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Faculty of Engineering & Technology, SRM University,Kattankulathur-60!

0
School of Engineering
"e#art$ent of Mechanical Engineering
%&URSE '()*
Course Code: ME0403 Academic Year: 2013-2014
Course Title: METROLOGY AN !"AL#TY CONTROL
Year$ %em: #& 'ear-(
t)
semester *Odd+
"irect )ssess$ent "etails
*a$e of )ssess$ent Marks To#ics Tentative "ate "uration+$in,
C'cle Test ,# 10 #-troductio- to Metrolo.' a-d
%cre/ t)read Measureme-ts
02-00-2013
100
%ur1rise Test 02 Assi.-me-t o3 Co-trol C)arts
C'cle Test-## 10 Gear Measureme-ts4 %ur3ace
5i-is) a-d #-ter3erometr'
06-07-2013
100
Model E8ami-atio- 20 9)ole %'lla:us 11-10-2013
100
E-d %emester
E8ami-atio-
20 9)ole %'lla:us
100
Atte-da-ce 02 *-)
( T ' %
ME0403 Metrolo.' a-d !ualit' Co-trol 3 0 0 3
;rere<uisite : Mat)ematics -###
Nil
'rogra$ E.ucational &/0ective
T)e mai- o:=ecti>e o3 ?4Tec) i- Mec)a-ical E-.i-eeri-. ;ro.ram is to 1ro>ide a
1eriodicall' u1dated curriculum so t)at@ 3ollo/i-. t)e com1letio- o3 t)e 1ro.ram a-d
/it) a 3e/ 'ears o3 e81erie-ce @ our alum-i /ill )a>e t)e e81ertise to t)e 3ollo/i-.
outcomes
'rogra$ &utco$es Stu.ent &utco$es
1&arious
com1arati>e
measureme-ts @
Gears a-d
T)read
measureme-ts
a-d
measureme-ts o3
sur3ace 3i-is)
/ere u-derstood
24;ri-ci1le o3
li.)t /a>e
i-ter3ere-ce a-d
a11licatio-s o3
li.)t /a>e
i-ter3ere-ce 3or
measureme-ts are
lear-t
34i33ere-t Co-trol
c)art tec)-i<ues i-
<ualit' co-trol
/ere lear-t
44 ;ur1ose a-d use o3
sam1li-. a-d its :e-e3its
are u-derstood
:+Graduates )a>e t)e
a:ilit' to desi.- a-d
co-duct e81erime-ts@ as
/ell as to a-al'Ae a-d
i-ter1ret data
1
c+Graduates )a>e t)e
a:ilit' to desi.- a
s'stem@com1o-e-t@ or
1rocess to meet desired
-eeds /it)i- realistic
co-strai-ts suc) as
eco-omic@
e->iro-me-tal@ social@
1olitical@ et)ical@ )ealt)
a-d sa3et'@
ma-u3actura:ilit'@ a-d
sustai-a:ilit'
B
*C+ Graduates ca- a:le
to use t)e tec)-i<ues@
sCills@ a-d moder-
e-.i-eeri-. tools
-ecessar' 3or
e-.i-eeri-. 1ractice4
B B
Sylla/us
2*TR&"U%T2&* T& METR&(&34
?asic Co-ce1ts - Le.al Metrolo.' - ;recisio- - Accurac' - T'1es o3 errors - Li-ear a-d A-.ular Measureme-ts -
%ta-dards o3 Measureme-ts - %li1 .au.es - Cali:ratio- - #-terc)a-.ea:ilit' a-d selecti>e assem:l'4 #-troductio- to
Com1arators - T'1es o3 Com1arators - Mec)a-ical@ Mec)a-ical - O1tical@ Electrical a-d Electro-ic@ 1-eumatic@
5luid is1laceme-t - Automatic .au.i-. mac)i-es4 Co ordi-ate Measuri-. Mac)i-e4
S%RE5 T6RE)" - 3E)R ME)SUREME*TS - SURF)%E F2*2S6
2nternal an. E7ternal scre8 threa.s : Measureme-ts o3 >arious eleme-ts o3 t)read - ?est siAe /ire - T/o a-d
t)ree /ire met)od4 3ear: Measureme-ts o3 >arious eleme-ts - Co-sta-t c)ord met)od - ?ase ta-.e-t met)od4
Surface Finish: %ur3ace to1o.ra1)' de3i-itio-s - Measureme-t o3 %ur3ace Te8ture - Met)ods - E>aluatio- o3
%ur3ace 3i-is)4
2*TERFER&METR4
;ri-ci1le o3 li.)t /a>e i-ter3ere-ce - Li.)t sources - T'1es o3 #-ter3erometers - Mic)elso-@ T/'ma- Gree-
%1ecialisatio- o3 Mic)elso-@ N;L 3lat-ess #-ter3erometers@ T)e ;itter N;L .au.e - laser i-ter3erometer4
Measureme-t o3 strai.)t-ess - 5lat-ess - s<uare-ess - 1arallelism - circularit' - a-d Rotatio-4
ST)T2ST2%)( 9U)(2T4 %&*TR&(
#-troductio- - e3i-itio- o3 !ualit' - C)a-ce Causes a-d assi.-a:le Causes - %!C ?e-e3its a-d Limitatio-s4
5u-dame-tal co-ce1ts i- 1ro:a:ilit' - Normal cur>e - Measures o3 is1ersio- - istri:utio-s - ?i-omial@ ;oisso-@
Geometric@ D'1er .eometric@ ;oisso- as a- a11ro8imatio- to ?i-omial@ Normal as a- a11ro8imatio- to ?i-omial4
Theory of %ontrol %harts: Co-trol C)arts 3or &aria:les - B :ar a-d R c)arts@ %ta-dard de>iatio- c)arts - ru- u1 -
ru- do/- - ;rocess ca1a:ilit' studies4 Co-trol C)arts 3or attri:utes - 5ractio- de3ecti>es - A-d -um:er o3 de3ects -
c)art se-siti>it' - Co-trol c)arts 3or No- Co-3ormities - C a-d " c)art4
)%%E'T)*%E S)M'(2*3
?asic Co-ce1ts a-d OC cur>e - A!L - LT; - AO!L - %am1li-. ;la-s - %im1le - ou:le - Multi1le a-d se<ue-tial
sam1li-. 1la-s - strati3ied sam1li-. 1la-s 3or >aria:les4 Related 1ro:lems usi-. ?#% code :ooCs4
TE1T :&&KS
• Eai-4 R4 F4@ Engineering Metrology@ F)a--a ;u:lis)ers@ Ne/ el)i@ 170(
• Gu1ta4 R4 C4@ Statistical Quality Control@ F)a--a ;u:lis)ers@ Ne/ el)i@ 1774
REFERE*%E :&&KS
• oe:li-@ E4 O4@ Measurement System Applications and Design@ 1st Editio- McGra/ Dill@ Lo-do-@ 1770
• Gra-t E4 L4@ Statistical Quality Control@ McGra/ Dill@ Ne/ YorC@ 1704
• Ga'lor@ %)ot:olt a-d %)ar1@ GMetrology for EngineersG@ O4R4Cassel@ Lo-do-@ 1773
Session
no
Title-"etails of %ha#ter Reference co.e of te7t /ook
2*TR&"U%T2&* T& METR&(&34
1 ?asic Co-ce1ts - Le.al Metrolo.' T1@C)a1ter 1@11 3
2 ;recisio- - Accurac' T1@C)a1ter 1@117
3 T'1es o3 errors T1@C)a1ter 1@1130
4 Li-ear a-d A-.ular Measureme-ts- %li1 .au.es T1@C)a1ter 2@ 11 13(@ C)a1ter
0@11 21(
2 %ta-dards o3 Measureme-ts T1@C)a1ter 3@ 11 26(
6 #-terc)a-.ea:ilit' a-d selecti>e assem:l' T1@C)a1ter 4@ 11 226
( #-troductio- to Com1arators - T'1es o3 Com1arators T1@C)a1ter 2@ 11 363
0 Mec)a-ical@ Mec)a-ical - O1tical@ T1@C)a1ter 2@ 11 362
7 Electrical a-d Electro-ic4 T1@C)a1ter2@ 11 3(4
10 5luid is1laceme-t - Automatic .au.i-. mac)i-es T1@C)a1ter 2@ 11 37(
11 Co ordi-ate Measuri-. Mac)i-e T1@C)a1ter 1(@11 (72
S%RE5 T6RE)" - 3E)R ME)SUREME*TS - SURF)%E F2*2S6
12 #-ter-al a-d E8ter-al scre/ t)reads Measureme-ts o3
>arious eleme-ts o3 t)read
T1@C)a1ter 13@ 11 60(
13 ?est siAe /ire - T/o a-d t)ree /ire met)od4 T1@C)a1ter 13@ 11 672
14 Gear: Measureme-ts o3 >arious eleme-ts T1@C)a1ter 12@ 11 (41
12 Co-sta-t c)ord met)od T1@C)a1ter 12@ 11 (43
16 ?ase ta-.e-t met)od T1@C)a1ter 12@ 11 (44
1( %ur3ace 5i-is): %ur3ace to1o.ra1)' de3i-itio-s T1@C)a1ter 11@ 11 641
10 Measureme-t o3 %ur3ace Te8ture T1@C)a1ter 11@ 11 646
17 Met)ods - E>aluatio- o3 %ur3ace 3i-is) T1@C)a1ter 11@ 11 647
#NTER5EROMETRY
20 ;ri-ci1le o3 li.)t /a>e i-ter3ere-ce T1@C)a1ter 6@ 11 410
21 T'1es o3 #-ter3erometers - Mic)elso-@ T/'ma- Gree-
%1ecialisatio- o3 Mic)elso-@
T1@C)a1ter 6@ 11 423
22 N;L 3lat-ess #-ter3erometers@ T)e ;itter N;L .au.e T1@C)a1ter 6@ 11 426@420
23 laser i-ter3erometer T1@C)a1ter 6@ 11 430
24 Measureme-t o3 strai.)t-ess T1@C)a1ter (@ 11 4(3
22 5lat-ess - s<uare-ess T1@C)a1ter (@ 11 4(2@404
26 - 1arallelism - circularit' - a-d Rotatio- T1@C)a1ter (@ 11 4(7@471@206
%TAT#%T#CAL !"AL#TY CONTROL
2( #-troductio-@ e3i-itio- o3 !ualit' - T2@C)a1ter 1@ 11 17
20 C)a-ce Causes a-d assi.-a:le Causes T2@C)a1ter 1@ 11 22
27 %!C ?e-e3its a-d Limitatio-s T2@C)a1ter 1@ 11 21
30 5u-dame-tal co-ce1ts i- 1ro:a:ilit' T2@C)a1ter 2@ 11 12(
31 Normal cur>e - Measures o3 is1ersio- T2@C)a1ter 2@ 11 161
32 istri:utio-s - ?i-omial@ ;oisso- T2@C)a1ter 2@ 11 163
33 Geometric@ D'1er .eometric T2@C)a1ter 2@ 11 162
34 ;oisso- as a- a11ro8imatio- to ?i-omial@ Normal as a-
a11ro8imatio- to ?i-omial
T2@C)a1ter 2@ 11 162
32 T)eor' o3 Co-trol C)arts T2@C)a1ter 6@ 11 1(7
36 Co-trol C)arts 3or &aria:les - B :ar a-d R c)arts T2@C)a1ter 6@ 11 171
3( %ta-dard de>iatio- c)arts - ru- u1 - ru- do/- @ ;rocess
ca1a:ilit' studies
T2@C)a1ter 6@ 11 17(@ C)a1ter
0@ 11 261
30 Co-trol C)arts 3or attri:utes T2@C)a1ter 0@ 11 2(1
37 Co-trol c)arts 3or No- Co-3ormities - C a-d " c)art4 T2@C)a1ter 10@ 11 317
)%%E'T)*%E S)M'(2*3
40 ?asic Co-ce1ts a-d OC cur>e - A!L T2@C)a1ter 10@ 11 323
41 LT; , AO!L T2@C)a1ter 10@ 11 323
42 %am1li-. ;la-s - %im1le se<ue-tial 1la- T2@C)a1ter 10@ 11 326
43 ou:le se<ue-tial sam1li-. 1la-s T2@C)a1ter 10@ 11 327
44 Multi1le se<ue-tial sam1li-. 1la-s T2@C)a1ter 10@ 11 327
42 strati3ied sam1li-. 1la-s 3or >aria:les Related 1ro:lems T2@C)a1ter 10@ 11 333
Te7t :ooks;
T1 -- Eai-4 R4 F4@ E-.i-eeri-. Metrolo.'@ F)a--a ;u:lis)ers@ Ne/ el)i@ 2000 @ 20t) editio-
T2 --Gu1ta4 R4 C4@ %tatistical !ualit' Co-trol@ F)a--a ;u:lis)ers@ Ne/ el)i@ 1774
*a$e of the Faculty;
<= Mrs=)=>i0aya
!= Mr=S=&liver *esaRa0
= Mr="aniel 3la. Ste#hen
?= Mr=Sasi.haran
@= Mr= Shakthivel S
6= Mr=3u00ari :ala Krishna
"ean-Mechanical
ME0?0 METR&(&34 )*" 9U)(2T4 %&*TR&(
2*TR&"U%T2&* T& METR&(&34
?asic Co-ce1ts - Le.al Metrolo.' - ;recisio- - Accurac' - T'1es o3 errors - Li-ear a-d A-.ular Measureme-ts -
%ta-dards o3 Measureme-ts - %li1 .au.es - Cali:ratio- - #-terc)a-.ea:ilit' a-d selecti>e assem:l'4 #-troductio- to
Com1arators - T'1es o3 Com1arators - Mec)a-ical@ Mec)a-ical - O1tical@ Electrical a-d Electro-ic@ 1-eumatic@
5luid is1laceme-t - Automatic .au.i-. mac)i-es4 Co ordi-ate Measuri-. Mac)i-e4
S%RE5 T6RE)" - 3E)R ME)SUREME*TS - SURF)%E F2*2S6
2nternal an. E7ternal scre8 threa.s : Measureme-ts o3 >arious eleme-ts o3 t)read - ?est siAe /ire - T/o a-d
t)ree /ire met)od4 3ear: Measureme-ts o3 >arious eleme-ts - Co-sta-t c)ord met)od - ?ase ta-.e-t met)od4
Surface Finish: %ur3ace to1o.ra1)' de3i-itio-s - Measureme-t o3 %ur3ace Te8ture - Met)ods - E>aluatio- o3
%ur3ace 3i-is)4
2*TERFER&METR4
;ri-ci1le o3 li.)t /a>e i-ter3ere-ce - Li.)t sources - T'1es o3 #-ter3erometers - Mic)elso-@ T/'ma- Gree-
%1ecialisatio- o3 Mic)elso-@ N;L 3lat-ess #-ter3erometers@ T)e ;itter N;L .au.e - laser i-ter3erometer4
Measureme-t o3 strai.)t-ess - 5lat-ess - s<uare-ess - 1arallelism - circularit' - a-d Rotatio-4
ST)T2ST2%)( 9U)(2T4 %&*TR&(
#-troductio- - e3i-itio- o3 !ualit' - C)a-ce Causes a-d assi.-a:le Causes - %!C ?e-e3its a-d Limitatio-s4
5u-dame-tal co-ce1ts i- 1ro:a:ilit' - Normal cur>e - Measures o3 is1ersio- - istri:utio-s - ?i-omial@ ;oisso-@
Geometric@ D'1er .eometric@ ;oisso- as a- a11ro8imatio- to ?i-omial@ Normal as a- a11ro8imatio- to ?i-omial4
Theory of %ontrol %harts: Co-trol C)arts 3or &aria:les - B :ar a-d R c)arts@ %ta-dard de>iatio- c)arts - ru- u1 -
ru- do/- - ;rocess ca1a:ilit' studies4 Co-trol C)arts 3or attri:utes - 5ractio- de3ecti>es - A-d -um:er o3 de3ects -
c)art se-siti>it' - Co-trol c)arts 3or No- Co-3ormities - C a-d " c)art4
)%%E'T)*%E S)M'(2*3
?asic Co-ce1ts a-d OC cur>e - A!L - LT; - AO!L - %am1li-. ;la-s - %im1le - ou:le - Multi1le a-d se<ue-tial
sam1li-. 1la-s - strati3ied sam1li-. 1la-s 3or >aria:les4 Related 1ro:lems usi-. ?#% code :ooCs4
TE1T :&&KS
• Eai-4 R4 F4@ Engineering Metrology@ F)a--a ;u:lis)ers@ Ne/ el)i@ 170(
• Gu1ta4 R4 C4@ Statistical Quality Control@ F)a--a ;u:lis)ers@ Ne/ el)i@ 1774
REFERE*%E :&&KS
• oe:li-@ E4 O4@ Measurement System Applications and Design@ 1st Editio- McGra/ Dill@ Lo-do-@ 1770
• Gra-t E4 L4@ Statistical Quality Control@ McGra/ Dill@ Ne/ YorC@ 1704
• Ga'lor@ %)ot:olt a-d %)ar1@ GMetrology for EngineersG@ O4R4Cassel@ Lo-do-@ 1773