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Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: HT306PD (HT306PD, SH36PD-F/S/C/W)

P/NO : AFN75354522

DECEMBER, 2011

DVD HOME THEATER SYSTEM


SERVICE MANUAL
MODEL: HT306PD
(HT306PD, SH36PD-F/S/C/W)
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.

CONTENTS
SECTION
SECTION
SECTION
SECTION
SECTION

1 ........ SUMMARY
2 ........ ELECTRICAL
3 ........ CABINET & MAIN CHASSIS
4 ........ MECHANISM (DP-15T)
5 ........ REPLACEMENT PARTS LIST

1-1

SECTION 1
SUMMARY
CONTENTS

SERVICING PRECAUTIONS .......................................................................................................................... 1-3


ESD PRECAUTIONS ....................................................................................................................................... 1-5
SERVICE INFORMATION FOR EEPROM .................................................................................................... 1-6
HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS ........................................................................... 1-7
SPECIFICATIONS ............................................................................................................................................ 1-8

1-2

SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.
Pressure
Magnet

Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3

NOTES REGARDING COMPACT DISC PLAYER REPAIRS


1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 M)

Resistor
(1 M)
Conductive
Sheet

1-4

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5

SERVICE INFORMATION FOR EEPROM


POWER ON

DVD LOGO Status (NO Disk status)

DETECT NEW EEPROM


(OPTION EDIT SCREEN)
NAME

Remote control
Pause key-->1-->4-->7-->2 in order.

Press number 0~9, Press character


A~F (1~6 for a while)

Use arrow key ( V


) to move
to appropriate position and make
changes

OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT

1
2
3
4
5
6
7
8
9
A

Press pause key once

Change will be applied when power


OFF-->ON.

1-6

HEX
F1
00
C5
AD
00
09
A0
22
50
08

HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS


1. The Whole Sequence

1) DVD program download.


2) Power cord out > in.
3) Audio micom program download.
4) Remote control Pause key \\ + 1472 for input options.
5) Enter into the system information for check the version, options and check sum.
6) Power off > on.
Attention:
After DVD program download, never input options and check the version before power cord out.

2. How to enter into System Information

1) Enter into SETUP menu in NO Disc.


2) Put on cursor [Highlight] 16:9 wide option of TV aspect in SETUP menu.
3) Press follow key in continuous using remote control.
1 > 3 > 9 > 7 > 1 > 3 > 9 > ENTER

3. How to update program


3-1. How to update MTK DVD program
1) Change the filename to download as LG_(MODEL NAME).ROM.
[Both Upper and Lower case In filename is possible]
Ex.) HT306: LG_HT306.ROM
2) Copy the file to the formatted USB, and burn it.
3) Move to the USB function, and insert the USB to the set.
The upgrade information will be shown on the screen.
4) Remove the USB, press PLAY key of the remote control.
5) Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.

3-2. How to update AUDIO MICOM program


1) Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
Ex.) HT306: "HT306_0809262.HEX"
2) Copy the file to the root folder of USB storage.
3) Put the USB into the SET, and move to the USB function.
Then the upgradeprocess will be started with the upgrade information.
4) If the upgrade process is complete, the set will be power off automatically with Complete message.

1-7

SPECIFICATIONS
GENERAL
Power requirements
Power consumption
Dimensions (W x H x D)
Net Weight (Approx.)
Operating temperature
Operating humidity
OUTPUTS
VIDEO OUT
COMPONENT VIDEO OUT

Refer to main label.


Refer to main label.
Approx. 360 x 62.5 x 313 mm without foot
2.9 kg
5 C to 35 C (41 F to 95 F)
5 % to 90 %

HDMI OUT (video/audio)


ANALOG AUDIO IN
PORT. IN

1.0 V (p-p), 75 , sync negative, RCA jack x 1


(Y) 1.0 V (p-p), 75 , sync negative, RCA jack x 1
(Pb)/(Pr) 0.7 V (p-p), 75 , RCA jack x 2
19 pin (Type A, HDMI Connector)
2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R) x 1
0.5 Vrms (3.5 mm stereo jack)

SYSTEM
Laser
Signal system
Frequency response
Signal-to-noise ratio
Harmonic distortion
Dynamic range
Bus Power Supply (USB)

Semiconductor laser, wavelength: 650 nm


Standard NTSC/PAL color TV system
20 Hz to 20 kHz (48 kHz, 96 kHz, 192 kHz sampling)
More than 80 dB
0.05 % at 1 W
More than 95 dB
DC 5 V
500 mA

AMPLIFIER
Stereo mode
Surround mode

45 W + 45 W (3 at 1 kHz)
Front
45 W + 45 W (3 at 1 kHz)
Center
45 W (3 at 1 kHz)
Surround
45 W + 45 W (3 at 1 kHz)
Subwoofer
105 W (4 at 60 Hz)

TUNER
FM Tuning Range
AM Tuning Range

87.5 to 108.0 MHz or 87.50 to 108.00 MHz


522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz

FRONT SPEAKER (LEFT/ RIGHT)


Type
Impedance Rated
Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

1 Way 1 Speaker
3
45 W
90 W
260 x 1 020 x 68 mm
2.64 kg

REAR SPEAKER (LEFT/ RIGHT)


Type
Impedance Rated
Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

1 Way 1 Speaker
3
45 W
90 W
103 x 111 x 94 mm
0.33 kg

CENTRE SPEAKER
Type
Impedance Rated
Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

1 Way 1 Speaker
3
45 W
90 W
200 x 103 x 88 mm
0.43 kg

SUBWOOFER
Type
Impedance Rated
Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

1 Way 1 Speaker
4
105 W
210 W
156 x 325 x 320 mm
3.34 kg

1-8

SECTION 2
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE ............................................................................................... 2-2
1. POWER SUPPLY CIRCUIT .................................................................................................................... 2-2
2. FRONT CIRCUIT (1/2) ............................................................................................................................ 2-3
3. FRONT CIRCUIT (2/2) ............................................................................................................................ 2-4
4. SYSTEM OPERATION FLOW ................................................................................................................ 2-5
5. TEST & DEBUG FLOW .......................................................................................................................... 2-6
6. AMP PROTECTION .............................................................................................................................. 2-12
7. AUDIO -COM CIRCUIT(DVD & AMP) ................................................................................................ 2-13
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING .................................................. 2-14
1. SYSTEM 27 MHZ CLOCK, RESET, FLASH R/W SIGNAL .................................................................. 2-14
2. SDRAM CLOCK .................................................................................................................................... 2-15
3. TRAY OPEN/CLOSE SIGNAL .............................................................................................................. 2-16
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 2-17
5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 2-18
6. LASER POWER CONTROL RELATED SIGNAL (NO DISC CONDITION) ......................................... 2-18
7. DISC TYPE JUDGEMENT WAVEFORMS ........................................................................................... 2-19
8. FOCUS ON WAVEFORMS................................................................................................................... 2-21
9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)............................................................ 2-22
10. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)................................................... 2-23
11. MT1389MH VIDEO OUTPUT WAVEFORMS....................................................................................... 2-24
12. DVD & AMP WAVEFORMS MT1389MH .............................................................................................. 2-25
WIRING DIAGRAM ........................................................................................................................................ 2-27
BLOCK DIAGRAMS ...................................................................................................................................... 2-29
CIRCUIT DIAGRAMS .................................................................................................................................... 2-33
1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 2-33
2. MAIN & AMP - 1 CIRCUIT DIAGRAM .................................................................................................. 2-35
3. MAIN & AMP - 2 CIRCUIT DIAGRAM .................................................................................................. 2-37
4. FRONT & POWER KEY CIRCUIT DIAGRAM ...................................................................................... 2-39
5. FRONT JACK CIRCUIT DIAGRAM ...................................................................................................... 2-41
CIRCUIT VOLTAGE CHART ........................................................................................................................ 2-43
PRINTED CIRCUIT BOARD DIAGRAMS .................................................................................................... 2-47
1. MAIN & AMP P.C. BOARD ................................................................................................................... 2-47
2. SMPS P.C. BOARD .............................................................................................................................. 2-51
3. FRONT P.C. BOARD ............................................................................................................................ 2-53
4. POWER KEY P.C. BOARD .................................................................................................................. 2-53
5. FRONT JACK P.C. BOARD.................................................................................................................. 2-53

2-1

ELECTRICAL TROUBLESHOOTING GUIDE


1. POWER SUPPLY CIRCUIT
INSERT POWER CORD.
YES
Turn power on.
YES

Is power on?

NO

Check power supply circuit.

YES

Does it play?

NO

Check tracking servo circuit.

YES
Does it output
audio?

NO

YES
OK

2-2

Check audio circuit.

ELECTRICAL TROUBLESHOOTING GUIDE


2. FRONT CIRCUIT (1/2)
POWER ON.
YES

Is the Digitron on
correctly?

NO

NO

Reconnect it.

YES

YES

Check if all
buttons are ok?

Check if
PN301 is ok?

NO
1

Check if the front


power is ok?

NO

Refer to SMPS part.

YES
YES
Check if the remote
control is ok?

NO
2

YES
Front B/D ok.

Check if
DIS301 is ok?

2-3

NO

Check pattern and resoldering

ELECTRICAL TROUBLESHOOTING GUIDE


3. FRONT CIRCUIT (2/2)
1

Check if the
power part of the
front is ok?

NO

Refer to power(SMPS).

YES
Check if
R346~R349, R352, R370
ok?

NO
Replace R346~R349, R352, R370.

YES
Refer to MICOM circuit.

Check if the
power part of the front
is ok?

NO

Refer to power(SMPS).

YES
Check if the remote
control waveform of PN301
pin5 is ok?

NO

Refer to MICOM circuit.

YES
Check if RC301
voltage is ok(3.3 V)?

NO
Check RM circuit

YES
Resolder or Replace RC301.

2-4

ELECTRICAL TROUBLESHOOTING GUIDE


4. SYSTEM OPERATION FLOW
POWER ON.
1. Initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.
3. Reset RISC.

Show LOGO.

YES

Tray closed?
NO
Tray close to closed position.

YES

SLED at inner
side?
NO
SLED moves to inner position.

YES

1. Judge whether have disc and disc type.


2. Jump to related disc reading procedure.

Recieve
OPEN/ CLOSE
Key?

YES

NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.
1. Stop Playback & Open Tray.
2. Display tray open message & LOGO.
YES
NO

YES

Receive
CLOSE Key?

2-5

ELECTRICAL TROUBLESHOOTING GUIDE


5. TEST & DEBUG FLOW
TEST.
YES
Check the
AC voltage Power PCBA (110 V
or 220 V).

NO

Check the POWER PART.

YES
Switch on the Power PCBA.
YES
Are the
DC Voltage outputs OK? (12 V, 3.3 V,
5 V, 7 V, 34 V).

NO

Check the POWER PART.

YES
Are 3.3 V and
5 V DC outputs normal on main
PCBA?

NO

YES
Update
FLASH successfully?

NO

YES

Check the regulators or diode.

1. Check
2. Check
3. Check
RWR.
4. Check

27 MHz system clock.


system reset circuit.
FLASH R/W enable signal PRD,
FLASH Memory related circuit.
NO

A
Replace FLASH.

2-6

ELECTRICAL TROUBLESHOOTING GUIDE


A
YES
Power On.
YES

Show LOGO?

NO

Flash
Memory operates
properly?

NO

Check connection lines


between FLASH & MT1389MH
and the FLASH access time
whether is suitable or not.

YES

YES

SDRAM
works properly?

NO

Check connection lines


between SDRAM(IC503) &
MT1389MH and the SDRAM
is damaged.

YES
MT1389MH
VIDEO outputs
properly?

NO

Check the related circuit of


MT1389MH IC501 pins138,
142, 144, 145.

NO

Check the load OPEN &


CLOSE switch.

NO

Check the Tray control IO pins


on MT1389MH.

NO

Check the Tray control MOTOR


& SERVO circuit IC400.

YES
Check AV cable
connection to TV set.

Does Tray
move inside when it
is not at closed
position?
YES

NO

Normal
OPEN_SW,
CLOSE_SW
signal?
YES
Normal
TROPEN & TRCLOSE
signal?
YES
Normal
LOAD+ & LOADsignal?

YES
Check AV cable connection
between main PCBA and
loader. (MECHA)
2-7

ELECTRICAL TROUBLESHOOTING GUIDE


B
YES
Does
the SLED move to inner
side when it is at outer
position?

NO

Motor
Driver M_STBY
pin is high?

NO

Check the connection line of


M_STBY.

NO

Check the related circuit of


SLD.

NO

Check the amp circuit on


motor driver.

YES

YES

Motor
Driver M_STBY
pin is High?
YES
SLED+ and
SLED- output
properly?
YES
Do not put in disc
and close tray.

Optical Lens
has movements for
searching Focus?

YES

Check the cable connection


with MECHA.

NO

Proper
Focus outputs
to motor driver?

NO

Check Focus connection on


MT1389MH and motor driver.

NO

Check the amp circuit on motor


driver.

YES
Proper F+ & Foutputs?
YES
Check cable connection with
pick-up head.

2-8

ELECTRICAL TROUBLESHOOTING GUIDE


C
YES
Laser
turns on when
reading disc?

NO

DVDLD or
CDLD output
property?

NO

Check the laser power circuit


on MT1389MH and
connecting to power transistor.(Q403, Q405).

YES

YES

Collector
voltage of power transistor
is OK?(Q403, Q405)

NO

Check the related circuit on


laser power transistor.

NO

Check the related circuit on


MT1389MH RF signal.

NO

Check the SPINDLE related


circuit on MT1389MH.

NO

Check the spindle control amp


circuit of motor driver.

YES
Check cable connection
between transistor output and
pick-up head.
Put disc in?

NO

Laser off.

YES

Disc ID is correct?

NO

Proper
RF signal on
MT1389MH.

YES

YES
Check the RF connection
between AM5890 and MT1389MH.

Does spindle rotate?

YES

NO

Proper
SPINDLE signal on
MT1389MH.
YES
SPNP
SPNN output
properly?

YES
Check the cable connection
between spindle and main
PCB.
2-9

ELECTRICAL TROUBLESHOOTING GUIDE


D
YES

Focus on ok?

NO

Proper
signals on A, B, C,
D of MT1389MH.

NO

Check connections between


MT1389MH and pick-up head.

NO

Check the related circuit on


MT1389MH CD_DVDCT.

NO

Check the related circuit on


MT1389MH.

NO

Check the TRACK connection


on MT1389MH and motor driver.

NO

Check the tracking control amp


circuit on motor driver.

YES

YES

Proper
CD_DVDCT signal on
MT1389MH.
YES
Check CD_DVDCT connection
between AM5890 and
MT1389MH.

Track On OK?

NO

YES

Proper
CD_DVDCT signal on
MT1389MH.

YES
Proper
TRACK signal
on MT1389MH.

YES
T+ & T- output
properly?
YES
Check cable connection
on pick-up head.
Disc Playback?

NO

Check RF signal waveform.

YES

2-10

ELECTRICAL TROUBLESHOOTING GUIDE


E
YES
Normal Audio
output when disc
playback?
YES

NO

PWM IC
received correct data
stream?

Check connection between


IC602 BCK, LRCK, ADATA0.

NO

Check the related circuit of


PWM.(Check Audio out
pins28, 31, 33, 34, 37, 39, 42).

YES
Normal
PWM IC out?(IC602).
YES

TEST END.

NO

Check Digital Amp circuit


(IC701, IC702).

2-11

ELECTRICAL TROUBLESHOOTING GUIDE


6. AMP PROTECTION
"PROTECTION" appears on the FLD.
YES
After unplug power cord, connect again.
YES
Power on.
YES
"PROTECTION"
appears continuously on the FLD.

NO

OK.

YES
Is the IC101 pin54
"LOW" signal(0 V)?

NO

Replace IC101.

YES
Is the Q701 and
Q702 normal?

NO

YES
Replace TI AMP IC(IC701, IC702)

2-12

Replace the Q701 and Q702.

ELECTRICAL TROUBLESHOOTING GUIDE


7. AUDIO -COM CIRCUIT(DVD & AMP)
Power On.
YES
Does
CD/DVD appear at
FLD?

Does Aux,
Scart, opt and FM 87.5
appear at FLD.

NO

NO

YES
Does
Reading appear
at FLD?

NO

Does
NO
it appear DVD Error
at FLD?
YES

YES
Does
NO
no Disc or Time
appear at
FLD?

Check
power part of Main
B/D.

NO

Refer to SMPS.

YES

YES
Check
if DVD and audio
CD insert is
OK.

Check
oscillator of
X101.

NO

Refer to oscillator circuit.

YES

Check Power.
YES

Check DVD Module.

NO

Check
if IC101 pin5
is high.

NO

Check IC101 reset


waveform.

YES
Check
NO
if IC101 pin9, 36, 59 are
high(5 V).

Check 3.3 V line.

YES

Check SMPS.

Check
if IC101 pin49
is high.

NO

YES
Replace IC101.
2-13

Check power section


circuit.

YES

OK

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING


1. SYSTEM 27 MHz CLOCK, RESET, FLASH R/W SIGNAL
1) MT1389MH main clock is at 27 MHz(X500)

1
FIG 1-1

2) MT1389MH reset is high active.


Power Cord in

P_CTL

DVD_RST

4
RESET_IN

FIG 1-2

4
2-14

3) Flash R/W enable signal during download(Downloading)


SF_DI

6
5

SF_DO

FIG 1-3

2. SDRAM CLOCK
1) MT1389MH main clock is at 27 MHz(X500)
DCLK = 93 MHz, Vp-p=2.2, Vmax=2.7 V

SDCLK

FIG 2-1

2-15

3. TRAY OPEN/CLOSE SIGNAL


1) Tray open/close waveform
OPENSW

2) Tray close waveform


8

OPENSW

CLOSESW

8
CLOSESW

OPEN

CLOSE

9
10

11

OPEN

10

CLOSE

11

FIG 3-1

FIG 3-2

3) Tray open waveform


8

OPENSW
CLOSESW

OPEN

10

CLOSE

8
9

11
FIG 3-3

10
11

2-16

4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)


SLD

12

M-STBY

13

SL+

14
SL-

15
FIG 4-1

13

12

14
15

2-17

5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)


FOD

16

F+

16

17

F-

18

17 18
FIG 5-1

6. LASER POWER CONTROL RELATED SIGNAL (NO DISC CONDITION)

MDI1

19

DVDLD

20

CDLD

21

19 21 20
FIG 6-1

2-18

7. DISC TYPE JUDGEMENT WAVEFORMS


F+

22

PU_DET

23

24
RF

22

FIG 7-1 (DVD)

23 : This signal can see using special debug program

F+

PU_DET

RF

22

23

24

23

FIG 7-2 (DVD)

24

2-19

F+

22

PU_DET

23

24

RF

22
FIG 7-3 (CD)

23 : This signal can see using special debug program

22

F+

PU_DET

23

RF

24

23

FIG 7-4 (CD)

24

2-20

8. FOCUS ON WAVEFORMS
25 : This signal can see using special debug program

PU_DET

25

FOD

26

F+

27

F-

28

25
FIG 8-1 (DVD)

26

PU_DET

25
FOD

26

F+

27

F-

28

FIG 8-2 (CD)

27 28

2-21

9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

SPIND
SP-

SP+

29
30

31

FIG 9-1

29
30

2-22

31

10. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)


PU_DET

32
TRO

33
T-

34
T+

35

FIG 10-1(DVD)
32 : This signal can see using special debug program

PU_DET

32
TRO

33
T-

34
T+

35

32
FIG 10-2(CD)

33

34
35

2-23

11. MT1389MH VIDEO OUTPUT WAVEFORMS


2) Y

1) Full colorbar signal(COMPOSITE)


CVBS

36

Y_G

37

FIG 11-2

FIG 11-1

36
37

2-24

12. DVD & AMP WAVEFORMS MT1389MH


1)

2)

38

39

FL+ : R640

RL+ : R641

3)

4)

40

41

WF- : R642
or
WF+ : R643

C+ : R644

5)

6)

42

43

FR+ : R645

RR+ : R646

43
42
41
40
39
38

2-25

MEMO

2-26

WIRING DIAGRAM

SCART

CN402

CN401

23PIN

COMPONENT
CVBS
AUX

9PIN

TU100

JK701

Tuner

HDMI

JK201

JK202

CN851

SPK TERMINAL

18PIN

CN103

MAIN+AMP PCB

CN202
PN901

12 PIN

16 PIN
Bd to Bd
CN901

MD

SMPS PCB

FRONT JACK PCB


PN202

VFD

VOLUME

PWR KEY PCB

PORTABLE IN

FRONT PCB

CN301

PN301
PN302
2-27

2-28

USB

MIC 1,2

BLOCK DIAGRAMS
1. BLOCK DIAGRAM-1

Karaoke model: 4M
Non karaoke: 2M

SPI
FLASH

CVBS

CVBS
2CH A

Composite
Component

MM1692
6dB up

CVBS
Y/G,
Pb/B,
Pr/R

{hz\Z\Y
wGh

jlu{lyRVT
~vvmlyRVT

syjsrSGzjsr
myvu{Ohkh{hWP
ylhyOhkh{hXP
jV~Ohkh{hYP
kVtOhkh{hZP

kljrGGtljohupzt

A,B,C,D,E,F,RF
MDI

Y, Pb, Pr

P/UP

CDDVDCT,VRCD,VRDVD
CDLD, DVDLD

2CH A

MCLK, LRCK, BCK

MPEG

Aux-IN
ADC

MT1389MH
(176PIN)

CS5345

Front

w~t
msRVTSGmyRVT
tvk|sh{vy
ysRVTSGyyRVT
Owz`_\WP
SCI, SDA

Scart

DSCK#,CKE,CS0#,RAS0#

R,G,B

DMA[0..11],DB[0..15]

SPI_CS,CLK,DI,KO

I/O Board

SDRAM EEPROM

2CH A

AD_DATA

OPEN/CLOSE
FOCUS/SLED
SPINDLE/TRACKING
M_STBY

MOTOR
DRIVE
IC

M
6/('s)s7s

(AM5890) /2$'s63,1'/(s

Portable
USBP, USBN

S4308

USB CON
Analog MIC

2CH A
CE,CLK,DI
,DO, MRST#

CLK,DI,DO

TX0, TX1, TX2, TXC

EEPROM

Tuner

MIC
I/F

ST_IND
TUNER_CLK
TUNER_DAT
RDS_CLK
RDS_DAT

2-29

oktp

MICOM
jlj

2-30

2. BLOCK DIAGRAM-2

Tuner

AMP_PROTECT

TUNED
ST_IND

AMP_SD

AMP_PDN

TAS5352

TUNER_CLK
TUNER_DAT
RDS_CLK
RDS_DAT

DVD_CLK
DVD_DI
PWM_RST

DVD_DO

MPEG

MICOM

DVD_RST

PWMT_CLK
PWM_DAT

PS9850B

DVD_CE
EEP_CLK

EEPROM

EEP_DAT

VFD_DO
VFD_STB

ADC_RST

VFD_CLK

VFD
DRIVER

RMC

2-31

VOL &
KEY
2-32

DBGP1

DBGP2

DBGP0

RESET

KEY

VOL_DN

VOL_UP

RCU_IN

MIC_DET

ADC_DAT

P_SENSE

MIC

CS5346

ADC_CLK

OP-AMP

D/L CNT

CIRCUIT DIAGRAMS

IMPORTANT SAFETY NOTICE


WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

1. SMPS CIRCUIT DIAGRAM

COMPONENTS ARE SHADED ON THE SCHEMATIC


FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

NOTE :
1. Shaded( ) parts are critical for safety.
Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.

12

11

10

CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.

Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.

2-33

2-34

SMPS
EBY61269201, REV1.1
2010. 11. 25
O

2. MAIN & AMP - 1 CIRCUIT DIAGRAM


12

6
5

11

36
10

37
7
9

19 21 20

23
25
32

16 26
24

13

12

33

10

29
11

30
14

34

15
17 18
22 28
27

31

35
8
9

1
MAIN & AMP
EBY61070501_(#1), REV2.14
2011. 03. 11

: WAVEFORM NUMBER
A

2-35

2-36

3. MAIN & AMP - 2 CIRCUIT DIAGRAM


12

11

10

2
8

43
42
41

40
39

38
3

1
MAIN & AMP
EBY61070501_(#2), REV2.14
2011. 03. 11

: WAVEFORM NUMBER
A

2-37

2-38

4. FRONT & POWER KEY CIRCUIT DIAGRAM


12

11

10

POWER KEY
EBY61051201, REV2.4
2010. 11. 25
5

1
FRONT
EBY61070601, REV2.1
2010. 11. 25
A

2-39

2-40

5. FRONT JACK CIRCUIT DIAGRAM


12

11

10

1
FRONT JACK
EBY60687501, REV2.4
2011. 03. 11
A

2-41

2-42

CIRCUIT VOLTAGE CHART


1. IC'S VOLTAGE
Pin No.

Specification

EE Mode (V)

Playback Mode (V)

9(VDD2)

2.8~5.5

3.479

3.475

36(VDD3)

2.8~5.5

3.479

3.476

59(VDD1)

2.8~5.5

3.479

3.476

IC101 MICOM (LC87F5M64A)

Pin No.

Specification

EE Mode (V)

Playback Mode (V)

165 (AVDD12)

1.856

1.849

3.221

3.199

IC502 Flash (W25Q168)


8(VDD)

IC503 SDRAM (HY57V64)

IC103 EEPROM (M24C16)


8(VCC)

1.8~5.5

3.48

3.475

IC104 DETECT
1(VCC)

3.643

3.636

IC105 DETECT
1(VCC)

3.476

2.7~3.6

3.469

IC201 ADC (CS5346)

1(VDD)

3.0~3.6

3.223

3.209

3(VDDQ)

3.0~3.6

3.223

3.209

9(VDDQ)

3.0~3.6

3.223

3.208

14(VDD)

3.0~3.6

3.223

3.209

27(VDD)

3.0~3.6

3.223

3.209

43(VDDQ)

3.0~3.6

3.223

3.209

49(VDDQ)

3.0~3.6

3.223

3.209

5(VLC)

3.13~5.25

3.244

3.227

14(VA)

4.75~5.25

4.979

4.962

16(VDD_IO)

2.97~3.63

IC602 PWM (PS9850)


3.264

3.255

30(VA)

4.75~5.25

21(VDD_CORE)

1.08~1.32

1.253

1.255

36(VLS)

3.13~5.25

3.244

3.227

24(VDD_IO)

2.97~3.63

3.264

3.256

46(VD)

3.13~3.47

3.244

3.227

29(VDD_IO)

2.97~3.63

3.264

3.256

32(VDD_IO)

2.97~3.63

3.264

3.256

13(VDD)

4.5~5.5

3.491

3.485

35(VDD_IO)

2.97~3.63

3.264

3.256

IC301 VFD (ET16315)


43(VDD)

4.5~5.5

3.491

3.486

40(VDD_IO)

2.97~3.63

3.264

3.256

30(VEE)

VDD-35

-20.75

-20.82

43(VDD_CORE)

1.08~1.32

1.253

1.252

48(VDD_IO)

2.97~3.63

3.264

3.256

8(VCC1)

4.3~13.2

4.993

4.95

57(VDD_CORE)

1.08~1.32

1.252

1.252

IC400 MOTOR IC (AM5890S


19(VCC2)

4.3~Vcc1

4.993

4.952

59(VDDA)

1.08~1.32

1.255

1.254

20(VCCD)

0~12

3.1

61(VDD_VIN2)

2.20~3.30

3.264

3.255

64(VDD_VIN1)

2.20~3.30

3.264

3.255

1 (AVDD12_2)

1.856

1.852

2 (AVDD33_1)

3.165

3.147

12.22

12.1

IC501 (MT1389FE/MH With HDMI)

IC701 AMP (TAS5352)


1(GVDD_B)

10.8~13.2

12 (AVDD33_2)

3.164

3.147

21(VDD)

10.8~13.2

12.26

12.15

22 (VDD33_USB)

3.165

3.147

22(GVDD_C)

10.8~13.2

12.21

12.11

25(VDD12_USB)

1.855

1.844

23(GVDD_D)

10.8~13.2

12.21

12.11

38 (DVDD33)

3.22

3.202

26(PVDD_D)

0~52.5

34.8

34.8

57 (DVDD33)

3.22

3.202

27(PVDD_D)

0~52.5

34.8

34.8

67 (DVDD33)

3.219

3.202

32(PVDD_C)

0~52.5

34.8

34.8

79 (DVDD12)

1.843

1.824

35(PVDD_B)

0~52.5

34.8

34.8

92 (DVDD33)

3.219

3.202

40(PVDD_A)

0~52.5

34.8

34.8

101 (DVDD33)

3.22

3.202

41(PVDD_A)

0~52.5

34.8

34.8

109 (DVDD12)

1.843

1.82

44(GVDD_A)

10.8~13.2

12.22

12.11

114 (AVDD33_12)

3.075

3.06

119 (AVDD12_C)

1.879

1.874

125 (AVDD12_D)

1.879

1.874

140 (DACVDDB)

142 (DACVDDA)

0.312

0.572

151 (AADVDD)

3.164

3.149

163(ADACVDD1)

3.165

3.148

164(ADACVDD2)

3.165

3.148

2-43

2-44

2. CAPACITOR'S VOLTAGE
Loca. No

Value
Capacitor
(uF)

Voltae
Spec

EE Mode

Playback Mode
Loca. No

Value
Capacitor
(uF)

Voltae
Spec

(+)

(-)

Gap

Margin

(+)

(-)

Gap

Margin

C106

220

10V

3.45V

0V

3.45V

6.55V

3.45V

0V

3.45V

C114

100

10V

3.45V

0V

3.45V

6.55V

3.45V

0V

C122

220

10V

3.69V

0V

3.69V

6.31V

3.7V

0V

C124

47

16V

4.98V

0V

4.98V

11.02V

4.98V

C127

47

16V

12.18V

0V

12.18V

3.82V

12.24V

C133

47

16V

3.45V

0V

3.45V

12.55V

3.45V

C145

10

16V

3.08V

0V

3.08V

12.92V

3.08V

C146

100

16V

3.28V

0V

3.28V

12.72V

C228

50V

1.4V

0V

1.4V

48.6V

C229

100

16V

11.47V

0V

11.47V

C230

22

50V

1.97V

0V

1.97V

C231

100

16V

2V

1.88V

0.12V

C241

22

50V

2.46V

0V

C243

47

16V

4.95V

0V

C264

10

16V

4.97V

C265

10

16V

3.23V

C267

47

16V

4.2V

0V

4.2V

11.8V

4.95V

0V

C268

10

16V

2.48V

0V

2.48V

13.52V

2.48V

0V

C274

470

10V

1.61V

0.8V

0.81V

9.19V

2.03V

1.15V

C275

470

10V

2.3V

1.37V

0.93V

9.07V

2.31V

1.33V

C276

470

10V

2.31V

1.4V

0.91V

9.09V

2.32V

C282

470

10V

1.6V

0.91V

0.69V

9.31V

2.02V

C2D1

220

6.3V

1.02V

0V

1.02V

5.28V

C2D3

4.7

50V

0.32V

0.18V

0.14V

C2D4

4.7

50V

0.42V

0.25V

0.17V

C309

220

6.3V

3.36V

0V

C332

47

35V

0V

-15.55V

(+)

(-)

Gap

Margin

(+)

(-)

Gap

Margin

6.55V

C560

100

16V

1.53V

0V

1.53V

14.47V

1.48V

0V

1.48V

14.52V

3.45V

6.55V

C561

100

10V

1.34V

0V

1.34V

8.66V

1.33V

0V

1.33V

8.67V

3.7V

6.3V

C563

10

16V

3.22V

0V

3.22V

12.78V

1.28V

1.03V

0.25V

15.75V

0V

4.98V

11.02V

C564

10

16V

3.22V

0V

3.22V

12.78V

3.21V

0V

3.21V

12.79V

0V

12.24V

3.76V

C565

10

16V

3.21V

0V

3.21V

12.79V

3.2V

0V

3.2V

12.8V

0V

3.45V

12.55V

C613

10

16V

1.24V

0V

1.24V

14.76V

1.25V

0V

1.25V

14.75V

0V

3.08V

12.92V

C646

10

16V

0.16V

0V

0.16V

15.84V

0.14V

0V

0.14V

15.86V

3.29V

0V

3.29V

12.71V

C702

47

50V

12.17V

0V

12.17V

37.83V

12.22V

0V

12.22V

37.78V

0V

50V

C708

10

16V

12.11V

0V

12.11V

3.89V

12.17V

0V

12.17V

3.83V

4.53V

11.53V

0V

11.53V

4.47V

C723

470

50V

37.2V

0V

37.2V

12.8V

37.35V

0V

37.35V

12.65V

48.03V

1.97

1.97V

48.03V

C729

470

35V

37.2V

18.4V

18.8V

16.2V

37.35V

18.58V

18.77V

16.23V

15.88V

1.99V

1.87V

0.12V

15.88V

C730

470

35V

18.4V

0V

18.4V

16.6V

18.58V

0V

18.58V

16.42V

2.46V

47.54V

2.47V

0V

2.47V

47.53V

C731

470

35V

18.4V

0V

18.4V

16.6V

18.58V

0V

18.58V

16.42V

4.95V

11.05V

4.95V

0V

4.95V

11.05V

C732

470

35V

37.2V

18.4V

18.8V

16.2V

37.35V

18.58V

18.77V

16.23V

0V

4.97V

11.03V

4.97V

0V

4.97V

11.03V

C746

470

50V

37.2V

0V

37.2V

12.8V

37.35V

0V

37.35V

12.65V

0V

3.23V

12.77V

3.23V

0V

3.23V

12.77V

C749

47

50V

12.17V

0V

12.17V

37.83V

12.22V

0V

12.22V

37.78V

4.95V

11.05V

C753

10

16V

12.11V

0V

12.11V

3.89V

12.17V

0V

12.17V

3.83V

2.48V

13.52V

C768

470

35V

37.2V

18.4V

18.8V

16.2V

37.35V

18.58V

18.77V

16.23V

0.88V

9.12V

C770

470

35V

18.5V

0V

18.5V

16.5V

18.58V

0V

18.58V

16.42V

0.98V

9.02V

C782

470

35V

37.2V

18.4V

18.8V

16.2V

37.35V

18.58V

18.77V

16.23V

1.36V

0.96V

9.04V

C783

470

35V

18.4V

0V

18.4V

16.6V

18.58V

0V

18.58V

16.42V

1.27V

0.75V

9.25V

C784

470

35V

19.8V

0V

19.8V

15.2V

18.58V

0V

18.58V

16.42V

4.98V

0V

4.98V

1.32V

C785

470

35V

37.2V

18.5V

18.7V

16.3V

37.36V

18.58V

18.78V

16.22V

49.86V

0.58V

0.31V

0.27V

49.73V

C7A7

470

50V

37.2V

0V

37.2V

12.8V

37.35V

0V

37.35V

12.65V

49.83V

0.49V

0.25V

0.24V

49.76V

C7A8

470

50V

37.2V

0V

37.2V

12.8V

37.35V

0V

37.35V

12.65V

3.36V

2.94V

3.37V

0V

3.37V

2.93V

15.55V

19.45V

0V

-15.43V

15.43V

19.57V

C333

47

35V

0V

-17.91V

17.91V

17.09V

0V

-17.81V

17.81V

17.19V

C3A1

47

16V

3.47V

0V

3.47V

12.53V

3.47V

0V

3.47V

12.53V

C3A2

47

35V

0V

-20.52V

20.52V

14.48V

0V

-20.4V

20.4V

14.6V

C417

47

16V

3.21V

3.14V

0.07V

15.93V

3.2V

2.29V

0.91V

15.09V

C418

47

16V

3.21V

3.14V

0.07V

15.93V

3.2V

3.02V

0.18V

15.82V

C420

47

16V

4.98V

0V

4.98V

11.02V

4.94V

0V

4.94V

11.06V

C421

47

16V

4.98V

0V

4.98V

11.02V

4.94V

0V

4.94V

11.06V

C422

47

16V

1.86V

0V

1.86V

14.14V

1.88V

0V

1.88V

14.12V

C423

100

10V

4.96V

0V

4.96V

5.04V

4.96V

0V

4.96V

5.04V

C427

47

16V

1.4V

0V

1.4V

14.6V

1.42V

0V

1.42V

14.58V

C553

10

16V

1.28V

1.02V

0.26V

15.74V

1.24

1.02

0.22V

15.78V

C554

10

16V

1.25V

1.06V

0.19V

15.81V

1.26

1.05

0.21V

15.79V

C555

100

10V

3.21V

0V

3.21V

6.79V

3.2V

0V

3.2V

6.8V

C556

100

10V

1.85V

0V

1.85V

8.15V

1.86V

0V

1.86V

8.14V

C557

100

16V

1.82V

0V

1.82V

14.18V

1.84V

0V

1.84V

14.16V

C558

100

10V

3.16V

0V

3.16V

6.84V

3.15V

0V

3.15V

6.85V

2-45

2-46

EE Mode

Playback Mode

PRINTED CIRCUIT BOARD DIAGRAMS


1. MAIN & AMP P.C. BOARD
(TOP VIEW)

2-47

2-48

MAIN & AMP P.C. BOARD


(BOTTOM VIEW)

2-49

2-50

2. SMPS P.C. BOARD


(BOTTOM VIEW)

(TOP VIEW)

NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

2-51

2-52

3. FRONT P.C. BOARD

4. POWER KEY P.C. BOARD

(TOP VIEW)

(TOP VIEW)

(BOTTOM VIEW)

(BOTTOM VIEW)

5. FRONT JACK P.C. BOARD


(TOP VIEW)

(BOTTOM VIEW)

2-53

2-54

SECTION 3
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ......................................................................................................................................... 3-3
1. CABINET AND MAIN FRAME SECTION ................................................................................................. 3-3
2. DECK MECHANISM SECTION (DP-15T) ................................................................................................ 3-5
3. SPEAKER SECTION ................................................................................................................................ 3-7
3-1. CENTER SPEAKER (SH36PD-C)....................................................................................................... 3-7
3-2. FRONT SPEAKER (SH36PD-F).......................................................................................................... 3-8
3-3. REAR SPEAKER (SH36PD-S)............................................................................................................ 3-9
3-4. PASSIVE SUBWOOFER (SH36PD-W)...........................................................................................
..... 3-10
4. PACKING ACCESSORY SECTION ....................................................................................................... 3-11

3-1

MEMO

3-2

EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION


NOTES) THE EXCLAMATION POINT WITHIN AN

462

463

EQUILATERAL TRIANGLE IS INTENDED


TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

250
B

463

A50
A43

CABLE1

PN302

463

463

275

284

MA

A47

273
463

IN

A46

283

470

472

465
D

284
279

300

282

PN202
A41

FR
ON

A44

TJ
AC
K

263

262
261
260

3-3

3-4

261

MEMO

2. DECK MECHANISM SECTION (DP-15T)

001
002

A02

A01

003

439
018
013
014

020

017

435
016

015B
015
015A

440
026
010
442
012A
012

A03
037
019

012

442

3-5

3-6

3. SPEAKER SECTION

3-1. CENTER SPEAKER (SH36PD-C)

A700

3-7

3-2. FRONT SPEAKER (SH36PD-F)

A800

3-8

3-3. REAR SPEAKER (SH36PD-S)

A600

852

854

851
850B
850A

853

855R

3-9

Rear SPK Wire (7M)

3-4. PASSIVE SUBWOOFER (SH36PD-W)

951

A900
950

952

3-10

4. PACKING ACCESSORY SECTION


801

Owners Manual

811

Video Cable

824

AM Antenna

808 Battery

825

900

FM Antenna

Remote Control

804

803

803B

Packing

Bag

Packing

803A Speaker packing

803C Speaker packing

803D Speaker packing

803E Speaker packing

802

Box

Speaker cables
WIRE80

Front Left/Right 3 M

3-11

MEMO

3-12

SECTION 4. MECHANISM (DP-15T)


[CONTENTS]
DECK MECHANISM PARTS LOCATIONS
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY


1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-1. Plate Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3
4-3
4-3
4-3
4-3
4-3

3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4
4-4
4-4
4-4

4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4
4-5
4-5
4-5
4-5
4-5
4-5
4-5

EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-1

DECK MECHANISM PARTS LOCATIONS


Top View

Procedure

Parts

Starting No.

Fixing Type

Disass Figembly ure

Main Base

4-1

Clamp Assembly

4-1

Disc
1, 2

Plate Clamp

4-1

1, 2, 3

Magnet Clamp

4-1

1, 2, 3, 4

Clamp Upper

4-1

Tray Disc

4-2

1, 6

Base Assembly Sled

1, 2, 6

Gear Feed

4-3
4 Screws,

4-3

1 Connector
1 Locking Tabs
1, 2, 6, 8

Top View(without Tray Disc)

Gear Middle

1, 2, 6, 8, 9 10 Gear Rack

1, 2, 7

11 Rubber Rear

1, 2, 7

12 Frame Assembly

1, 2

13 Belt Loading

1, 2 ,13

14 Gear Pulley

4-3

1 Screw

4-3

1 Screw

Bottom 4-4

4-3

Up/Down

1, 2, 13, 14 15 Gear Loading

1 Locking Tab

4-4
4-4

1 Locking Tab

1, 2, 7, 12, 16 Guide Up/Down

4-4
4-4

13, 14
1, 2, 13

17 PWB Assembly
Loading

1 Locking Tab

Bottom 4-4

1 Hook
2 Screw

1, 2, 7, 12, 13, 18 Base Main

2 Locking Tabs

4-4

14, 15, 16, 17

Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
4-2

DECK MECHANISM DISASSEMBLY

TRAY DISC
MAIN BASE
DISC CLAMP ASSEMBLY
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER

(Fig. A)

BASE MAIN

HOLDER

LEVER
BASE MAIN
BASE MAIN
BOTTOM SIDE VIEW

Fig. 4-1

Fig. 4-2

1. Main Base (Fig. 4-1)

2. Tray Disc (Fig. 4-2)

1-1. Clamp Assembly Disc


1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction of
arrow(A).
3) Separate the Clamp Assembly Disc from the
Holder Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3

1) Insert and push a Driver in the emergency eject


hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
Lever(B) in direction of arrow so that the Tray
Disc is ejected about 15~20mm.
2) Pull the Tray Disc until it is separated from the
Base Main completely.

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER

BASE PU

(S2)
(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY


GEAR RACK
SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3)


1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)

4. Rubber Rear (Fig. 4-3)

3-1. Gear Feed


3-2. Gear Middle
3-3. Gear Rack

4-4

GUIDE UP/DOWN
GEAR LOADING

GEAR PULLEY

SCREW INSERTION
TORGUE CONTROL
(800gf DOWN)

(L6)
(L6)
BASE MAIN

(L4)

BELT LOADING
(H1)
(C2)

PWB ASSEMBLY LOADING


(S5)

(S4)

BASE MAIN
(S4)
(A)

(A)

GUIDE UP/DOWN

(A)

(B)

(L5)

UP/DOWN FRAME ASSEMBLY

(B)

FIG. (A)

FIG. (B)
GUIDE UP/DOWN

(C)
(B)
GUIDE UP/DOWN
FIG. (C)

Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4)


Note

Put the Base Main face down(Bottom Side)


1) Release the screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow
and then lift up the Frame Assembly Up/Down to
separate it from the Base Main.

8. Gear Loading (Fig. 4-4)


9. Guide Up/Down (Fig. 4-4)
1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.
Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)

Note

When reassembling move the Guide Up/Down


in direction of arrow(C) until it is positioned as
Fig.(C).
When reassembling insert (A) portion of the Frame
Assembly Up/Down in the (B) portion of the Guide
Up/Down as Fig.(B)

10. PWB Assembly Loading (Fig. 44)

6. Belt Loading(Fig. 4-4)

Note
Put the Base Main on original position(Top Side)

7. Gear pulley (Fig. 4-4)

1) Unlock the Locking Tab(L4) in direction of arrow(B) and


then separate the Gear Pulley from the Base Main.

Note
Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.

11. Base Main(Fig. 4-4)

4-5

DECK MECHANISM EXPLODED VIEW (DP-15T)

001
002

A02

A01

003

439
018
013
014

020

017

435
016

015B
015
015A

440
026
010
442
012A
012

A03
037
019

4-6

012

442