid Air, Inert gas
Operating pressure range 0 to 0.7 MPa
Pilot pressure 0.15 to 0.7 MPa
OFF 4 mm2 (Cv factor: 0.22)
Effective area Adjustable type: 0 to 4 mm2
ON (at 5/6 rotation from fully closed state)

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Booster Valve
Series VBA1110 to 4200 Hydraulic Clamp

Specifications Models
VBA1110 Handle operated type Air operated type
Intensified VBA2 00 Maximum 2 Model
VBA1110-02 VBA1111-02 VBA2100-03 VBA4100-04 VBA2200-03 VBA4200-04
pressure ratio VBA4 00
Max. flow rate l/min (ANR) Note) 400 60 1000 1900 1000 1900
VBA1111 Maximum 4
Port size Rc 1/4 (IN, OUT) 3/8 (IN, OUT) 1/2 (IN, OUT) 3/8 (IN, OUT) 1/2 (IN, OUT)
Fluid Compressed air
Exhaust port size Rc 1/4 3/8 1/2 3/8 1/2
VBA1110
3.0 MPa Pilot port size Rc
VBA1111 1/8
Proof pressure
VBA2 00 Pilot pressure range 0.1 to 0.5 MPa
1.5 MPa
VBA4 00
Weight kg 0.85 0.98 3.8 7.5 3.8 7.5
Maximum supply pressure 1.0 MPa Note) Flow conditions — IN/OUT: 1.0MPa for VBA1110, IN/OUT: 0.5MPa for VBA1111, VBA22100, 42100
VBA1110 Refer to flow characteristics graphs on page 14-9-3 of “Best Pneumatics Vol. 14” when selecting a model.
0.2 to 2.0 MPa
Set pressure VBA1111
range VBA2 00 Accessory (option) part nos.
0.2 to 1.0 MPa
VBA4 00 Part no.
Ambient and fluid temperature 2 to 50°C (with no freezing) Model
Description VBA1110-1111 VBA2100 VBA4100 VBA2200 VBA4200
Lubrication None Pressure gauge G27-20-R1 … 2 pcs. G27-10-R1-X209 … 2 pcs. G46-10-01 … 2 pcs. G27-10-R1-X209 … 2 pcs. G46-10-01 … 2 pcs.
Mounting orientation Horizontal
Silencer AN200-02 AN300-03 AN400-04 AN300-03 AN400-04

Directional Control
Pressure adjustment mechanism Relieving type

Equipment
How to Order
Pressure Intensified pressure ratio
1 2.0 MPa 0 Double
Pressure adjustment 1 Quadruple
1 Handle operated type
VBA1110-02 Port size
Body size Symbol Port size
VBA1111-02 1 1/4 standard 02 Rc 1/4

Series VBA1000 VBA 1 1 1 0 02 GN

VBA4100-04 Series VBA2000/4000 VBA 2 1 0 0 03 GN


Handle operated type Body size Option
VBA2100-03
2 3/8 standard G Pressure gauge
4 1/2 standard N Silencer
Pressure adjustment
1 Handle operated type
2 Air operated type
Port size
Pressure
Symbol Port size Applicable series
0 1.0 MPa
03 Rc 3/8 VBA2100, 2200
VBA4200-04 04 Rc 1/2 VBA4100, 4200

Air operated type


Related products
Model
VBA2200-03 Description VBA1110/1111 VBA2100/2200 VBA4100/4200 Note
Mist separator AM250-02 AM450-04, 06 AM550-06, 10
Exhaust cleaner AMC310-03 AMC510-06 AMC610-10 35 dB or more noise reduction
Symbol VBAT05 VBAT20 (20 l, Directly connected to booster valve)
(5 l, Directly connected
Air tank VBAT38 (38 l, Directly connected to booster valve)
to booster valve)
VBAT10 (10 l, Directly connected to booster valve)

Knob operated type Air operated type

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Auxiliary Pneumatic Equipment


Air Preparation Equipment

Series Application Page


Blow gun VMG Air blow 74
Nozzles for blowing/Sensing heads KN Air blow, Air tool, Coolant 80
S couplers KK Air blow, Air tool, Air leakage 83
FR double layer tubing TRB Air leakage 104
FR double layer polyurethane tubing TRBU Air leakage 105
Double layer tubing stripper TKS Air leakage 106
Polyurethane coil tubing TCU Air blow, Air tool 107

Air Preparation Equipment

Auxiliary Pneumatic
Tube cutter TK Air leakage 107
Regulator 108

Equipment
AR10 to 60 Air blow, Air tool
Pilot operated regulator AR425 to 935 Air blow, Air tool 109
Regulator with back flow mechanism AR20K to 60K Actuator 110
Filter regulator AW10 to 40 Air blow, Air tool 111
Filter regulator with back flow mechanism AW20K to 40K Actuator 113
Air filter element part number list Air line maintenance 114
Differential pressure gauge GD40-01 Air line maintenance 115
Filter with element service indicator Air line maintenance 116

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Blow Gun
Series VMG Air Blow

Top piping

Bottom piping
With S coupler plug

Piping direction Piping type Body color


Nozzle type
Bottom Rc, NPT, G 1/4, 3/8 White
Male thread nozzle Top With S coupler plug Dark blue

High efficiency nozzle


Air blow thrust has been increased by 10%.
(comparison done the same nozzle diameter)
Low noise nozzle 45
High efficiency nozzle Sample
40
35
Thrust (g)

30 100 mm
25 Male thread
nozzle
20
High efficiency nozzle 15
10
5
Scale: Accuracy
0
0.05 0.1 0.15 0.2 Measurement value ±0.2% or less
Temperature: 20°C
Internal pressure (MPa)
Distance between a sample and the scale: 100 mm

Long copper pipe nozzle

Provides constant operational force


irrespective of the supply pressure Pressure loss ∗ Male thread nozzle ø2.5
0.05
Large

Pressure loss (MPa)

Conventional product
Operational force

0.04

0.03
0.005 MPa pressure loss at 0.5 MPa
Blow Gun 0.02
Small

0.01

0
0 1.0 0 0.2 0.4 0.6 0.8 1 1.2
Supply pressure (MPa) Supply pressure (MPa)

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ECOPS.qxd 05.9.5 11:27 AM Page 75

Example of Improvement
Before Improvement
In the case of air guns, energy saving measures are not considered.
S1
S2
Effective area ratio
Pressure loss: Large
2.3 : 1

ø3
Without nozzle
ø3
Pressure Loss of Air Gun Only
Effective area Upstream side S1: 15
(mm2) Nozzle side S2: 6.4
Effective area ratio S1 : S2 = 2.3 : 1
Nozzle size (mm) ø3
Number of nozzles 1
Supply pressure 0.700 MPa
Regulator pressure 0.300 MPa
Outlet pressure 0.260 MPa
Pressure loss 0.040 MPa

After Improvement

Air Preparation Equipment

Auxiliary Pneumatic
Change to fittings, tubing and Blow Gun with large effective areas.

Equipment
S1
S2
Filter Effective area ratio
regulator Coil Pressure loss: Small
tube 10.7 : 1
S coupler

Nozzle
ø2 ø2

Pressure Loss of Blow Gun Only


Effective area Upstream side S1: 30
(mm2) Nozzle side S2: 2.8
Effective area ratio S1 : S2 = 10.7 : 1
Effect of Energy Saving Improvement Nozzle size (mm) ø2
Number of nozzles 1
Air consumption Supply pressure 0.700 MPa
Regulator pressure 0.300 MPa
Outlet pressure 0.297 MPa
Pressure loss 0.003 MPa
Min. 90%
100%
Reduction

Before After

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ECOPS.qxd 05.9.5 11:27 AM Page 76

Series VMG

How to Order

VMG 1 1 W 03 01

Blow gun Nozzle


Standard type Type Nozzle model Nozzle size
Nil Without nozzle
01 KN-R02-100 ø1
02 KN-R02-150 ø1.5
Male thread nozzle
Series 03 KN-R02-200 ø2
1 Resin body lever type 04 KN-R02-250 ø2.5
11 KNH-R02-100 ø1
12 High efficiency nozzle KNH-R02-150 ø1.5
13 KNH-R02-200 ø2
21 KNS-R02-075-4 ø0.75 x 4
Piping entry 22 Low noise nozzle KNS-R02-090-8 ø0.9 x 8
1 Bottom 23 with male thread KNS-R02-100-4 ø1 x 4
2 Top 24 KNS-R02-110-8 ø1.1 x 8
31 Note 1) Length KNL3-06-150 ø1.5
32 Copper 300 mm KNL3-06-200 ø2
33 extension ø1.5
Length KNL6-06-150
nozzle
Body color 34 600 mm KNL6-06-200 ø2
W White Note 1) One piece of H06-02 self-align fitting is attached.
BU Dark blue When a copper extension nozzle is ordered separately, a self-align fitting will also
be required for connection. Order one with the above part number in addition to
the nozzle.

Piping connection type Connection size


Nil Rc Piping connection system Size and part no.
N NPT 02 1/4
Screw-in type Port size
F G 03 3/8
11 With S coupler plug Note1) Plug part no. KK4P-02MS
Note 1) In case of a type with an S coupler plug, specify no symbol (Rc) for the piping connection type.
The size is Rc 1/4.

Specifications

Fluid Air
Operating pressure range 0 to 1.0 MPa
Proof pressure 1.5 MPa
Ambient and fluid temperature 5 to 60°C (With no condensation)
Effective area 30 mm2 (without nozzle)
Port size Rc, NPT, G, 1/4, 3/8
Piping entry Bottom Top
Nozzle port size Rc 1/4
Weight 180 g
Operational force (when the valve is fully open) 7N

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ECOPS.qxd 05.9.5 11:27 AM Page 77

Blow Gun Series VMG

Construction

!2 qw !8 e !3 r u i Component Parts
No. Description Material Note
o 1 Body L PBT
2 Body R PBT
t 3 Main valve PBT
4 Valve guide Aluminium alloy Chromated
5 Nozzle holder Aluminium alloy Anodized
6 Port Aluminium alloy Anodized
7 Elbow PBT
8 Cover Stainless steel
9 Ring Stainless steel
10 Arm L Stainless steel
!4 11 Arm R Stainless steel
!6 12 Spring Stainless steel
!1 !0 13 Main valve seal HNBR
!7 14 Guide cover Stainless steel
!9 15 Lever PBT
y 16 Tube PBT ∗ Only for VMG11
17 O-ring NBR
@1 @0 18 NBR
O-ring
19 Parallel pin Stainless steel
!5 20 Round head Phillips screw Stainless steel
21 Hexagon nut Stainless steel

Air Preparation Equipment

Auxiliary Pneumatic
Flow Characteristics Note) Values when the main valve is fully open.

Equipment
Male thread nozzle High efficiency nozzle
600 400
KN-R02-250 KNH-R02-200
350
500
Flow rate [l/min (ANR)]

Flow rate [l/min (ANR)]

300
400
KN-R02-200 250
KNH-R02-150
300 200

KN-R02-150 150
200
100 KNH-R02-100
100
KN-R02-100
50

0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Supply pressure [MPa] Supply pressure [MPa]

Low noise nozzle with male thread Copper extension nozzle


900 400
KNL3-06-200
800 KNS-R02-110-8 350 KNL6-06-200
Flow rate [l/min (ANR)]

Flow rate [l/min (ANR)]

700
300
600
KNS-R02-090-8 250
500 KNL3-06-150
200 KNL6-06-150
400
KNS-R02-100-4 150
300
200 100
KNS-R02-075-4
100 50

0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Supply pressure [MPa] Supply pressure [MPa]

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ECOPS.qxd 05.9.5 11:27 AM Page 78

Series VMG

Dimensions

VMG11/Piping entry: Bottom

Rc 1/4
Nozzle

156
23

Note 1)
Width across flats22

34.2
30 102
A 117.5
Rc, NPT, G 1/4, 3/8
S coupler plug mounting

VMG12/Piping entry: Top 1)


te
No
.2

Width across flats 22


34

Rc, NPT, G 1/4, 3/8

Rc 1/4
Nozzle

S coupler plug mounting


172.5
147

23

30 102
A 117.5

(mm) (mm)
Type Nozzle model Nozzle size A Note 1) Type Nozzle model Nozzle size A Note 1)
KN-R02-100 ø1 23.4 KNS-R02-075-4 ø0.75 x 4 12
Male thread nozzle
KN-R02-150 ø1.5 23 Low noise nozzle KNS-R02-090-8 ø0.9 x 8 12
KN-R02-200 ø2 22.5 with male thread KNS-R02-100-4 ø1 x 4 12
KN-R02-250 ø2.5 22.1 KNS-R02-110-8 ø1.1 x 8 12
KNH-R02-100 ø1 44
Copper extension nozzle
KNL3-06-150 ø1.5 305.3
High efficiency nozzle KNH-R02-150 ø1.5 44
(with self-align fitting
KNL3-06-200 ø2 305.3
KNH-R02-200 ø2 44
H06-02)
KNL6-06-150 ø1.5 605.3
KNL6-06-200 ø2 605.3
Note 1) Reference dimensions after installation
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ECOPS.qxd 05.9.5 11:27 AM Page 79

Blow Gun Series VMG

Dimensions: Nozzle/Series KN

Male thread nozzle: KN (mm)


Nozzle size Connection Width across flats
Model
D thread H1 L1 A Connection thread
KN-R02-100 ø1 R 1/4 14 31.4 25.4
KN-R02-150 ø1.5 R 1/4 14 31 25
KN-R02-200 ø2 R 1/4 14 30.5 24.5
KN-R02-250 ø2.5 R 1/4 14 30.1 24.1

øD
H1
A
L1

High efficiency nozzle: KNH (mm)


Nozzle size Connection Width across flats Connection thread
Model
D thread H1 L1 A
KNH-R02-100 ø1 R 1/4 14 52 46
KNH-R02-150 ø1.5 R 1/4 14 52 46

øD
KNH-R02-200 ø2 R 1/4 14 52 46 H1
A
The air blow thrust is L1
improved by 10%.

Air Preparation Equipment

Auxiliary Pneumatic
Equipment
Low noise nozzle with male thread: KNS (mm)
Nozzle size Connection Width across flats
Model
D thread H1 L1 A
KNS-R02-075-4 ø0.75 x 4 R 1/4 14 20 14
øD
KNS-R02-090-8 ø0.9 x 8 R 1/4 14 20 14
KNS-R02-100-4 ø1 x 4 R 1/4 14 20 14 2
Connection
KNS-R02-110-8 ø1.1 x 8 R 1/4 14 20 14 H1 A thread
L1

Copper extension nozzle: KNL (mm)


Nozzle size
Model Outside diameter L1
diameter
Outside

D
KNL3-06-150 ø1.5 ø6 300
KNL3-06-200 ø2 ø6 300
KNL6-06-150 ø1.5 ø6 600
øD

KNL6-06-200 ø2 ø6 600
Note) When a copper extension nozzle is ordered separately, a self-align fitting will also be
L1
required for connection with the blow gun. Order one with the following part number in
addition to the nozzle.

Self-align fittings (For copper extension nozzle connection)

Half union
H06-02

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Air Blow

Nozzles for Blowing Air Tool

Series KN Coolant

Nozzle with self-align fitting/KN (mm)


Nozzle size Connection Width across flats
Model D size L1 L2
H1 H2
KN-04-100 ø1 ø4 10 10 27 15
KN-04-150 ø1.5 ø4 10 10 27.7 15

øD
KN-06-100 ø1 ø6 12 12 30.1 16
H1 H2
KN-06-150 ø1.5 ø6 12 12 30.8 16 L2
KN-06-200 ø2 ø6 12 12 31.5 16
L1
KN-08-150 ø1.5 ø8 14 14 33.8 16
KN-08-200 ø2 ø8 14 14 34.6 16
KN-10-250 ø2.5 ø10 14 17 35.6 17
KN-10-300 ø3 ø10 14 17 36.3 17
KN-10-350 ø3.5 ø10 14 17 37.1 17
KN-10-400 ø4 ø10 14 17 29.5 17
KN-10-600 ø6 ø10 14 17 27.7 17
KN-12-350 ø3.5 ø12 17 19 40.4 17
KN-12-400 ø4 ø12 17 19 41.3 17
KN-12-600 ø6 ø12 17 19 31.2 17
KN-16-400 ø4 ø16 22 24 40.1 17
KN-16-600 ø6 ø16 22 24 38.4 17
KN-20-400 ø4 ø20 26 27 45.6 17
KN-20-600 ø6 ø20 26 27 43.9 17

Nozzle with male thread/KN (mm)


Nozzle size Connection Width across flats
Model D size L1 A Connection thread
H1
KN-R01-100 ø1 R1/8 10 21.4 17.4
KN-R01-150 ø1.5 R1/8 10 21 17
KN-R02-100 ø1 R1/4 14 31.4 25.4
KN-R02-150 ø1.5 R1/4 14 31 25

øD
KN-R02-200 ø2 R1/4 14 30.5 24.5
KN-R02-250 ø2.5 R1/4 14 30.1 24.1 H1
A
KN-R02-600 ø6 R1/4 14 27.1 21.1
KN-R03-400 ø4 R3/8 17 31.8 25.4 L1
KN-R03-600 ø6 R3/8 17 30.1 23.7
KN-R04-400 ø4 R1/2 22 41.8 33.6
KN-R04-600 ø6 R1/2 22 40.1 31.8
KN-R06-600 ø6 R3/4 27 49.6 40.1
KN-R06-800 ø8 R3/4 27 47.8 38
KN-R10-800 ø8 R1 36 62.8 52.4

Copper extension nozzle/KNL (mm)


Nozzle size Outside diameter
Model D L1
O.D.

KNL3-06-150 ø1.5 ø6 300


KNL3-06-200 ø2 ø6 300
KNL3-08-200 ø2 ø8 300
KNL3-08-250 ø2.5 ø8 300
øD

KNL3-10-250 ø2.5 ø10 300 L1


KNL3-10-300 ø3 ø10 300
KNL6-06-150 ø1.5 ø6 600
KNL6-06-200 ø2 ø6 600
KNL6-08-200 ø2 ø8 600
KNL6-08-250 ø2.5 ø8 600
KNL6-10-250 ø2.5 ø10 600
KNL6-10-300 ø3 ø10 600

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ECOPS.qxd 05.9.5 11:27 AM Page 81

Nozzles for Blowing Series KN

Nozzle for One-touch fitting/KN (mm)


Nozzle size Connection
Model D size L1 A
KN-Q06-100 ø1 ø6 35 18

øD
KN-Q06-150 ø1.5 ø6 35 18 10
KN-Q06-200 ø2 ø6 35 18 A
KN-Q08-150 ø1.5 ø8 39 20.5
L1
KN-Q08-200 ø2 ø8 39 20.5
Note) Not applicable to the KN-Q10-200 ø2 ø10 43 22
connection threads KN-Q10-250 ø2.5 ø10 43 22
(M5, M6) of the KJ KN-Q12-250 ø2.5 ø12 45.5 24
and the KQ series. KN-Q12-300 ø3 ø12 45.5 24

Pivoting nozzle with self-align fitting/KNK (mm)


Nozzle size Connection Width across flats
Model D size L1 L2
H1 H2
KNK-10-400 ø4 ø10 17 17 41.7 17

35°
øD
KNK-10-600 ø6 ø10 17 17 41.7 17
KNK-12-400 ø4 ø12 17 19 41.2 17 H2
KNK-12-600 ø6 ø12 17 19 41.2 17 8.5 L2
KNK-16-400 ø4 ø16 17 24 41.8 17 L1
KNK-16-600 ø6 ø16 17 24 41.8 17
KNK-20-400 ø4 ø20 17 27 43.8 17
KNK-20-600 ø6 ø20 17 27 43.8 17

Pivoting nozzle with male thread/KNK (mm)


Nozzle size Connection Width across flats

Air Preparation Equipment

Auxiliary Pneumatic
Model D size L1 A Connection thread
H1 H2

Equipment
KNK-R02-400 ø4 R1/4 17 17 38 31.9
KNK-R02-600 ø6 R1/4 17 17 38 31.9

35°
øD
KNK-R03-400 ø4 R3/8 17 17 39 32.4
KNK-R03-600 ø6 R3/8 17 17 39 32.4
KNK-R04-400 ø4 R1/2 17 22 42.2 34.1 H2
H1
KNK-R04-600 ø6 R1/2 17 22 42.2 34.1 8.5
A
L1

High efficiency nozzle/KNH (mm)


Nozzle size Connection Width across flats Connection thread
Model D size L1 A
H1
KNH-R02-100 ø1 R1/4 14 52 46
KNH-R02-150 ø1.5 R1/4 14 52 46 øD
KNH-R02-200 ø2 R1/4 14 52 46 H1
A
The air blow thrust is L1
improved by 10%.

Low noise nozzle with self-align fitting/KNS (mm)


Nozzle size Connection Width across flats
Model D size L1 L2 L2
øD

H1 H2
KNS-08-075-4 ø0.75 x 4 ø8 12 14 24.3 16
KNS-08-100-4 ø1 x 4 ø8 12 14 24.3 16
KNS-10-075-4 ø0.75 x 4 ø10 14 17 24 17
H1 H2
KNS-10-090-8 ø0.9 x 8 ø10 14 17 24 17 2
KNS-10-100-4 ø1 x 4 ø10 14 17 24 17 L1

Low noise nozzle with male thread/KNS (mm)


Nozzle size Connection Width across flats
Model D size L1 A
H1
KNS-R01-075-4 ø0.75 x 4 R1/8 12 18 14
øD

KNS-R01-100-4 ø1 x 4 R1/8 12 18 14
KNS-R01-090-8 ø0.9 x 8 R1/8 12 18 14 2
KNS-R02-075-4 ø0.75 x 4 R1/4 14 20 14 H1 A
KNS-R02-090-8 ø0.9 x 8 R1/4 14 20 14 L1
KNS-R02-100-4 ø1 x 4 R1/4 14 20 14
KNS-R02-110-8 ø1.1 x 8 R1/4 14 20 14 Connection thread

81
ECOPS.qxd 05.9.5 11:27 AM Page 82

Series KN

Sensing Heads
Standard sensing head (mm)
Nozzle size Connection Width across flats
Model L1 L2 L1 L2
D size H1 H2

øD
KNP-1 ø2.5 ø4 5 8 63.7 1000
∗ A 1 m polyurethane tube is included.
H1 H2

Polyurethane tubing

Needle sensing head (mm)


Nozzle size Connection Cassette size A L2
Model A L1 L2 L3
D size H1

øD
KNP-2 ø0.7 ø4 5 12.7 41 1000 23
∗ A 1 m polyurethane tube is included.

Cassette size
L3
L1
Polyurethane tubing

Use to measure workpiece collision pressure.

Standard sensing head

Needle sensing head

Specifications
Nozzle (KN, KNK, KNH, KNS, KNL)
Applicable tubing material Nylon, Soft nylon, Flexible copper pipe (C1220T-O), OST pipe
Applicable piping O.D. mm ø4, ø6, ø8, ø10, ø12, ø16, ø20
Fluid Air, Coolant
Maximum operating pressure 1.0 MPa (0.3 MPa with SGP pipe)
Ambient and fluid temperature –5 to 60°C (with no freezing)
Mounting JISB0203 (taper threads for piping)
Threads
Nut JISB0211, class 2 (taper threads for piping)
Seal for R threads None

Sensing head (KNP)


Applicable fitting size ø4
Fluid Air
Maximum operating pressure (at 20°C) 0.8 MPa
Ambient and fluid temperature –5 to 60°C (with no freezing)

82
ECOPS.qxd 05.9.5 11:28 AM Page 83

Air Blow

S Couplers Air Tool

Series KK Air Leakage

Variations
Series KK
KK
Male thread type
Connection thread size R
Series M5 R 1/8 R 1/4 R 3/8 R 1/2 R 3/4
KK2
KK3
KK4
KK6
Female thread type
Connection thread size Rc
Series M5 Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2
KK2
KK3
KK4
KK6
Nut fitting type (for fiber reinforced urethane hose)
Applicable hose I.D./O.D. mm
Series 5/8 6/9 6.5/10 8/12 8.5/12.5 11/16 Series KK3, 4, 6
KK3
KK4
KK6
One-touch fitting type (Straight, Elbow, Bulkhead)
Applicable tubing O.D. mm
Series ø3.2 ø4 ø6 ø8 ø10 ø12 ø16
KK2

Air Preparation Equipment

Auxiliary Pneumatic
KK3
KK4

Equipment
KK6
Series KK2

Series KKH
Male thread type
Connection thread size R
Series R 1/8 R 1/4 R 3/8 R 1/2
KKH3
KKH4
Female thread type
Connection thread size Rc
Series Rc 1/8 Rc 1/4 Rc 3/8
KKH3
KKH4
Nut fitting type (for fiber reinforced urethane hose)
Applicable hose I.D./O.D. mm
Series 5/8 6/9 6.5/10 8/12 8.5/12.5
KKH3
KKH4

Series KKA Stainless type


Male/Female thread type
Connection thread size
Series R, Rc 1/8 R, Rc 1/4 R, Rc 3/8 R, Rc 1/2 R, Rc 3/4 R, Rc 1 R, Rc 1 1/4 R, Rc 1 1/2
KKA3
KKA4
KKA6
KKA7
KKA8
KKA9

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ECOPS.qxd 05.9.5 11:28 AM Page 84

Series KK

The pulling strength for the plugs and


sockets has been improved.

Twice
as strong as the conventional models
We standardized the product with a sleeve cover. Changing the lock
ring material to a shock absorbent PBT further improved the shock
absorbent performance.

Lock ring No spring located in the flow path


Shock absorbent PBT Loss of effective area is minimized because there is
no valve spring to block the flow path.
Employs a unique connection
method Check valve end configuration
A slim body design and large effective area are facilitates rectifying effect
achieved with a construction that does not use Allows smooth flow of fluids.
steel balls and therefore does not restrict
the flow path.

Sleeve cover (Except for Series KK2) Low leakage seal construction
Reliable sealing is achieved by surface contact.
Lightweight
Together with a reduction of the body size, pressing parts and resin
parts are used to achieve an overall weight reduction.
Series Plug no. Socket no. Effective area mm2 Note 1) Body O.D. mm Weight g Note 2)
Series KK2 KK2P-M5M KK2S-M5M 3.8 ø10.0 6.1
Series KK3 KK3P-01MS KK3S-01MS 20 ø20.2 20.1
Series KK4 KK4P-02MS KK4S-02MS 39 ø28.0 44.1
Series KK6 KK6P-04MS KK6S-04MS 82 ø31.6 90.1
Note 1) Values when plug and socket are connected.
Note 2) Values for socket only.

 One-touch fitting type now standard  Flow is possible from the plug side or socket side.
Three types from ø4 to ø16 added to series.
 Fluids: Air and Water
Elbow type  One-touch connection
Simple connection with one hand simplifies work.

Bulkhead type
q w
Click

Straight type

 Sleeve lock mechanism


Prevents accidents caused by unexpected separation.

Lock

84
ECOPS.qxd 05.9.5 11:28 AM Page 85

S Couplers Series KK

Plug (P) Socket (S)


Male thread type Male thread type
Body size Port size Part no. Body size Port size Part no.
M5
M5 x 0.8 KK2P-M5M M5 x 0.8 KK2S-M5M
M5
R 1/8 -01MS R 1/8 -01MS
R 1/8 KK3P-01MS R 1/8 KK3S-01MS
1/8 R 1/4 -02MS 1/8 R 1/4 -02MS
R 3/8 -03MS R 3/8 -03MS
R 1/8 KK4P-01MS R 1/8 KK4S-01MS
R 1/4 -02MS R 1/4 -02MS
1/4 1/4
R 3/8 -03MS R 3/8 -03MS
R 1/2 -04MS R 1/2 -04MS
R 3/8 KK6P-03MS R 3/8 KK6S-03MS
1/2 R 1/2 -04MS 1/2 R 1/2 -04MS
R 3/4 -06MS R 3/4 -06MS
Female thread type Female thread type
Body size Port size Part no. Body size Port size Part no.
M5 M5 x 0.8 KK2P-M5F M5 M5 x 0.8 KK2S-M5F
Rc 1/8 KK3P-01F Rc 1/8 KK3S-01F
1/8 Rc 1/4 -02F 1/8 Rc 1/4 -02F
Rc 3/8 -03F Rc 3/8 -03F
1/4 Rc 1/4 KK4P-02F 1/4 Rc 1/4 KK4S-02F
Rc 3/8 -03F Rc 3/8 -03F
Rc 3/8 KK6P-03F Rc 3/8 KK6S-03F
1/2 1/2
Rc 1/2 -04F Rc 1/2 -04F
Nut fitting type (for fiber reinforced urethane hose) Nut fitting type (for fiber reinforced urethane hose)
Applicable hose Applicable hose
Body size I.D./O.D. mm Part no. Body size I.D./O.D. mm Part no.
5/8 KK3P-50N 5/8 KK3S-50N
1/8 6/9 -60N 1/8 6/9 -60N
6.5/10 -65N 6.5/10 -65N
5/8 KK4P-50N 5/8 KK4S-50N

Air Preparation Equipment

Auxiliary Pneumatic
6/9 -60N 6/9 -60N
1/4 6.5/10 -65N 1/4 6.5/10 -65N

Equipment
8/12 -80N 8/12 -80N
8.5/12.5 -85N 8.5/12.5 -85N
8/12 KK6P-80N 8/12 KK6S-80N
1/2 8.5/12.5 -85N 1/2 8.5/12.5 -85N
11/16 -110N 11/16 -110N
Straight type with One-touch fitting Straight type with One-touch fitting
Applicable Applicable
Body size tubing O.D. mm Part no. Body size tubing O.D. mm Part no.
3.2 KK2P-23H 3.2 KK2S-23H
M5 4 -04H M5 4 -04H
6 -06H 6 -06H
4 KK3P-04H 4 KK3S-04H
6 -06H 6 -06H
1/8 1/8
8 -08H 8 -08H
10 -10H 10 -10H
6 KK4P-06H 6 KK4S-06H
8 -08H 8 -08H
1/4 1/4
10 -10H 10 -10H
12 -12H 12 -12H
12 KK6P-12H 12 KK6S-12H
1/2 1/2
16 -16H 16 -16H
Elbow type with One-touch fitting Elbow type with One-touch fitting
Applicable Applicable
Body size tubing O.D. mm Part no. Body size tubing O.D. mm Part no.
3.2 KK2P-23L 3.2 KK2S-23L
M5 4 -04L M5 4 -04L
6 -06L 6 -06L
4 KK3P-04L 4 KK3S-04L
6 -06L 6 -06L
1/8 1/8
8 -08L 8 -08L
10 -10L 10 -10L
6 KK4P-06L 6 KK4S-06L
8 -08L 8 -08L
1/4 1/4
10 -10L 10 -10L
12 -12L 12 -12L
12 KK6P-12L 12 KK6S-12L
1/2 1/2
16 -16L 16 -16L
Bulkhead type with One-touch fitting Bulkhead type with One-touch fitting
Applicable Applicable
Body size tubing O.D. mm Part no. Body size tubing O.D. mm Part no.
3.2 KK2P-23E 3.2 KK2S-23E
M5 4 -04E M5 4 -04E
6 -06E 6 -06E
4 KK3P-04E 4 KK3S-04E
6 -06E 6 -06E
1/8 1/8
8 -08E 8 -08E
10 -10E 10 -10E
6 KK4P-06E 6 KK4S-06E
8 -08E 8 -08E
1/4 10 -10E 1/4 10 -10E
12 -12E 12 -12E
12 KK6P-12E 12 KK6S-12E
1/2 16 -16E 1/2 16 -16E

85
ECOPS.qxd 05.9.5 11:28 AM Page 86

Series KK

Specifications

Fluid Air, Water (standard industrial water)


Note) KK2: –100 kPa to 1.0 MPa
Operating pressure range KK3: –90 kPa to 1.0 MPa
KK4, 6: 0 to 1.0 MPa
Proof pressure 1.5 MPa
Series KK2
Air: –5 to 60°C
Ambient and fluid
Water: 5 to 40°C
temperature
(with no freezing)
Plating, Sealant Electroless nickel plated (copper-free application), With male thread sealant
Note) Do not use the S couplers with a leakage tester or for vacuum retention because they are not guaranteed
for zero leakage.

Performance

Plug and socket connection One-touch connection and release


Check valve Socket: Built-in check valve (standard)
Series KK3, 4, 6 Sleeve lock mechanism Note) Manual locking type (standard)
Note) Series KK2 is not provided with lock mechanism.

JIS symbols Effective Area


Single plug Single socket

Body size Plug Socket Effective area mm2


M5 KK2P-M5M KK2S-M5M 3.8
Connected plug and socket
1/8 KK3P-01MS KK3S-01MS 20
1/4 KK4P-02MS KK4S-02MS 39
1/2 KK6P-04MS KK6S-04MS 82

How to Order

KK 4 S 02 M S
Body size
2 M5 With sealant (male thread)
3 1/8
4 1/4 Connection type
6 1/2 Symbol Type
M Male thread
Socket/Plug designation F Female thread
S Socket N With nut fitting
P Plug H Straight with One-touch fitting
L Elbow with One-touch fitting
E Bulkhead with One-touch fitting

Piping port size variation


Male/Female thread type One-touch fitting type Nut fitting type
Symbol Thread size Symbol Tubing O.D. mm Symbol Hose O.D./I.D. mm
M5 M5 x 0.8 23 ø3.2 50 5/8
01 R,Rc 1/8 04 ø4 60 6/9
02 R,Rc 1/4 06 ø6 65 6.5/10
03 R,Rc 3/8 08 ø8 80 8/12
04 R,Rc 1/2 10 ø10 85 8.5/12.5
06 R,Rc 3/4 12 ø12 110 11/16
16 ø16

86
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S Couplers Series KK

Flow Characteristics

Air (0 to 1 MPa) Water (0 to 0.4MPa)


KK2 KK2
0.50 0.007

Series KK2
0.45 Series KK2 (KK2S-M5M + KK2P-M5M)
(KK2S-M5M + KK2P-M5M) 0.006
0.40

0.35 0.005
Flow rate (l /min [ANR])

Flow rate (l /min [ANR])


0.30
0.004

0.25

0.003
0.20

0.15 0.002

0.10
0.001
0.05

0.00 0.000
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4

Air Preparation Equipment

Auxiliary Pneumatic
Pressure (MPa) Pressure (MPa)

Equipment
KK3, 4, 6 KK3, 4, 6
11 0.14

0.13 Series KK6


10
Series KK6 (KK6S-04MS + KK6P-04MS)
0.12
9 (KK6S-04MS + KK6P-04MS)
0.11
8 0.10
Flow rate (l /min [ANR])

Flow rate (l /min [ANR])

7 0.09

0.08
6
0.07 Series KK4
5 Series KK4 (KK4S-02MS + KK4P-02MS)
0.06
(KK4S-02MS + KK4P-02MS)
4 0.05

3 0.04

0.03
2
0.02
1 Series KK3 Series KK3
0.01
(KK3S-01MS + KK3P-01MS) (KK3S-01MS + KK3P-01MS)
0 0.00
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4
Pressure (MPa) Pressure (MPa)

87
ECOPS.qxd 05.9.5 11:28 AM Page 88

Series KK

Construction
KK2 q w q w e r t y u i o !0 !1 !3 !2

Plug
Socket

Plug Socket
No. Description Material Note No. Description Material Note
1 Plug body Brass Electroless nickel plated 1 Spacer PBT
2 Gasket Stainless steel, NBR 2 Chuck PBT
3 Sleeve Brass Electroless nickel plated
4 Collar Brass Electroless nickel plated
5 Sleeve spring Stainless steel
6 Plug O-ring NBR
7 Valve seat PBT
8 Valve spring Stainless steel
9 Valve seat O-ring NBR
10 Valve O-ring FKM
11 Valve PBT
12 Socket body Brass Electroless nickel plated
KK3, 4, 6 13 Gasket Stainless steel, NBR
<With One-touch fitting> <With One-touch fitting>

!4 !5 q i u !7 !3 r !6 !1 t y !2 e !0 o w q !5 !4

Plug
Socket

Plug Socket
No. Description Material Note No. Description Material Note
1 Plug body Brass Electroless nickel plated 1 Socket body Brass Electroless nickel plated
14 Cassette — 2 Valve PBT
15 Seal NBR 3 Valve seat PBT
4 Collar PBT
5 Spacer PBT
6 Lock ring Shock absorbent PBT
7 Sleeve Cold rolled carbon steel sheet Electroless nickel plated
8 Chuck Stainless steel
9 Valve O-ring FKM
10 Valve seat O-ring NBR
11 Plug O-ring NBR
12 Valve spring Stainless steel
13 Sleeve spring Stainless steel
14 Cassette —
15 Seal NBR
16 Collar 2 Stainless steel
17 Sleeve cover Weather resistant NBR
88
ECOPS.qxd 05.9.5 11:28 AM Page 89

S Couplers Series KK

Dimensions/Plug (P)

Male thread type (mm)


Body T H Minimum Effective Weight KK2
size
Model Connection Width L1 L2 A∗ bore
area
(g) A
male thread across flats (mm2) T

KK2P-M5M M5 x 0.8 7 18.8 15.8 2.5 4.4 2.6


KK2 M5 12.3
-01MS R 1/8 23.2 19.2 3.4 8.1 3.0
10
KK3P-01MS R 1/8 30.4 26.4 8.4
18.4
1/8 -02MS R 1/4 14 33.4 27.4 14.2 H
6.0 22.6 L2
-03MS R 3/8 17 36.9 19.9 30.4 28.1
L1
KK4P-01MS R 1/8 37.0 33.0 17.0
14
KK3·4·6 -02MS R 1/4 40.2 34.2 20.2
1/4 25.2
-03MS R 3/8 17 42.2 35.7 9.0 50.9 32.5 KK3·4·6
A
-04MS R 1/2 22 46.2 38.2 57.4 T

KK6P-03MS R 3/8 19 48.0 41.5 11.0 76.0 44.7


1/2 -04MS R 1/2 22 52.0 31.0 44.0 53.7
13.0 106.2
-06MS R 3/4 27 55.0 45.5 94.4
∗ Reference dimension for R threads after installation.
H L2
L1

Female thread type (mm)


Body T H Minimum Effective Weight
Model Connection Width L1 L2 area
size male thread across flats bore (mm2) (g)

Air Preparation Equipment

Auxiliary Pneumatic
M5 KK2P-M5F M5 x 0.8 8 17.6 12.3 3.4 8.1 2.6
T

Equipment
KK3P-01F Rc 1/8 14 28.3 18.4 10.4
1/8 -02F Rc 1/4 17 35.0 6.0 22.6 20.8
19.0
-03F Rc 3/8 19 36.8 23.2
KK4P-02F Rc 1/4 17 37.2 23.9
1/4 25.2 9.0 50.9 H L2
-03F 39.8 24.6
Rc 3/8 19 L1
KK6P-03F 43.3 28.6
1/2 31.0 13.0 106.2
-04F Rc 1/2 24 50.2 43.9

Nut fitting type (for urethane hose with fiber reinforcement) (mm)
H1 H2 Minimum Effective
Applicable
Body Weight
Model hose Width Width L1 L2 M bore area
size I.D./O.D. (mm) across flats across flats (mm2) (g)
Applicable hose
KK3P-50N 5/8 14 14 36.1 13.7 4.5 12.7 21.4
1/8 -60N 6/9 18.4 5.4 18.3 38.8
17 39.9 16.5 H2 H1
-65N 6.5/10 5.9 21.9 35.9
KK4P-50N 5/8 17 14 43.9 13.7 4.5 12.7 34.7
-60N 6/9 5.4 18.3 48.4
17 46.7 16.5
1/4 -65N 6.5/10 25.2 5.9 21.9 45.1
-80N 8/12 7.4 34.4 53.2
47.6 M L2
-85N 8.5/12.5 7.8 38.2 55.6
19 19 17.4 L1
KK6P-80N 8/12 7.4 34.4 60.5
53.4
1/2 -85N 8.5/12.5 31.0 7.8 38.2 62.8
-110N 11/16 24 24 57.2 20.1 10.2 65.4 96.5

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Series KK

Dimensions/Plug (P)

Straight type with One-touch fitting (mm)


Effective area
Body Applicable Minimum (mm2) Weight
size Model tubing øD1 øD2 L1 L2 M bore Urethane Nylon (g)
O.D. (mm)
tubing tubing
KK2P-23H ø3.2 7.0 2.5 3.7 4.4 3.3
20.5 12.7
M5 -04H ø4 10.0 8.0 12.3 3.4 Applicable tubing
3.4 8.1 8.1
-06H ø6 10.0 23.5 13.5 4.0 M
KK3P-04H ø4 12.0 10.0 16.0 3.2 3.9 5.6 7.9
35.4
-06H ø6 14.0 12.0 17.0 4.7 10.1 12.8 9.1

øD1
øD2
1/8 18.4
-08H ø8 16.0 14.0 38.6 18.5 15.7 13.2
6.0 22.6
-10H ø10 19.0 17.0 39.7 21.0 22.6 17.6 L2
KK4P-06H ø6 14.0 12.0 17.0 4.7 10.1 12.8 22.3 L1
-08H ø8 16.0 14.0 46.2 18.5 6.2 19.8 22.6 23.0
1/4 25.2
-10H ø10 19.0 17.0 21.0 7.7 27.6 35.3 27.1
-12H 47.5 9.0 40.2 30.0
ø12 21.0 19.0 22.0 50.9
KK6P-12H 9.2 41.2 44.4
1/2 56.1 31.0
-16H ø16 26.0 25.7 25.0 13.0 — 106.2 50.7

Elbow type with One-touch fitting (mm)


Effective area
Body Applicable Minimum (mm2) Weight
Model tubing øD1 øD2 L1 L2 L3 M
size O.D. (mm)
bore Urethane Nylon (g)
tubing tubing
KK2P-23L ø3.2
9.3 24.0 16.5 12.7 2.5 3.6 4.3 5.8 øD2 Applicable tubing
M5 -04L ø4 12.3
-06L ø6 10.0 11.6 25.1 16.6 13.5 3.4 7.8 7.8 6.4
KK3P-04L ø4 10.4 31.6 18.0 16.0 3.0 3.7 5.3 7.2
M
L3

-06L ø6 12.8 32.8 20.0 17.0 4.5 10.1 11.4 8.0


1/8 18.4

øD1
-08L ø8 12.0 15.2 34.0 23.0 18.5 15.0 16.8 9.7
6.0
-10L ø10 17.0 18.5 36.0 26.5 21.0 18.0 18.5 23.0
L2
KK4P-06L ø6 12.8 40.2 20.0 17.0 4.5 10.1 11.4 19.6 L1
14.0
-08L ø8 15.2 41.4 25.2 23.0 18.5 6.0 17.5 19.8 21.3
1/4
-10L 18.5 42.8 26.5 21.0 7.5 24.7 27.5 25.7
ø10 17.0
-12L 44.0 29.0 29.6 28.0
20.9 28.5 22.0 9.0
KK6P-12L ø12 19.0 49.9 31.0 38.1 39.7 40.3
1/2
-16L ø16 21.0 26.5 53.5 34.0 25.0 13.0 — 58.7 48.7

Bulkhead type with One-touch fitting (mm)


H1 H2 Effective area
Applicable (mm2)
Body T Width Width Minimum Weight
Model tubing
Thread across across L1 L2 L3 M
size O.D. (mm) bore Urethane Nylon (g)
flats flats
tubing tubing
KK2P-23E ø3.2 M8 x 0.75 10 2.5 3.7 4.4 6.0 Applicable tubing
10 28.3 12.5 12.7 Mounting plate thickness
M5 -04E ø4 M9 x 0.75 11 12.3 6.6
3.4 8.1 8.1 H2
7mm or less
-06E ø6 M11 x 0.75 28.6 12.7 13.5 9.7 H1
14 14 T
KK3P-04E ø4 M12 x 1 39.3 16.9 16.0 3.2 3.9 5.6 16.6
-06E ø6 M14 x 1 17 40.2 16.8 17.0 4.7 10.1 12.8 22.3
1/8 17 18.4
-08E ø8 M16 x 1 19 43.4 20.0 18.5 15.7 30.2
6.0 22.6
-10E ø10 M20 x 1 22 24 46.4 22.0 21.0 22.6 54.7
M
KK4P-06E ø6 M14 x 1 17 47.0 16.8 17.0 4.7 10.1 12.8 30.6 L3 L2
17
-08E ø8 M16 x 1 19 50.2 20.0 18.5 6.2 19.8 22.6 38.2 L1
1/4 25.2
-10E ø10 M20 x 1 22 24 53.2 22.0 21.0 7.7 27.6 35.3 61.4
-12E 54.2 9.0 40.2 75.2
ø12 M22 x 1 24 27 23.0 22.0 50.9
KK6P-12E 60.1 9.2 41.2 86.1
1/2 31.0
-16E ø16 M28 x 1.5 30 32 62.6 24.5 25.0 13.0 — 106.2 125.0

90
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S Couplers Series KK

Dimensions/Socket (S)
Male thread type (mm)

Body T H L2 A2∗ Effective


Model Width
Connection across øD L1 When A1 ∗ When Minimum area Weight KK2
A2
size male thread flats connected connected
bore (mm2) (g)
KK2 A1 T
KK2S-M5M M5 x 0.8 8 24.7 26.2 23.7 2.5 3.8 6.1
M5 10.0 21.7
-01MS R 1/8 10 25.3 26.8 22.8 4.7 5.8 9.1

øD
KK3S-01MS R 1/8 33.5 36.0 6.0 20.4 20.1
14 37.5 40.0
1/8 -02MS R 1/4 20.2 31.5 34.0 19.2
9.0 21.1
-03MS R 3/8 17 38.7 41.2 32.2 34.5 29.0 L1 H
KK3·4·6 L2
KK4S-01MS R 1/8 50.4 54.1 46.4 50.16.0 22.9 47.5
-02MS R 1/4 19 51.0 54.7 45.0 48.79.0 38.9 44.1
1/4 28.0
-03MS R 3/8 50.0 53.7 43.5 47.2 11.0 40.4 50.9
KK3·4·6
-04MS R 1/2 22 49.7 53.4 41.7 45.4 13.0 42.7 61.2 A2
KK6S-03MS R 3/8 53.7 59.0 11.0 71.7 87.9 A1 T
24
1/2 -04MS R 1/2 31.6 60.2 65.5 52.2 57.5 13.0 82.3 90.1
-06MS R 3/4 27 50.7 56.0 15.0 83.8 113.3

øD
∗ Reference dimension for R threads after installation.

L1 H
L2

Female thread type (mm)

Air Preparation Equipment

Auxiliary Pneumatic
T H L2 Effective
KK2 Body T
Model Connection Width
across øD L1 When Minimum area Weight
KK2

Equipment
size male thread connected bore (mm2) (g)
flats
M5 KK2S-M5F M5 x 0.8 8 10.0 25.3 26.8 4.2 5.4 6.4

øD
KK3S-01F Rc 1/8 14 36.0 38.5 20.6 23.6
1/8 -02F Rc 1/4 17 20.2 40.1 42.6 8.2 34.4 L1 H
21.1
KK3·4·6 -03F Rc 3/8 41.9 44.4 38.8 L2
KK4S-02F Rc 1/4 19 50.4 54.1 10.9 39.6 56.9
1/4 28.0
-03F 51.1 54.8 42.7 46.2 T
Rc 3/8 14.4 KK3·4·6
KK6S-03F 58.6 63.9 83.1 93.6
1/2 24 31.6
-04F Rc 1/2 61.0 66.3 18.0 83.8 87.4
øD

L1 H
L2

Nut fitting type (for urethane hose with fiber reinforcement) (mm)
H1 H2 L2
Minimum Effective
Applicable
Body Model hose
Width Width
øD L1 When M area Weight
size across across bore (g)
I.D./O.D. (mm) flats flats connected (mm2)
Applicable hose
KK3S-50N 5/8 14 14 42.6 45.1 13.7 4.5 12.2 32.1
1/8 -60N 6/9 20.2 5.4 18.3 48.7
17 17 44.4 46.9 16.5 H1 H2
-65N 6.5/10 5.9 19.2 46.4
KK4S-50N 5/8 14 54.1 57.8 13.7 4.5 12.2 55.8
øD

-60N 6/9 5.4 20.4 69.3


17 56.8 60.5 16.5
1/4 -65N 6.5/10 19 28.0 5.9 24.1 66.8
-80N 8/12 7.4 35.1 68.5 M
55.4 59.1
-85N 8.5/12.5 7.8 71.1 L1
19 17.4 36.6 L2
KK6S-80N 8/12 7.4 107.5
66.0 71.3
1/2 -85N 8.5/12.5 24 31.6 7.8 41.2 110.2
-110N 11/16 24 64.4 69.7 20.1 10.2 68.4 119.8

91
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Series KK

Dimensions/Socket (S)

Straight type with One-touch fitting (mm)


Effective area
Applicable L2 (mm ) 2
KK2
Body Model tubing øD1 øD2 L1 When M Minimum Weight
size bore Urethane Nylon (g)

øD2
O.D. (mm) connected Applicable tubing
tubing tubing
KK2 KK2S-23H ø3.2 7.0 33.8 35.3 2.5 3.8 4.6 6.4
12.7

øD1
M5 -04H ø4 10.0 8.0 33.6 35.1 3.4 4.0 4.8 6.5
-06H ø6 10.0 33.9 35.4 13.5 4.7 5.8 5.8 7.9
M
KK3S-04H ø4 10.0 46.6 49.1 16.0 3.2 3.8 5.8 22.5 L1
-06H ø6 12.0 47.1 49.6 17.0 4.7 10.4 13.4 24.4 L2
1/8 20.2
-08H ø8 14.0 48.9 51.4 18.5 6.2 16.8 18.9 27.3
KK3·4·6
-10H ø10 17.0 49.9 52.4 21.0 7.7 19.1 19.1 37.1 KK3·4·6
KK4S-06H ø6 12.0 58.2 61.9 17.0 4.7 10.4 13.4 51.4 Applicable tubing

øD2
-08H ø8 14.0 60.1 63.8 18.5 6.2 18.3 21.8 51.3
1/4 28.0

øD1
-10H ø10 17.0 61.5 65.2 21.0 7.7 27.0 29.4 54.8
-12H 62.5 66.2 30.5 32.0 59.4
ø12 19.0 22.0 9.2 M
KK6S-12H 70.1 75.4 42.7 48.8 84.1 L1
1/2 31.6
-16H ø16 25.7 72.3 77.6 25.0 13.2 53.4 62.5 99.9 L2

Elbow type with One-touch fitting (mm)


Effective area
Applicable L2 (mm ) 2 øD2
Body Model tubing øD1 øD2 L1 When L3 M Minimum Weight KK2
size O.D. (mm) connected bore Urethane Nylon (g)
KK2 tubing tubing Applicable tubing

KK2S-23L ø3.2

M
L3
9.3 26.0 27.5 16.5 12.7 2.5 3.7 4.4 6.7
M5 -04L ø4 10.0

øD1
-06L ø6 11.6 27.2 28.3 16.6 13.5 4.5 5.6 5.6 7.2
KK3S-04L ø4 10.4 41.7 44.2 18.0 16.0 3.0 3.7 5.3 23.2
L1
-06L ø6 12.8 42.9 45.4 20.0 17.0 4.5 10.1 11.4 24.0
1/8 20.2 L2
-08L ø8 15.2 43.1 45.6 23.0 18.5 6.0 15.0 16.8 25.0
KK3·4·6 -10L ø10 18.5 42.9 45.4 26.5 21.0 7.5 18.0 18.5 34.4 KK3·4·6
KK4S-06L ø6 12.8 54.3 58.0 20.0 17.0 4.5 10.1 11.4 53.5 øD2
-08L ø8 15.2 55.5 59.2 23.0 18.5 6.0 17.5 19.8 53.1 Applicable tubing
1/4 28.0
18.5 54.2 57.9 26.5 21.0 7.5

M
-10L ø10 24.7 27.5 54.7

L3
øD1

-12L 55.4 59.1 9.0 29.0 29.6 57.0


ø12 20.9 28.5 22.0
KK6S-12L 66.3 71.6 38.1 39.7 91.4
1/2 31.6 13.0 L1
-16L ø16 26.5 66.9 72.2 34.0 25.0 50.3 58.7 93.5 L2

Bulkhead type with One-touch fitting (mm)

H1 H2 Effective area Applicable tubing


Body Applicable L2 Minimum (mm2) Weight
KK2
T Width Width
size
Model tubing Thread across across øD L1 When L3 M
bore Urethane Nylon (g)
O.D. (mm) flats flats connected Mounting plate thickness
tubing tubing 7mm or less
H2
KK2 KK2S-23E ø3.2 M8 x 0.75 10 33.8 35.3 2.5 3.8 4.6 9.6 H1 T
10 13.0 12.7
M5 -04E ø4 M9 x 0.75 11 10.0 33.5 35.0 3.4 4.0 4.8 9.1
øD

-06E ø6 M11 x 0.75 14 33.9 35.4 13.1 13.5 4.7 5.8 5.8 12.6
14
KK3S-04E ø4 M12 x 1 14 46.6 49.1 16.9 16.0 3.2 3.8 5.8 29.0 M
L3
-06E ø6 M14 x 1 17 47.1 49.6 16.8 17.0 4.7 10.4 13.4 39.4
1/8 17 20.2 L1
-08E ø8 M16 x 1 19 49.0 51.5 20.0 18.5 6.2 16.8 18.9 43.4 L2
-10E ø10 M20 x 1 22 24 49.9 52.4 22.0 21.0 7.7 19.1 19.1 68.3
KK3·4·6
KK4S-06E ø6 M14 x 1 17 58.2 61.9 16.8 17.0 4.7 10.4 13.4 57.2 KK3·4·6 Applicable tubing
19
-08E ø8 M16 x 1 19 60.1 63.8 20.0 18.5 6.2 18.3 21.8 60.6 Mounting plate thickness H2
1/4 28.0
-10E ø10 M20 x 1 22 24 61.7 65.4 22.0 21.0 7.7 27.0 29.4 86.8 7 mm or less T
H1
-12E 62.7 66.4 23.0 22.0 30.5 32.0 105.7
ø12 M22 x 1 24 27 9.2
KK6S-12E 70.1 75.4 42.7 48.8 116.0
øD

1/2 31.6 24.5 25.0


-16E ø16 M28 x 1.5 30 32 72.5 77.8 13.2 53.4 62.5 183.2
M
L3
L1
L2
92
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S Couplers Series KKH

 Able to absorb drop impact (equivalent to impact energy of 0.5 J).


 The pulling strength for the plugs and sockets has been
improved. Twice as strong as the conventional models.
Spacer (High impact PBT) Cover ring
(Super high impact PBT)

Sleeve cover Same effective sectional area

Air Preparation Equipment

Auxiliary Pneumatic
(Rubber) as that of Series KK.

Equipment
Plug (P) Socket (S)
Male thread type Male thread type
Connection Connection
Body size port size Part no. Body size port size Part no.
R 1/8 KK3P-01MS R 1/8 KKH3S-01MS
1/8 R 1/4 -02MS 1/8 R 1/4 -02MS
R 3/8 -03MS R 3/8 -03MS
R 1/8 KK4P-01MS R 1/8 KKH4S-01MS
R 1/4 -02MS R 1/4 -02MS
1/4 1/4
R 3/8 -03MS R 3/8 -03MS
R 1/2 -04MS R 1/2 -04MS

Female thread type Female thread type


Connection Connection
Body size port size Part no. Body size port size Part no.
Rc 1/8 KK3P-01F Rc 1/8 KKH3S-01F
1/8 Rc 1/4 -02F 1/8 Rc 1/4 -02F
Rc 3/8 -03F Rc 3/8 -03F
Rc 1/4 KK4P-02F Rc 1/4 KKH4S-02F
1/4 1/4
Rc 3/8 -03F Rc 3/8 -03F

Nut fitting type (for fiber reinforced urethane hose) Nut fitting type (for fiber reinforced urethane hose)
Applicable hose Applicable hose
Body size I.D./O.D. mm Part no. Body size I.D./O.D. mm Part no.
5/8 KK3P-50N 5/8 KKH3S-50N
1/8 6/9 -60N 1/8 6/9 -60N
6.5/10 -65N 6.5/10 -65N
5/8 KK4P-50N 5/8 KKH4S-50N
6/9 -60N 6/9 -60N
1/4 6.5/10 -65N 1/4 6.5/10 -65N
8/12 -80N 8/12 -80N
8.5/12.5 -85N 8.5/12.5 -85N

Series KKH are only available as sockets.


Series KK should be used as plugs.

93
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Series KKH

Specifications

Fluid Air/Water (Standard industrial water)


Operating Note) KKH3: –90 kPa to 1.0 MPa
pressure range KKH4: 0 to 1.0 MPa
Proof pressure 1.5 MPa
Air: –5 to 60°C
Ambient and Water: 5 to 40°C
fluid temperature (with no freezing)
Plating, Seal Electroless nickel plated (Copper-free application), With male thread sealant
Connection plug Series KK plug
Note) Do not use the S couplers with a leak tester or for vacuum retention because they are not guaranteed for zero leakage.

JIS symbol Performance


Single plug Single socket

Plug and socket connection One-touch connection and release


Check valve Socket: Built-in check valve (Standard)
Connected plug and socket
Sleeve lock mechanism ———

Effective Area

Body size Plug Socket Effective area (mm2)


1/8 KK3P-01MS KKH3S-01MS 20
1/4 KK4P-02MS KKH4S-02MS 39

The flow characteristics are the same as those of Series KK.


Please refer to page 87.

How to Order

KKH 4 S 02 M S
Body size With seal (male thread)
3 1/8
4 1/4
Connection type
Symbol Type
Socket/Plug designation M Male thread
S Socket F Female thread
N With nut fitting

Piping port size variations


Male/Female thread type Nut fitting type
Symbol Connection port size Symbol Hose I.D./O.D. (mm)
01 R, Rc 1/8 50 5/8
02 R, Rc 1/4 60 6/9
03 R, Rc 3/8 65 6.5/10
04 R, Rc 1/2 80 8/12
85 8.5/12.5

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S Couplers Series KKH

Dimensions: Socket (S)

Male thread type (mm)

Body T H L2 A2∗ Min. Effective Weight


size Model Connection Width D L1 When A1∗ When bore area
(g)
A2
port size across flats connected connected size (mm2) A1 T
KKH3S-01MS R 1/8 33.5 36.0 6.0 20.4 20.3
14 37.5 40.0

øD
1/8 -02MS R 1/4 20.2 31.5 34.0 9.0 19.4
21.1
-03MS R 3/8 17 38.7 41.2 32.2 34.5 9.0 27.7
L1 H
KKH4S-01MS R 1/8 50.4 54.1 46.4 50.1 6.0 22.9 48.7
L2
-02MS R 1/4 19 51.0 54.7 45.0 48.7 9.0 38.9 45.3
1/4 28.0
-03MS R 3/8 50.0 53.7 43.5 47.2 11.0 40.4 52.1
-04MS R 1/2 22 49.7 53.4 41.7 45.4 13.0 42.7 62.4
∗ Reference dimension for R threads after installation.

Female thread type (mm)

Body T H L2 Min. Effective Weight


size Model Connection Width D L1 When bore area
(g)
port size across flats connected size (mm2)
T
KKH3S-01F Rc 1/8 14 36.0 38.5 20.6 23.8

øD
1/8 -02F Rc 1/4 17 20.2 40.1 42.4 8.2 33.1
21.1
-03F Rc 3/8 19 41.9 44.3 37.1 H
L1
KKH4S-02F Rc 1/4 50.4 54.1 10.9 39.6 58.1 L2
1/4 19 28.0
-03F Rc 3/8 51.1 54.8 14.4 42.7 47.4

Air Preparation Equipment

Auxiliary Pneumatic
Equipment
Nut fitting type (for fiber reinforced urethane hose) (mm)

Body
Applicable H1 H2 L2 Min. Effective
Weight
Model hose Width Width D L1 When M bore area
size I.D./O.D. mm across flats across flats connected size (mm2) (g) Applicable hose
KKH3S-50N 5/8 14 14 42.6 45.1 13.7 4.5 12.2 32.3 H1 H2

1/8 -60N 6/9 20.2 5.4 18.3 48.9


17 17 44.4 46.9 16.5
-65N 6.5/10 5.9 19.2 46.6
øD

KKH4S-50N 5/8 14 54.1 57.8 13.7 4.5 12.2 57.0


-60N 6/9 5.4 20.4 70.5 M
17 56.8 60.5 16.5 L1
1/4 -65N 6.5/10 19 28.0 5.9 24.1 68.0 L2
-80N 8/12 7.4 35.1 69.7
19 55.4 59.1 17.4
-85N 8.5/12.5 7.8 36.6 72.3

Series KKH are only available as sockets. Series KK should be used as plugs. For dimensions, please refer to page 89.

95
ECOPS.qxd 05.9.5 11:28 AM Page 96

Series KKA

Stainless steel type


NEW
Port sizes 1 to 1 1/2 are added.

 Body material: Stainless steel 304


Seal material: Fluoro rubber (FKM)
 Both plug and socket have an integral check valve.
Available with and without check valves depending on the operating conditions. Series KKA7, 8, 9

 Reduces liquid dripping when the plug and socket are uncoupled.
Liquid dripping: 0.02 to 0.77 cm3 at each removal
Aeration: 0.1 to 2.7 cm3 at each removal

Plug valve Socket valve

 Non-greased specifications (standard)


Allows smooth installation and removal even without grease.
• O-ring: Fluorine coated
• Sliding parts of plug and socket: Plated with fluorine-contained material

 Fluid: Water, Air

 Operating temperature range: –5 to 100°C


Note) Do not use S couplers with steam.

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S Couplers Series KKA

Plug (P) Socket (S)

Male thread type Male thread type


Body Part no. Body Part no.
Port size Port size
size With check valve Without check valve size With check valve Without check valve
R 1/8 KKA3P-01M KKA3P-01M-1 R 1/8 KKA3S-01M KKA3S-01M-1
1/8 R 1/4 -02M -02M-1 1/8 R 1/4 -02M -02M-1
R 3/8 -03M -03M-1 R 3/8 -03M -03M-1
R 1/4 KKA4P-02M KKA4P-02M-1 R 1/4 KKA4S-02M KKA4S-02M-1
1/4 R 3/8 -03M -03M-1 1/4 R 3/8 -03M -03M-1
R 1/2 -04M -04M-1 R 1/2 -04M -04M-1
R 3/8 KKA6P-03M KKA6P-03M-1 R 3/8 KKA6S-03M KKA6S-03M-1
With check valve 1/2 R 1/2 -04M -04M-1 1/2 R 1/2 -04M -04M-1
R 3/4 -06M -06M-1 R 3/4 -06M -06M-1
R 1/2 KKA7P-04M — R 1/2 KKA7S-04M —
3/4 R 3/4 -06M — 3/4 R 3/4 -06M —
R1 -10M — R1 -10M —
R 3/4 KKA8P-06M — R 3/4 KKA8S-06M —
Without check valve 1 R1 -10M — 1 R1 -10M —
R1 1/4 -12M — R 1 1/4 -12M —
R1 KKA9P-10M — R1 KKA9S-10M —
1 1/4 R1 1/4 -12M — 1 1/4 R 1 1/4 -12M —
R1 1/2 -14M — R 1 1/2 -14M —

Female thread type Female thread type


Body Part no. Body Part no.
Port size Port size

Air Preparation Equipment

Auxiliary Pneumatic
size With check valve Without check valve size With check valve Without check valve
Rc 1/8 KKA3P-01F KKA3P-01F-1 Rc 1/8 KKA3S-01F KKA3S-01F-1

Equipment
1/8 Rc 1/4 -02F -02F-1 1/8 Rc 1/4 -02F -02F-1
Rc 3/8 -03F -03F-1 Rc 3/8 -03F -03F-1
Rc 1/4 KKA4P-02F KKA4P-02F-1 Rc 1/4 KKA4S-02F KKA4S-02F-1
1/4 Rc 3/8 -03F -03F-1 1/4 Rc 3/8 -03F -03F-1
Rc 1/2 -04F -04F-1 Rc 1/2 -04F -04F-1
Rc 3/8 KKA6P-03F KKA6P-03F-1 Rc 3/8 KKA6S-03F KKA6S-03F-1
With check valve 1/2 Rc 1/2 -04F -04F-1 1/2 Rc 1/2 -04F -04F-1
Rc 3/4 -06F -06F-1 Rc 3/4 -06F -06F-1
Rc 1/2 KKA7P-04F — Rc 1/2 KKA7S-04F —
3/4 Rc 3/4 -06F — 3/4 Rc 3/4 -06F —
Rc 1 -10F — Rc 1 -10F —
Rc 3/4 KKA8P-06F — Rc 3/4 KKA8S-06F —
1 Rc 1 -10F — 1 Rc 1 -10F —
Without check valve Rc 1 1/4 -12F — Rc 1 1/4 -12F —
Rc 1 KKA9P-10F — Rc 1 KKA9S-10F —
1 1/4 Rc 1 1/4 -12F — 1 1/4 Rc 1 1/4 -12F —
Rc 1 1/2 -14F — Rc 1 1/2 -14F —

97
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Series KKA
Stainless Steel Type

Specifications
Fluid Water/Air
Operating Note) KKA3: –100 kPa to 1.0 MPa
pressure range KKA4, 6, 7, 8, 9: 0 to 1.0 MPa
Proof pressure 10 MPa
Ambient and –5 to 150°C (No freezing)
fluid temperature Note) Do not use with steam.
Non-greased No grease is used.
JIS symbol Rubber: Fluorine coated,
specification Metal sliding parts: Plated with fluorine-contained material
Single plug Single socket
With
Material Metal part: Stainless steel 304, Rubber material: Fluoro rubber (FKM)
check valve Seal With male thread seal
Note) Do not use the S couplers with a leak tester or for vacuum retention because they are not guaranteed for zero leakage.
Without
check valve
Performance
Connected plug and socket

Check valve Plug and socket connection One-touch connection and release
on both sides: Check valve Plug and socket are available with and without check valves.
Check valve Note) Series KKA cannot be connected with Series KK or Series KKH.
on single side:

No check valve Effective Area


on either side:
Built-in check valve Plug Socket Effective area (mm2)
Characteristics with Check Valve on Both Sides KKA3P-01F KKA3S-01F 17.4
KKA4P-02F KKA4S-02F 26.4
Liquid dripping Aeration
Body size cm3 at each removal cm3 at each removal Plug: With check valve KKA6P-04F KKA6S-04F 54.2
KKA3 0.02 0.1 Socket: With check valve KKA7P-06F KKA7S-06F 99.6
KKA4 0.04 0.1 KKA8P-10F KKA8S-10F 168.3
KKA6 0.06 0.2 KKA9P-12F KKA9S-12F 332.1
KKA7 0.14 0.5 KKA3P-01M-1 KKA3S-01M 18.5
Plug: Without check valve
KKA8 0.27 0.9 Socket: With check valve KKA4P-02M-1 KKA4S-02M 31.8
KKA9 0.77 2.7 KKA6P-04M-1 KKA6S-04M 55.3
Liquid dripping: KKA3P-01M-1 KKA3S-01M-1 22.6
Plug: Without check valve
Volume of water leakage at the time when the plug and KKA4P-02M-1 KKA4S-02M-1 40.2
socket are uncoupled. Socket: Without check valve
KKA6P-04M-1 KKA6S-04M-1 76.0
Aeration:
Volume of external air entrained when the plug and
socket are connected.

How to Order

KKA 4 P 02 M -1
Body size Built-in check valve
3 1/8 Socket/Plug designation Nil With check valve
4 1/4 P Plug -1 Without check valve Note)
6 1/2 S Socket Port size Note) KKA7/8/9 is not available without a
7 3/4 Symbol Thread size check valve.
8 1 01 R, Rc 1/8 Contact us when such a type is
needed.
9 1 1/4 02 R, Rc 1/4
03 R, Rc 3/8
Connection type
Plug Socket Availability 04 R, Rc 1/2
Symbol Type
Yes Yes  06 R, Rc 3/4
No Yes  10 R, Rc 1 M Mail thread (with seal)
Built-in
check valve No No  12 R, Rc 1 1/4 F Female thread
Yes No  14 R, Rc 1 1/2
Note) A plug with check valve should be used in combination
with a socket with check valve.
If a socket without check valve is used, the check
valve of the plug will not open.

98
ECOPS.qxd 05.9.5 11:28 AM Page 99

S Couplers Series KKA

Flow Characteristics

Air
Plug: With check valve Socket: With check valve Plug: With check valve Socket: With check valve
10 50

9 45 Series KKA9
Series KKA6 (KKA9P-12F+KKA9S-12F)
8 (KKA6P-04F+KKA6S-04F) 40
Flow rate m3/min (ANR)

Flow rate m3/min (ANR)


7 35

6 30
Series KKA8
5 25 (KKA8P-10F+KKA8S-10F)
Series KKA4
4 20
(KKA4P-02F+KKA4S-02F)
3 15

2 10

1 Series KKA3 5 Series KKA7


(KKA3P-01F+KKA3S-01F) (KKA7P-06F+KKA7S-06F)
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Pressure (MPa) Pressure (MPa)

Plug: Without check valve Socket: With check valve Plug: Without check valve Socket: Without check valve
10 10

Air Preparation Equipment

Auxiliary Pneumatic
9 9 Series KKA6
(KKA6P-04M-1+KKA6S-04M-1)
8 8

Equipment
Series KKA6
Flow rate m3/min (ANR)

Flow rate m3/min (ANR)

7 (KKA6P-04M-1+KKA6S-04M) 7
Series KKA4
6 6
(KKA4P-02M-1+KKA4S-02M-1)
5 Series KKA4 5
(KKA4P-02M-1+KKA4S-02M)
4 4

3 3

2 2

1 Series KKA3 1 Series KKA3


(KKA3P-01M-1+KKA3S-01M) (KKA3P-01M-1+KKA3S-01M-1)
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Pressure (MPa) Pressure (MPa)

Pressure Loss

Water
Plug: With check valve Socket: With check valve Plug: With check valve Socket: With check valve
0.2 0.2
Series KKA3 Series KKA8
0.175 (KKA3P-01F+KKA3S-01F) 0.175 (KKA8P-10F+KKA8S-10F)

0.15 0.15
Series KKA7
Pressure loss (MPa)

Pressure loss (MPa)

Series KKA4
0.125 (KKA4P-02F+KKA4S-02F) 0.125 (KKA7P-06F+KKA7S-06F)

0.1 0.1

0.075 0.075
Series KKA9
(KKA9P-12F+KKA9S-12F)
0.05 0.05

0.025 Series KKA6 0.025


(KKA6P-04F+KKA6S-04F)
0 0
0 0.01 0.02 0.03 0.04 0.05 0 0.05 0.1 0.15 0.2
3 3
Flow rate (m /min) Flow rate (m /min)

99
ECOPS.qxd 05.9.5 11:28 AM Page 100

Series KKA

Construction

t w q y e r u !3 !2 y r !0 !1 t o q i e w

Plug Socket

Plug Socket
No. Description Material Note No. Description Material Note
1 Stem Stainless steel Plated with fluorine-contained material 1 Body Stainless steel Plated with fluorine-contained material
2 Rear stem Stainless steel 2 Rear body Stainless steel
3 Plug valve Stainless steel 3 Socket valve Stainless steel
4 Valve O-ring FKM Fluorine coated 4 Collar Stainless steel Plated with fluorine-contained material
5 Stem O-ring FKM Fluorine coated 5 Sleeve Stainless steel Plated with fluorine-contained material
6 Plug valve spring Stainless steel 6 Valve O-ring FKM Fluorine coated
7 Plug O-ring FKM Fluorine coated
8 Body O-ring FKM Fluorine coated
9 Collar seal FKM Fluorine coated
10 Collar spring Stainless steel
11 Sleeve spring Stainless steel
12 Steel ball Stainless steel
13 Stopper ring Stainless steel

100
ECOPS.qxd 05.9.5 11:28 AM Page 101

S Couplers Series KKA

Dimensions: Plug (P)


With check valve
Male thread type (mm)
Body T H Min. Effective
Model Connection Width L1 L2 A bore area Weight
size port size across flats size (mm2) (g)
KKA3P-01M R 1/8 35.4 31.4 15.4
14
1/8 -02M R 1/4 38.4 16.0 32.4 5.6 17.4 19.8
-03M R 3/8 39.4 32.9 32.9
KKA4P-02M R 1/4 17 42.2 36.2 28.3
1/4 -03M R 3/8 43.2 18.9 36.7 6.9 26.4 36.6
T A
-04M R 1/2 22 46.2 38.2 65.9
KKA6P-03M R 3/8 47.1 40.6 60.3
24
1/2 -04M R 1/2 47.9 20.4 39.9 10.0 54.2 69.2
-06M R 3/4 30 49.9 40.4 119.0
KKA7P-04M R 1/2 66.3 58.1 173.9
32
3/4 -06M R 3/4 69.4 27.6 59.9 13.5 99.6 209.6 H L2
-10M R1 36 69.9 59.5 275.0 L1
KKA8P-06M R 3/4 82.9 73.4 362.8
41
1 -10M R1 85.4 35.6 75.0 17.5 168.3 403.9
-12M R 1 1/4 46 85.4 72.7 538.6
KKA9P-10M R1 109.5 99.1 22.0 264.9 824.1
1 1/4 -12M R 1 1/4 55 109.0 49.1 96.3 861.4
24.6 332.1
-14M R 1 1/2 109.0 96.3 936.3

Air Preparation Equipment

Auxiliary Pneumatic
Female thread type (mm)

Equipment
Body T H Min. Effective
Model L1 L2 bore area Weight
Connection Width
size port size across flats size (mm2) (g)
KKA3P-01F Rc 1/8 14 36.0 20.2
1/8 -02F Rc 1/4 17 39.6 16.0 5.6 17.4 31.8
-03F Rc 3/8 19 40.4 35.8
KKA4P-02F Rc 1/4 17 43.4 36.1
1/4 -03F Rc 3/8 19 44.4 18.9 6.9 26.4 40.2
-04F Rc 1/2 48.6 69.7
T
KKA6P-03F Rc 3/8 24 48.7 84.1
1/2 -04F Rc 1/2 52.9 20.4 10.0 54.2 79.7
-06F Rc 3/4 30 54.6 123.8
KKA7P-04F Rc 1/2 67.7 217.1
32
3/4 -06F Rc 3/4 69.4 27.6 13.5 99.6 196.8 H L2
-10F Rc 1 72.4 325.9 L1
KKA8P-06F Rc 3/4 41 82.0 420.5
1 -10F Rc 1 85.0 35.6 17.5 168.3 391.3
-12F Rc 1 1/4 50 87.3 552.8
KKA9P-10F Rc 1 107.8 986.9
1 1/4 -12F Rc 1 1/4 55 110.1 49.1 24.6 332.1 925.6
-14F Rc 1 1/2 110.1 848.2

101
ECOPS.qxd 05.9.5 11:28 AM Page 102

Series KKA

Dimensions: Socket (S)


With check valve
Male thread type (mm)

Body T H Min. Effective Weight


Model Connection Width øD L A bore area
size port size across flats size (mm2) (g)
KKA3S-01M R 1/8 38.1 34.1 38.5
1/8 -02M R 1/4 17 18.5 41.1 35.1 5.9 18.5 41.8
-03M R 3/8 42.1 35.6 46.3
KKA4S-02M R 1/4 46.0 40.0 76.8
A T
1/4 -03M R 3/8 22 24.2 47.0 40.5 7.7 31.8 78.5
-04M R 1/2 50.0 42.0 86.6
KKA6S-03M R 3/8 51.4 44.9 149.1

øD