E02-21 B
Actuators
Non-rotating double power cylinder Series MGZ Actuator Page 2
Guide table Series MGF Actuator 19
PFC/QFC valves PFC/QFC valves Actuator 21
Air saving valves Series ASR/ASQ Actuator 23
Hollow rod cylinders (Made to Order) Air blow 34
Free mount cylinder for vacuum Series ZCUK Air blow 35
Water resistant air cylinders Air leakage 36
Cylinder with heavy duty scraper (Made to Order) Air leakage 40
Actuators
Cylinder with coil scraper (Made to Order) Air leakage 41
Air-hydro booster (Made to Order) Hydraulic clamp 42
Air-hydro converter Series CCT Hydraulic clamp 45
Directional Control Equipment
Pilot operated 2 port solenoid valve Series VXD21/22/23 Air blow, Air tool, Non-operation Page 48
Direct operated 2 port solenoid valve Series VCA Air blow, Air tool 51
Directional Control
Pilot operated 2 port solenoid valve Series VQ20/30 Air blow, Air tool 53
Zero differential pressure operated 2 port solenoid valve Series VXZ Cooling water 55
Equipment
Direct air operated 2 port valve Series VXA21/22 Air purge 57
Pilot operated 3 port solenoid valve Series VP300/500/700 Air purge, Paint stirring 58
Pilot operated 3 port solenoid valve Series VG342 Air purge, Non-operation 60
Large 3 port solenoid valve Series VP3145/3165/3185 Air purge, Non-operation 62
3 port mechanical valve Series VM1000 VM100/200/400 Air purge 64
Coolant valve Series VNC Coolant 68
Flow switching 2 port air operated valve (Special order product) Paint stirring 70
Booster valve Series VBA1110 to 4200 Hydraulic clamp 71
Equipment
Blow gun Series VMG Air blow Page 74
Nozzles for blowing/Sensing heads Series KN Air blow, Air tool, Coolant 80
S couplers Series KK Air blow, Air tool, Air leakage 83
FR double layer tubing Series TRB Air leakage 104
FR double layer polyurethane tubing Series TRBU Air leakage 105
Double layer tubing stripper Series TKS Air leakage 106
Polyurethane coil tubing Series TCU Air blow, Air tool 107
Tube cutter Series TK Air leakage 107
Measuring Instruments
Modular type regulator Series AR10 to 60 Air blow, Air tool 108
Pilot operated regulator Series AR425 to 935 Air blow, Air tool 109
Regulator with back flow mechanism Series AR20K to 60K 110
Sensors
Actuator
Filter regulator Series AW10 to 40 Air blow, Air tool 111
Filter regulator with back flow mechanism Series AW20K to 40K Actuator 113
Air filter element part number list Air line maintenance 114
Differential pressure gauge GD40-2-01 Air line maintenance 115
Filter with element service indicator Air line maintenance 116
Sensors/Measuring Instruments
Vacuum Equipment
Digital flow switch Series PF2A/PF2W Air line maintenance, Air blow, Air tool, Air leakage, Cooling water Page 118
High precision 2-color display digital pressure switch Series ZSE30/ISE30 Air line maintenance, Air blow, Air tool, Vacuum 154
High precision digital pressure switch Series ZSE40/ISE40 Air line maintenance, Air blow, Air tool, Vacuum 162
Digital pressure switch Series ZSE3/ISE3 Air line maintenance 171
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 Air line maintenance, Liquid removal, Coolant 173
2-color display digital pressure switch Series ISE70/75/75H Air line maintenance, Liquid removal, Coolant 182
Digital pressure switch with backlight Series ZSE5B/ISE5B Air line maintenance, Liquid removal, Coolant 189
Compact manometer Series PPA Air blow, Air tool 197
Air leakage tester (Made to Order) Air line maintenance, Air blow, Air leakage 203
Air catch sensor Series ISA2 Air purge 205
Air catch sensor Series ISA
Industrial Filters
Vacuum Equipment
Vacuum ejector Series ZH Liquid removal Page 226
In-line vacuum ejector Series ZU Liquid removal 228
Multistage ejector Series ZL112/ 212 Vacuum 229
Vacuum ejector with check valve (Special order product) Vacuum 234
Pad with check valve (Special order product) Vacuum 235
Vacuum ejector for water soluble coolant removal (Special order product) Liquid removal 236
Industrial Filters
(CD-ROM)
Other (CD-ROM)
Model Selection Software Ver. 3.00 Actuator Page 252
Energy Saving Program Ver. 2 Air blow, Air tool, Coolant 257
SMC Pneumatics CAD System Ver. 2.6 Actuator 259
Table of Contents 2
ECOPS.qxd 05.9.5 11:27 AM Page FM1
RESET
SET
UNIT
SMC FLOW SWITCH
RESET
SET
UNIT
High precision 2-color display digital pressure switch Series ZSE30/ISE30 154
High precision digital pressure switch Series ISE40 162
SMC FLOW SWITCH
RESET
UNIT
LED display digital pressure switch Series ISE3 171
173
SET
High precision digital pressure switch for general fluids Series ZSE50F/ISE50
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch with backlight Series ISE5B 189
Low maintenance filter Series FN1 240
Air filter element part number list 114
Paint tank
Front matter 1
ECOPS.qxd 05.9.5 11:27 AM Page FM2
High precision 2-color display digital pressure switch Series ZSE30/ISE30 Page 154
Vacuum
Proposal 9 Air reduction for vacuum ejectors
High precision digital pressure switch Series ZSE40 162
Vacuum ejector with check valve (Special order product) 234
Suction transfer Pad with check valve (Special order product) 235
Multistage ejector Series ZL112, 212 229
Vacuum ejector for water soluble coolant removal (Special order product) Page 236
Liquid Removal
Proposal 10 Air reduction for
Vacuum ejector Series ZH 226
Linear vacuum ejector Series ZU 228
P Negative pressure detection valve (Special order product) 224
liquid removal pumps Air type liquid High precision digital pressure switch for general fluids Series ZSE50F/ISE50 173
removal pump Digital pressure switch with backlight Series ZSE5B/ISE5B 189
Machine
Oil pan
Oil waste
Zero differential pressure operated 2 port solenoid valve Series VXZ Page 55
Cooling Water
Proposal 12 Power reduction for
Digital flow switch for water Series PF2W 118
Front matter 2
ECOPS.qxd 05.9.5 11:27 AM Page FM3
Recognizing the current state... First step toward energy savings and improving awareness
To promote energy savings in pneumatic
systems, it is necessary to recognize and
control the existing system's air consump-
tion and to improve the awareness of en- Actuators
10%
ergy saving (cost awareness) in the work Air 20%
place.
Air leakage
Based on usage, electric power consumption for Other 20%
50% Air blow
air (compressor) is thought to be 20% of the entire Coolant
30% 70%
consumption (Figure 1).
Furthermore, air consumption based on usage is
as shown in Figure 2. It is necessary to under-
stand and control the air consumption for these
(Figure 1) (Figure 2)
usages.
Electric power consumption Air consumption
It is said that energy saving measures begin with measurement and end with measurement.
Find out where, how much, and for what purpose the energy is being used.
Then, find out how much can be reduced as a result of improvements.
Effective energy saving improvements can be implemented by recognizing and controlling the current state
of energy consumption and the result of the improvements, entirely with numerical values.
Digital flow switch Air leakage tester Air blow Air leakage
demonstration panel demonstration panel
Series PF2A (Made to Order)
Guides the approach to and Air leakage can be heard and felt.
Separately measures air consumption Measures leakage flow rate. improvement methods for air blow.
by facility and by line. • Measured flow rate: 9999 l (max.) Coolant blow Vacuum ejector
• Measured flow rate: 12000 l (max.) demonstration panel demonstration panel
Compact manometer
Series PPA
Front matter 3
ECOPS.qxd 05.9.5 11:27 AM Page FM4
What are energy saving measures?
Before improvement After improvement
Electric power consumption
A
B
B
C
C
Time Time
Compressors Compressors
Consumption of A: Consumption from equipment operation
Consumption of B: Consumption from line operation
Consumption of C
Front matter 4
ECOPS.qxd 05.9.5 11:27 AM Page FM5
Proposal 1
Air Line Maintenance
Purpose
Flow maintenance
Before Improvement
Since the current flow rate based on the usage is not recognized,
the target for improvement and its effect are not expressed in
numerical values and remain unclear.
After Improvement
Effective use of measuring instruments.
Flow rate is maintained with numerical values, and the target for improvement and its effect are clarified.
Equipment
q w e
Digital flow switch Air leakage tester Compact manometer
for air Equipment
Equipment Equipment
Equipment
q
w
Air leakage tester
Main Points
Measure main line and branch line Measure air leakage rate and air
flow rates. blow rate
Digital flow switch for air Air leakage tester.
Series PF2A Page 118 (Made to Order) Page 203
Measures workpiece
collision pressure to
calculate flow rate by
using flow formula.
Related Equipment
Nozzles for blowing/Sensing heads Series KN P. 80
Front matter 5
ECOPS.qxd 05.9.5 11:27 AM Page FM6
Purpose
Pressure maintenance
Before Improvement
The importance of regular maintenance for the pressure loss caused by
clogged elements is not recognized. Therefore, a large burden is placed on
the compressor and pump, etc.
After Improvement
Regular maintenance of clogged elements is implemented by mounting pressure
and flow monitoring equipment on each type of filter used on each line.
Reciprocating Aftercooler
air compressor (air cooled)
Series HAA Refrigerated air dryer
Series IDF
Aftercooler Air tank
(water cooled) Series AT
Series HAW
Operating line
q Differential
pressure gauge
→ →
IN
Upstream side
OUT
Downsteam side
Main Points
q Check clogged elements by using
w Element service a differential pressure gauge.
indicator
Differential pressure gauge
GD40-2-02 Page 115
e Pressure switch
Series ISE40 Page 162
Related Equipment
High precision 2-color display digital pressure switch Series ZSE30/ISE30 P. 154
LED display digital pressure switch Series ISE3 171
High precision digital pressure switch with backlight Series ZSE50F/ISE50 173
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch for general purpose fluid Series ISE5B 189
Digital flow switch for water Series PF2W 118
Low maintenance filter Series FN1 240
Industrial filter Series FG 238
Air filter element list 114
Front matter 6
ECOPS.qxd 05.9.5 11:27 AM Page FM7
Proposal 2
Non-operation
Purpose
Reduction of air for purging and air leakage when equipment is non-operation.
Before Improvement
Since the compressor is in continuous operation even when the equipment is non-operation,
air is constantly consumed due to air leakage and purging, etc.
Air purge
M/C Air leakage
After Improvement
Air supply to the equipment is stopped when it is non-operation.
Main Points
Mount a master solenoid valve
to each line and component.
Pilot operated 2 port
solenoid valve
Series VXD21/22/23
Page 48
Effect of Energy Saving Improvement
Reduction
Pilot operated
3 port solenoid valve
Series VP3145/3165/3185
Page 62
Before After
Front matter 7
ECOPS.qxd 05.9.5 11:27 AM Page FM8
Proposal 3
Air Blow
Purpose
Reduction of air consumption for air blow
Before Improvement
Air blow is performed without any attachment at the air outlet.
S2
S1
ø4
Workpiece
P2 P3
Effective area (mm2) Upstream side S1: 22.6
P1 Nozzle side S2: 45.2
Effective area ratio S1 : S2 = 0.5 : 1
Nozzle size (mm) ø4
Number of nozzles 4
Regulator pressure (P1) 0.4 MPa
Outlet pressure (P2) 0.08 MPa
Collision pressure (P3) ∗ 0.002 MPa
S1 S2 ∗ The pressure that the work piece receives is called collision pressure.
After Improvement
Nozzles are attached
S1
S2
Nozzle
ø1.5 Effective area ratio
Pressure loss: Small
3.5 : 1
ø1.5
Workpiece
P2 P3
Effective area (mm2) Upstream side S1: 22.6
P1 Nozzle side S2: 6.4
Effective area ratio S1 : S2 = 3.5 : 1
Nozzle size (mm) ø1.5
Number of nozzles 4
Regulator pressure (P1) 0.25 MPa
Outlet pressure (P2) 0.225 MPa
Collision pressure (P3)∗ 0.002 MPa
∗ The pressure that the work piece receives is called collision pressure.
S1 S2
75%
Reduction
Before After
Front matter 8
ECOPS.qxd 05.9.5 11:27 AM Page FM9
Before Improvement
In the case of air guns, energy saving measures are not considered
and the factory line pressure is used directly in most cases.
S1
S2
Effective area ratio Pressure Large
2.3 : 1 loss:
ø3
Without nozzle
ø3
Pressure Loss of Air Gun Only
Upstream side S1: 15
Effective area (mm2) Nozzle side S2: 6.4
Effective area ratio S1 : S2 = 2.3 : 1
Nozzle size (mm) ø3
Number of nozzles 1
Supply pressure 0.700 MPa
Regulator pressure 0.300 MPa
Outlet pressure 0.260 MPa
Pressure loss 0.040 MPa
After Improvement
A nozzle is attached to the tip of the air gun.
A regulator is added and pressure control is improved.
Fittings and tubing are changed to those with large effective areas.
S1
S2
Nozzle ø2
ø2
Reduction
Before After
Front matter 9
ECOPS.qxd 05.9.5 11:27 AM Page FM10
Main Points
Pressure loss improvement
q The pressure loss has been improved by the straight air flow direction.
Blow gun
Series VMG Page 74
w Use small size nozzles to improve the effective area ratio with the upstream side.
Nozzles for blowing
Series KN Page 80
e Reduce pressure for optional usage. r Improve effective area by changing fittings.
Regulator Filter regulator S couplers
Series AR Page 108 Series AW Page 111 Series KK Page 83
Related Equipment
Pilot operated 2 port solenoid valve Series VXD21/22/23 P. 48
Pilot operated regulator Series AR425 to 935 109
Digital flow switch for air Series PF2A 118
High precision 2-color display digital pressure switch Series ZSE30/ISE30 154
High precision digital pressure switch Series ISE40 162
Compact manometer Series PPA 197
Polyurethane coil tubing Series TCU 107
Energy Saving Program Ver. 2 256
Hollow rod cylinders (Made to Order) 34
Free mount cylinder for vacuum Series ZCUK 35
Air leakage tester (Made to Order) 203
Front matter 10
ECOPS.qxd 05.9.5 11:27 AM Page FM11
Proposal 4
Air Tools
Purpose
Reduction of air consumption for air tools
Before Improvement
As in the case of air guns, energy saving measures are not considered and the factory line pressure is used directly.
Pressure (MPa)
0.5
0.4
0.3
0.2
0.1
0
Impact 1 cycle (6 sec) Time
wrench
After Improvement
Fittings and tubing are changed to those with large effective areas. A regulator is added and pressure control is improved.
0.5
0.4
S coupler 0.3
Before
0.2
improvement
0.1
0
1 cycle (4 sec)
Torque stability
Shortened cycle time
Before After
Front matter 11
ECOPS.qxd 05.9.5 11:27 AM Page FM12
Proposal 5
Air Leakage
Purpose
Stop air leakage from piping components
Before Improvement
20 to 50% of air consumption is accounted to air leakage.
Since the compressor is in continuous operation regardless of whether equipment is in
operation or at rest, a fixed amount of air is constantly consumed due to leakage from piping.
Air leakage is
equivalent to 20 to 50%.
Air
Air leakage, purging leakage
1 3 5 7 9 11 13 15 17 19 21 23
Other
Non-operation time Operating time Time
• Air leakage from One-touch fittings • Air leakage from couplers due • Air leakage from tubing due to
due to bad cutting surface of tubing to bad sealing chips, wear-out and spatter, etc.
Leakage
Leakage Leakage
Front matter 12
ECOPS.qxd 05.9.5 11:27 AM Page FM13
Main Points
Sealed construction
for reduced leakage
Inner tube
Soft nylon
polyurethane
Exterior layer
Reduction
Before After
Front matter 13
ECOPS.qxd 05.9.5 11:27 AM Page FM14
Proposal 6
Air Purge (Air Micro)
Purpose
Reduction of air consumption for air micro
Before Improvement
An air micro is used on machining equipment to confirm precision after machining.
Air is constantly released regardless of the presence of a workpiece.
Workpiece
After Improvement
The circuit is changed to supply air only when measuring workpieces.
Workpiece
2 port
air operated valve
3 port
mechanical valve
Main Points
Stop the air supply depending
on the presence of workpieces.
95%
Reduction
Related Equipment
Air catch sensor Series ISA2 P. 205
Before After Air catch sensor Series ISA 222
Front matter 14
ECOPS.qxd 05.9.5 11:27 AM Page FM15
Proposal 7
Paint Stirring
Purpose
Reduction of air consumption for paint stirrer
Before Improvement
In a painting booth, it is necessary to have the stirrer in operation at all times to prevent paint from coagulating.
Even when the line is not in operation, air is supplied in the same manner as when it is in operation.
Paint tank
After Improvement
The circuit is changed to operate the stirrer with a minimal air supply when the line is not in operation.
Paint tank
Pilot operated
3 port solenoid valve
Flow switching
2 port air operated valve
Main Points
Switch the line flow rate
depending on the operating time
Effect of Energy Saving Improvement and non-operating time.
Flow switching 2 port air operated valve
Air consumption (Special order product)
100%
Series VKFA332-X1 Page 70
Before After
Front matter 15
ECOPS.qxd 05.9.5 11:27 AM Page FM16
Proposal 8
Actuators
Purpose
Reduction of air consumption by actuators
Before Improvement
Cylinder output uses the same pressure for lifting or lowering.
Use of an exterior guide adds extra weight.
After Improvement
By using a double power extension cylinder, a reduction in operating pressure or use of a smaller size
cylinder is made possible.
Use of a large bore tube rod and non-rotating mechanism makes the guide unnecessary.
Main Points
Effect of Energy Saving Improvement Change to a non-rotating
double power cylinder.
Air consumption 100% Non-rotating double power cylinder
Reduction
Before After
Front matter 16
ECOPS.qxd 05.9.5 11:27 AM Page FM17
After Improvement
q To reduce the non-working side output for a lifter when the jig weight is heavy and
the workpiece is light
Pressure is reduced in the direction that is influenced by the jig and workpiece load.
Regulator with
check valve
QFC valve
Main Points
Reduce pressure on the non-
working side.
(Change to a one side regulated circuit.)
Air saving valves
Regulator with check valve
Series ASR/ASQ Page 23
Series AR Page 110
Related Equipment
Guide table Series MGF P. 19
Model Selection Program Ver. 3.00 252
SMC Pneumatics CAD System Ver. 2.6 259
Front mater 17
ECOPS.qxd 05.9.5 11:27 AM Page FM18
Proposal 9
Vacuum Ejectors
Purpose
Reduction of air consumption for vacuum ejectors
Before Improvement
Normally, in the case of vacuum ejector suction, air needs to be constantly supplied to maintain the suction of a workpiece.
Standard ejector
Vacuum generation
Assumed to be 2 sec.
After Improvement
Use of an ejector with vacuum holding specification enables stopping air supply to maintain the suction at a workpiece.
Air consumption is reduced by shortening the vacuum generation ti me.
1.5 sec
0.5 sec
Note) Since vacuum pressure may drop
due to leakage, etc., use a pressure
–80 kpa switch to maintain the vacuum pres-
Workpiece sure necessary for the suction of a
work piece.
Main Points
Change to an ejector with built-in
check valve.
Vacuum ejector with check valve (Special
Effect of Energy Saving Improvement
order product) Page 234
Before After
Front matter 18
ECOPS.qxd 05.9.5 11:27 AM Page FM19
Before Improvement
For suction of a workpiece with leakage, a large suction flow is necessary, which in turn necessitates the
use of a larger nozzle size and increased air consumption.
Leakage –14
VAC.
55
Suction flow (l/min)
After Improvement
Use of an ejector with 3-stage diffuser construction enables a reduction of the air consumption even with
the same suction flow and vacuum pressure.
Nozzle size
ø1.2
Air consumption
63 l/min
–14
Leakage
55
Suction flow (l/min)
Main Points
Change to an ejector with
Effect of Energy Saving Improvement 3-stage diffuser construction.
Multistage ejector
Air consumption 100% Series ZL112/212 Page 229
58%
Reduction
Before After
Front matter 19
ECOPS.qxd 05.9.5 11:27 AM Page FM20
Proposal 10
Liquid Removal
Purpose
Reduction of air for a liquid removal pump
Before Improvement
Removal of oil waste accumulated in the oil pan under a machine or conveyor.
The pump is in operation regardless of the amount of liquid and this causes a great energy loss.
Air operated
P liquid removal pump
Oil waste
After Improvement
Suction method is changed to an ejector operated type and an automatic stop circuit is installed to stop
operation when there is no liquid.
Ejector
Machine
Water soluble coolants are directly
suctioned for removal by the
ejector.
Removal of oil based coolant
Ejector
Tank
Machine
Since oil based coolants are easily
vaporized, they are temporarily
stored in a tank.
Effect of Energy Saving Improvement
Before After
Front matter 20
ECOPS.qxd 05.9.5 11:27 AM Page FM21
Main Points
Start or stop the pump depending on the presence of liquid (waste).
Vacuum ejector for water soluble coolant removal Vacuum ejector (for oil based coolant removal)
(Special order product) Page 236 ZH Page 226
Discharge
side
Negative pressure
detection valve
Removal side
Related Equipment
In-line vacuum ejector Series ZU P. 228
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 173
Digital pressure switch with backlight Series ZSE5B/ISE5B 189
Front matter 21
ECOPS.qxd 05.9.5 11:27 AM Page FM22
Proposal 11
Coolant (Cleaning) Pump
Purpose
Reduction of electric power consumption for coolant pump
Before Improvement
Coolant is blown without any attachment at the coolant outlet.
(electric power)
Pump head
Pressure
Pressure loss:
Large
After Improvement
Pressure loss is reduced by attaching nozzles.
Large diameter piping Small diameter nozzle
With nozzle S1
Pressure loss: Small
S2
Effective area
ratio 2:1
ø6
Pump head (electric power)
Pressure loss:
Small
P
Discharge Pump Nozzle
rate outlet outlet
Main Points
Improve pressure loss.
Improve the effective area ratio with
Effect of Energy Saving Improvement the upstream side by using a small
diameter nozzle.
Electric power
Nozzles for blowing Series KN Page 80
consumption 100%
75%
Reduction Related Equipment
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 P. 173
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch with backlight Series ZSE5B/ISE5B 189
Energy Saving Program Ver. 2 256
Before After Industrial filter Series FG 238
Low maintenance filter Series FN1 240
Front matter 22
ECOPS.qxd 05.9.5 11:27 AM Page FM23
Before Improvement
For bed washing (chip washing), coolant is discharged constantly without any restraint.
Nozzle
For cutting
For jig (Blade cooling) KN
(Reference
surface cleaning)
Bed washing
(Washing chips)
Coolant flow/cycle
For cutting
For cutting For cutting
Flow rate
For jig For jig
Bed washing
P Bed washing
1 cycle
After Improvement
Bed washing is stopped when blowing for cutting or jig.
Coolant flow/cycle
The amount
For cutting
of reduction
is shown by
Flow rate
the shaded
For jig area.
For cutting For cutting
Main Points
Improve pressure loss.
Supply and stop coolant for bed washing.
Coolant valve
Series VNC Page 68
20 to 50%
Reduction
Related Equipment
High precision digital pressure switch for general fluids Series ZSE50F/ISE50 P. 173
2-color display digital pressure switch Series ISE70/75/75H 182
Digital pressure switch with backlight Series ZSE5B/ISE5B 189
Energy Saving Program Ver. 2 256
Before After Industrial filter Series FG 238
Low maintenance filter Series FN1 240
Front matter 23
ECOPS.qxd 05.9.5 11:27 AM Page FM24
Proposal 12
Cooling Water
Purpose
Reduction of electric power consumption for cooling water pump
Before Improvement
Regardless of operating or non-operating state of a welding gun, cooling water is constantly discharged.
Header
IN
P P Pump
OUT
Welder
After Improvement
Stop cooling water supply when not welding.
2 port
solenoid valve
Header
IN
P P Pump
OUT
Welder
Main Points
Stop the supply of cooling water
Effect of Energy Saving Improvement when not welding.
Zero differential pressure operated 2 port
Electric power 100% solenoid valve
consumption
Series VXZ Page 55
30 to 50%
Reduction
Related Equipment
Before After
Digital flow switch for water Series PF2W P. 118
Front matter 24
ECOPS.qxd 05.9.5 11:27 AM Page FM25
Proposal 13
Hydraulic Clamp
Purpose
Reduction of electric power consumption for hydraulic clamp
Before Improvement
A hydraulic unit is used for workpiece clamping when cutting is performed.
control valve
Hydraulic
cylinder
Hydraulic
M
Hydraulic
cylinder
Workpiece
Hydraulic
control valve
Hydraulic pump P
After Improvement
By performing air-hydro conversion for the clamping process, the use of the hydraulic unit is eliminated.
Cutting feed is electrically driven.
Air-hydro converter
Air-hydro booster
Main Points
Convert to high output
Effect of Energy Saving Improvement
hydraulic drive.
Air-hydro booster
Electric power 100%
consumption (Made to Order)
30 to 50% Page 42
Reduction
Air-hydro converter
Before After Series CCT
Page 45
Front matter 25
ECOPS.qxd 05.9.5 11:27 AM Page FM26
Proposal 14
Low Power Consumption/Long Service Life
Purpose
Reduction of power used for solenoid valve energization,
and service life improvement
After Improvement
Electric power used for solenoid valve energization is reduced by using low power consumption
solenoid valves.
Also, the use of a metal seal construction improves the service life.
Main Points
0.35 W/0.1 W
(with energy saving circuit)
For more details refer to Best Pneumatics 2004 catalog Vol. 1/2/17.
Front matter 26
ECOPS.qxd 05.9.5 11:27 AM Page FM27
Front matter 27
ECOPS.qxd 05.9.5 11:27 AM Page 1
Actuators
Actuators
Series Application Page
Non-rotating double power cylinder MGZ Actuator 2
Guide table MGF Actuator 19
PFC/QFC valves PFC/QFC valves Actuator 21
Air saving valves ASR/ASQ Actuator 23
Hollow rod cylinders (Made to Order) Air blow 34
Free mount cylinder for vacuum ZCUK Air blow 35
Water resistant air cylinders Air leakage 36
Air cylinder with heavy duty scraper (Made to Order) Air leakage 40
Air cylinder with coil scraper (Made to Order) Air leakage 41
Air-hydro booster (Made to Order) Hydraulic clamp 42
Air-hydro converter CCT Hydraulic clamp 45
1
ECOPS.qxd 05.9.5 11:27 AM Page 2
Non-rotating Double
Power Cylinder
Series MGZ ø40, ø50, ø63
Actuator
New
(Approx. 30%
reduction)
Shooter
Lifter
2
ECOPS.qxd 05.9.5 11:27 AM Page 3
How to Order
Actuators
F Front flange style
G Rear flange style
— Grommet Yes
2-wire 24 V 12 V 100 V — Z73 — Relay, PLC
3-wire (NPN) Y69A Y59A
5 V, 12 V IC circuit
— 3-wire (PNP) Y7PV Y7P
Solid state switch
Switch spacer
Switch Spacer
Applicable bore size (mm) 40, 50, 63
Switch spacer BMP1-032
Mounting Bracket Part No.
Bore size (mm) 40 50 60
Foot MGZ-L04 MGZ-L05 MGZ-L06
Flange MGZ-F04 MGZ-F05 MGZ-F06
3
ECOPS.qxd 05.9.5 11:27 AM Page 4
Series MGZ
Specifications
Bore size (mm) 40 50 63
Action Double acting, Single rod
Fluid Air
Proof pressure 1.5 MPa
Maximum operating pressure 1.0 MPa
Standard stroke: 0.08 MPa
Minimum operating pressure
Long stroke: 0.12 MPa
Without auto switch: –10 to 70°C (with no freezing)
Ambient and fluid temperature
With auto switch: –10 to 60°C (with no freezing)
Lubrication Non-lube
Extending: 50 to 700 mm/s
Piston speed
Retracting: 50 to 450 mm/s
Stroke length tolerance to 250 +1.0 +1.4
0 , 251 to 1000 0
Standard Stroke
Bore size (mm) Standard stroke (mm) Long stroke (mm)
75, 100, 125, 150, 175 350, 400, 450, 500, 600
40, 50, 63
200, 250, 300 700, 800, 900,1000
Weight (kg)
Bore size (mm) 40 50 63
Basic style 1.90 3.03 4.83
Standard weight Foot style 2.39 3.92 6.08
Flange style 2.34 3.79 5.83
Additional weight per 50 mm of stroke All brackets 0.39 0.59 0.78
4
ECOPS.qxd 05.9.5 11:27 AM Page 5
Dimensions
Y
Y
Actuators
+0.2
4-MM depth M øXAH7 depth XL 0
øI
øD
2 x 4-J
E MB
KA MC MA
C K N N
B H S + Stroke
ZZ + Stroke
(mm)
Bore size
(mm) Stroke range B C D E KA GA GB H I J K M
40 to 1000 59 46 45 21 36 34.5 23.5 40 78 M6 x 1.0 25 10
50 to 1000 71 55 55 26 46 40 28 45 92 M8 x 1.25 25 14
63 to 1000 82 66 68 32 53 46.5 34.5 50 110 M8 x 1.25 25 14
Bore size
(mm) Stroke range MA MB MC MM N P S XA XL Y ZZ
40 to 1000 16 4 12 M6 x 1.0 44 1/4 138 12 6 9.5 178
50 to 1000 16 5 15 M8 x 1.25 50 1/4 150 16 6 12.5 195
63 to 1000 16 5 15 M8 x 1.25 56 1/4 171 16 6 15 221
5
ECOPS.qxd 05.9.5 11:27 AM Page 6
Series MGZ
4-øLD through
LY
LH
LT
X/2
X X
LX Y LS + Stroke
LZ ZZ + Stroke
(mm)
Bore size
(mm) Stroke range X Y z LH LT LX LY LZ LS ZZ
40 to 1000 24 0 9 34 19 80 63.5 100 138 190
50 to 1000 32 1 11 40 22 96 75.5 120 148 210
63 to 1000 36 3 13 47 24 110 88 140 165 236
4-øFD
FY
B
FX FT
FZ (mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ
40 to 1000 74 9 12 80 58 100
50 to 1000 78 9 16 100 61 125
63 to 1000 100 12 16 112 75 138
Rear flange style: (G)
4-øFD
FY
B
FX FT
FZ ZZ + Stroke
(mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ ZZ
40 to 1000 74 9 12 80 58 100 190
50 to 1000 78 9 16 100 61 125 211
63 to 1000 100 12 16 112 75 138 237
6
ECOPS.qxd 05.9.5 11:27 AM Page 7
Construction
y @0 q o @2 i r t !7 @4 @1 e u !9 !8 @5 @3 w !6 !5 !1 !2 !0
Actuators
@6
!3 !4
Component Parts
No. Description Material Note No. Description Material Note
1 Rod cover Aluminum alloy Clear anodized 14 Tie-rod nut Carbon steel Nickel plated
2 Head cover Aluminum alloy Clear anodized 15 Hexagon socket head cap screw Chrome molybdenum steel Nickel plated
3 Cylinder tube Aluminum alloy Hard anodized 16 Spring washer Steel wire Nickel plated
4 Piston rod Aluminum alloy Hard anodized 17 Bumper Urethane
5 Tube rod Carbon steel pipe Hard chrome plated 18 Wear ring Resin
6 Tube rod cover Carbon steel Electroless nickel plated 19 Magnet Magnetic material
7 Piston Aluminum alloy Chromated 20∗ Rod seal A NBR
8 Stationary piston Aluminum alloy Chromated 21 Rod seal B NBR
9 Bushing Lead bronze casting 22 Piston seal NBR
10 Thrust plate Lead bronze casting 23 Piston gasket NBR
11 Holder Aluminum alloy Chromated 24 Tube rod gasket NBR
12 Pin Carbon steel Zinc chromated 25∗ Cylinder tube gasket NBR
13 Tie-rod Carbon steel Corrosion resistant chromated 26 Coil scraper Metal
7
ECOPS.qxd 05.9.5 11:27 AM Page 8
Series MGZ
How to Order
Stroke (mm)
Refer to the standard stroke table.
— Grommet Yes
2-wire 24 V 12 V 100 V — Z73 — Relay, PLC
3-wire (NPN) Y69A Y59A
5 V, 12 V IC circuit
— 3-wire (PNP) Y7PV Y7P
Solid state switch
Switch Spacer
Applicable bore size (mm) 40, 50, 63
Switch spacer BMP1-032
Mounting Bracket Part No.
Bore size (mm) 40 50 63
Foot MGZ-L04 MGZ-L05 MGZ-L06
Flange MGZ-F04 MGZ-F05 MGZ-F06
8
ECOPS.qxd 05.9.5 11:27 AM Page 9
Cylinder Specifications
Bore size (mm) 40 50 63
Action Double acting, Single rod
Fluid Air
Proof pressure 1.5 MPa
Maximum operating pressure 1.0 MPa
Minimum operating pressure 0.2 MPa∗
Without auto switch: –10 to 70°C (with no freezing)
Ambient and fluid temperature
With auto switch: –10 to 60°C (with no freezing)
Lubrication Non-lube
Actuators
Extending: 50 to 700 mm/s
Piston speed
Retracting: 50 to 450 mm/s
Stroke length tolerance to 250 +1.0 +1.4
0 , 251 to 1000 0
Lock Specifications
End lock position Front only
Holding force (maximum) ø40 ø50 ø63
N 1770 2690 4160
Backlash 2mm or less
Manual release Non-locking type
Adjust an auto switch's position so that it operates for movement to both the stroke end and backlash (2 mm) positions.
Standard Stroke
Bore size (mm) Standard stroke (mm) Long stroke (mm)
75, 100, 125, 150, 175 350, 400, 450, 500, 600
40, 50, 63
200, 250, 300 700, 800, 900, 1000
Weight (kg)
Bore size (mm) 40 50 63
Basic style 2.80 4.08 6.13
Standard weight Foot style 3.29 4.97 7.39
Flange style 3.24 4.84 7.13
Additional weight per 50 mm of stroke All brackets 0.41 0.61 0.80
9
ECOPS.qxd 05.9.5 11:27 AM Page 10
Series MGZ
Construction
!3 !4
#7@1#5@2 @8@#
7 @
6 #
0 8
End lock
Component Parts
No. Description Material Note No. Description Material Note
1 Rod cover Aluminum alloy Clear anodized 21 Lock holder Stainless steel
2 Head cover Aluminum alloy Clear anodized 22 Lock piston Carbon steel Quenched, Hard chrome plated
3 Cylinder tube Aluminum alloy Hard anodized 23 Stopper Carbon steel Quenched
4 Piston rod Aluminum alloy Hard anodized 24 Collar Lead-bronze casting
5 Tube rod Carbon steel pipe Hard chrome plated 25 Port block Bronze alloy Electroless nickel plated
6 Tube rod cover Carbon steel Electroless nickel plated 26 Pipe Bronze alloy
7 Piston Aluminum alloy Chromated 27 Lock spring Steel wire
8 Stationary piston Aluminum alloy Chromated 28 Rubber cap Synthetic rubber
9 Bushing Lead-bronze casting 29 ∗ Rod seal A NBR
10 Thrust plate Lead-bronze casting 30 Rod seal B NBR
11 Holder Aluminum alloy Chromated 31 Piston seal NBR
12 Pin Carbon steel Zinc chromated 32 Piston gasket NBR
13 Tie-rod Carbon steel Corrosion resistant chromated 33 Tube rod gasket NBR
14 Tie-rod nut Carbon steel Nickel plated 34 ∗ Cylinder tube gasket NBR
15 Hexagon socket head cap screw Chrome molybdenum steel Nickel plated 35 ∗ Lock piston seal A NBR
16 Spring washer Steel wire Nickel plated 36 ∗ Lock piston seal B NBR
17 Bumper Urethane 37 ∗ Lock piston seal C NBR
18 Wear ring Resin 38 ∗ Lock holder gasket NBR
19 Magnet Magnetic material 39 ∗ Port block gasket NBR
20 Cap Bronze alloy Electroless nickel plated 40 ∗ Pipe gasket NBR
10
ECOPS.qxd 05.9.5 11:27 AM Page 11
Dimensions
Basic style
DL 2-Rc P GA
GB
Actuators
Y
WM
Y
4-MM depth M øXAH7 depth XL+0.2
0
LL LM
WL
øI
HR
øD
2 x 4-J
E MB
KA MC MA
C K NB N
B H S + Stroke
ZZ + Stroke
(mm)
Bore size Stroke
(mm) range B C D DL E GA GB H HR I J K KA LL LM
40 to 1000 59 46 45 58 21 34.5 23.5 40 57.5 78 M6 x 1.0 25 36 30 30
50 to 1000 71 55 55 67 26 40 28 45 63.5 92 M8 x 1.25 25 46 30 30
63 to 1000 82 66 68 73 32 46.5 34.5 50 69 110 M8 x 1.25 25 53 30 30
11
ECOPS.qxd 05.9.5 11:27 AM Page 12
Series MGZ
4-øLD through
LY
LH
LT
X/2
X X
LX Y LS + Stroke
LZ ZZ + Stroke
(mm)
Bore size
(mm) Stroke range X Y LD LH LT LX LY LZ LS ZZ
40 to 1000 24 0 9 34 19 80 63.5 100 168 220
50 to 1000 32 1 11 40 22 96 75.5 120 181 243
63 to 1000 36 3 13 47 24 110 88 140 198 269
FX FT
FZ
(mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ
40 to 1000 74 9 12 80 58 100
50 to 1000 78 9 16 100 61 125
Rear flange style: (G) 63 to 1000 100 12 16 112 75 138
4-øFD
FY
B
FX FT
FZ ZZ + Stroke
(mm)
Bore size
(mm) Stroke range B FD FT FX FY FZ ZZ
40 to 1000 74 9 12 80 58 100 220
50 to 1000 78 9 16 100 61 125 244
63 to 1000 100 12 16 112 75 138 270
12
ECOPS.qxd 05.9.5 11:27 AM Page 13
How to Order
Actuators
S 1 pc.
Mounting
Nil Basic style Auto switch type
L Transaxial foot style Without auto switch
F Front flange style Nil
(Built-in magnet cylinder)
G Rear flange style ∗ For the applicable auto switch model,
D Double clevis style refer to the table below.
∗ Auto switches are shipped together,
(but not assembled).
Bore size
40 40 mm
Stroke (mm)
50 50 mm Refer to “Standard Stroke” on the next page.
63 63 mm
—
Reed
— 5V — — Z76 — —
— Grommet Yes (NPN equiv) circuit
2-wire 24 V 12 V 100 V — Z73 — — Relay, PLC
3-wire (NPN) Y69A Y59A IC
5 V,12 V
Solid state switch
∗ Lead wire length symbols: 0.5 m ···············Nil (Example) Y59A ∗ Solid state switches marked “” are produced upon receipt of order.
3 m ··············· L (Example) Y59AL
5 m ··············· Z (Example) Y59AZ
• Retrofitting of an auto switch on a clinder that is originally ordered without one requires a switch spacer per the table below.
Switch spacer
Switch Spacer
Applicable bore size (mm) 40, 50, 63
Switch spacer BMP1-032
Mounting Bracket Part No.
Bore size(mm) 40 50 63
Foot MGZ-L04 MGZ-L05 MGZ-L06
Flange MGZ-F04 MGZ-F05 MGZ-F06
Double clevis Note 1) MGZ-D04 MGZ-D05 MGZ-D06
Note 1) Double clevis bracket is provided with clevis pins and cotter pins.
13
ECOPS.qxd 05.9.5 11:27 AM Page 14
Series MGZR
Specifications
Bore size (mm) 40 50 63
Action Double acting, Single rod
Fluid Air
Proof pressure 1.5 MPa
Max. operating pressure 1.0 MPa
Standard stroke: 0.08 MPa
Min. operating pressure
Long stroke: 0.12 MPa
Without auto switch: –10° to 70°C (With no freezing)
Ambient and fluid temperature
With auto switch: –10° to 60°C (With no freezing)
Lubrication Non-lube
OUT: 50 to 700 mm/s
Piston speed
IN: 50 to 450 mm/s
Stroke length tolerance Up to 250 +1.0 +1.4
0 , 251 to 1000 0
Standard Stroke
Bore sizes (mm) Standard stroke (mm) Long stroke (mm)
75, 100, 125, 150, 175 350, 400, 450, 500, 600
40, 50, 63
200, 250, 300 700, 800, 900,1000
Weight (kg)
Bore size (mm) 40 50 63
Basic style 1.91 3.03 4.83
Foot style 2.39 3.92 6.08
Standard weight
Flange style 2.34 3.79 5.83
Double clevis style 2.19 3.47 5.62
Weight per each All mounting 0.39 0.59 0.78
50 mm of stroke brackets
14
ECOPS.qxd 05.9.5 11:27 AM Page 15
Dimensions
Basic style
2-Rc P GA
GB
Actuators
Y
MM depth M
øI
øD
2 x 4-J
MB
KA MC MA
C K N N
B H S + Stroke
ZZ + Stroke
(mm)
Bore size Stroke
(mm) range B C D KA GA GB H I J K M MA MB MC MM N P S Y ZZ
40 to 1000 59 46 45 36 34.5 23.5 40 78 M6 x 1.0 25 30 16 4 12 M16 x 2 44 1/4 138 9.5 178
50 to 1000 71 55 55 46 40 28 45 92 M8 x 1.25 25 35 16 5 15 M20 x 2.5 50 1/4 150 12.5 195
63 to 1000 82 66 68 53 46.5 34.5 50 110 M8 x 1.25 25 35 16 5 15 M20 x 2.5 56 1/4 171 15 221
15
ECOPS.qxd 05.9.5 11:27 AM Page 16
Series MGZR
Dimensions: With Mounting Bracket
4-øLD through
LY
LH
LT
X
2
X X
LX Y LS + Stroke
LZ ZZ + Stroke
(mm)
Bore size Stroke
(mm) range X Y LD LH LT LX LY LZ LS ZZ
40 to 1000 24 0 9 34 19 80 63.5 100 138 190
50 to 1000 32 1 11 40 22 96 75.5 120 148 210
63 to 1000 36 3 13 47 24 110 88 140 165 236
FT
4-øFD (mm)
FX
Bore size Stroke
FZ (mm) range B FD FT FX FY FZ
40 to 1000 74 9 12 80 58 100
50 to 1000 78 9 16 100 61 125
63 to 1000 100 12 16 112 75 138
FT
4-øFD ZZ + Stroke
FX (mm)
FZ Bore size Stroke
(mm) range B FD FT FX FY FZ ZZ
40 to 1000 74 9 12 80 58 100 190
50 to 1000 78 9 16 100 61 125 211
63 to 1000 100 12 16 112 75 138 237
U
øCDH10
L CX
Z + Stroke RR CZ
ZZ + Stroke (mm)
Bore size Stroke
(mm) range L RR U CDH10 CX+0.3
+0.1 CZ Z ZZ
40 to 600 30 15 17 14 20 40 208 223
50 to 700 42 18 26 22 30 60 237 255
63 to 900 42 23 26 22 30 60 263 286
16
ECOPS.qxd 05.9.5 11:27 AM Page 17
Z + Stroke DB B
DX
øDD
4-øDT
B
DH
Actuators
DS
DU DL DU 4-øDR DO DC DO
DA DE
Bore size
Model (mm) B DA DB DC DDH10 DE DH DL DO DR DS DT DU DX Z
+0.070
MB-B05 40 59 53 43 60 14 0 81 45 30 10.5 9 8 18 11.5 20 208
+0.084
50 71 73 64 86 22 0 111 65 45 12.5 11 10 22 14 30 237
MB-B08 +0.084
63 82 73 64 86 22 0 111 65 45 12.5 11 10 22 14 30 263
B°
°
90
Rotation
A° Bore size
(mm) A° Bˆ A°+B°+90°
40 30 50 170
50, 63 35 50 175
Clevis Pin
2-ød
øDd9
d
Bore size
Model
(mm) Dd9 L l m (Drill Cotter pin Note)
through)
m l CD-M05 40 14–0.050
–0.093 60 51 4.5 4 ø4 x 25 l
L CD-M08 50, 63 22–0.065
–0.117 82 72 5 4 ø4 x 35 l
Note) When using cotter pins, flat washers are used together.
Floating Joint
ø
(mm)
Applicable M Max. Allowable Max. operating tension and compression N Weight
Model Nominal A B C D E F G H screw-in eccentricity
bore size size
Pitch depth P U Compression Tension (kg)
40 JB80-16-200 16 2 80.5 16 20 50 9.5 19 16 32 18 1.25 18000 5000 0.56
50, 63 JB100-20-250 20 2.5 101 21 26 59.5 11.5 24 20 41 24 2 28000 7900 1.04
17
ECOPS.qxd 05.9.5 11:27 AM Page 18
Series MGZR
Construction: MGZR
y !6 q o !8 i r t !4 @0 !7 e u @2 !5 @1 !9 w !3 !2
!0 !1
Component Parts
No. Description Material Note No. Description Material Note
1 Rod cover Aluminum alloy Clear anodized 12 Hexagon socket head screw Chrome molybdenum steel Nickel plated
2 Head cover Aluminum alloy Clear anodized 13 Spring washer Steel wire Nickel plated
3 Cylinder tube Aluminum alloy Hard anodized 14 Bumper Urethane rubber
4 Piston rod Aluminum alloy Hard anodized 15 Wear ring Resin
5 Tube rod Carbon steel Hard chromium electroplated 16∗ Rod seal A NBR
6 Tube rod cover Carbon steel Electroless nickel plated 17 Rod seal B NBR
7 Piston Aluminum alloy Chromated 18 Piston seal NBR
8 Stationary piston Aluminum alloy Chromated 19 Piston gasket NBR
9 Bushing Lead bronze casted 20∗ Tube rod gasket NBR
10 Tie-rod Carbon steel Corrosion resistant chromated 21 Cylinder tube gasket NBR
11 Tie-rod nut Carbon steel Nickel plated 22 Magnet Magnet
18
ECOPS.qxd 05.9.5 11:27 AM Page 19
Guide Table
Series MGF ø40, ø63, ø100
Actuator
Compact type with reduced height.
A large bore guide cylinder with superior eccentric load
resistance and low profile.
Dramatically reduced
mounting height
Actuators
The compact design of the cylinder makes it possile to
reduce the overall size of equipment.
Mounting height
15 to 20% reduction
(compared to SMC series MGQ)
Series Variations
Bore size Standard stroke (mm) Auto switches
Model
(mm) Reed switches: D-Z7/Z8
30 50 75 100
MGF 40 40 Solid state switches: D-Y5/Y6/Y7
MGF 63 63 2-color indication solid state switch: D-Y7
Water resistant 2-color indication
MGF100 100 solid state switch: D-Y7BA
19
ECOPS.qxd 05.9.5 11:27 AM Page 20
Series MGZR
How to Order
MGF 63 30 Z73
IC
3-wire — 5V — — Z76 —
Reed switch
circuit
Yes
Relay,
— Grommet 12 V 100 V — Z73 —
PLC
2-wire 24 V
5V 100 V IC
No — Z80 —
12 V or less circuit
3-wire
(NPN) Y69A Y59A
5V IC
3-wire 12 V circuit
— (PNP) Y7PV Y7P
Solid state switch
3-wire Relay,
Grommet Yes
(NPN)
24 V — Y7NWV Y7NW
Diagnostic 5V IC PLC
indication 3-wire 12 V circuit
Y7PWV Y7PW
(2-color (PNP)
indicator)
Y7BWV Y7BW
2-wire 12 V —
Water resistant
(2-color indicator) — Y7BAL —
∗ Lead wire length symbols 0.5 m .......... Nil (Example) Y59A PLC: Programmable Logic Controller
3 m ............. LY Y59AL
5 m ............. ZY Y59AZ
Model
PFC valve: A control valve Description Model Port size
Effective area (mm2) Weight
Regulated flow Free flow g
with pressure adjustment
ASR100 1/8 2.4 –– 97
and cylinder speed control ASR300 1/4, 3/8 14.5 –– 220
functions PFC valve
ASR500 1/2, 3/4 52.0 –– 580
QFC valve: A control valve ASR600 3/4, 1 80.0 –– 950
ASQ100 1/8 2.4 5.4 97
with quick exhaust and
ASQ300 1/4, 3/8 14.5 22.0 220
Actuators
cylinder speed control QFC valve
ASQ500 1/2, 3/4 52.0 68.0 580
functions ASQ600 3/4, 1 80.0 106.0 950
Specifications
Fluid Air
Maximum operating pressure 0.7 MPa
PFC valve Ambient and fluid temperature 0 to 60°C
PFC valve 0.2 to 0.5 MPa
Set pressure
QFC valve 0.1 to 0.5 MPa
How to Order
ASR 100 –– 01 B
Product type Accessory
ASR PFC valve Nil Without bracket
ASQ QFC valve B With bracket
QFC valve
Body size Port size
100 1/8 Port size Applicable series
300 3/8 01 1/8 ASR100, ASQ100
500 3/4 02 1/4 ASR300, ASQ300
600 1 03 3/8 ASR300, ASQ300
04 1/2 ASR500, ASQ500
Patent pending Thread type 06 3/4 ASR500, 600, ASQ500, 600
Nil Rc 10 1 ASR600, ASQ600
N NPT
F G
Symbol
21
ECOPS.qxd 05.9.5 11:27 AM Page 22
PFC/QFC valves
System Circuit
25% reduction of air consumption Work stroke
It is not necessary to supply high
pressure to both the extension and Return stroke
retraction sides of a piston. On the non-
working side, it is sufficient to supply
just enough pressure (0.2 MPa) for the
QFC valve PFC valve
piston to operate smoothly within the set
time. A reduction system using PFC and
QFC valves reduces air consumption by
25%, which translates into reduced
running cost and dramatic reduction of
equipment cost.
500
3 0 0
ø6 ø8 ø10
0
400
ø5
e
siz
re
200
Bo
100
0
2,000 6,000 8,000 10,000 12,000 14,000 16,000
Air consumption reduction [m3/year (ANR) (Nm3/year)]
3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48
Annual air consumption cost reduction (Thousand yen)
PH
sp
m
lin ed
D
e PH PR
Cy
ov
de co
lind
r m tr
PR er m
er
g
sin
Pressure
mo
ov ol v
Pressure
d
n
lin tue
ve
em al
Stroke
y
Stroke
n
me
C e lv
en e
PR
nt
em va
tu
us
ov trol
v
B
ing
sin
m
r on
aQ
de c E PH
a
FC
lin eed F
y
va
C sp
lve
a
A Time Time
During the work stroke, the cylinder moves quickly To prevent time lag, air is quickly exhausted from D
from A to B due to the difference between the head to E, after which the piston moves at a constant
side pressure (PH) and rod side pressure (PR). speed. When a speed controller is used instead of a
Cylinder speed is then controlled by a PFC valve QFC valve, the time required for exhaust becomes
from B to C. Therefore, the cylinder speed remains longer as shown by the D to F line of the head side
the same for a shorter length of time than it did pressure (PH). This causes a longer stopping time for
previously. the cylinder and time loss.
22
ECOPS.qxd 05.9.5 11:27 AM Page 23
Cuts air consumption by operating
the return stroke at a reduced pressure.
Conventional Valve Air Saving Valve
Working and return strokes Return stroke operated
operated at the same pressure at a reduced pressure
Actuators
Pressure Flow
valve valve
Working stroke
Return stroke
Smooth operation of working and return strokes possible.
Consistent speed control achieved by preventing jerky movement of working strokes.
Improved response time
Operation delay in a return stroke is reduced by the use of a quick supply and exhaust valve.
Easy piping The set pressure can be either fixed or variable.
The body and one-touch fitting allow 360° Fixed set pressure type Variable set pressure type
rotation. The sealant on the male thread is (Fixed at 0.2 MPa) (Variable between Graduated knob
standardized. 0.1 and 0.3 MPa)
2
3
Body
24
ECOPS.qxd 05.9.5 11:27 AM Page 25
ASR 4 3 0 F 02 06 S F20
Actuators
Body size (0.1 to 0.3 MPa)
4 1/4 standard Fixed set pressure type
Regulator with check valve and flow control F20
5 3/8 standard (0.2 MPa)
valve integrated into a single construction
6 1/2 standard
Applicable tubing O.D.
Type 06 6 mm
3 Universal 08 8 mm
10 10 mm
With One-touch fitting 12 12 mm
Port size
02 R 1/4
03 R 3/8
04 R 1/2
Flow valve: Series ASQ
Model
25
ECOPS.qxd 05.9.5 11:27 AM Page 26
Effective Area
Pressure Valve: Series ASR Flow Valve: Series ASQ
Type Free flow Controlled flow Type Meter-out Meter-in
(mm2) (mm2) (mm2) (mm2)
ASR430F-02-06S(-F20) 5.4 5.9 ASQ430F-02-06S(-F20) 4.1 4.9
ASR430F-02-08S(-F20) 5.9 6.7 ASQ430F-02-08S(-F20) 4.6 5.5
ASR430F-02-10S(-F20) 5.9 6.7 ASQ430F-02-10S(-F20) 4.6 5.5
ASR530F-02-06S(-F20) 7.3 8.1 ASQ530F-02-06S(-F20) 6.6 7.8
ASR530F-02-08S(-F20) 8.9 11.8 ASQ530F-02-08S(-F20) 9.2 10.1
ASR530F-02-10S(-F20) 9.2 13.3 ASQ530F-02-10S(-F20) 9.8 10.8
ASR530F-02-12S(-F20) 9.5 13.7 ASQ530F-02-12S(-F20) 10.8 11.6
ASR530F-03-06S(-F20) 7.3 8.1 ASQ530F-03-06S(-F20) 6.6 7.8
ASR530F-03-08S(-F20) 8.9 11.8 ASQ530F-03-08S(-F20) 9.2 10.1
ASR530F-03-10S(-F20) 9.2 13.3 ASQ530F-03-10S(-F20) 9.8 10.8
ASR530F-03-12S(-F20) 9.5 13.7 ASQ530F-03-12S(-F20) 10.8 11.6
ASR630F-03-10S(-F20) 15.3 17.8 ASQ630F-03-10S(-F20) 15.3 17.1
ASR630F-03-12S(-F20) 16.0 19.1 ASQ630F-03-12S(-F20) 16.2 18.0
ASR630F-04-10S(-F20) 15.3 17.8 ASQ630F-04-10S(-F20) 15.3 17.1
ASR630F-04-12S(-F20) 16.0 19.1 ASQ630F-04-12S(-F20) 16.2 18.0
Operating Principle
Working Stroke Return Stroke
Cy eed
sp
D
lin co
Cy flo
t
B C
em r
en
PR
de n
ov e
by
Pressure, Stroke
Pressure, Stroke
lin w v
m ylind
PH
r m ro
de al
ov l va
C
r m ve
t
em lve
ov
PH A
en
em
PR
tb
PH
en
y
F
t
PR
PR
E PH
Time Time
1. The cylinder starts smoothly because jerks are prevented by 3. To prevent delay due to the pressure gap, air is rapidly
meter-in control. exhausted to decrease the pressure from D to E, after which
the piston moves at a constant speed. If a speed controller is
Jerk used instead of the flow valve, exhausting air will take more
prevention time as illustrated by line D-F, resulting in longer stop time of
the cylinder and a consequent time loss.
Quick exhaust
Working stroke
Return stroke
2. When the cylinder reaches the stroke end, the quick air charge
by the flow valve rapidly increases the rear side pressure (PH)
from A to B. If a speed controller is used instead of the flow
valve, charging air will take more time as illustrated by line A-
C, causing delay in the pressure rise. 4. The cylinder operates at a low pressure required for a return.
Low pressure
Quick supply operation
26
ECOPS.qxd 05.9.5 11:27 AM Page 27
Flow Characteristics
Pressure Valve: Series ASR (Inlet pressure: 0.5 MPa)
ASR430F ASR530F ASR630F
20
Flow rate l/min (ANR)
Actuators
2 4
100 5
0 5 10 0 5 10 0 5 10
Number of needle rotations Number of needle rotations Number of needle rotations
0 5 10 0 5 10 0 5 10
Number of needle rotations Number of needle rotations Number of needle rotations
0 5 10 0 5 10 0 5 10
Number of needle rotations Number of needle rotations Number of needle rotations
ASR430F/530F ASR630F
0.4 0.4
Set pressure 0.3 MPa Set pressure 0.3 MPa
0.3 0.3
P2: Outlet pressure
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
P1: Inlet pressure P1: Inlet pressure
27
ECOPS.qxd 05.9.5 11:27 AM Page 28
Horizontal mounting
Low pressure side: Pressure valve
High pressure side: Flow valve
Vertical mounting
Low pressure side: Pressure valve
High pressure side: Flow valve
Working stroke
Return stroke
If the load ratio at the set pressure of the flow valve exceeds
50%, install a dual speed controller (meter-in and meter out
control) on the high pressure side.
Pressure valve
Series Low pressure side
ASR Refer to
Adjustment Procedure 2
Dual speed controller for pressure and speed adjustment.
(Meter-in • Meter-out)
Series High pressure side
ASQ
28
ECOPS.qxd 05.9.5 11:27 AM Page 29
Adjustment Procedure 1
Pressure Adjustment Speed Control
1. The fixed set pressure type (-F20) does not require adjustment 1. The cylinder speed is adjusted with knobs C , D and E . First
because the pressure is fixed at 0.2 MPa for both the pressure have all the knobs fully closed and then open them gradually
valve and the flow valve. for adjustment. Turn the knob clockwise to close (decrease the
2. The set pressures of the variable set pressure type pressure speed of the piston rod) and counterclockwise to open
valve and flow valve are adjusted with knob A and knob B (increase the speed of the piston rod).
respectively. Turn the knob clockwise to increase the pressure 2. Speed adjustment for the working stroke
and counterclockwise to decrease the pressure. The speed is adjusted with the pressure valve and the flow
Actuators
3. The graduations 1, 2 and 3 correspond to 0.1, 0.2 and 0.3 valve.
MPa respectively. Align the bottom end of the knob with the Open knobs C and E gradually until the required speed is
graduated line for adjustment. achieved. Make sure that knobs C and E are opened by the
same number of rotations.
Knob Align the bottom end of the Note 1) If the piston rod jerks, close knob E until the smooth
knob with the graduated line. operation is achieved.
The figure illustrates the case 3. Speed adjustment for return stroke
in which the pressure is set at
2
3
0.2 MPa.
The speed is adjusted with the flow valve.
Open knob D gradually until the required speed is achieved.
4. Be sure to tighten the lock nut after adjustment.
4. Set the same pressure for the pressure valve and the flow
valve (0.2 MPa as the recommended value).
5. The inlet side should be supplied with a pressure which is
higher than the set pressure by 0.1 MPa or more.
6. Cap the valve after adjustment.
Adjustment Procedure 2
Pressure Adjustment Speed Control
1. The fixed set pressure type (-F20) does not require adjustment 1. The cylinder speed is adjusted with knobs C , F and G . First
because the pressure is fixed at 0.2 MPa. have all the knobs fully closed and then open them gradually
2. The pressure at the low pressure side (return stroke side) is for adjustment. Turn the knob clockwise to close (decrease the
adjusted by the pressure valve. speed of the pistoin rod) and counterclockwise to open
3. The set pressure is adjusted with knob A . Turn the knob (increase the speed of the piston rod).
clockwise to increase the pressure and counterclockwise to 2. Speed adjustment for the working stroke
decrease the pressure. The speed is adjusted with the pressure valve and the dual
4. The graduations 1, 2 and 3 correspond to 0.1, 0.2 and 0.3 speed controller.
MPa respectively. Align the bottom end of the knob with the Open knobs C and G gradually until the required speed is
graduated line for adjustment. achieved. Make sure that knobs C and G are opened by the
5. Keep the set pressure as low as possible in order to achieve same number of rotations.
good air saving effect. Note 1) If the piston rod jerks, close knob G until the smooth
6. Cap the valve after adjustment. operation is achieved.
3. Speed adjustment for return stroke
The speed is adjusted with the dual speed controller.
Open knob F gradually until the required speed is achieved.
4. Be sure to tighten the lock nut after adjustment.
29
ECOPS.qxd 05.9.5 11:27 AM Page 30
Construction
Pressure Valve: Series ASR
Variable type Fixed type
@1 @2 @5 @4 @3 @1 @2 @5 @4 @3
Actuators
ASQ430F-02 type i ASQ430F-02 type
ASQ530F-03 type u ASQ530F-03 type o
ASQ630F-04 type
y ASQ630F-04 type !5
!7 !5 !3
!7
!2 !4
!6 !6
!4 !1
!8 !1 !8
w w
q q
@0 @0
e e
@1 !0 !9 !6 !7 @1 !0 !9 !6 !7
i
ASQ530F-02 type ASQ530F-02 type
ASQ630F-03 type u ASQ630F-03 type
y
y !5
!7 !5 !3
!7
!2 !4
!8 !8
!4 !1
!6 !6
!1
t t
q q
@0 @0
r r
@1 !0 !9 !6 !7 @1 !0 !9 !6 !7
Component Parts
No. Description Material Note No. Description Material Note
1 Body A PBT 14 Piston valve HNBR/Brass
2 Body B Brass Electroless nickel plated 15 Adjustment spring Steel wire Zinc chromated
3 Seat ring Brass Electroless nickel plated 16 Needle Brass Electroless nickel plated
4 Body B1 Brass Electroless nickel plated 17 Knob PBT
5 Body B2 Brass Electroless nickel plated 18 Lock nut Note 1) Steel Electroless nickel plated
6 Adjustment screw Brass Electroless nickel plated 19 Lock nut Note 1) Steel Black zinc chromated
7 Knob Brass Electroless nickel plated 20 U seal HNBR
8 Cap Polypropylene 21 U seal HNBR
9 Adjustment plug Brass Electroless nickel plated 22 Elbow body PBT
10 Body C Brass Electroless nickel plated 23 Spacer Note 2) PBT
11 Body D1 Brass Electroless nickel plated 24 Cassette Stainless steel/POM
12 Body D2 Brass Electroless nickel plated 25 Seal NBR
13 Body D3 Brass Electroless nickel plated 26 Drive body Note 3) Brass Electroless nickel plated
Note 1) Brass is used for the material ASQ530F and ASQ630F.
Note 2) Not used for ø6 and ø8.
Note 3) Not used for ø10 and ø12.
31
ECOPS.qxd 05.9.5 11:27 AM Page 32
Dimensions
Pressure Valve: Series ASR
Variable set pressure type Fixed set pressure type (-F20)
L1 L1
L2 d L2 d
M M
øD1
øD
2 øD1 øD
2
L6
L6
L3 L4
H H
(Width across (Width across
flats) flats)
øD3
øD3
A1
A1
L5
L5
A2
A2
T T
32
ECOPS.qxd 05.9.5 11:27 AM Page 33
L1 L1
L2 d L2 d
M M
Actuators
øD øD
2 2
L8
L8
L3 L3
L4 L4
H
H
(Width across
flats) (Width across
flats)
øD4 øD4
L5
L6
A1
A1
øD1
øD3
øD1
øD3
L7
L7
A2
A2
T T
33
ECOPS.qxd 05.9.5 11:27 AM Page 34
A hollow rod for vacuum piping is utilized for air flow.
The nozzle position can be moved.
Nozzle
Specifications other than above Specifications are the same as series CM2W.
ød
HA + Stroke
ZZ + 2 x Stroke
Dimensions
7 + Stroke
60 + 2 x Stroke
34
ECOPS.qxd 05.9.5 11:27 AM Page 35
How to Order
Actuators
C –– Cap piping/Male thread D –– Double acting
Auto switch type
D –– Cap piping/Direct pad mount
Nil Without auto switch
Q –– Rod piping/Male thread
R –– Rod piping/Direct pad mount Port thread type ∗ Select applicable auto switch
models from the table below.
Bore size Symbol Type Bore size ∗ Auto switches are shipped together
10 –– 10 mm M5 x 0.8 ø10, ø16, ø20, ø25 (but not assembled).
Nil
16 –– 16 mm Rc 1/8 ø32
20 –– 20 mm TN NPT 1/8 ø32 Standard stroke (mm)
25 –– 25 mm TF Note) G 1/8 ø32 10, 16 ––––– 5, 10, 15, 20, 25, 30
32 –– 32 mm Note) In the case of rod piping (Q, R), 20, 25, 32 –– 5, 10, 15, 20, 25, 30, 40, 50
TF (G 1/8) is not available.
Applicable Auto Switches
Indicator light
— — — — —
switch
circuit
Reed
Grommet
(NPN equiv.)
—
12 V 100 V A93V A93 — — — Relay,
2-wire 24 V
PLC
No
—
switch
Grommet 24 V —
Diagnostic 3-wire (NPN) F9NWV F9NW PLC
indication 5 V, 12 V IC circuit
2 color 3-wire (PNP) F9PWV F9PW
indicator 2-wire 12 V F9BWV F9BW —
Note 1) Lead wire length symbols 0.5 m .......... Nil (Example) M9N Note 2) Solid state switches marked with a "" symbol are produced upon
3 m ............. L (Example) M9NL receipt of order.
5 m ............. Z (Example) M9NZ
Piping type Free mount cylinder for vacuum Rod end configuration Applicable pad type
For detailed specifications,
refer to the next page.
ZCUKC
Cap piping Vacuum Male thread
Series ZPT
ZCUKD (Perpendicular vacuum
entry female thread)
Cap piping Vacuum Direct pad mount
Vacuum
ZCUKQ
Rod piping Vacuum Male thread Series ZP
(With pad single unit
lock ring)
ZCUKR
Vacuum
Rod piping Vacuum Direct pad mount
35
ECOPS.qxd 05.9.5 11:27 AM Page 36
øE-0.05
0
Cushion Rubber bumper
Auto switch mounting Band mount type
(øE1)
Made to order Stainless steel piston rod and rod end nut (-XC6)
Note) Specifications other than above are the same as the standard basic type.
(F1) TA
Dimensions S + Stroke F
ZZ + Stroke
NN1 NN2
WA
Air cushion GA
øE–0.05
øE2h8
øE1h8
0
(øE1)
(mm)
Bore size (mm) E1 E2∗ NN1 NN2∗
0
22 –0.033 0
20 –0.033 M22 x 1.5 M20 x 1.5 (F1) TA
20
Note) Dimensions other than the above are the same as the standard double S + Stroke F
acting single rod type. [An asterisk (∗) indicates those that are the same as
standard.] ZZ + Stroke
Please contact SMC for part numbers of the foot, the flange and the (mm)
mounting nut for ø20. Bore size (mm) (E1) E∗ (F1) F∗ GA S TA WA ZZ
32 17 18 2 2 18 77 (85) 17 22 119 (127)
40 21 25 2 2 19 84 (93) 18 22 136 (145)
50 26 30 2 2 21 97 (109) 20 25 157 (169)
63 26 32 2 2 21 97 (109) 20 25 157 (169)
80 32 40 3 3 28 116 (130) — 30 190 (204)
100 37 50 3 3 29 117 (131) — 31 191 (205)
Note 1) Dimensions other than the above are the same as the standard double
acting single rod type. [An asterisk (∗) indicates those that are the same
as standard.]
Note 2) Dimensions inside ( ) are for long strokes.
36
ECOPS.qxd 05.9.5 11:27 AM Page 37
Compact Cylinder
Series CQ2 ø20 to ø100
Actuators
CDQ2 Mounting Bore size Port thread type R Stroke D Option F9BAL -XC6
Cylinder bore size (mm) ø20, ø25, ø32, ø40, ø50, ø60, ø80, ø100
With auto switch Mounting ø20 to ø32 ... B (Through-hole only)
(Built-in magnet) ø40 to ø100 ... B (Through-hole) F (Front flange style)
A (Both end tapped) G (Rear flange style)
Water resistant cylinder
L (Foot style) D (Double clevis style)
R Seal, NBR (Nitrile rubber)
V Seal, FKM (Fluoro rubber) Cushion None
Water resistant 2-color indication Auto switch mounting Rail mount type (D-F7BAL, F7BAVL)/Direct mount type (D-F9BAL)
solid state switch
Made to order Stainless steel snap ring, piston rod and rod end nut (-XC6)
F7BA(V)L ø20 to ø100
Note) Specifications other than the above are the same as the standard basic type.
F9BAL ø32 to ø100
Dimensions
øT
C C
Rod end nut Rod end nut
X L3 X L3
L2 L2
ø40, ø50 ø63 to ø100 ø20 to ø32 ø40 to ø100
CDA2 Mounting Type Bore size Port thread type R Stroke Suffix Y7BAL -XC6 MGPM Bore size Port thread type R Stroke Y7BAL
Dimensions Dimensions
FB
B + Stroke
A + Stroke
(mm)
A (A)
Bore size
(mm) 50 50 stroke or more 200 B FB
stroke or less 200 stroke or less stroke or more
20 66 97.5 135 66 19
25 67.5 99 136 67.5 20
32 109 114 152 71.5 22
40 109 114 152 78 22
50 117.5 129 172 83 23
63 117.5 129 172 88 23
80 121 148 199 102.5 24
100 141 166 207 120 29
∗ Dimensions other than above are the same as the standard double acting
single rod type.
38
ECOPS.qxd 05.9.5 11:27 AM Page 39
Guide Cylinder
Series MGG ø32 to ø100
How to Order
Actuators
H7BAL -XC6
Slide bearing
Water resistant cylinder
R Seal, NBR (Nitrile rubber)
V Seal, FKM (Fluoro rubber)
Water resistant 2-color indication
solid state switch
H7BAL ø32 to ø63
G5BAL ø80, ø100
Made to order specification
Specifications
Made to order -XC6A Stainless steel used on all standard iron parts
specification -XC6B Stainless steel rod end moving parts
-XC6C Stainless steel rod parts
∗ Specifications other than the above are the same as the standard basic type.
Note 1) RBL (coolant resistant) shock absorbers are used.
Dimensions
ø32 to ø50 ø63 to ø100
Front mounting flange style Front mounting flange style
Q Q
X Y + Stroke X Y + Stroke
(mm)
Bore size (mm) Q X Y
32 25 39 86 (94)
40 29 46 96 (105)
50 31 57 109 (121)
63 34 56 112 (124)
80 46 68 137 (151)
100 47 68 138 (152)
∗ Dimensions inside ( ) are for long strokes.
∗ Dimensions other than the above are the same as the standard basic type.
39
ECOPS.qxd 05.9.5 11:27 AM Page 40
Air Cylinder
with Heavy Duty Scraper Made to Order
Air Leakage
Symbol
CM2 Mounting Bore size Stroke Cushion XC4 CB Follow the standard ordering procedures. XC4
(With rear lock only)
CG1 Follow the standard ordering procedures. XC4 CQ2 Follow the standard ordering procedures. XC4
CA2 Follow the standard ordering procedures. XC4 CV Follow the standard ordering procedures. XC4
CS1 Follow the standard ordering procedures. XC4 MGG Follow the standard ordering procedures. XC4
MB Follow the standard ordering procedures. XC4 MGC Follow the standard ordering procedures. XC4
The heavy duty scraper feature is ideal for cylinders used in a dusty
environment, or in environments where there is contact with earth and
sand, such as molding machines, construction equipment, and industrial
vehicles, etc.
Specifications
Applicable End lock cylinder Cylinder Compact
Air cylinder/Standard type (with rear with valve cylinder Guide cylinder
cylinder lock only)
Action Double acting, Single rod, Double rod (Not applicable for CG1) Double acting, Single rod Double acting
Bore size 20, 25, 32, 32, 40, 50, 32, 40, 50, 40, 50, 63, 125, 140, 160, 180, 20, 25, 32, 40, 20, 25, 32, 40, 20, 25, 32, 40,
32, 40, 50
(mm) 40 63 63, 80, 100 80, 100 200, 250, 300 50, 63, 80, 100 50, 63, 80, 100 50, 63, 80, 100
Wiper ring SCB scraper
CBM2: CVM5: None Rubber bumper Air cushion
Rubber Rubber
Air cushion Rubber bumper Rubber bumper Rubber (base cylinder (base cylinder
Cushion bumper bumper
CBA1: CV3, CVS1:
Air cushion Air cushion bumper unit) unit)
Air cushion Air cushion
Auto switch Mountable (Bores sizes 200mm or less.)
Specifications Specifications Specifications Specifications Specifications Specifications are Specifications Specifications Specifications Specifications Specifications
and the same as the
are the same are the same are the same are the same standard type are the same are the same are the same are the same are the same
dimensions as the as the as the as the as the as the as the as the
except dimension as the
other than standard type. standard type. standard type. standard type. K has been standard type. standard type. standard type. standard type. standard type.
above changed.
Refer to Best Pneumatics 2004 catalog Vol. 6/7/8/10 for the pages listed in the table above for details.
Caution
Do not replace the heavy duty scraper.
• Since the heavy duty scraper is press fit, replace the rod
cover assembly instead of the cover only.
(In the case of the CM2 series, it cannot be replaced.)
(For the CS1 series, replace the retaining plate
assembly.)
M Specifications
MGP L Bore size Stroke XC4
Applicable series MGPM, MGPL
With heavy duty scraper
Bearing type Slide bearing, Ball bushing
Scraper specification Cylinder bore size (mm) 20, 25, 32, 40, 50, 63, 80, 100
Nil Single side scraper
Double side scraper Minimum Single side 0.12 MPa
W
operating pressure Double side 0.14 MPa
40
ECOPS.qxd 05.9.5 11:27 AM Page 41
Air Cylinder
with Coil Scraper Made to Order Air Leakage
Symbol
With coil scraper -XC35
CM2 Mounting Bore size Stroke XC35 MB Follow the standard ordering procedures. XC35
CQ2 Follow the standard ordering procedures. XC35 CA2 Follow the standard ordering procedures. XC35
CG1 Follow the standard ordering procedures. XC35 CS1 Follow the standard ordering procedures. XC35
With coil scraper
Removes frost, welding spatter, and machining chips from the piston rod,
CBA1 Follow the standard ordering procedures. XC35
Actuators
and protects the seals.
With coil scraper
Specifications
Applicable series Air cylinder/Series CM2 Air cylinder/Series CG1 Compact air cylinder/Series CQ2 Air cylinder/Series CA2
Action Double acting, Single rod Double acting, Single rod Double acting, Single rod Double acting, Single rod, Double rod
Applicable bore size (mm) 20, 25, 32, 40 20, 25, 32, 40, 50, 63 32, 40, 50, 63, 80, 100 40, 50, 63, 80, 100
Maximum operating pressure 1.0 MPa 1.0 MPa 1.0 MPa 1.0 MPa
Minimum operating pressure 0.05 MPa 0.05 MPa 0.05 MPa Single rod: 0.05 MPa, Double rod: 0.08 MPa
Cushion Rubber bumper Rubber bumper, Air cushion None, Rubber bumper Air cushion
Scraper Coil scraper (Metal)
Auto switch Mountable
Basic, Axial foot, Front flange, Basic, Axial foot, Front flange, Through holes, Basic, Foot, Front flange, Rear
Rear flange, Single clevis, Rear flange, Front trunnion, Double end tapped flange, Single clevis, Double
Mounting Double clevis, Front trunnion, Rear trunnion, Clevis (used clevis, Center trunnion
Rear trunnion, Integral clevis, when the port location is
Boss cut moved 90°)
Specifications are the same as Specifications are the same as Specifications are the same as Specifications are the same as
Specifications other than above the standard type. the standard type. the standard type. the standard type.
Refer to Best Pneumatics 2004 catalog Vol. 6/7 for the pages listed in the table above.
Specifications
Applicable series Air cylinder/Series MB Air cylinder/Series CS1 End lock cylinder/Series CBA2
Action Double acting, Single rod Double acting, Single rod, Double rod Double acting, Single rod
Applicable bore size (mm) 32, 40, 50, 63, 80, 100 125, 140, 160, 180, 200, 250, 300 40, 50, 63, 80, 100
Maximum operating pressure 1.0 MPa 0.97 MPa 1.0 MPa
Minimum operating pressure 0.05 MPa 0.05 MPa 0.15 MPa
Cushion Air cushion, Rubber bumper Air cushion Air cushion
Scraper Coil scraper (Metal)
Auto switch Capable (Bores sizes 200mm or less.)
Basic, Foot, Front flange, Rear Basic, Foot, Front flange, Rear Basic, Foot, Front flange,
flange, Single clevis, Double flange, Single clevis, Double Single clevis, Double clevis,
Mounting clevis, Shaft type trunnion clevis, Center trunnion (For Center trunnion
double rod, only Basic, Foot,
Front flange, Center trunnion
are available.)
Specifications are the same as Specifications are the same as the Specifications are the same as
Specifications other than above the standard type. standard type. the standard type.
Refer to Best Pneumatics 2004 catalog Vol. 6 for the pages listed
in the table above.
Specifications
Applicable series MGPM
MGPM Bore size Stroke XC35 Bearing type Slide bearing
Cylinder bore size (mm) 20, 25, 32, 40, 50, 63, 80, 100
With coil scraper
Minimum Single side 0.12 MPa
Scraper specification operating pressure
Double side 0.14 MPa
Nil Single side scraper
W Double side scraper
41
ECOPS.qxd 05.9.5 11:27 AM Page 42
Converts air pressure to hydraulic pressure for high pressure
hydraulic cylinder actuation.
CA1B H63 50 1 XB4
Type of pressurization
Mounting Nil Pressurized when energized
B Basic style B Not pressurized when energized
L Axial foot style
G Rear flange style
Electrical entry
Nil Molded type
25 25 cm3 Voltage
40 40 cm3 1 100 VAC
50 50 cm3 2 200 VAC
75 75 cm3 5 24 VDC
100 100 cm3 9 Other
Specifications
Operating fluid Compressed air
Driving fluid ISO VG32
Operating pressure (air) 0.3 to 0.7 MPa
Withstand pressure (air) 1.6 MPa Specifications other than -XB4 are available by
Ambient and fluid temperature 5 to 60°C special order. Select according to the usage.
Intensified pressure ratio 1:6 (Refer to the following two pages for the list of
Reservoir capacity (oil pot capacity) 110 cm3 special order products.)
Dimensions
CA1BH63(XB4)/Basic style
Oil supply View A (Oil port position)
90 ø73 plug
30.4 Supply port 30°
O.D. ø6 tubing
2-Rc 1/8
12
ø50
Exhaust port
77
≈ 153
15
12 Rc 1/4 13
Rc 1/4 Oil port
11 6.5
Oil port
≈161
View A
40
42.5
42
ECOPS.qxd 05.9.5 11:27 AM Page 43
Air-hydro Booster
23
2-Rc 3/8
(air port)
Air release
Actuators
≈154
Rc 1/2 18
(oil port)
65
162
137
23
Air release
4-ø13
6 72 35 77 42.5
117 112 209 23 7
1 380
CS1LH160-Q5731-160
Intensified pressure ratio 1 : 16
Oil discharge volume: 160 cm3 ø73
4-M16 x 1.5
18.5 2-Rc 3/4 18.5
12
≈211
140
15
Rc 1
197
4-Long hole
106
54 View A
8.5 8.5
72 25 50 39 39 50 25
118 10.5 243 283
.5
144 383 R9
19
182 611.5 .5
R9
View A
CS1LH200-Q3496-130
Intensified pressure ratio 1 : 25
Oil discharge volume: 131 cm3
4-M20 x 1.5 18.5 2-Rc 3/4 18.5
4-M12 x 1.5
Rc 1/2
≈272.5
245
132
4-ø24
10
63
85 30 60 39 39 60 30
150 14 229 241
182 361
226 574
43
ECOPS.qxd 05.9.5 11:27 AM Page 44
Air-hydro Booster
Rc 11/4
(discharge port)
245
4-ø24
132
10
63
85
150 30 60 39 39 60 30
182 14 646 656
226 776
1406
44
ECOPS.qxd 05.9.5 11:27 AM Page 45
Air-hydro Converter
Series CCT Hydraulic Clamp
How to Order
CCT 63 100
Air-hydro converter Effective oil level stroke (mm)
Actuators
63 50, 100, 200, 300, 400, 500
100 100, 200, 300, 400, 500, 600
160 200, 300, 400, 500, 600, 700, 800
Specifications
Operating pressure 0 to 0.7 MPa
Proof pressure 1.05 MPa
Ambient and fluid temperature 5 to 50°C
Fluid Turbine oil (40 to 100 cSt)
45
ECOPS.qxd 05.9.5 11:27 AM Page 46
46
ECOPS.qxd 05.9.5 11:27 AM Page 47
Directional Control
Pilot operated 2 port solenoid valve VXD21/22/23 Air blow, Air tool, Non-operation 48
Direct operated 2 port solenoid valve VCA Air blow, Air tool 51
Equipment
Pilot operated 2 port solenoid valve VQ20/30 Air blow, Air tool 53
Zero differential pressure operated Cooling water
VXZ 55
2 port solenoid valve
Direct air operated 2 port valve VXA21/22 Air purge 57
Pilot operated 3 port solenoid valve VP300/500/700 Air purge, Paint stirring 58
Pilot operated 3 port solenoid valve VG342 Air purge, Non-operation 60
Large 3 port solenoid valve VP3145/3165/3185 Air purge, Non-operation 62
3 port mechanical valve VM1000 VM100/200/400 Air purge 64
Coolant valve VNC Coolant 68
Flow switching 2 port air operated valve (Special order product) Paint stirring 70
Booster valve VBA1110 to 4200 Hydraulic clamp 71
47
ECOPS.qxd 05.9.5 11:27 AM Page 48
Models/Valve specifications
Normally Closed (N.C.)
Connection Flow coefficient Min. operating Max. operating pressure differential (MPa) Max.
Orifice Effective pressure system Weight∗
Model Water Air Oil pressure (g)
Thread Flange (ømm) Cv area differential
(mm2) (MPa) AC DC AC DC AC DC (MPa)
14 — 10 1.9 34 VXD2130-02 0.02 0.7 0.5 0.9 0.7 0.5 0.4 420
38
— 10 2.4 43 VXD2130-03 0.02 0.7 0.5 0.9 0.7 0.5 0.4 420
— 15 4.5 80 VXD2140-03 0.02 1.0 1.0 1.0 1.0 0.7 0.7 670
12
— 10 2.4 43 VXD2130-04 0.02 0.7 0.5 0.9 0.7 0.5 0.4 500
— 15 5.5 100 VXD2140-04 0.02 1.0 1.0 1.0 1.0 0.7 0.7 1.5 670
34 — 20 9.5 170 VXD2150-06 0.02 1.0 1.0 1.0 1.0 0.7 0.7 1150
1 — 25 12.5 225 VXD2260-10 0.02 1.0 1.0 1.0 1.0 0.7 0.7 1650
— 32A 35 23 415 VXD2270-32 0.03 1.0 1.0 1.0 1.0 0.7 0.7 5400
— 40A 40 31 560 VXD2380-40 0.03 1.0 1.0 1.0 1.0 0.7 0.7 6800
— 50A 50 49 880 VXD2390-50 0.03 1.0 1.0 1.0 1.0 0.7 0.7 8400
∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.
Models/Valve specifications
Normally Open (N.O.) Min. operating Max. operating pressure
Connection Flow coefficient Max.
Orifice Effective Model
pressure differential (MPa) system Weight∗
Thread Flange (ømm) Cv area differential pressure (g)
(mm2) (MPa) Water, Air Oil (MPa)
38 — 15 4.5 80 VXD2142-03 0.02 0.7 0.6 690
12 — 15 5.5 100 VXD2142-04 0.02 0.7 0.6 690
34 — 20 9.5 170 VXD2152-06 0.02 0.7 0.6 1170
1 — 25 12.5 225 VXD2262-10 0.02 0.7 0.6 1.5 1690
— 32A 35 23 415 VXD2272-32 0.03 0.7 0.6 5400
— 40A 40 31 560 VXD2382-40 0.03 0.7 0.6 6800
— 50A 50 49 880 VXD2392-50 0.03 0.7 0.6 8400
∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.
Solenoid specifications
Symbol Power Frequency Apparent power (VA) Power consumption Temperature increase (°C)
Model supply (Hz) Inrush Energized (W) (energized) (rated voltage)
OUT 50 25 12 5 50
AC
VXD21 60 20 8 3.5 35
DC — — — 6 50
IN 50 45 20 8 55
AC
VXD22 60 40 15 6.5 45
DC — — — 8 50
50 60 25 10.5 60
AC
VXD23 60 50 20 9.5 50
DC — — — 11.5 55
Note 1) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 2) When in operation, AC to DC or DC to AC exchange is not possible due to different armature
configuration.
Note 3) Reset voltage is 20% or more of rated voltage for AC, and 5% or more of rated voltage for DC.
Note 4) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
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Pilot Operated
2 Port Solenoid Valve Series VXD21/22/23
The updated individual catalog
(CAT.ES70-29A) will be available shortly.
VXD21
VXD22 0
VXD23 Bracket
Nil –––– None
B ––––– With bracket
Thread connection for 02 to
10 is possible.
Electrical option
Nil –– None
S ––– With surge voltage suppressor
Body size L ––– With indicator light
3 10A Z ––– With surge voltage suppressor/indicator light
Directional Control
4 15A
5 20A ∗ Refer to “Table 2” below for applicability.
Equipment
6 25A
7 32A Electrical entry
8 40A G –– Grommet
9 50A C –– Conduit
D –– DIN terminal
T –– Conduit terminal
Type of actuation/Body type ∗ Refer to “Table 2” below for applicability.
0 ––– Normally closed/Single
Rated voltage
Solenoid valve option 1 –– 100VAC, 50/60Hz
Nil ––– Standard specification 2 –– 200VAC, 50/60Hz
3 –– 110VAC, 50/60Hz
Connection 4 –– 220VAC, 50/60Hz
02 ––– 1/4 5 –– 24VDC
03 ––– 3/8 Thread type 6 –– 12VDC
Thread 04 ––– 1/2 Nil –– Rc 7 –– 240VAC, 50/60Hz
06 ––– 3/4 T ––– NPTF 8 –– 48VAC, 50/60Hz
10 ––– 1 F ––– G 9 –– Other (Consult with SMC)
N ––– NPT ∗ Refer to “Table 2” below for applicability.
32 ––– For 32A
Flange 40 ––– For 40A
50 ––– For 50A
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VXD21
VXD22 2
VXD23 Bracket
Nil ––– None
B –––– With bracket
Thread connection for 03 to
10 is possible.
Electrical option
Nil –– None
S ––– With surge voltage suppressor
Body size L ––– With indicator light
4 ––– 15A Z ––– With surge voltage suppressor/
5 ––– 20A indicator light
6 ––– 25A
∗ Refer to “Table 2” below for applicability.
7 ––– 32A
8 ––– 40A
9 ––– 50A Electrical entry
G ––– Grommet
C ––– Conduit
D ––– DIN terminal
Type of actuation/Body type
T ––– Conduit terminal
2 –– Normally open/Single
∗ Refer to “Table 2” below for applicability.
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VC A 2 1 1 G 3 02
For air
Option
Series
Nil None
2 Class 2
F Foot type bracket
3 Class 3
∗ When only brackets are required,
4 Class 4 refer to “Table 2” below.
Type of actuation
Thread type (single type)
Directional Control
N.C.
Nil Rc
OUT(2)
Equipment
F G
1 N NPT
T NPTF
IN(1)
Port size
Fluid Symbol Port size Class 2 Class 3 Class 4
Nil General air 02 1/4 (8 A) —
A Dry air 03 3/8 (10 A) —
04 1/2 (15 A) — —
06 3/4 (20 A) — —
Voltage
1 100 VAC
2 200 VAC Orifice size
3 110 VAC Symbol Orifice size (mmø) Class 2 Class 3 Class 4
4 220 VAC 3 3 — —
5 24 VDC 4 4 — —
6 12 VDC 5 5 —
∗ Consult with SMC 7 7 —
regarding other 10 10 — —
voltages. ∗ Refer to the table below for orifice and port size combinations.
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Series VCA
Standard Specifications
Valve specifications
Body material Al
Seal material HNBR
Ambient temperature (°C) –20 to 60
Fluid temperature (°C) –10 to 60 (with no freezing)
Enclosure Dust proof, Splash proof (equivalent to IP65)
Environment Location without corrosive or explosive gases
Valve leakage cm3/ min (ANR) 0.2 or less
Mounting orientation Free
Vibration/Impact resistance (m/s2) Note 2) 30/150 or less
Rated voltage 24 VDC, 12 VDC, 100 VAC, 110 VAC, 200 VAC, 220 VAC (50/60 Hz)
specifications
Characteristic Specifications
Maximum Note)
Orifice Effective area Max. operating
operating Weight
Model Class Port size size mm2 pressure
pressure kg
ø mm (Cv factor) MPa
differential MPa
3 1.0 6 (0.33)
2 1/4 (8A) 1.0 0.21
5 0.15 15 (0.83)
VCA 1/4 (8A) 4 1.0 10 (0.55)
(for air) 3 1.0 0.30
3/8 (10A) 7 0.15 27 (1.5)
2 port
solenoid 5 1.0 15 (0.83)
valve 3/8 (10A)
4 1/2 (15A) 7 0.3 27 (1.5) 1.0 0.50
3/4 (20A)
10 0.15 38 (2.11)
Note) Weight values are for the grommet type.
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VQ 2 1 A 1 1 G C6
Series/Orifice size Option
Symbol Series Effective orifice Nil: None
2 VQ20 ø3.4 mm
3 VQ30 ø4.8 mm
F: With bracket
Type of actuation
N.C. (A)
2 L: L type
1 (VQ20 only)
Directional Control
1
(P)
Equipment
Note) Consult with SMC Note) Specify “LF” for L type with
for N.O. type. bracket.
Manual override
Nil None
M: For manifold Slotted locking type
B Note) (Tool type)
Note) Available only for normally
closed DIN terminal in-line type.
G: Grommet
Y: DIN terminal
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Series VQ20/30
Standard Specifications
Rated coil voltage 12 VDC, 24 VDC, 100 VAC, 110 VAC, 200 VAC
Allowable voltage fluctuation ±10% of rated voltage
VQ30
Coil insulation Equivalent to class B
24 VDC 2.5 W DC (104 mA)
Power consumption 2.5 W DC (208 mA)
12 VDC
(current value)
100 VAC Inrush: 2 VA (20 mA), Energized: 2 VA (20 mA)
Symbol
Electrical entry Grommet, DIN terminal
(A) Note 1) Based on JISB8375-1981 (Values for supply pressure of 0.5 MPa, without indicator light/surge
2 voltage suppressor)
Note 2) Use dry air without condensation when operating at low temperatures.
Note 3) Manual override is available for DIN terminal type only.
1 Note 4) Vibration resistance: No malfunction resulted in a one sweep test between 8.3 and 2000 Hz.
(P) Test was performed in the axial and right angle directions of the main
N.C. valve and armature for both energized and de-energized states. (The
value is for the initial stage.)
Impact resistance: No malfunction resulted from the impact test using a drop impact
tester. The test was performed one time each in the axial and right angle
directions of the main valve and armature for both energized and de-
energized states. (The value is for the initial stage.)
Note 5) DIN terminal type is dust and splash proof (IP65) compatible.
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Series VXZ
2 Port Solenoid Valve Cooling Water
For air, gas, vacuum, water, oil
Models/Valve specifications
Normally Closed (N.C.) Min. operating Max. operating pressure differential (MPa) Max.
Flow coefficient
Port Orifice Effective pressure system Weight∗
Model differential Water Air Oil pressure
size (ømm) Cv area (g)
(mm2) (MPa) AC DC AC DC AC DC (MPa)
14 10 1.9 34 VXZ2230-02 1.0 0.7 1.0 0.7 0.7 0.7 550
1.5
12 15 5.3 95 VXZ2240-04 0 1.0 0.7 1.0 0.7 0.7 0.7 760
34 20 9.2 165 VXZ2350-06 1.0 1.0 1.0 1.0 0.7 0.7 1,300
∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.
Directional Control
Power Frequency Apparent power (VA) Power consumption Temperature increase (°C)
Model
Equipment
OUT supply (Hz) Inrush Energized (W) (energized) (rated voltage)
50 60(53) 18 7.5 60
AC
VXZ22 60 51(44) 12 6 50
IN DC — — — 8 60
50 80 21 11 65
AC
VXZ23 60 67 17 9.5 60
DC — — — 11.5 65
Note 1) Reset voltage is 20% or more of rated voltage for AC, and 2% or more of rated voltage for DC.
Note 2) Allowable voltage fluctuation is ±10% of rated value for both AC and DC.
Note 3) The values are for ambient temperature of 20°C ±5°C and rated voltage.
Note 4) AC to DC or DC to AC coil exchange is not possible due to different armature
configuration.
Note 5) Values for apparent power inside ( ) are for VXZ2230.
Models/Valve specifications
Normally Open (N.O.) Min. operating Max. operating pressure differential (MPa) Max.
Flow coefficient
Port Orifice Effective pressure system Weight∗
Model differential Water Air Oil pressure
size (ømm) Cv area (g)
(mm2) (MPa) AC DC AC DC AC DC (MPa)
14 10 1.9 34 VXZ2232-02 0.7 0.6 0.7 0.6 0.7 0.6 600
1.5
12 15 5.3 95 VXZ2242-04 0 0.7 0.6 0.7 0.6 0.7 0.6 850
34 20 9.2 165 VXZ2352-06 0.7 0.6 0.7 0.6 0.7 0.6 1,370
∗ Weight for grommet type. Add 10 g for conduit type, 30 g for DIN terminal type, and 60 g for terminal type.
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How to Order
Normally
N.C. Closed VXZ 2230 02 1 G
Normally
N.O. Open VXZ 2232 02 1 G
Bracket
Nil None
Electrical entry B With bracket
Table 1
Fluid Rated voltage/Electrical entry/Electrical options
Standard specifications Option Note) Insulation Class B Class H
Air (general, dry) Air (dry) (T) classification
Vacuum (up to 1 Torr) High temperature water (D, E) Electrical G C D, T
entry G, C T
Turbine oil, Carbon dioxide (CO2), Argon, Helium (F)
Note)
Gaseous nitrogen (N2) Electrical
option S — S L, Z — S L, Z
Freon 11, 113, 114 (Other)
1 (100 V)
2 (200 V)
Fluid and ambient temperature 3 (110 V)
AC
4 (220 V)
Fluid temperature (°C) Ambient
Temperature Power Note 3) Note 3) 7 (240 V) — —
Water Air Oil High temp. High temp. temperature
condition supply water 8 (48 V) — — —
(standard) (standard) (standard) oil (D.N.) (°C)
(D.E.N.P.) 5 (24 V) — — —
DC
AC 60 80 60 99 100 60 6 (12 V) — — — —
Maximum
DC 40 60 40 — — 40 Note) Surge voltage suppressor is attached
Minimum AC·DC 1 –10 Note 2) –5 Note 3) — — –10 to the lead wire.
Note 1) Dew point is –10°C or below.
Note 2) 50 cSt or less
Note 3) D.E.N.P., etc., inside ( ) indicate option codes.
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For air, gas, vacuum, water, oil Series VXA21/22 Air Purge
Models/Valve specifications
Normally Closed (N.C.)/Normally Open (N.O.)
Port Flow coefficient Max. operating Max. system Proof
Orifice Effective
Weight
size Model pressure pressure pressure
(ømm) Cv area differential (MPa) (MPa) (MPa) (g)
N.C. (Rc) (mm )
2
Directional Control
Symbols
Pilot pressure
Equipment
N.C. N.O.
OUT OUT Model Pressure (MPa)
VXA21
0.25 to 0.7
VXA22
IN IN
How to Order
VXA21
VXA22
Bracket
Nil –– None
B ––– With bracket
∗ Refer to “Table 2” below when only
brackets are required.
Thread type
Orifice size
Nil –– Rc
2 –– ø3mm
T ––– NPTF
3 –– ø4.5mm
F ––– G
4 –– ø6mm
N ––– NPT
5 –– ø8mm
6 –– ø10mm
∗ Refer to “Table 1” below for applicability. Port size
01 –– 1/8
02 –– 1/4
Type of actuation/Body type 03 –– 3/8
0 –– Normally closed (N.C.)/Single 04 –– 1/2
2 –– Normally open (N.O.)/Single
∗ Refer to “Table 1” below for applicability.
Valve option
Nil –– Standard specification
V –– Vacuum, non-leak
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Rubber Seal
Pilot Operated Poppet Type 3 Port Solenoid Valve Series VP300/500/700
How to Order
VP 3 4 2 1 E B 01 A
Option
VP solenoid F With bracket
valve (For VP342, 542, 742 only)
Directional Control
02 14
Equipment
03 38
Body type 12
04
2 Body ported
∗ For VP344, VP544, VP744 only
4 Base mounted
Manual override
Valve option Nil Push type
Nil Standard (Internal pilot type) B∗ Slotted locking type
R∗ External pilot type C∗ Locking type
∗ Optional ∗ Optional
Indicator light/Surge voltage suppressor
Rated voltage Nil None
With indicator light/surge voltage
1 100 VAC, 50/60 Hz Z∗
2 200 VAC, 50/60 Hz suppressor (for “E”, “T”, “D” only)
3∗ 110 to 120 VAC, 50/60 Hz S∗ With surge voltage suppressor (for “G” only)
4∗ 220 VAC, 50/60 Hz ∗ Optional
5 24 VDC
6∗ 12 VDC Electrical entry
7∗ 240 VAC, 50/60 Hz
G Grommet
9∗ Other
E Grommet terminal
∗ Optional
T Conduit terminal
D DIN terminal
SF4 1 E Z B 50
Approx. 300
Approx. 300
G GS
Rated voltage Manual override
1 100 VAC, 50/60 Hz Nil Push type
2 200 VAC, 50/60 Hz B∗ Slotted locking type
3∗ 110 to 120 VAC, 50/60 Hz C∗ Locking type Surge voltage suppressor
5 24 VDC E EZ
Indicator light/Surge voltage suppressor
6∗ 12 VDC
7∗ 240 VAC, 50/60 Hz Nil None
9∗ Other Z∗
With indicator light/surge voltage
suppressor (for “E”, “T”, “D” only) Surge voltage suppressor
∗ Optional
S∗ With surge voltage suppressor (for “G” only) Indicator light
Electrical entry ∗ Optional T TZ
G Grommet
E Grommet terminal
T Conduit terminal
Surge voltage suppressor
D DIN terminal
Indicator light
D DZ
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Series VG342
3 Port Solenoid Valve Air Purge
Option specification
External pilot Low power consumption type: VG342–––Y
Consider this specification when an electronic control, etc., requires low power consumption.
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Rubber Seal
Pilot Operated Poppet Type 3 Port Solenoid Valve Series VG342
Caution
How to Order Indicator Light/
Surge Voltage Suppressor
VG342 1 G 04 A 100 VAC/DC or more
For indicator light assembly
Terminal No. 1 (+)
Valve type Pilot valve option
Nil Internal pilot Nil Standard
R External pilot Y∗ Low power consumption
E∗ Continuous energization
Rated voltage ∗ Optional
Terminal No. 2 (–)
1 100 VAC, 50/60 Hz Flow passage
2 200 VAC, 50/60 Hz Nil External pilot 48 VDC or less
3∗
For indicator light assembly
110 VAC, 50/60 Hz A N.C. (Normally closed) Terminal No. 1 (+)
4∗ 220 VAC, 50/60 Hz B N.O. (Normally open)
5 24 VDC (+)
6∗ 12 VDC Thread type (–)
7∗ 240 VAC, 50/60 Hz
Nil Rc
9∗ Other
F∗
Directional Control
G
∗ Optional
N∗ NPT
Terminal No. 2 (–)
T∗
Equipment
NPTF
Electrical entry ∗ Optional Electrical Connection
G Grommet The internal connections for DlN terminal and
Port size terminal (with indicator light/surge voltage
D DIN terminal
04 Rc 1 2 suppressor circuit) are as shown below.
E Grommet terminal
06 Rc 3 4 Connect each to the power supply side.
T Conduit terminal
10 Rc 1
With DlN terminal block With terminal block
Indicator light/Surge voltage suppressor
Nil None
With surge voltage suppressor
S
(For grommet type only)
With indicator light/surge voltage suppressor
Z Ground
(Except grommet type)
Terminal no. 1 2
DlN terminal + –
How to Order Pilot Valve Assemblies Terminal + –
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Solenoid specifications
Grommet (G), Conduit terminal (T),
Standard
DIN terminal (D)
Conduit terminal with indicator light (TL),
Conduit terminal with surge voltage suppressor (TS),
Electrical entry Conduit terminal with indicator light/surge voltage suppressor (TZ),
<For vacuum> Options
DlN terminal with indicator light (DL),
DlN terminal with surge voltage suppressor (DS),
DlN terminal with indicator light/surge voltage suppressor (DZ)
AC (50/60 Hz) 100 V, 200 V, 110 V ∗, 220 V ∗, 240 V ∗ Note 1)
Rated coil voltage
DC 12 V ∗, 24 V, 48 V ∗, 100 V ∗ Note 1)
Allowable voltage fluctuation –15% to +10% of rated voltage
Note 2)
Inrush 73 VA (50 Hz), 58 VA (60 Hz)
Apparent power AC
Energized 28 VA (50 Hz), 17 VA (60 Hz)
Power consumption Note 2) DC 12 W
Note) In the case of the N.O. specification, it Note 1) Values indicated by an asterisk (∗) are optional.
operates as a normally open valve only Note 2) At rated voltage
when the proper pressure is applied to
the pilot chamber.
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Rubber Seal
Large 3 Port Solenoid Valve Series VP3145/3165/3185
Directional Control
Vacuum/ Valve option surge voltage suppressor
Conduit terminal with indicator light/
TZ∗
Low pressure General purpose
Equipment
Nil General surge voltage suppressor
V Vacuum/Low pressure DL∗ DIN terminal with indicator light
DIN terminal with
DS∗ surge voltage suppressor
Port size (IN/OUT port)
DZ∗
DIN terminal with indicator light/
Pilot pressure (MPa)
VT3113 00 1 G
Rated coil voltage Electrical entry
11 100 VAC, 50/60 Hz Grommet
22 200 VAC, 50/60 Hz Conduit terminal
3∗ 110 VAC, 50/60 Hz DIN terminal
4∗ 220 VAC, 50/60 Hz TL∗ Conduit terminal with indicator light
55 24 VDC TS∗ Conduit terminal with surge voltage suppressor
6∗ Conduit terminal with indicator light/
12 VDC TZ∗
7∗ 240 VAC, 50/60 Hz
surge voltage suppressor
9∗ Other DL∗ DIN terminal with indicator light
∗ Optional DS∗ DIN terminal with surge voltage suppressor
DZ∗ DIN terminal with indicator light/surge voltage suppressor
∗ Optional
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Option specifications
Total travel (T.T.) 2.5 mm (Basic type)
• A commercially available actuator for the V micro switch can be installed.
• However, be aware that there are different types of micro switch such as P.T., O.T. or F.O.F.
• Total travel of 2.5 mm is only available for the basic type.
Models
No. of Applicable tube
Actuator Port type ports Note
T0425 TU0425/T0403
Mechanical operation
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Models
Piping Side ported Bottom ported Actuator
No. o Application
f port part no.
Actuator s 3 port 3 port
VM130-01-00 VM132-M5-00
Basic type —
VM131-01-00 VM133-M5-00
Mechanical operation
Directional Control
One way VM131-01-02 VM133-M5-02 — Polyacetal roller
roller lever VM131-01-02S VM133-M5-02S — Hard steel roller
Equipment
Straight plunger VM130-01-05 VM132-M5-05 VM-05B —
VM130-01-06 VM132-M5-06 VM-06B Polyacetal roller
Roller plunger
VM130-01-06S VM132-M5-06S VM-06BS Hard steel roller
VM130-01-07 VM132-M5-07 VM-07B Polyacetal roller
Cross roller plunger
VM130-01-07S VM132-M5-07S VM-07BS Hard steel roller
Toggle lever VM130-01-08 VM132-M5-08 VM-08B
VM130-01-30R VM132-M5-30R VM-30AR Red
Push button VM130-01-30B VM132-M5-30B VM-30AB Black
(Mushroom) VM130-01-30G VM132-M5-30G VM-30AG Green
VM130-01-30Y VM132-M5-30Y VM-30AY Yellow
VM130-01-32R VM132-M5-32R VM-32AR Red
Push button VM130-01-32B VM132-M5-32B VM-32AB Black
(Extended) VM130-01-32G VM132-M5-32G VM-32AG Green
VM130-01-32Y VM132-M5-32Y VM-32AY Yellow
Manual operation
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Models
No. of ports Actuator
3 port part no. Application
Actuator
Basic type VM230-02-00 — —
VM230-02-01 VM-01A Polyacetal roller
Mechanical operation
Roller lever
VM230-02-01S VM-01AS Hard steel roller
VM230-02-02 VM-02A Polyacetal roller
One way roller lever
VM230-02-02S VM-02AS Hard steel roller
Straight plunger VM230-02-05 VM-05A —
VM230-02-06 VM-06A Polyacetal roller
Roller plunger
VM230-02-06S VM-06AS Hard steel roller
VM230-02-07 VM-07A Polyacetal roller
Cross roller plunger
VM230-02-07S VM-07AS Hard steel roller
Toggle lever VM230-02-08 VM-08A —
VM230-02-30R VM-30AR Red
VM230-02-30B VM-30AB Black
Push button (Mushroom)
VM230-02-30G VM-30AG Green
VM230-02-30Y VM-30AY Yellow
VM230-02-32R VM-32AR Red
VM230-02-32B VM-32AB Black
Push button (Extended)
VM230-02-32G VM-32AG Green
VM230-02-32Y VM-32AY Yellow
A set of Red, Black,
Manual operation
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Models
Actuator
Actuator Model part no. Application
Basic type VM430-01-00 — —
VM430-01-01 VM-01A Polyacetal roller
Mechanical operation
Roller lever
VM430-01-01S VM-01AS Hard steel roller
VM430-01-02 VM-02A Polyacetal roller
One way roller lever
VM430-01-02S VM-02AS Hard steel roller
Directional Control
Straight plunger VM430-01-05 VM-05A —
VM430-01-06 VM-06A Polyacetal roller
Equipment
Roller plunger
VM430-01-06S VM-06AS Hard steel roller
VM430-01-07 VM-07A Polyacetal roller
Cross roller plunger
VM430-01-07S VM-07AS Hard steel roller
Toggle lever VM430-01-08 VM-08A —
VM430-01-30R VM-30AR Red
VM430-01-30B VM-30AB Black
Push button (Mushroom)
VM430-01-30G VM-30AG Green
VM430-01-30Y VM-30AY Yellow
VM430-01-32R VM-32AR Red
VM430-01-32B VM-32AB Black
Manual operation
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Coolant Valve
Series VNC
Solenoid/Air Operated Type Coolant
Models
Piping port Flow coefficient Weight (kg)
Note) Orifice
Model
Rc Flange (ømm) Effective area Air operated Solenoid
Cv type type
(mm2)
VNC1 4 -6A 18 — 0.7 13
VNC1 4 -8A 14 — 7 1 18 0.2 0.3
VNC1 4 -10A 1.3 23
VNC2 4 -10A 38 — 11 2.5 45
VNC2 4 -10A 15 3.8 70
0.5 0.7
VNC2 4 -15A 12 11 3 55
—
VNC2 4 -15A 15 5 90
VNC3 4 -20A 34 14 5 90
— 0.8 1.0
VNC3 4 -20A 20 8 140
VNC4 4 -25A 16 7 130
1 — 1.2 1.4
VNC4 4 -25A 25 12 220
VNC5 4 -32A 22 11 210
11 4 — 2.2 2.4
VNC5 4 -32A 32 18 320
VNC5 4 -32F 22 11 210
— 32 5.0 5.2
VNC5 4 -32F 32 18 320
VNC6 4 -40A 28 19 330
11 2 — 3.6 3.8
VNC6 4 -40A 40 28 500
VNC6 4 -40F 28 19 330
— 40 6.8 7.0
VNC6 4 -40F 40 28 500
Symbols VNC7 4 -50A 33 29 520
2 — 5.5 5.7
Valve type VNC7 4 -50A 50 43 770
N.C. N.O.
Operation VNC7 4 -50F 33 29 520
— 50 10.2 10.4
VNC 04
1
VNC 02 VNC7 4 -50F 50 43 770
VNC814 -65F 45 49 880
P1 P2 — 65 — 15.7
VNC811 -65F 65 70 1260
Air operated VNC914 -80F 56 73 1400
— 80 — 21.2
VNC911 -80F 80 100 1800
Note) The flange is equivalent to JIS B 2210 10K (regular type).
Valve specifications
Fluid Coolant Pilot solenoid valve specifications
VNC A –5 to 60°C∗ Model VNC1 VNC2 to 9
Fluid
temperature VNC –5 to 99°C∗ Pilot solenoid valve SF4--23 VO301-00T-X302
B
(air operated type only) Grommet
Ambient temperature –5 to 50°C∗ (60°C for air operated type) Electrical entry
Grommet terminal Conduit terminal
Proof pressure 1.5 MPa Conduit terminal
DIN terminal
Operating VNC 1 0 to 0.5 MPa
pressure range VNC 2
0 to 1 MPa AC
4
Rated coil 100 V, 200 V, other (option)
1 (50/60 Hz)
Pressure VNC 4 0.25 to 0.7 MPa voltage V
DC 24 V, other (option)
VNC 2 0.1 to 0.7 MPa (Refer to Table 1.)
External Allowable pressure fluctuation –15% to +10% of rated voltage
pilot air Lubrication Not required (If lubricated,
use turbine oil class 1, ISO VG32.) Coil insulation type Equivalent to class B (130°C)
Temperature –5 to 50°C∗ (60°C for air operated type) Temperature increase
35°C or less 70°C or less
(at rated voltage) (at rated voltage)
∗ With no freezing
5.6 VA (50 Hz) 12 VA (50 Hz)
Inrush
Apparent 5.0 VA (60 Hz) 10.5 VA (60 Hz)
AC
Table 1 power 3.4 VA (50 Hz) 7.5 VA (50 Hz)
Operating pressure/Pilot Pressure Energized
2.3 VA (60 Hz) 6 VA (60 Hz)
Power
DC 1.8 W 4.8 W
consumption
Use pilot pressure that
Pilot pressure (MPa)
is within range A with Manual override Push type, other (option) Non-locking push type
respect to the operating
pressure.
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Coolant Valve
Solenoid/Air Operated Type Series VNC
How to Order
External Pilot
Solenoid Type VNC 2 1 1 A 15A 1 T
Manual override
Directional Control
Nil: Push type
Equipment
Valve size Valve type Port size Rated voltage A: Projecting style
push type
Symbol Nil Air operated type
Orifice Port Valve
1 2 4 1 100 VAC, 50/60 Hz
Symbol size Symbol size size
(mm) N.C. N.O. N.C. (Rc) 2 200 VAC, 50/60 Hz
1
3∗
0.5 MPa 1 MPa 1 MPa B: Slotted
110 VAC, 50/60 Hz
locking
6A 1/8 4∗ 220 VAC, 50/60 Hz
1 ø7 type
8A 1/4 5 24 VDC
10A 3/8 6∗ 12 VDC
2 ø15 (ø11)
10A 3/8 7∗ 240 VAC, 50/60 Hz
15A 1/2 9∗ Other Nil: Push type
3 ø20 (ø14) 20A 3/4 ∗ Optional
4 ø25 (ø16) 25A 1 Valve
32A 1 1/4 sizes
5 ø32 (ø22) 1 1/4B 2 to 9
32F Flange
40A 1 1/2
6 ø40 (ø28) 1 1/2B
40F Flange Electrical entry and indicator light/surge voltage suppressor
50A 2 Nil Air operated type
7 ø50 (ø33) 2B G Grommet
50F Flange
GS Grommet with surge voltage suppressor
2 1/2B E Grommet terminal
8 ø65 (ø45) 65F Flange Valve
EZ Grommet terminal with indicator light/surge voltage suppressor
size
2B T Conduit terminal
9 ø80 (ø56) 80F Flange 1
TZ Conduit terminal with indicator light/surge voltage suppressor
Values inside ( ) are for N.C. at 1 MPa. D DIN terminal
DZ DIN terminal with indicator light/surge voltage suppressor
T Conduit terminal
Conduit terminal with surge voltage suppressor Valve
TS
sizes
TZ∗ Conduit terminal with indicator light/surge voltage suppressor
2 to 9
TL∗ Conduit terminal with indicator light
69
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VKFA332-1-01-X1
PA
25
18
11.5 17.5
5
100
28.5
A
21
2.3
P 11
Specifications
Valve type Poppet
Fluid Air, Inert gas
Operating pressure range 0 to 0.7 MPa
Pilot pressure 0.15 to 0.7 MPa
OFF 4 mm2 (Cv factor: 0.22)
Effective area Adjustable type: 0 to 4 mm2
ON (at 5/6 rotation from fully closed state)
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Booster Valve
Series VBA1110 to 4200 Hydraulic Clamp
Specifications Models
VBA1110 Handle operated type Air operated type
Intensified VBA2 00 Maximum 2 Model
VBA1110-02 VBA1111-02 VBA2100-03 VBA4100-04 VBA2200-03 VBA4200-04
pressure ratio VBA4 00
Max. flow rate l/min (ANR) Note) 400 60 1000 1900 1000 1900
VBA1111 Maximum 4
Port size Rc 1/4 (IN, OUT) 3/8 (IN, OUT) 1/2 (IN, OUT) 3/8 (IN, OUT) 1/2 (IN, OUT)
Fluid Compressed air
Exhaust port size Rc 1/4 3/8 1/2 3/8 1/2
VBA1110
3.0 MPa Pilot port size Rc
VBA1111 1/8
Proof pressure
VBA2 00 Pilot pressure range 0.1 to 0.5 MPa
1.5 MPa
VBA4 00
Weight kg 0.85 0.98 3.8 7.5 3.8 7.5
Maximum supply pressure 1.0 MPa Note) Flow conditions — IN/OUT: 1.0MPa for VBA1110, IN/OUT: 0.5MPa for VBA1111, VBA22100, 42100
VBA1110 Refer to flow characteristics graphs on page 14-9-3 of “Best Pneumatics Vol. 14” when selecting a model.
0.2 to 2.0 MPa
Set pressure VBA1111
range VBA2 00 Accessory (option) part nos.
0.2 to 1.0 MPa
VBA4 00 Part no.
Ambient and fluid temperature 2 to 50°C (with no freezing) Model
Description VBA1110-1111 VBA2100 VBA4100 VBA2200 VBA4200
Lubrication None Pressure gauge G27-20-R1 … 2 pcs. G27-10-R1-X209 … 2 pcs. G46-10-01 … 2 pcs. G27-10-R1-X209 … 2 pcs. G46-10-01 … 2 pcs.
Mounting orientation Horizontal
Silencer AN200-02 AN300-03 AN400-04 AN300-03 AN400-04
Directional Control
Pressure adjustment mechanism Relieving type
Equipment
How to Order
Pressure Intensified pressure ratio
1 2.0 MPa 0 Double
Pressure adjustment 1 Quadruple
1 Handle operated type
VBA1110-02 Port size
Body size Symbol Port size
VBA1111-02 1 1/4 standard 02 Rc 1/4
71
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72
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Auxiliary Pneumatic
Tube cutter TK Air leakage 107
Regulator 108
Equipment
AR10 to 60 Air blow, Air tool
Pilot operated regulator AR425 to 935 Air blow, Air tool 109
Regulator with back flow mechanism AR20K to 60K Actuator 110
Filter regulator AW10 to 40 Air blow, Air tool 111
Filter regulator with back flow mechanism AW20K to 40K Actuator 113
Air filter element part number list Air line maintenance 114
Differential pressure gauge GD40-01 Air line maintenance 115
Filter with element service indicator Air line maintenance 116
73
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Blow Gun
Series VMG Air Blow
Top piping
Bottom piping
With S coupler plug
30 100 mm
25 Male thread
nozzle
20
High efficiency nozzle 15
10
5
Scale: Accuracy
0
0.05 0.1 0.15 0.2 Measurement value ±0.2% or less
Temperature: 20°C
Internal pressure (MPa)
Distance between a sample and the scale: 100 mm
Conventional product
Operational force
0.04
0.03
0.005 MPa pressure loss at 0.5 MPa
Blow Gun 0.02
Small
0.01
0
0 1.0 0 0.2 0.4 0.6 0.8 1 1.2
Supply pressure (MPa) Supply pressure (MPa)
74
ECOPS.qxd 05.9.5 11:27 AM Page 75
Example of Improvement
Before Improvement
In the case of air guns, energy saving measures are not considered.
S1
S2
Effective area ratio
Pressure loss: Large
2.3 : 1
ø3
Without nozzle
ø3
Pressure Loss of Air Gun Only
Effective area Upstream side S1: 15
(mm2) Nozzle side S2: 6.4
Effective area ratio S1 : S2 = 2.3 : 1
Nozzle size (mm) ø3
Number of nozzles 1
Supply pressure 0.700 MPa
Regulator pressure 0.300 MPa
Outlet pressure 0.260 MPa
Pressure loss 0.040 MPa
After Improvement
Auxiliary Pneumatic
Change to fittings, tubing and Blow Gun with large effective areas.
Equipment
S1
S2
Filter Effective area ratio
regulator Coil Pressure loss: Small
tube 10.7 : 1
S coupler
Nozzle
ø2 ø2
Before After
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ECOPS.qxd 05.9.5 11:27 AM Page 76
Series VMG
How to Order
VMG 1 1 W 03 01
Specifications
Fluid Air
Operating pressure range 0 to 1.0 MPa
Proof pressure 1.5 MPa
Ambient and fluid temperature 5 to 60°C (With no condensation)
Effective area 30 mm2 (without nozzle)
Port size Rc, NPT, G, 1/4, 3/8
Piping entry Bottom Top
Nozzle port size Rc 1/4
Weight 180 g
Operational force (when the valve is fully open) 7N
76
ECOPS.qxd 05.9.5 11:27 AM Page 77
Construction
!2 qw !8 e !3 r u i Component Parts
No. Description Material Note
o 1 Body L PBT
2 Body R PBT
t 3 Main valve PBT
4 Valve guide Aluminium alloy Chromated
5 Nozzle holder Aluminium alloy Anodized
6 Port Aluminium alloy Anodized
7 Elbow PBT
8 Cover Stainless steel
9 Ring Stainless steel
10 Arm L Stainless steel
!4 11 Arm R Stainless steel
!6 12 Spring Stainless steel
!1 !0 13 Main valve seal HNBR
!7 14 Guide cover Stainless steel
!9 15 Lever PBT
y 16 Tube PBT ∗ Only for VMG11
17 O-ring NBR
@1 @0 18 NBR
O-ring
19 Parallel pin Stainless steel
!5 20 Round head Phillips screw Stainless steel
21 Hexagon nut Stainless steel
Auxiliary Pneumatic
Flow Characteristics Note) Values when the main valve is fully open.
Equipment
Male thread nozzle High efficiency nozzle
600 400
KN-R02-250 KNH-R02-200
350
500
Flow rate [l/min (ANR)]
300
400
KN-R02-200 250
KNH-R02-150
300 200
KN-R02-150 150
200
100 KNH-R02-100
100
KN-R02-100
50
0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
700
300
600
KNS-R02-090-8 250
500 KNL3-06-150
200 KNL6-06-150
400
KNS-R02-100-4 150
300
200 100
KNS-R02-075-4
100 50
0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
77
ECOPS.qxd 05.9.5 11:27 AM Page 78
Series VMG
Dimensions
Rc 1/4
Nozzle
156
23
Note 1)
Width across flats22
34.2
30 102
A 117.5
Rc, NPT, G 1/4, 3/8
S coupler plug mounting
Rc 1/4
Nozzle
23
30 102
A 117.5
(mm) (mm)
Type Nozzle model Nozzle size A Note 1) Type Nozzle model Nozzle size A Note 1)
KN-R02-100 ø1 23.4 KNS-R02-075-4 ø0.75 x 4 12
Male thread nozzle
KN-R02-150 ø1.5 23 Low noise nozzle KNS-R02-090-8 ø0.9 x 8 12
KN-R02-200 ø2 22.5 with male thread KNS-R02-100-4 ø1 x 4 12
KN-R02-250 ø2.5 22.1 KNS-R02-110-8 ø1.1 x 8 12
KNH-R02-100 ø1 44
Copper extension nozzle
KNL3-06-150 ø1.5 305.3
High efficiency nozzle KNH-R02-150 ø1.5 44
(with self-align fitting
KNL3-06-200 ø2 305.3
KNH-R02-200 ø2 44
H06-02)
KNL6-06-150 ø1.5 605.3
KNL6-06-200 ø2 605.3
Note 1) Reference dimensions after installation
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ECOPS.qxd 05.9.5 11:27 AM Page 79
Dimensions: Nozzle/Series KN
øD
H1
A
L1
øD
KNH-R02-200 ø2 R 1/4 14 52 46 H1
A
The air blow thrust is L1
improved by 10%.
Auxiliary Pneumatic
Equipment
Low noise nozzle with male thread: KNS (mm)
Nozzle size Connection Width across flats
Model
D thread H1 L1 A
KNS-R02-075-4 ø0.75 x 4 R 1/4 14 20 14
øD
KNS-R02-090-8 ø0.9 x 8 R 1/4 14 20 14
KNS-R02-100-4 ø1 x 4 R 1/4 14 20 14 2
Connection
KNS-R02-110-8 ø1.1 x 8 R 1/4 14 20 14 H1 A thread
L1
D
KNL3-06-150 ø1.5 ø6 300
KNL3-06-200 ø2 ø6 300
KNL6-06-150 ø1.5 ø6 600
øD
KNL6-06-200 ø2 ø6 600
Note) When a copper extension nozzle is ordered separately, a self-align fitting will also be
L1
required for connection with the blow gun. Order one with the following part number in
addition to the nozzle.
Half union
H06-02
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Air Blow
Series KN Coolant
øD
KN-06-100 ø1 ø6 12 12 30.1 16
H1 H2
KN-06-150 ø1.5 ø6 12 12 30.8 16 L2
KN-06-200 ø2 ø6 12 12 31.5 16
L1
KN-08-150 ø1.5 ø8 14 14 33.8 16
KN-08-200 ø2 ø8 14 14 34.6 16
KN-10-250 ø2.5 ø10 14 17 35.6 17
KN-10-300 ø3 ø10 14 17 36.3 17
KN-10-350 ø3.5 ø10 14 17 37.1 17
KN-10-400 ø4 ø10 14 17 29.5 17
KN-10-600 ø6 ø10 14 17 27.7 17
KN-12-350 ø3.5 ø12 17 19 40.4 17
KN-12-400 ø4 ø12 17 19 41.3 17
KN-12-600 ø6 ø12 17 19 31.2 17
KN-16-400 ø4 ø16 22 24 40.1 17
KN-16-600 ø6 ø16 22 24 38.4 17
KN-20-400 ø4 ø20 26 27 45.6 17
KN-20-600 ø6 ø20 26 27 43.9 17
øD
KN-R02-200 ø2 R1/4 14 30.5 24.5
KN-R02-250 ø2.5 R1/4 14 30.1 24.1 H1
A
KN-R02-600 ø6 R1/4 14 27.1 21.1
KN-R03-400 ø4 R3/8 17 31.8 25.4 L1
KN-R03-600 ø6 R3/8 17 30.1 23.7
KN-R04-400 ø4 R1/2 22 41.8 33.6
KN-R04-600 ø6 R1/2 22 40.1 31.8
KN-R06-600 ø6 R3/4 27 49.6 40.1
KN-R06-800 ø8 R3/4 27 47.8 38
KN-R10-800 ø8 R1 36 62.8 52.4
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ECOPS.qxd 05.9.5 11:27 AM Page 81
øD
KN-Q06-150 ø1.5 ø6 35 18 10
KN-Q06-200 ø2 ø6 35 18 A
KN-Q08-150 ø1.5 ø8 39 20.5
L1
KN-Q08-200 ø2 ø8 39 20.5
Note) Not applicable to the KN-Q10-200 ø2 ø10 43 22
connection threads KN-Q10-250 ø2.5 ø10 43 22
(M5, M6) of the KJ KN-Q12-250 ø2.5 ø12 45.5 24
and the KQ series. KN-Q12-300 ø3 ø12 45.5 24
35°
øD
KNK-10-600 ø6 ø10 17 17 41.7 17
KNK-12-400 ø4 ø12 17 19 41.2 17 H2
KNK-12-600 ø6 ø12 17 19 41.2 17 8.5 L2
KNK-16-400 ø4 ø16 17 24 41.8 17 L1
KNK-16-600 ø6 ø16 17 24 41.8 17
KNK-20-400 ø4 ø20 17 27 43.8 17
KNK-20-600 ø6 ø20 17 27 43.8 17
Auxiliary Pneumatic
Model D size L1 A Connection thread
H1 H2
Equipment
KNK-R02-400 ø4 R1/4 17 17 38 31.9
KNK-R02-600 ø6 R1/4 17 17 38 31.9
35°
øD
KNK-R03-400 ø4 R3/8 17 17 39 32.4
KNK-R03-600 ø6 R3/8 17 17 39 32.4
KNK-R04-400 ø4 R1/2 17 22 42.2 34.1 H2
H1
KNK-R04-600 ø6 R1/2 17 22 42.2 34.1 8.5
A
L1
H1 H2
KNS-08-075-4 ø0.75 x 4 ø8 12 14 24.3 16
KNS-08-100-4 ø1 x 4 ø8 12 14 24.3 16
KNS-10-075-4 ø0.75 x 4 ø10 14 17 24 17
H1 H2
KNS-10-090-8 ø0.9 x 8 ø10 14 17 24 17 2
KNS-10-100-4 ø1 x 4 ø10 14 17 24 17 L1
KNS-R01-100-4 ø1 x 4 R1/8 12 18 14
KNS-R01-090-8 ø0.9 x 8 R1/8 12 18 14 2
KNS-R02-075-4 ø0.75 x 4 R1/4 14 20 14 H1 A
KNS-R02-090-8 ø0.9 x 8 R1/4 14 20 14 L1
KNS-R02-100-4 ø1 x 4 R1/4 14 20 14
KNS-R02-110-8 ø1.1 x 8 R1/4 14 20 14 Connection thread
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Series KN
Sensing Heads
Standard sensing head (mm)
Nozzle size Connection Width across flats
Model L1 L2 L1 L2
D size H1 H2
øD
KNP-1 ø2.5 ø4 5 8 63.7 1000
∗ A 1 m polyurethane tube is included.
H1 H2
Polyurethane tubing
øD
KNP-2 ø0.7 ø4 5 12.7 41 1000 23
∗ A 1 m polyurethane tube is included.
Cassette size
L3
L1
Polyurethane tubing
Specifications
Nozzle (KN, KNK, KNH, KNS, KNL)
Applicable tubing material Nylon, Soft nylon, Flexible copper pipe (C1220T-O), OST pipe
Applicable piping O.D. mm ø4, ø6, ø8, ø10, ø12, ø16, ø20
Fluid Air, Coolant
Maximum operating pressure 1.0 MPa (0.3 MPa with SGP pipe)
Ambient and fluid temperature –5 to 60°C (with no freezing)
Mounting JISB0203 (taper threads for piping)
Threads
Nut JISB0211, class 2 (taper threads for piping)
Seal for R threads None
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ECOPS.qxd 05.9.5 11:28 AM Page 83
Air Blow
Variations
Series KK
KK
Male thread type
Connection thread size R
Series M5 R 1/8 R 1/4 R 3/8 R 1/2 R 3/4
KK2
KK3
KK4
KK6
Female thread type
Connection thread size Rc
Series M5 Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2
KK2
KK3
KK4
KK6
Nut fitting type (for fiber reinforced urethane hose)
Applicable hose I.D./O.D. mm
Series 5/8 6/9 6.5/10 8/12 8.5/12.5 11/16 Series KK3, 4, 6
KK3
KK4
KK6
One-touch fitting type (Straight, Elbow, Bulkhead)
Applicable tubing O.D. mm
Series ø3.2 ø4 ø6 ø8 ø10 ø12 ø16
KK2
Auxiliary Pneumatic
KK3
KK4
Equipment
KK6
Series KK2
Series KKH
Male thread type
Connection thread size R
Series R 1/8 R 1/4 R 3/8 R 1/2
KKH3
KKH4
Female thread type
Connection thread size Rc
Series Rc 1/8 Rc 1/4 Rc 3/8
KKH3
KKH4
Nut fitting type (for fiber reinforced urethane hose)
Applicable hose I.D./O.D. mm
Series 5/8 6/9 6.5/10 8/12 8.5/12.5
KKH3
KKH4
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Series KK
Twice
as strong as the conventional models
We standardized the product with a sleeve cover. Changing the lock
ring material to a shock absorbent PBT further improved the shock
absorbent performance.
Sleeve cover (Except for Series KK2) Low leakage seal construction
Reliable sealing is achieved by surface contact.
Lightweight
Together with a reduction of the body size, pressing parts and resin
parts are used to achieve an overall weight reduction.
Series Plug no. Socket no. Effective area mm2 Note 1) Body O.D. mm Weight g Note 2)
Series KK2 KK2P-M5M KK2S-M5M 3.8 ø10.0 6.1
Series KK3 KK3P-01MS KK3S-01MS 20 ø20.2 20.1
Series KK4 KK4P-02MS KK4S-02MS 39 ø28.0 44.1
Series KK6 KK6P-04MS KK6S-04MS 82 ø31.6 90.1
Note 1) Values when plug and socket are connected.
Note 2) Values for socket only.
One-touch fitting type now standard Flow is possible from the plug side or socket side.
Three types from ø4 to ø16 added to series.
Fluids: Air and Water
Elbow type One-touch connection
Simple connection with one hand simplifies work.
Bulkhead type
q w
Click
Straight type
Lock
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ECOPS.qxd 05.9.5 11:28 AM Page 85
S Couplers Series KK
Auxiliary Pneumatic
6/9 -60N 6/9 -60N
1/4 6.5/10 -65N 1/4 6.5/10 -65N
Equipment
8/12 -80N 8/12 -80N
8.5/12.5 -85N 8.5/12.5 -85N
8/12 KK6P-80N 8/12 KK6S-80N
1/2 8.5/12.5 -85N 1/2 8.5/12.5 -85N
11/16 -110N 11/16 -110N
Straight type with One-touch fitting Straight type with One-touch fitting
Applicable Applicable
Body size tubing O.D. mm Part no. Body size tubing O.D. mm Par